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SAP - PM - Module - User Manual

The document provides an overview of the SAP Plant Maintenance (PM) module for a steel business, including: 1. The master data classifications like plants, plant sections, functional locations, equipment, and BOMs. 2. Key transactions for maintenance notifications, orders, scheduling, and settlement. 3. Recording of measuring points and displaying maintenance plans. 4. Examples of report generations for analysis like MTTR/MTBR equipment performance.

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VALLURY RAMA RAO
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© © All Rights Reserved
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1K views

SAP - PM - Module - User Manual

The document provides an overview of the SAP Plant Maintenance (PM) module for a steel business, including: 1. The master data classifications like plants, plant sections, functional locations, equipment, and BOMs. 2. Key transactions for maintenance notifications, orders, scheduling, and settlement. 3. Recording of measuring points and displaying maintenance plans. 4. Examples of report generations for analysis like MTTR/MTBR equipment performance.

Uploaded by

VALLURY RAMA RAO
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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SAP PM USER MANUAL

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PREPARED BY - V. RAMA RAO
Manager ( Steel Buisness – Mob. No.- +91-9981677224)
TEAM SAP - PM MODULE IMPLIMENTATION :-
#. V. RAMA RAO
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SAP PM USER MANUAL
SAP PLANT MAINTENANCE - MASTER DATA & USER MANUAL
The Plant Maintenance Master Data is Classified into bellow listed:-
1. Planning / Maintenance Plant ( Eg.-1000, 1200, 3000, 4000, 5000, 6000, 6100 & 7000 )
2. Plant Sections as listed bellow.
3. Functional Locations.
4. Equipments.
5. Sub-Equipments.
6. BOM( Bill of Material )

PLANT SECTIONS- Determined for respective Departments:-


SAP PM USER MANUAL
SAP PM USER MANUAL

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FUNCTIONAL LOCATIONS:-

Functional locations are hierarchically ordered structures that represent a Technical system/
Equipment/ Group of Equipments.
Create Functional Location - IL01
Change Functional Location - IL02
Display Functional Location - IL03
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL

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EQUIPMENT :-

Equipment is an individual physical Object that is to be maintained as an Autonomus Unit which can
be furture clasified into Sub-Equipments. They can be of various Types some are listed bellow :-
#. Production Equipments.
#. Test Equipments.
#. Production Resource Tools.
#. Vehicles.
#. Systems / System Parts.
Create Equipment – IE01
Change Equipment – IE02
Display Equipment – IE03
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
BOM ( Bill Of Material ) :-

Bill of Material Includes all Elements of the product / the Equipment ( Assembly / Production point of
view ) along with the Technical Data.

Create BOM – IB01


Change BOM – IB02
Display BOM – IB03
SAP PM USER MANUAL
MEASURING POINTS :-

Measuring Points are the Physical / Logical Locations at which a particular Condition / Counter is Described.
For eg.-
Condition - Temerature, Vibration, Pressure, Flow, Voltage, Current, etc.
Counter – Running Hours, Energy Meter(Power Consumtion meter), Odometer Reading, etc.
Create Measuring Point – IK01.
Change Measuring Point – IK02.
Display Measuring Point – IK03.
Record Measuring Document – IK11.
Change Measuring Document – IK12.
Display Measuring Document – IK13.
SAP PM USER MANUAL
PLANT MAINTENANCE MODULE :-

GENERAL PROCESS LAYOUT FOR EXECUTING MAINTENANCE IN PM MODULE


SAP PM USER MANUAL
NOTIFCATIONS :-
1. M1 - Maintenance Request.
2. M2 - Production Loss Notification.
3. M3 - Activity Report.
4. M5 - Improvement Notification.
5. M6 - Safety Notification.
6. M7 - Plannned Shutdown Notification.
7. M8 - Operational Notification.

#. Create Notification - IW21.


#. Change Notification - IW22.
#. Display Notification - IW23.
#. Display or Change Notification List – IW29.

MAINTENANCE ORDERS:-
1. PM01 - Routine Maintenance Order
2. PM02 - Breakdown Maintenance Order
3. PM03 - Preventive Maintenance Order
4. PM04 - Refurbishment Order
5. PM05 - Improvement Order
6. PM06 - Safety Order
7. PM07 - Planned Shutdown Maintenance Order
8. PM08 - Operational Maintenance Order
9. SM01 - Service order

#. Create Maintenance Order - IW31.


#. Change Maintenance Order - IW32.
#. Display Maintenance Order - IW33.
#. Display or Change Maintenance Order List - IW39.

CREATION OF NOTIFICATION AGAINST ANY BREAK DOWN ( PRODUCTION LOSS NOTIFICATION ) :


SAP PM USER MANUAL
SAP PM USER MANUAL
CREATION OF NOTIFICATION AGAINST PRODUCTION LOSS NOTIFIC. (IW21, IW39, IW34, IW41, KO88 ):-
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
ORDER SETLEMENT :-
SAP PM USER MANUAL
MAINTENANCE PLAN SCHEDULING AND ORDER PROCESSING ( IP10, IW39, IW32, IW41, KO88 ):-
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
SAP PM USER MANUAL
RECORDING OF MEASURING POINTS IN MEASURING DOCUMENT OF EQUIPMENTS ( IK11 ):-

.
SAP PM USER MANUAL
DISPLAY OF MAINTENANCE PLANS ( IP06 ) :-

REPORT GENERATIONS :-

#. MCI2 - PMIS: Manufacturer Analysis

#. MCI4 - PMIS: Planner Group Analysis

#. MCI7 - PMIS: Breakdown Analysis

#. MCI1 - PMIS: Object Class Analysis

#. MCI8 - PMIS: Cost Analysis

#. MCJB - MTTR/MTBR Equipment


SAP PM USER MANUAL
MCJB - MTTR/MTBR Equipment
SAP PM USER MANUAL
MCI4 - PMIS: Planner Group Analysis

MCI2 - PMIS: Manufacturer Analysis


SAP PM USER MANUAL

DISPLAY MULTI- LEVEL PM ORDERS TO BE EXECUTED (ILLUSTRATED) ( IW40) :-


SAP PM USER MANUAL

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