Flow Rate Dependent Skin in Water Disposal Injection Well: Case Study
Flow Rate Dependent Skin in Water Disposal Injection Well: Case Study
ABSTRACT: Re-Injection is one of the most important methods to dispose fluid associated with oil and natural gas production.
Disposed fluids include produced water, hydraulic fracture flow back fluids, and drilling mud fluids. Several formation damage
mechanisms are associated with the injection including damage due to filter cake formed at the formation face, bacteria activity,
fluid incompatibility, free gas content, and clay activation.
Fractured injection is typically preferred over matrix injection because a hydraulic fracture will enhance the well injectivity and
extend the well life. In a given formation, the fracture dimensions change with different injection flow rates due to the change in
injection pressures. Also, for a given flow rate, the skin factor varies with time due to the fracture propagation.
In this study, well test and injection history data of a Class II disposal well in south Texas were used to develop an equation that
correlates the skin factor to the injection flow rate and injection time. The results show that with time, the skin factor decreases
until such a point at which the fracture dimensions are sufficient without further propagation to handle the injected water volume
(stationary fracture). A constant skin factor is noted after this point. At higher injection flow rates, the constant skin factor achieved
is lower because of the larger fracture dimensions developed at higher injection flow rates.
1
1.1. Formation Damage During Water Injection Hawkins presented the following model to calculate the
Water quality is the most important factor that affects skin factor using the permeability and radius of the skin
the formation during water injection. Water quality zone [18];
refers to the chemical, physical and biological
characteristics of water [7]. Five components in water k r
s 1 ln s (1)
detrimental to water injection include: Microorganisms, ks rw
dispersed oil, Suspended solids, dissolved gases, and
Where;
dissolved solids [6].
A formation can be subjected to several mechanisms by k = Native formation permeability, mD
the injection of low quality water which cause damage ks = Skin zone permeability, mD
(i.e., reduction of the formation permeability) including:
rs = Skin zone radius, ft
mechanical damage due to injection of solids or fines
migration [8]; Interaction between the formation rw = Wellbore radius, ft
minerals and injected water that might cause clay s = Skin factor
activation (swelling and/ or deflocculation) [9],
formation dissolution, chemical adsorption and Injection of low quality water will damage the near
wettability alternation, relative permeability alterations wellbore region reducing it is permeability and creating
due to multiphase flow, biological damage due to the a positive skin factor. Hydraulic fracturing will enhance
presence of bacteria [10]; and interaction between the well injectivity/productivity and will result in a
formation brine and incompatible injected water that can negative skin factor.
produce insoluble scales, emulsions, wax and asphaltene The skin factor due to the presence of a hydraulic
deposition [11]. fracture can be calculated using the following equation
[19]:
Based on field observation, it was concluded that a
continuous loss of injectivity is obtained with matrix
produced water reinjection [12], and successful PWRI is rw 2
C fD
likely to require fracturing [13]. It is a commonly held s ln
(2)
belief within petroleum engineering that most successful xf
water-injection wells have been fractured. When dealing
with low permeability formations or with injection water
of poor quality, fractures are usually induced For a hydraulic fracture with infinite conductivity Eq.
intentionally in order to obtain a higher injectivity. (2) will take the following form:
Unintentional fracturing can also occur, for instance
when cold water is injected into a relatively hot 2r
s ln w (3)
reservoir. The cooling of the reservoir rock can reduce x f
the rock stress to the point where the injection pressure
exceeded the tensile strength of the rock and fracturing Eq. (2) neglects the damage formed on the fracture faces.
occurs [14-15]. Mather, et al. (1995) [20] developed a model to calculate
the fracture skin taking in consideration the damage
1.2. Skin Factor
around the wellbore and fracture faces:
Skin factor is a numerical factor that is used to measure
formation damage and to model the additional pressure
k rs k s k sd x f rs kk d 1
2
d = Depth of the fracture face damage, ft The objective of this paper is to use injection test data to
develop an equation to estimate the skin factor as a
k = Native formation permeability, mD
function of time and injection flow rate for a water
kd = Fracture face damage permeability, mD injector well. A general form of the relationship is
ks = Near wellbore skin zone permeability, mD presented as well as a specific equation for a well in the
Eagle Ford shale basin in Texas, USA.
ksd = Permeability in the region with nearwellbore
damage and fracture face damage, mD 2. WELL DETAILS
rs = Near wellbore skin zone radius, ft Data from a salt water disposal well located in Texas and
rw = Wellbore radius, ft used to dispose of produced water, flow back water, and
drilling fluid water was analyzed in order to develop the
s = Skin factor targeted equation. The well is perforated through
xf = Fracture half length, ft Escondido Sands formation (Fig. 1).
s ' s Dq g (5)
Where;
D = the non-Darcy coefficient, (MSCF/d)-1
3
Fig. 3 shows the inflow and well performance curves.
The curves show that under matrix injection and
assuming no damage around the wellbore (skin = 0), the
maximum injection rate that could be achieved at
MASIP is less than 0.5 bpm. To achieve injection flow
rate higher than 4 bpm at MASIP, the formation should
have a skin factor less than -6.5. From Eq. 3, the
formation should have a hydraulic fracture with half
length more than 460 ft.
The well was treated using 120 bbls of 20% HCl at
injection flow rate ranges from 2 bpm to 8 bpm. The
well performance during the acid job is shown in Fig. 4.
This figure shows the rate dependent skin phenomenon
due to the hydraulic fracture propagation: the skin factor Fig. 3. Inflow and well performance curves.
at injection rate of 2 bpm was around -4, and at 8 bpm
was less than -6.8. This reduction in the skin factor
conforms to the interpretation of the development of
increasing fracture length at higher injection flow rates.
3. WELL TESTING
Two injection tests (a Step Rate Test (SRT) and
Pressure Fall Off Test (PFOT)) were conducted to
evaluate the well performance and the fracture
geometry. Fig. 5 shows the pressure and rate data
for the injection tests, while the injection schedule
is given in Table 1.
4
Pressure fall off data were analyzed to calculate the
formation permeability and fracture dimensions.
From the log-log diagnostic plot (Fig. 7) the
different flow regimes were clearly identified: the
early unity slope region identifies the wellbore
storage interval; the fracture linear flow was
identified by the half slope line; the 3/2 slope line
identifies the fracture closure; and finally, the
pseudo-radial flow region was identified by the 0
slope line [22].
Fig. 5. Pressure and rate data for the SRT and PFOT.
5
Fig. 8. G-function analysis of the pressure fall off data flow rate (Fig. 9). The following equation governs
the change in the skin factor at different flow rates:
Table 2. Fall off test analysis results.
Parameter Value
s 0.2908q 4.3724 (8)
Permeability (k), mD 8.4 This equation can be generalized to be:
Transmissibility (kh/μ), mD.ft/cP 508 s aq b (9)
Closure Pressure (Pc), psi 2,480 Where a and b are constants which depend on the
Closure Time (tc), hr 3.6 well and fluid properties, s is the skin factor, and q
is the injection flow rate in BPM.
4. DEVELOPMENT OF THE RATE
The time factor is not considered in Eq. 9. This
DEPENDENT SKIN EQUATION
equation assumes that the fracture is developed to
The SRT data were used to develop the new its maximum length at the time we start injecting
equation assuming that pseudo-radial flow has been and it does not propagate after that. However, we
established. The skin factor for each flow rate was know that the hydraulic fracture is propagating with
calculated using the following equation [24]: time due to damage induced by the injection.
70.6QB 948ct rw In order to include the injection time effect in the
2
BHP Pi Ei 2s (6)
kh
developed equation, the skin factor was calculated
kt every 5 minutes of injection for each flow rate.
Solving Eq. 6 for skin factor yields Eq. 7: Different skin development trends were noted for
each flow rate as shown in Fig. 10. In general, a
logarithmic relationship between the skin factor and
injection time was captured and covered by the
following equation:
1 BHP Pi 948ct rw2
s Ei
(7)
2 70.6qB kt s A ln(t ) B (10)
kh In the above, A & B were controlled by the
Where; injection flow rate (Fig. 11) and can be calculated
using the following equations:
B = Formation volume factor
A Ce Dq (11)
BHP = Bottomhole pressure, psi
B E e Fq (12)
ct = Total compressibility, psi-1
where C, D, E, and F are constants that depend on
Q = Injection flow rate, BPD
the well and fluid properties. The value of these
h = Formation thickness, ft constant for the current case are listed in Table 3.
k = Formation permeability, mD Table 3. Summary of the developed equation constants
6
Fig. 9. The relationship between the skin factor and injection Fig. 10. The relationship between the skin factor and injection
flow rate. time.
7
USA. Based on the results of this study the
following conclusions can be drawn:
1- For water injection in an unpropped fracture
the skin factor depends on two factors: the
injection flow rate and injection time.
2- The skin factor development rate is higher at
higher injection rates (due to fracture
propagation)
3- A good match was obtained between the
field data and the results obtained from the
developed correlation.
4- The constants shown in this paper are only
valid to the injector well shown in this
paper. To apply Eq. 13 generally, an
injection test should be conducted first to
Fig. 12. Hydraulic fracture dimensions calculated by
calculate the constants E, C, D, and F as
@FRAC3D
shown in this paper.
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