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Cold Blending

FECB technology provides a solution for lubricant blending that reduces costs and improves efficiency. It uses cold blending to homogenize raw materials without heating, saving up to 90% on electricity and eliminating heating costs altogether. This increases production capacity up to 30 MT/h while shortening blending times. FECB installation is fast and flexible, allowing both small and large batches on the same line with finished product quality and no need for re-blending. Estimates show it can increase annual production capacity by 3x and save over $19,000 per year in production costs versus traditional hot blending methods. FECB's innovative technology delivers significant returns and payback within a short period for lubricant manufacturers.

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90 views

Cold Blending

FECB technology provides a solution for lubricant blending that reduces costs and improves efficiency. It uses cold blending to homogenize raw materials without heating, saving up to 90% on electricity and eliminating heating costs altogether. This increases production capacity up to 30 MT/h while shortening blending times. FECB installation is fast and flexible, allowing both small and large batches on the same line with finished product quality and no need for re-blending. Estimates show it can increase annual production capacity by 3x and save over $19,000 per year in production costs versus traditional hot blending methods. FECB's innovative technology delivers significant returns and payback within a short period for lubricant manufacturers.

Uploaded by

senthilkumar.r
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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“COLD” BLENDING TECHNOLOGY

www.felubeoil.com
FRIGMAIRES is proud to deliver FECB solutions mentioned below, which
perfectly meets the modern lubricant/coolant manufacturer's needs. In our
company you will find a reliable partner for a wide range of applications from
upgrading existing blending plants to creating new production infrastructure
with unique return on investment, margin, flexibility of production and the
highest economic efficiency.

The present lubricant market puts a more and more stringent requirements on
the product quality. The constant increase of specialized oil types and
complexity of its formulations requires high flexibility and quality of production
from manufacturers as well as constant operational cost reduction to have
competitive advantages, best service and prices.

Taking into consideration the requirements mentioned above FECB presents to


your attention innovative equipment for the production of lubricants and
lubricating fluids (coolants, Brake fluids, Industrial oils, etc). Years of R&D in
close cooperation with lubricants manufacturers, engineering and prototyping
process we have developed an innovative technology of cold blending (FECB),
which has sufficient benefits to the end user, delivers significant return on
capital employed and a return on investment (ROI) in a very short period. FECB
allows improving the performance of blending plants as well as save money for
its owners.

The FECB technology allows making «just-in-time» production and delivery of


exact volume and specification of products with significant operational cost
reduction that allows manufacturer to have more attractive price/margin for
finished products.

www.felubeoil.com
www.felubeoil.com
FECB Jet

FECB Jet - For today's market this module is the


most advanced solution of our company. It has
been created with the aim to make
modernization of blending plant as simple as
possible. The module can be installed outside of
the blending reactor that makes modernization
very easy and flexible.

Frigmaires recommends using FECB Jet module


for fast and easy modernization of classic ABB
(Automatic Batch Blender) in order to Increase
productivity and cost savings in the production
of lubricants and coolants with minimal capital
investment. Also it is suitable for modernization
of existing installations of In-Line Blending (ILB)
and/or Simultaneous Metered Blending (SMB)
with FECB Jet, that 100% guarantees the finished
product at the output.

The module includes:


 FECB Jet.
 Gear pump with Motor (11 kW).
 Electronic console.
 Software to control process of Production.

www.felubeoil.com
FECB Jet

The advantages of using FECB Jet for modernization purposes contain all
features listed above for FECB technology. Below you can find estimated
calculations, showing comparison between ABB + FECB and ABB

Table 1. Efficiency advantages estimation within 300 working days.

Classic ABB C ABB + FECB Jet


lassic ABB FE - ABB
Shift, h 8
Vessel, MT 5
Filling time (h) 0,5
Discharge time (h) 0,5
Blending time (h) 2 0,17
Hours per batch 3 1,17
Batches/shift 2 6
Production, MT/shift 10 30
Annual cap. (MT) 3000 9000

Modernization on base of FECB Jet provides cost cutting by reduction of energy


consumption during the process. Calculation of savings in case of usage steam
for heating listed in Table 2.

Table 2. Steam and electricity savings estimation


(CEE zone, av. ambient temperature 15-20 C, 300 working days)

Classic ABB C ABB with FECB Jet


lassic ABB FE - ABB
Vessel, MT 5
Electricity costs, $/Batch $3,71 $1,48
Steam costs, $/Batch $17,59 $0,00
Total savings, $/Batch $- - - $19,82
Production plan, MT/Year 5000
Annual savings, $ $19 820

www.felubeoil.com
FECB TECHNOLOGY

The advantages of using FECB technology:


 Reduces electricity costs up to 90%.
 Reduces heating cost of raw materials during the blending process to
Zero.
 Reducing Inventories of Raw Materials.
 Reducing blending time due to high production capacity up to 30 MT/h.
 Reduced manpower
 High quality of lubricants due to superior level of homogenization.
 Fast and easy installation.
 High production flexibility – small (<5MT), big (>5MT) batches on the
same line.
 Finished product on outlet, means no need for re-blending.
 No moving parts, no mechanical destruction.
 CAPEX savings.

FECB technology with participation Petroleum Products Testing Laboratory


(PPTL) is one of the most modern testing laboratories having an up-to-date
testing, controlling and measuring tools.

Accredited according to the requirements of BSS EN ISO IEC 17025

www.felubeoil.com
www.felubeoil.com

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