a brand of

Gear Shaving Machines

RASO Series
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perfect shaving
SICMAT, a brand of Samputensili, started as a Machine Tools Manufacturer in
1932 and has been focusing on gear shaving machines and shaving technology
for several decades.

Gear manufacturers know well that in gear shaving the whole process need to be
carefully controlled: machines, cycles, tools, fixtures, automation, etc.

Thanks to our complete range of machines, to our competence and to our

specialization, we can significantly improve the performance and quality of your
shaving process.

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 a brand of

RASO 200
compact speed

Thanks to its “lathe-like” structure and

its compact design, RASO 200 has
the same stiffness of larger machines.
Cycle speed and flexibility are at the top.

The RASO 200 machine is the ideal

match for automatic transmission
gears, motorcycle gears, pump gears.
It is available in 3, 5 and 7 controlled
axes configuration (modular concept).

Raso 200 with loader

Raso 200 working zone

min min
C 110 202
E 3 95

Ø Shaving Cutter Ø Workpiece

“ mm min max
7” 177,8 43,5 226
8” 203,2 18 200
9” 228,6 0 175
245 0 159
Raso 200 axes scheme

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RASO 400
versatile power

Because of its large, open “C” structure,

RASO 400 is the most versatile shaving
machine.
It can shave gears in very different
sizes, even big gears and long shafts.
Different types of automation, as
well as auxiliary units, are available:
chamfering/deburring, oil spin off,
marking, a.s.o.
RASO 400 is the right solution both for
mass production and for small/medium
batches.
It is available in 4, 5 and 7 controlled
axes configuration (modular concept). Raso 400 with adatto 5 loader

Raso 400 working zone

min min
C 119 329
E 3 213

Ø Shaving Cutter Ø Workpiece

“ mm min max
8” 203,2 40 454
9” 228,6 15 429
10” 254 0 404

Raso 400 axes scheme

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 a brand of

RASO 600
heavy duty

With a weight of 9 tons, RASO 600 is

the heaviest and most rigid shaving
machine.
Because of its power and stiffness,
RASO 600 is the ideal machine for
gears with large modules and face
widths, such as those for tractors,
ear-thmovers, and industrial gears.
Chamfering/deburring operation can
be integrated as an option. Available in
5 and 7 controlled axes configuration.

Raso 600 with adatto 1 loader

Raso 600 working zone

min min
C 227 437
E 92 302

Ø Shaving Cutter Ø Workpiece

“ mm min max
8” 203,2 256,8 676,8
9” 228,6 231,4 651,4
10” 254 206 626

Raso 600 axes scheme

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RASO 250 TP
state of art for twin
power shaving
The main features of Raso 250 TP are
modular concept and construction,
exceptionally high rigidity, synchroni-
zed tool/workpiece axes, easy acces-
si-bility for maintenance and operation,
9 or 10 CNC controlled axes, integrat-
ed automation, simultaneous auxiliary
operations (chamfering, deburring),
vertical workpiece axes, cross slide
with linear motors, electro-spindles, Raso 250 TP
workpiece centrifugation.

Raso 400 working zone

min min
C 120 450

Ø Shaving Cutter Ø Workpiece

“ mm min max
8” 203,2 45 250
9” 228,6 20 250
10” 254 0 250
260 0 250
Raso 250 TP axes scheme

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 a brand of

Software friendly power

By means of a powerful and friendly software, you can easily get excellent results.
Sicmat software has been improved over more than 20 years to provide excellent
machine performance and ease of operation.

Shaving cycles:
+ parallel
+ diagonal with progressive crowning
+ broken diagonal
+ underpass Software page - manual movements
+ plunge
+ mixed cycles: plunge plus parallel, plunge plus underpass
+ special combined double cycles (also with head with double cutter)

The broken diagonal cycle can be split up into three segments. Each segment
can be crowned and/or tapered differently, thus obtaining special and a-symmet-
rical leads (e.g. to pre-compensate thermal distortions). Here are some examples
of leads obtainable with broken diagonal cycle:

L1 L2 L3 L4 L1 L2 L3 L4

Fig.1 Crowning more stressed at Fig.2 More crowing at the ends

the ends. and tapering correction. Axes position & total dynamic correction

L1 L2 L3 L4 L1 L2 L3 L4

Fig.3 Asymmetrical crowning Fig.4 Double tapering or parallel

with varied plus conical.

Software features:
+ parallel, transverse and taper & crown axes in simultaneous interpolation
+ dynamic calculation of radial and lead axes and automatic repositioning
after shaving cutter sharpening
+ calculation for the lead and/or tapering correction
+ automatic compensation of thermal expansion
+ dynamic check of the input data Tools data
+ advanced troubleshooting (alarms, messages, comments)
+ dynamic correction direct transfer from measuring system (optional)
+ calculation of theoretical cycle on the machine (optional)
+ assistance to maintenance (optional)
+ standard operator client interface “Transline” (optional)
+ teleservice (optional)

The standard numeric controls are SIEMENS 840 D.

All encoders are absolute type.

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Automatic loaders reliable productivity

A range of 7 automatic loaders guarantees high cycle speed and reliability. With
the appropriate loader, the shaving machines can be easily connected/integrated
in automated lines or cells.

Machines Loader Work Piece Indicative Performance Description Layout

Type (diam. - length)
Gears Shaft H Tailstocks
diam. (mm) leght (mm) (mm)
Adatto 6 gears/shafts 130 125+125 180 double hand machine front
RASO 200
Adatto 8 gears 130 no 180 drum 3 pockets machine front
Adatto 1 gears/shafts 270 285+220 315 single hand front/rear m.
Adatto 3 gears/shafts 135 200+200 315 double hand front/rear m.
RASO 400 Adatto 5 gears/shafts 180 350+250 315 double hand front/rear m.
Adatto 5 gears/shafts 235/300 350+250 400/500 double hand front/rear m.
Ring gears/shafts 130/230 300+200 315/365 20+20 pallets traversing ring
RASO 600 Adatto 1 gears/shafts 600 350+250 400 single hand rear m.
RASO 250 TP Portal gears/shafts 250 400 n.a. double gripper machine front

Loader adatto 6 with double hand Loader adatto 8 Special single hand for adatto 1 loader

Double hand for adatto atto 3 loader Ring loader Double hand for adatto 5 loader

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 a brand of

Optionals turn-key solutions

Every step of the shaving process must be carefully studied to get as a result a
Perfect Shaving. SICMAT has the know-how to study and supply “turn key” solu-
tions for any specific need.

Optional units:
+ deburring/chamfering unit (integrated)
+ oil spin off unit
+ marking unit Deburring / chamfering
+ filtration unit
+ headstock and tailstock controlled axes (A & B axes)
+ special cutter-holding nose for double cutter (combined cycle - RASO 400)

Tools:
+ shaving cutters
+ shaving cutters resharpening service
+ deburring and chamfering tools

Workpiece clamping fixtures:

Deburring / chamfering
+ fixed type
+ hydraulic expandable type
+ mechanical expandable type
+ hydraulic steady rests, bushes for shafts

Shaving cutter resharpening

service carried out by
Samputensili GS 400

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Technical data
200/3 Ax 200/5 (7)Ax 400/4 Ax 400/5 (7)Ax 600/5 (7)Ax 250 TP
Min./Max. Module mm 0,8 ÷ 3,5 0,8 ÷ 4,5 1÷4 1÷8 1 ÷ 10 1÷8
Min./max. distance between shaving cutter &
mm 110 ÷ 202 110 ÷ 202 119 ÷ 329 119 ÷ 329 227 ÷ 437 120 ÷ 345
workpiece axes (Standard tailstocks height)
Min./Max. diameter of shaving cutter mm 178 ÷ 245 178 ÷ 245 178 ÷ 254 178 ÷ 254 178 ÷ 254 200 ÷ 254
Shaving cutter bore diameter mm 63,5 (100) 63,5 (100) 63,5 (100) 63,5 (100) 63,5 (100) 63,5 (100)
Min./Max. shaving cutter width (standard) mm 19 ÷ 50,8 19 ÷ 50,8 19 ÷ 50,8 19 ÷ 50,8 19 ÷ 50,8 19 ÷ 50,8
Maximum face to be shaved (standard) mm 42 96 42 160 160 220
Table oscillation degrees ± 1,7 ± 1,7 ± 1,7 ± 1,7 ± 1,7
Min./Max. chamfering tool diameter mm 120 ÷ 180
RADIAL AXIS
Reading mm 0,001 0,001 0,001 0,001 0,001 0,001
Rapid positioning speed mm/min 250 250 375 375 375 27000
Working feed mm/min 0,1 ÷ 4 0,1 ÷ 4 0,1 ÷ 4 0,1 ÷ 4 0,1 ÷ 4 0,1 ÷ 4
Stroke mm 92 92 210 210 210 200
TAPER & CROWN AXIS
Reading degrees 0,001 0,001 0,001 0,001 0,001 0,001
Speed deg/min 61 61 36 36 36 630
Stroke degrees ± 1,7 ± 1,7 ± 1,7 ± 1,7 ± 1,7 ±2
LEAD AXIS
Reading mm 0,001 0,001 0,001 0,001 0,001 0,001
Speed mm/min 720 720 500 500 500 2880
Stroke mm -25/+45 -25/+45 ± 90 ± 90 ± 90 ± 90
TRANSVERSE AXIS
Reading mm 0,001 0,001 0,001 0,001
Speed mm/min 500 750 750 35000
Stroke mm ±8 ± 15 ± 15 ± 100
PARALLEL AXIS
Reading mm 0,001 0,001 0,001 0,001 0,001
Speed mm/min 500 1500 1500 1500 10000
Stroke mm ± 30 ± 60 ± 60 ± 60 240
HEADSTOCK AXIS
Reading mm 0,1 0,1 0,1
Speed mm/min 2000 2000 2000
Stroke mm 140 290 290
TAILSTOCK AXIS
Reading mm 0,1 0,1 0,1 0,001
Speed mm/min 2000 2000 2000 15000
Stroke mm 140 600 600 390
SHAVING CUTTER SPINDLE
Speed rpm 400 400 400 400 400 500
WORKPIECE SPINDLE
Speed rpm
Installed power (with pump and coolant filter) KVA ca. 25 26 (27) 28 29 (30) 33 (34) 83
Net mass (electrical cabinet included) Kg ca. 4000 4200 7800 8000 9000 12000
Power circuits V 400 400 400 400 400 400
Standard execution Hz 50 50 50 50 50 50
Auxiliary circuits (standard execution) V 24 D.C. 24 D.C. 24 D.C. 24 D.C. 24 D.C. 24 D.C.

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 a brand of

Layouts
RASO 200/400/600/250 TP

200
CNC

400
CN

600
CNC

250
TP

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 SAMP S.p.A. Star SU LLC Star SU International Trading (Shanghai) Co. Ltd.
Via Saliceto, 15 5200 Prairie Stone Parkway, Suite 100 Shenxia Road, 358 Shanghai Forward High
40010 Bentivoglio (BO) Hoffman Estates, IL 60192 Tech Zone, Jiading District,
Italy USA 201818 Shanghai - P.R. China
Tel.: +39 (051) 63 19 411 Tel.: +1 (847) 649 1450 Tel.: +86 21 59900890
Fax: +39 (051) 37 08 60 Fax: +1 (847) 649 0112 Fax: +86 21 59900887
[email protected] [email protected] [email protected]

Samputensili Beijing Star SU Industria de Ferramentas Ltda. SU Korea Co. Ltd.

Room 1801/1802, Jing Tai Tower, Rod. Dom Gabriel Paulino 4 MA- 319 Sihwa Industrial Complex
No. C24 Jian Guo Men Wai Avenue, Bueno Couto Km 66,3 - C.P. 849 703-12, Sung-Gok Dong An-San City
100022 Beijing - P.R. China CEP13201 - 970 Jundiai, SP, Brazil Kyungki-Do, Rep. of Korea
Tel.: +86 10 6515 6349 - 6515 6350 Tel.: +55 (011) 21 36 5199 Tel.: +82 (031) 497 18 11
Fax: +86 10 6515 7150 Fax: +55 (011) 4582 7921 Fax: +82 (031) 497 18 15
[email protected] [email protected] [email protected]

Samputensili GmbH Samputensili France S.a.r.l. Samputensili Equipment & Tools Pvt. Ltd.
Marienberger Str. 17 79 rue de la Tour 246/4, Hinjewadi Gaon, Tal. Mulshi,
09125 Chemnitz 42000 Saint Etienne Cedex 411057 Pune
Germany France India
Tel.: +49 (0371) 576 257 Tel.: +33 (0477) 92 80 50 Tel.: +91 9764911726
Fax: +49 (0371) 576 259 Fax: +33 (0477) 93 72 03 [email protected]
[email protected] [email protected]
Raso_Catalogue_en_v001

www.sampspa.com www.samputensili.com

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