Supply Strategy Implementation
Supply Strategy Implementation
CAPS Research
October, 2011
Supply Strategy Implementation: Current and Future
Opportunities 2011
CAPS Research
October, 2011
The lead researchers for this study would like to acknowledge and thank the
following individuals for their contributions to this effort.
ISBN 0-945968-86-8
CAPS Research 3
Table of Contents
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Author Biographies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Index of Figures and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Executive Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Research Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Key Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Changes: 2011 vs. 2009 and 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Guidance for Senior Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1: Introduction and Research Approach . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transforming Purchasing/Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
What Will the Next 10 Years Look Like? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CAPS Executive Assessment of Supply (EAS): Development and Objectives . . 13
Supply Strategies Included in EAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EAS and Value-Add to Company Competitiveness . . . . . . . . . . . . . . . . . . . . . . 13
Research Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Respondent Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Overall Research Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Report Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 2: Supply Strategies: Importance, Implementation, and Gaps. . . . . . . . . . 18
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Example Question . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Overall EAS Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Supply Strategy Importance Ratings and Rankings . . . . . . . . . . . . . . . . . . . . . . 22
Supply Strategy Implementation Ratings and Rankings . . . . . . . . . . . . . . . . . . 20
Supply Strategy Gap Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Overall Importance/Implementation Gap Analysis . . . . . . . . . . . . . . . . . . . . . . 23
Comparison Between High and Low Implementation Firms . . . . . . . . . . . . . . 23
Observations: High and Low Implementation Firms . . . . . . . . . . . . . . . . . . . . 25
Conclusions: Current State of Supply Strategies . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 3: Industry Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Industry Sector Difference Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Industry Difference Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Average Ratings by Industry Sectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 4: Strategy Implementation and Supply Performance . . . . . . . . . . . . . . . . 31
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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Index of Figures and Tables
Figure 1.1 Sourcing and Supply Chain Maturity Table 2.1 Overall Importance Strategy
Model . . . . . . . . . . . . . . . . . . . . . . . 11 Ratings . . . . . . . . . . . . . . . . . . . . . 21
Table 6.1 Critical Supply Strategy Focus Table A3.15 Service Implementation
Areas . . . . . . . . . . . . . . . . . . . . . . . 41 Ranking/Ratings for Top/Bottom
10 Firms . . . . . . . . . . . . . . . . . . . . 68
Table A3.1 Discrete Manufacturing Importance
Strategy Rankings/Ratings . . . . . . . 57
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Executive Summary
Overall, the largest gaps between those strategies • The most significant decreases in strategy
considered to be most important, but least implementation between 2009 and 2011 were for
implemented, were: Accelerated Change Management;
Environmentally Sustainable Supply Chain
❑ Commodity & Supplier Strategy Process Management; Human Resource Development;
❑ Strategic Cost Management Measurement & Evaluation; and Standardization
❑ Human Resource Development of Products, Services, Components & Design
❑ Total Cost of Ownership Specifications — although increasing from 2007.
❑ Supplier Assessment, Measurement &
Communications • For firms participating in the 2007, 2009, and
❑ Establishing World-Class Supplier Quality 2011 iterations of the EAS, gap reductions
❑ Structuring & Maintaining the Supply Base between importance and implementation were
achieved for all strategies. Major gap reductions
These strategies should provide an implementation between 2009 and 2011 were for Procurement &
focus at most firms. Supply Organization Structure & Governance;
Total Cost of Ownership; Supplier Assessment,
In addition, analysis of the differences among industry Measurement & Communications; Engagement by
sectors showed that they were quite limited. However, Corporate Executives & Business Unit Leaders;
the discrete manufacturing industry sector had a Structuring & Maintaining the Supply Base; and
somewhat higher degree of implementation overall than Establishing World-Class Supplier Quality.
the process and service sectors.
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of ownership, strategic cost management, and people
acquisition and development. These strategies deliver
supply performance today and tomorrow. Second,
leading supply organizations and their supply and
business unit leaders need to invest in the their firms’
long-term success by accelerating the transformation of
e-systems for supply, integrating suppliers into both
new product development and customer order
fulfillment, standardizing specifications and purchases
to reduce complexity, attaining supplier innovation
through effective collaboration, and establishing
environmentally sustainable supply chains. These
strategies will be necessary to deliver future value and
performance improvements.
What supply strategies are viewed as most important by function to become a critical part of a firm’s competitive
supply organizations? To what extent have these strategy. This transformation process began with Xerox
strategies been implemented? How do supply strategies gaining insight into “new” purchasing and supply
relate to supply performance? What supply strategies strategies from its Japanese counterpart, Canon,
are likely to be the focus of future transformation followed by transformations in the automotive,
efforts? This research provides answers to these appliance, electronics, computer, and other industry
questions. segments worldwide.
Beginning in the early to mid-1980s, purchasing began This multi-decade transformational journey has
to transform from a back-office, transaction-focused frequently been characterized as price-focused. Strategic
Figure 1.1
Sourcing and Supply Chain Maturity Model
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sourcing, low-cost-country sourcing, reverse e-auctions, include globalization, changes in worldwide
and supplier consolidation to gain scale advantage have consumption patterns, demographic changes, regulation
had price improvement as a major objective. It appears and activism across countries throughout the world,
that most firms are in Stage II or III of the maturity and increasing pressure to maintain natural resources
model, with a limited number of firms in Stage IV. and the environment. In addition, there will be
significant changes in technology and increasing
Firms are typically positioned at Stage II or III because requirements for innovation. “Wildcards” that cannot be
they were price focused; had only recently begun the generally predicted will also come into play. All of these
supply transformation journey; focused on shorter-term changes will drive business models and strategies to
improvement objectives that reflected company and change, and innovation will strongly impact a firm’s
functional executive directions; or failed to make the supply mission, goals, and performance expectations.
sizeable and challenging investment required to
transform supply strategies, practices, structures, and In addition, as firms look for ways to improve their
supplier working relationships across functions and the revenue streams, they will likely move up the value
extended supply chain. chain, enrich customer relationships, and embrace
emerging markets. From a cost perspective, the
In addition, there is anecdotal information that structural cost of conducting the business will have to
corporate purchasing and supply transformations may be addressed and optimized while firms pursue ongoing
have stalled due to the challenges of adjusting to the variable cost reduction. On the balance sheet, more
realities of a more complex environment. This reduced efficient and effective use of fixed assets will be
pace of transformation may again be caused by narrow required. There will also be a need to increase cash flow.
price-focused rather than value-driven supply These requirements will impact the business models
objectives, limited e-system integration, and difficulties and all functionally driven strategies, including supply.
in achieving cross-functional integration and company
reorganizations. Over the recent past, the severe These drivers have a cascading effect on the supply
worldwide economic recession has also slowed supply mission, goals, and performance expectations. The
transformation initiatives. However, firms are again above-mentioned research study concluded that more
focusing on developing world-class supply management innovation will be required from suppliers, there will be
as risk (e.g., typhoons, nuclear accidents, financial an increased need to contribute to revenue generation
distress, and geopolitical disruptions) and lack of through effective sourcing and supply, and supply
innovation have negatively affected supply chain and strategies will require further risk mitigation and an
firm performance. expanded cost management focus. Overall, the
strategies and processes that have worked in the past
will require significant transformation to be effective in
What Will the Next 10 Years Look Like? a changing world in the future.
For a firm to achieve progress toward attaining Stage IV Even though the ideas presented in the above
status, it must identify supply strategies that are critical paragraphs were written in 2007, they still ring true
to its success, understand the current state of today. Therefore, every supply organization worldwide
importance and implementation, and work toward must continually examine itself and the transformation
appropriate alignment. A transformation strategy must strategies being employed to ensure effective world-class
then be established, supported by required investments supply organizations over the next five, 10, and 15
and measurement of implementation progress and years. Continuous change and transformation is
results. required, although not necessarily natural to all
organizations. Therefore, supply organizations must
To position this report in terms of the future develop a mindset to embrace change and then develop
competitive environment and resulting desired state, we the processes to drive continuous — and sometimes
continue to draw on the 2007 CAPS Research report breakthrough — renewal.
Succeeding in a Dynamic World: Supply Management in the
Decade Ahead,1 which suggests that we will face
turbulent times in the future. Significant forces of
change will impact organizations. Some of these forces
Succeeding in a Dynamic World: Supply Management in the Decade Ahead, CAPS Research Report, 2007.
1
This EAS report also provides respondents with a The value of the EAS is twofold. First, an industrywide
capability to compare themselves with other firms. In report (backed by more detailed data) is provided so
addition to the information provided in the report, each that an individual firm’s transformation progress can be
participating company receives additional EAS data, benchmarked. Second, a firm can determine its current
enabling comparative analysis across the 119 responding state through EAS deployment and establish the go-
companies organized by various industry segments. forward transformation plan to achieve an “ideal state.”
This “ideal state” should provide overall company value
creation through enhanced supply strategies. In
addition, by applying the EAS findings across strategic
Supply Strategies Included in EAS
business units and key facilities on a worldwide basis, a
firm can establish where change is taking place and
The following purchasing/supply strategies were
determine what may have led to improvements in
included in the 2011 CAPS Executive Assessment of
performance. Conducting an EAS may also be a key
Supply and were meant to be strategically, rather than
element in supply strategy development and
tactically, focused.
implementation, and help to “level-up” the entire
supply organization.
❑ Vision, Mission and the Strategic Plan
❑ Strategic Insourcing/Outsourcing
Figure 1.2 illustrates the application of EAS. The
❑ Commodity & Supplier Strategy Process
application can be both companywide (one response
❑ Structuring & Maintaining the Supply Base
per company) or tailor-made (conducted across multiple
❑ Supplier Assessment, Measurement &
business units and supply locations within a firm). This
Communications
report is based upon the worldwide assessment across
❑ Supplier Integration into New
firms, which includes only one response per firm (i.e.,
Product/Process/Service Development
where multiple responses were received, they were
❑ Supplier Integration into Customer Order
averaged into a single response for this report).
Fulfillment
❑ Strategic Supplier Alliances
❑ Collaborative Buyer/Supplier Development &
Continuous Improvement
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Figure 1.2
EAS Application
Figure 1.4
EAS Participating Industries
The respondent profile is also characterized by the • Fifty-five percent of the firms had sales over $5
following: billion. Thirty-seven percent had sales between $1
billion and $5 billion. The remaining 8 percent of
• Twenty-five industries were included, as shown in firms had sales less than $1 billion.
Figure 1.4. • The annual direct and indirect spend of these
firms were:
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Annual Spend Direct Indirect Chapter 2 — Supply Strategies: Importance,
Greater than $5 billion 21% 16% Implementation, and Gaps
$1 billion to $5 billion 47% 35% • Introduction
Less than $1 billion 32% 49% • Example Question
• Overall EAS Findings
• Just over 71 percent of respondents represented a • Supply Strategy Importance Ratings and Rankings
companywide view, while slightly more than 21 • Supply Strategy Implementation Ratings and
percent represented a strategic business Rankings
unit/division view. Just under 7 percent of • Supply Strategy Gap Analysis
respondents represented a geographic view. • Overall Importance/Implementation Gap Analysis
• About 84 percent of the responses reflected • Comparison Between High and Low
responsibility for both direct and indirect purchases, Implementation Firms
with direct and indirect approximately equal. • Observations: High and Low Implementation
Firms
• Conclusions: Current State of Supply Strategies
Overall Research Framework
Chapter 3 — Industry Analysis
Figure 1.5 shows the overall Supply Leadership Model • Introduction
driving supply transformation and the critical strategy • Industry Sector Difference Findings
areas around which the EAS was developed. • Industry Difference Conclusions
• Average Ratings by Industry Sectors
Figure 1.5
Supply Leadership Model
Appendices
• Appendix A — Supply Strategy Definitions
• Appendix B — Statistical Analysis
• Appendix C — Supply Strategy Comparisons by
Industry Sector
• Appendix D — Selected Emerging Supply
Strategies
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Chapter 2: Suppy Strategies:
Importance, Implementation, and Gaps
Overall EAS Findings A number of conclusions can be drawn from the overall
data. First, we are seeing a greater degree of supply
Figure 2.2 shows the range of average ratings across all strategy implementation in 2011 than in 2007, with a
companies for the 22 supply strategies for “importance,” small decrease when compared to 2009. There was a
“implementation,” and the resulting “gaps” between reduction in the gap between importance and
implementation and importance. A “gap” is the implementation from 2007 (both as a product of
difference in ratings between “importance” and decreasing importance of some strategies and increased
“implementation” for a specific strategy. implementation of the same or other strategies), but an
increase in the gap compared to 2009. This may be the
The following overall 2011 findings are most result of reduced resources available for strategy/practice
interesting: improvement and implementation due to the severe
economic recession. Second, even though the average
1. Importance ratings are at least 1.25 higher than gap has been reduced from 2007, overall implementation
implementation at both the high and low ends. is far lower than the corresponding importance change,
2. The gap range is large, from a low of -1.13 to a as can be seen by rating ranges and averages.
high of -2.63 between implementation and
importance.
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Figure 2.1
Assessment Example with Rating Scales (continued)
Figure 2.2
Overall 2011 EAS Findings
In addition, firms likely rated supply strategies more Supply Strategy Importance Ratings and
highly on importance, as many strategies can be
Rankings
strategically important to the success of the firm.
However, implementation may lag because a firm is just
Table 2.1 provides insight into the overall ratings and
beginning or is partially along its transformational
rankings for the 22 strategy areas by “importance.” In
journey; resources have been limited in support of the
addition, a difference in the average rating score of more
transformations, especially in difficult economic times;
than 0.47 between strategies is statistically significant.
some strategies are not the focus of the implementation;
For example, the group of six strategies most highly
and strategies that are being implemented have taken
rated is significantly different than the 11 lowest rated
considerable time and resources to complete.
strategies. (See Appendix B for a description of
methodology used to determine statistical significance.)
A number of observations can be drawn from the and building appropriate governance and strategy
“importance” ratings, including: to carry out the Vision, Mission and the Strategic
Plan, which is rated highest of all strategies.
• The overall average strategy ratings range around Clearly, having the best possible human resource
“high/critical” (operational necessity; required for talent is an enabler to success in all 22 supply
operational effectiveness; necessary to gain market strategy areas.
leadership; achieves competitive viability — a
necessary consideration to compete) • The seven lowest rated strategies require
engagement of executives and key persons
• The top six rated strategies all focus on the initial working collaboratively across functions, which is
building blocks of an effective supply function frequently more difficult to do as more functions
(enablers) and/or are critical to achieving cost need to be aligned to achieve measurable results.
improvement.
• Supplier Integration into Customer Order
• Engagement by Corporate Executives & Fulfillment
Business Unit Leaders • Environmentally Sustainable Supply Chain
• Vision, Mission and the Strategic Plan Management
• Commodity & Supplier Strategy Process • Global Sourcing & Supply Strategy
• Strategic Cost Management • E-Sourcing & Supply Chain Strategies
• Procurement & Supply Organization • Standardization of Products, Services,
Structure & Governance Components & Design Specifications
• Human Resource Development • Strategic Insourcing/Outsourcing
• Supplier Integration into New Product/
• In addition, these six most highly rated strategies Process/Service Development
all revolve around supply management leadership
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Supply Strategy Implementation Ratings and • The lower implemented strategies generally focus
around strategies requiring significant investment
Rankings
or those that require true cross-functional
implementation, and are similar to the strategies
Table 2.2 provides the overall ratings and rankings for
lowest rated in importance.
the 22 strategy areas by degree of “implementation.” A
difference in average rating greater than 0.47 means that
• Strategies associated with extended supply chains,
one strategy is significantly different than another. (See
aligning and linking organizations, and achieving
Appendix B for the description of methodology used to
collaboration with suppliers were “moderately”
determine statistical significance.) For example, the two
implemented. Other cross-functional and cross-
most commonly implemented strategies are significantly
enterprise strategies also lagged in
different than the two least implemented strategies.
implementation.
A number of observations can be drawn from the
• Environmentally Sustainable Supply Chain
“implementation” ratings:
Management was substantially less implemented,
probably due to the significant financial and cost
• The overall average strategy ratings range from
reduction pressures firms were under due to the
“moderate” to somewhat less than “extensive,”
economic downturn, as well as the fact that it is a
which suggests limited implementation.
relative newcomer to the set of available supply
strategies. Further, the linkage between
• The most frequently implemented strategies were
environmentally sustainable strategies and
primarily focused on establishing the foundation
organizational performance outcomes is still not
for effective supply strategies and commodity and
well understood.
supplier strategy development, and were
somewhat aligned with the importance rankings.
Table 2.2
Overall Implementation Strategy Ratings
Table 2.3
Overall Strategy Ratings — Gaps
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Figure 2.3 establishes quadrants by taking the mean of ❑ Standardization of Products, Services,
“importance” ratings and mean of “gap” ratings and Components & Design Specifications
then plots where the strategies fall. From Figure 2.3, ❑ Accelerated Change Management
Strategic Cost Management, Human Resource
Development, Total Cost of Ownership, Measurement & These strategies require priority consideration by
Evaluation, and Establish World-Class Supplier Quality organizations, depending on their current
clearly fall in Quadrant 2 — higher importance and transformation focus and industry competitive
larger gaps. In addition, Supplier Assessment, requirements.
Measurement & Communications; Commodity &
Supplier Strategy Process; and Structuring & Quadrant 1 strategies in Figure 2.3 require a continuing
Maintaining the Supply Base fall on the margins of focus, looking for opportunities to enhance. Depending
Quadrant 2. These strategies are a potential on the firm’s focus and strategy implementation, the
transformation priority and can be characterized as a strategies in Quadrant 4 may be currently viewed as
Priority 1, with a “must do” focus. appropriate and a lower priority.
In addition, Quadrant 3 in Figure 2.3 shows a number Overall, establishing the supply strategy transformation
of strategies that are somewhat lower in importance but priority focus at a firm depends upon its position on the
still have larger gaps. They include: maturity curve and the anticipated and quantified
benefits from further implementation of a specific
❑ Environmentally Sustainable Supply Chain strategy(s) in a specific industry sector. Detailed analysis
Management of the potential return and the logic supporting
❑ Collaborative Buyer/Supplier Development & anticipated benefits is required to establish clear
Continuous Improvement priorities for each firm.
Figure 2.3
Strategy Segmentation Analysis: Importance/Gap
Table 2.4
Implementation: Highest 25 Companies versus Lowest 25 Companies
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Table 2.5
Overall Implementation Ratings for Top/Bottom 25 Firms
Highest 25 Lowest 25
Companies Companies
Rank Average Rank Average
1 9.6 1 1.6
2 9.1 2 2.2
3 8.5 3 2.3
4 8.0 4 2.3
5 7.8 5 2.6
6 7.6 6 2.6
7 7.5 7 2.8
8 7.5 8 3.1
9 7.4 9 3.2
10 7.3 10 3.4
11 7.3 11 3.5
12 7.3 12 3.6
13 7.2 13 3.8
14 7.0 14 3.8
15 7.0 15 3.8
16 7.0 16 3.9
17 7.0 17 4.0
18 6.9 18 4.0
19 6.9 19 4.1
20 6.9 20 4.1
21 6.9 21 4.1
22 6.8 22 4.1
23 6.8 23 4.2
24 6.8 24 4.3
25 6.7 25 4.3
Average 7.4 Average 3.4
Specifications. This was considerably higher than have achieved moderate implementation at best.
the overall range for all companies of 7.08 to 4.29 The overall strategy implementation differences
for implementation, as would be expected. The ranged from 4.9 to 2.8 across the 22 strategies.
bottom 25 company implementation range was
from 2.3 for Collaborative Buyer/Supplier • The largest implementation differences were
Development & Continuous Improvement to 4.7 between Global Sourcing & Supply Strategy; Total
for Vision, Mission and the Strategic Plan, Cost of Ownership; Establishing World-Class
substantially lower than the top 25. Supplier Quality; Collaborative Buyer/Supplier
Development & Continuous Improvement; and
• Substantial differences exist for all strategies Supplier Assessment, Measurement &
between the highest and lowest companies, Communications.
ranging from a difference of 4.9 to 2.8.
• For the top and bottom 25 firms, Procurement &
• The 25 highest ranked companies have most Supply Organization Structure & Governance;
typically implemented Procurement & Supply Engagement by Corporate Executives & Business
Organization Structure & Governance; Unit Leaders; and Vision, Mission & Strategic
Engagement by Corporate Executives & Business Plan were commonly among both groups’ top five
Unit Leaders; Vision, Mission and the Strategic most implemented strategies.
Plan; Strategic Cost Management; and Total Cost
of Ownership. In the highest implemented • In addition, further analysis was done comparing
companies, these strategies have been extensively the highest and lowest 25 firms based on average
implemented, while the lowest 25 companies implementation ratings for all 22 strategies. The
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Chapter 3: Industry Analysis
Table 3.2
Strategy Impementation Differences by Industry
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Table 3.3
Average Ratings by Industry Sector
Table 3.4
Implementation Ratings for Top/Bottom Firms by Industry Sector for 22 Strategies
Table 3.5
Top Six Strategy Gaps by Industry Sector
Each respondent was asked to provide supply • Unit purchase price; transportation and logistics
performance information for 11 performance areas. costs; and total cost of ownership all improved by
Specifically, they were directed: 3.65 percent, 2.83 percent, and 3.55 percent
respectively over the “past 12 months.” However,
“For your most important purchases (80/20 rule) over purchase price improvement was less than that
the past twelve (12) months, indicate the magnitude of achieved in 2009 and 2007.
measurable performance improvements and/or
business unit contribution achieved through sourcing • Improvements were also achieved in all other
and supply chain strategies at your business unit.” performance areas, including supplier payment
terms, quality, order cycle times, on-time delivery,
Table 4.1
Supply Performance Results (2007, 2009, and 2011)*
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responsiveness/flexibility, and achievement of Over the 22 performance areas, measured based on
supplier diversity. qualitative ratings, there was small slippage in the rate
of performance improvement. The largest improvements
• The ranges between maximum improvement and were with “executive satisfaction with supply” and
worsening were quite large, indicating significant “standardization or consistency in the sourcing process,”
variability between firms and industries. although this increase was less than those seen in 2007
and/or 2009. Smallest rates of improvement were for
• For 2011, the rate of improvement across all “processes to systematically obtain, evaluate, and
performance measures was similar or less than in respond to supplier ideas” and “inventory cost for
2007. purchase items.”
In addition, performance rating responses were Overall, significant performance improvements were not
requested for the 22 performance areas shown in Table evident.
4.2, which shows rating results for 2011, 2009, and
2007. The question asked whether performance stayed
the same, got better, or became worse. These Industry Performance Differences
performance areas are organized by three major
categories: overall sourcing and supply chain process Statistical analyses were performed to determine
improvements, overall supply value-add, and overall whether there were significant industry sector
relationships and satisfaction. These ratings were differences for both the objective and qualitative
respondent perceptions. performance measures. The results of the analyses
showed a number of differences between industry
sectors, including:
Table 4.2
Performance Results (2007, 2009, and 2011)*
Table 4.3
Actual Performance: Overall and by Industry Sector
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Table 4.4
Performance Improvement: Overall and by Industry Sector
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Table 5.1
Comparison of 2007, 2009, and 2011 Implementation/Importance Gaps
As can be seen, the top nine strategy gap reductions and Maintaining the Supply Base were the only
between 2011 and 2009 were for the following strategies that showed gap closure for both groups
strategies and undoubtedly were a focus of between 2009 and 2011.
improvement efforts over the past two years:
For 21 of the 22 supply strategies, there was a
❑ Procurement & Supply Organization Structure & consistent increase in implementation between 2007
Governance (1.21) and 2011, with some dips in 2009, presumably due to
❑ Total Cost of Ownership (0.82) the severe recession. Importance also increased, but less
❑ Supplier Assessment, Measurement & consistently. Supplier Integration into Customer Order
Communications (0.76) Fulfillment; Cross-Functional/-Location Teaming;
❑ Engagement by Corporate Executives & Business Standardization of Products, Services, Components &
Unit Leaders (0.65) Design Specifications; and E-Sourcing & Supply Chain
❑ Structuring & Maintaining the Supply Base (0.60) Strategies saw minor decreases in importance.
❑ Establishing World-Class Supplier Quality (0.57)
❑ Vision, Mission and the Strategic Plan (0.55) Overall, both strategy implementation and importance
❑ Strategic Supplier Alliances (0.54) increased between 2007 and 2011. On average,
❑ Supplier Integration into New Product/Process/ implementation increased by 0.93 and importance by
Service Development (0.51) 0.28. In addition, there was a reduction in the overall
gap between Supply Strategy Importance &
A number of the strategies with the most sizeable gap Implementation from 2.41 in 2007 to 1.66 in 2011, a
closure require significant company and supply significant improvement at these 16 companies.
leadership and cross-functional focus across the
extended supply or value chain. They are also generally These 16 firms, when compared to the overall sample
more complex to implement and require additional (Table 5.1) were markedly superior. Their
investment, but their implementation may result in implementation was 6.44 versus 5.5, their gap was 1.66
significant returns. Compared with the overall pool of versus 2.0, and gap closure for 2011 versus 2007 was
respondents, Procurement & Supply Organization 0.75, compared to the total sample 2007-2011 gap,
Structure & Governance, Supplier Integration into New which improved by 0.40 from 2.4 to 2.0.
Product/Process/Service Development, and Structuring
It appears that these 16 firms placed significant The largest increases in supply strategy implementation
emphasis on the transformational journey. These 16 between 2011 and 2009 for the 16 companies and the
firms also regularly and systematically participated in total sample were:
the CAPS Executive Assessment of Supply.
It appears that these firms continued to invest in supply It should be noted that the companies participating in
management, even in difficult economic times. The 2007, 2009, and 2011 likely had different individual
differences in implementation and gap improvement respondents to our research study. Individual differences
with the overall sample is marked. may therefore explain some of the rating differences. In
addition, implementation is “moderate,” indicating the
journey continues.
CAPS Research 37
Table 5.3
Differences in Overall Importance between 2007, 2009, and 2011
CAPS Research 39
Chapter 6: Critical Supply Strategies: 2011
to 2015
• Major differences were not found in the enablers E-Systems and Talent. It appears that these
except for Supplier Integration, which was more strategies are focused on incremental
emphasized in the discrete industry. improvements compared to overall best-in-class
standards. However, these enhancement strategies
may be considered breakthrough at specific
Conclusions organizations.
2. E-Supply Systems and Talent are viewed as critical
The following conclusions are based on the emerging enabling strategies to achieve cost and other
supply strategies that respondents provided. performance improvements.
3. Supplier integration and the overall integration of
1. The emerging strategies for 2011 to 2015 follow the supply chain and processes appear to be of
traditional patterns that focus on Supplier increasing importance to organizations compared
Management, Global Supply, Purchase Category to prior years — and could provide significant
Strategy Development, and Cost Management, benefits if alignment and linkages can be achieved
and the enabling strategies dominated by across the supply chain.
CAPS Research 41
4. Environmental sustainability still is not achieving
frequent mentions by responding firms,
suggesting a limited focus. This finding agrees
with the ratings data of importance and
implementation shown in Chapter 2.
5. Strategies that were mentioned as “most critical
emerging strategies” have significant gaps between
importance and implementation and will take
focused effort and investment to achieve
implementation.
CAPS Research 43
strategies was more than four points higher for and high talent people acquisition and development.
firms that had the most implemented strategies. These strategies need to deliver supply performance
today.
• The rank order of the least implemented strategies
was similar for both groups except for Second, leading supply organization and business unit
Standardization of Products, Services, Component leaders need to further invest in their long-term success
& Design Specifications, which was ranked lower by accelerating the transformation of e-systems, better
by the firms that had a higher degree of strategy integrating suppliers into both new product
implementation. The most implemented development and customer order fulfillment,
companies had an average implementation rating standardizing specifications and purchases to reduce
of 7.4 versus 3.4 for the least implemented firms. complexity, achieving supplier innovation through
This clearly reflects significant differences in the effective collaboration, and establishing environmentally
maturity stages between the most and least sustainable supply chains. These strategies are necessary
implemented firms. to deliver future performance improvements.
Figure 7.1
Improving Economic Value-Add (EVA)
CAPS Research 45
Figure 7.2
Building Blocks for Supply Transformation*
discussion is similar to that from our 2009 study, people capabilities will increase given the capabilities
recognizing that supply strategy implementation required in an increasingly complex and competitive
progress has been achieved to some degree but that world with extended supply lines. Recruitment and
considerable progress overall is still required. people location at all levels will be worldwide, with a
focus on creating strategic, challenging jobs,
Figure 7.5 illustrates the likely next wave of supply establishing a “best place to work” environment and
strategies to be the focus of innovation at leading-edge recognizing generation differences. Highly talented
companies. A brief discussion follows. people will also have to be hired and developed in
emerging regions. Initiatives to further transfer supply
These strategies combine further enhancement of the strategy approaches and processes from mature to less
critical enablers and the development of supply mature regions will require implementation.
strategies that increasingly require cross-functional and
cross-enterprise collaboration with a holistic supply E-sourcing without human touch will be achieved. The
chain and customer focus. The “function only” proportion of time supply people spend on clerical,
perspective will fade as they are adopted. administrative, and routine tasks will continue to be
reduced. Procure-to-pay interfaces with suppliers will
become automated.
Strategy Enhancement
also bought out capacity and was able to provide its Value and demand analyses will also be more fully
business customers with needed products earlier than utilized at the product or service design stage.
the competition, thereby gaining high-value orders. (For Standardization and product/service complexity
more information on this case, see the CAPS Research reduction efforts will increase. At one manufacturing
report entitled Value Focused Supply: Linking Supply to firm, engineering and supply are working closely
Competitive Business Strategies.) together in teams with executive engagement and
support to reduce product complexity at the raw
Category strategy development will be resourced with material, systems, and component levels.
highly capable people with high-level representations
across functions for the most important purchase Environmental sustainability efforts and results will
categories. Key category strategies will aim to provide increase. Firms in the automotive, electronics,
value, going far beyond traditional cost reduction goals. computer, energy, and many other industries are
implementing significant initiatives, such as IBM’s
Increasing collaboration with strategic supply partners Global Supply Social and Environmental Management
and networks will be required and achieved due to the System.
global scope of business, limited investment capability,
and the scale and know-how that external firms may Greater emphasis will also be placed on supply risk
possess. Firms will have to enhance trust with suppliers management strategies. These strategies will both
and more effectively share risk and rewards. Other protect supply and be a means to achieve competitive
CAPS Research studies have demonstrated that trust advantage.
and “risk/reward” sharing are critical elements to
successful collaboration. Supplier-focused activities are required to provide
greater value to customers by providing differentiated
Supplier development activities will also increase. As features while controlling costs. Implementation to date
worldwide sourcing is being implemented, especially in has been relatively low for these strategies.
emerging markets, some suppliers may not have the full
manufacturing or operations capabilities required. For
example, automotive OEMs are utilizing hundreds of Supply/Value Chain Integration
technical and other non-supply personnel in supplier
development. The integration of functions and firms making up the
supply value chains is one of the last frontiers. How
CAPS Research 47
Figure 7.4
Supply Strategy Transformation Process
well suppliers and customers are aligned and linked The “building block” strategies shown in Figure 7.5 are
with a company will influence future success. Strategies the focus of Stages II and III in the Maturity Model
to better integrate the value chain are the most complex presented in Chapter 1. To move to Stage IV, firms will
because they include so many functions and implement supply strategies and their enablers that
organizations. However, alignment and linkage require additional collaboration, integration, and
strategies across the value chain and networks will be customer-focused rather than functional metrics.
increasingly important once supply strategy building
blocks are in place. These strategies will drive alignment Each firm requires a supply transformation strategy that
among functions and firms focused on collaborative is regularly updated and executed to achieve high
innovation efforts, shared resources, standardization and supply performance in a fast-changing and increasingly
complexity reduction, and environmental sustainability. complex world. Those dozen or so supply strategies a
firm identifies as “critical to success” require complete
In addition, firms such as IBM, Cisco, Whirlpool, and implementation to move to the next level of
many others are driving toward end-to-end supply performance.
chain integration. Those that are first and that focus on
holistic company rather than narrow “function only” Although the recent economic crisis may have slowed
goals will likely achieve competitive advantage. the rate of implementation, the lessons learned can help
firms prioritize those supply strategies most important
in the new economy. For example, risk management
Concluding Comments will be of increasingly significant importance as part of
category and supplier strategy development. Companies
This report provides insights to firms about the supply will have to reexamine their focus and ensure that the
strategies most important to the strategic success of the correct supply strategies are targeted for implementation
overall firm. The findings also suggest that firms are to provide maximum future benefits.
somewhat lagging with respect to full implementation of
important supply strategies.
CAPS Research 49
A APPENDIX
Vision, Mission and the Strategic Plan Structuring & Maintaining the Supply Base
Definition Definition
This strategy sets direction for the development and A properly structured supply base includes the
management of a supply network that creates value and appropriate number and quality of suppliers to
leads to competitive advantage. Vision and mission significantly contribute to companywide economic
articulates how the supply network will create value, value-add and maintain a competitive sourcing
and the strategic plan provides a “blueprint” for advantage. Suppliers are categorized as strategic,
implementation and execution. The vision, mission and preferred, improve, eliminate, and other categories
strategic plan are documented. deemed appropriate. The maintenance of the supply
base reflects changing external economic risk and
market/competitive conditions worldwide, and aligns
Strategic Insourcing/Outsourcing with the overall current and future sourcing program
and specific commodity/purchase family strategies to
Definition meet companywide requirements.
A “strategic sourcing” process to evaluate internal
capabilities, competencies, and capacity versus external
sources and capabilities to identify opportunities to Supplier Assessment, Measurement &
better focus on core competencies, improve product/ Communications
service differentiation, and develop and sustain
competitive advantage. Definition
This strategy encompasses the process of continuously
measuring and providing feedback to suppliers about
Commodity & Supplier Strategy Process performance to ensure that the supply base is a source
of competitive advantage. The objectives are to identify
Definition outstanding suppliers and reward them with additional
A written, systematic plan to achieve both short- and business; identify substandard suppliers and eliminate
long-term commodity/purchase family goals over at or strengthen them through development efforts; align
least a one- to three-year horizon. Strategies are supplier/buyer goals through joint metrics; and establish
developed for the important commodities/categories. a performance baseline to track trends.
Elements include supply base structuring, sourcing,
contracting, supplier development, product/process
design/specifications characteristics, and value chain Supplier Integration into New
considerations. The strategy combines various elements
into an executable plan with timelines, accountabilities, Product/Process/Service Development
and measurable performance expectations. The view
includes the total supply chain or network. Definition
The systematic process of involving external suppliers in
the design, development, and introduction of new
CAPS Research 51
A APPENDIX
Definition
Firms operate in a globally coordinated environment Human Resource Development
with companywide or strategic business unit (SBU)
center-led leadership with purchasing authority and Definition
coordination, combined with decentralized purchasing Human resource development is a continuous process
execution. Purchasing or supply reports to a top-level of attracting, acquiring, developing, and retaining
executive. Much of the sourcing/supply strategy knowledgeable and skilled personnel to achieve
development is increasingly done by global commodity increasing competitive advantage worldwide. The
teams recognizing the direct needs of customer facing evolution to a “virtual organization” makes highly
organizations and ultimate customers. effective human resource development practices
imperative as personnel are provided with significant
“place and time flexibility.” Ongoing knowledge
Cross-Functional/-Location Teaming management and development is a priority.
Definition
World-class teaming involves proactively forming, Engagement by Corporate Executives &
managing, and supporting cross-functional/-location Business Unit Leaders
teams with the objective of achieving competitive
advantage through purchasing/supply strategies. Teams Definition
pursue tasks and assignments that link to and directly Executive engagement includes company executives
support the attainment of business and/or corporate participating in (sometimes leading) and providing
objectives. Teams are the correct organizational response organizational and budgetary support for critical
when faced with complex or large-scale decisions or sourcing and supply chain strategies and initiatives.
tasks that span functions, geographies, product/service This engagement signals to the organization the strategic
lines, etc. criticality of sourcing and supply to sustaining the
competitive advantage of the firm.
CAPS Research 53
A APPENDIX
Instructions
CAPS Research 55
B APPENDIX
Statistical Analysis
The supply strategy comparisons by industry sector are provided for the importance, implementation, and gap
analysis, and for the implementation at highest/lowest implemented companies.
Table A3.1
Discrete Manufacturing Importance Strategy Rankings/Ratings
CAPS Research 57
C APPENDIX
Table A3.1
Discrete Manufacturing Importance Strategy Rankings/Ratings (continued)
Table A3.2
Discrete Manufacturing Implementation Strategy Rankings/Ratings
CAPS Research 59
C APPENDIX
Table A3.4
Implementation: Highest 10 Discrete Manufacturing Companies versus
Lowest 10 Discrete Manufacturing Companies
Table A3.5
Discrete Manufacturing: Implementation Ratings for Top/Bottom 10 Firms
Highest 10 Lowest 10
Companies Companies
Rank Average Rank Average
1 9.09 1 3.36
2 7.77 2 4.00
3 7.64 3 4.05
4 7.45 4 4.68
5 7.18 5 4.73
6 7.00 6 4.77
7 7.00 7 4.77
8 6.82 8 5.05
9 6.82 9 5.18
10 6.59 10 5.36
Average 7.34 Average 4.60
Table A3.6
Process Manufacturing Importance Strategy Rankings/Ratings
CAPS Research 61
C APPENDIX
Table A3.7
Process Manufacturing Implementation Strategy Rankings/Ratings
CAPS Research 63
C APPENDIX
Table A3.9
Implementation: Highest 10 Process Manufacturing Companies versus
Lowest 10 Process Manufacturing Companies
Table A3.10
Process Manufacturing: Implementation Ranking/Ratings for Top/Bottom 10 Firms
Highest 10 Lowest 10
Companies Companies
Rank Average Rank Average
1 9.59 1 2.27
2 8.50 2 2.59
3 8.00 3 3.18
4 7.45 4 3.50
5 7.36 5 3.77
6 7.27 6 3.82
7 7.27 7 3.86
8 7.27 8 4.09
9 6.95 9 4.32
10 6.95 10 4.55
Average 7.66 Average 3.60
Table A3.11
Service Importance Strategy Rankings/Ratings
CAPS Research 65
C APPENDIX
Table A3.12
Service Implementation Strategy Rankings/Ratings
CAPS Research 67
C APPENDIX
Table A3.14
Implementation: Highest 10 Service Companies vs. Lowest 10 Service Companies
Table A3.15
Service Implementation Ranking/Ratings for Top/Bottom 10 Firms
Highest 10 Lowest 10
Companies Companies
Rank Average Rank Average
1 6.86 1 1.64
2 6.86 2 2.23
3 6.86 3 2.27
4 6.82 4 2.59
5 6.64 5 2.82
6 6.50 6 3.14
7 6.50 7 3.55
8 6.32 8 3.77
9 6.23 9 3.95
10 6.23 10 4.14
Average 6.58 Average 3.01
CAPS Research 69
D APPENDIX
mean bringing products back to North America. The Developing effective shared services for
reason is offset inflationary trends in China. Mitigate procurement across our business. 1) Drive efficiencies
potential supply chain disruptions/shortages in China. that keeps pace with competitors. 2) Leverage ERP
systems and e-commerce tools to drive cost out of the
Establish risk assessment for all purchased business that improves internal customer service and
component parts. (We are a medical device support. 3) Standardization and common processes will
manufacturer and this is patient risk. If a part fails, what drive further integration of our business PM&E.
is the risk to the patient?) The suppliers of components 4) Facilitates spend management and corporatewide
with the highest risk ratings will be subject to higher deals to improve our competitive position.
scrutiny, more frequent audits, more extensive supplier
qualifications, ongoing monitoring of quality Raising the expertise and capability of the supply
performance levels, etc. The goal is to ensure the chain staff. New skill sets are required to compete in
highest level of quality in all of our finished devices. an increasingly competitive market. We need to learn
and perform at a global best practice level. The parent
Supply strategy: improve, standardize and leverage company’s supply chain staff is much more mature and
category and supplier management across the professional and we need to take on their best practices
company. Drivers/reasons: Leverage larger amounts of and procedures.
spend across a smaller, focused supply base to drive
improved performance. Standardized best practices to Improved integration of sourcing into new product
drive best-in-class performance, efficiency and risk development earlier in the process to drive growth.
management. Drivers/reasons: Better leverage supplier innovation to
drive top-line growth, improve processes and business
Blended strategy best cost for major raw materials models.
using cost driver analysis for the end product/material
costs, using VAVE and effective sourcing mix. Strategic alliances with select suppliers. This is to
reduce costs and increase innovation, improve
Increase sourcing in lower cost countries, and relationship, move from transactional-based to strategic-
localize sourcing in those countries when we have based relationship, share market intelligence, build
an industrial presence there. Do not rely on trust.
traditional western suppliers in case on technology
transfer. Early supplier involvement in the product
development process. Key drivers/reasons: Need for
Security of supply and capacity growth. Our innovation/speed to innovation and ability to meet
company forecasts indicate significant growth during customer needs with products at price points
the next decade. Our supply chain must be ready to demanded.
respond to this growth which has three significant
elements: 1) organic portfolio growth; 2) new product Talent pipelines and cross-business movement of
introduction; 3) domestic manufacture to transfer to talent. Establishing reliable talent pipelines, especially
external supply chain. in emerging market regions and moving talent across
businesses to create leaders with a broader view of the
Increasing asset utilization to drive increased return company. This is important because we are constantly
on investment. This is a commodity business so cost being asked to do more with less and rapid business
wins; key supply chain function will be effectively growth is creating the need for a deeper bench of talent.
sourcing and implementing new high-dollar-value,
high-speed equipment so can drive down production Capturing supplier innovation in the product
variable costs. development process and cost reduction process.
This is to expand our capability to drive a sustainable
Procurement productivity tools. Given the cost advantage in input costs.
competitiveness of our business, we can no longer
afford to have large purchasing organizations. Tools that To build a set of unified item code. Currently, we
promote productivity enable sourcing personnel to have 20 different operation units in Taiwan and
work more on supplier development and be less tied to Mainland; however, we do not have a set of unified item
their desks completing transactions. code while purchasing. We are not able to do further
and deeper spend analysis if we cannot unify item code
internally.
Best cost country sourcing. Establish lower cost for Improve supplier relationship/performance
raw materials and technical goods. Increase sourcing management program and tangible benefit delivery.
one-third of total coming from low-cost regions. Drivers include revenue and profit erosion due to generic
competition, pipeline challenges, political environment,
Key raw material sourcing. Opportunity to reduce worldwide demographics, etc. and resultant focus on
supply risk for key raw materials and improve cost reductions, supplier innovation, and total value.
economics through strategic sourcing arrangements We will partner with suppliers that successfully
such as licensing technology, JVs, M&A, and capital collaborate to deliver against all facets of AQSCI
projects, in addition to cross-functional purchasing (assurance of supply, quality, service, cost, innovation),
approaches for qualifying new sources. year-on-year cost reductions, and total value.
Global expansion. Need to build strong procurement Ensure continued high impact from procurement
team in Asia, India, and Brazil. Seeing healthy growth integration in business/cash improvement
across the globe. opportunities. Company focus is on significant
improvement in earnings. Company focus is on
Standardization. With the consolidation of three legacy significant ROCE improvements across several key
procurement organizations, there needs to be a singular regional operating envelopes. Incentive compensation
way of engaging our internal stakeholders and one has value creation and superior cost management as key
process for our external suppliers. components.
CAPS Research 71
D APPENDIX
CAPS Research 73
CAPS Research
CAPS Research was established in November 1986 as the result of an affiliation agreement between the W. P. Carey
School of Business at Arizona State University and the Institute for Supply ManagementTM. It is located at the
Arizona State University Research Park, 2055 East Centennial Circle, P.O. Box 22160, Tempe, Arizona 85285-2160,
telephone 480-752-2277.
The Mission Statement: CAPS Research, working in partnership with its global network of executives and academics,
is dedicated to the discovery and dissemination of strategic supply management knowledge and best practices.
Research published includes more than 85 focus studies on purchasing and supply management topics, as well as
benchmarking reports on purchasing and supply management performance in 20-plus industries.
CAPS Research, affiliated with two 501(c)(3) educational organizations, is funded solely by contributions from
organizations and individuals who want to make a difference in the state of purchasing and supply chain
management knowledge. Policy guidance is provided by the Board of Trustees, consisting of:
Telephone 480-752-2277
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www.capsknowledge.org
ISBN 0-945968-86-8