Combricks Rs 485 Scope Repeater Type 1 Manual
Combricks Rs 485 Scope Repeater Type 1 Manual
Draws your attention to important information on handling the product, a particular part of the
documentation or the correct functioning of the product.
Warning
This device and its components may only be used for the applications described in this manual and only in
connection with devices or components that comply with PROFIBUS and RS 485 interface.
This product can only function correctly and safely if it is transported, stored, set up, installed, operated and
maintained as recommended. ComBricks is a CE class A product. In a domestic environment it may cause radio
interference in which case the user may be required to take adequate measures.
Warranty
Warranty is void if you open ComBricks.
Qualified Technicians
Only qualified technicians should be allowed to install and work with this equipment. Qualified technicians are
defined as persons who are authorized to commission, to ground, to tag circuits and systems in accordance
with established safety practices and standards. It is recommended that the technicians carry a Certified
PROFIBUS Installer or Certified PROFIBUS Engineer certificate.
Disclaimer of Liability
We have checked the contents of this manual as much as possible. Since deviations cannot be precluded
entirely, we cannot guarantee full agreement. However, the content in this manual is reviewed regularly and
necessary corrections will be included in subsequent editions. Suggestions for improvements are welcome.
ComBricks is a registered trademark of PROCENTEC. Other products or company names are or may be
registered trademarks and are the property of their respective companies.
PROCENTEC
Klopperman 16
2292 JD WATERINGEN
The Netherlands
Tel.: +31-(0)174-671800
Fax: +31-(0)174-671801
Email: [email protected]
Document Updates
You can obtain constantly updated information on PROCENTEC products on the Internet at
www.procentec.com
5 ProfiTrace OE.................................................................................................. 59
5.1 Live List ........................................................................................................................................... 59
5.1.1 Updating the GSD file library .......................................................................................................... 60
5.2 Statistics.......................................................................................................................................... 61
5.3 Message recording ......................................................................................................................... 62
5.4 Event configuration ........................................................................................................................ 63
5.5 Tag name configuration .................................................................................................................. 64
5.6 Oscilloscope images........................................................................................................................ 66
5.6.1 Oscilloscope Configuration ............................................................................................................. 67
5.6.2 Oscilloscope Images ....................................................................................................................... 68
5.6.3 Oscilloscope errors ......................................................................................................................... 69
5.7 Bar graph ........................................................................................................................................ 70
5.8 Streaming with ProfiTrace 2 ........................................................................................................... 70
5.9 Summary of Statistics and Events ................................................................................................... 73
1.1 Introduction
ComBricks™ - The first PROFIBUS and PROFINET-based
automation system that unites network components, permanent
monitoring with ProfiTrace and remote I/O.
Web server
ProfiTrace 2 CommDTM SNMP OPC Email TELNET
with ProfiTrace
Ethernet / Internet
Redundancy
Fiber optic
RS 485
Star networks
DP/DP coupler
PN/DP coupler
I/O I/O
T
Alarm contacts
T
Non-standard cable RS 485-IS PROFIBUS PA
ComBricks is based on a backplane which can hold up to 10 hot swap repeater modules. Each module has one
or two channels (so a total of max 20 galvanic isolated transparent segments). Every channel can handle 31
PROFIBUS stations and maximum 1200 m cable length (depends on the baudrate). Fig. 2 illustrates some
configurations.
Each channel has a fail-safe circuit which ensures that the remainder of the PROFIBUS network continues to
operate correctly and that the availability of the installation remains optimal.
The connection of the bus cable allows for a high degree of flexibility as the repeater modules contain both a 9-
pin and screw connector.
It is possible to dynamically exchange equipment during operation. ComBricks is ideal for flow meters, pH
analysers, actuators, drives and especially motor control centres that make use of drawer systems.
ProfiTrace OE
2 segments
2 segments
20 segments
redundant channels
The user can simply connect surrounding PROFIBUS networks and every network can be set to a unique
baudrate. The modular technology of ComBricks enables the network to be monitored when multiple repeater
modules are installed. All transparent messages from the backplane are constantly analysed.
Up to 10 Repeater modules with 2 channels each (20 galvanic isolated segments in total) can be inserted into
the backplane. Using DIP switches or the web server, repeater modules can be assigned to a network group.
This ensures isolated communication from the repeaters which are assigned to other network groups; the
networks are not combined or connected in any way. Only the Head Station can see all networks groups.
Monitoring 4 networks
Monitoring 4 networks
Worldwide access
to any COMbricks
Monitoring 4 networks
The monitoring and logging is performed by the repeater modules which are inserted in the backplane.
ComBricks is the first system that has integrated a busmonitor in network components. Deploying ComBricks
repeaters for regular automation means automatic availability of ProfiTrace OE.
ProfiTrace 2 ComBricks
(troubleshooting on-site) (watchdog)
These applications simplify maintenance and eliminate the hassle to fly an expert over to fix a possible
problem. On the LAN local technicians can also monitor the networks.
With DTM technology the devices can also be diagnosed and parameterized.
1.5.8 Logistics
In demanding high-speed applications, ComBricks is ideal. The technician does not have to touch the
installation and can measure the network from a distance. This is also convenient if the installation is behind a
high-security zone such as baggage handling systems at airports, or parcel handling systems.
1.5.10 Cranes
Many harbour cranes use PROFIBUS. There cranes are huge and sometimes hard to reach. The whole crane can
be monitored remotely, which is especially useful if the crane is equipped with a WIFI connection.
This offers a multitude of applications to directly and independently act on the machinery when the bus
communication becomes unreliable. Especially when safety, human lives or the environment are at stake.
Power switches, hold switches, indicators, backup systems and LED towers are a few examples of machine
parts that can be hooked up to the relays. ComBricks is the only monitoring product that has the capability to
respond directly on the hardware with multiple relays.
Repeaters I/O
Syncs
Lost
Diagnostics Segment 1
Bus voltage low
2 3 Power switches, Hold switches,
Retries
Indicators, Backup systems,
Segment 2 Device I/O, Doors,
LED towers, etc.
4 24 55 83
The internal DP-V1 class 2 masters are able to drive 2 out of 4 networks. When a CommDTM connection is
closed, the user can enter another network. The 2 active networks are managed by 1 or 2 PC Ethernet
connections.
The CommDTM provides the same auto baudrate detection facilities as the famous ProfiCaptain. It detects all
busparameters before it goes online. An available master address is required.
CommDTM
CommDTM
Device DTM
PROFIBUS DP
Device DTM
PROFIBUS PA
STEP 1: Provide the Head Station with the latest firmware. (7)
STEP 2: Prepare the backplane with the amount of required backplane units. (2.2)
STEP 4: Insert the Head Station in the most left slot. (2.3)
ComBricks units with Head Stations type 1A are now operational and no further steps have to be
taken. For type 1B and 1C Head Stations proceed with the next steps.
STEP 10: Set the IP address to the required value. (2.7 + 2.8)
ComBricks units with Head Stations type 1B and 1C are now operational, ProfiTrace OE is
autonomously logging PROFIBUS events. After these basic steps ComBricks can be further configured
through the web server.
STEP 11: Checking the modules and administrative info in the web server. (2.9)
STEP 1: Insert an Ethernet cable in the Head Station which is connected to the enterprise LAN or
directly to the PC.
STEP 2: Make sure the IP address of your PC is on the same subnet as the switch (192.168.1.xxx)
STEP 3: Open your web browser and enter 192.168.1.254 in the address field. This is default IP
address of the ComBricks.
STEP 6: Update the IP settings and confirm it by clicking on "Save" (see Fig. 12).
STEP 7: The web page will now reload with the new IP address.
The Notification link name is included in the event emails so that the user can directly jump to the specific
ComBricks unit without knowing its local IP number. An example is: www.boiler5.oag.com. The router of the
network or the internet server has to reroute this name to an IP number.
After start-up all the available ComBricks units can be discovered and directly customized with the required IP
address (see Fig. 13).
The Discovery Tool works on an enterprise LAN, WLAN and with a direct cable between ComBricks and PC.
If you are not sure which ComBricks you are customizing, the LEDs can be flashed with a button in the
Discovery tool (flashing). The LEDs will blink for 5 seconds to give the user a visual confirmation.
Scan and
configuration
options
MAC and IP
Head Stations
addresses
It is recommended to have only one network interface connection active (only wireless or only
wired). In some cases the Discovery tool does not list all the ComBricks units when multiple network
interfaces are active.
Modules can be inserted and removed during operation. A change in hardware should be directly visible in the
Status screen.
On the top of the screen the administrative info is also visible (see Fig. 14). If the administrative information
has to be altered, it can be done by clicking on "General config".
On the bottom of the screen the connected clients with this ComBricks are displayed.
All connections are listed here:
Web connections
FTP connections
CommDTM connections
Telnet connections
ProfiTrace Streaming connections
Remote
information
Messages left
by the user
Inserted modules
in the system
Click on "Live List" and the respective networks. A Live List with devices should appear (see Fig. 15).
Monitoring 4
networks
Fig. 16 - Menu-switch
3.1 Location
ComBricks can be installed everywhere in a non-hazardous area that complies with IP 20 (DIN 40 050) and the
specified temperature range of 0..60 o Celsius.
3.2 Position
ComBricks can only be installed horizontally, with the cables pointing down. In this position the generated heat
of the modules can escape through the grid in the top of the housing. It is also easier to read the status LEDs in
the horizontal position.
Fig. 17 illustrates how to mount and dismount the backplane on and from the DIN-rail. For the un-mounting an
appropriate screwdriver is required.
Fig. 17 - Mounting (pull-down + push) Un-mounting (click tap + pull)
Detaching backplane units is a delicate procedure that should be done according the description
below and Fig. 19 in order to prevent damages.
STEP 1: Push the top arm down with a screwdriver and delicately pull the top of the backplane unit
that has to be removed. The arm should now be unlocked.
STEP 2: Push the bottom arm down with a screwdriver and delicately slide the bottom of the
backplane that has to be removed. The arm should now be unlocked.
STEP 3: Slide the backplane unit away from the section that remains.
The Head Station (with the red front plate) should be placed in the most left slot (with the largest connector)
and the other modules in the remaining slots.
When the modules are inserted the correct way, a sharp clicking sound should be heard during the push.
1 Slot between 2 modules can remain empty when modules
are removed during operation. Modules at the end of the
backplane can always be removed (1-by-1).
Fig. 21 - Removing modules
It is recommended to use a cable/RJ45 plug with grounding/foil due to the nature of industrial applications.
The Ethernet interface complies with standard Ethernet guidelines. The maximum cable length from ComBricks
to switch/device is 100 meter.
3.9.1 Procedure
To connect the 24 VDC supply to the 3-pin screw-type terminal, proceed as follows:
STEP 1: Strip the insulation of the conductors of the 24 VDC power supply.
STEP 3: Insert the entire connector block in the power socket (see Fig. 23).
LEFT LEFT 1
RIGHT LEFT 2
LEFT RIGHT 3
RIGHT RIGHT 4
When software settings are preferred these dipswitches do not have to be set.
RED Redundancy
LEFT OFF
RIGHT ON
When software settings are preferred this dipswitch does not have to be set.
H/S Settings
LEFT Hardware
RIGHT Software
When software is enabled, all switch settings
are overruled. The settings are saved in the internal
memory of the Head Station.
Termination ON
on Channel x
Repeater Module
status
Communication
Data received on error on Channel x
Channel x
Regular and SCOPE repeater modules are equipped with screw terminals and a DB9 connector for the bus
connection. Both are linked with each other, but it is not recommended to use them both 1.
1
Because of the PROFIBUS spur lines limitations it is not recommended to use the screw terminal
simultaneously with the DB9 connector.
NOTICE
Since March 2014 the 1 Channel, 2 Channel and Scope Repeater modules are fitted with new, more robust
screw terminals.
Old modules: The channels (CHx) have 2 screw terminals (IN and OUT, for the bus connection) and a
termination switch.
Always use the ‘IN’ connector when the repeater module is the first or last on the segment. The termination
should be set to ON (see Fig. 25 - configuration A).
New modules: The channels have 1 screw terminal and a termination switch. In most cases, the channel starts
here so the termination must be set to ‘ON’. If the channel is not the beginning, use the DB9 connector, see
paragraph 3.11.2. Alternatively, use the dual ground clip (supplied with the new models) to install two cables in
one screw terminal, see Fig. 26.
Only in configuration A of Fig. 25 the on-board termination should be set to ON. In configurations B and D the
repeater module is in the middle of the segment (OFF).
Fig. 26 - Use the Dual Ground Clip to connect two PROFIBUS cables in one screw terminal
When the DB9 connector is utilized and located at the end of the segment, it is recommended to use the
termination on the DB9 connector and NOT on the repeater module (see Fig. 25 - configuration C)2
To connect the PROFIBUS cable to the repeater modules (screw terminals) a 2.5 mm screwdriver
(max. 0.4 mm) is required.
When the termination of a specific channels is set to ON, the SWx LED should be ON.
2
The plug is the best place to activate the termination! When you remove the connector from the module you
still have the termination in the plug which is attached to the bus cable. It is true that the termination is not
powered by 5V (which is always required), but better an unpowered termination than nothing at all.
If a User password has been setup a screen will appear to login first in order to access the web
server. If only the Administrator password has been setup it is not necessary to login to directly, but
when settings are altered you must be logged in (See Paragraph 4.8).
Some web pages described in this manual
are only accessible with certain Head Station
types, licenses or firmware versions.
After the web page has been loaded, the pages of the web server can be browsed by clicking on the items in
the menu on the left side of the screen. The next paragraphs will explain the primary web server pages.
The web server can handle 20 simultaneous client
connections. When all 20 are utilized, the connection
with the ComBricks could become relatively slow.
The minimum version requirements for Web browsers are:
- Firefox 2.0 (24 October 2006)
- Internet Explorer 6.0 (27 Augustus 2001)
- Google Chrome 1.0 (24 April 2009)
The 'Status' screen is the first web page that appears when the web server is accessed. This page gives an
overview of the available modules and their respective description + version numbers (see Fig. 27).
Modules can be inserted and removed during operation. Changes in hardware should be directly visible in the
Status screen.
The 'User message' with custom messages/info is also displayed here (see Fig. 27).
On the top of the screen the network and site info can be inspected (see Fig. 27).
On the bottom of the screen the connected clients with this ComBricks are visible (see Fig. 27).
Remote
information
Messages left
by the user
Inserted modules
in the system
Most of the module types offer their specific status screen. Click on the link (name in the module column) and
the respective web page will be displayed (see Fig. 28).
SD card status
Current consumed
by the modules
A helpful utility is the Channel list. This page visualizes a graphical overview of all stations in the network and to
which network module they are connected. It is almost comparable with a logical topology scan (see Fig. 29).
Network filters
Show colour
legend
Inserted network
modules and the
available channels
Communicating
devices with Live
List colours
The system log saves ComBricks events. When this page is accessed all the ComBricks events are displayed. It
can be downloaded as text file and cleared/deleted (see Fig. 30). You cannot change the system log in the web
server.
System events
Download and
Clear functions
The basic settings of the ComBricks are customized on the 'General configuration' page. For optimal use of
ProfiTrace OE, it is important that the time is synchronized and the site info is sufficiently filled in (see Fig. 31).
If your ComBricks is connected to Internet or a local NTP server, use the NTP server synchronization for
automatic date & time update. This keeps your ComBricks always set to the right time (this option is available in
Head Station firmware v1.278 and up). If the ComBricks clock differs more than 10 seconds from the NTP clock,
a line in the system log is added.
The automatic time update occurs when the set interval has passed. The maximum interval that can be set is
1440 minutes, which corresponds to 24 hours. Please note that there is no option for auto-updating to Daylight
Saving Time (DST). This is because this is not used in Factory Automation. When an NTP server is used, the time
is always assumed to be winter time.
Time synchronization
options. Use NTP for
automatic synchronization.
Language selection
The display refresh rate has to be tuned to the bandwidth of the Ethernet connection. By default it is set to a 1
second automatic refresh. If the bandwidth is limited, it is recommended to increase this time or to switch the
automatic refresh OFF (see Fig. 31).
It is possible to select the start page which is first displayed when browsing to the Head Station IP address. You
can select the Main Status page, System Log page, Live List, Statistics, Channel list Message Recording or
Network Event log. You can also select for which network this should apply.
The interface language can be changed in the Preferred Language drop-down box. More languages will be
added in the future, which will become available in new firmware updates.
The network names and the assignment of the repeater modules are customized here. For optimal use of
ProfiTrace OE, it is important that correct and understandable network names are defined (see Fig. 32). The
network names are used in multiple components: ProfiTrace Live List, event emails, message recording, etc.
Each of the 4 Live Lists can be individually setup to a different time-out. The default value is 5 seconds. The
time indicates how long a slave will be displayed as green when it has lost communication to the master. After
the set time it will turn yellow if it has no communication anymore.
The network assignment of the repeater modules is also displayed and can be adjusted if software settings are
enabled (see Fig. 32). It is possible to assign a module to Network 1 to 4, or to disconnect it from the
backplanes. This makes it possible to create a multiplexed system, or temporarily remove certain slaves from
the PROFIBUS network.
Customizable
network names
Hardware or
software settings
Network selection:
1, 2, 3 , 4 or
Not Connected
The DHCP functionality can be enabled. If the ComBricks will be connected to a network where a DHCP server is
active, the settings can be automatically set into the ComBricks by enabling this feature. The IP address will be
set by the DHCP server.
If a fixed IP address is needed, enter it manually in the ‘IP address’ box. By default the IP address is
192.168.1.254. Next, enter the subnet mask, default gateway and DNS server according to the settings of the
network. For more information, contact the network administrator.
Please note that changing the DNS server address requires a soft-reboot of the Head Station before the new
setting becomes active. Soft-resetting the Head Station does not affect repeater modules; this is a separate
process. You can safely soft-reset the Head Station without disrupting the repeater-functionality.
With the Output Control feature the user can directly respond to an event with the onboard relay in the Head
Station or the channels from output modules in the backplane. The web server offers 10 customizable controls
that can be set to the following behavior:
Not active
Manual ON/OFF Live toggle of the output channels
Time Time ON and Time OFF
PROFIBUS event Syncs, retries, bus voltage too low, redundancy failure, PA failure,
fiber optic failure etc.
System event Redundant power change or ComBricks failures
After power down/up, the ComBricks loads and restores these settings.
It is recommended to have a security policy concerning passwords with this feature, because the
user is able to control REAL output points.
Passwords are NOT activated when the
product is purchased or reset and all menu
items are accessible and adjustable.
NO User
Administrator
Passwords (Admin. is set)
3
When only the Administrator login has been activated, the user can always enter the web server without a
valid login. When settings need to be altered, the administrator is required to login.
Activate the password(s) immediately after installation or at the office before it is transported to the final
destination.
Use different passwords for the Administrator and User.
Never share passwords with anyone.
Always use strong passwords. Avoid: test, 123456, <your company name>, <your first name>, ComBricks,
procentec, etc.
Change passwords immediately if they may have been compromised.
If passwords must be written down, store it in a secure place and destroy it when it is no longer needed.
Be careful about where passwords are saved on computers. Some dialog boxes, such as those for remote
access, present an option to save or remember passwords. Selecting this option poses a potential security
threat.
Any FTP client can be used to setup the FTP connection. ComBricks uses port 21.
If you have not set a password, ComBricks will accept any password during the connection phase. Some FTP
clients require a password, so you can provide any password.
Change the passwords with no text written in the text field (Administrator login required).
Restore to factory default settings in the "Device management" page (Administrator login required).
Restore to factory default settings with the switch on the front of the Head Station (see Paragraph 6.5).
In case the user wants to update the license of the Head Station, it can be done here via an internet connection
or copy the content of a license file.
To provide the user with documentation, firmware and software, the SD card has been provided with a
document download page (see Fig. 36).
Download the latest version of the document download page from www.procentec.com
The content of the .ZIP file has to be copied to a directory \DOC on the SD card.
If the directory does NOT exist, create it and copy the content of the .ZIP file to it.
Reload the web server to update the information.
There should be an item called "Downloads" on the bottom of the left menu
It is possible to replace the PROCENTEC download page with a customized version. Replace index.html with
your own version and you can point to directories/files which are located on the SD card. If you are interested
in such activities, we recommend you to inspect the structure of the PROCENTEC index.html first.
Link to download
from SD card
The email account information has to be entered if the user wants to have ComBricks signal events by email.
The required information is generally the same as any other email related setup (see Fig. 37).
Setting up the email server parameters is not enough.
The events that generate the emails have to be setup
in the Event config menu (see Paragraph 5.4).
The SMTP server has to support unencrypted connections, because the current ComBricks firmware
does NOT support encrypted connections such as SSL/TLS. The DNS address (IP config menu) has to
be modified according to the DNS addresses of your internet provider.
E-mail server
parameters
Direct testing of
server settings
The server parameters have to comply with the email server parameters listed in Table 2.
From Yes Depending on the email server you are using, this 100
has to be an existing email address.
SMTP server port Yes Standard value for most servers has already been
entered, but has to be setup according to the
requirements of the email server.
User name Optional A User name can be entered if the SMTP server 50
requires it. Click on "SMTP-Username and
password" first.
When you have filled in all server parameters, click on "Save". The settings can be tested by clicking on "Send
test email with saved settings".
Save the settings first before sending the test email!
It might take a couple of minutes before the test email has been received by the recipient.
If the test-email has not been received, please check if it has been blocked by a Spam filter.
ComBricks can auto-send an email with adjustable intervals of one hour and one day.
The Device Management page allows the user to perform backup, restore and restart actions for the
ComBricks. For some actions Administrator login is required.
This feature allows a quick and easy replacement of a defective Head Station. If a Head Station needs to be
replaced, and settings have been backed up on SD card, remove the SD card from the slot and place it in the
new Head Station. Then continue with paragraph 4.12.2.
IMPORTANT NOTE: This will also clear all Message Recording files!
The Live List is a matrix that continuously lists all the available devices. It is directly visible which devices are
‘troublemakers’. With different background colors, the status of the devices is displayed (see Fig. 38):
The Live List can also generate the product name of the devices when a diagnostic message is captured
(synchronized with the GSD library).
The button ‘Display Legend’ pops up a window explaining all colours in more detail.
STEP 2: Copy all GSD files you require into the ProfiTrace GSD directory. This is usually
".....\ProfiTrace_Vx_x_x\GSD".
STEP 3: Create a ComBricks GSD library (Settings > Create ComBricks GSD library).
A question is asked if you want to re-scan the GSD files. Select YES followed by (re)Scan
GSDs. Click ‘Close’ when the process has been finalized.
STEP 5: GSD.BIN has to be copied to the SD card of the ComBricks. You can do this by inserting it in
your PC or FTP (admin account).
STEP 6: After inserting the SD card back into the Head Station or closing the FTP session, the GSD
information is directly available in the Live List. Paragraph 17.1 describes a method of
testing the updated GSD.BIN.
The statistics matrix is the most powerful feature of the analyzer. This field can really indicate what the
condition of the installation is. It displays all the important information that a user, especially a maintenance
technician, is really interested in (see Fig. 39):
Retry messages
Fall-outs
Diagnostic messages
Location of the connected devices, etc.
Paragraph 5.9 describes the statistics and when they occur.
Monitoring 4
networks
Similar Statistics as
ProfiTrace 2
Because of this feature, the user does not have to inspect messages or do difficult operations to ensure the
quality of the installation.
If the statistics do NOT show deviations, the installation is on the 1st degree OK.
Here it stops for the technician who is only interested in a quick feedback. The advanced technician can
proceed with a message recording and an inspection of the signal quality.
“Catch it all…”
The message recording in ProfiTrace OE follows a different strategy than ProfiTrace 2. Within ProfiTrace 2, the
user needs to setup the message recording first and is he responsible to start it himself.
Because ComBricks is a unit for permanent monitoring, it automatically starts a message recording when an
event has been detected. The following event automatically starts a message recording again.
When the unit is purchased or reset, it is automatically triggered on the statistic "Lost". This works directly after
startup. The user can change the settings during operation (see Fig. 40).
The recorded files can be opened with an offline ProfiTrace 2 (no license required).
Trigger settings.
Lost is default
Recording range
Automatic
re-triggering
Already recorded files
from network 1
.PTC files can be opened with ProfiTrace 2.5.3 and higher (offline and no licenses required).
The file name contains the MAC address of the Head Station, the network number and the file number (0-999).
Multiple options
for an event:
- Off
- Once
- Interval
To reduce an unwanted overload of emails or log entries, the events can be set to Off, Once or Interval.
4
This feature is available in firmware version 1.264 and higher.
The interval time can be customized between 1 minute and 365 days.
The first block of tag names is used to assign tags to the ComBricks modules.
Each tag must have the format slot:name, where slot is the slot number. The tag names are limited to 16
characters. The Colon (:) and quote (‘ or “) characters cannot be used.
The second to the fifth block of tag names are used to assign tags to individual stations in each network.
Tag names are stored on the SD card. Use the ‘Backup’ and ‘Restore’ feature to reload the names if you change
the Head Station, see paragraph 4.12.
The tag names are visible in the Channel List page if you hover over a module or station address. It is also
possible to show the tag names in the Live List:
SCOPE repeater modules have an integrated oscilloscope to measure the signal quality of the telegrams. The
oscilloscope has an interface with the web server to display the signals from the devices which are connected
to its channel. After opening the web page, all oscilloscope signals are displayed and updated live.
The SCOPE repeater is the most easy to use PROFIBUS oscilloscope available:
You do NOT have to touch the installation
Works automatically, even images saves to SD card (since firmware version 1.286)
Oscilloscope data is never mistaken with the wrong segment
No probe wiring
No spur lines
By clicking on the oscilloscope waveform of a device, the oscilloscope triggers on the respective device and
displays its signals in a new page.
Selected slots
Oscilloscope images of
all connected devices
behind this SCOPE
repeater
Click the Oscilloscope Config in the left menu to change these settings.
If all images have been saved to SD card, one entry per module will be added to the system log. This makes it
possible to check if an image has been saved to SD card after a certain event or error.
The first 16 error images are saved to SD card. After this, the Scope module saves another 16 images in
memory. These can be saved manually to SD card by clicking on ‘ Refresh scope images’ in the Oscilloscope
Images page of the corresponding module.
The images are saved in an XML-based vector format .svg which can be viewed in any compatible browser.
Recommended is Internet Explorer 9 or higher. You can also find freeware SVG file viewers in the Internet.
The images are located in the following folder on the SD card: /mmc$/graphs/
You can access the path via any FTP-capable browser, FTP program or simply put the SD-card in your PC (but
make sure the SD card is write-protected when you insert it in the PC). See paragraph 4.8.3 for more
information.
Select ComBricks
module
You can view the Scope Error images per slot. The Head Station can hold 16 error images per slot in memory,
and if there are more than 16 error images you can click ‘Refresh error images’ to load these.
To clear all error messages from memory click ‘Reset scope error images’.
The average amplitude should be around 5 V. When there are bus problems the Bar graph will display different
Voltage levels and the color of the bars will change.
Selected module
Signal quality
Streaming with ProfiTrace 2 only works under the following circumstances and settings:
Only Head Stations Type 1B or 1C with firmware V1.253 or higher
Max. 1.5 Mbps (PROFIBUS)
Clean TCP/IP connection
ProfiTrace 2.6.0 or higher
Only 1 ComBricks connection
After successfully installing ProfiTrace 2, you can find a 'ProfiTrace v2.x for ComBricks' in the start menu of
Windows (see Fig. 48).
This is the standard ProfiTrace2.exe, but with an additional parameter; ProfiTrace2.exe" -_CBMODE_
After Starting 'ProfiTrace V2.x for ComBricks' ProfiTrace will initially look very similar to the regular version, but
now with a reduced number of program option tabs offered near top of screen. The ScopeWare, Bargraph,
Topology, ProfiCaptain and other tabs/menus are missing to the right of the single ProfiTrace tab (see Fig. 48).
1. Start this
shortcut from the
Start Menu
After clicking on the 'Connect ComBricks' button, a mid-screen dialogue window is displayed which is used to
setup the connection with ComBricks (see Fig. 49).
Available
connections
Important parameters!
(network, user and
password)
Start connection
Multiple connection instances can be saved and loaded each with their own connection parameters.
ComBricks itself can handle 1 streaming connection, but on the PC
multiple ProfiTrace instances can be opened that simultaneously
communicate with different ComBricks units.
Lost How many times a device in data exchange fails to respond after YES
the maximum retries have been reached. Lost is retriggered when
the device recovers back to data exchange and fails to respond
again.
Live List will indicate a yellow colored address (after time-out).
When the device was already lost after the activation of
ProfiTrace Lost will not be updated. Only Syncs will indicate the
problem.
Syncs Attempts of the master to contact a device for the first time or YES
establish a communication relationship. This occurs in most cases (in most
after station lost, device unavailability or startup of the master. In cases)
the statistics view this values adds up relatively quick.
Some DCS systems read diagnostics all the time with Syncs ON.
- Live List could indicate a yellow colored address.
Repeats Total Attempt of the master to get a response from an unanswered YES
telegram. The response did not come or has content errors. The
maximum amount of repeats a master attempts can be customized
in the master.
When the retries have reached the limit, the master goes to the
Syncs state
Repeats Max This value represents the highest amount of retries that were YES
(worst sequence) attempted on this specific device in one cycle.
This value will never get higher than the retry value that has
been setup in the master.
Illegal Responses The response to a master request telegram contains framing errors YES
(parity error, wrong FCS, SD error, etc). This mostly happens with
EMC and cabling problems.
When this statistic adds up relatively quick, it could also be a
double device address.
Internal Diag Negative responses at the lowest telegram level (Layer 2: FDL) and NO
are rare. In the telegram recording you will see SD1 telegrams with
for example an RS (Reject Service) or RR (Reject Resources).
Examples of situations where this occurs:
DP-V1 connections to DP-V0 devices.
Watchdog has run out on a DP device and the master sends a
Data Exchange output telegram.
Non-certified DP devices that do not support a specific
service/command or cannot handle a command in time.
External Diag All responses from Get Diagnostics requests from all masters. NO
Diag while in DX Only responses to Get Diagnostics requests from the master that YES
controls this slave (primary class 1 master). (in most
When the first 2 bytes of the diagnostic content contains a 08 cases)
0C or 08 04, a red indicator blinks in the left corner of the
device in the Live List (critical content).
Master lost One of the masters is not active after getting the token; it is not YES
responding anymore. Note that this also happens when a Class 2 (in most
DP-V1 master is disabled. cases)
Baudrate change The detected baudrate of the PROFIBUS network has been YES (in most
changed. cases)
Low/High signal At least one station has a too low (in DP and PA networks) or too YES
(Bargraph) high (in PA networks only) amplitude.
PA signal and levels PA values such as jitter, DC voltage or DC noise out of range. YES
6.1 Overview
Type 1A is the basic model and ALL Head Stations are hardware technically identical with type
1A.
Type 1B and 1C are enhanced types that contain a ProfiTrace core and advanced web server for
permanent remote maintenance of the PROFIBUS installation over Ethernet (hardware is
identical as a type 1A).
For the monitoring with ProfiTrace OE, repeater modules or slave modules are required to provide PROFIBUS
telegrams on the backplane network.
Head Station type 1B and 1C are able to stream live data directly in the ProfiTrace 2 software package over
Ethernet. ProfiTrace 2 will run with full monitoring functionality and the user can benefit from its features.
The Head Station provides power to all modules through its redundant power supply.
Backplane networks 4 4 4
(for repeater modules)
ProfiTrace OE networks 4 1 -
(for monitoring) (ALL networks) (network 1)
6.3 SD card
The SD card is used to store ProfiTrace file recording data, logs, the GSD info file and backup settings.
By default a 1 GB SD card is supplied together with the Head Station, but it can be exchanged by an SD card
with a maximum size of 32 GB.
The SD card is addressable directly with an FTP client. In the FTP software the SD card has a drive letter with a
directory structure, on which files can be read and written from and to the SD card. When the password is set
in the web server, this same password has to be used by the FTP software to establish a connection.
To remove the SD card, gently press it inwards. The SD card is unlocked and released from the socket.
With insertion, just insert the SD card in the socket and press it inwards. The SD card socket has a polarity to
make sure it is not inserted backwards.
The SD card is hot swappable, but there is a risk that
monitoring data is lost when the system wants to write
at exactly the same time as the removal or insertion.
At an ambient temperature of up to 60 °C the SD card has a service life of 10-years at maximum 100000
write/delete sequences.
If the maximum number of read and write operations has exceeded the limits, data loss may be possible.
Directories Description
.PTC ProfiTrace OE message recoding files. (located in the "Busmon" directory). The
files can be opened with ProfiTrace V2.5.3 and higher (See Paragraph 5.3 on
how to generate PTC files).
Normal
menu
(NL)
Done
Execution
confirmed Hold up
(XC) For 5 seconds
Special
Menu
(SL)
Tap Down
Hold Wait
Read settings
Done up for key
from SD card
5 seconds (L1)
Tap Down/Up
Description
Tap Down/Up
NL Normal mode
Hold Wait (starting point)
Clear
Done up for key
password
5 seconds (L3) SL All LEDs Blinking
L1 RDY Blinking
Tap Down/Up
L2 ETH Blinking
Reset to Hold Wait
Done factory up for key L3 SF Blinking
defaults 5 seconds (L4)
L4 IOF Blinking
Hold Wait
XC LED walk through all
Done Warm start up for key the LEDs
5 seconds (L5)
Tap Down/Up
Starting up X
Run X
OK X
Backplane voltage too low (under 5,5 VDC) or current draw Fast
to high (above 2,5 A)
OK X
No USB connection X
USB connection X
No SD card inserted X
10 Repeater modules can be inserted in the backplane. This is independent of the amount of
channels on the repeater modules.
This chapter does not apply to the characteristics of the RS 485-IS Barrier module. It has been listed
for comparison purposes only. For a detailed description of the RS 485-IS Barrier module, refer to
chapter 8.
Channels 1 2 1 1 1
Networks 4 4 4 4 4
Intrinsically NO NO NO NO YES
safe See chapter 8
NOTICE:
Since March 2014 the 2 Channel modules are fitted with new, more robust screw terminals.
Old modules: The channels (CHx) have 2 screw terminals (IN and OUT, for the bus connection) and a
termination switch.
New modules: The channels have 1 screw terminal and a termination switch. In most cases, the channel starts
here so the termination must be set to ‘ON’. If the channel is not the beginning, use the DB9 connector, see
paragraph 3.11.2. Alternatively, use the dual ground clip (supplied with the new models) to install two cables in
one screw terminal, see Fig. 26.
ProfiTrace OE is able to monitor 4 PROFIBUS networks with 2 units of 2 channel repeater modules.
The DB9 connector is connected 1-on-1 to the connectors of channel 1 (see Fig. 50).
The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded (see Paragraph 7.4).
The termination is switchable and powered by the repeater module. A LED on the front of the module or in the
web server diagnostics indicate the status of the termination switch.
For the old models: When the termination is switched ON, the OUT connector of the specific
channel is disconnected. If it is activated on Channel 1, the DB9 connector is NOT disconnected. In
that case, check for possible termination errors. An extra termination on the connected plug could
jeopardize the communication on the segment. See paragraph 3.11 for examples.
In most cases it is recommended always to use Direct Grounding with the power supply and the shielding of
the PROFIBUS cables. If you do not want to ground all or some cables to the common ground, the cable
shielding should be connected to pin ‘I’. A capacitor with a parallel high value resistor will separate the 2
potentials (see Fig. 51).
If the Direct Grounding is connected with the Indirect Grounding by mistake, the Direct Grounding “wins”.
When the baudrate has been detected, the module has to "see" a valid telegram within 50 seconds, otherwise
the module unlocks the baudrate and the 'ER' LED will be ON.
Robust cable
Food cable
Ground cable
Trailing cable
Festoon cable
Fire and heat cable
Flexible cable
Shipboard cable
Rodent protection cable
ComBricks locks itself to the first redundant channel that has a valid start delimiter.
If this channel does not have valid telegrams anymore, ComBricks locks itself to the next redundant channel
with a valid start delimiter. There is no logic which redundant channel is selected.
It is recommended to use single-channel repeater modules for redundant applications. If a module
should fail, the replacement (pull/plug and wiring) will not affect the other redundant repeater
modules (channels).
Fig. 55 illustrates an application with 3 redundant segments. 3 Repeater modules of each ComBricks are set
with the RED switch set to ON and are wired to the redundant segments.
The devices and the controller(s) are connected to the regular repeater modules. The maximum amount of
devices which is allowed behind a regular repeater module depends on the application (between 1 and 31
devices).
ComBricks regenerates the telegrams (same as a ProfiHub or B1 Repeater). This means there is just a small
delay time, but no limitations in cascading.
If you mix ComBricks with other repeaters you only have to follow the cascading rules of the other repeater
manufacturer. If the other repeaters are also from PROCENTEC, you can cascade and mix without problems.
Keep in mind that monitoring will fully work, but the SCOPE repeaters only measure the signals up to the first
repeater module.
200 m 200 m
40 41 3 4
1.5 Mbps
10 11 5 6 7
OFF Blinking ON
RDY
Repeater module has Head Station is Repeater module has
NOT been configured yet. configuring the repeater been configured and is
module. operational
RX
NO valid telegrams 1 or more devices are 1 or more devices are
detected on this channel. communicating on this communicating on this
channel. channel.
ER
The baudrate has been Problem in the cabling This channel has not
detected. has been detected on this detected the baudrate (yet)
channel. or there is a problem with
the wiring of the cable.
OFF Blinking ON
MIN
Valid telegram signal Telegram signal
amplitude (> 2.5 V) amplitude is too low
(< 2.5 V)
TERM
Valid idle voltage Idle voltage is too low
(~ 1 V). (< 1 V)
HWE
Repeater is Internal repeater error
operational. (contact PROCENTEC)
The RS 485-IS barrier is the only available product for remotely monitoring IS segments over Ethernet from the
safe zone. Because of the permanent mounting of the barrier, the user does not have to touch the installation
anymore. This avoids hot permits and other paper work.
As an alternative it can also be used as a busmonitor on existing IS segments created by 3rd party barriers.
The IS barrier can be mixed on the backplane with other ComBricks modules, such as the PROFIBUS PA, Fiber
Optic and regular RS 485 modules.
x
Ethernet The only Ex barrier with an integrated
ProfiTrace and oscilloscope for remote
monitoring over Ethernet from the safe
- ProfiTrace in a web server zone.
- Oscilloscope in a web server
- FDT/DTM Can also be used on existing segments.
PLC/DCS
x
Zone 1 equipment
The shielding of the PROFIBUS cable is grounded 1-on-1 to the DIN rail.
Isolated Area
Ex ia voltage
and current
limiters
Scope
Network Isolation
Selector Circuit
DGND
To Ground Clamp on
bottom of module
DB9-IS
RS 485-IS
Circuit
1 2 3 4 NW0/NW1
4 PROFIBUS
Networks
(Backplane)
To grounding of
other Channels and DIN-rail
Do not connect a cable which is connected to non-IS components. This will damage the internal
electronics and makes the use of this module dangerous in Intrinsically Safe segments.
Segment length (m) 1200 1200 1200 1200 1000 400 200
Max. 31 devices 14
11 12 13 15
Signal amplitude of
The idle voltage the telegrams
when no station is is too low
sending is too low
Network 1: NW0 = L, NW1 = L
Network 2: NW0 = R, NW1 = L
Network 3: NW0 = L, NW1 = R
Dipswitches or web Network 4: NW0 = R, NW1 = R
server settings
Redundancy for the
current network
8.9 Redundancy
Refer to paragraph 7.9 for a description of the redundancy system.
The fiber optic modules can be placed side by side with repeaters modules. Just like any other
communication module, the channels are directly connected with the ProfiTrace OE core in the
Head Station. Busmonitor data is directly available in the web server.
ComBricks can easily be transformed to a fully dedicated fiber optic hub mixed with copper
segments. The hub topology delivers an optimized delay time and live expansion.
The advanced 12 Mbps core of the fiber optic module can be cascaded unlimitedly with other
fiber modules. It contains diagnostic LEDs and supports the redundancy feature. The fiber
connection is utilized by 4 ST/BFOC connectors.
9.1 Topologies
The ComBricks fiber optic module supports multiple topologies: point-to-point, bus, star and hub topology (see
Fig. 57).
3 km
3 km
3 km
3 km 3 km
Point-to-point (redundant)
This is between 2 fiber optic modules! More calculations have to be done when more modules are involved
(see Fig. 58).
The total delay for the entire network has to be added to the Slottime setting in the busparameters of the
master.
1 km
Tdelay
52.2 Tbit
Tdelay
22.2 Tbit
The fiber optic ring modules can be placed side by side with repeater
modules. Just like any other communication module, the channels are
directly connected with the ProfiTrace OE core in the Head Station.
Busmonitor data is directly available in the web server.
The use of mixed mode modules enables network designs with multimode
and single mode.
Firmware version v1.288 or higher is required to run these modules. Please update your firmware
before using the Fiber Optic Ring modules.
10.1 Topologies
The ComBricks Fiber Optic Ring Module supports many topologies:
Multimode Ring
Single mode Ring
Mixed mode Ring
MM SM MM
The above formula can be completed with the values in the following table:
3Mbps 250 60 22
187.5 kbps 60 3 5
93.75 kbps 60 2 5
19.2 kbps 60 1 4
9.6 kbps 60 1 4
The total delay for the entire network must be set as the new Slot time (Tslot) setting in the busparameters of
the master.
Network selection
Network 1: NW0 = Left, NW1 = Left
Network 2: NW0 = Right, NW1 = Left
Network 3: NW0 = Left, NW1 = Right
Network 4: NW0 = Right, NW1 = Right
NU = not used
In all ring redundancy modes, the Ring dipswitches must be switched to the LEFT position.
In case both channels are connected in line mode (to two different ComBricks FO modules),
disable the RED switch (switch to RIGHT).
In case of one line connection, disable the RED switch (switch to RIGHT) and disable the
unused fiber channel CH1 or CH2.
OFF Blinking ON
RDY
Module has NOT been Head Station is Module has been
powered / initialized yet. initializing or updating the initialized and is operational
module.
RX1 / RX2
NO signal, or NO valid 1 or more devices are A fiber optic cable is
telegrams detected on this communicating on this connected and link is
channel, or channel is off. channel. established correctly
On the module status page all vital module information is displayed. You can see the detected baudrate, and
channel 1 and 2 signal status. Also the ring status is displayed.
These statuses are monitored by the ComBricks webserver and can be used as triggered events.
To set up the triggered event go to the ‘Fiber optic config’ page as shown in Fig. 59 and Fig. 60.
If the signal quality gets worse (due to cable or component aging, cable bends or dirt on the connector for
example), this is a trigger. You can choose to have a trigger also on signal improvement; you can set this up in
the configuration page. There are 3 levels for the signal event:
1. Signal OK
2. Signal low
3. No signal
If the ring fails, this is a trigger. You can choose to have a trigger also on ring reconnection. To set this up,
choose ‘All changes’ in the Ring Status Events setting.
See paragraph 4.7 and 5.4 for Output Control and Event Configuration to enable the Fiber Optic events.
The slave module can be placed side by side with any repeater module and can be used to control
Digital Inputs or Outputs, or the relay card. The slave module has a PROFIBUS address, and
busmonitor data is directly available in the web server of the Head Station.
An additional benefit is that the DB9 connector of the PROFIBUS slave can be considered as a new
segment. If the module is used with any another module on the same network number, then the
signals coming out of the DB9 connector are re-generated in the
PBS-001, in the same way as any repeater.
Make sure to update your PBS-001 module with the latest module firmware, and Head Station
firmware 1.275 or higher. If an older firmware or GSD file is used, the module will not go into Data
Exchange due to a parameter error. Please refer to Chapter 16 for a guide to update your Head
Station and module.
Flashing The PBS-001 module is connecting with the Head Station. This state is allowed for a
(1 Hz) short time (max 1 minute).
Flashing A backplane firmware update of the PBS-001 module is executed by the Head
(0.3Hz) Station (max 1 minute).
SF Off No error
System
Fail
(red) On System error, or the received expected configuration (from configuration tool) does
not match the actual configuration (I/O modules in the backplane, or gateway has a
problem).
Not used
Dipswitches or
web server settings
STEP 1: Provide the Head Station 1B or 1C with the latest firmware, at least v1.272. (7)
STEP 2: Add at least two empty backplane slots to the ComBricks set. (2.2)
STEP 3: Use the dipswitches on the bottom to assign the DP Slave module to
the desired network. (2.4)
STEP 4: Assign a unique address to the module (either with rotary switches or software). (11.3)
STEP 5: Insert the DP Slave module in one empty slot. Do not insert it in slot
number 11 or higher; this is not supported by the ComBricks. (2.3)
STEP 8: Connect the Head Station to the Ethernet network with an Ethernet cable. (4.2)
STEP 9: Connect a DP cable to the DB9 connector, or make sure the module is
assigned to another active ComBricks module.
STEP 10: Check the Channel List (in web browser) to see if the modules appear
and check if the correct network and address is displayed. (4.2)
.
The baud rate cannot be set; the device detects the bus speed automatically.
If you wish to connect more than 4 networks, you need to make sure that these PBS-001 modules are not
connected to one of the four available networks. The 5th up to (and including) the 10th module need to be set to
‘Not Connected’. To do this, set the H/S switch to ‘S’, reset the module and browse to the web server of your
ComBricks. In the left menu choose ‘Network Config’, open the drop-down menu in the column ‘Set Network’
and select ‘N/C’ which means ‘Not Connected’. Then click ‘Save & Apply now’. This enables you to connect up
to 10 different networks. Please note that all PBS-001 modules which are ‘Not Connected’ cannot be analysed
by ProfiTrace in the Head Station.
0 4 4
3 6 36
9 9 99
Now the module can be inserted in an empty backplane slot as described in paragraph 3.6.
This example, a typical ComBricks setup with remote I/O, is built up as follows (see Fig. 63)
The first two slots are occupied by Scope Repeater modules, then a Slave PBS-001, then an 8DO module
followed by a 4 Relay module.
The slave has been assigned an address of 124 and is not in Data Exchange yet. The master that will control the
PBS-001 is on the first Scope Repeater with address 2.
Open your configuration tool and insert/import the PBS-001 GSD with filename PROC696F.gsd (download it
from www.procentec.com/gsd).
Then insert the correct modules into the configuration tool. In the first slots 1 and 2 insert two ‘Empty Slots’.
These are not really empty because they are occupied by Scope Repeater modules, but the PBS-001 cannot
interact with them so they are considered to have no configuration.
In slot 3 place a PBS-001, in slot 4 an 8DO-24V-0.5A and the last module is the 4RO-230V-5A.
ATTENTION: in some configuration tools, the slot numbers do not correspond to the slots displayed in
Fig. 63. The modules are numbered from 0 instead of 1. This is not the case for all configuration tools. Make
sure to check this before adding modules to your configuration.
Even if a mistake has been made in the configuration, for example the output cards have been switched, the
slave will go into Data Exchange. It will generate an external diagnostics message (see Fig. 65) which can be
captured and read with a busmonitor such as ProfiTrace (see Fig. 66).
Fig. 67 - Slave indicating a configuration error or module mismatch with ‘Strict check config’ enabled
To activate this feature, go to the user parameter assignment of the PROFIBUS device in your configuration tool
and change the value of the Strict Check Configuration from ‘Disable’ to ‘Enable’. Remember to download the
new configuration for the settings to take effect.
The slave will also generate diagnostics. These can be read as described in Fig. 66.
The functionality in this paragraph is only available for PBS-001 modules
with software version 2.1 or higher. Please refer to paragraph 16.2 for a
guide to update your module. Use the correct GSD file.
In case of failure of the master, cable, ComBricks Headstation or backplane, the outputs of the ComBricks
modules can be set to a failsafe state. This happens after a certain time-out period during which the slave did
not receive any telegram from its master. This time-out is called the watchdog in the master configuration.
You can configure the failsafe behaviour in the ‘module parameters’ of the master configuration tool. The
following options are available for fail-safe state:
Open the properties of a ComBricks output module (generally by double-clicking on it) in the configuration tool
and select ‘Parameter Assignment’ or ‘Module Parameters’. A screen similar to Fig. 68 will appear:
After selecting ‘Failsafe value’ in the drop-down list, you can enter a decimal value of 0 to 255 in the Failsafe
value box.
The functionality in this paragraph is only available for PBS-001 modules
with software version 2.1 or higher. Please refer to paragraph 16.2 for a
guide to update your module. Use the correct GSD file.
The input modules of ComBricks can be set to a test mode. Different test patterns can be generated
automatically for testing purposes, for example during a commissioning or FAT/SAT phase, to see if the PLC is
programmed correctly.
Open the properties of a ComBricks input module (generally by double-clicking on it) in the configuration tool
and select ‘Parameter Assignment’ or ‘Module Parameters’. A screen similar to Fig. 69 will appear:
After selecting a simulation pattern, you can enter a decimal value of 0 to 255 in the Simulation Timer box. This
value indicates the waiting time in seconds before the input changes to the next value.
A typical ComBricks configuration for a DP/DP setup may look like Fig. 70:
Example layout
Network 1
12 Mbit
Slot 1
i 10..13 Q 10..13
Network 2
500 kbps
Slot 1 belongs to Network 1. Slot 2 is connected to Network 2. These networks can now be coupled via the
configuration tools of each master. For example, if you want to transfer 4 bytes, the setup for the configuration
tool of network 1 will look as follows:
The first slot is used for the PBS-001 module. The next slot is used for anther PBS-001 module, but a gateway
module must be selected because the PBS-001 itself does not have any I/O.
Now the Inputs and Outputs of both networks can be sent to the I/O of the gateways in the PLC program.
ATTENTION: in some configuration tools, the slot numbers do not correspond to the slots displayed in Fig. 70.
The modules are numbered from 0 instead of 1. This is not the case for all configuration tools. Make sure to
check this before adding modules to your configuration.
Network 1 Network 2
12 Mbit 500 kbps
66 45
Network 3
Fig. 74 - Example network layout of two PROFIBUS and one PROFINET networks
Fig. 75 - Configuration for PROFIBUS network 1 Fig. 76 - Configuration for PROFIBUS network 2
Now the Inputs and Outputs of all networks can be sent to the I/O of the gateways in the PLC programs.
The paragraphs below describe a simple example of two PLC projects in Siemens Step7 which can be used in a
real byte-consistent project. Example setup:
Network 1 Network 2
1.5 Mbit 500 kbps
The example shows how to transfer consistent data from network 2 to network 1. If the data is consistent,
nothing happens. If the data is not consistent, this is visualized by incrementing the outputs of the 8DO card
(assigned to network 1).
The combined internal ProfiTrace and oscilloscope make this product extremely useful for
remote maintenance over Ethernet. Jitter, noise, DC current, DC voltage, bar graph and
oscilloscope, it is all there and easy to access. The free CommDTM allows access for asset
management tools over Ethernet.
ComBricks is able to carry 9 PA links and an RS 485 or Fiber Optic module. It can also be a
customized mix of PA modules with other communication modules. The PA link provides 500 mA
current on a customizable bus voltage. The integrated PA termination is automatically activated
when the module works as a link or coupler. It is switched off in the monitoring mode.
It does not require configuration and operates the same way as regular ComBricks repeaters. In
the web server the behavior on the PA side can be set, like retries (default 5) and the watchdog
(default 3 seconds). This product can directly replace 3rd party Non-Ex PA couplers/links and can be used as a
monitor behind existing 3rd party Non-Ex PA couplers.
This module is not suitable for use in Ex environments unless a barrier is used between the PA
module and the Ex zone.
Communication errors
Repeater module status or bad telegrams
Received data on PA
Repeater internal failure
Overcurrent, noise,
unbalance, DC-polarity
Network selection
STEP 1: Provide the Head Station 1B or 1C with the latest firmware, at least v1.279. (7)
STEP 5: Check the Channel List (in web browser) to see if the PA module appears. (4.2)
STEP 10: Use the GSD Converter to change the PA GSD files. (12.3.1)
If the module is used in Monitoring Mode, make sure to set the Network Selection to a different
network than networks already used by the ComBricks set. See paragraph 3.10.1 for an explanation
how to do this. If the module is set to the same network, all PA messages will also be transmitted on
the DP network! This will cause errors.
Important channel
information
To view the page above, click on ‘Status’ in the upper left corner and then the appropriate PA module.
Click the button ‘Reset oscilloscope images’ to delete all scope images from memory. If the red ‘AMP’ LED on
the PA module was on, this will be switched off. If the values are still not good, the LED will remain on.
Good AC signal
quality
The average amplitude should be around 750mV. When there are bus problems the Bar graph will display
different Voltage levels and the color of the bars will change if the minimum or maximum level has been
reached. These levels can be adjusted in the ‘Oscilloscope Config’ menu (see chapter 12.2.5).
In the above example the amplitude is too high due to missing termination on one side.
Normally the amplitude should be between 750 and 1000 mV.
12.2.4.1 Amplitude
The amplitude is the difference between the highest and the lowest measured value of the AC signal (the
actual data). The displayed result is measured by taking samples from all the bits in a telegram. Not the entire
bit is measured, but only a small part to filter out irregularities such as overshoots.
12.2.4.2 Jitter
Jitter is described as ‘Zero-crossing point deviation’, which means that the changing of a bit does not occur at
the intended time. This is acceptable within the limit of 3200 nanoseconds, positive or negative. Causes for
high jitter times can be wiring mistakes, EMI, cable cross talk or device problems.
12.2.4.3 Polarity
This is NOT the polarity of the bus wiring, but the internal communication signal. In some products it is possible
that the polarity is switched. This does not affect the communication.
12.2.4.4 DC noise
The DC noise indicates how much the voltage of the signal varies. If the noise is too high it can influence the
communication; it should not exceed 100 mV.
Measurements
Fig. 83 - PA measurements
Module specific
settings
Set the 3rd dipswitch ‘LNK’ to ‘ON’ (to the right). Then connect a power source to the
connector on top of the module. The DC voltage offered to the PA coupler module is
the same as the output on the PA side. The minimum is 11VDC, maximum is 28VDC.
This module is now a fully functional PROFIBUS PA Link/Coupler combination. It is semi-transparent on all baud
rates, it also sends FDL status requests onto PA. It supports connection of up to 126 devices that can take up a
total of 500mA from the bus. Furthermore, all functionality described in paragraph 12.2 is also available in Link
mode.
To receive telegrams from a PLC or DCS in Link mode, you need to install another module in the
ComBricks backplane. This module can be any PROFIBUS DP interface card, either fiber optic or
copper. All modules in chapters 7, 8 and 9 can be used. Set this DP card to the same network as the
PA module.
Simply choose a GSD file and click ‘Open’, then choose the location to save
it and click ‘Save’. The program will create a new GSD file with ‘LNK_’ as the
first four characters. The last four characters are the Ident number of the
slave.
Import the new file into the configuration tool and use it as if it was a normal DP slave. Any baudrate can be
used on the DP-side.
In Link/Coupler mode, the module has a fixed master address 1 on the PA side. The use of address 1 for PA field
devices is therefore not possible.
The number of retries can also be adjusted. This must be a number between 0 and 15.
This module is now a fully functional PROFIBUS PA coupler. It is totally transparent up to 1.5 Mbit/s, it also
sends FDL status requests onto PA. It supports connection of up to 32 devices that can take up a total of 500mA
from the bus. Furthermore, all functionality described in paragraph 12.2 is also available in Coupler mode.
To receive telegrams from a PLC or DCS in Coupler mode, you need to install another module in the
ComBricks backplane. This module can be any PROFIBUS DP interface card, either fiber optic or
copper. All modules in chapters 7, 8 and 9 can be used. Set this DP card to the same network as the
PA Coupler module.
These are ‘worst case’ values. It is recommended to examine the timing of your installation and decrease the
bus parameters to a suitable value for your network.
The DP-V1 table has higher slot times than the Data Exchange table because DP-V1 telegrams can be up to 240
bytes. Such a telegram takes a long time to be generated, and therefore the Tslot needs to be larger.
In small applications it is required to set a value for the Tset parameter. Usually a value of 95 is sufficient.
Because of the longer Slot Time and MaxTSDR, it is also recommended to set the Watchdog to at least 2
seconds. This is normal in PA networks.
In Coupler mode, the module has no bus address on either side. When configuring your PA network there is no
restriction in the use of addresses for field devices, although most configuration tools do not allow address 0, 1
and 2.
It is also possible to use the second connector as a stub line, as shown in Fig. 87. Do not terminate the end of a
stub line, otherwise the PA segment has too many terminations.
T = AUTO ON T = AUTO ON
T = ON T = ON
T = OFF
Fig. 86 – PA segment using one connector Fig. 87 - PA segment with a stub line
Characteristic Specification
25 to 32 Max 1 meter
19 to 24 30 meter
15 to 18 60 meter
13 to 14 90 meter
1 to 12 120 meter
The PROFIBUS PA specification allows up to 3 devices on a spur. Please refer to paragraph 12.5.1 for an
explanation on how to connect the PA trunk to the PA module.
ISEG = 60mA
US = 24 V UB > UMIN
In this example the voltage at the end of the cable is 24 V - (0.05A * 44 * 1.5) = 20.7 V
It's the component of choice to establish communication between multiple PROFINET controllers
that manager their own specific network. The proxy works the same way as regular DP/DP and
PN/DP couplers. Configurations from the GSD file define the data area between the modules.
ComBricks has the advantage that 10 PROFINET modules can cross exchange information.
When the PROFINET Device has to publish I/O modules, the configuration steps are the same as
any PROFINET device. By means of the GSD file the respective I/O modules have to be selected in
the configuration tool, after which the PLC can map the I/Os to its application.
Application areas
Coupling small machines
Linking networks with different controllers
Coupling PROFIsafe networks to regular networks
Migrating from old control systems to new control systems
Quasi master-master communication
13.1 Topologies
The PROFINET modules can be used as a proxy between one or multiple PROFIBUS or PROFINET networks,
and/or can be configured as PROFINET devices which control one or more output modules.
DP/PN Proxy PN/PN Proxy PN/PN/DP Proxy Remote I/O Remote I/O + Proxy
Flashing The PND-001 module is connecting with the Head Station. This state is allowed for a
(1 Hz) short time (max 1 minute).
Flashing A backplane firmware update of the PND-001 module is executed by the Head
(0.3Hz) Station (max 1 minute).
SF Off No error
System
Fail
On System error, or the received expected configuration (from configuration tool) does not
(red)
match the actual configuration (I/O or proxy modules in the backplane).
On No physical link.
Remedy: check the cable and switch.
STEP 1: Provide the Head Station 1B or 1C with the latest firmware, at least v1.272. (7)
STEP 2: Add at least two empty backplane slots to the ComBricks set. (2.2)
STEP 3: Use the rotary switch on the bottom to assign a custom or pre-defined
name to the PROFINET device. (13.4)
STEP 5: Insert the PROFINET Device module in one empty slot. Do not insert it in slot
number 11 or higher; this is not supported by the ComBricks. (2.3)
STEP 8: Connect the Head Station to the Ethernet network with an Ethernet cable. (4.2)
STEP 9: Connect a PROFINET cable and connector to one of the RJ45 connectors.
STEP 10: Check the Channel List (in web browser) to see if the modules appear. (4.2)
9C:B2:06:xx:xx:xx
The device name can be assigned with configuration tools or supervisor tools such as Step-
7 or Netilities, as shown in Fig. 90 and Fig. 91.
The checkbox ‘Permanent value’ should be enabled if you wish to save the name to non-volatile memory.
For example, in position 4 the module has the following device name: “ComBricks-4”. The
name is read during startup of the module; changing the rotary switch during operation
does not change the device name.
This example, a typical ComBricks setup with remote I/O, is built up as follows (see Fig. 92).
The first slot is occupied by the PND-001 module, and next to it are an 8DO and Relay module.
Open the PROFINET Controller configuration tool and insert/import the PND-001 GSD with filename “GSDML-
V2.25-PROCENTEC-ComBricks PND_001-20120831.xml” (download it from www.procentec.com/gsd).
Then insert the correct modules into the configuration tool. Drag the following device into the configuration:
‘Head Station+PND-001(SLOT 01)’. Make sure that this slot corresponds with the physical slot of the PND-001.
See Fig. 93.
Next, insert the correct modules into the configuration tool. In the 2 nd slot place a 8DO-24V-0.5A, and the last
module is the 4RO-230V-5A.
A typical ComBricks configuration for a PN/PN setup may look like this:
Example layout
Network 1
Slot 1
i 10..13 Q 10..13
Slot 2
i 20..23 Q 20..23
Network 2
Fig. 95 - ComBricks configuration screenshot of the web server
Slot 1 belongs to Network 1. Slot 2 is connected to Network 2. These networks can now be coupled via the
configuration tools of each master. For example, if you want to transfer 1 byte, the setup for the configuration
tool of network 1 will look as follows:
The first slot is used for the PND-001 module. The next slot is used for anther PND-001 module, but a proxy
module must be selected because the PND-001 itself does not have any I/O. The setup for the second network
will look as follows:
Network 1 Network 2
Network 3
1.5 Mbps
Fig. 97 - Example network layout of two PROFINET and one PROFIBUS networks
Fig. 98 - Configuration for PROFINET network 1 Fig. 99 - Configuration for PROFINET network 2
Now the inputs and Outputs of all networks can be sent to the I/O of the proxies in the PLC programs.
If you are using Siemens EDD files, you can convert these to DTM files using a tool called Sitrans DTM. More
information can be found on www.siemens.com/sitransdtm.
Right-click the PCD icon, then choose ‘Show’. Click ‘Modify’, enter a name for the interface, choose the latest
‘ComBricks PROFIBUS x.x’ driver and click ‘OK’. Note: You can leave the serial number field empty.
After clicking ‘OK’ the PCD server is launched automatically (if it was not loaded already). You will see the
ComBricks and PCD icons appear in the system tray:
After you have correctly applied these steps, the ComBricks is now a DP-V1 master and ready for
communication to field devices. For a detailed walk-through refer to the Download section of the PROCENTEC
website for a comprehensive Quick Start for PACTware and FieldCare.
The SNMP MIB (Management Information Base) file, which is available for download on our website, contains
the descriptions for all items. This MIB file should be used in a management tool or MIB viewer to retrieve the
data from ComBricks.
General items
Serial number of the Headstation
Firmware version of the Headstation
Hardware version of the Headstation
Backplane version
FPGA version of the Headstation
General description of the Headstation
Ethernet status
MAC address
IP address
Subnet mask
Default gateway
DNS address
DHCP state
Device
System time
System temperature
System current
System voltage
System status
System I/O status
Micro SD card status
License code
Number of modules
Module info
5. Enter a name for the profile and enter the IP address of the target ComBricks. Use default SNMP port 161
and other default settings. Then click OK.
Enter a name
Now you can expand the items in the MIB tree by right-clicking on ‘MIB Tree’ and select ‘Expand’. The first
SNMP item you see is ‘hsGenSerial’ in the ‘General’ folder. To read this value, right-click and choose ‘Get’. The
program will now send an SNMP message to the ComBricks and the ComBricks will send the requested
information back, which will now be visible in blue text.
The info panel of SNMPb shows the description and details of the selected SNMP item.
For updating the firmware of the Head Station a mini USB cable is required.
For updating modules an Ethernet connection to the ComBricks is required.
The Firmware Update procedure requires a power-down of the ComBricks system. Modules will not
be active during the update sequence. This means that the repeater functionality of the ComBricks
is disabled and (parts of) the network will be down.
It
After downloading the firmware and installing the firmware update tool, follow the procedure below:
STEP 1: Shutdown ALL power to the Head Station (also USB cables and power modules).
STEP 2: Hold the menu switch of the Head Station down and at the same time provide power to
the Head Station. In the firmware update mode the SF and IOF LEDs should be blinking.
STEP 3: Connect the mini USB to the Head Station (see Fig. 106).
STEP 4: Start the firmware update tool. If the tool detects the Head Station in the firmware update
mode, the "Start update" button is enabled (see Fig. 105).
STEP 5: Click on "Start update" to browse to the .PKG file and click "OK". The tool will now upload
the new firmware to the Head Station
STEP 6: After the upload the Head Station will update the firmware. This can take a few minutes.
The window that appears be can closed directly!
STEP 7: Verify the firmware update by checking the firmware version in the web server (bottom of
each web page).
The tool for updating the module firmware is different than the tool for updating the Head Station. It can be
downloaded from the above mentioned location.
After downloading the update tool and the module firmware follow the procedure below:
STEP 1: Make sure the Head Station and targeted module(s) are powered and running.
STEP 2: Connect an Ethernet cable between the Head Station and your workstation and verify the
network connection.
STEP 3: Start the Module firmware update tool and enter the IP address of the targeted ComBricks
Head Station. If you do not know the IP address, use ‘Search network’ to open the Discovery
Tool and select the correct Head Station.
STEP 4: Click ‘Connect to Head station’ in the Update tool. It will scan all slots to check the module
types.
STEP 5: Double-click the targeted module slot. A file dialog will appear; navigate to the local folder
where you stored the firmware package.
STEP 6: The tool automatically filters all unrelated firmware files; you cannot select incorrect files.
Choose the firmware and click ‘Open’. The firmware update will start automatically. You
should see the windows as shown in Fig. 108 and Fig. 107.
Double-click a
module to select a
firmware file
Example: http://192.168.1.230/data_srv.cgi?data=gsdinfo:0x6012
ABB%20Drives%20NPBA%2D12%1FABB%2DDRIVES%1F40%1F8%1FNPBA%2D12%.....
Ambient conditions
Backplane
Installation notes:
The device shall be supplied from an isolating transformer
having a secondary Listed fuse rated either:
Maximum 5 amps for voltages 12~20 V, or
Maximum 4 amps for voltages 21~24 V,
or is supplied by a Class 2 power supply, or equivalent.
Ethernet
Connector RJ 45
Cable length Max. 100 m
Link speed 10 / 100 Mbps
MAC address 9C.B2.06.xx.xx.xx (label on the side of the Head Station)
Relay contact
Installation notes:
The Relay output shall be supplied from an isolating transformer
having a secondary Listed fuse rated either:
Maximum 5 amps for voltages 12~20 V, or
Maximum 4 amps for voltages 21~24 V,
or is supplied by a Class 2 power supply, or equivalent.
SD Card
Others
Weight 150 g
MTBF To be defined
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Data delay time (normal mode) 2.0 TBit at 9.6 kbps .. 3 Mbps
2.75 TBit at 6 Mbps
3.75 TBit at 12 Mbps
Data delay time (redundant mode) 12.0 TBit at 9.6 kbps .. 3 Mbps
12.75 TBit at 6 Mbps
13.75 TBit at 12 Mbps
Oscilloscope specifications
Dipswitches
Termination ON
Signal amplitude of
the telegrams
RED Redundancy is too low
LEFT / RIGHT OFF / ON The idle voltage
Network 1: NW0 = L, NW1 = L
when nobody is
sending is too low Network 2: NW0 = R, NW1 = L
Network 3: NW0 = L, NW1 = R
H/S Settings Network 4: NW0 = R, NW1 = R
PROFIBUS connectors
LEDs
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Data delay time (normal mode) 1.6 TBit at 9.6 kbps .. 93.75 kbps
1.7 TBit at 187.5 kbps .. 500 kbps
1.8 TBit at 1.5 Mbps
2.0 TBit at 3 Mbps
2.75 TBit at 6 Mbps
3.75 TBit at 12 Mbps
Data delay time (redundant mode) 11.6 TBit at 9.6 kbps .. 93.75 kbps
11.7 TBit at 187.5 kbps .. 500 kbps
11.8 TBit at 1.5 Mbps
12.0 TBit at 3 Mbps
12.75 TBit at 6 Mbps
13.75 TBit at 12 Mbps
Dipswitches
H/S Settings
LEFT Hardware
Redundancy for the
RIGHT Software Dipswitches or web
current network
server settings
PROFIBUS connectors
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Data delay time (normal mode) 1.6 TBit at 9.6 kbps .. 93.75 kbps
1.7 TBit at 187.5 kbps .. 500 kbps
1.8 TBit at 1.5 Mbps
2.0 TBit at 3 Mbps
2.75 TBit at 6 Mbps
3.75 TBit at 12 Mbps
Data delay time (redundant mode) 11.6 TBit at 9.6 kbps .. 93.75 kbps
11.7 TBit at 187.5 kbps .. 500 kbps
11.8 TBit at 1.5 Mbps
12.0 TBit at 3 Mbps
12.75 TBit at 6 Mbps
13.75 TBit at 12 Mbps
Dipswitches
RIGHT ON
PROFIBUS connectors
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Transmission speed detection Auto detect (< 10 s detection and 50 s lost time)
Fiber optic cable delay calculation (between FO cable delay = (5 ∗ 10−6 ) × FO cable length × Baudrate
2 modules, 1 direction)
Example: 1.5 Mbps, 3 km FO cable
Module delay time (normal mode) 1.6 TBit at 9.6 kbps .. 93.75 kbps
1.7 TBit at 187.5 kbps .. 500 kbps
1.8 TBit at 1.5 Mbps
2.0 TBit at 3 Mbps
2.75 TBit at 6 Mbps
3.75 TBit at 12 Mbps
Module delay time (redundant mode) 11.6 TBit at 9.6 kbps .. 93.75 kbps
11.7 TBit at 187.5 kbps .. 500 kbps
11.8 TBit at 1.5 Mbps
12.0 TBit at 3 Mbps
12.75 TBit at 6 Mbps
13.75 TBit at 12 Mbps
Total delay between 2 modules Tdelay = (FO cable delay + (2 × Module delay time)) × 2
(2 directions)
Continued example: 1.5 Mbps, 22.5 TBit FO delay:
Dipswitches
RED Redundancy
LEFT OFF CH2
RIGHT ON Network 1: NW0 = L, NW1 = L
Network 2: NW0 = R, NW1 = L
Network 3: NW0 = L, NW1 = R
H/S Settings Dipswitches or web Network 4: NW0 = R, NW1 = R
server settings
LEFT Hardware
RIGHT Software
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Transmission speed detection Auto detect (< 10 s detection and 50 s lost time)
Delay time (per ring module) 2 TBit at 9.6 kbps .. 500 kbps
3 TBit at 1.5 Mbps
6 TBit at 3 Mbps
8 TBit at 6 Mbps
11 TBit at 12 Mbps
Total delay between 2 modules See manual for Slot time adjustment calculation
Dipswitches
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Transmission speed detection Auto detect (< 10 s detection and 50 s lost time)
Delay time (per ring module) 2 TBit at 9.6 kbps .. 500 kbps
3 TBit at 1.5 Mbps
6 TBit at 3 Mbps
8 TBit at 6 Mbps
11 TBit at 12 Mbps
Total delay between 2 modules See manual for Slot time adjustment calculation
Dipswitches
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Transmission speed detection Auto detect (< 10 s detection and 50 s lost time)
Delay time (per ring module) 2 TBit at 9.6 kbps .. 500 kbps
3 TBit at 1.5 Mbps
6 TBit at 3 Mbps
8 TBit at 6 Mbps
11 TBit at 12 Mbps
Total delay between 2 modules See manual for Slot time adjustment calculation
Dipswitches
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Data delay time (normal mode) 2.0 TBit at 9.6 kbps .. 3 Mbps
2.75 TBit at 6 Mbps
3.75 TBit at 12 Mbps
Data delay time (redundant mode) 12.0 TBit at 9.6 kbps .. 3 Mbps
12.75 TBit at 6 Mbps
13.75 TBit at 12 Mbps
Oscilloscope specifications
Cable specifications
Termination
Dipswitches
PROFIBUS connectors
LEDs
Others
Backplane
Connector specifications
PROFIBUS DP specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Oscilloscope specifications
Dipswitches
LEDs
Others
Backplane
Relays
Connectors
Others
Backplane
Digital Outputs
Power Connector
Others
Backplane
Digital Inputs
Others
Backplane
Protocol specifications
Supported Protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive
and any other FDL based protocol
Transmission speed detection Auto detect (< 10 s detection and 50 s lost time)
Oscilloscope specifications
Dipswitches
Dipswitches or web
server settings Redundancy for the
current network
ATEX (electrical)
Uo 4.2 V
Io 149 mA
Ui ≥ 4.2
Li ≈ 0 μH V
Ci Negligibly small
Output characteristic Linear
ATEX (compliance):
LEDs
Others
Backplane
Maximum transferrable data 244 bytes input and 244 bytes output
Max. transferrable data per gateway 128 bytes input and 128 bytes output
Maximum number of gateway modules 9
Selectable number of I/O bytes or 1, 2, 3, 4, 8, 12, 16, 20, 24, 28, 32, 64 bytes
words per gateway 48, 64 words
Failsafe options Outputs OFF, Outputs ON, Keep last value, Custom failsafe value
Simulation input patterns ON, OFF, Blink, Up counter, Down counter, Zig Zag
RS 485 Repeater
Supported protocols DP-V0, DP- V1, DP-V2, FDL, MPI, FMS, PROFIsafe, PROFIdrive and any
other FDL based protocol
Dipswitches
NU Not Used
Not used
H/S Settings
LEFT / RIGHT Hardware / Software
Dipswitches or
web server settings
LEDs
Others
Backplane
PROFINET specifications
PROFINET IO cyclic process image 1024 input bytes, provider (IOPS) and consumer (IOCS) data
qualifiers bytes included.
PND-001 module 4 bytes IOPS
Each input module 1 byte IOPS
Each output module 1 byte IOCS
Connectors RJ 45
90 Degree connector for port 1 is not recommended.
Shielded connectors are recommended.
Maximum device name length 63 characters separated by (.) or (-) and a total length of max 240
characters
LEDs
Others
Backplane
Backplane power
Current 6A
Maximum combined backplane current 12 A (provided by all inserted power modules)
Power supply
Pins 1 = - (left)
2 = + (middle)
3 = Ground (right)
Wire diameter (for the screw terminals) < 2.5 mm2
Wire type Stranded or solid core
LEDs
Others
Backplane
Installation
How can I make the PA Coupler Module transparent for 500 kbps?
You have to update the busparameters in the master. Here is a link to a table with recommended
settings: IMAGE
Keep in mind that some configuration tools cannot handle the large Tslot values.
ProfiTrace
We already have repeaters installed. How can we take advantage of ComBricks without disturbing the
existing network?
You can connect 1 channel of a ComBricks repeater module as a regular bus participant. Like a ProfiCore and
ignoring the repeater functionality. Once a repeater channel is in contact with the cable/communication,
ProfiTrace monitors telegrams.
How many files does the automatic message recording triggering save?
The automatic triggering saves 1000 files per network. Each file has its own name. When a new trigger takes
place after 1000 files have already been saved, the oldest file is replaced by the new one (ring recording).
With a Head Stations 1B (ProfiTrace for 2 networks) can I still wire 4 networks divided over 10 repeater
modules?
YES, ProfiTrace OE on a 1B Head Station will monitor network 1 and 2. There is no link with the repeater
modules which can be set to network 1, 2, 3 and 4.
I have changed the dipswitches on the repeater modules. How can I actualize them in the system without
removing the power on the Head Station?
You can soft start the system with the nav button on the Head Station or in the Device Management menu of
the web server. It is also possible to remove and insert the respective module.
When a slot contains a 1 channel repeater module can I hot swap it with a 2 channel repeater module?
YES, every time a module is inserted it is configured without looking at the past.
Is there an overview available how to connect the PROFIBUS cable with the repeater modules and when to
switch on the on-board termination?
This image illustrates the 4 configurations that we support:
http://www.procentec2.com/pics2/0009.jpg
In configuration A and C the cable starts at the repeater module. In configuration B and D the repeater module
is in the middle of the cable.
Only in configuration A the on-board termination should be set to ON. With the other configurations the
repeater module is in the middle of the segment or the termination is activated on the DB9 plug.
Fiber Optic Ring (Combi mode) 101-201532 2 fiberoptic channels: one MM and one
SM
5 and 30 km cable length
2 x 2 ST connectors
Ring Redundancy
Backplane unit included
Address Unique number of a device connected to the network. With PROFIBUS this can be 0
to 126. 127 is a broadcast address.
Analyzer Software tool to observe the protocol traffic. Combi-Analyzers can also inspect the
signal quality.
Other term: Bus Monitor.
Example: ProfiTrace.
Bit Time (TBit) To help simplify timing calculations, it is convenient to normalize the time units.
One Bit Time is the time it takes to transmit one bit and is the reciprocal of the
baudrate and is calculated as follows; TBit = 1 (bit) / baudrate (bps).
Examples:
12 Mbps --> TBit = 83 ns
1,5 Mbps --> TBit = 667 ns
C Capacitance.
Class 1 master A class 1 master is normally a PLC or DCS system. The class 1 master handles the
cyclical Data Exchange with the slaves assigned to it.
Class 2 master A class 2 master is usually a laptop or programming console that is provided for
commissioning, maintenance or diagnostic purposes.
Data Exchange The state of a slave after parameterization and configuration has been completed,
in which it cyclically exchanges I/O data with the master. Normally the slave stays
forever in Data Exchange until the bus communication or device are stopped.
DP-V0 DP-V0 is the basic stage of the PROFIBUS DP communication protocol. DP-V0
devices (master and slaves) perform the following basic functionalities:
Cyclic exchange of I/O data between controlling and slave devices
Device, Identifier (module) and Channel related Diagnosis
Parameterization of DP-slaves
Configuration of DP-slaves
DP-V2 DP-V2 is the second stage of extension of PROFIBUS DP after DP-V1. DP-V2 devices
shall comply with the following features:
Data Exchange Broadcast (DxB) for slave to slave communication
(publisher/subscriber principle).
Isochronous Mode (time tick synchronized operating slaves, e.g. drives)
Up- and/or download of Load Region Data (domains)
Clock Control (synchronization within slaves) and Time Stamping
Redundancy.
EMC The extent to which an electric or electronic device will tolerate electrical
interference from other equipment (immunity), and will interfere with other
equipment. Within the European Community as well as in other countries it is
regulated by law that electric and electronic components and equipment comply
with basic standards such as IEC 61000-6-2 or IEC 61326 or corresponding
individual product standards.
Flashing Function in the Discovery Tool that will blink the LEDs of a selected ComBricks.
Flashing is a support feature that gives the user a visual confirmation about the
installed location of the ComBricks.
Head Station The Head Station is the primary element of ComBricks and has to be inserted in the
most left slot of the fixed backplane socket. It schedules the interaction between all
modules and provides data storage and an Ethernet interface for the user.
Hub A Hub refreshes a signal and passes the information on to all nodes which are
connected to the Hub. Data frames which were received on one port are
transferred to all the other ports (chicken foot topology).
Ident Number The primary slave device identification is an Ident Number. This is a unique 16 bits
number assigned by the PNO. It is stored within the device and defined in the
corresponding GSD file. In addition it is part of the GSD file name. At runtime the
Ident Number is used within the;
Set slave address procedure
Parameterization telegram (byte 5 + 6)
Standard part of a diagnosis message (byte 5 + 6)
The Ident Number can be retrieved from a device. Its main purpose is to make sure
that a GSD file and configuration/parameterization data between master class 1
and its slave are matching.
Live List The Live List is a matrix that lists all the available devices. It is directly visible which
devices are ‘troublemakers’. With different background colours the status of the
devices is displayed. The Live List can also generate the product name of the
devices when a diagnostic message is captured (synchronized with the GSD library).
PB PROFIBUS.
PROFIBUS PA Acronym for "PROFIBUS for Process Automation". This is an application profile
based on PROFIBUS DP independent from the physical profiles (RS485, Fiber Optics,
MBP). The requirements of continuous manufacturing are covered within the
application profile "PA-Devices" and the extension MBP to the physical profiles.
Reflection Part of the original signal that is transmitted back along the cable. It corrupts the
original signal.
Repeater Active physical layer device that receives and retransmits all signals over a different
port to increase the distance and number of devices for which signals can be
correctly transferred for a given medium.
SD card Secure Digital (SD) is a non-volatile memory card format developed by the SD Card
Association for use in portable devices, like: cameras, phones and game players.
The SDHC (High-Capacity) card family has a capacity of 4 GB to 32 GB.
Spur line A cable attached to a bus segment with a T-connection . Spurs are not
recommended with PROFIBUS DP. They are prohibited with 12 Mbps and
PROFIsafe operations. German term is "Stichleitung".
Version 5.4.0
Added paragraph ‘Device Management’
Changed PROCENTEC address
Updated chapter: ‘Sales offices and distributors’
Version 5.5.0
Added paragraph 5.6.1 (Oscilloscope configuration)
Updated paragraph 3.11 (description of the new screw terminals)
Updated chapter 7 (description of the new screw terminals)
Updated paragraph 3.2
Minor textual changes
Version 5.5.1
Adapted manual to comply with UL guidelines
Changed COMbricks to ComBricks
Minor textual changes
Version 5.6.0
Added SNMP chapter
Added paragraph ‘IP Configuration’
Updated FTP chapter: 4.8.3
Changed Head Station specification: supplied SD card: now 1 GB Industrial instead of 2 GB non-industrial
Updated Certificates
Minor textual changes
Version 5.7.0
Added chapter 10: Fiber Optic Ring module (FOR-MM1 / SM1 / XM1)
Inserted chapters 24 to 26 (Fiber Optic Ring modules)
Updated Channel structure image of paragraph 8.2
Version 6.0.0
Complete overhaul to new corporate identity style
Updated chapter 10
New chapter:
RS 485 SALT repeater module
Backplane structure
Commissioning Checklist; Channel list, LEDs, Backplane current
Installation:
Commissioning (channel list, module status, LEDs)
Technical drawings of the ComBricks
Others:
New images on the cover
www.profinetcabletester.com
www.procentec.com/profihub/b1/en
ProfiHub A5
5 Isolated channels
Transparent
Increased signal strength
31 devices per channel
12 Mbps
1200 m spur line length
No address required
Integrated switchable termination
IP 65 classification
www.procentec.com/profihub
ARGENTINA
eFALCOM T: +54 237 46 31 151
Alcorta 2411 F: +54 237 46 31 150
B1744 - Moreno E: [email protected]
Buenos Aires I: www.efalcom.com.ar
Argentina
AUSTRALIA
IS Systems Pty Limited T: +61 2 4964 8548
14 Laverick Ave., F: +61 2 4964 8877
Tomago E: [email protected]
NSW, Australia, 2322 I: www.issystems.com.au
BRAZIL
Westcon Instrument. Indl Ltda T: +55 11 5561-7488
Rual Alvaro Rodrigues, 257 F: +55 11 5093-2592
São Paulo – SP E: [email protected]
Brazil - CEP 04582-000 I: www.wii.com.br
CANADA
Streamline Process Management Inc. T: +1 403 225 1986
#3, 4351 – 104 Ave SE F: +1 587 585 2828
Calgary, Alberta T2C 5C6 E: [email protected]
Canada I: www.streamlinepm.com
CHILE
RP Ingenieria Limitada T: +56-(0)41-2469350
Tucapel 92 oficina 52 F: +56-(0)41-2522592
Concepción E: [email protected]
Chile I: www.rpingenieria.cl
CHINA
PROCENTEC Beijing T: +86(10)84766911 or 84787311
Room E-1115 WangJingYuan YouLeHui F: +86(10)84766722
ChaoYang E: [email protected]
Beijing I: www.procentec.net
China
CZECH REPUBLIC
FOXON s.r.o. T: +420 484 845 555
Polní 367 F: +420 484 845 556
460 01 Liberec 12 E: [email protected]
Czech Republic I: www.foxon.cz
DENMARK
ProSaiCon T: +45 70 20 52 01
Jernbanegade 23B F: +45 70 20 52 02
DK 4000 Roskilde E: [email protected]
Denmark I: www.prosaicon.dk
ESTONIA
Saksa Automaatika OU T: +372 605 2526
Peterburi Tee 49 F: +372 605 2524
Tailinn E: [email protected]
EE-11415 Estonia I: www.saksa-automaatika.ee
FINLAND
Hantekno Oy T: +358 40 8222 014
Kalliotie 2 E: [email protected]
04360 Tuusula I: www.hantekno.fi
Finland
FRANCE
AGILiCOM T: +33 247 76 10 20
Bâtiment B F: +33 247 37 95 54
1, rue de la Briaudière E: [email protected]
Z.A. La Châtaigneraie I: www.agilicom.fr
37510 BALLAN-MIRE
France
GERMANY
PROCENTEC GmbH T: +49-(0)721 831 663-0
Benzstrasse 15 F: +49-(0)721 831 663-29
D-76185 Karlsruhe E: [email protected]
Germany I: www.procentec.de
INDIA
UL Engineering Services & Software Pvt Ltd T: +91-202 696 0050
Nirman Classic, F: +91-202 696 2079
Katraj-Kondhwa Road, E: [email protected]
Katraj, Pune-411046 I: www.ulepl.com
India
IRELAND
PROFIBUS Ireland T: +353-61-202107 or +35361240240
Automation Research Centre F: +353-61-202582
University of Limerick E: [email protected]
National Technology Park, Plassey I: www.profibus.ie
Limerick
Ireland
ISRAEL
Instrumetrics Industrial Control T: +972-9-8357090
8 Hamlacha St. F: +972-9-8350619
New Industrial Zone E: [email protected]
Netanya, 42170 I: www.inst-ic.co.il
Israel
ITALY
C.S.M.T Gestione S.C.A.R.L. T: +39 030 6595111
Via Branze n. 43/45 F: +39 030 6595000
25123 Brescia E: [email protected]
Italy I: www.csmt.it/profibus-profinet
KOREA
Hi-PRO Tech. Co., Ltd. T: +82 82-31-216-2640
#2802, U-Tower, 1029 F: +82 82-31-216-2644
Youngduk-dong, Giheung-gu E: [email protected]
Yongin-Si, Kyunggi-do, I: www.profibus.co.kr
446-908 Korea
LEBANON
Industrial Technologies S.A.L. (ITEC) T: +961 1 491161
Point Center, Boulevard Fouad Chehab F: +961 1 491162
Sin El Fil E: [email protected]
Beirut I: www.iteclb.com
Lebanon
MEXICO
Grid Connect Inc. T: +1 530-219-2565 (Spanish)
E: [email protected]
I: www.gridconnect.com
NETHERLANDS
PROCENTEC B.V. T: +31 (0)174 671800
Klopperman 16 F: +31 (0)174 671 801
2292 JD Wateringen E: [email protected]
Netherlands I: www.procentec.com
NORWAY
AD Elektronikk AS T: +47 64 97 60 60
Boks 641 F: +47 64 97 60 70
N-1401 SKI E: [email protected]
Norway I: www.ade.no
PERU
ControlWare T: +51 1637 3735
Jr. Los Silicios 5409 F: +51 1528 0454
Los Olivos - L39 E: [email protected]
Peru I: www.controlware.com.pe
POLAND
INTEX Sp. z o.o. T: +48 32 230 75 16
ul. Portowa 4 F: +48 32 230 75 17
44-102 Gliwice E: [email protected]
Poland I: www.intex.com.pl
ROMANIA
S.C. SVT Electronics S.R.L. T: +40 365 809 305
Brǎila 7 F: +40 365 809 305
540331 Tg-Mure E: [email protected]
Romania I: www.svt.ro
SAUDI ARABIA
ASM Process Automation T: +966 2 691 2741
Al-Zahra Dist. – Attas st. F: +966 2 682 8943
cross section with helmy Kutby St. E: [email protected]
Villa no.25 I: www.asmestablishment.com
Jeddah-21553
Saudi Arabia
SOUTH AFRICA
IDX ONLINE CC T: +27(11) 548 9960
1 Weaver Street F: +27(11) 465-8890
Fourways E: [email protected]
Johannesburg I: www.idxonline.com
South Africa - 2191
SPAIN
LOGITEK, S.A T: +34 93 588 6767
Ctra. de Sant Cugat, 63 Esc. B Planta 1ª E: [email protected]
Rubí (BARCELONA), 08191 I: www.logitek.es
Spain
SWEDEN
P&L Nordic AB T: +46 451 74 44 00
Box 252 F: +46 451 89 833
S-281 23 Hässleholm E: [email protected]
Sweden I: www.pol.se/profibus
SWITZERLAND
Berner Fachhochschule T: +41 (0) 34 426 68 32
PROFIBUS Kompetenzzentrum F: +41 (0) 34 426 68 13
Jlcoweg 1 E: [email protected]
CH-3400 Burgdorf I: www.profitrace.ch
Switzerland
TAIWAN
Full Data Technology T: +886-2-87519941/9097
6F., No.200, Gangqian Rd. F: +886-2-87519533
Neihu District, Taipei City E: [email protected]
114, Taiwan I: www.fulldata.com.tw
TURKEY
Emikon Otomasyon T: +90 216 420 8347
DES Sanayi sitesi 103 sokak F: +90 216 420 8348
B-7 blok No:16 Yukari Dudullu / Umraniye E: [email protected]
Istanbul 34776 I: www.emikonotomasyon.com
Turkey
UNITED STATES
Grid Connect Inc. T: +1 630 245-1445
1630 W. Diehl Road F: +1 630 245-1717
Naperville, Illinois 60563 E: [email protected]
USA I: www.gridconnect.com/procentec.html
VIETNAM
Bavitech Corporation T: +84-8-3547 0976
42 Truong Son Street F: +84-8-3547 0977
Ward 2, Tan Binh District E: [email protected]
Ho Chi Minh City I: www.bavitech.com
Vietnam
For the up to date list of the Sales Offices and Distributors see www.procentec.com/company/distributors/.
PROCENTEC globally supplies all the components required to install a measurable and steerable network. We
develop and produce all products in the Netherlands and they are exported through our worldwide distribution
network. At PROCENTEC, we have a professional team of qualified support engineers who provide technical
support on-site and online. Our professionals have more than 20 years of experience with PROFIBUS and
PROFINET technology. They provide the necessary support to end users during implementation procedures,
certification processes, audits and malfunctions. PROCENTEC also is the international accredited Competence
and Training centre for PROFIBUS and PROFINET. We provide training courses that help employees using those
techniques optimally for their business objectives.