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Calculation: Initial Data

1. This document contains calculations for estimating the number of trucks needed each year to transport materials for a manufacturing plant. It analyzes the payload, weight, and number of trucks needed for different materials. 2. It then calculates the estimated single axle load repetitions (ESALs) for different types of trucks and vehicles that will use the road, including dump trucks, 40-foot trailers, 20-foot trailers, and buses. 3. The total estimated ESALs for the base year is calculated to be 679,463. Factoring in a 0% annual growth rate and 20 year design life, the total ESALs is estimated to be 13,589,260. Based on

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Yudi Armansyah
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63 views

Calculation: Initial Data

1. This document contains calculations for estimating the number of trucks needed each year to transport materials for a manufacturing plant. It analyzes the payload, weight, and number of trucks needed for different materials. 2. It then calculates the estimated single axle load repetitions (ESALs) for different types of trucks and vehicles that will use the road, including dump trucks, 40-foot trailers, 20-foot trailers, and buses. 3. The total estimated ESALs for the base year is calculated to be 679,463. Factoring in a 0% annual growth rate and 20 year design life, the total ESALs is estimated to be 13,589,260. Based on

Uploaded by

Yudi Armansyah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INITIAL DATA

Nymber of trucks per year PAYLOAD


Reagent Volume Weight of reagent Weight per year Number of trucks Remarks
m3/truck ton/truck ton/year trucks/year
PPAL
1 Sulfuric acid 21 39 942,650 24,400 Add ISO20ft container (6ton)
2 Sulfur 14 28,840 2,130 40ft Trailer
3 Coal 50 45 276,600 6,150 45t Dump Truck
4 Limestone 38 45 668,490 14,860 45t Dump Truck
5 Quick lime 22 125,000 5,690 Add 20ft container (4ton)
6 48%NaOH 21 32 14,990 480 Add ISO20ft container (6ton)
7 Methanol 21 17 11,630 710 Add ISO20ft container (6ton)
8 Diesel 15 13 6,600 530 15m3 Lorry
9 MS-Product 32 83,720 2,620 40ft Trailer

11 Potable Water 21 21 365 Add ISO20ft container (6ton)


12 Bus (50 person) 21,900 （=1500person/50（person/bus）×2（cycle））

Other company (Mining)


13 Dump (25t) 12,000
Total 91,835

CALCULATION
DUMP TRUCK
PAYLOAD Number of trucks
3 Coal 50 45 276,600 6,150 45t Dump Truck
4 Limestone 38 45 668,490 14,860 45t Dump Truck
13 Dump (25t) 12,000
33,010 per year
90 per day/AADT
Average Payload = 45 ton
GVM = 58.2 ton
Axle Loads configuration = ( 7 + 8.5 + 8.5 + 12 + 12 + 12 ) ton
ESAL of the Dump Truk = ( 7/8.165)^4+(8.5/8.165)^4+(8.5/8.165)^4+(12/8.165)^4+(12/8.165)^4+(12/8.165)^4= 16.89 ESAL/Dump Tuck
From Table 30% - AADT = 90/0.3 = 300 Truk/day
Base Year Design ESAL = 15,000 x 16.89 = 253,350 ESAL/Year

40 FEET TRAILER
PAYLOAD Number of trucks
2 Sulfur 14 28,840 2,130 40ft Trailer
9 MS-Product 32 83,720 2,620 40ft Trailer
4,750 per year
13 per day/AADT
Average Payload = 25 ton
GVM = 40 ton
Axle Loads configuration = ( 6 + 12 + 12 + 12 ) ton
ESAL of the 40 Feet Trailer = ( 6/8.165)^4+(12/8.165)^4+(12/8.165)^4+(12/8.165)^4 = 14.29 ESAL/40 Feet Trailer
From Table 30% - AADT = 13/0.3 = 43.33 40 Feet Trailer/day
Base Year Design ESAL = 2,166.5 x 14.29 = 30,959 ESAL/Year

20 FEET TRAILER
PAYLOAD Number of trucks
1 Sulfuric acid 21 39 942,650 24,400 Add ISO20ft container (6ton)
6 48%NaOH 21 32 14,990 480 Add ISO20ft container (6ton)
24,880 per year
68 per day/AADT
Average Payload = 39 ton
GVM = 54 ton
Axle Loads configuration = ( 6 + 10 + 10 + 14 + 14 ) ton
ESAL of the 20 Feet Trailer = ( 6/8.165)^4+(10/8.165)^4+(10/8.165)^4+(14/8.165)^4+(14/8.165)^4 = 22.08 ESAL/20 Feet Trailer
From Table 30% - AADT = 68/0.3 = 226.7 20 Feet Trailer/day
Base Year Design ESAL = 11,333 x 22.08 = 250,240 ESAL/Year
20 FEET TRAILER

PAYLOAD Number of trucks


5 Quick lime 22 125,000 5,690 Add 20ft container (4ton)
7 Methanol 21 17 11,630 710 Add ISO20ft container (6ton)
8 Diesel 15 13 6,600 530 15m3 Lorry
11 Potable Water 21 21 365 Add ISO20ft container (6ton)
7,295 per year
20 per day/AADT
Average Payload = 21 ton
GVM = 36 ton
Axle Loads configuration = ( 6 + 12 + 18 ) ton
ESAL of the 20 Feet Trailer = ( 6/8.165)^4+(12/8.165)^4+(18/8.165)^4 = 28.58 ESAL/20 Feet Trailer
From Table 30% - AADT = 20/0.3 = 66.7 20 Feet Trailer/day
Base Year Design ESAL = 3,335 x 28.58 = 95,314 ESAL/Year

BUS

PAYLOAD Number of trucks


12 Bus (50 person) 5 21,900 （=1500person/50（person/bus）×2（cycle））
21,900 per year
60 per day/AADT
Average Payload = 5 ton
GVM = 18 ton
Axle Loads configuration = ( 6 + 12 ) ton
ESAL of the Bus = ( 6/8.165)^4+(12/8.165)^4 = 4.96 ESAL/Bus
From Table 30% - AADT = 60/0.3 = 200 Bus/day
Base Year Design ESAL = 10,000 x 4.96 = 49,600 ESAL/Year

Total Base Year Design ESAL = 253,350 + 30,959 + 250,240 + 95,314 + 49,600 = 679,463 ESALs
Annual Growth = 0%
Basic Design = 20 Years

Growth Factor = 20

Total ESAL = 679,463 x 20 = 13,589,260 ESALs


CBR of Subgrade minimum 5

Minimum Subbase Thickness = 14 Inch

If we use Pavement Thickness = 20 Inch + Top Layer 4 Inch ( Design is SAFE )

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