REFINERY-1 M&I SHUTDOWN-

PLANT-2 PIPING REPLACEMENT- IWL JOB-PROPO

Confirmed job list for Pipe Replacement & Pad welding

Lines
Sl no IWL.No Job Desription
Size

CARRY OUT REPLACEMENT OF CLAMPED 2" LPG R/D PIPE LINE (2"-
1 9910-002-004-2016 2-P-76-F3) FROM 2-C-14 TO PLANT 72 , FUEL GAS HEADER & 2"
STORAGE

3" REFLUX PIPE LINE FROM 2-C-02 TO 2-C-01 ( 3"-2-P11-F3103)

2 9910-002-004-2016 3"
BADLY CORRODED PORTION OF CONTROL VALVE NEAR 2-C-01

9910-002-004-2016 3" PIPE LINE (3"-2-P20-F3103-1) FROM 2-E-01 TUBE O/L TO 2-C-05
3 3"
LEAKED/CLAMPED WEST OF 2-C-01

2" 2-C-01 BOTTOM DRAIN PIPE LINE (2"2-P59-F3103) DEEPLY

4 9910-002-004-2016 2"
PITTED PROTIONS

5 9910-002-004-2016 2-E-8 SHELL INLET PIPE LINE (3"-2-P51-F1102-PP) 3"

1.5" LSRN COOLER 2-E-8 SHELL OUTLET PIPELINE (1.5"-2-P55-

6 9910-002-004-2016 1.5"
F1102)AT SUPPORT LOCATIONS

3" 2-C-21 PSC O/L PIPE LINE (3"2-BD92-F1102) TO PLANT -2 UNIT

7 9910-002-004-2016 3"
8" FLARE HEADER

2-C-24 TO 2-C-08 LSRN/ LSRG 1.5 INCH PIPE LINE (1.5"-2-P57-

8 9910-002-004-2016 F1102) AT PIPE RACK SUPPORT LOCATION

9910-002-004-2016 1.5" PIPE LINE (1.5"-2-P72-F3103)FROM 2-C-13 TO 2-E-11 DEEPLY

9 1.5"
PITTED AT SUPPORT LOCATIONS

9910-002-004-2016 3" LSRNTO

R/D PIPE LINE (3"-2-P53-F1102) FROM 2-E-8 SHELL OUTLET
10 3"
STORAGE DEEPLY PITTED AT SUPPORT LOCATIONS

9910-002-004-2016 3" LSRGTO

R/D PIPE LINE (3"-2-P42-F1102) FROM 2-E-7 SHELL OUTLET
11 3"
STORAGE DEEPLY PITTED AT SUPPORT LOCATIONS

3" PLANT -2 OFF GAS PIPE LINE TO PLANT -2 (3"-2-P12A-F3103)

12 9910-002-004-2016 3"
NORTH OF 1-E-7 AT SUPORT LOCATIONS

9910-002-004-2016 3" PIPE LINE (3"-2-P49-F1102-PP) FROM TPA FROM 1-E-10C SHELL
13 3"
O/L TO 2-C-5 CORRODED DUE TO CUI.

9910-002-004-2016 REPLACEMENT OF LEAKY/CLAMPED 2-C-2 BOTTOM DRAIN 1,1/2"

15 2"
PIPE LINES & 2-C-40 BOTTOM DRAIN 2" PIPE LINES
 9910-002-004-2016 REPLACEMENT OF LEAKY/CLAMPED 2-K-40 DISCHARGE 3" PIPE LINE
16 4"
TO PLANT -12

9910-002-004-2016 REPLACEMENT PIPELINE

OF LEAKY/CLAMPED BOILER FEED WATER TO LEB-2" 2",6"
17 AT PLANT -2 BATTERY LIMIT

REPLACEMENT OFLEAKY CLAMPED PLANT-4 OFF GAS 2 INCH PIPE

18 9910-002-004-2016 LINE TO PLANT 12 (LEAK /CLAMPED NEAR PLANT 2 SAMPLE 2"
BOOTH)

9910-002-004-2016 3" STEAM CONDENSATE PIPELINE CLAMPED PORTION NEAR PLANT

19 3"
-2 NOTHSIDE BATTERY LIMIT

LEAKY CLAMPED 1-1/2" LP CONDENSATE PIPE LINE AT TOP

20 9910-002-004-2016 1 1/2"
PIPERACK ELEVATION NEAR 2-C-01

9910-002-004-2016 1" UTILITY STEAM PIPE LINE CLAMPED PORTION IN THE PIPE RACK
20 1"
REGION WEST OF 2-C-01

LEAKY 1" PSV SAFETY STEAM PIPE LINE PERTAINING TO 2-C-01 IN

21 9910-002-004-2016 1"
THE TOP OF THE VESSEL AND AT BOTTOM DRAIN

LEAKY 1" STEAM TRACING TAKE OFF FROM 4" LP STEAM HDR IN
22 9910-002-004-2016 1/2"
THE TOP MOST PIPE RACK NEAR EAST SIDE OF 1-C-25

9910-002-004-2016 LEAKY/CLAMPED 2" UTILITY LP STEAM PIPE LINE IN THE PIPE RACk
23 2"
EAST SIDE OF 1-C-25

REPLACEMENT OF LEAKY CLAMPED 2 INCH 2-C-2 BOOT DRAIN & 2-

C-40 BOTTOM DRAIN TO CBD DRUM AS PER THE SKETCH ATTACHED
24 9910-002-004-2016 AND 2"
AS PER THE FOLLOWING SPECIFICATION (UNDER GROUND
LEAK)

25 9910-002-004-2016 6" THICK SCALED 2-E-2A CWR 6 INCH PIPE LINE (CS PORTION) 6"

26 9910-002-004-2016 6" CWS PIPE LINE TO 2-E-2A TUBE INLET 3"

27 9910-002-004-2016 3" CWS PIPE LINE TO 2-E-40 TUBE OUTLET 3"

28 9910-002-004-2016 6" CWS PIPE LINE TO 2-E-40 TUBE INLET 6"

29 9910-002-004-2016 2" CWS PIPE LINE TO 2-E-10 TUBE OUTLET 2"

30 9910-002-004-2016 3" CWS PIPE LINE TO 2-E-21 TUBE INLET 3"

31 9910-002-004-2016 6" LEB CWS PIPE LINE FROM REF-1 6"

32 9910-002-004-2019 2" LINE FROM 2-C-32 TO 2-C-14 (LPG) 2"

1.5" LINE FROM 2-C-16 DRAIN TO FLARE HEADER AT SUPPORT

33 9910-002-004-2019 1.5"
LOCATION (1.5"-2-K17-F1154)

1.5" LINE FROM 2-E-09 BOTTOM SHELL OUTLET AT SUPPORT

34 9910-002-001-2019 1.5"
LOCATION (1.5"-2-P27-F1102)

35 9910-002-001-2019 2" LINE FROM 2-C-33 SHELL TOP TO 2-C-14 AT SUPPORT LOCATIONS 2"

9910-002-001-2019 IN PLANT 2 BATTERY LIMIT 1.5" LINE TO 2E11 WAS FOUND SEVERLY
36 1.5"
CORRODED AT SUPPORT LOCATION

9910-001-002-2019 1.5"FLANGE
CAUSTIC DISCHARGE PIPE LINE FROM 2-G-5 TO 2-C-13 ORIFICE
37 1.5"
ROOT VALVE THREADED PORTION ONLINE CLAMPED

CLAMPED 8" FLARE HEADER TO BE REPLACED CONNECTING PLANT

38 9910-002-001-2016 2 FLARE HEADERTO PLANT 1 FLARE HEADER DOWNSTREAN OF 8"
BLOCK VALVE ( CLAMPED LINE LIST)

ANTICIPATED JOBS

ANTICIPATE COMPLETE REPLACEMENT OF 8" PLANT-2 UNIT FLARE

1 9910-002-004-2016 HEADER (8"-2-BD1-F1101-PP) AND CONNECTED BRANCH PIPE 8"
LINES TO RESPECTIVE EQUIPMENTS

ANTICIPATE REPLACEMENT OF COLUMN/VESSEL NOZZLES IN

2 9910-002-004-2016 PLANT-2

ANTICIPATE REPLACEMENT OF 2E40 PSV OUTLET TO 2C40

3 9910-002-004-2016 3"
OVERHEAD TOP

4 9910-002-001-2019 2"LINE FROM 2-C-14 TO 2-C-19 AT SUPPORT LOCATION 2"

5 9910-002-001-2019 4-6" LINE 2-C-02 TO 2-G-102 A/B&2 -G-01B AT SUPPORT LOCATION 1.5"

ADD-ON JOB

1 ADD-J 2" FUEL OIL LINE AT NORTH SIDE BATTERY LIMIT PLANT -2 2"

3" CONDENSATE PIPE LINE AT NORTH PIPE RACK LEAK ABSORVED

2 ADD-J 3"
AND ITS TO BE REPLACED
-1 M&I SHUTDOWN-2019
NT- IWL JOB-PROPOSAL FOR PRE ACTIVITIES

Details list

Pipe
Isometric no of Pipe joints Total pipe
MOC joints in Remarks
drawings pads in field joints
Shop

cs yes 66 0 4 4

cs yes 7 17 8 25

cs yes 5 0 2 2

cs yes 1 11 2 13

cs yes 5 6 0 6

cs yes 2 0 2 2

only pad welding, no pipe

cs yes 1 0 0 0 replacement

cs yes 0 job dropped

cs yes 7 1 2 3

cs yes 36 0 4 4

only pad welding , no pipe

cs yes 36 0 replacement

cs yes 8 18 2 20

cs yes 8 20 4 24

only pad welding, no pipe

cs yes 11 0 replacement
cs yes 22 1 2 3

After insulation removal then

cs yes 9 0 gauging need to checke on pipe
lines for replacement

only pad welding, no pipe

cs yes 43 0 replacement

cs no 0 0 2 2

partial replacement to be done r,

cs no 0 0 remove insulation & gauging

cs no 0 2 2 4

cs no 0 4 4

cs no 0 2 2

insulation to be removed, check

cs no 0 4 4 gauging on pipe

under ground piping need to be

cs yes 0 Deem(15) Deem(4) 19 checked after digged

cooling water pipe line holded by

cs no 0 0 inspection due under ground piping
excvation.
cooling water pipe line holded by
cs no 0 0 inspection due under ground piping
excvation.
cooling water pipe line holded by
cs no 0 0 inspection due under ground piping
excvation.

cs no 0 0 job dropped

cooling water pipe line holded by

cs no 0 0 inspection due under ground piping
excvation.
cooling water pipe line holded by
cs no 0 0 inspection due under ground piping
excvation.

partial replacement already done

cs no 0 0 remaining to be done
cs yes 2 2 1 3

cs yes 3 2 1 3

cs yes 1 16 3 19

cs yes 1 0 only pad welding

cs no 0 2 2

cs yes 14 0 2 2

cs yes 16 2 2 4

anticipated replacement after

cs no 0 0 gauging by inspection

cs no 0 0 anticipated replacement

anticipated replacement after

cs no 0 0 gauging by inspection

cs no 4 0 only pad welding

cs no 2 0 only pad welding

INSULATION TO BE REMOVED THEN

CS no 0 2 2 LEAK PIPE TO BE REPLACED

INSULATION TO BE REMOVED THEN

CS no 0 2 2 LEAK PIPE TO BE REPLACED