Visual Inspection Equipment

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O
Operation Manual
ti M l

JUTZE  Machine  Mfg. Co., Ltd

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 About this Manual
Thank you for purchasing JUTZE Automatic Optical Inspector

This manual describes how to use this machine properly. Please read this
manual carefully before use of it.

This manual can not be copied or transmitted without authorized permission.

The users may not be notified when this manual is updated.

Careless mistakes may still exist in this manual after strict check. In this case,
please contact the supplier.

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Contents- List of Current Pages

Contents
Part  1 Introduction 1
Safety Guidelines 2
Spec 3
Inline machine type 4
Storage Conditions 6
Indoor use conditions 7
Physical parameters
Physical parameters  8
LI‐2000 Dimensions 8
LI‐2500 Dimensions 9
XI‐2000 Dimensions 10
MI‐3000 Dimensions 11
MI 2000B Dimensions
MI‐2000B Dimensions 12
Gravity and Safe Label 13
Relocation. Erection 14
LI‐2000,LI‐2500 14
XI‐2000 15
MI 3000
MI‐3000 16
MI‐2000 17
Machine setup 18
Release door 18
Release axis 19
L
Lens install
i ll 21
Machine Appearance 22

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Contents- List of Current Pages

Contents
Part  2 Basic Operation 23
General Machine Information
General Machine Information 24
Startup process  25
Shutdown process 26
Display Monitor 27
Selecting a Production Program 29
Starting Automatic Operation
Starting Automatic Operation 30
Modes of Running the Machine 31
Running display 32
Shortcut keys using the introduced 33

P t 3 Commands
Part  3 34
Main menu 35
View 36
Design 37
R
Run 38
Tools 39

Part  4 Maintenance 40
Daily check point
Daily check point 41
Weekly  and  Month check 42

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Contents- List of Current Pages

Contents
Part  5 Troubleshooting 43
Open CVImage software failed
Open CVImage software failed 45
Go home failed                                               46
Command shortcut  key fail                          47
Board conveyor error                                     48
p g
Components can not be assigned              49
Image capture fail                                           50
Image capture Unclear                                   51
Mark Error                                                        52
No enough ram                                                53
General Failure
General  Failure                                               54
Reinstall windows or driver                           55

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 Part  1

Introduction

1 Inline
 1.1Safety Instruction
 Red emergency stop switch is set on the right front panel. In case of any safety problem, rapidly press the switch.

 After operation of the machine, please pay attention to its safety status, especially possible

injury to the human by the moving parts.

 During power state, do not touch the inner part which may lead to electric shock.

 Do not place other objects in the machine, which may affect its heat dissipation performance and lead to fire risk.

 Do not place other objects on the top of machine, which may cause injury due to vibration

falling during machine operation.

 Please protect the machine from liquid spilling such as water, etc, which may cause machine breakdown, even the fire.

 In case of abnormal conditions, immediately stop the operation and cut off the power, such as air burning smell.

 Do not adapt the machine, which will bring about potential safety hazard or machine breakdown.

 O l th
Only the trained
t i d personnell can operate
t the
th machine.
hi

 Do not operate the machine in case of “interlock key” failure.

2 Inline
 1.2 Environmental Requirements for Machine Placement

Electric Power

Single AC 220V 50/60Hz

Air Pressure

0.5MPa

Ambient Temperature

5 ～ 40 ℃

Relative Humidity

25％ ～ 80％

Avoid operating the machine in the following places

Place with direct sunlight

Place with severe vibration region on the ground or bad ground level
Place with poor air circulation

About Software

It is not allowed to copy, modify the software or publicly disclose the information contained in this system.

3 Inline
 1.3.1 Inline Type Machine
1.3.1  Inline Type  Machine
LI-2000
Wide use
High Speed,
High Accuracy
Join Us To Zero Escape
Continue to improve
process capability

MI-3000
Table Fixed,
Suitable for pre-reflow & post-reflow

MI-2000B
Small Compact Design

4 Inline
 1.3.2 Inline Type Machine
1.3.2  Inline Type  Machine

High Speed,
High Accuracy
J i U
Join Us T
To Z
Zero E
Escape
Continue to improve
process capability

LI-2500 XI-2000
Machine Width Variable
Variable‐length
length Extra Large Size PCB

5 Inline
 1.3.3 Storage Conditions
1.3.3  Storage Conditions

Outdoor storage requirements

Outdoor storage requirements

① No  Shock, No External impact
② No Invert
No Invert
③ No Rain
④ No Prolonged sun exposure

6 Inline
 1.3.4 Use Conditions
1.3.4   Use Conditions

Indoor use conditions

Indoor use conditions

① Power supply :  AC  220V (※1) 
② Temperature :  5~40 ℃ (※2)
③ Humidity :         25%~80%
④ Pressure :          0.5Mpa
⑤ Ground level : FF ≥ 50
Ground level :  FF ≥ 50

(※1)  Frequency : 50‐60Hz 
(※ )
(※2)  Not Cream

7 Inline
 1.4 Physical parameters
1.4  Physical parameters
1.4.1  LI‐2000  Dimensions

Width 1140
Width : 1140mm              Depth : 1120mm
D th 1120

Height: 1660mm(Contains the signal light)

Weight: 780kg
Weight: 780kg

8 Inline
 1.4.2  LI‐2500  Dimensions

LI‐2500

Width 1200
Width : 1200mm              Depth : 1120mm
D th 1120

Height: 1660mm(Contains the signal light)

Weight: 780kg
Weight: 780kg

9 Inline
 1.4.3  XI‐2000  Dimensions

Width 1200
Width : 1200mm              Depth : 1200mm
D th 1200

Height: 1660mm(Contains the signal light)

Weight: 860kg
Weight: 860kg

10 Inline
 1.4.4  MI‐3000  Dimensions

MI‐3000

Width 860
Width :  860mm              Depth : 900mm
D th 900

Height: 1660mm(Contains the signal light)

Weight: 680kg
Weight: 680kg

11 Inline
 1.4.5  MI‐2000B  Dimensions

Width 710
Width :  710mm              Depth : 795mm
D th 795

Height: 1650mm(Contains the signal light)

Weight: 260kg
Weight: 260kg

12 Inline
 1.5 Gravity and Safe Label
1.5   Gravity and Safe Label

Gravity and Safe Label Inline Type same

Label .1. Label .2.
Pinch  warning High‐voltage warning Gravity  Position

13 Inline
 1.6 Relocation. Erection
1.6  Relocation. Erection
1.6.1  LI‐2000, LI‐2500

900±20mm

The front wheel of the internal diameter : 872mm
Th f t h l f th i t l di t 872
Side of the wheel internal diameter :          760mm
Forklift requirements : 
1) Lifting capacity of over 1T
2) Forklift outside diameter less than 872mm
2) Forklift outside diameter less than 872mm

14 Inline
 1.6.2  XI‐2000

The front wheel of the internal diameter : 1030mm
Th f t h l f th i t l di t 1030
Side of the wheel internal diameter :          1030mm
Forklift requirements : 
1) Lifting capacity of over 1T
2) Forklift outside diameter less than 1030mm
2) Forklift outside diameter less than 1030mm

15 Inline
 1.6.3  MI‐3000

The front wheel of the internal diameter : 700mm
Th f t h l f th i t l di t 700
Side of the wheel internal diameter :          740mm
Forklift requirements : 
1) Lifting capacity of over 1T
2) Forklift outside diameter less than 700mm
2) Forklift outside diameter less than 700mm

16 Inline
 1.6.4  MI‐2000B

The front wheel of the internal diameter : 550mm
Th f t h l f th i t l di t 550
Side of the wheel internal diameter :          635mm
Forklift requirements : 
1) Lifting capacity of over 1T
2) Forklift outside diameter less than 550mm
2) Forklift outside diameter less than 550mm

17 Inline
 1.7  Machine setup
1.7 Machine setup
1.7.1 Release door
LI‐2000, LI‐2500, XI‐2000, MI‐3000
Step 1：open front  door  then Screws to lift the door 

Fixed screw
1) clockwise to tighten 
2) Loosen screws

※Tools:  Metric 3mm hex※

18 Inline
 LI‐2000 XI‐2000
1 7 2 Release axis
1.7.2  Release axis
LI‐2500 MI‐3000

Step 2:
Step 2: Step 3:
p
Fixed  X  axis Fixed  Y axis

X  axis Y  axis
Lock status Lock status

X axis Y axis
Unlock status Unlock status

※Tools: Metric 3mm hex※

※Tools:  Metric 3mm hex※

19 Inline
 1.7.3  Release axis MI‐2000B
Step 1:Fixed  X  axis

X  axis
Lock status

X  axis
Unlock status

Step 2:Fixed  Y  axis

Y  axis
Lock status

Y  axis
Unlock status

※Tools:  Metric 3mm hex※

20 Inline
 1 7 4 Lens install Inline Type same
1.7.4  Lens install Inline Type same

Step 1 Step 2.3

Step 4
1) Release camera cover
Cover both sides of the three 2‐mm screws screw
2) Fixed lens Up:
Aperture 
Operating direction of the arrow,  Down:
3)  Remove  lens Focus
Removed in accordance with the
direction of the arrow 
4) Don’t touch two screws

※Tools:  Metric 2mm hex※

21 Inline
 1.8 Machine Appearance
1.8  Machine Appearance

(8)
( )
(7)
(9) (6)
(10) (5)
(4)
(11)

(12) (3)

(13)

(2)
(1)
(1) Circuit breaker (8) Signal Indicator
(2) Hydraulic separator (9) Monitor
(3) Power switch (10 Up door
(4) Emergency stop (11) Keyboard and mouse
(5) Cycle Stop
(5) Cycle Stop (12) F t d
(12) Front door
(6) Servo ON (13) Down door
(7) Start

22 Inline
 Part  2

Basic Operation

23 Inline
 2.1 Basic Operation
2.1  Basic Operation

General Machine Information

General Machine Information
Definition of Coordinates

The machine coordinate system is defined in the picture 
below These coordinates are used in displays programming
below. These coordinates are used in  displays, programming 
and setting data.

PCB flow: R to L PCB flow: L to R
Y+ Y+

FOV FOV

x+ x+

View from monitor

View from monitor

24 Inline
 2.2 Startup process
2.2  Startup process

2 2 1 Stating the Machine make ready

2.2.1  Stating the Machine make ready
1) The vacuum pressure reaches 0.5Mpa
2) Confirm  power supply  AC220V
3) Confirm up door and front door  closed
4) Confirm Emergency stop Released
Confirm Emergency stop Released

2.2.2  Startup
1) Open circuit breaker
2) Open power switch
Open power switch
3) Windows startup automatic open CVImage software
4) Reset Servo ON button
5) Activation Start button
6) No selected program machine home

25 Inline
 2.3 Shutdown process
2.3  Shutdown process

2 3 1 Shutting down process make ready

2.3.1  Shutting down process make ready
1) Check machine status stop
2) Inside machine NO PCB
3) Program backup

2.3.2  Shutdown
1) Exit CVImage software
2) Closed Windows system
Closed Windows system
3) Allow emergency stop working 
4) Closed Power switch
5) Closed circuit breaker

26 Inline
 2.4 Display Monitor
2.4  Display Monitor
The display monitor displays machine conditions and 
messages to the operator
A
B H
C

I
E

G J

A:  File Name
When the program saves the file names defined. 

B: Menu bar
System‐defined eight types of menu. Programming Manual will detail 
the function of each menu

27 Inline
 C:  Machine status area
Thi h
This shows machine working mode. 
hi ki d
(IDLE, waiting for board—in/out, OK, NG)
User Permissions via a different background color. 
(White: administrator; Orange: operator)

D:  Production and PCB information area
Production of aggregate statistical analysis
(Cycle count NG Board Total NG Parts NG PPM FPY Cycle Time Machine running time)
(Cycle count, NG Board, Total NG Parts, NG PPM, FPY, Cycle Time, Machine running time)
PCB program setting data
(PCB name , PCB size, offset, Parts number,  Current  side)

E: Display mode of production information
Intelligence analysis of production
(Reset, NG List, NG Worst, False call worst)

F:  Statistical Analysis of area
Top five NG type of pie chart

G:  Navigation bar
This shows have two information, 
1) Board summary
B d
2) Part Explorer 

H:  Shortcut key areas
The use of function keys is also available through the menu command
(New, Open, Save, Zoom in/out, Fit, Options, Measure distance, about)

I:  Image display area
This area displays image that machine capture or inspect board.
(When the machine check, this area has two display, the first way to display all the pictures 
of the board, the second display image of a single camera, this means FOV mode)

J:  FOV display
Fist time open CVImage software This window shows the location of the machine origin
Fist  time open CVImage software, This window shows the location of the machine origin.

28 Inline
 2.5 Selecting a Production Program
2.5  Selecting a Production Program

We can use menu bar [file]  open, also
can use to select old program from shortcut
use to select old program from shortcut
area open button. 
There are two options for the program, 
First:  the default selection of Windows
S
Second: new interface of loading program
d i t f f l di

New interface

29 Inline
 2.6 Starting Automatic Operation
2.6  Starting Automatic Operation

2.6.1  Selecting a Production Program
IIn the machine memory where the production program is 
h hi h h d i i
stored: foreground.  Up to four spare programs can be stored
In the background.  You can select the production program to 
be used in production by carrying out the following procedure

2.6.2   Modes of Running the Machine
The machine has settings which allow the user to set how the
Machine runs.  These settings are divided into Operation 
modes,  Production modes and Pass mode.

30 Inline
 2.7 Modes of Running the Machine
2.7  Modes of Running the Machine

Automatic Operation:  Select  Normal Mode

31 Inline
 2.8 Running display
2.8  Running display

F:  Statistical Analysis of area‐‐‐Top5 NG TYPE
Top.1.: Insfsolder (red)
Top.2.: WrongComp (green)
Top.3.: LeadSearch  (blue)
( )
Top.4.: Shift (yellow)
Top.5.: BodySearch (pink)

I:  Image display area
Now display total board image
Now display total board image

32 Inline
 2.9 Shortcut keys using the introduced
2.9  Shortcut keys using the introduced
Shortcut keys in the software consists of 
two parts, part of the system shortcuts, 
the other part is a custom
the other part is a custom.
2.9.1  System shortcuts
1) Area and camera view switch Space
2) Image display area best size
2) Image display area best size F
3) Part view P
4) Board  view B
5) Camera view V
6) Automatic  R
7) Load PCB Command Ctrl+L
8) Clamp PCB Command Ctrl+B
9) Stop
9) Stop  E

2.9.2  Customize shortcuts
We can set the menu field of [View], 
detail setting of customize message box
detail setting of customize message box

33 Inline
 Part  3

Commands

34 Inline
 Command Hierarchy page.1.1
Command Hierarchy‐‐‐
000                          Main menu
File 100
Edit New
View Open…
Design Close
Run Save
Library Save as…
Tools Log in…
Help Exit
200
Undo
To 800 To 300 Redo
To 400 Cut
To 500 Copy
600 Paste
Import/Export library Delete
Link  library Delete All
Unlink  library Copy part
Update by system library Rotate part
To 700 Update to system library
Read system library
Save system library
Delete unused library
Delete unused library
Delete library image
Make library from OK part

35 Inline
 Command Hierarchy page.2.2
Command Hierarchy‐‐‐
300                                  View
Top  Layer
Bottom Layer
Layer
Selection 340
Lighting Part
Fit Camera  View
Zoom In Board  View
Zoom Out 350
Original Size RGB
Toolbars Top
Status Bar
Status Bar Side
Languages
Show part body 3100
Clear NG Result Customize
Change A/B Side
S it h t R i
Switch to Repair
3150
A  Side
B  Side

36 Inline
 Command Hierarchy page.3.3
Command Hierarchy‐‐‐
400                               Design
Normal
Editor
Place Part
Skip Setting
Create View
Assign view of  board image
g g
Load  board image
Save board image
Board setting
Block setting
Block copy
Block copy
CAD Conversion 4120
Part Manager General CAD Conversion
NG Name Setting Special  CAD Conversion
New General CAD
Output CAD

37 Inline
 Command Hierarchy page.4.4
Command Hierarchy‐‐‐
500                               Run
Auto
Remote debug
Simulate 520
Home Start
Board Stopper Stop
Board Backup p Update data to remote
Update data to e ote
Inspect Mark
Inspect Board
Load  Board
Move Board  to Exit
Move Board to Entrance
Move Board  to  Entrance
Capture Board  Image
Camera Snap short
Stop

38 Inline
 Command Hierarchy page.5.5
Command Hierarchy‐‐‐
700                               Tools
Options…
Administrators
IO  monitor… 520
Measure  distance Start
Lighting  calibration… Stop
Read  Barcode Update data to remote
Update data to e ote
Test

800                               Help
Help Topics
Help Topics
About CVImageEditor…

39 Inline
 Part  4

Maintenance

40 Inline
 4.1 Maintenance
4.1  Maintenance

4.1.1   Daily check point 

Item Point inspection details Time Remark

Appearance of the equipment Clear machine surface dirt daily
PCB conveyor table Clear dirt and Debris daily (electronic components)
Hydraulic separator Check the pressure value reaches daily

41 Inline
 4.1 Maintenance
4.1  Maintenance

4.1.2   Weekly  and  Month check
Item Point inspection details Time Remark
PCB Sensor Clear dirt weekly
Fan filters Clear dirt weekly
Conveyor belt Clear dirt mouth
Screw Removal of old oil then add new 3 mouth AFC
guide rail Removal of old oil then add new 3 mouth AFC

Item Point inspection details Time Remark

Machine PC Internal chassis dust year Keyboard and mouse
Electrical box Electrical box dust year

42 Inline
 Part  5

Troubleshooting

43 Inline
  Troubleshooting
If an error occurs and the cause of which is 
uncertain, in order to formulate a countermeasure 
it is important to obtain details of the contents of
it is important to obtain details of the contents of 
the process at the time of error.
This chapter explains the special method of  
Analysis when this type of trouble occurs

44 Inline
 5.1.1 Open CVImage software failed
5.1.1   Open CVImage  software failed
Automatically shut down in the opening
CVImage software.
Note:
ote
1. Check the operating system is poisoning. 
2. Enable backup software to open.
3. Check Device Manager in the camera 
h d
hardware is activated.
i ti t d
4. No license key

Drive

Controller

45 Inline
 5.1.2 Go home failed
5.1.2   Go home failed
Equipment, the normal power‐on, can not 
capture machine zero position.

Note:
1. Check safe door closed and E‐stop release
2. Check button on the front control panel is 
activated. <Servo ON> <Start>.
3. Use IO monitor check X‐Y axis limit sensor.
4. Confirm the servo drive is energized.
5 Check Device Manager in the motion card 
5. Check Device Manager in the motion card
hardware is activated

Di
Drive

Controller

46 Inline
 5.1.3 Command shortcut key fail
5.1.3   Command shortcut  key fail
In the main interface, use the shortcut key to 
run the device is not responding.

Note:
1. Check CVImage interface is activated. 
2. Check safe door closed and E‐stop release.
3. Home  complete.
4. Step .1.2  check OK, Then Re‐run home.

47 Inline
 5.1.4 Board conveyor error
5.1.4   Board conveyor error
Use IO monitor debug  conveyor function.

Note:
1. Machine status IDLE. Use command Ctrl+L
Check belt is functioning properly .
2. Check up and down station cable connection.
3. Check Load board sensor status OK

Conveyor motor on

48 Inline
 5.1.5 Components can not be assigned
5.1.5  Components can not be assigned

1. Use [Design] <Create view>
show which part NG (I area: Red windows fail)
show which part NG. (I area: Red windows fail)
2. Fixed NG part center then double click mouse.
search  inspect windows list which one is fail.

※
outside FOV

49 Inline
 5.1.5 Image capture fail
5.1.5   Image capture fail
1. RGB lighting not work.
2. FOV size setting error.

Note:
1. Machine zero position is OK.
2. Use I/O Monitor check RGB lighting function.
3 Check CVImage.ini 
3. Check CVImage ini
[AreaCamera Info]  for 2M camera
Width=1624
Height=1224

50 Inline
 5.1.6 Image capture Unclear
5.1.6   Image capture Unclear
Machine focus is not correct.
1. Board clamp no OK.
2 Camera focal length distortion.
2. Camera focal length distortion
3. Board  bending over 3mm

Note:
1. Check air pressure is OK.
2. Re‐calibrate the focus.
3 With the support pin to improve the bending
3. With the support pin to improve the bending

51 Inline
 5.1.7 Mark Error
5.1.7   Mark Error
1. Board  Fid mark  no OK.
2. Board  direction is reverse.
3 Slow down sensor no work, 
3. Slow down sensor no work
board through the position.
4.   Mark Library setting wrong.

Note:
1. Select new cad position defined mark.
2. Change board direction then send to inspect.
3 Adjust slowdown sensor Sensitivity.
3. Adjust slowdown sensor Sensitivity
4. Turning mark library brightness and color set.

52 Inline
 5.1.8 No enough ram
5.1.8   No enough ram
1. Capture total board image.
2. Inspect board.
3 [Run]  <auto>
3. [Run] <auto>

Note:
Change  ram  working mode large PCB
1. Open c:\jutze\cvimage.ini. 
2 Find [PCB Info]  change setting
2. Find [PCB Info] change setting
MaxPcbX=0 to 510000
MaxPcbY=0 to 460000
3. Find [Path setting] change setting
Inlinedebug1=0 to 1

53 Inline
 5.1.9 General Failure
5.1.9   General  Failure
1. Capture total board image.
2. Inspect board.
3 [Run]  <auto>
3. [Run] <auto>

Note:
Check camera software Rev,  1394b GUI
1. Replace Image card.
2 Replace camera cable
2. Replace camera cable
3. Replace camera

54 Inline
 5.1.10 Reinstall windows or driver
5.1.10   Reinstall windows or driver 
1. Open windows fail.
2. Open CVImage software fail.
3 Some HD part  Fault.
3. Some HD part Fault

Note:
1 According to the Dell restore windows CD. 
1. According to the Dell restore windows CD ※
2. Install DPIO(Motion card) driver.
3. Install CVImage software license key driver.
4. Install  vcredist_x86. ※
5. Install Generic 1394 Camera driver. ※

※.1. Version randomly shipped there may be different.
※.4.  Windows Vc++ Software patches: keep latest version.
※.5. keep latest version.
p

55 Inline
 Manual Remark
Manual  Remark

Revised code Date Amended

A 2008 03
2008.03 Original

B 2009.01 New command

C 2010.03 Offline turning

D 2010.06 Lead Box

E 2010.07 NG type defined

F 2011 03
2011.03 Three point check

G 2011.07 Patten BOX

H 2011.08 Line View