ea AD=197 ae ENGINEERS ROTARY TABLET PRESSi Manual — Open Model INDEX NO TOPIC PAGE NO. ae INTRODUCTION 6 SPECIFICATION He 3. INSTALLATION 8 3.1 Unpacking the machine 8 3.2 Levelling the machine 8 3.3 Cleaning a new machine 8 3.4 Connection of electricity 9 3.5 Direction of rotation 9 3.6 Dust extraction 9 4. MACHINE FITTINGS 10 41 Fitingdies * 10 4.2 — Fitting the die screws 10 43 Fitting punches 4 4.4 Fitting the feed frame "1 4.5 Fitting the hoppers 12 46 Fitling shaped punches and dies 12 5. MACHINE SETTINGS 13 5.1 Safety Overload release mechanism. 13 5.2 Variable speed drive 13 5.3 Tablet weight adjustment 44 5.4 Setting of tablet thickness controls 14 5.5 Setting ejection height 14 5.6 — Anti-turning device 14 5.7 Running the ma 15 5.8 — Making tablets 15 5.9 Adjustments for pressure, weight & thickness 15 5.10 Tablet material flow adjustment 16 5.11 Removal of punches and dies 16 5.12 Use of upper punch dust cups 7 5.13 Digital tablet counter 17 5.14 Maximum Allowable Load on Punch 18 Page: 3/5461 62 63 64 65 66 67 cal 72 73 8.4 82 83 8.4 as 86 a7 88 89 8.10 ont 8.12 10. 11. 12. 13. MACHINE LUBRICATION -- MANUAL Recommended lubricants chart General Worm and worm wheel drive ‘One shot’ lubrication systems. Turret bearings Punch head lubrication Lubrication of tooling CLEANING General Order of cleaning. Examination, lubrication and cleaning. INSPECTION Upper Cam Track Lifting Side Upper Cam Track Lowering Side Periphéral Face of Pressure Roll Chamfer on Top Edge of Upper Cam Plate Top Face of Lower Ejection Cam Lower Cam Track Weight Adjusting Cam and Wedge Feed Frame Feed Frame Studs Worm Bearing Punches and Dies Tight Punches TROUBLE SHOOTING PRECAUTIONS PART LIST RECOMMENDED SPARE PARTS PACKING LIST Manual ~ Open Modet 19 19 20 2 a 2a 24 22 23 23 24 24 25 25 25 28 26 28 27 27 a7 27 28 28 28 30 32 33 43 Page: 4/5414, FIGURES: a). D) ¢). 4 ®). f. ‘Compression Zone Assembly Gear Box Assembly Overload Release, Lower Roll Assembly Machine Dimensions Tooling Drawings (D,08,8,8B,4 - 5 Pages) Circuit Diagram Manual - Open Model 45 45 46 a7 48 49-53 54 Page: 5/54‘Manual ~ Open Mode! 41. INTRODUCTION This hand book is the operating manual of the ADEPT Rotary Tablet Press. This menual offers you detailed information on operating and maintenance of this machine. It is intended for those who are directly concerned with the machine. It enables the user to obtain long and trouble free service throughout its use. To derive maximum benefits out of this machine, it is expected to follow the instructions given in this manual. Details of the machine regarding technical specifications, instructions for installations, operation, lubrication, adjustments and special features are explained in detail. All the parts of the machine are distinctly named, numbered and identified in the part list. The part list has visual sketches of all the parts for ease of identification. A separate list of recommended spare parts is given and it is advisable to keep them in stock for uninterrupted operation of the machine, Sub-assemblies and important views of the machine aré illustrated with the help of drawings to get accustomed with the machine. Lubrication, which is very essential for extended life of the machine, may please be observed es per the instructions given. in case of any doubt or clarification, we would be pleased to offer you our services, Page: 6/54‘Manual — Open Mode 2. SPECIFICATION ADEPT DOUBLE SIDED ROTARY TABLET PRESS — OPEN [MODEL DDB] OO HS | SSM SE| SE PHOS ODA AAS [Stations wl 2) aj ol ss) | a) | {Tooling Type » [Punch oe z x ‘ De os z ay A Hrooling Spee. (mm) . [Punch Shank Diameter 3. I TE00. 270 Punch Fight 73560 700,00 Die Diametor 310 3018 [00 77.00) [Dre Height 23.81 2B 0.00 latax. Tablot Size (rm) Round: 25.00 E50 76.50 BP 7.00) [capsue Beaxté [21x12 Tox NA NA loutput (Tabiets/Minuto) sins a5, ‘00 [1000-1050 [i200 [1350 [1765 litem 5 ‘320_| 7000 | 7080 | ~7600-[~2005"|2ic0 [2400-2700 | 3500, lita. Op Pressure (ons) o i 35 a5 [Pressure Roller Dia. (mm) a 203 24 lUpper Punch Entry (mm) | taxi a0 30 inimum 15) Eero 15: [Max Depth oF Fi iam) i aascerire Soe 7D [Hopper Capacity (rs) ites | [Electric Motor ZAP TTS Kw / 950 RE 7500 RPRA [Variable Speed (RPM) 10-20 3 eight (kg) INet 700 350 [Gross 7250) 200 Machine Size (ems) [wicts 7 ca Dep 87 ‘a7 Height z 182 143. [case Size - WxDxH (ema 730 x 180% 150Manual ~ Open Mode! 3. INSTALLATION 3.1 UNPACKING THE MACHINE The weight of the GMP Model machine is 2810 Ib. (1250 kg) net and of the Open Model machine is 2240 Ib. (1000 kg) nat. It can be lifted by a forklift truck. The machine is carefully taken out of the wooden crate after having removed the top lid and the sides of the crate, The bottom platform is attached to the machine by nuts and bolts. The nuts are situated inside the erate and can be reached and loosened once the sides of the crate are removed. 3.2 LEVELLING THE MACHINE When the machine is positioned if must be levelled by using the jack screws fitted fo the anti-vibration mountings. The jack screws are placed in a corner inside the wooden crate, The maximum recommended vertical movement of the screw ie 1/2" (18 mm), If due to major floor irregulsrties this movement is not sufficient to level the machine @ washer of suitable thickness should be inserted between the antic vibration mounting andthe machine base. 4 spacers of 3" height are supplied which are to be positioned between the machine and machine mount. By providing these spacers there is sufficient space for the fork lift to lift the machine, 3.3 CLEANING A NEW MACHINE For protection during transit all unpainted parts within the compression zone ore treated with sufficient grease, This should be thoroughly cleaned off using a solvent such as paraffin or petrol. To obtain access for cleaning itis necessary to Temove the feed frames and turret guards ). Removal of the feed frames ‘These are secured by two feed frame knobs, which should be loosened, Lift the feed frame clear of the two knobs. b). Removal of the Tablet discharge Chutes Unscrew the hexagon bolt screwed on the middle plate and remove the Tablet discharge Chutes (ONG17), Page: 8/54Manual ©). Removal of the Turret Guards (DK1) Each segment of the guard is secured by two screws. Remove these and lift the guard away. Each guard must be replaced in the position from which it is removed. Before cleaning replace the screws into the tapped holes to prevent enity of dirt into the holes. ¢), Cleaning the Turret Zone Cleaninig of the turret zone should now be done using the minimum amount of solvent. Perfect cleanliness of all surfaces is essential, and special attention should be paid (o the die pocket seats. 3.4 CONNECTION OF ELECTRICITY Supply should be taken from the mains through an isolator switch or plug and socket connection. In case of GMP model, cable suitable for voltage and current of the machine should be passed through the aperture in the left hand cabinet side panel near the dust extraction outlet nozzie. ‘ 3.5 DIRECTION OF ROTATION all guards in closed position, rotate the turret by rotating the Hand-Wheel manually to ensure that all moving parts are free. Make sure that no punches have been fitted in the turret. Start the main motor and observe the direction of rotation of the turret. This should be clockwise when viewed from above (right to left viewed from the front). If it is opposite to that required, to correct the direction of rotation, reverse any two of the power supply cables in the terminal box. WARNING: If the dies and punches are fitted and the machine is started without checking the direction of rotation serious damage may occur to the punches and the cams, WARNING: Do not open the hand wheel guard (DK69) provided in GMP model when the machine is running 3.6 DUST EXTRACTION Dust extracted by the dust nozzles (076) mounted alongside each upper pressure roll (OJPS) (only on one side in case of Open model), is taken by integral piping to 38mm diameter outlet manifold on the lower left hand side of the machine in GMP model. This should be connected to e suitable dust extraction system, NOTE: The machine should not be run to make tablets unless the dust extraction is operative. Page: 9/54Manual - Open Model 4. MACHINE FITTINGS 4.1 FITTING DIES With the help of the hexagon key provided unscrew the die locking screw (DGS). Ensure that the die pockets are clean. The die should be cleaned and lightly smeared with the grade of oll used for punch body tubrication. Once the die is located in the die pocket, it is driven into position with the die fitting rod (OG 16). This die fitting rod should be entered through the upper punch guide hole and allowed to drop on the die face. Sufficient force for the blows will be obtained by letting the weight of the fitting rod drop on the die face from a height of two or three inches. After the die has taken its position and it is certain that it is correctly aligned, more force can be applied, by increasing the height from which the fitting rod is dropped as the die has to be tight fit. After the dies are fit correctly, so that the top face of the die is at perfect level with the die plate then proceed to tighten the die locking screw with the hexagon key. Fit all the dies with help of die bar and tighten it, NOTE: Do not hesitate to drive the die firmly; it is designed to be a press fit in the die pocket. 5 4.2 FITTING THE DIE SCREWS The die locking screws should be lightly olled on the thread and fitted into the die screw holes with the dowel portion located in the front of the die screw hole. After tightening the die screw check that the top of the die has remained flush with the die table. NOTE: If it should happen that a die rises in the die plate due to excessive tablet ejection loads, no amount of tightening the die screw will prevent this from happening. IMPORTANT: It is of the utmost importance that no excessive force is used in tightening the die screws, also die screws should be tightened after mounting all the dies perfectly. An extension of the Allen Key supplied, for e.g. a pipe or a hammer, must NOT be used as this can cause the turret to crack or distort the die bore. Page: 10/54Manual — Open Model 4.3. FITTING PUNCHES Remove the hopper (DN10), loosen the feed frame knobs and remove the feed frame (DN14 & DN1§). Remove the front turret guard by unscrewing the screws. Then the table plug (DP7) should be taken out. A few light blows on its underside with the end of the die bar (DG16) will free it. Rotate the hand wheel to rotate the turret till one of the punch station is in tine with the opening from where the plug was removed. Clean upper and lower punch guide holes and die bore before proceeding to fit the punches. ‘Smear the shank of the lower punch very lightly with thin oil and insert it into the lower punch guide through the hole of the table plug. The punch must move freely ‘and when pushed in through the die it must be able to drop back freely by its own weight. Fit the remaining lower punches in a similar manner, making sure that after the last lower punch has been fitted the table plug is tightly fit back in its position. The upper punch can be fitted next. Smear the shanks lightly with thin oil before placing them into the upper punch guide holes. The heads of both the upper and lower punches require lubrication with a small quantity of very soft grease, after which close the turret guards (DK1).. * Refer 4.6 for fitting sHaped punches & dies 4.4 FITTING THE FEED FRAME Examine the feed frames (DN14 & N15) and make sure that the scraper plate ‘works freely. Remove the front feed frame knobs and slide the feed frame over the dig table until it almost touches the neck of the turret, the distance between them being 1mm. Replace and tighten the feed frame knobs and adjust the height off the feed frame correctly, the correct position being when the under-face of the feed frame is just clear of the die plete face to prevent rubbing against the die plate and yet must not be too high to allow granules to escape underneath. There should be a minimum gap of.0.02" (0 5 mm) between the feed frame and the top face of the die table. The feed frame knob has a stud which enters into the feed frame bracket (DN13) and it can be locked by two grub screws positioned in the feed frame bracket, After the correct position is obtained the feed frame knobs are locked into place by tightening the grub screw. Similarly ft the rear feed frame. Once the feed frame is correctly positioned the take off plate can be set just to clear the faces of the lower punches as they pass under. Page: 11/54‘Manual ~ Open Model 4.5 FITTING THE HOPPERS The hoppers fit on the spindles located on the top of the machine and can be adjusted vertically by means of vertical adjustment knob (DN7), to control the flow of powder from the hopper (DN10) into the first compartment of the feed frame. A smail lateral adjustment can also be made by swivelling the hopper bracket (DN6) on its spindle (DNS). After the adjustment is done the hopper should be locked in Position by the hopper clamp screw (DN4). The most suitable position for the hopper can be determined by experiment, size of the tablets being produced, and type of material used being the governing factors. Sufficient flow of material should be obtained to allow for a return of unused powder to the front of the feed frame for re-circulation 4.6 FITTING SHAPED PUNCHES AND DIES Punches and dies other then round shape require very careful fitting as the dies must be accurately positioned to ensure that the upper punch tips are in perfect, co-ordination with the die cavity. The procedure for cleaning the punch guide holes and die Bore is the same as used when fitting round punches & dies. However in addition to removing the feed frames (DN14 & DN18) and guards (kz), the take out plate (OH4, Fig. 14a) will have to be removed from the upper cam plate (DH1 fig 14a). The take out plate is situated at the outer diameter of the cam and allows upper and lower punches to be fitted at the same time, Thoroughly clean the upper punch and lightly smear the shank with oil, then place it into the upper punch guide hole which is in line with the take out plate. Make sure that it will work up & down freely without any suspicion of tightness in the key way. With the punch stil in position, hold the die in such a position that the punch tip enters into the die cavity. This will give the correct position in which the die has to be fitted into the die bore. Push the die firmly into the die bore and remove the upper punch, then drive the die into position in the normal manner. Replace the Punch and check that it will enter freely into the die to the full depth. Tighten the die locking screw and recheck for free movement of the punch. If the die should have tumed when being driven in, it will be necessary to drive it out and start again. When assured that free fitting is obtained, fit the lower punch in the lower punch holes in the usual manner. The remaining punches & dies should be fitted with the ‘same care and when once fitted, it is advisable not to interchange their positions. Special attention should be given to lubrication when using shaped punches and dies, as they do not rotate and disperse the lubricant as round punches. Page: 12/54Manual ~ Open Mode! 5. MACHINE SETTINGS 5.1 SAFETY OVERLOAD RELEASE MECHANISM (Fig. 14c) This device can be called the safety valve of the machine and should always be adjusted to relieve pressure consistently. This is controlled individually on each side of the machine, The handwheels are situated above the pressure spring ‘seats. Rotation of the handwheel to the left (clockwise) increases the tonnage against which the safely overload mechanism releases the pressure on the punches. Rotation of the handwhee! to right (anti-clockwise) reduced the tonnage. ‘A good method for obtaining the correct setting is to have the machine running and producing tablets of the required degree of hardness. The safety handwheel should then be loosened until a definite up and down vibrating movement of the pressure lever is observed. The safety handwhee! should then be tightened to tension the spring until this movement is just stopped. This will allow instant relief of pressure and will give protection against breakage to the smaller size punches. ‘A pressure chart is fitted on the spring casing (OD2) with arrows marked to indicate the level of compression of the spring. This chart can be referred before adjusting pressure for jablets. WARNING: Under no circumstances must the machine be run in a continuous overload condition, else the machine and punches will suffer mechanical damage. NOTE: Unless the machine is in an overload condition increasing the overload pressure will NOT affect the hardness of the tablet. 5.2. VARIABLE SPEED DRIVE (OPTIONAL) (Applicable Only If Machine Is Not Fitted With A.C. Speed Variator.) The speed of the machine is varied with the variable speed drive. The variable speed is obtained by means of an expanding type of a vee pulley fitted to the shaft of the motor, The bracket carrying the motor is adjustable and movement can be imparted to it by a hand operated wheel to vary the belt centre distance. Release the two knobs on the side of the motor slide rails (DB3 & DB4). By turning this handwheel the motor can be raised or lowered, When the motor is lowered the vee belt forces the flanges of the pulley outwards and gets closer to the centre of the pulley. As the v belt moves towards the centre it runs over a smaller diameter and the speed reduces. Similarly when the motor Is raised the vee belt forces the flanges of the pulley inwards end goes away from the centre of the pulley. As the v belt moves away from the centre it runs over a larger diameter and the speed increases. After selecting the speed required re-tighten the two knobs. IMPORTANT: The speed of the machine must only be regulated when the main ‘motor is running. A Page: 13/54Manual — Open Mode! 5.3 TABLET WEIGHT ADJUSTMENT ‘This function is achieved by a dozzer assembly (DM) below the turret table. The head of the lower punch rests on the top of the dozzer assembly, which is projecting out from the turret. table. A weight adjusting control knob (DO2) in front ‘of the machine can be turned to raise or lower the dozer (DM1). This effects the amount of material bring filled in the die bore and helps to adjust the weight of the tablet NOTE: For tablet a weight control mechanism to operate efficiently it is essential that the lower punch anti turning plugs are fitted and are working correctly, 5.4 SETTING OF TABLET THICKNESS CONTROLS ‘Tablet thickness is varied by rotating the notched wheel (DC8) situated below the lower pressure roll carriers (DC2). Before fitting the punches ensure the tablet thickness controls are set to maximum, i.e., turn the thickness: contro! knob so that each lower roll carrier (DC2) is in the lowest position, Failure to do this could result in damage to the upper and lower punch faces because if the turret is being fotated without tabletting material in the dies it is possible for the upper and lower punch tips to come intd contact at the compression position. To avoid this, there are stoppers provided above the roll carriers. The stops are set, before the machine leaves the factory, so that the upper and lower punch tips cannot be brought closer together than 0.04" (1.0 mm). 5.5 SETTING EJECTION HEIGHT ‘The lower punch adjusting screw, at the tablet ejection point should be set to allow the lower punch tips to protrude slightly above the face of the dies and will only require to be readjusted if the punches have to be refaced at any time, which would shorten them slightly. 5.6 ANTI-TURNING DEVICE This device consists of a nylon plug (DGS), which applies pressure to the lower punch shank. This pressure is given by a flat spring strip (DG4), which is held in position by 8 small screw, It is necessary to fit the lower punches before inserting the nylon plugs and tightening the flat spring strips. The objective of this arrangement is to hold the lower punch in its position after compression. The lower punch face in contact with the tablet just after compression should not rotate as it would cause @ double impression on the tablet face particularly when engraved punches are being used. This device plays an important role regarding the weight consistency of tablets by holding the lower Page: 14/54Manual ~ Open Model Punches exactly in the lowest position to which they are brought down by the lowering cam track. It is also useful in controlling punch flight when operating on high speed The condition of the plugs should be periodically examined and if they are not capable of restraining the punches due to wear on the length should be renewed immediately. Before inserting the lower punches slacken the screws on the anti turning plugs and make sure that plugs are pushed back clear so that they are not protruding into the punch guide bores. 5.7 RUNNING THE MACHINE When the machine is ready for production and all the required services have been connected and the direction of rotation has been checked, rotate the turret (DG2) for at least two revolutions by means of the handwheel to ensure that there is completely free movement of all the components. Adjust the tablet thickness settings on both sides to maximum, and also tablet weight controls on both sides to maximum 11/16" (17.5 mm). Failure to do this could result in damage to the Punch faces. Ehsure all guards are properly closed. To start press the green push button. Start the motor and run under power for the least time possible to check that the machine runs smoothly. IMPORTANT: Except when carrying out the above sequences of instruction, the machine should never be run under power with punches and dies fitted unless there is tabletting material in the dies. 5.8 MAKING TABLETS Fill the hopper (DN10) with material to be compressed and adjusted height of hopper to obtain a flow of the material into the feed frame. Loosen the thickness Control knob, and then rotate the machine handwheel manually until it is observed that the powder is being ejected from the dies in the line with the tablet discharge chute (ONG17). Readjust the thickness control knob sufficiently to produced formed tablets. These tablets when weighed indicate the settings required to be ‘made to the weight control knob the thickness control knob, so that the tablets of the desired weight, degree of hardness and thickens can be obtained. 5.9 ADJUSTMENTS FOR PRESSURE, WEIGHT & THICKNESS FOR PRESSURE, WEIGHT & THICKNESS itis advisable to set the parameters like pressure, weight and thickness manually before running the machine with power. Alteration to the setting of weight control knob will require alteration to the thickness control knob. Also it is necessary to make further minute adjustments when the machine is run under power, because Page: 15/54Manual — Open Model there will be slight changes in the weight and hardness of the tablets obtained at higher speed ‘When the machine is run under power it will be observed that the powder from the hopper partly fills each compartment of the feed frame (DN14 & DN15) and the scraper plate on the rear compartment deflects the excess powder that is ejected from the die cavities round on the die-plate and returned to the front of the feed frame. This method of feeding the die cavities on the rotary machine is rather Unique and very consistent weights of tablets are obtained. The principle used is. that of gravity assisted by the partial vacuum created by the descending lower Punches filling the die cavities with powder to their maximum capacity. The lower punches then passing over the weight adjusting cam (which can be set to leave any desired weight of powder in the dies), ejects the surplus powder out Of the die cavities where it is diverted inwards by the feed frame scraper plate and carried round on the die-plate to be returned to the front compartment on the feed frame for re-circulation. 5.10 TABLET MATERIAL FLOW ADJUSTMENT Adjustment of material flow into the feed frame (DN14 & DN1S) is achieved by varying the height of the hopper (DN10). To alter the height, loosen the hopper clamp screw (DN4) on the side of the hopper bracket (DN6) and turn the vertical hopper knob (DN7) on top of the hopper bracket. The correct setting depends upon thé type of material being tabletted and the speed of the machine. An initial setting of 1/8" (3 mm) gap between the die table and hopper spout is usually suitable for most products. IMPORTANT: The rate of flow of powder must be equal from both the hoppers to achieve equal weights, hardness and thickness of tablets from each side of the machine, 5.11 REMOVAL OF PUNCHES AND DIES Remove the hoppers and the feed frames. After this wipe all the surplus powder from the die-plate. Open the front turret-guard (DK1) and loosen all the anti turning nylon plugs (DGS). Remove the table plug (DP7) then rotate the handwhee! until each of the lower punches is in line with the table hole. The lower Bunch can then be withdrawn from the hole. The die screws (DG3) should be completely removed from the turret with the key supplied in the tool kit. Loosen the die locking screw and drive out the die with the die bar (DG16) introduced through the hole and the lower punch guide hole in the turret.. Repeat this operation until all lower punches and dies have been removed. Page: 16/54Manual ~ Open Mode! WARNING: If the die screws are unscrewed and leff sticking out from the edge of the turret it is possible for them to collide against the feed frame brackets if the turtet is rotated. 5.12 USE OF UPPER PUNCH DUST CUPS Dust Cups-can be provided for fitting to the upper punch tips. They help to keep the upper punch bodies free of power and will collect any surplus oil and dirty material from the punch bodies. ‘After fitting the Upper Punches fit the dust cups in the groove provided on the Upper Punch body. Ensure that the dust cups are fitted properly and are tight on the punch body. 5.13 DIGITAL TABLET COUNTER (DQ13, Fig. 14-h) The digital tablet counter with eight digits mounted on the electric panel displays TOTAL OUTPUT (tablets), TAB/MIN, & TURRET RPM will be displayed after one minute of mode selection. All these functions are computed by the help of inductive proximity switch, is located over the upper punch travel pitch circle. The proximity switch works continuously. The adjustment of the gap between proximity switch and punch head should be, practically, within 3/16 " to 414" * Offered in GMP Model only. Page: 17/54Manual ~ Open Model 5.14 MAXIMUM ALLOWABLE LOAD ON PUNCH COMPRESSION FORCE IN KILONEWTONS [KN] Punch | Shallow | Standard | | Deep | Ball/ Tip in Concave | Concave | F.F.B.E. | Double | Concave Pill mm [D] | [R=1.75D] | [R=1.25D] | [30°] _| Concave | [R=0.75D] | [R=0.5D] 3.0 5.6 45 45 34 23 4A 40 9.2 a1 | 68 5.0 Set aioe | 50 14.9 126 95 mail "56 3.2 60 21.2 “162, i 13.5 eo | 77 45 | 7.0 28.1 21.6 18.0 12.6 9.9 63 8.0 36.0 288 | 23.0 16.2 12.8 84 9.0 45.9 36.1 | 293 20.3 158 10.1 10.0 55.8 432 | 360 24.8 18.9 126 11.0 66.6 518 43.2 29.3 22.5 15.8 12.0 es | 612 51.8 35.1 261 | 105 | 13.0 91.8 714 | 608 40.5 zoe | 216 | 14.0 105.8 81.9 70.2 468 | 35.1 24.8 [ 150 | 1206 | 936 | 810 53.4 40.5 20.8 | NOTE: 1. $7/S1 Steel can take 10% more pressure than 01 Steel, 2. SS-440c Steel can take 90% pressure of 01 Steel. 3. D3 Steel can take 80% pressure of 01 Steel.Manual ~ Open Model 6. MACHINE LUBRICATION (MANUAL) (Refer 6-B for Auto Lubrication) 6.1 RECOMMENDED LUBRICANTS CHART MODE LOCATION FOR POINTS [DURATION : Oil Drippers | Lowering track | Upper Punch Head} 2/4 Drop per min Rear & Front (DH3) Cam plate (DH1) | Centre Shaft 1 2 Drop per min (DG1) Top Plate on Worm (DE6) 1 2 Drop per min Worm (DES®) Oil Can Turret Guard Turret Teeth Ring 1 10 strokes (OK1) (DG14) every 30min. | ' Lower punch 1 | Sstrokes every | shank 2hrs. | *Clutch Brass ring 1 4shotdaily — | | Clutch shaft 1 1 shot daily Clutch taper dise 1 | A shot daily | Oil pump: Bottom of side Upper roll pin 1 2 strokes every pillar (DF1) Left & right 3hrs \ (DJP2) Lower roll pin 1 Left & right(DC3) Grease Gun | Worm housing | Worm housing 2 | 2shot weekly | Gear (DE1) extension Gear extension 1 2 shot weekly (E19) motor both | once a year Bearing a Page: 19/54Manual — Open Modet MODE | LOCATION FOR POINTS: | DURATION il gun Capsule shape _| Variable Speed 1 1 shot daily window at puitey | Pulley guard (DK68) Lower roll carrier | Eye Bolt pin 4 1 shot daily (DC2) Left & Right (DC8) Machine main Pressure lever Pin 4 1 shot daily body (DA1) (oc) Fork (DC10A) | Fork pin 4 | shot daily Left & right (0C11) Lower roll carrier | Fulerum pin 2 | 4 shot daily (pc2) Left & right(ocs) Screw bracket | Screw 1 | 1 shot weekly | *Hand wheel Bearing housing 4 | Once @ month * Hand wheel & variable speed pulley not provided in all the models OIL, HP : ‘| sheLL CASTROL GULF YANTROL 32 VITERAG2 __| PERFECTO 32 SECURITY 32. GREASE Hectic INDIAN OIL LTHON No.2 SERVOJEM NO.2 6.2 GENERAL Lubrication is by manually operated distribution system, by oll dripper and by ‘manual application to some individual points, as explained in this section. IMPORTANT: Only recommended lubricants oF their equivalent should be used, Any deviation from this may invalidate the Adept guarantee. . Lubricants ‘manufactured by shell are listed but any reputable equivalent may be used. Page: 20/54Manual ~ Open Model 6.3 WORM AND WORM WHEEL DRIVE ‘The worm shaft (DES2) bearings are lubricated by the Grease Nipple. The worm (DE8) and (DG14) worm whee! are lubricated by the oil dripper (DL6) mounted on the top of the gearbox. This should be regulated to supply sufficient oil to maintain an oil film over the teeth of the worm drive whilst the machine is operated. Usually about 1 drop every 2 minutes. Surplus oil is collected in an oil tray below the gearbox. This should be drained twice a week by the tap provided in the tray. NOTE: This oil will be contaminated and should not be used again, NOTE: Remember to turn the oil dripper off when the machine is not in use, 6.4 ‘ONE SHOT’ LUBRICATION SYSTEMS The hand operated oil pump (DL1) is located near the bottom of the machine. The upper (DJPS) and lower pressure roller (DC15) assemblies are lubricated by the ‘ONE SHOT’ lubrication system, To operate pull the pumps handle downwards es far as it will go and than push it back. Frequency for a normal working day, depress the handle once before commencing work in the morning and once again before recommencings in the afternoon. Check and refill the oil pump weekly, Surplus oil is collected in oil trays below the upper and tower pressure roller assemblies, which should be drained twice a week. NOTE: This oi! will be contaminated and should not be used again NOTE: If any oil pipes are disconnected, during maintenance work, care must be taken to reconnect them correctly, 6.5 TURRET BEARINGS An oil dripper (DLS) located on top of the cam plate (DH1) supplies oil to the centre pillar (DG1) of the turret (G2). This centre pillar has vertical and radial grooves on its body to distribute oil to the turret and thrust bearing at the bottom of the turret. It is regulated to supply 1 drop of oil every 1-2 minutes. NOTE: Remember to tum the oil dripper off when the machine is not in use. 6.6 PUNCH HEAD LUBRICATION In addition to the shell Retinex '6! Grease applied to the punch heads prior to installation of the tooling, additional lubricant is fed by the oil dripper (DLS), fitted ‘on the Upper Cam Track (DH3) through felt. The lubricators are ‘regulated to supply 1 drop of oil every 2 minutes. NOTE: Remember to turn the oil dripper off when the machine is not in use. Page: 21/54Manual ~ Open Mode! 6.7 LUBRICATION OF TOOLING Very lightly smear oil on the upper punch body and the outer diameter of the dies for lubrication and position the dies in the die pocket. Smear oil on the lower punch bodies, Apply Shell Retinax ‘G’ grease to the punch heads. Ensure the lubricant is applied to the crown and also the cam running surface on the underside of the heads. CAUTION: Only recommended lubricants should be used as referred from the q * chart given above. LUBRICATION SCHEDULE 1. Qil Drip Cups: Keep full of oil and start before putting machine in operation. ‘Adjust about 6 drops per minute for optimum lubrication. 2. Oil Pump (DL1): Operate pump handle (by giving three-four strokes after ‘every 6 hours of working) Keep oil pump full of oll 3. Grease and oil: Use oil or grease gun at all the Nipple points once-a week. Page: 22/54Manual ~ Open Mode! 7. CLEANING 7.1 GENERAL a) Ensure the complete turret area is thoroughly clean and free from deposits of tabletting material. NOTE: Check that the insides of the die pockets are clean. There is always an accumulation of oil and powder mixture here. b) Especially clean the turret faces at the upper and lower ends of the guide holes. NOTE: Alcohol is a suitable solvent unless otherwise stated, ©) Using a lint-free cloth only (not cotton waste) wipes dry part cleaned with 2 liquid : 4) Clean the lower guide holes using a stiff tube brush dipped in a solvent suitable for the tabletting material being cleaned off, CAUTION: 4, Where lovier punch seals are fitted take care not to damage them, 2. When cleaning lower guide holes, position a cloth below the guides to prevent dirt falling into the cam area ) Clean the ledge on the upper side of the lower guide holes. Clean the under face of the turret at the bottom of the lower guide holes. f) Clean the lower punch cam assembly (DP) by pushing cloth through. 7.2 ORDER OF CLEANING a) Remove the hoppers and the feeders from machine. b} Wipe, brush or vacuum immediately apparent surplus material and powder from machine, starting at the top working down, including guards and turret. ©) Using methods stated in ‘Cleaning General’ proceed in the following order : i, Upper punch guide holes and turret faces. (Spread a cloth below this area to prevent contamination of die table area). li Die Table. d) Lower punch guide and turret faces (spread a cloth below this area to prevent contamination of lower cam tracks). e} Lower Punch Cam Assembly (DP1). Page: 23/54__Manual ~ Open Mode! 7.3 EXAMINATION, LUBRICATION AND CLEANING (During Production Period) 2) Occasionally check the load indicated on the Amp-Meter during a produ run of any type of tablet. Any deviation of current reading indicates some extra mechanical load is being applied to the machine. This is, very often, the first sign that some punches are starting to run in a tight condition. Stop the machine and find out the upper or lower punches, which are tight. Remove these punches and clean them. Clean the respective guide holes and apply sufficient lubrication and continue production. b) By experience, the time interval for regular cleaning can be established for each product. These established times should NEVER be exceeded for any reason whatsoever. REMEMBER: Lubricant is cheaper than spare parts. ©) The time interval for regular cleaning of upper and lower punches is determined by i. When Punches start to go tight in the guides or, ji, The build-up of powder and oil around the upper punch body is such that particles fall away and contaminate the die table area 4) Every two hours the operator should stop the machines and test some of the upper and lower punches for free movement, Page! 24/54‘Manual — Open Model 8. MACHINE INSPECTION Regular inspection of the parts and positions listed is strongly recommended as, by doing this it is possible. to detect wear in the early stages which if left unattended, would cause serious damage. Under normal working conditions the wear experienced is very slight and it depends on the amount of work the machine 's doing Le. speed, pressure, and number of hours that the machine is being used, Slight wear is inevitable and must be accepted as price to be paid for a service given by the machine. It is quite easy to distinguish the difference between normal and abnormal wear, and when abnormal wear is observed the cause should be eliminated immediately, ‘The first, and probably the most important, services that are required for any machine are thorough cleaning and correct lubrication at regular and frequent interval. The parts and positions that should be regularly inspected are listed as follows: 8.1 UPPER CAM TRACK LIFTING SIDE (DH2)* This should have a Bright polished surface on the portion of the track which comes in contact with the underside of the upper Punch heads and would indicate even and normal wear. If this surface shows signs of roughness or wear in ‘steps’ this would indicate that the upper punches had been running tight in the turret guide holes. If not too badly worn the ‘steps! should be ground out, making sure that the 30° angle is fairly well maintained and, after grinding, the surface should be smoothed and polished. To Prevent recurrence of the trouble arrange for corrective treatment as given under the heading of ‘TIGHT PUNCHES’. “For 89 station DH8 in place of DH2 8.2 UPPER CAM TRACK LOWERING SIDE (DH3) This should have a bright polished surface on the portion of the track which comes in contact with the underside of the upper punch heads and would indicate even normal wear. If this surface shows signs of roughness or wear in ‘steps’, also 2 wear ‘step’ in the top portion of the cam caused by contact with the top of the Punch head, this would also indicate tightness of the upper punches and corrective treatment and prevention of recurrence would be the same as that given for the upper cam track lifting side. Page: 25/54Manual ~ Open Mode! 8.3 PERIPHERAL FACE OF PRESSURE ROLL (DJP5, This face should be perfectly flat and smooth. If this face is marked by a series of indentations or scoring the pressure roll should be replaced immediately. Failure to do this will cause irreparable damage to the upper punch heads, The cause of peripheral face damage could be from damaged punch heads, shortage of lubricant or incorrect type of lubricant being tised, and punch heads of incorrect shape by some manufacturers. 8.4 CHAMFER ON TOP EDGE OF UPPER CAM PLATE (DH1) This should show a polished surface on the chamfer, but not necessarily for the full width of the chamfer. Under normal conditions this cam has only to carry the weight of upper punches and with correct lubrication, wear would be an exceedingly slow process. Excessive wear on the chamfer would indicate shortage of or incorrect type of lubrication, damaged punch head, or by using punches having an incorrect shape of head by fault of the manufacture. However the most common cause of wear Is through pressure by tight upper punches, The upper punches are raifed by the hardened upper cam track lifting side (DH2) and, when they arrive at the top of the cam, they should be perfectly free and easy in the turret upper punch guide holes. If the upper punches are tight fitting in the guide holes they have to be forced upward by the hardened cam and when they arrive at the top, the punches are in tension and the underside of the punch heads «will be rubbing heavily against the chamfer of the upper cam, This heavy pressure is indicated by a sharp burr thrown out on each side of the chamfer. Corrective {reatment - Clean up chamfer and eliminate cause of wear. NOTE: For 59 station DH8 in place of DH2 8.5 TOP FACE OF EJECTION DOZZER LOWER PUNCH CAM TOP FACE OF EJECTION DOZZER LOWER PUNCH CAM ASSEMBLY (DP1) This should have a bright polished surface on the lower punch path where it comes in contact with the top of the head of the lower punches. Wear indicated by ‘steps’ or scoring is caused by tight lower punches, insufficient or incorrect type of lubricant or damaged punch heads. Corrective treatment - Clean out wear marks by grinding and re-polish. Do not reduce the thickness of the cam by even a small amount at each end when cleaning out wear marks, Page: 26/54‘Manual ~ Open Model 8.6 LOWER CAM TRACK (DP#} This should have a bright polished surface on the positions, which come in contact with the underside and top of the lower punches. Wear is indicated by ‘steps’ worn on the under-side. of the tracks, which make contact with the underside of the punch heads. The cause of wear would be insufficient or incorrect type of lubricant, damaged punch heads, tight lower punches or punches having heads of incorrect shape. Corrective treatment - Eliminate cause of wear and replace cam if worn excessively. 8.7 WEIGHT ADJUSTING CAM AND WEDGE WEIGHT ADJUSTING CAM AND WEDGE ‘These parts should show a bright polished surface where they are contacted by the top of the head of the lower punches. Deep grooving or scoring would indicate wear. The cause of wear could be insufficient or incorrect type of lubricant, punches having incorrect shape of head, damaged punch heads, or tight lower punches. Corrective treatment - Clean up and re-polish if wear is not too great, replace if wear is excessive, eliminate cause of wear. 8.8 FEED FRAME (DN14 & DN145) These should be checked for distortion and wear on the working face. If there were any wear marks showing on the working face this would indicate that they had not been set up correctly on the machine. The correct setting is that the feed frame should be just clear of the die plate and the feed frame scraper plate should be fully floating. Any distortion of the feed frame would be revealed by placing the feed frame on a flat surface. If distortion is not too great corrective treatment can be given by filing and scraping, Distortion of shape can only be checked by laying the feed frame on an outline drawing, 8.9 FEED FRAME KNOB (DN16) If the feed frame studs have been bent after accident it will be impossible for the feed frame to sit correctly on the die plate. They should be replaced. NOTE: For 59 stn. ~ Bakelite knob Page: 27/548.10 WORM BEARING Any play between worm (DE) and worm wheel (DG14) should be checked by rocking the hand wheel slightly backward and forward. The slightest movement of the hand wheel should impart a movement to the turret. Any play present between ine Worm and worm whee! will cause teeth on the worm wheel to hammer against the thread of the worm and this will increase wear. Excessive wear can aleo be caused by insufficient or incorrect type of lubricant or when the material being compressed is allowed to fall on the worm and worm wheel. Corrective treatment 's cleanliness, correct lubrication and correct adjustment in setting. Provision is made on the machine to allow 2 certain amount of adjustment to the worm bearing to obtain correct setting 8.11 PUNCHES AND DIES Punches and dies not kept in good condition can cause various parts of the machine to be worn unnecessarily. The heads of the punches especially require {0 be carefully examined. ifthe punch heads are in any way scored or chipped on the end they should be cleaned up immediately, otherwise the peripheral surface of the pressure rolls, ejection cam and weight adjusting cam will be damaged, This also applies to the underside of the head as any scoring or chipping on this Pert would damage the lifting and lowering cams and chaimfer on the upper cam. I must be clearly understood, that if the overall length of a punch is reduced by cleaning up, it is absolutely necessary to reduce the length of all the other Punches to match i.e, all ower punches must match each other for length and all upper punches must match each other for length. Very litle can be done with dies when wear takes place in the bore. Shallow barrelling in the bore by wear at the point of compression can be honed or lapped Cul, but this will make the die bore larger in diameter and allow powder to escape Past the lower punch tip, also it will tend to cause a ‘flash’ round the edges of tablets produced, 8.12 TIGHT PUNCHES Tight punches are responsible for 2 great deal of unnecessary wear, both on themselves and many parts of the machine, The most common cause of punches Tunring tight is from the very fine particle size of material which is displaced by the upper punch tip when It enters the dle bore at the point of compression Thie also happens to a lesser extent from ‘fines’ rising from the moving material in the feed frame compariments. These ‘fines’ settle on the exposed portion of the upper punch shanks and contaminate the lubricant, which causes tightening of the Punch, This trouble of fine powrler can be overcome to a certain exient by fitting Page: 28/54« Manual— Open Model polythene washers (Dust-Cups) to the upper punch tips, but the most positive tnethod of preventing trouble caused by fine powder is by very frequent cleaning Of punch shanks and turret guide holes. Tightening of the lower punches is most commonly caused by an excess extrusion of powder past the lower punch Ups land, here again the recommended procedure Is frequent cleaning. “The maintenance engineer should be well advised to investigate the possibilty of tight punches as this being the main cause of any excessive wear found on the variguis parts of the machine and induce a frequent and regular cleaning schedule of the punches and punch guide holes. Page: 29/549. TROUBLE SHOOTING _Manual ~ Open Model PROBLEMS CAUSES REMEDIES 4, Speed not varying Variable pulley flanges not free. Due to: 4) Insufficient Lubrication 2) Foreign material sticks in it 4) Open pulley guard cover and lubricate through Oil Nipple. 2) Operate the hand wheel to entire range of speed variation. 3) Clean & overhaul the variable pulley. 2. Heating of Gear Box 4) Insufficient lubrication 2) Insufficient clearance between worm (DE6) and worm wheel (DG14). It can be checked by turing the flywheel by hand while machine is without powder or with no pressure. 1) Ensure proper dripping of oil from oll dripper. 2) Position of worm housing (DE1) can be adjusted. side of the turret. 3. Gear Noise 1) Worm is toose with 41) Take worm closer to the turret, turret by fine adjustment, 2) Chuck nut on the worm | 2) Open the small end cover shaft (DES2) for and tighten the check nut. loosening. 4. Powder not Feed frame is not (DN14 & | Check the free movement of scrapped properly | DN15) adjusted properly. | powder scraper by & falling on the loosening its screw. 5, Tablet not properly discharged through chute, Tablets break. 1) Punch adjusting screw is not adjusted properly. 2) Take-out plates (DH4) are not adjusted properly. Slightly lift the lower punch above die plate of turret & accordingly adjust Take-out plates Page: 30/54Manual - Open Modet PROBLEMS CAUSES REMEDIES 6. Weight vatiation in tablets. 1) Improper fitting of feed frames. 2) Lower punches length is not uniform. 3) Loosening of dozzer assembly (DM). 4) Unsuitable granules. 5) Powder deposition on dozer assembly (DM) 1) Set the feed frame properly. 2) Use proper length punches. 3) Tighten the Alien cap bolts of wt. dozzer. 4) Use proper granules. 5) Open dozer assembly, clean & refit 7. Thickness Variations or Pressure not achieved, 1) Unsuitable granules 2) Upper punch length variation, 1) Use proper granules, 2) Use equal length upper punch. 3) Set Safety wheel to adjust pressure, 8. Double impression on tablets, Lower Punches turn or revolve while in operation. Use anti turning arrangement. Page: 31/54EQUIPOS OPTIMOS, EQUIPOS Y MATERIALES PARA LA INDUSTRIA QUIMICA, FARMACEUTICA Y ALIMENTICIA, México, DP. a 10 de julio de 2009. Cotizacién Ref. 907-102-RF-EO SCHMIDT SCHULER & HERRICK AT'N. SRITA KATY JARA, Por éste conducto nos permitimos presentar a ustedes la cotizacién que tuvieron la gentiteza de solicitarnos. TABLETEADORA 35 ESTACIONES MARCA STOKES SEMINUEVA ‘Marea’ Stokes Modelo BB2 Doble Tova, 35 Estaciones Funcionamiento Rotativo ‘Transmisién por Banda y Embrague Mecénico Para Produccién de Tabletas Redondas de hasta 16 mm o Capletas de hasta 19 mm de largo. Produccién Maxima de hasta 108,000 tabyhr. Ajuste de Peso, Compresisn y Sobrecarga Convencionales Sunamente Robusta y Durable PRECIO. $ 290,000.00 + IVA MN. Condiciones: 100% al Aviso de Entrega, ‘Tiempo de Entrega: Inmediata Salvo Previa Venta Deseando que la presente cubra sus expeciativas quedamos en espera de vernos {avorecidos con su estimable orden de compra. ATENTAMENTE, f 1.Q. Fernando Mutioz Ruiz Director general L. TLALPAN 29950300 /91 ICH baz. 13 URA MAYA Tr 6 PESES gs Bpaer syManual - Open Mode! 10, PRECAUTIONS NEVER * Never run the machine without reading instruction manual. Follow the Instruction Manual strictly. + Never give power connection without checking correct direction of Rotation. + Never switch on the machine directly on electric supply. Always turn the machiné by hand before starting under power. This will obviate any damage, should any setting be incorrect. + Never adjust speed when the machine is not running, as this practice damages the variable speed belt. (Not applicable for fix pulley) «Never put grease or oil on pulley flanges. + Never grind or ream a die hole or die OD to make fitting easier. Never over tighten die screw. + Never run the machine with punches and dies fitted unless it is making tablets because when running empty it is possible for the upper punch and lower punch faces to meet and sustain damage unless the precaution is taken to completely release the pressure. + Never put on main switch while fitting punches and dies. Never leave machine with powder on overnight. CHECK + Check that dies are flush with the die table, * Check that the punches are free in punch guides and drop under its weight. Tight punches cause unnecessary wear on Cam tracks and punches heads. + Check that the lower punches anti turning plugs have been replaced after fitting the lower punches. Check height of lower punch adjusting screw for take: off. + Check pressure rolls for free movement. + Check that all parts are getting lubrication. + Check that the variable speed pulley fitted to electric motor should be operated through the entire speed range at least once per wéek to ensure distribution of lubrication to prevent sticking and give smooth operation. + Check that sufficient and correct type of lubrication is used to reduce wear. Lubricating oil is recommended for all points. + Check always punches & dies for cracks development or any damage at tips or head before inserting to the turret holes, Page: 32/54‘Manual - Open Model 41. PART LIST ADEPT DOUBLE SIDED ROTARY TABLET PRESS — OPEN INDEX DA DB be DD DE DF DG DH Dy Dk DLA pM DN DP oT Main Body Motor Fitting & Pulley Lower Pressure Roll Assembly Overload Release Mechanism (Compression) Gear Box Assembly Side Pillar Assembly Turret & Centre Pillar Upper Punch Cam Plate assembly Upper Pressure Roll Assembly Guards & Doors Manual Lubrication Weight Contro! Assembly Feeding & Discharge Lower Punch Gam Assembly Mise. Parts "Page: 33/54Manual ~ Open Model ADEPT DOUBLE SIDED ROTARY TABLET PRESS — OPEN NO PART NAME mat. | Ty. | FIGURE DA MAIN BODY { 1 zi | DAY Main Body cl. 1 | ote 4 : a cae a Fe DB MOTOR FITTING & PULLEY EE DBi Bracket for Motor Rail Cee DB2 ‘Screw Bracket ca. 1 DBS Plain Rail Cl. 1 DB4 Rail for Screw cl. 4 DBS Locking Knob AB. fe DBE Rail Screw MS. 1 DB7 Stop Nut-5/8"BSW Me Motor — 3 1440RPM iad 2HP / 950RPM Le DBS Hand Wheel — For Motor cl. Ee DB10__| Variable Speed Pulley _ | Bo. 1 DB11 T Headed Bolt - 3/8” (2 1/2)" long MS. 4 DB12__| Electric Starter For Motor ___ BO. | 4 ' i |DB13 | Bracket for Motor Starter Ms. 1 |DB14 | Support for Motor Bracket MS. 1 Page: 34/54Manual ~ Open Model NO | PART NAME MAT. | QTY. | FIGURE ne LOWER PRESSURE ROLI. ASSEMBLY. Det Lower Roll Bush | AS. 2 Lower Roll Carrier Re (002/88 for 59 station) Guae\iea pcs | Lower Roll Pin as. | 2 D4 _| Stop Piece zee 2 pcs | Fulerum Pin As 2 Do6 | Eye Bolt Pin Asse (eH eva | Eye Bolt Cu. 2 DCBA _| Pressure Whee! Gu 2 DCs —_| Spring Strip 2 — DC10A | Fork | Cl. 2 qs 9) Dott | Fork Pin las] 2 DC12 | Pressure Lever Cu. 2 DC13.—_| Pressure Lever Pin AS. 2 ceo C14 | Oll Tray With Feit Aes aca oO Lower Roller 2 roy C15 | (9615/59 for 59 station) AS. | 2 O _ OVERLOAD RELEASE Beare 2 MECHANISM Z E DDI Compression Spring 2 DD2 _| Upper Spring Casing ms. | 2 |. pps —_| Pressure Pillar ms. | 2 Page: 35/54‘Manual - Open Mode! NO [PARTNAME =| MAT. | QTY. | FIGURE | Hand Wheel - For Overload CS DD4 Release Mechanism vA . ey Ds, Hex. Bolt 5/8°%5 1/2 2 pps Lower Spring Casing ms. | 2 Pd Bearing-NSK51106 2 4 ‘}pos | Washer MS. 2 ps Washer ms. | 2 © DD10 Washer MS. 2 S DD14 —_| Upper Spring Seat ms. | 2 Lower Spring Seat ms. | 2 | ‘Chuck Nut & Washer - KM7, MB7 2 i Washer * MS. 2 S Nut Bolt for Pillar Ms | 2 GEAR BOX ASSEMBLY DEC __|(cLurcH Sorat eet DEI Housing for Worm cu. 1 DES2 | Shaft HEA Greed DE3 Bearing-WwT 114 BO. aie DEA Collar for Bearing ms. | 4 Oo DES Mid Spacer ms. | 4 DEG Worm pa | 4 |DE7 ~~ | Key tor Worm - 10.1sq, x 70L Ms. | 1 | DEB Rear Spacer Ms} 40 [, DES Collar for Bearing ms. | 4 Page: 36/54Manual — Open Mode! NO PART NAME MAT. | QTY. | FIGURE DE10 | Bearing - LIT 1.1/8 BO. | 1 E11 | Washer ms. | 1 2 DE12 _| Socket Head Cap Screw S/6%1"L 1 aa DE13 | Small End Cover Cll 1 a) eae Socket Head Cap Screw 1/4°x pete | | Ser 4 DE19 —_| Gear Box Extension feet Or DEZO__ | Socket Head Cap Screw - 1/4"x1" 4 DE21 —_| Seal Ring - 0.0. 48, LD. 38 Nylon | 2 oO DE22 | Bearing-W1.9/8 [Bo 1 - DE23__| External Cirdlip- 35 [60 [4 a DES24 | Flange cu. 1 (> } oe CL Socket Head Cap Screw - 1/4" pe2s | Sacks 4 DE29 Pulley CL. 1 I DESO__| Key for Pulley = 7.988q x 56 : 1 ae DECS6A | V Belt - C75 Bo. | 1 Ha DESS7 | Fiywheet ec. ] 4 DES30 | Washer for Flywheel rr DES40 | Nutfor Flywheel 1 aa I Socket Head Cap Screw DEAT [ ae" 2.5L 2 DEC42 | Seal Ring - OD 72, 1D 62x6 Nylon | 1 C J DEC45 | Seal Ring - OD 80, ID 70x12 Nylon | 4 oO [DECS4” [Hex Bolt—t2"xaia" i abe j DESS___| Arrow for Pulley om [1 DES6 —_| Cover for worm housing ms. | 4 Page: 37/54Manual - Open Model NO PART NAME MAT. | QTY. | FIGURE | OF ‘SIDE PILLAR ASSEMBLY a OF1 Side Pillar MS. 2 impezs, © Resistencia a la oxidacién. ‘ita resistenca a la oxidacsén on presencia de ‘ire, agua y agentes calalicas como e!cobre, Los resutados de los ensayos TOST (Turbine i Stability Test) Tuesta> una excelente erformance con bsjos niveles de acide formacién de baros y sarasion de cobra, Lo cual conirbuye a a posbiidad de extender petiedos de Sambio se scetta y reducr ioe ‘gastos de mantenimierto © Estabilidad hidrolitica. Los fides hidraulcos Telus tren una slovada estabilsd quimea en presentia de ‘agua, Io cusl contibuye una mayer duracion el periodo servo del lubricants reduce el siesgo Ua corasion y nerrembre © Excelontes propledades antidesgeste. Tenn incurporado un nueva canjunto de actives antesgaste, muy efectiva en todas Jas condiciones de operacton, incuidas lap de servicio sovero con alas cargas. Este permite obtener excolentes rasuliades en todos los ‘ensayes funcionales efectuados en bombs de Diston y paletss, y muy especialmente an los mas snigentes camo ser Denison TSS (en seco y hdmode) y Vickers 25VQ25, Los fuides hcrautcos Tellus, contrbuyen de este moda ® prolongar fa vida atl de Jot componentes mas Solita del 9 Filtrabilidad superior. Los fluidos hiarduleas Telus eatin especialmente recomandedos para el uso en sisiomas de fitaccn lta fina destnadoe & mantener un ato grado de Impieca del uta, un requetimiento esenciat en ios sistemas hidrauteos modemos. No se ven afectados por tos contaminantes usualos como agua y cake ue fevorecen el bloqueo premaluro de lox Baja triecién Los. fhidos “hiulicos Tefus tienen “muy ‘buenas propiedaces lbricartes.'y exhiven Lajos coofcientas de een, Io que es Important para todos le sistemas hidrauticos ya'sea que operen a ahas o bajas velocidados Previenen preblemas da troneo o “stictslip* en aplicaciones criicas y pormten un sono! ‘muy fo Ge las movimientos. Excelentes propiedades de liberacién de aire y antiospumantes. Une culdatosa seleccion de los adios ‘segura una rapido. Nberacién de. aie. sn ‘excesiva farmacion da espume minimizands los efectos de cavtacion en bombas, ovisacion ‘dol acatte y mantaniendo Ia parfermanos del sistema, Buona demulsibilided, Se separan facimente del agus, esisendo la formation ‘do smulsiones, lo ‘que. previene ance en bombas y otros companentes del sistema, Versatiitad. Los fuidos hidrauieos Tetus estén inaicados pera ura ampli gama dey industrials,Especificaciones y Aprobaciones. Los fuidos hintwlicos Tels Henan tas siguontns aprobaciones: CINCINNATI P-66 WSO 52) CINCINNATI P-70 030 48) CINCINNAT P68 (150 88) DENISON HE-O DENISON HF-1 DENISON HF-2 Eton (Vickers) 4.2980 S ‘Aemas cumpien ls caquermientos de: IN 51524 PARTE 2 180 11158 wes [AFNOR NF-E 45-603 Mannesman Rexroth RE 90 220-4 ‘Swedien Standara SS 15 64 34 ANE Caracteristicas tipicas: Compatibilidad. Los uisonhirauteos Telus son competi conta mayoria de las bombas y componentes. No ‘slate coneute 9 su reproatatania Shel antes de Uilzarios en ombas que contengan componentos con aleaciones de plata Compatibilidad con sellos y elastémeros. {Lop fidos hcrauteos Telus son compatibles con todos tos elastémercs y pintumas habituarmente Ufandoe on sistomas hidituloos con scsites rrinerales Higiene y seguridad. Nio presen riesgo alguno para Io salud cusnds os Uiazado’ en tee aplicaciones rocomendadas y 32 bbservan nels adacvados de higlene personal & Indusblel Parana informacion méa detaoda tobre higione y seguridad, sotctar ta Hole. de Sepia del Producto a su represuntante Shek Proteja ei medio ambiente. Dieponga del seeto y sus envases de acuerdo ala Ieullacdn vigenie. No descargar acc on sucos, esagdes 0 cursos de agua ‘Shall Fetus i 2 a | cg 00 Grado 180 Het i ta Ha i ‘Viscosidad Cinomatica { @ oc os reo | su | ao | 980 7 too | 1700 we St 2 32 37 48 68 100 sore est 43 54 59 87 6s Mm erm Indice de Viseosidad ‘00 98 98 8 97 36 (225) Densidad @ 1S CKgH oaes | oars | oars | oare | oss | 0801 (P 365) Punto de infiamacin'C 208 zz | 20 | ws | ae (@ensky-Martens Closed Cup) We) Punto de eseurrimianto °C ey 0 30 "30 oy me wi5) Estas caracteristicas son valares tpicos de produccién y na constituyen una especificacién. aa otener mayor informacisn sobre estos pred sont con eu ompaia oct Shel #PnO@uc Perfecto Turbine Oils L INTRODUCTION Numbered according to 180 3448 viscosity Classification, this rango of olls is produced from bhigh quatity base oils ensuring a good naturat resistance to oxidation. This is further enhanced by the addition of an anti-oxidant. Protection against rusting is afforded by the inclusion of corrosion inhibitors, aelected to Avoid dotriment to the good water demuteibility Of these products, { FEATURES AND BENEFITS Perfecto T-100 This grode meets the requirements set by most manufacturers of marin steain turbine propelsion machinery. It passes the IPASTM rust prevention tost and has good oxidation stablity measured by the IPIASTIA turbine oxidation stabil test (TOST). Perfecto T-68 [Manufactured 10 the same high standard as Perfecto T-100, this grade meets the lower viscosity requirement favoured by some manufacturers of Imatine turbine propulsion machinery and is predominantly used forthe lubrication of turbine ‘Typical Charactoriatice Rolative Density t 20°C Kinematic Viscosity st 40 Kinematic Viscosity t 100°C, cSt Viscosity Index Flash Point PMCC."C Pour Point, °C Nautralsation No., mgkOMg Now 200% TECHNICAL DATA _ ’ TABLET PRESS INSTRUCTION MANUAL OPEN MODEL i3]elo4 MACHINE NO: L006 86 i MODELNO: | 2-2- 35 TYPE: D.R. OFEM. FOR: : = | SEALING MA CHINFRY ADEPT ENGINEERS 275, Udyog Bhavan, Sonawala Road, Goregaon (E), MUMBAI - 400 063, INDIA. Tel.: +91 (22) 26858479, 26858491 Fax: +91 (22) 26855108 E-mail: [email protected] > Website: www.adeptexport.comManual ~ Open Model IMPORTANT Users and supervisors should ensure that this instruction manual or its contents are communicated, or availabie to all persons who operate, clean, maintain or work in the vicinity of this machine. INSTRUCTION TO ANY PERSONS WORKING WITH A TABLET MACHINE The electricity supply to the machine must be disconnected before commencing -instgllation of punches and dies, cleaning or maintenance work The machine must not be operated under power without all guards being fixed in correct position Page: 2/54