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Crane Preventive Maintenance Checklist: (Page 1 of 3)

This 3-page document provides a preventive maintenance checklist for cranes. It lists over 100 individual components and systems to inspect, grouped under headings like the driver's cab, outriggers, load chart, boom, jib, and load blocks. A typical preventive maintenance check involves inspecting all items on the list to identify any issues needing repair or replacement. Additional checklist items may be required depending on specific equipment. The goal is to catch any potential problems early through regular inspections.

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John Rafael Atienza
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620 views3 pages

Crane Preventive Maintenance Checklist: (Page 1 of 3)

This 3-page document provides a preventive maintenance checklist for cranes. It lists over 100 individual components and systems to inspect, grouped under headings like the driver's cab, outriggers, load chart, boom, jib, and load blocks. A typical preventive maintenance check involves inspecting all items on the list to identify any issues needing repair or replacement. Additional checklist items may be required depending on specific equipment. The goal is to catch any potential problems early through regular inspections.

Uploaded by

John Rafael Atienza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

Crane

Preventive Maintenance Checklist (page 1 of 3)


Comments:

Note: The items below should be inspected during a typical preventive maintenance check. Additional
checklist items may be required depending on equipment or circumstances.

General: ‘ backup alarm


‘ sheet metal
‘ guards & covers Outriggers:
‘ external lights ‘ boxes
‘ safety / warning decals & labels ‘ beams
‘ hand signal chart ‘ cylinders
‘ floats / pads
Driver’s Cab and Station: ‘ hydraulic hoses, tubes & fittings
‘ grab rails & steps ‘ holding valves
‘ glass ‘ position locks
‘ windshield wipers ‘ warning signs
‘ door restraints
‘ mirrors Operator’s Cab & Station:
‘ fire extinguisher ‘ grab rails / steps / platforms
‘ seat restraint(s) ‘ anti-skid surfaces
‘ seat belt(s) ‘ glass
‘ parking brake ‘ windshield wipers
‘ air pressure ‘ door restraint
‘ instruments & gauges ‘ fire extinguisher
‘ switches ‘ mirrors
‘ horn ‘ seat restraint
‘ lights ‘ seat belt
‘ steering ‘ operator’s manual
‘engine clutch ‘ operating instructions / decals
‘ accelerator ‘ electrocution warning sign (inside)
‘ brake ‘ hand signal chart
‘ parking brake
Carrier Power Plant (lower): ‘ swing brake
‘ exhaust system guards & insulators ‘ positive swing lock
‘ belts & hoses ‘ controls - forces / movements
‘ guards / covers ‘ accelerator / throttle control
‘ air pressure
Carrier: ‘ hydraulics
‘ transmission ‘ horn / warning device
‘ drive line
‘ tires / wheels
‘ main frame members
‘ hydraulic hoses, tubing & fittings
‘ hydraulic fluid level
‘ anti-skid surface
‘ axle lock-out
Crane
Preventive Maintenance Checklist (page 2 of 3)
Comments:

Note: The items below should be inspected during a typical preventive maintenance check. Additional
checklist items may be required depending on equipment or circumstances.

Load Chart: Main Boom:


‘ per configuration ‘ lift cylinder(s)
‘ durable, legible, visible from Operator’s station ‘ telescoping cylinder(s)
‘ secured ‘ hydraulic hoses / tubing & fittings
‘ holding device
Safety Devices / Operational Aids: ‘ boom sections alignment
‘ boom angle indicator ‘ wear pads
‘ boom length indicator ‘ equal extension
‘ main drum rotation indicator ‘ sheaves
‘ auxilliary drum rotation indicator ‘ hoist line dead end
‘ load moment indicator ‘ wire rope retainer
‘ load weight indicator ‘ boom hinge pin
‘ radius indicator ‘ boom head section
‘ crane level indicator ‘ auxilliary boom head
‘ anti-two block device ‘ structure
‘ two block warning / damage device
Manual Section:
Power Plant (Upper): ‘ alignment
‘ exhaust system / guards / insulators ‘ locking device
‘ belts / hoses ‘ structure
‘ guards / covers / rotating and reciprocating parts
Lattice Boom Extension:
Rotating Upper Structure: ‘ boom, extension alignment
‘ turntable ‘ cords
‘ electrical collector ring ‘ lattices
‘ counterweight frame ‘ end connections
‘ hydraulic pump(s) ‘ storage device
‘ hydraulic hoses / tubes / fittings ‘ sheave(s)
‘ hydraulic pressure ‘ wire rope retainer
‘ electrical wiring ‘ structure
‘ main hoist - motor / valves / lines
‘ main hoist - wrapping on drum Jib:
‘ main hoist - minimum (2) rope wraps ‘ positive stops
‘ auxilliary hoist - motor / valves & lines ‘ sheave(s)
‘ auxilliary hoist - wrapping on drum ‘ wire rope retainer(s)
‘ auxilliary hoist - minimum (2) rope wraps ‘ structure
‘ counterweight / mounting
‘ swing gear box
‘ electrocution warning sign (outside)
‘ counterweight warning sign
Crane
Preventive Maintenance Checklist (page 3 of 3)
Comments:

Note: The items below should be inspected during a typical preventive maintenance check. Additional
checklist items may be required depending on equipment or circumstances.

Main Load Block & Hook:


‘ capacity marking
‘ weight marking
‘ sheaves
‘ safety latches
‘ 10° hook twist
‘ 15% hook throat opening
‘ 10% hook wear
‘ swivel
‘ bearing
‘ wedge socket / end fitting
‘ reeving
‘ NDT results

Overhaul Ball & Hook:


‘ capacity marking
‘ weight marking
‘ safety latches
‘ 10° hook twist
‘ 15% hook throat opening
‘ 10% hook wear
‘ swivel
‘ bearing
‘ wedge socket / end fitting
‘ NDT results

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