Project Report 1
Project Report 1
&
Project Overview
The aim of this project report is to estimate and calculate the
approximate design of a 1MW solar PV power plant (utility scale).
The total no. of solar panel required and the different parameters
of the solar panel estimated. A site in West Bengal is taken
virtually to estimate the solar intensity of the site which is most
important for calculation of such type of report.
A Single Line Diagram (SLD) has been introduced in this report.
Also the brief details of the materials/equipments (solar panels,
inverters, protective gears, transformer, SCADA etc.) used to set
up a 1MW power plant have been highlighted.
A financial overview with a possible income datasheet included in
the project report
1
Contents
1. Aim of the project
2. Financial overview
3. Global market price trends of solar panel
4. Technical Calculation/Estimation & Specification
i. Solar panel
ii. Inverter
iii. Protective gears
iv. SCADA system
v. Transformer
5. Single line diagram & Schematics
2
1.Aim of the project
Aim of this paper is to give an overview of a 1MW solar PV power plant (utility
scale).
How the project will work?
1. Using solar pv modules, solar power generates in DC which is converted into
AC power and then using a power transformer the generated and modified
AC power will be fed to the grid.
2. No battery storage introduced here because the plant will only functions in the
daylight and here the generated power will be sold to the grid.
3. For the minimal operation and maintenance of the plant, an off-grid/stand
alone 5KW solar power can be introduced.
The benefits and the installation cost details are highlighted in the next article.
3
2. Financial Overview
Installation cost, total project cost, maintenance cost and also the total & net
income from the plant over a year are highlighted in this article.
Installation cost
1. Solar panels
i. German tech.
ii. China tech.
5.93 cr
4.1 cr
2. Central inverters(4) 1 cr
3. Combiner + junction boxes 30 lacs
4. Protective gears arrangment 10 lacs
5. SCADA & Data logger system 10 lacs
6. Land bank 5 lacs (approx.)
7. Erection of project 10 lacs
8. Total project cost
i. For German Tech.
ii. For China Tech
7.58 cr
5.75 cr
Maintenance cost
1. Human resource 20 lacs/ year
2. PV maintenance 1 lacs/ year
3. Site maintenance 1 lacs/ year
4. Total maintenance cost 22 lacs/ year
4
Income from the 1 MW solar PV plant
The site chosen in West Bengal where daily sun hours=5 hrs through
out the year.
Maximum Solar intensity on the site= 6.18 KW-h/m2/day
Total sunny days available in west Bengal = 255 days
Income from plant
1. Daily units generated 5000 units
2. Yearly units generated 5000x365=1,825,000 units
3. Govt. pays per unit
(i.e. state electricity board’s power
purchase rate)
12.5 ₹/ unit
(according to WBREDA 2011-12)
4. Total income over the year 2.28 cr
5. net income over the year 2.28-0.22=2.06 cr
Govt. subsidiaries :
Central govt. or MNRE dept. will pay 30% of the total project cost or
provide low bank loan interest (whichever is less)
For this project, by taking the 30% govt. subsidy over the installation
cost, investment will be:
i. 5.30 cr for German PV technology
ii. 4.02 cr for China PV technology
5
Variation of market price index solar PV modules:
From august, 2011 to august, 2012
Price trends August 2012
Module type,
origin
€/
Wp
Trend since 2012-
07
Trend since 2012-
01
Crystalline
Germany
0.88 - 3.3 % - 17.8 %
Crystalline China 0.61 - 4.7 % - 22.8 %
Crystalline Japan 0.91 - 2.2 % - 13.3 %
Thin film CdS/CdTe 0.59 - 1.7 % - 13.2 %
Thin film a-Si 0.50 - 2.0 % - 16.7 %
Thin film a-Si/μ-Si 0,57 - 3.4 % - 25.0 %
Price trends July 2012
Module type,
origin
€/
Wp
Trend since 2012-
06
Trend since 2012-
01
Crystalline
Germany
0.91 - 2.2 % - 15.0 %
Crystalline China 0.64 - 3.0 % - 19.0 %
Crystalline Japan 0.93 - 1.1 % - 11.4 %
Thin film CdS/CdTe 0.60 0.0 % - 11.8 %
Thin film a-Si 0.51 - 3.8 % - 15.0 %
Thin film a-Si/μ-Si 0,59 - 4.8 % - 22.4 %
6
Price trends June 2012
Module type,
origin
€/
Wp
Trend since 2012-
05
Trend since 2012-
01
Crystalline
Germany
0.93 - 3.1 % - 13.1 %
Crystalline China 0.66 - 4.3 % - 16.5 %
Crystalline Japan 0.94 - 2.1 % - 10.5 %
Thin film CdS/CdTe 0.60 - 1.6 % - 11.8 %
Thin film a-Si 0.53 - 3.6 % - 11.7 %
Thin film a-Si/μ-Si 0,62 - 4.6 % - 18.4 %
Price trends May 2012
Module type,
origin
€/
Wp
Trend since 2012-
04
Trend since 2012-
01
Crystalline
Germany
0.96 - 3.0 % - 10.3 %
Crystalline China 0.69 - 2.8 % - 12.7 %
Crystalline Japan 0.96 - 2.0 % - 8.6 %
Thin film CdS/CdTe 0.61 0.0 % - 10.3 %
Thin film a-Si 0.55 - 1.8 % - 8.3 %
Thin film a-Si/μ-Si 0,65 - 4.4 % - 14.5 %
Price trends April 2012
Module type,
origin
€/
Wp
Trend since 2012-
03
Trend since 2012-
01
Crystalline
Germany
0.99 - 2.9 % - 7.5 %
Crystalline China 0.71 - 4.1 % - 10.1 %
Crystalline Japan 0.98 - 2.0 % - 6.7 %
Thin film CdS/CdTe 0.61 0.0 % - 10.3 %
Thin film a-Si 0.56 - 1.8 % - 6.7 %
Thin film a-Si/μ-Si 0,68 - 4.2 % - 10.5 %
7
Price trends March 2012
Module type,
origin
€/
Wp
Trend since 2012-
02
Trend since 2012-
01
Crystalline
Germany
1.02 - 1.0 % - 4.7 %
Crystalline China 0.74 - 3.9 % - 6.3 %
Crystalline Japan 1.00 - 2.0 % - 4.8 %
Thin film CdS/CdTe 0.61 - 3.2 % - 10.3 %
Thin film a-Si 0.57 0.0 % - 5.0 %
Thin film a-Si/μ-Si 0,71 - 1.4 % - 6.6 %
Price trends February 2012
Module type,
origin
€/
Wp
Trend since 2012-
01
Trend since 2011-
01
Crystalline
Germany
1.03 - 3.7 % - 39.7 %
Crystalline China 0.77 - 2.5 % - 47.6 %
Crystalline Japan 1.02 - 2.9 % - 37.4 %
Thin film CdS/CdTe 0.63 - 7.4 % - 49.5 %
Thin film a-Si 0.57 - 5.0 % - 47.0 %
Thin film a-Si/μ-Si 0.72 - 5.3 % - 43.0 %
Price trends January 2012
Module type,
origin
€/
Wp
Trend since 2011-
12
Trend since 2011-
01
Crystalline
Germany
1.07 - 4.5 % - 37.3 %
Crystalline China 0.79 - 2.5 % - 46.3 %
Crystalline Japan 1.05 - 4.5 % - 35.6 %
Thin film CdS/CdTe 0.68 - 6.8 % - 45.5 %
Thin film a-Si 0.60 - 6.3 % - 44.2 %
Thin film a-Si/μ-Si 0.76 - 7.3 % - 39.8 %
8
Price trends December 2011
Module type,
origin
€/
Wp
Trend since 2011-
11
Trend since 2011-
01
Crystalline
Germany
1.12 - 4.8 % - 34.4 %
Crystalline China 0.81 - 4.3 % - 44.9 %
Crystalline Japan 1.10 - 3.6 % - 32.5 %
Thin film CdS/CdTe 0.73 - 6.6 % - 41.5 %
Thin film a-Si 0.64 - 4.9 % - 40.5 %
Thin film a-Si/μ-Si 0.82 - 3.5 % - 35.1 %
Price trends November 2011
Module type,
origin
€/
Wp
Trend since 2011-
10
Trend since 2011-
01
Crystalline
Germany
1.18 - 8.7 % - 31.1 %
Crystalline China 0.85 - 7.7 % - 42.2 %
Crystalline Japan 1.14 - 6.3 % - 30.0 %
Thin film CdS/CdTe 0.78 - 6.9 % - 37.4 %
Thin film a-Si 0.67 - 8.5 % - 37.4 %
Thin film a-Si/μ-Si 0.85 - 5.0 % - 32.8 %
Price trends October 2011
Module type,
origin
€/
Wp
Trend since 2011-
09
Trend since 2011-
01
Crystalline
Germany
1.29 - 3.0 % - 24.5 %
Crystalline China 0.92 - 6.2 % - 37.6 %
Crystalline Japan 1.22 - 3.7 % - 25.3 %
Thin film CdS/CdTe 0.84 - 8.8 % - 32.8 %
Thin film a-Si 0.74 - 4.5 % - 31.6 %
Thin film a-Si/μ-Si 0.89 - 3.9 % - 29.2 %
9
Price trends September 2011
Module type,
origin
€/
Wp
Trend since 2011-
08
Trend since 2011-
01
Crystalline
Germany
1.33 - 4.4 % - 22.2 %
Crystalline China 0.98 - 6.0 % - 33.5 %
Crystalline Japan 1.27 - 4.7 % - 22.4 %
Thin film CdS/CdTe 0.92 - 6.9 % - 26.3 %
Thin film a-Si 0.77 - 9.6 % - 28.4 %
Thin film a-Si/μ-Si 0,93 - 5.2 % - 26.4 %
Price trends August 2011
Module type,
origin
€/
Wp
Trend since 2011-
07
Trend since 2011-
01
Crystalline
Germany
1.39 - 4.7 % - 18.6 %
Crystalline China 1.04 - 7.1 % - 29.3 %
Crystalline Japan 1.33 - 3.4 % - 18.5 %
Thin film CdS/CdTe 0.99 - 3.7 % - 20.9 %
Thin film a-Si 0.85 - 5.8 % - 20.8 %
Thin film a-Si/μ-Si 0,98 - 1.8 % - 22.3 %
1.00 EUR = 69.3608 INR
Euro
↔
Indian Rupee
1 EUR = 69.3608 INR 1 INR = 0.0144174 EUR
10
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
Crystalline
Germany
Crystalline
China
Crystalline
japan
Thin film
CdS/CdTe
Thin film a-
Si
Thin film a-
Si/μ-Si
EURO/Wp
market scenario of solar PV modules
aug,2012
jul,2012
jun,2012
may,2012
apr,2012
mar,2012
feb,2012
jan,2012
dec,2011
nov,2011
oct,2011
11
Calculation details of solar modules overall
ratings
and no. of solar panel used
Worksheet for determining required number of panels
Total capacity of the plant 1MWp
Avg. sun hrs per day 5
Total power/day 5MWp
Total watt-hrs per day 5x1000x1000 W-h/day
Maximum solar insolation at the site 6.18 KW-h/m2/day
Divide total watt-hrs/day by solar
insolation
809061.4887
Multiply this figure by 1.2(to cover
system inefficiency)
809061.4887x1.2=970873.7864
No. of solar panel=Divide this figure by
the Wp(here 300Wp) of the chosen solar
panel
3236.3
~3236**
**for better efficiency and to utilize the inverter and other components better we
should consider the no. of solar panel=3240
12
Solar PV arrangement & overall system rating
Rating of solar panel
Wattp (W) 300Wp
DC Voltage (Vmp( V)) 36.72V
DC Current (Imp (A)) 8.17A
Open Circuit Voltage (Voc (V)) 45.50
Short Circuit Current (Isc (A)) 8.65
Setup of panels as per requirements
By calculation and the demand of the plant,
The total no. of solar pv panels to be used= 3236
From 3236 panels, total 3240 panels are considered to generate the required energy-
1MW.
Configuration details:
3240 panels are divided into 4 groups- each group containing 810 solar panels.
In each group, 810 panels are further divided into 54 strings
Each string contains 15 solar panels.
Electrical calculation:
Output voltage of each string 36.72x15=550.8 VDC
Output current of each string 8.17 ADC
Output voltage of each group 550.8 VDC
Output current of each group 8.17x54=441.18 ADC
NOTE: in each string, the solar panels are connected in series to increase the voltage. And
in each group, the 54 strings are connected in parallel to increase the current.
DC output power calculation:
Output power of each string 550.8x8.17=4.5 KW
Output power of each group 243KW
Output power of 4 groups 972KW
13
The above specifications are available with TITAN ENERGY SYSTEMS LTD.
Their module spec TITAN M6-72 Polycrystalline (high efficiency) has been
used as a reference.
A datasheet/spec. sheet of TITAN M6-72 Polycrystalline has been provided in
this report.
Please go through it for more details.
14
Typical Electrical Characteristics
Type TITAN M6-72
Max Power Pmp (W) 275 280 285
Power Tolerance (W) +0 to 4.9Wp or ±2.5%
Max Power Voltage Vmp(V) 35.04 35.18 36.12
Max Power Current Imp (A) 7.85 7.96 8.03
Open Circuit Voltage Voc (V) 43.99 44.28 44.78
Short Circuit Current Isc (A) 8.39 8.46 8.53
Max System Voltage VDC 1000
Number, type and arrangement of cells 72, Multi-Crystalline, 12 x 6 Matrix
Cell Size 6” x 6” / 156 x 156 mm
No. of By-pass Diodes 3
Max Series Fuse (A) 15
Pm Temperature Co-efficient (γ) (%/°C) -0.41
Isc Temperature Co-efficient (α) (%/°C) +0.04
Voc Temperature Co-efficient (β) (%/°C) -0.32
NOCT at STC (°C) 45±1
Mechanical Characteristics
Junction Box Tyco / ZJRH / Huber + Suhner
Type of connector Tyco / MC4
Dimensions (L x W x Th) mm 1975 x 988 x 50
Weight Kg 27.0
No. of Drain Holes in Frame 12
Glass Type and Thickness 4 mm Thick, Low iron, Tempered
Packing Configuration
Packing Configuration 20 Modules in each pallet
1 * 20 Ft 200 Modules
1 * 40 Ft STD/HQ 400 modules
Absolute Ratings
Operating Temperature (°C) -40 ~ +85
Storage Temperature (°C) -40 ~ +85
8) 115 V, 60 Hz optional
PVS800 inverter
PVS800 inverter
3
3
Control
and
monitor
Control
and
monitor
Filter Filter
EMC
filter
EMC
filter
EMC
filter
EMC
filter
20
3AUA0000057380 REV F EN 21.4.2011 #15642
ABB central inverter data communication principle
250 kWp solar array 250 kWp solar array
250 kWp solar array 250 kWp solar array
Central inverter
Central inverter
Central inverter
Central inverter
Internet
Local PC
Remote PC
Field bus
Medium voltage
transformers
3-phase 20 kV
Modbus Adapter module
For more information contact
your local ABB representative or visit:
www.abb.com/solar
www.abb.com
© Copyright 2011 ABB. All rights reserved.
Specifications subject to change without notice.
Accessories
− Solar array junction boxes with string
monitoring
− Remote monitoring solutions
− Warranty extensions possible
− Solar inverter care contracts
Options
− Increased IP ratings for cabinets
− Integrated DC input extension
cabinets
− AC output grounding switch
− Cabinet heating
− I/O extensions
− Extended voltage range, 1000 VDC
max.
− DC grounding (negative and positive)
− Fieldbus and Ethernet connections
Support and service
ABB supports its customers with a
dedicated service network in more
than 60 countries and provides a
complete range of life cycle services
from installation and commissioning to
preventative maintenance, spare parts,
repairs and recycling.
Integrated DC input extension cabinets Junction box with monitoring
21
Protection and safety measurements
A schematic of the protection system
22
The main protections and protective gears are named here.
DC Side Protection
1. Fuses
A. for string protection
B. Fuses for array/inverter input protection
2. Fuse holders-
A. For string protection
B. Panel mount fuse holder
C. In-line fuse holders
D. Array/inverter input protection
E. Dead front fuse covers
3. Surge protection devices
4. DC switch
A. Load break disconnect switches
B. High power switches
5. Cooling devices
A. Air and liquid cooled solutions
6. Wire management solutions
A. Finger-safe power distribution blocks
B. Finger-safe comb wiring bar
7. Ground-fault protection
23
AC Side Protection
1. Circuit breaker
2. Bar contractor
3. Insulation monitoring device
24
For safety purpose and protection of the modules
and plant equipments , protective gears from
Schneider Electric have been considered for
maximum benefits.
Details of safety measurements and protective
gears provided by Schneider Electric given in
their official website.
25
Solar SCADA system
Data acquisition system for a solar plant is very important because it is important to
monitor the over all system condition including input/output condition, temperature, solar
insolation, weather condition, voltage/current fluctuation, output power condition, surge
effect, load dispatch etc.
So, in this point of view a compact system with well service provider need to be pointed
out.
ABB provides the monitoring facility/SCADA for solar (PV) power plants and the ABB
inverter itself has an in-built SCADA system.
So, for monitoring and controlling of the over all power system of
the plant, ABB SOLAR SCADA system is recommended here.
26
Block diagram & SLD
Block diagram representation of the system with SCADA &
Data Logger facility
27