dcs800 s02 0520 05 - FWM PDF
dcs800 s02 0520 05 - FWM PDF
Firmware manual
DCS800 Drives (20 to 5200 A)
DCS800 Drive Manuals
All the documents available for the drive system DCS800 are listed below:
Language
Public. number E D I ES F CN RU
DCS800 Quick Guide 3ADW000191 x x x x x
DCS800 Tools & Documentation CD 3ADW000211 x
DCS800 Converter module
Flyer DCS800 3ADW000190 x x p x x p
Technical Catalogue DCS800 3ADW000192 x x x x x x x
Hardware Manual DCS800 3ADW000194 x x p p x x x
Firmware Manual DCS800 3ADW000193 x x p x p x x
Installation according to EMC 3ADW000032 x
Technical Guide 3ADW000163 x
Service Manual DCS800 3ADW000195 x x
12-Pulse Manual 3ADW000196 x
CMA-2 Board 3ADW000136 p
Flyer Hard - Parallel 3ADW000213 x
Drive Tools
DriveWindow 2.x - User's Manual 3BFE64560981 x
DriveOPC 2.x - User's Manual 3BFE00073846 x
Optical DDCS Communication Link 3AFE63988235 x
DDCS Branching Units - User´s Manual 3BFE64285513 x
DCS800 Applications
PLC Programming with CoDeSys CoDeSys_V23 x x x
61131 DCS800 target +tool description - Application Program 3ADW000199 x
Extension Modules
RAIO-01 Analogue IO Extension 3AFE64484567 x
RDIO-01 Digital IO Extension 3AFE64485733 x
AIMA R-slot extension 3AFE64661442 x
Serial Communication
Drive specific serial communication
NETA Remote diagnostic interface 3AFE64605062 x
Safety instructions
What this chapter contains
This chapter contains the safety instructions you must follow when installing,
operating and servicing the drive. If ignored, physical injury or death may follow, or
damage may occur to the drive, the motor or driven equipment. Read the safety
instructions before you work on the unit.
Safety instructions
WARNING!
Note:
Safety instructions
Grounding
These instructions are intended for all who are responsible for the
grounding of the drive. Incorrect grounding can cause physical injury,
death and/or equipment malfunction and increase electromagnetic
interference.
WARNING!
Note:
Safety instructions
These instructions are intended for all who handle the circuit boards
and fiber optic cables. Ignoring the following instructions can cause
damage to the equipment.
WARNING! Handle the fiber optic cables with care. When unplugging
optic cables, always grab the connector, not the cable itself. Do not
touch the ends of the fibers with bare hands as the fiber is extremely
sensitive to dirt. The minimum allowed bend radius is 35 mm (1.38 in.).
Mechanical installation
These notes are intended for all who install the drive. Handle the unit
carefully to avoid damage and injury.
WARNING!
• DCS800 sizes D4 ... D7: The drive is heavy. Do not lift it alone. Do
not lift the unit by the front cover. Place units D4 and D5 only on its
back.
DCS800 sizes D5 ... D7: The drive is heavy. Lift the drive by the
lifting lugs only. Do not tilt the unit. The unit will overturn from a tilt
of about 6 degrees.
• Make sure that dust from drilling does not enter the drive when
installing. Electrically conductive dust inside the unit may cause
damage or lead to malfunction.
• Ensure sufficient cooling.
• Do not fasten the drive by riveting or welding.
Safety instructions
Operation
These warnings are intended for all who plan the operation of the drive
or operate the drive. Ignoring the instructions can cause physical injury
or death and/or damage to the equipment.
WARNING!
• Before adjusting the drive and putting it into service, make sure
that the motor and all driven equipment are suitable for operation
throughout the speed range provided by the drive. The drive can
be adjusted to operate the motor at speeds above and below the
base speed.
• Do not control the motor with the disconnecting device
(disconnecting mains); instead, use the control panel keys and
, or commands via the I/O board of the drive.
• Mains connection
You can use a disconnect switch (with fuses) to disconnect the
electrical components of the drive from the mains for installation
and maintenance work. The type of disconnect switch used must
be as per EN 60947-3, Class B, so as to comply with EU
regulations, or a circuit-breaker type which switches off the load
circuit by means of an auxiliary contact causing the breaker's main
contacts to open. The mains disconnect must be locked in its
"OPEN" position during any installation and maintenance work.
• EMERGENCY STOP buttons must be installed at each control
desk and at all other control panels requiring an emergency stop
function. Pressing the STOP button on the control panel of the
drive will neither cause an emergency stop of the motor, nor will
the drive be disconnected from any dangerous potential.
To avoid unintentional operating states, or to shut the unit down in
case of any imminent danger according to the standards in the
safety instructions it is not sufficient to merely shut down the drive
via signals "RUN", "drive OFF" or "Emergency Stop" respectively
"control panel" or "PC tool".
• Intended use
The operating instructions cannot take into consideration every
possible case of configuration, operation or maintenance. Thus,
they mainly give such advice only, which is required by qualified
personnel for normal operation of the machines and devices in
industrial installations.
If in special cases the electrical machines and devices are in-
tended for use in non-industrial installations - which may require
stricter safety regulations (e.g. protection against contact by
children or similar) - these additional safety measures for the
installation must be provided by the customer during assembly.
Safety instructions
Note:
• When the control location is not set to Local (L not shown in the
status row of the display), the stop key on the control panel will not
stop the drive. To stop the drive using the control panel, press the
LOC/REM key and then the stop key .
Safety instructions
Table of contents
0 Safety instructions 5 58H3
1HWhat this chapter contains......................................................................................................... 3 5 59H
8H Introduction 5 66H20
9HChapter overview ......................................................................................................... 20
5 67H
1 2H Start-up 5 70H22
Chapter overview ......................................................................................................... 22
1 3H 5 71H
General ........................................................................................................................ 22
1 4H 5 72H
1 5H Start-up procedure................................................................................................................... 23
5 73H
Requirements............................................................................................................... 27
2 1H 5 79H
Basics .......................................................................................................... 38
3 5H 5 93H
EMF controller.............................................................................................................. 41
3 7H 5 95H
Basics .......................................................................................................... 41
3 8H 5 96H
Basics .......................................................................................................... 43
4 1H 5 99H
Table of contents
General ........................................................................................................................ 47
4 7H 6 05H
5 1HField excitation......................................................................................................................... 52
6 09H
General ........................................................................................................................ 52
5 2H 6 10H
Optitorque .................................................................................................................... 53
5 8H 6 16H
Overview ...................................................................................................... 54
6 6H 6 24H
E-stop........................................................................................................... 56
6 8H 6 26H
General ........................................................................................................................ 57
7 0H 6 28H
7 8HDC-breaker .............................................................................................................................. 62
6 36H
General ........................................................................................................................ 62
7 9H 6 37H
General ........................................................................................................................ 66
8 6H 6 44H
Counting procedure...................................................................................................... 66
8 7H 6 45H
Synchronization............................................................................................................ 66
8 8H 6 46H
Table of contents
st nd
1 and 2 RDIO-01....................................................................................................... 69
9 3H 6 51H
Configuration................................................................................................................ 70
9 4H 6 52H
st nd
1 and 2 RDIO-01....................................................................................................... 72
9 7H 6 55H
Configuration................................................................................................................ 73
9 8H 6 56H
SDCS-CON-4............................................................................................................... 75
1 00H 6 58H
SDCS-IOB-3 ................................................................................................................ 75
1 01H 6 59H
st
1 RAIO-01................................................................................................................... 76
1 02H 6 60H
nd
2 RAIO-01 .................................................................................................................. 76
1 03H 6 61H
Configuration................................................................................................................ 77
1 04H 6 62H
Scaling ......................................................................................................................... 77
1 05H 6 63H
st
1 RAIO-01................................................................................................................... 79
1 08H 6 66H
nd
2 RAIO-01 .................................................................................................................. 80
1 09H 6 67H
Configuration................................................................................................................ 80
1 10H 6 68H
Scaling ......................................................................................................................... 81
1 11H 6 69H
1 12HCommunication 6 70H82
Chapter overview ......................................................................................................... 82
1 13H 6 71H
General ........................................................................................................................ 82
1 15H 6 73H
Layout SDCS-DSL-4.................................................................................................... 82
1 18H 6 76H
Set the node numbers, transmission speed and the communication supervision ....... 83
1 20H 6 78H
Additional settings........................................................................................................ 89
1 31H 6 89H
1 38H 12-pulse................................................................................................................................... 93
6 96H
Set the node numbers, transmission speed and the communication supervision ....... 94
1 40H 6 98H
Table of contents
General ........................................................................................................................ 95
1 42H 7 00H
General ........................................................................................................................ 99
1 52H 7 10H
Link configuration......................................................................................................... 99
1 53H 7 11H
Master .......................................................................................................................... 99
1 54H 7 12H
Followers...................................................................................................................... 99
1 55H 7 13H
DriveWindow.............................................................................................................. 103
1 61H 7 19H
1 62HEthernet communication for monitoring with Ethernet adapter NETA-01 .............................. 104 7 20H
Table of contents
Parameter setting example using Ethernet/IP ABB Drives communication profile .... 120
2 14H 7 72H
2 18HModbus (RTU) communication with fieldbus adapter RMBA-01 ........................................... 126 7 76H
Table of contents
Features..................................................................................................................... 140
2 53H 8 11H
ABS............................................................................................................................ 154
2 80H 8 38H
Bitwise........................................................................................................................ 156
2 83H 8 41H
Bset............................................................................................................................ 157
2 84H 8 42H
D-Pot.......................................................................................................................... 158
2 87H 8 45H
Event.......................................................................................................................... 159
2 88H 8 46H
Table of contents
OR.............................................................................................................................. 162
2 96H 8 54H
ParRead..................................................................................................................... 162
2 97H 8 55H
PI................................................................................................................................ 163
2 99H 8 57H
SR .............................................................................................................................. 166
3 04H 8 62H
Switch-B..................................................................................................................... 166
3 05H 8 63H
TOFF.......................................................................................................................... 167
3 07H 8 65H
Trigg........................................................................................................................... 168
3 09H 8 67H
3 14HSignals................................................................................................................................... 171
8 72H
Information................................................................................................. 186
3 23H 8 81H
Table of contents
Table of contents
Drivebus..................................................................................................... 352
3 95H 9 53H
Internal....................................................................................................... 360
4 05H 9 63H
Measurement............................................................................................. 376
4 17H 9 75H
Table of contents
Table of contents
Table of contens
Introduction
Chapter overview
This chapter describes the purpose, contents and the intended use of this manual.
Study carefully the Safety instructions at the beginning of this manual before
attempting any work on or with the drive. Read through this manual before starting-
up the drive. The installation and commissioning instructions given in the DCS800
Hardware Manual and DCS800 Quick Guide must also be read before proceeding.
Introduction to this manual, the chapter you are currently reading, introduces you
4 76H
to this manual.
4 77HStart-up, this chapter describes the basic start-up procedure of the drive.
Firmware description, this chapter describes how to control the drive with
4 78H
standard firmware.
I/O configuration, this chapter describes the I/O configuration of digital and analog
4 79H
drive.
Adaptive Program (AP), this chapter describes the basics of the Adaptive Program
4 81H
4 82HSignal and parameter list, this chapter contains all signals and parameters.
DCS800 Control Panel operation, this chapter describes the handling of the
4 83H
4 84HFault Tracing, this chapter describes the protections and fault tracing of the drive.
Start-up
Start-up
Chapter overview
This chapter describes the basic start-up procedure of the drive. A more detailed
description of the signals and parameters involved in the procedure can be found
in section Signal and parameter list.
488H
General
The drive can be operated:
− locally from DriveWindow, DriveWindow Light or DCS800 Control Panel
− respectively remote from local I/O or overriding control.
The following start-up procedure uses DriveWindow (for further information about
DriveWindow, consult its online help). However, parameters can also be changed
with DriveWindow Light or the DCS800 Control Panel.
The start-up procedure includes actions that need only be taken when powering up
the drive for the first time in a new installation (e.g. entering the motor data). After
the start-up, the drive can be powered up without using these start-up functions
again. The start-up procedure can be repeated later if the start-up data needs to be
altered.
Refer to section Fault tracing in case problems should arise. In case of a major
489H
problem, disconnect mains and wait for 5 minutes before attempting any work on
the drive, the motor, or the motor cables.
Start-up
Start-up procedure
The Safety Instructions at the beginning of this manual have to be observed with
49 0H
Check the mechanical and electrical installation the drive according to the DCS800
Hardware Manual (3ADW000194).
Check the insulation of the mains voltage cables or busbars between the
secondary side of the dedicated transformer and the drive:
− disconnect the dedicated transformer from its incoming voltage,
− check that all circuits between the mains and the drive (e.g. control /
auxiliary voltage) are disconnected,
− measure the insulation resistance between L1 - L2, L1 - L3, L2 - L3, L1 -
PE, L2 - PE, L3 - PE,
− the result should be MΩs
Start-up
Measuring the insulation resistance of the motor cables and the motor:
− isolate the motor cables from the drive before testing the insulation
resistance or voltage withstand of the cables or the motor,
Setting of Jumpers:
The boards of the DCS800 include jumpers to adapt the boards to different
applications. The position of the jumpers must be checked before connecting
voltage. For specific jumper settings consult the DCS800 Hardware Manual
(3ADW000194).
Drive data
Check following items for each drive and mark the differences in the delivery
documents:
− motor, analog tacho or pulse encoder and cooling fan rating plates data,
− direction of motor rotation,
− maximum and minimum speed and if fixed speeds are used,
− speed scaling factors:
e.g. gear ratio, roll diameter,
− acceleration and deceleration times,
− operating modes:
e.g. stop mode, E-stop mode,
− the amount of motors connected
Start-up
Start-up
Commissioning a DCS800
Nominal values of the converter can be found in group 4, check following signals:
− ConvNomVolt (4.04), nominal AC converter voltage in V read from
TypeCode (97.01) or S ConvScaleVolt (97.03),
− ConvNomCur (4.05), nominal converter DC current in A read from
TypeCode (97.01) or S ConvScaleCur (97.02),
− ConvType (4.14), recognized converter type read from TypeCode (97.01),
− QuadrantType (4.15), recognized converter quadrant type read from
TypeCode (97.01) or S BlockBrdg2 (97.07),
− MaxBridgeTemp (4.17), maximum bridge temperature in degree centigrade
read from TypeCode (97.01) or S MaxBrdgTemp (97.04)
If signals are not correct adapt them, see group 97 in this manual.
Start-up
Location of workspaces
Start-up
5. During the autotuning the main respectively field contactor will be closed,
the field circuit is measured by means of increasing the field current to
nominal field current and the field current control parameters are set. The
armature current is not released while the autotuning is active and thus the
motor should not turn.
6. When the autotuning is finished successfully, check M1KpFex (44.02),
M1TiFex (44.03) and M1PosLimCtrl (45.02) - parameters set by the
autotuning - for confirmation.
7. If the autotuning fails A121 AutotuneFail is set. For more details check
Diagnosis (9.11) and repeat the autotuning.
Start-up
Attention:
The assistant is using the setting of M1SpeedFbSel (50.03). If using setting
Encoder, Encoder2 or Tacho make sure the speed feedback is working properly!
Start-up
Start-up
Manual tuning
Field current controller
Manual tuning of the field current controller:
− connect DriveWindow to the drive and choose local mode,
− monitor Mot1FldCurRef (1.29) and FldCurRefM1 (3.30),
− set M1FldMinTrip (30.12) = 0 %,
− set M1FldRefMode (45.05) = M1FldRefExt,
− give On via DriveWindow,
− use M1FldRefExt (45.06) to step the field current controller,
− tune the field current controller by means of M1KpFex (44.02) and M1TiFex
(44.03),
o steps size: about 2 % - 5 % of nominal field current (do not hit any
limits during the step and the step response, e.g. max. field current,
or supply voltage),
o step response time: 50 ms - 60 ms (count only from 10 % to 90 %),
o where to step: 30 %, 60 % and 80 % of nominal field current,
step reference
optimal curve
Start-up
Start-up
dI A
EMF = U A − ( RA * I A + LA * )
dt
The values for the resistance (RA) and the inductance (LA) of the motor have
to be determent during the commissioning.
Voltage
measurement
M IA UA
_
RA * IA + LA * dIA / dt
EMF
Current controller
p-part
_ i-part α
Iref
+
Discontinuous
current
EMF adaptation
Discontinuous
current limit
Thus the manual tuning of the armature current controller has to be splitted into
Manual
three parts:
tuning
1. determine resistance and inductance of the motor,
2. determine discontinuous current limit of the motor,
3. manual tuning of the armature current controller (p- and i-part)
DriveWindow information:
signal Run On
DriveWindow information
Start-up
− tune M1ArmR (46.10) until the EMF is as close as possible to zero and
dose not change it’s value during the current step,
Start-up
− tune M1ArmL (43.09) until the EMF is not oscillating (spikes) at the
beginning or end of the current step,
Start-up
Start-up
t
Current is discontinuous
Discontinuous current
Current is continuous
Continuous current
Start-up
optimal
I
p-part too high
I
i-part too short
I
i-part too long
I
p-part too low and
i-part too long
Speed controller
When tuning the drive, change one parameter at a time, then monitor the effect on
Basics
the step response and possible oscillations. The effect of each parameter change
must be checked over a wide speed range and not just at one point. The set speed
controller values mainly depend on:
− the relationship between the motor power and the attached masses,
− backlashes and natural frequencies of the attached mechanics (filtering)
The step response tests must be carried out at different speeds, from minimum up
to maximum speed, at several different points. The whole speed range must also
be tested carefully, e.g. at 25 % - 30 % of maximum speed (step has to be in base
speed range) and 80 % of maximum speed (step has to be in field weakening
area) in order to find any oscillation points.
A suitable speed step is about 2 % of maximum speed. A too large step reference
or incorrect values of the speed controller might force the drives into torque /
current limits, damage the mechanical parts (e.g. gear boxes) or cause tripping of
Start-up
the drive.
DriveWindow information:
Start-up
A B C D E
Start-up
EMF controller
In case the motor needs to be used in the field weakening area the EMF controller
Basics
has to be tuned. The EMF controller needs to have a quick response. Usually 2 to
3 times slower than the field current controller.
The tuning has to be done in the field weakening area, because the EMF controller
is blocked in the base speed range.
EMF 5 % step
EMF ref
n
Field weakening
point
DriveWindow information:
Start-up
step reference
optimal curve
Start-up
Flux linearization
In case the motor needs to be used in the field weakening area the flux
Basics
linearization has to be set. The flux linearization is needed because of the non-
linear relation of flux and field current due to saturation effects of the field winding.
Flux
Flux linearization
90%
70%
40%
Field
P4412 P4413 P4414 current
The magnetization of the motor starts to saturate at a certain field current and thus
the flux does not increase linearly. For this reason the field current cannot be
directly used to calculate the flux inside the motor.
In base speed area EMF and speed are directly proportional because the flux is
kept constant:
Example:
If the nominal armature voltage is 440 V and the motor is running at half speed
with full flux, then the armature voltage is about 220 V. Now the flux is reduced to
50 % at constant speed, then the armature voltage drops to about 110 V.
Since the EMF is directly proportional to the flux it is possible to define a
relationship between the field current and the flux by means of measuring the
armature voltage without load (= EMF).
Thus the main idea of the flux linearization is to find field currents which produces
desired EMF-voltage at a certain speed. The flux linearization is done by means of
a function block defined by 3 values:
− field current at 40 % flux, FldCurFlux40 (44.12),
− field current at 70 % flux, FldCurFlux70 (44.13),
− field current at 90 % flux, FldCurFlux90 (44.14)
The intermediate values are interpolated. During commissioning all 3 parameters
must be set, if the flux linearization is needed.
DriveWindow information:
DriveWindow information
Start-up
− reduce the flux with FluxCorr (44.27) until ArmVoltAct (1.14) reaches 90 %
st
of the 1 measurement,
− read the value of Mot1FldCurRel (1.29), keep it in mind and write it into
FldCurFlux90 (44.14) after this procedure is finished,
− reduce the flux with FluxCorr (44.27) until ArmVoltAct (1.14) reaches 70 %
st
of the 1 measurement,
− read the value of Mot1FldCurRel (1.29), keep it in mind and write it into
FldCurFlux70 (44.13) after this procedure is finished,
− reduce the flux with FluxCorr (44.27) until ArmVoltAct (1.14) reaches 40 %
st
of the 1 measurement,
− read the value of Mot1FldCurRel (1.29), keep it in mind and write it into
FldCurFlux40 (44.12) after this procedure is finished,
Start-up
Start-up
Firmware description
Chapter overview
This chapter describes how to control the drive with standard firmware.
Firmware description
Switch on sequence
RampOutZero
RemoteCmd
RampInZero
RampHold
Inching2
Inching1
Dec. Hex.
Reset
Off2N
Off2N
Run
On
Bit 15 ... 11 10 09 08 07 06 05 04 03 02 01 00
Firmware description
Attention:
All signals have to be maintained. On- and Run [MainCtrlWord (7.01) bit 0 and 1]
commands are only taken over with their rising edges.
Firmware description
Firmware description
AuxSupplyOn 1
100%
6
FieldCurrent 0%
Torque 0%
5
SpeedRefUsed (2.17) Motor
speed 5
SpeedLev (50.10)
1
ZeroSpeed (8.02) Bit 11
1
Speed ramp output
clamped
CmdFansOn (6.03) Bit 0 5 7 0
CmdMainContactorOn 5
0
(6.03) Bit 7
M1BrakeDly(42.03) M1BrakeCloseDly (42.04)
Firmware description
AuxSupplyOn 1
100%
6
FieldCurrent 0%
Torque 0%
9
SpeedRefUsed (2.17) Motor
speed 9
SpeedLev (50.10)
1
ZeroSpeed (8.02) Bit 11
1
Speed ramp output
clamped
CmdFansOn (6.03) Bit 0 9 7 0
CmdMainContactorOn 9
0
(6.03) Bit 7
M1BrakeDly (42.03) M1BrakeCloseDly (42.04)
Firmware description
Field excitation
General
Depending on the application the DCS800 has the capability to use several
different kinds of field exciters or combinations of them. The differences of the field
exciters and their functions are explained here.
Field Reversal
Changing the field current direction is needed when the armature converter has
only one bridge (2-quadrant). Field reversal is changing the direction of the field
current. Thus the direction of the speed is changing and it is possible to regenerate
energy back into the mains. For example to decelerate a large inertia.
To initiate the field reversal the sign of TorqRefUsed (2.13) is taken and defines
the desired direction of the field current. Armature converters with two anti-parallel
bridges (4-quadrant) do not require field reversal.
Firmware description
TorqRefUsed (2.13)
FldRefHyst (45.10)
With ForceFldDir (45.07) it is possible to force and clamp the field current direction.
Force field
This gives the user the possibility to control the field current direction or change it
current
in case of need. Thus unnecessary field current changes at low torque are
direction
prevented and it is also possible to release field reversal for certain occasions, e.g.
jogging or E-stop.
The physical reversal time can be reduced by increasing the input voltage of the
Reversal time
field exciter.
Please note that the output voltage of the field exciter is limited by means of
M1PosLimCtrl (45.02) or M2PosLimCtrl (45.16). This can also increase the
physical reversal time.
Optitorque
Due to high inductances of motors, the field reversal takes a relatively long time. In
certain cases this time can be reduced by means of optitorque - see FldCtrlMode
(44.01). In case the process requires only a small torque during field reversal, the
field current is decreased and the armature current is increased prior to the field
current change. This speeds up the field reversal. The rate of the field current
reduction depends on the process. E.g. if the speed direction is changed rather
slowly, the required torque may also be quite small. This allows the reduction of
the field current. Thus by means of optitorque it is possible to shorten the field
reversal time.
Firmware description
If
100 %
TorqRefUsed (2.13)
FldRefGain (45.11)
If actual flux and armature voltage of the motor cannot follow the field current
Flux reversal
during field reversal it is necessary to delay the active field direction.
FluxRevMonDly (45.08) is the maximum allowed time within Mot1FldCurRel (1.29)
and the internal motor flux doesn’t correspond to each other during field reversal.
During this time F522 SpeedFb [FaultWord2 (9.02) bit 5] is disabled.
While the field reversal is in progress - see CurCtrlStat2 (6.04), bit 11,
Field reversal
active − the current controller is blocked,
− the I-part of the speed controller frozen,
− the output of the speed ramp is updated by means of the actual speed
Field Heating
Field heating (also referred to as “field warming and field economy”) is used for a
Overview
couple of reasons.
Previous generations of DC-drives used voltage-controlled field supplies, meaning
that the only thing the field supply could directly control was the field voltage. For
DC-motors to maintain optimal torque it is important to maintain the field current.
Ohm’s law (U = R*I) tells us that voltage equals resistance multiplied by current.
So as long as resistance remains constant, current is proportional to voltage. But
field resistance increases with temperature. Therefore, a cold motor would have a
higher field current than a warm motor, even though voltage remained unchanged.
To keep the resistance and thus the current constant, the field was left on to keep
Firmware description
There are basically two modes of operation. In both modes, the field current will be
Modes of
at a reduced level, determined by M1FldHeatRef (44.04).
operation
FldHeatSel (21.18) = On:
− Field heating is on, as long as On = 0 [UsedMCW (7.04) bit 0], Off2N = 1
[UsedMCW (7.04) bit 1] and Off3N = 1 [UsedMCW (7.04) bit 2].
In general, field heating will be on as long as the OnOff input is not set and
no Coast Stop or E-stop is pending.
Firmware description
In both modes of operation, if the E-stop - see E Stop (10.09) - is pending the field
E-stop
will be turned off. It cannot be turned back on again as long as the E-stop is
pending. If the E-stop is cleared while in motion, the motor will be stopped
according to E StopMode (21.04) and then field and drive will be turned off.
Firmware description
DCSLink
X52: X52:
1st excitation
single drive
P94.01 = 21
P94.01 = 1
P94.08 = 21
P94.09 = 30 2nd excitation
P94.01 = 30
In the large field exciters set OperModeSel (43.01) = FieldConv and CommandSel
(10.01) = FexLink as source for the control word (OnOff1, StartStop and Reset).
The reference is selected by CurSel (43.02) = FexCurRef. In the armature
converter the field current is set by means of M1NominalFldCur (99.11) and in the
large field exciter the current is set by means of M1NomCur (99.03).
Firmware description
DCSLinkNodeID (94.01) 1
FexTimeOut (94.07) 100 ms (def.) causes F516 M1FexCom
M1FexNode (94.08) 21 (def.) Use the same node number as in
DCSLinkNodeID (94.01) of the field exciter
Firmware description
Firmware description
DCS800 DCF505,
excitation DCF506
In the stand alone field exciters set OperModeSel (43.01) = FieldConv and
CommandSel (10.01) = Local I/O or MainCtrlWord as source for the control word
(OnOff1, StartStop and Reset). The reference is selected by CurSel (43.02) =
CurRefExt or AI1 to AI6. In the stand alone field exciter the current is set by
means of M1NomCur (99.03).
Firmware description
4 = AI3,
5 = AI4,
6 = AI5,
7 = AI6
CurRefExt (43.03) xxx % e.g. written to by overriding control
M1DiscontCurLim (43.08) 0%
RevDly (43.14) 50 ms
Firmware description
DC-breaker
General
The DC-breaker is used to protect the DC-motor or - in case of too low mains
voltage or voltage dips - the generating bridge of the drive from overcurrent. In
case of an overcurrent the DC-breaker is forced open by its own tripping spring.
DC-breakers have different control inputs and trip devices:
− an On / Off coil with a typical time delay of 100 to 200 ms,
− a high speed tripping coil (e.g. Secheron = CID) to trip the DC-breaker
within 2 ms from e.g. the drive,
− an internal tripping spring which is released by overcurrent and set
mechanically
There are different ways how to control the DC-breaker depending on the available
hardware and the customers on / off philosophy. Following are the most common
examples.
AC-breaker
DC-breaker
In the above example both, the AC- and the DC-breaker are controlled by the
drive. The drive closes and opens both breakers with the command
MainContactorOn. The result is checked by means of MainContAck (10.21) and
DC BreakAck (10.23). In case the main contactor acknowledge is missing F524
MainContAck [FaultWord2 (9.02) bit 7] is set. In case the DC-breaker
acknowledge is missing A103 DC BreakAck [AlarmWord1 (9.06) bit 2] is set, is
forced to 150° and single firing pulses are given.
The DC-breaker can be tripped actively by the command Trip DC-breaker.
Firmware description
Command MainContactorOn
see CurCtrlStat1 (6.03) bit 7
DC-breaker
Firmware description
AC-breaker
In the above example the AC-breaker is controlled by the drive. The drive closes
and opens the AC-breaker with the command MainContactorOn. The result is
checked by means of MainContAck (10.21). In case the main contactor
acknowledge is missing F524 MainContAck [FaultWord2 (9.02) bit 7] is set.
The DC-breaker is controlled externally (e.g. by the operator). The result is
checked by means of DC BreakAck (10.23). In case the DC-breaker acknowledge
is missing A103 DC BreakAck [AlarmWord1 (9.06) bit 2] is set, is forced to 150°
and single firing pulses are given.
The DC-breaker can be tripped actively by the command Trip DC-breaker.
Firmware description
In case a digital output - see group 14 - is assigned to one of the two signals, it is
updated immediately after detecting the fault and thus actively tripping the DC-
breaker.
Firmware description
Position counter
General
The position counter is used for position measurements. It can be synchronized,
that is preset, with an initial value. The counter output value and its initial value are
32-bit signed values. The 32-bit position value is sent to and received as two 16-bit
values. Thus the low word dose not possess a sign.
Counting procedure
The position counting is only possible when using an encoder, see M1SpeedFbSel
(50.03). Its measurement mode is selected by means of M1EncMeasMode (50.02)
and PosCountMode (50.07). Counting is increasing when the motor is rotating
forward and decreasing when the motor is rotating backward. A loss free algorithm
is used in order to avoid an increasing error due to rounding errors.
Synchronization
The position counter can be synchronized with an initial value. This initial value is
set by means of PosCountInitLo (50.08) and PosCountInitHi (50.09).
At the synchronization event the position counter output - PosCountLow (3.07) and
PosCountHigh (3.08) - is preset with the initial value and SyncRdy [AuxStatWord
(8.02), bit 5] is set:
Firmware description
O & S
& 2 O SyncRdy [AuxStatWord (8.02), bit 5]
R
forward & 3
direction
reverse & 4
direction
> 5 Fault DCS800
OR
& 6
forward & 7
direction
Cyclic Single
reverse & 8
direction PosSyncMode (50.15)
Pulse encoder 1:
9
zero channel
PosCountInitLo (50.08)
ADD
PosCountInitHi (50.09) PosCountLow (3.07)
Firmware description
O & S
& 2 O SyncRdy [AuxStatWord (8.02), bit 5]
R
forward & 3
direction
reverse & 4
direction
> 5 Fault DCS800
OR
& 6
forward & 7
direction
Cyclic Single
reverse & 8
direction PosSyncMode (50.15)
Pulse encoder 2:
9
zero channel
PosCount2InitLo(50.21)
ADD
PosCount2InitHi (50.22) PosCount2Low(3.04)
Firmware description
I/O configuration
Chapter overview
This chapter describes the I/O configuration of digital and analog inputs and
outputs with different hardware possibilities.
Note:
The maximum amount of digital I/O extension modules is two regardless if an
AIMA-01 board is used.
SDCS-CON-4 / SDCS-IOB-2
On the SDCS-CON-4 the standard DI's are filtered and not isolated. On the SDCS-
IOB-2 the standard DI’s are filtered and isolated. Selectable hardware filtering time
(DI7 and DI8 on the SDCS-IOB-2):
− 2 ms or 10 ms (jumper S7 and S8)
Input voltages:
− 24 VDC to 48 VDC, 115 VAC or 230 VAC depending on the hardware
− for more details see Hardware Manual
Scan time for DI1 to DI6:
− 5 ms
Scan time for DI7 and DI8:
− 3.3 ms / 2.77 ms (synchronized with mains frequency)
Attention:
To ensure proper connection and communication of the RDIO-01 boards with the
SDCS-CON-4 use the screws included in the scope of delivery.
I/O configuration
Configuration
All DI’s can be read from DI StatWord (8.05):
Configurable = yes:
The DI’s can be connected to several converter functions and it is possible to invert
the DI’s - DI1Invert (10.25) to DI11Invert (10.35). In addition the DI’s can be used
by Adaptive Program, application program or overriding control.
Configurable = no:
The DI’s can only be used by Adaptive Program, application program or overriding
control.
I/O configuration
SDCS-CON-4
or
SDCS-IOB-2
DI1
X6:1 DI1Invert (10.25) Use of DI’s (only defaults) default
DI2
X6:2 DI2Invert (10.26) ConvFanAck (10.20) DI1
DI3
X6:3 DI3Invert (10.27)
DI4 MotFanAck (10.06) DI2
X6:4 DI4Invert (10.28)
DI5 MainContAck (10.21) DI3
X6:5 DI5Invert (10.29)
DI6
X6:6 DI6Invert (10.30)
Off2 (10.08) DI4
DI7
X6:7 DI7Invert (10.31)
DI8 E Stop (10.09) DI5
X6:8 DI8Invert (10.32)
IO BoardConfig (98.15) Inversion of DI’s Reset (10.03) DI6
1
1 OnOff1 (10.15) DI7
Structure of DI’s
I/O configuration
Note:
The maximum amount of digital I/O extension modules is two regardless if an
AIMA-01 board is used.
SDCS-CON-4 / SDCS-IOB-2
On the SDCS-CON-4 the standard DO’s are relay drivers. DO8 is located on the
SDCS-PIN-4 and a isolated by means of a relay. If the SDCS-IOB-2 is being used
DO6 and DO7 are isolated by means of optocouplers, while the others (DO1 to
DO5 and DO8) are isolated by means of relays.
Output values SDCS-CON-4:
− DO6 to DO7 max. 50 mA / 22 VDC at no load
− for more details see Hardware Manual
Output values SDCS-PIN-4:
− DO8 max. 3 A / 24 VDC, max. 0.3 A / 115 VDC / 230 VDC or max. 3 A /
230 VAC
− for more details see Hardware Manual
Output values SCDS-IOB-2:
− DO6 and DO7: max. 50 mA / 24 VDC
− all others: max. 3 A / 24 VDC, max. 0.3 A / 115 VDC / 230 VDC or max. 3 A
/ 250 VAC
− for more details see Hardware Manual
Cycle time for DO1 to DO8:
− 3.3 ms / 2.77 ms (synchronized with mains frequency)
Attention:
To ensure proper connection and communication of the RDIO-01 boards with the
SDCS-CON-4 use the screws included in the scope of delivery.
I/O configuration
Configuration
All DO’s can be read from DO StatWord (8.06):
Configurable = yes:
The DO’s can be connected to any integer or signed integer of the drive by means
of group 14. It is possible to invert the DO’s by simply negate DO1Index (14.01) to
DO8Index (14.15). In addition the DO’s can be used by Adaptive Program,
application program or overriding control if the corresponding DOxIndex (14.xx) is
set to zero - see DO CtrlWord (7.05).
Configurable = no:
The DO’s can only be used by Adaptive Program, application program or
overriding control - see DO CtrlWord (7.05).
Note:
DO8 is only available as relay output on the SDCS-PIN-4, if no SDCS-IOB-2 is
used.
I/O configuration
Source selection DO ’s
0 COMP
≠0
DOxIndex
IO BoardConfig (98.15)
DO CtrlWord SDCS-CON-4 SDCS-IOB-2
DO CtrlWord (7.05) default
DO1Index (14.01)
DO1BitNo (14.02) DO1
FansOn DO1Index (14.01) X7:1 X4:1,2
bit 0: DO1
DO2Index (14.03)
DO2BitNo (14.04) DO2
FieldOn DO2Index (14.03) X7:2 X4:3,4
bit 1: DO2
DO3Index (14.05)
DO3BitNo (14.06) DO3
MainContactorOn DO3Index (14.05) X7:3 X4:5,6
bit 2: DO3
DO4Index (14.07)
DO4BitNo (14.08) DO4
- DO4Index (14.07) X7:4 X4:7,8
bit 3: DO4
DO5Index (14.09)
DO5BitNo (14.10) DO5
- DO5Index (14.09) X7:5 X5:1,2
bit 4: DO5
DO6Index (14.11)
DO6BitNo (14.12) DO6
- DO6Index (14.11) X7:6 X5:3,4
bit 5: DO6
DO7Index (14.13)
DO7BitNo (14.14) DO7
- DO7Index (14.13) X7:7 X5:5,6
bit 6: DO7
DO8Index (14.15)
DO8BitNo (14.16) DO8
MainContactorOn DO8Index (14.15) X7:8 X5:7,8
bit 7: DO8
DO StatWord (8.06)
bit 7: DO8
bit 8: DO9
Structure of DO’s
I/O configuration
Note:
The maximum amount of analog I/O extension modules is two regardless if an
AIMA-01 board is used.
SDCS-CON-4
Hardware setting:
− switching from voltage input to current input by means of jumper S2 and S3
− for more details see Hardware Manual
Input range AI1 and AI2 set by parameter:
− ±10 V, 0 V to 10 V, 2 V to 10 V, 5 V offset, 6 V offset
− ±20 mA, 0 mA to 20 mA, 4 mA to 20 mA, 10 mA offset, 12 mA offset
Input range AI3 and AI4 set by parameter:
− ±10 V, 0 V to 10 V, 2 V to 10 V, 5 V offset, 6 V offset
Resolution:
− 15 bits + sign
Scan time for AI1 and AI2:
− 3.3 ms / 2.77 ms (synchronized with mains frequency)
Scan time for AI3 and AI4:
− 5 ms
Additional functions:
− motor temperature measurement for a PTC connected to AI2 - see section
Motor protection
4 92H
SDCS-IOB-3
Hardware setting:
− switching from voltage input to current input by means of jumper S1
− the hardware gain for AI2 and AI3 can be increased by 10 with jumpers S2
and S3, thus the input range changes e.g. from ±10 V to ±1 V
− for more details see Hardware Manual
Input range AI1 to AI4 set by parameter:
− ±10 V, 0 V to 10 V, 2 V to 10 V, 5 V offset, 6 V offset
− ±20 mA, 0 mA to 20 mA, 4 mA to 20 mA, 10 mA offset, 12 mA offset
Resolution:
− 15 bits + sign
Scan time for AI1 and AI2:
− 3.3 ms / 2.77 ms (synchronized with mains frequency)
Scan time for AI3 and AI4:
I/O configuration
− 5 ms
Additional functions:
− motor temperature measurement for PT100 or PTC connected to AI2 and
AI3 - see section Motor protection
4 93H
− residual current detection monitor input via AI4 - see section Motor
4 94H
protection
1st RAIO-01
Hardware setting:
− input range and switching from voltage to current by means of a DIP switch,
− for more details see RAIO-01 User’s Manual
Input range AI5 and AI6 set by parameter:
− ±10 V, 0 V to 10 V, 2 V to 10 V, 5 V offset, 6 V offset
− ±20 mA, 0 mA to 20 mA, 4 mA to 20 mA, 10 mA offset, 12 mA offset
Resolution:
− 11 bits + sign
Scan time for AI5 and AI6:
− 10 ms connected at SDCS-CON-4
− 14 ms connected via SDCS-COM-8
Additional functions:
− all AI’s are galvanically isolated
Attention:
To ensure proper connection and communication of the RAIO-01 board with the
SDCS-CON-4 use the screws included in the scope of delivery.
2nd RAIO-01
Hardware setting:
− AI7 and AI8 are only used for motor temperature measurement, thus set 0
V to 2 V for 1 PT100 respectively 0 V to 10 V for 2 or 3 PT100 using the
DIP switch
− for more details see RAIO-01 User’s Manual
Resolution:
− 11 bits + sign
Scan time for AI7 and AI8:
− 10 ms connected at SDCS-CON-4
− 14 ms connected via SDCS-COM-8
Additional functions:
− all AI’s are galvanically isolated
− motor temperature measurement for PT100 connected to AI7 and AI8 - see
section Motor protection,
49 5H
Attention:
To ensure proper connection and communication of the RAIO-01 board with the
SDCS-CON-4 use the screws included in the scope of delivery.
I/O configuration
Configuration
The value of AI1 to AI6 and AITacho can be read from group 5.
Configurable = yes:
The AI’s can be connected to several converter functions and it is possible to scale
them by means of group 13. In addition the AI’s can be read by Adaptive Program,
application program or overriding control.
Configurable = temperature:
The AI’s can only be used by the motor temperature measurement - see
M1TempSel (31.05) and M2TempSel (49.35).
Configurable AI’s are defined by means of following parameters:
Ref1Sel (11.03)
Ref2Sel (11.06)
TorqUsedMaxSel (20.18)
TorqUsedMinSel (20.19)
TorqRefA Sel (25.10)
TorqCorrect (26.15)
ResCurDetectSel (30.05)
M1TempSel (31.05)
M1StrtTorqRefSel (42.07)
CurSel (43.02)
M2TempSel (49.35)
M2StrtTorqRefSel (49.44)
Following restrictions apply:
− the residual current detection input is fixed assigned to AI4, if activated via
ResCurDetectSel (30.05)
− the motor temperature measurement is fixed assigned to AI2 and AI3
respectively AI7 and AI8, if activated via M1TempSel (31.05) respectively
M2TempSel (49.35)
Scaling
Firmware signal Firmware signal Firmware signal
Unipolar signal: Unipolar signal:
Bipolar signal:
0-10V/0-20mA Uni 5V/10mA Offset 100%
±10V/±20mA Bi
2-10V/4-20mA Uni 6V/12mA Offset 0%
100% Input
100% Input
Input voltage, -100% voltage,
-10V, current
-20mA P1302 voltage, 0% current
current P1303=0-10V Uni 0V, 10V, 0V 10V,
P1301 P130120mA
P1301 10V, P1302=n.a. 0mA 20mA P1302=n.a. P1303=5V Offset
20mA
-100%
P1303=±10V Bi
DWL-assistant.dsf
I/O configuration
SDCS-IOB-3 SDCS-CON-4
- -4 Scaling Input value Scaling SpeedActTach (1.05)
X3:1 to AITacho AITacho
Use of AI’s
’s
X3:4 Val (5.01)
Ref1Sel (11.03)
(
X3:3 X3:5 AI1 ConvMode AI1HighVal (13.01)
AI1 Val (5.03) Ref2Sel (11.06)
(
X3:4 X3:6 AI1 (13.03) AI1LowVal (13.02)
X3:5 X3:7 AI2 ConvMode AI2HighVal (13.05) TorqUsedMaxSel (20.18)
(
AI2 Val (5.04) TorqUsedMinSel (20.19)
(
X3:6 X3:8 AI2 (13.07) AI2LowVal (13.06)
X3:7 X3:9 AI3 ConvMode AI3HighVal (13.09) TorqRefA Sel (25.10)
(
AI3 Val (5.05)
X3:8 X3:10 AI3 (13.11) AI3LowVal (13.10) TorqCorrect (26.15)
X3:9 X4:1 AI4 ConvMode AI4HighVal (13.13) ResCurDetectSel (30.05)
(
AI4 Val (5.06)
X3:10 X4:2 AI4 (13.15) AI4LowVal (13.14) M1TempSel ((31.05)
X3:11 StrtTorqRefSel (42.07)
(
X3:12
CurSel (43.02)
(
IO BoardConfig (98.15) M2TempSel (49.35)
1st RAIO-01
X1:1 AI5 ConvMode AI5HighVal (13.21) Fixed assigned AI’s:’s:
AI5 Val (5.07)
X1:2 AI5 (13.23) AI5LowVal (13.22) The residual current
X1:3 AI6 ConvMode AI6HighVal (13.25) detection is fixed assigned
X1:4 AI6 Val (5.08) to AI4 (X3:11 and X3:12).
AI6 (13.27) AI6LowVal (13.26)
AIO ExtModule (98.06) The motor temperature
measurement is fixed
2nd RAIO-01 assigned to AI2 and AI3
X1:1 AI7 respectively AI7 and AI8.
X1:2
X1:3 AI8
X1:4 Structure of AIs.dsf
AIO MotTempMeas (98.12)
Structure of AI’s
I/O configuration
SDCS-CON-4 / SDCS-IOB-3
Output range AO1 and AO2 set by parameter:
− ±10 V, 0 V to 10 V, 2 V to 10 V, 5 V offset, 6 V offset
Output range fixed AO I-act:
− 8 V equals the minimum of 325 % M1NomCur (99.03) or 230 %
ConvNomCur (4.05)
− see also IactScaling (4.26)
− for more details see Hardware Manual
Resolution:
− 11 bits + sign
Cycle time for AO1 and AO2:
− 5 ms
Cycle time fixed AO I-act:
− directly taken from hardware
Additional functions:
− the gain of the fixed AO I-act can be adjusted by means of R110 on the
SDCS-IOB-3
1st RAIO-01
Output range AO3 and AO4 set by parameter:
− 0 mA to 20 mA, 4 mA to 20 mA, 10 mA offset, 12 mA offset
Resolution:
− 12 bits
Cycle time for AO3 and AO4:
− 5 ms connected at SDCS-CON-4
− 14 ms connected via SDCS-COM-8
Additional functions:
− all AO’s are galvanically isolated
Attention:
To ensure proper connection and communication of the RAIO-01 board with the
SDCS-CON-4 use the screws included in the scope of delivery.
I/O configuration
2nd RAIO-01
Hardware settings:
− AO5 and AO6 are only used for motor temperature measurement, no
additional setting needed
− for more details see RAIO-01 User’s Manual
Resolution:
− 12 bits
Cycle time for AO5 and AO6:
− 5 ms connected at SDCS-CON-4
− 14 ms connected via SDCS-COM-8
Additional functions:
− all AO’s are galvanically isolated
− motor temperature measurement for PT100 connected to AO5 and AO6 -
see section Motor protection
496H
Attention:
To ensure proper connection and communication of the RAIO-01 board with the
SDCS-CON-4 use the screws included in the scope of delivery.
Configuration
The value of AO1 and AO2 can be read from group 5.
Configurable = yes:
The AO’s can be connected to any integer or signed integer of the drive by means
of group 15. It is possible to invert the AO’s by simply negate IndexAO1 (15.01) to
IndexAO4 (15.16). In addition the AO’s can be used by Adaptive Program,
application program or overriding control if the corresponding IndexAOx (15.xx) is
set to zero - see CtrlWordAO1 (15.02) to CtrlWordAO4 (15.17).
Configurable = temperature:
The AO’s can only be used by the motor temperature measurement - see
M1TempSel (31.05) and M2TempSel (49.35).
I/O configuration
Scaling
Output voltage Output voltage Output voltage
Bipolar signal: Unipolar signal: Unipolar signal:
±10V Bi 10V 10V 10V
0-10V Uni 5V Offset
2-10V Uni 6V Offset P1505
P1505 P1505
P1503=5V Offset
Firmware Firmware Firmware
-100% signal signal
0V signal
0V
100% P1503=0-10V Uni 0% 100%
-100% 0% 100%
-10V
P1503=±10V Bi
DWL-assistant.dsf
0 COMP
≠0 1
IndexAOx 1
2nd RAIO-01
- AIO MotTempMeas
M1TempSel (31.05) AO5 X2:1 (98.12)
M2TempSel (49.35) X2:2
M1TempSel (31.05) AO6 X2:3
M2TempSel (49.35) X2:4
Structure of AO’s
I/O configuration
Communication
Chapter overview
This chapter describes the communication capabilities of the drive.
2
X1
X110
1
P2 P1
35A
T110
1
T113
5A
Field X100
2
X2
T112
D1
S800
T111
115
X5
D800 U730
S801
U731
R106
S2
1
U1
V110
X71
S1100
V1
X101
2
Mains R107
W1
X6 X4
1 2 3
X3
R108 X7
Fex4_layout_a.dsf
Layout SDCS-DSL-4
Communication
Set the node numbers, transmission speed and the communication supervision
In all bus systems unique node ID numbers are required and have to be set in the
armature converter and the FEX-4. Two stations with the same node ID number
are not allowed.
For example set the armature converter node ID number to 1 and the FEX-4 node
ID number to 21.
The communication supervision is activated in the armature converter.
Also the transmission speed of all converters has to match:
Communication
Communication
For further information consult the DCS800 Firmware Manual (3ADW000193) and
the DCS800 Hardware Manual (3ADW000194).
Communication
Master-follower, commissioning
Set the DCSLink hardware
Cable connection:
th
In the above example termination is mandatory at the master and the 10 follower.
SDCS-DSL-4
jumper S1 = 1-2 sets the bus termination
jumper S2 sets the ground termination
Communication
Attention:
Positive mailbox node ID numbers must be unique. Negative mailbox node ID
numbers can be used by several mailboxes.
The master mailbox one for example is set to 5 and thus transmitting data. Mailbox
one of the followers is set to -5 and thus receiving data.
Communication
th
Firmware master Firmware first follower Firmware 10 follower
MailBoxCycle1 (94.13) = 100 MailBoxCycle1 (94.13) = 200 MailBoxCycle1 (94.13) = 200
Firmware structure
Master:
MailBox1 (94.12) = 5, configures the masters first mailbox to transmit data:
Torque reference and torque selection (3.3 m s) Panel
DW
DWL
TorqRef2 Torque selector
2.09 2.09
TorqRef2 Speed 1
TorqRefExt 0
25.10 TorqRefA Sel 2.24 Filter Torque 2 TorqRef3
Lim iter 2.08 1 0
2 2.10
+ TorqRef1 3
25.01 TorqRefA2501 Min 3 456
25.03
Local
AI1…AI6
LoadShare
25.02 TorqRefA FTC
TorqRefB 25.04 Torque ramp 20.09 TorqM axTref Max 4
23.03 TorqSelM od
Communication
Follower:
MailBox1 (94.12) = -5, configures followers first mailbox to receive data
23.03 TorqSelM od
For further information consult the DCS800 Firmware Manual (3ADW000193) and
the DCS800 Hardware Manual (3ADW000194).
Additional settings
E-stop:
In case of an E-stop the master must be in control of all followers. Thus set:
− E Stop (10.09) = NotUsed and
− TorqSelMod (26.03) = Fix
in all followers.
Communication
Drive-to-drive communication
Set the DCSLink hardware
Cable connection:
SDCS-DSL-4
jumper S1 = 1-2 sets the bus termination
jumper S2 sets the ground termination
Communication
Attention:
Positive mailbox node ID numbers must be unique. Negative mailbox node ID
numbers can be used by several mailboxes.
Communication
−
MailBoxCycle1 (94.13) sets the communication timeout. This is the time
delay before a drive-to-drive or master-follower communication break is
declared. Depending on the setting of ComLossCtrl (30.28) either F544
P2PandMFCom [FaultWord3 (9.03) bit 11] or A112 P2PandMFCom
[AlarmWord1 (9.06) bit 11] is set.
− the communication fault and alarm are inactive, if MailBoxCycle1 (94.13) is
set to 0 ms.
Attention:
The communication timeout has to be set at least twice as long as the
corresponding mail box cycle time parameter:
st nd
Firmware 1 drive Firmware 2 drive
MailBoxCycle1 (94.13) = 100 MailBoxCycle1 (94.13) = 200
MailBoxCycle2 (94.19) = 200 MailBoxCycle2 (94.19) = 100
Communication
12-pulse
Set the DCSLink hardware
Cable connection:
In the above example termination is mandatory at the 12-pulse master and the
excitation.
SDCS-DSL-4
jumper S1 = 1-2 sets the bus termination
jumper S2 sets the ground termination
Communication
Set the node numbers, transmission speed and the communication supervision
In all bus systems unique node ID numbers are required and have to be set in the
12-pulse master, 12-pulse slave and the excitation. Two stations with the same
node ID number are not allowed.
For example set the 12-pulse master node ID number to 1, the 12-pulse slave
node ID number to 31 and the excitation node ID number to 21.
The 12-pulse and excitation communication supervision is activated in the 12-pulse
master.
Also the transmission speed of all converters has to match:
Communication
Communication
Received and transmitted values are set according to groups 90 to 93. Received
data sets are typically connected to MainCtrlWord (7.01) and SpeedRef (23.01),
whereas transmitted data sets are connected to MainStatWord (8.01) and
MotSpeed (1.04).
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Communication
Note:
The update time is the time within the drive is reading values from the data sets.
Since the drive is a communication slave, the actual cycle time depends on the
cycle time of the communication master.
Communication
Note:
The update time is the time within the drive is reading values from the data sets.
Since the drive is a slave, the actual communication cycle time depends on the
master’s cycle time.
transmitted values are set according to groups 90 to 93. Also the update times are
the same.
Communication
The master is typically speed controlled and the other drives follow the masters
torque or speed reference. In general, torque control or window control of the
followers should be used when the motor shafts of the master and the followers
drives are fixed coupled to each other via gearing, chains, belts etc. and no speed
differences between the drives is possible.
Link configuration
Ch2 on the SDCS-COM-8 board is used for the master-follower link between the
drives. Ch2 is configurable by Ch2 MaFoMode (70.09) either to be master or
follower in the communication in broadcast mode. Typically the speed controlled
process master drive is configured also to be the communication master.
Master
The master mode is selected by Ch2 MaFoMode (70.09). The torque reference
source address is defined in the master by Ch2 MasSig3 (70.12) to be sent via
broadcast to the followers. Also two other signals can be sent through the link if
required. Their addresses are defined by Ch2 MasSig1 (70.10) and Ch2 MasSig2
(70.11). Typical / default addresses are:
Above parameters are not valid in the follower. The master cyclically sends Ch2
MasSig1 … 3 in one DDCS message as broadcast every 2 ms.
Followers
The follower mode is selected by Ch2 MaFoMode (70.09). To control start and
stop from the master set CommandSel (10.01) = MainCtrlWord. The connections
Communication
are selected by Ch2 FolSig1 (70.18), Ch2 FolSig2 (70.19) and Ch2 FolSig3 (70.20)
according to the following table:
Above parameters are not valid in the master. The follower cyclically reads Ch2
FolSig1 … 3 every 2 ms.
Note:
In default setting master signal TorqRef3 (2.10) is send via master parameter Ch2
MasSig3 (70.12) to follower signal TorqRefA (25.01) via follower parameter Ch2
FolSig3 (70.20).
Firmware structure
Master:
Ch2 MaFoMode (70.09) = Master, activates read pointer Ch2 MasSig1 (70.10),
Ch2 MasSig2 (70.11) and Ch2 MasSig3 (70.12)
Torque reference and torque selection (3.3 m s) Panel
DW
DWL
TorqRef2 Torque selector
2.09 2.09
TorqRef2 Speed 1
TorqRefExt 0
25.10 TorqRefA Sel 2.24 Filter Torque 2 TorqRef3
Lim iter 2.08 1 0
2 2.10
+ TorqRef1 3
25.01 TorqRefA2501 Min 3 456
25.03
Local
AI1…AI6
LoadShare
25.02 TorqRefA FTC
25.04 Torque ramp 20.09 Max 4
TorqRefB TorqM axTref
20.10 TorqM inTref
2.19 +
TorqM axAll Add 5
+
2.20 TorqM inAll
25.05 TorqRam pUp
25.06 TorqRam pDown Lim 6
23.03 TorqSelM od
Communication
Follower:
Ch2 MaFoMode (70.09) = Follower, activates write pointer Ch2 FolSig1 (70.18),
Ch2 FolSig2 (70.19) and Ch2 FolSig3 (70.20)
23.03 TorqSelM od
SDCS-COM-8x
D100 SDCS-COM-8x
D100 SDCS-COM-8x
D200 D100
V6 D200
V6
D400 D200
D400 V6
CH 3
CH 2
CH 1
CH 0
D400
CH 3
CH 2
CH 1
CH 0
V1
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
CH 3
CH 2
CH 1
CH 0
V1
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
grey
dark e
grey
dark
grey
grey
dark
grey
grey
grey
blue
blu
X19 V1
RxD
RxD
RxD
RxD
grey
TxD
TxD
TxD
TxD
grey
dark
grey
grey
dark
grey
grey
grey
dark e
blue
blu
X19
grey
grey
dark
grey
grey
dark
grey
grey
grey
dark e
blue
blu
X19
Communication
Follower diagnostics
All the followers receive the torque reference via TorqRefA (25.01). All followers
are able to detect communication breaks, after the first valid message is received.
The action due to a communication break is defined by Ch2 TimeOut (70.14) and
Ch2 ComLossCtrl (70.15). Feedback for all alarms and faults from the followers
must be handled by the overriding control through the Ch0 on the SDCS-COM-8
board.
Communication
Communication
NETA-01 - DCS800
The Ethernet communication for monitoring with the drive requires the options
NETA-01 and SDCS-COM-8.
The NETA-01 is connected to the SDCS-COM-8 usually via Ch3. Ch0 can be used
as well.
Following browser based remote monitoring functions are released for DC-drives:
• Parameters Read and write parameters
• Signals Read signals
• Fault logger Show fault logger
Clear fault logger
Save faults to a file in the NETA-01
Download saved fault logger files via FTP
• Data logger Select values and set all trigger conditions
Upload samples and show as values or as graphs
Save samples as files in the NETA-01
Download saved data logger files via FTP
• Status word MainStatWord (8.01) is shown after clicking on the lamp
Note:
Bit 11 (EXT_CTRL_LOC) and bit 12 (RUN_ENABLE)
are not used for DC-drives
Note:
Data set communication and motor control (e.g. local control of the drives via
NETA-01) are not released for the DCS800.
Related documentation
User’s Manual Ethernet Adapter Module NETA-01 (3AFE64605062 Rev. D).
NETA-01 configuration
The NETA-01 homepage can be called by using a browser (e.g. internet explorer).
Note1:
Before connecting the NETA-01 via Ch3 with the DCS800 check, that Tool
Channel (Ch3) of the NETA-01 configuration is ticked otherwise group 51
(Fieldbus) will be overwritten.
Note2:
When connecting the NETA-01 with the DCS800 make sure to use Ch3 (tool
channel) on the SDCS-COM-8, otherwise group 51 (Fieldbus) will be overwritten.
Ch0 can be used too, but then group 51 (Fieldbus) will be overwritten and cannot
be used for other serial communication.
Communication
More details about the NETA-01 configuration see page 55 of the User’s Manual.
Drive configuration
The DCS800 needs no special settings when using Ch3 concerning the released
functions.
Firmware compatibility:
SDCS-CON-4: firmware version 1.8 or higher, see FirmwareVer (4.01)
SDCS-COM-8: firmware version 1.3 or higher, see Com8SwVersion (4.11)
Communication
RCAN-01 - DCS800
The CANopen communication with the drive requires the option RCAN-01.
Related documentation
User’s Manual CANopen Adapter Module RCAN-01 (3AFE64504231 Rev. A).
EDS file
The EDS file for RCAN-01 and DCS800 is available. Please ask Your local ABB
agent for the newest one concerning the current DCS800 firmware.
Drive configuration
The CANopen adapter is activated by means of CommModule (98.02).
Please note that the DCS800 works with the operation mode PDO21 (see page 43
and 44).
Communication
Communication
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Further information
RX and TX parameters 51.07, …, 51.14 and 51.18, …, 51.25 are directly
connected to the desired DCS800 parameters. Take care, that the used
parameters are deleted from group 90 and 92 to prevent data trouble.
Communication
Communication
Communication
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Switch on sequence
Please see the example at the end of this chapter.
Communication
RCNA-01 - DCS800
The ControlNet communication with the drive requires the option RCNA-01.
Related documentation
User’s Manual ControlNet Adapter Module RCNA-01 (3AFE 64506005 REV A).
EDS file
The EDS file for RCNA-01 and DCS800 is available. Please ask Your local ABB
agent for the newest one concerning the current DCS800 firmware.
Drive configuration
The ControlNet adapter is activated by means of CommModule (98.02).
Please note that the DCS800 works with the instances User transparent
assembly and Vendor specific assembly.
The instances Basic speed control and Extended speed control (instance 20 /
70 and 21 / 71) are supported since firmware version 2.x. With these instances it is
not possible to use the full flexibility of the DCS800.
Communication
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Communication
Communication
Further information
Output and input parameters 51.08, …, 51.25 can also be connected directly to the
desired DCS800 parameters. In this case please take care that the RCNA-01
adapter gets the changed values and also take care, that the used parameters are
deleted from group 90 to prevent data trouble.
Switch on sequence
Please see the example at the end of this chapter.
Communication
RDNA-01 - DCS800
The DeviceNet communication with the drive requires the option RDNA-01.
Related documentation
User’s Manual DeviceNet Adapter Module RDNA-01 (3AFE64504223 Rev. C).
EDS file
The EDS file for RDNA-01 and DCS800 is available. Please ask Your local ABB
agent for the newest one concerning the current DCS800 firmware.
Drive configuration
The DeviceNet adapter is activated by means of CommModule (98.02).
Please note that the DCS800 works with the instances ABB Drives assembly and
User specific assembly.
The instances Basic speed control and Extended speed control (20 / 70 and 21
/ 71) are supported since firmware version 2.x. With these instances it is not
possible to use the full flexibility of the DCS800.
Communication
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Communication
Communication
Further information
Output and input parameters 51.08, …, 51.25 can also be connected directly to the
desired DCS800 parameters. In this case please take care that the RDNA-01
adapter gets the changed values and also take care, that the used parameters are
deleted from group 90 to prevent data trouble.
Switch on sequence
Please see the example at the end of this chapter.
Communication
RETA-01 - DCS800
The Ethernet/IP communication with the drive requires the option RETA-01.
Related documentation
User’s Manual Ethernet Adapter Module RETA-01 (3AFE 64539736 REV D).
EDS file
The EDS file for RETA-01 and DCS800 is available. Please ask Your local ABB
agent for the newest one concerning the current DCS800 firmware.
Drive configuration
The Ethernet adapter is activated by means of CommModule (98.02).
Please note that the DCS800 works with the instances 102 / 103, if Protocol
(51.16) is set to 2 (Ethernet/IP ABB Drives communication profile).
The instances 100 / 101, 20 / 70 and 21 / 71 are supported since firmware version
2.x, if Protocol (51.16) is set to 1 (Ethernet/IP AC/DC communication profile).
With these instances it is not possible to use the full flexibility of the DCS800.
Communication
nd
reference) 2 data word from
overriding control to drive
DsetXplus1Val1 (92.01) 801, default MainStatWord (8.01);
input data word 1 (status word)
st
1 data word from drive to
overriding control
DsetXplus1Val2 (92.02) 104, default MotSpeed (1.04);
input data word 2 (speed
nd
actual) 2 data word from drive
to overriding control
Communication
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Up to 4 data words
The content of Input/Output 1 to 4 can be configured with the RETA-01
configuration parameters. Please see table RETA-01 Ethernet/IP configuration
parameters, which contains all the necessary basic settings.
Up to 12 data words
The DCS800 supports up to 12 data words in each direction. The first configuration
of the RETA-01 adapter has to be done according to the table RETA-01
Ethernet/IP configuration parameters, which contains all the necessary basic
settings.
The additional desired data words have to be configured via the fieldbus network
using Vendor Specific Drive I/O Object (Class 91h). The adapter will automatically
save the configuration.
The table RETA-01 Ethernet/IP configuration parameters shows the index
configuration numbers and the corresponding data words (via data sets).
Please note: The grayed index is also addressed via group 51, please set the
outputs and inputs to the same configuration numbers as shown in the table
RETA-01 Ethernet/IP configuration parameters.
Example:
th
Task: The 5 data word of the telegram (index05) should be connected to
AuxCtrlWord (7.03).
Communication
Communication
Communication
Switch on sequence
Please see the example at the end of this chapter.
Communication
RMBA-01 - DCS800
The Modbus communication with the drive requires the option RMBA-01.
The protocol Modbus RTU is supported.
Related documentation
User’s Manual Modbus Adapter Module RMBA-01 (3AFE 64498851 REV A).
Drive configuration
The Modbus adapter is activated by means of CommModule (98.02) and
ModBusModule2 (98.08).
The serial communication parameters of the RMBA-01 adapter have to be set by
means of group 52.
Up to 12 data words in each direction are possible.
Communication
st
word) 1 data word from
overriding control to drive
(40001 => data word 1.1)
DsetXVal2 (90.02) 2301, default SpeedRef (23.01);
output data word 2 (speed
nd
reference) 2 data word from
overriding control to drive
(40002 => data word 1.2)
DsetXVal3 (90.03) 2501, default TorqRefA (25.01);
output data word 3 (torque
rd
reference) 3 data word from
overriding control to drive
(40003 => data word 1.3)
up to, …,
DsetXplus6Val3 (90.12) 0, default not connected;
output data word 12 (not
th
connected) 12 data word from
overriding control to drive
(40021 <= data word 7.3)
Note:
New settings of group 52 take effect only after the next power up of the adapter.
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
Communication
Communication
Note:
New settings of group 52 take effect only after the next power up of the adapter.
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Communication
Switch on sequence
Please see the example at the end of this chapter.
Communication
RETA-01 - DCS800
The Modbus/TCP communication with the drive requires the option RETA-01.
Related documentation
User’s Manual Ethernet Adapter Module RETA-01 (3AFE 64539736 REV D).
Drive configuration
The Ethernet adapter is activated by means of CommModule (98.02).
Please note that the DCS800 works with Modbus/TCP, if Protocol (51.16) is set to
0 (Modbus/TCP).
Communication
Communication
51.04, …, 51.07. In case at least one DIP switch is on, the last byte of the IP
address [IP address 4 (51.07)] is set according to the DIP switches (see page 42).
Note:
± 20.000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed
actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct
(2.29). That speed is set by means of M1SpeedScale (50.01) respectively
M1SpeedMin (20.01) or M1SpeedMax (20.02).
Switch on sequence
Please see the example at the end of this chapter.
Communication
RPBA-01 - DCS800
The Profibus communication with the drive requires the option RPBA-01.
Related documentation
User’s Manual PROFIBUS DP Adapter Module RPBA-01 (3AFE64504215 Rev. F).
Drive configuration
The Profibus adapter is activated by means of CommModule (98.02) (see page
22).
Please note that the DCS800 works only with the ABB Drives profile.
Communication
− to
− PZD10 OUT (51.18) means 10 data word from overriding control to drive,
th
Communication
PROFIBUS DP
RPBA-01 SDCS-CON-4
CYCLIC DCS800
Parameter,
PZD1 out Signals
90.01
PZD2 out 90.02
3 90.03
PZD3 out
: 19
:
90.10
PZD10 out
3...19
51.05
:
>100
51.19
6...22
51.06
:
>100
51.20
Parameter,
PZD1 in 92.01 Signals
PZD2 in 92.02
6 92.03
PZD3 in
:
22
:
PZD10 in 92.10
Setting of data words using only group 51 or using group 90 and group 92
Communication
Communication
Switch on sequence
RampOutZero
RemoteCmd
RampInZero
RampHold
Inching2
Inching1
Dec. Hex.
Reset
Off2N
Off2N
Run
On
Bit 15 ... 11 10 09 08 07 06 05 04 03 02 01 00
Communication
Parameter (pointer)
Parameter (pointer)
Parameter (pointer)
Parameter (pointer)
Parameter (pointer)
Configuration no.
Configuration no.
Configuration no.
Data set no.
Communication
Features
The Adaptive Program of DCS800 provides the following features:
• 16 function blocks
• more than 20 block types
• password protection
• 4 different cycle times selectable
• shift functions for function blocks
• debug functions
• output forcing
• breakpoint
• single step
• single cycle
• additional output write pointer parameter for each block (group 86)
• 10 additional user constants (group 85) used as data container
Adaptive Program
The figure below shows the use of Block Parameter Set 1 in the firmware
(parameters 84.04 to 84.09 and 86.01):
- Parameter 84.04 selects the function block type.
- Parameter 84.05 selects the source that input IN1 of the function block is
connected to. A negative value means that the signal will be inverted.
- Parameter 84.06 selects the source that input IN2 of the function block is
connected to. A negative value means that the signal will be inverted.
- Parameter 84.07 selects the source that input IN3 of the function block is
connected to. A negative value means that the signal will be inverted.
- Parameter 84.08 defines the attributes of inputs.
- Parameter 84.09 contains the value of the function block output, which can
be used further for other input selections. The user cannot edit this parameter
value.
- The output value is also available in write pointer 86.01. Parameter 86.01
contains the destination parameter, which should get the value.
Adaptive Program
XOR
84.04
Read
Select pointer of
Input 1
MF channel
group 70
0
INT
AP FB
Signal group 84
1 Boolean
84.05 Output
Act. Signal/ Dataset table
Parameter group 92
table Select
Input 2 e.g. DCS Link
1.01 Mailbox
84.09 group 94
1.02 0
ADD
I1
+
INT I2 O
... 1 Boolean Act. Signal/
I3
84.06 Parameter
99.99 Function Write table
Select pointer
Input 3 7.01
7.02
0
...
INT
1 Boolean 86.01
99.99
84.07
Set
Attribute
15 0 Bit
Example
Add to speed reference a constant value and an external additional reference value:
1. Set 84.04=2 (selection of ADD function)
2. Set 84.05=xx.xx (selection of speed reference for Input 1)
3. Set 84.06=xx.xx (selection of external ref (AIx) for Input 2)
4. Set 84.07=1500 (constant value for Input 3)
5. Set 84.08=4000h (because Input 3 = constant -> Bit 14=1 --> 4000h)
6. 84.09=xxxx (contains the computed value; can be read from system’s parts e.g. Master Follower channel,
other Block Parameter Set Inputs)
7. Set 86.01=xx.xx (write computed value to destination for further processing)
Adaptive Program
Adaptive Program
DWL AP
General
Another way to create applications is with DWL AP. It is a program integrated in
DriveWindow Light and can be opened with Tools and DriveAP for DCS800:
Adaptive Program
Adaptive Program
Adaptive Program
Program modes
There are 5 modes for the Adaptive Program, see AdapProgCmd (83.01):
− Stop: the Adaptive Program is not running and cannot be edited
− Start: the Adaptive Program is running and cannot be edited
− Edit: the Adaptive Program is not running and can be edited
Other states for testing are SingleCycle and SingleStep.
Attention:
Do not forget to set the Time Levels!
Saving AP programs
It is possible to save AP programs as *.ap files :
Adaptive Program
Function blocks
General rules
The use of block input 1 (BlockxIn1) is compulsory (it must not be left
unconnected). Use of input 2 (BlockxIn2) and input 3 (BlockxIn3) is voluntary for
the most blocks. As a rule of thumb, an unconnected input does not affect the
output of the block.
The Attribute Input (BlockxAttrib) is to set with the attributes, like declaration of
constant and bits, of all three inputs.
The constant attribute define a block constant which can only be changed or
modified in EDIT mode.
Block inputs
The blocks use two input formats:
• integer
• boolean
The used format varies depending on the block. For example, the ADD block uses
integer inputs and the OR block boolean inputs.
Note: The inputs of the block are read when the execution of the block starts, not
simultaneously for all blocks!
Adaptive Program
BlockParamSet_ovw_a.dsf
* this type of constant defines a Block Constant, which can only be modified in EDIT mode.
Example:
0 0 1 0 0 0 0 0 0 0 0 0 1 0 1 0
2 0 0 A
HEX
Example of attribute parameter, with
BlockxIn1 as boolean, bit 10
BlockxIn2 as constant
BlockxIn3 as integer
Æ Bits converted into hex, the value 200A (H)
is to be set into parameter BlockxAttrib.
Adaptive Program
Note: The parameter selected as an input should be an integer value. The internal
scaling for each parameter is given in the Firmware Manual.
• Scroll to the input selection parameter of the block and switch to edit mode
(Enter).
• Set the address, from which the input value is to be read, with group x 100 +
index (e.g. parameter 22.01 = 2201). A negative address (e.g. –2201) will act
an inversion of the connected value.
The figure below shows the DCS800 Control Panel display when the input
BlockxIn1 (with e.g. x = 1 for 1. block) selection parameter is in edit mode.
Display of panel
8405 Block1In1
Connection to
503 as output of AI1
503
(group x 100 + index)
CANCEL SAVE
Example: Analog input AI1, which is supplied with a voltage source of 5.8 V. How
is the signal connected to the MAX block as function block 1 in the Adaptive
Program? What is the value at the block input?
AI1 is connected to the block as follows:
• Scroll to the input Block1In1 selection parameter 84.05 and shift to edit mode
(Enter).
• Set the address of 503, because group 5 and index 3 contains the input value
of AI1 (05.03 = 05x100+3 = 503).
The value at the input of the block is 5800, since the integer scaling of actual
signal 5.03 is: 0.001 V = 1 (with default setting of AI1, given in the Firmware
Manual).
Adaptive Program
8406 Block1In2
Value of the desired
constant
-10000
CANCEL SAVE
Display of panel
8408 Block1Attrib
Setting of constant
value of Block1In2
2000 hex
input
CANCEL SAVE
Option 2
• The user constant 85.01 to 85.10 reserved for the Adaptive Program and can
be used for customer setting. Parameter 19.01...19.12 can be used in the same
manner but not stored in the flash.
• Connect the user constant to a block as usual by the input selection parameter.
The user constants can be changed while the Adaptive Program is running. They
may have values from –32767 to 32767.
Note: A constant (Block constant) like option 1 can only be changed in Edit mode.
If the constant may be modified during running, a user constant like option 2 is
needed
Adaptive Program
Example: The figure below shows the value of input BlockxIn1 selection parameter
when the input is connected to a bit indicating the status of digital input DI2.
The digital input states are internally stored in DI StatWord (8.05). Bit 1
corresponds to DI2, bit 0 to DI1.
Display of panel
8407 Block1In3
Connection to 805 as
output of DI's
805
(group x 100 + index)
CANCEL SAVE
Display of panel
8408 Block1Attrib
Setting of bit 1 of
block1In3
0100 hex
CANCEL SAVE
Note: The parameter selected as an input should have a packed boolean value
(binary data word).
Adaptive Program
• Scroll to the input selection parameter of the block and switch to edit mode
(Enter).
• Give the constant. If boolean value true is needed, set the constant to 1. If
boolean value false is needed, set to 0.
• Accept by Enter.
• Scroll to attribute parameter (BlockxAttrib).
• Set the bit for constant attribute of this input in BlockxAttrib parameter.
• Accept by Enter.
String input
Adaptive Program
Function blocks
General Each of the 16 function blocks has three input parameters (group 84), which are
connected to the firmware, outputs of other function blocks or constants.
One further parameter is used for the attributes of these inputs. This attribute
parameter is to be edited manually, if functions blocks are edited by using DCS800
Control Panel or by using the parameter browser of DriveWindow or DriveWindow
Light. The attribute parameter is set automatically when DWL AP is used.
The output OUT (group 84) can connected with the inputs of function blocks. To
write output values into firmware parameters connect the necessary output pointer
(group 86) to the desired parameter.
<FB name>
IN1
IN2
IN3 OUT
Attr.
Illustration ABS
IN1
IN2
IN3 OUT
Operation OUT is the absolute value of IN1 multiplied by IN2 and divided by IN3.
OUT = |IN1| * IN2 / IN3
IN1 ABS
MUL
IN2
DIV OUT
IN3
Connections Input IN1, IN2 and IN3: 16 bit integer values (15 bits + sign)
Output OUT: 16 bit integer (15 bits + sign)
Adaptive Program
Illustration ADD
IN1
IN2
IN3 OUT
Connections Input IN1, IN2 and IN3: 16 bit integer values (15 bits + sign)
Output OUT: 16 bit integer (15 bits + sign)
Illustration AND
IN1
IN2
IN3 OUT
Operation OUT is true if all connected inputs are true. Otherwise the OUT is false. Truth table:
Adaptive Program
Illustration Bitwise
IN1
IN2
IN3 OUT
Operation The block compares bits of three 16 bit word inputs and forms the output bits as
follows:
OUT = (IN1 OR IN2) AND IN3.
IN1
≥1
IN2
& OUT
IN3
Connections Input IN1, IN2 and IN3: 16 bit integer values (packed boolean)
Output OUT: 16 bit integer values (packed boolean)
Adaptive Program
Illustration Bset
IN1
IN2
IN3 OUT
Operation Before the value of IN1 will be send to OUT, the bit of IN1 defined at IN2 will be set to
the value of IN3.
IN1 is to be a packed word. The value of IN3 should have the value 1 for true and 0
for false.
Connections Input IN1: input 16-bit word, e.g. a signal like 7.03
Input IN2: 0 … 15 bit number
Input IN3: boolean value (-1.0)
Output OUT: 16-bit word, use group 86 for writing
Illustration Compare
IN1
IN2
IN3 OUT
Output bit 3:
- If IN1 > IN2, OUT = 1ddd OUT bit 3 is true and remains true until
IN1 < (IN2 - IN3), after which bit 3 is false.
2 ... bit 3
IN1
IN2
Output bit 4...15: not used
OUT integer value, which is shown on display, is the sum of the bits:
Connections Input IN1, IN2 and IN3: 16 bit integer values (15 bits + sign)
Output OUT: 16 bit integer (packed boolean)
Adaptive Program
Illustration Count
IN1
IN2
IN3 OUT
Operation The counter counts rising edges of IN1. The counter is reset by the rising edges of
IN2 and limited to the value set with IN3.
Input IN1: Trigger (counter) input (0 Æ 1 edge)
Input IN2: Reset input (high active)
Input IN3: Limit
> 0: the output value increases to the set limit.
< 0: the output value increases up to the absolute maximum
value (32768). When the maximum value is reached
the output will be set to 0 and the counter starts
counting from zero.
Output OUT: The output shows the counted value.
Illustration D-Pot
IN1
IN2
IN3 OUT
Operation Increase OUT with IN1 and decrease OUT with IN2. The absolute value of IN3 is the
ramp time in ms which is needed to increase from 0 to 32767 at OUT. With positive
IN3 the output range is between 0 and 32767, with negative IN3 the output range is
between –32767 and +32767.
If both IN1 and IN2 are active, IN2 (ramp down) will overwrites IN1.
Adaptive Program
Illustration Event
IN1
IN2
IN3 OUT
Operation IN1 triggers the event. IN2 selects the number of the fault, alarm or notice. IN3 is the
event delay in ms.
Illustration Filter
IN1
IN2
IN3 OUT
Operation OUT is the filtered value of IN1. IN2 is the filtering time in ms.
OUT = IN1 (1 - e-t/IN2)
Note: The internal calculation uses 32 bits accuracy to avoid offset errors.
Adaptive Program
Illustration Limit
IN1
IN2
IN3 OUT
Operation The value, connected to IN1 will be limited with IN2 as upper limit and with IN3 as
lower limit.
OUT is the limited input value.
OUT stays 0, if the lower limit (IN3) is greater or equal than the upper limit (IN2).
Connections Input IN1, IN2 and IN3: 16 bit integer value (15 bits + sign)
Output OUT: 16 bit integer value (15 bits + sign)
Illustration MaskSet
IN1
IN2
IN3 OUT
Operation The block sets or resets the bits defined in IN1 and IN2.
Input IN1: Word input
Input IN2: Set word input
Input IN3: Set/Reset IN2 in IN1.
Example, operation shown with only one bit:,
with IN3 = Set with IN3 = Reset
Connections Input IN1 and IN2: 16 bit integer value (packed boolean)
Input IN3: boolean
Output OUT: 16 bit integer value (packed boolean)
Adaptive Program
Illustration Max
IN1
IN2
IN3 OUT
Connections Input IN1, IN2 and IN3: 16 bit integer values (15 bits + sign)
Output OUT: 16 bit integer (15 bits + sign)
Illustration Min
IN1
IN2
IN3 OUT
Connections Input IN1, IN2 and IN3: 16 bit integer values (15 bits + sign)
Output OUT: 16 bit integer (15 bits + sign)
Illustration MulDiv
IN1
IN2
IN3 OUT
Operation OUT is the IN1 multiplied with IN2 and divided by IN3.
OUT = (IN1 * IN2) / IN3
Connections Input IN1, IN2 and IN3: 16 bit integer values (15 bits + sign)
Output OUT: 16 bit integer (15 bits + sign)
Adaptive Program
NotUsed Type -
Illustration NO
IN1
IN2
IN3 OUT
Connections -
Illustration OR
IN1
IN2
IN3 OUT
Illustration ParRead
IN1
IN2
IN3 OUT
Operation OUT shows the value of a parameter, which is defined with IN1 as parameter group
and IN2 as parameter index.
Connections Input IN1 and IN2: 16 bit integer value (15 bits + sign), defined as constants
Input IN3: not used
Output OUT: 16 bit integer value (15 bits + sign)
Adaptive Program
Illustration ParWrite
IN1
IN2
IN3 OUT
Operation Value of IN1 is written into a parameter, which is defined with IN2 as parameter
group * 100 + parameter index.
IN3 is Boolean: True means save in flash and False means save not in flash.
Illustration PI
IN1
IN2
IN3 OUT
Operation OUT is IN1 multiplied by IN2/100 plus integrated IN1 multiplied by IN3/100.
Note: The internal calculation uses 32 bits accuracy to avoid offset errors.
Adaptive Program
Illustration PI-Bal
IN1
IN2
IN3 OUT
Operation The PI-Bal block initializes the PI block. Thus in the program the PI-Bal block must
follow directly the PI block and can only be used together with the PI block.
When IN1 is true, the PI-Bal block writes the value of IN2 directly into OUT of the PI
block. When IN1 is false, the PI-Bal block releases OUT of the PI block which
continues normal operation from the set output.
Illustration Ramp
IN1
IN2
IN3 OUT
Operation The block uses IN1 as input. With the ramp times (IN2 and IN3) OUT increases or
decreases until the input value is reached.
IN2 IN3
IN2 IN3
DCS800 FW ramp.dsf
Adaptive Program
Illustration Sqrt
IN1
IN2
IN3 OUT
Operation OUT is the result of the square root calculation. With IN3 = true (-1) negative values at
IN1 and IN2 are read as absolute numbers:
Out = | IN1 | * | IN 2 |
With IN3 = false (0) OUT is set to zero if a square rood should be taken from a
negative IN1*IN2:
Out = IN1* IN 2 when IN1* IN 2 > 0 and
Out = 0 when IN1* IN 2 < 0
Illustration SqWav
IN1
IN2
IN3 OUT
Operation OUT alternates between the value of IN3 and zero (0), if the block is enabled with IN1
= true (-1).
The period is set with IN2 with 1 = 1 ms.
Adaptive Program
Illustration SR
IN1
IN2
IN3 OUT
Operation Set/reset block. IN1 (S input) sets and IN2 (R input) or IN3 (R input) reset OUT.
• If IN1, IN2 and IN3 are false, the current value remains at OUT.
• If IN1 is true and IN2 and IN3 are false, OUT is true.
• If IN2 or IN3 is true, OUT is false.
• Reset-dominant
Illustration Switch-B
IN1
IN2
IN3 OUT
Operation OUT is equal to IN2 if IN1 is true and equal to IN3 if IN1 is false.
IN1 OUT
0 = IN3
1 = IN2
IN1
IN2
OUT
IN3
Adaptive Program
Illustration Switch-I
IN1
IN2
IN3 OUT
Operation OUT is equal to IN2 if IN1 is true and equal to IN3 if IN1 is false.
IN1 OUT
0 = IN3
1 = IN2
IN1
IN2
OUT
IN3
Illustration TOFF
IN1
IN2
IN3 OUT
Operation OUT is true when IN1 is true. OUT is false when IN1 has been false for a time equal
or longer than IN2. OUT remains true as long as IN1 = -1 plus the time defined in IN2.
IN1
0
IN2 IN2 t
OUT
All bits 1
All bits 0
t
Adaptive Program
Illustration TON
IN1
IN2
IN3 OUT
Operation OUT is true when IN1 has been true for a time equal or longer than IN2.
IN1
0
time
IN2 IN2
OUT
All bits 1
All bits 0
time
Illustration Trigg
IN1
IN2
IN3 OUT
Operation The rising edge of IN1 sets OUT bit 0 for one program cycle.
The rising edge of IN2 sets OUT bit 1 for one program cycle.
The rising edge of IN3 sets OUT bit 2 for one program cycle.
Example
T = Program cycle
IN1 packed Boolean
to
2 ... 10 V
1 to
c
0
OUT, Bit 0 t
0
Tc T t
c
Adaptive Program
Illustration XOR
IN1
IN2
IN3 OUT
Operation OUT is true if one input is true, otherwise OUT is false. Truth table:
IN1
=
IN2
= OUT
IN3
Adaptive Program
INPUT OUTPUT
Diagram
AP control Block No. Block No. Block No. Block No. Output Pointer
83.04= Type Type Type Type 86.01=
IN1 IN1 IN1 IN1 86.02=
Adaptive Program
Constants IN2 OUT IN2 OUT IN2 OUT IN2 OUT 86.03=
() () () ()
85.01= IN3 IN3 IN3 IN3
86.04=
Attr. Attr. Attr. Attr.
85.02= 86.05=
85.03= 86.06=
85.04= 86.07=
85.05= Block No. Block No. Block No. Block No.
86.08=
Type Type Type Type
85.06= 86.09=
IN1 IN1 IN1 IN1
85.07= 86.10=
IN2 OUT IN2 OUT IN2 OUT IN2 OUT
85.08= () () () () 86.11=
IN3 IN3 IN3 IN3
Name
171
Signals
Signals are measured and calculated actual values of the drive. This includes the
control-, status-, limit-, fault- and alarm words. The drive’s signals can be found in
groups 1 to 9. None of the values inside these groups is stored in the flash and
thus volatile.
Note:
All signals in group 7 can be written to by means of DWL, DCS800 Control Panel,
Adaptive Program, application program or overriding control.
4 Information
5 04H self identification
5 Analog I/O
5 05H
7 Control words
5 07H command words
8 Status / limit words
5 08H detection on operation and limits
9 Fault / alarm words
5 09H diagnosis information
unit
min.
def.
max.
E/C
1.08 MotTorq (motor torque) %
-
-
-
Sample of signals
All signals are read-only. However the overriding control can write to the control
words, but it only affects the RAM.
Unit:
Shows the physical unit of a signal, if applicable. The unit is displayed in the
DCS800 Control Panel and PC tools.
E/C:
By means of USI Sel (16.09) it is possible to change between compact (C) and
extended (E) signal and parameter list. The compact list contains only signals and
parameters used for a typical commissioning.
Group.Index:
Signal and parameter numbers consists of group number and its index.
Integer Scaling:
Communication between the drive and the overriding control uses 16 bit integer
values. The overriding control has to use the information given in integer scaling to
read the value of the signal properly.
Example1:
If MotTorq (1.08) is read from the overriding control an integer value of 100
corresponds to 1 % torque.
Example2:
If SpeedRefUsed (2.17) is read from the overriding control 20.000 equals the
speed (in rpm) shown in SpeedScaleAct (2.29).
Type:
The data type is given with a short code:
I = 16-bit integer value (0, …, 65536)
SI = 16-bit signed integer value (-32768, …, 32767)
C = text string (ENUM)
Volatile:
Y = values are NOT stored in the flash, they will be lost when the drive is de-
energized
N = values are stored in the flash, they will remain when the drive is de-
energized
Parameters
This chapter explains the function and valid values or selections for all parameters.
They are arranged in groups by their function. The following table gives an
overview of all parameter groups:
Group Description
10 Start / stop select
5 10H
12 Constant speeds
5 12H
13 Analog inputs
5 13H
14 Digital outputs
5 14H
15 Analog outputs
5 15H
19 Data storage
5 17H
20 Limits
5 18H
21 Start / stop
5 19H
22 Speed ramp
5 20H
23 Speed reference
5 21H
24 Speed control
5 22H
25 Torque reference
5 23H
30 Fault functions
5 25H
31 Motor 1 temperature
5 26H
40 PID control
5 28H
42 Brake control
5 29H
43 Current control
5 30H
44 Field excitation
5 31H
47 12-pulse operation
5 33H
49 Shared motion
5 34H
50 Speed measurement
5 35H
51 Fieldbus
5 36H
52 Modbus
5 37H
70 DDCS control
5 39H
71 Drivebus
5 40H
84 Adaptive Program
5 42H
85 User constants
5 43H
88 Internal
5 45H
94 DCSLink control
5 50H
97 Measurement
5 51H
98 Option modules
5 52H
99 Start-up data
5 53H
unit
min.
def.
max.
E/C
20.07 TorqMaxSPC (maximum torque speed controller)
0
325
325
%
E
Maximum torque limit - in percent of MotNomTorque (4.23) - at the output of the speed controller:
− TorqRef2 (2.09)
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
10000
0
-10000
C
rpm
Main speed reference input for the speed control of the drive. Can be connected to SpeedRefUsed
(2.17) via:
− Ref1Mux (11.02) and Ref1Sel (11.03) or
− Ref2Mux (11.12) and Ref2Sel (11.06)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: Y
Sample of parameters
Unit:
Shows the physical unit of a parameter, if applicable. The unit is displayed in the
DCS800 Control Panel and PC tools.
E/C:
By means of USI Sel (16.09) it is possible to change between compact (C) and
extended (E) signal and parameter list. This influences parameter display of
DCS800 Control Panel. The compact list contains only signals and parameters
used for a typical commissioning.
Group.Index:
Signal and parameter numbers consists of group number and its index.
Integer Scaling:
Communication between the drive and the overriding control uses 16 bit integer
values. The overriding control has to use the information given in integer scaling to
change the value of the parameter properly.
Example1:
If TorqMaxSPC (20.07) is written to from the overriding control an integer value of
100 corresponds to 1 %.
Example2:
If SpeedRef (23.01) is written to from the overriding control 20.000 equals the
speed (in rpm) shown in SpeedScaleAct (2.29).
Type:
The data type is given with a short code:
I = 16-bit integer value (0, …, 65536)
SI = 16-bit signed integer value (-32768, …, 32767)
C = text string (ENUM)
Volatile:
Y = values are NOT stored in the flash, they will be lost when the drive is de-
energized
N = values are stored in the flash, they will remain when the drive is de-
energized
unit
min.
def.
max.
E/C
Group 1
C
-
-
-
rpm
Filtered actual speed feedback:
− Choose motor speed feedback with M1SpeedFbSel (50.03)
− Filtered with 1 s and
− SpeedFiltTime (50.06)
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
Actual speed calculated from EMF.
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
Actual speed measured with pulse encoder 1.
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
Actual motor speed:
− Choose motor speed feedback with M1SpeedFbSel (50.03). If M1SpeedFbSel (50.03) is
set to External the signal is updated by Adaptive Program, application program or
overriding control.
− SpeedFiltTime (50.06)
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
Actual speed measured with analog tacho.
Int. Scaling: (2.29) Type: SI Volatile: Y
%
C
-
-
-
Relative actual motor current in percent of M1NomCur (99.03).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
Relative filtered motor torque in percent of MotNomTorque (4.23): -
− Filtered by means of a 6th order FIR filter (sliding average filter), filter time is 1 mains
voltage period plus
− TorqActFiltTime (97.20)
Note1:
the value is calculated every 20 ms
Note2:
the value is calculated the following way:
unit
min.
def.
max.
E/C
1.08 MotTorq (motor torque)
%
-
-
-
E
Motor torque in percent of MotNomTorque (4.23):
− Filtered by means of a 6th order FIR filter (sliding average filter), filter time is 1 mains
voltage period.
Note1:
the value is calculated every 20 ms
Note2:
the value is calculated the following way:
%
-
-
-
E
Relative current ripple monitor output in percent of M1NomCur (99.03).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative filtered current ripple monitor output in percent of M1NomCur (99.03):
− Filtered with 200 ms
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative actual mains voltage in percent of NomMainsVolt (99.10).
Int. Scaling: 100 == 1 % Type: I Volatile: Y
C
-
-
-
V
Actual mains voltage:
− Filtered with 10 ms
Int. Scaling: 1 == 1 V Type: I Volatile: Y
%
C
-
-
Relative actual armature voltage in percent of M1NomVolt (99.02). -
Note1:
the value is also influenced by AdjUDC (97.23)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
unit
min.
def.
max.
E/C
1.17 EMF VoltActRel (relative actual EMF)
%
C
-
-
-
Relative actual EMF in percent of M1NomVolt (99.02):
EMF VoltActRel (1.17).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
1.18 Unused
1.19 Unused
1.20 Mot1TempCalc (motor 1 calculated temperature)
%
-
-
-
E
Motor 1 calculated temperature from motor thermal model. Used for motor overtemperature
protection.
− M1AlarmLimLoad (31.03)
− M1FaultLimLoad (31.04)
Int. Scaling: 100 == 1 % Type: I Volatile: Y
%
-
-
-
E
Motor 2 calculated temperature from motor thermal model. Used for motor overtemperature
protection.
− M2AlarmLimLoad (49.33)
− M2FaultLimLoad (49.34)
Int. Scaling: 100 == 1 % Type: I Volatile: Y
C
-
-
-
°C / Ω / -
Motor 1 measured temperature. Used for motor overtemperature protection:
− Unit depends on setting of M1TempSel (31.05):
NotUsed -
1 to 6 PT100 °C
PTC Ω
Int. Scaling: 1 == 1 °C / 1 Ω / 1 Type: I Volatile: Y
-
-
-
°C / Ω / -
E
Motor 2 measured temperature. Used for motor overtemperature protection:
− Unit depends on setting of M2TempSel (49.35):
NotUsed -
1 to 6 PT100 °C
PTC Ω
Int. Scaling: 1 == 1 °C / 1 Ω / 1 Type: I Volatile: Y
1.26 Unused
1.27 Unused
1.28 Unused
1.29 Mot1FldCurRel (motor 1 relative actual field current)
%
C
-
-
-
unit
min.
def.
max.
E/C
1.30 Mot1FldCur (motor 1 actual field current)
C
-
-
-
A
Motor 1 field current:
− Filtered with 500 ms
Int. Scaling: 100 == 1 A Type: SI Volatile: Y
%
-
-
-
E
Motor 2 relative field current in percent of M2NomFldCur (49.05).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
-
-
-
A
E
Motor 2 field current:
− Filtered with 500 ms
Int. Scaling: 100 == 1 A Type: SI Volatile: Y
-
-
-
A
E
Actual armature current of 12-pulse slave:
− Valid in 12-pulse master only
− Valid for 12-pulse parallel only
Int. Scaling: 1 == 1 A Type: SI Volatile: Y
E
Unused
-
-
-
-
1.34
1.35 ArmCurAll (12-pulse parallel master and slave actual armature current)
-
-
-
A
E
Sum of actual armature current for 12-pulse master and 12-pulse slave:
− Filtered with 10 ms
− Valid in 12-pulse master only
− Valid for 12-pulse parallel only
Int. Scaling: 1 == 1 A Type: SI Volatile: Y
1.36 Unused
1.37 DC VoltSerAll (12-pulse serial master and slave actual DC voltage)
-
-
-
V
E
Sum of actual armature voltage for 12-pulse master and 12-pulse slave:
− Valid in 12-pulse master only
− Valid for 12-pulse serial/sequential only
Int. Scaling: 1 == 1 V Type: SI Volatile: Y
1.40 Unused
1.41 ProcSpeed (process speed)
-
-
-
E
m/min
unit
min.
def.
max.
E/C
Group 2
C
-
-
-
rpm
Speed reference after limiter:
− M1SpeedMin (20.01)
− M1SpeedMax (20.02)
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
Speed reference after speed ramp and jog input.
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
Δn = speed actual - speed reference.
Int. Scaling: (2.29) Type: SI Volatile: Y
%
-
-
-
E
P-part of the speed controller’s output in percent of MotNomTorque (4.23).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
-
-
-
E
I-part of the speed controller’s output in percent of MotNomTorque (4.23).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
-
-
-
E
D-part of the speed controller’s output in percent of MotNomTorque (4.23).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Acceleration compensation output in percent of MotNomTorque (4.23).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative torque reference value in percent of MotNomTorque (4.23) after limiter for the external
torque reference:
− TorqMaxTref (20.09)
− TorqMinTref (20.10)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
Output value of the speed controller in percent of MotNomTorque (4.23) after limiter:
− TorqMaxSPC (20.07)
− TorqMinSPC (20.08)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
Relative torque reference value in percent of MotNomTorque (4.23) after torque selector:
− TorqSel (26.01)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
2.12 Unused
unit
min.
def.
max.
E/C
2.13 TorqRefUsed (used torque reference)
%
C
-
-
-
Relative final torque reference value in percent of MotNomTorque (4.23) after torque limiter:
− TorqMax (20.05)
− TorqMin (20.06)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative additional torque reference in percent of MotNomTorque (4.23):
− TorqCorrect (26.15)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
C
-
-
-
rpm/s
Acceleration/deceleration (speed reference change) at the output of the speed reference ramp.
C
-
-
-
rpm
Used speed reference selected with:
− Ref1Mux (11.02) and Ref1Sel (11.03) or
− Ref2Mux (11.12) and Ref2Sel (11.06)
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
= SpeedRef3 (2.02) + SpeedCorr (23.04).
Int. Scaling: (2.29) Type: SI Volatile: Y
%
C
-
-
-
Relative calculated positive torque limit in percent of MotNomTorque (4.23). Calculated from the
smallest maximum torque limit, field weakening and armature current limits:
− TorqUsedMax (2.22)
− FluxRefFldWeak (3.24) and
− M1CurLimBrdg1 (20.12)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative calculated negative torque limit in percent of MotNomTorque (4.23). Calculated from the
largest minimum torque limit, field weakening and armature current limits:
− TorqUsedMax (2.22)
− FluxRefFldWeak (3.24) and
− M1CurLimBrdg2 (20.13)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
2.21 Unused
2.22 TorqUsedMax (used torque maximum)
%
C
-
-
-
unit
min.
def.
max.
E/C
2.24 TorqRefExt (external torque reference)
%
C
-
-
-
Relative external torque reference value in percent of MotNomTorque (4.23) after torque reference
A selector:
− TorqRefA (25.01) and
− TorqRefA Sel (25.10)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
2.25 Unused
2.26 TorqLimAct (actual used torque limit)
C
-
-
-
-
Shows parameter number of the actual active torque limit:
0 no limitation active
2.19 TorqMaxAll (2.19) is active, includes current limits and field weakening
2.20 TorqMinAll (2.20) is active, includes current limits and field weakening
2.22 TorqUsedMax (2.22) selected torque limit is active
2.23 TorqUsedMin (2.23) selected torque limit is active
20.07 TorqMaxSPC (20.07) speed controller limit is active
20.08 TorqMinSPC (20.08) speed controller limit is active
20.09 TorqMaxTref (20.09) external reference limit is active
20.10 TorqMinTref (20.10) external reference limit is active
20.22 TorqGenMax (20.22) regenerating limit is active
2.08 TorqRef1 (2.08) limits TorqRef2 (2.09), see also TorqSel (26.01)
Int. Scaling: 1 == 1 Type: C Volatile: Y
2.27 Unused
2.28 Unused
2.29 SpeedScaleAct (actual used speed scaling)
C
-
-
-
rpm
The value of SpeedScaleAct (2.29) equals 20.000 speed units.
Currently used speed scaling in rpm for MotSel (8.09) = Motor1:
− 20.000 speed units == M1SpeedScale (50.01), in case M1SpeedScale (50.01) ≥ 10
− 20.000 speed units == maximum absolute value of M1SpeedMin (20.01) and
M1SpeedMax (20.02), in case M1SpeedScale (50.01) < 10
or mathematically:
− If (50.01) ≥ 10 then 20.000 == (50.01) in rpm
− If (50.01) < 10 then 20.000 == Max [|(20.01)|, |(20.02)|] in rpm
unit
min.
def.
max.
E/C
2.30 SpeedRefExt1 (external speed reference 1)
C
-
-
-
rpm
External speed reference 1 after reference 1 multiplexer:
− Ref1Mux (11.02)
Int. Scaling: (2.29) Type: SI Volatile: Y
C
-
-
-
rpm
External speed reference 2 after reference 2 multiplexer:
− Ref2Mux (11.12)
Int. Scaling: (2.29) Type: SI Volatile: Y
C
rpm
Speed reference after ramp
Int. Scaling: (2.29) Type: SI Volatile: Y
Group 3
-
-
-
-
E
NotInit data logger not initialized
Empty data logger is empty
Running data logger is running (activated)
Triggered data logger is triggered but not filled jet
Filled data logger is triggered and filled (data can be uploaded)
Int. Scaling: 1 == 1 Type: C Volatile: Y
3.02 Unused
3.03 SquareWave (square wave)
-
-
-
-
E
Output signal of the square wave generator.
Int. Scaling: 1==1 Type: SI Volatile: Y
-
-
-
-
E
Position counter low word pulse encoder 2:
− PosCount2InitLo (50.21)
− Unit depends on setting of PosCountMode (50.07):
PulseEdges 1 == 1 pulse edge
Scaled 0 == 0° and 65536 == 360°
Rollover 0 == 0° and 65536 == 360°
Int. Scaling: 1 == 1 Type: I Volatile: Y
3.06 Unused
unit
min.
def.
max.
E/C
3.07 PosCountLow (position counter low value encoder 1)
-
-
-
-
E
Position counter low word pulse encoder 1:
− PosCountInitLo (50.08)
− Unit depends on setting of PosCountMode (50.07):
PulseEdges 1 == 1 pulse edge
Scaled 0 == 0° and 65536 == 360°
Rollover 0 == 0° and 65536 == 360°
Int. Scaling: 1 == 1 Type: I Volatile: Y
-
-
-
-
E
Position counter high word pulse encoder 1:
− PosCountInitHi (50.09)
− Unit depends on setting of PosCountMode (50.07):
PulseEdges 1 == 65536 pulse edges
Scaled 1 == 1 revolution
Rollover always 0
Int. Scaling: 1 == 1 Type: SI Volatile: Y
-
-
-
-
E
PID controller output value in percent of the used PID controller input (see group 40).
3.10 Unused
3.11 CurRef (current reference)
%
C
-
-
-
Relative current reference in percent of M1NomCur (99.03) after adoption to field weakening.
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative current reference in percent of M1NomCur (99.03) after current limitation:
− M1CurLimBrdg1 (20.12)
− M2CurLimBrdg2 (20.13)
− MaxCurLimSpeed (43.17) to (43.22)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
C
-
-
-
°
Firing angle (α).
Int. Scaling: 1 == 1 ° Type: I Volatile: Y
3.14 Unused
3.15 ReactCur (reactive current)
%
-
-
-
E
Relative actual reactive motor current in percent of M1NomCur (99.03).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
3.16 Unused
3.17 ArmAlphaSl (12-pulse slave armature α, firing angle)
-
-
-
°
E
3.18 Unused
3.19 Unused
unit
min.
def.
max.
E/C
3.20 PLLOut (phase locked loop output)
-
-
-
-
E
Mains voltage cycle (period time). Is used to check if the synchronization is working properly:
− 1/50 Hz = 20 ms = 20,000
− 1/60 Hz = 16.7 ms = 16,667
Int. Scaling: 1 == 1 Type: I Volatile: Y
3.21 Unused
3.22 CurCtrlIntegOut (integral part of current controller output)
%
-
-
-
E
I-part of the current controller’s output in percent of M1NomCur (99.03).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Relative actual armature peak current in percent of M1NomCur (99.03).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
-
-
-
E
Relative flux reference at speeds above the field weakening point (base speed) in percent of
nominal flux.
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
C
-
-
-
Selected relative EMF voltage reference in percent of M1NomVolt (99.02):
− EMF RefSel (46.03)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
-
-
-
E
Relative EMF voltage reference in percent of M1NomVolt (99.02) after ramp and limitation (input to
EMF controller):
− VoltRefSlope (46.06)
− VoltPosLim (46.07)
− VoltNegLim (46.08)
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
-
-
-
E
Relative EMF flux reference in percent of nominal flux after EMF controller.
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
%
-
-
-
E
FluxRefSum (3.28) = FluxRefEMF (3.27) + FluxRefFldWeak (3.24) in percent of nominal flux.
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
3.29 Unused
3.30 FldCurRefM1 (motor 1 field current reference)
%
-
-
-
E
Relative motor 1 field current reference in percent of M1NomFldCur (99.11).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
unit
min.
def.
max.
E/C
Group 4
Information
C
-
-
-
-
Name of the loaded firmware version. The format is:
yyy or -yyy
with: yyy = consecutively numbered version and -yyy = single phase firmware for demo units.
Int. Scaling: - Type: C Volatile: Y
4.02 Unused
4.03 ApplicName (name of application program)
C
-
-
-
-
Name of the running application program:
NoMemCard no Memory Card plugged in
Inactive A Memory Card is plugged in, but the application program is inactive.
Use ParApplSave (16.06) = EableAppl to activate the application
program.
NoApplic the Memory Card is empty (no application program available)
<application name> name of the running application program
Int. Scaling: - Type: C Volatile: Y
C
-
-
-
V
Adjustment of AC voltage measuring channels (SDCS-PIN-4 or SDCS-PIN-51). Read from
TypeCode (97.01) or set with S ConvScaleVolt (97.03):
− Read from TypeCode (97.01) if S ConvScaleVolt (97.03) = 0
− Read from S ConvScaleVolt (97.03) if S ConvScaleVolt (97.03) ≠ 0
Int. Scaling: 1 == 1 V Type: I Volatile: Y
C
-
-
-
A
Adjustment of DC current measuring channels (SDCS-PIN-4 or SDCS-PIN-51). Read from
TypeCode (97.01) or set with S ConvScaleCur (97.02):
− Read from TypeCode (97.01) if S ConvScaleCur (97.02) = 0
− Read from S ConvScaleCur (97.02) if S ConvScaleCur (97.02) ≠ 0
Int. Scaling: 1 == 1 A Type: I Volatile: Y
unit
min.
def.
max.
E/C
4.06 Mot1FexType (motor 1 type of field exciter)
C
-
-
-
-
Motor 1 field exciter type. Read from M1UsedFexType (99.12):
0 = NotUsed no or foreign field exciter connected
1 = OnBoard integrated 1-Q field exciter (for sizes D1 - D4 only), default
2 = FEX-425-Int internal 1-Q 25 A field exciter (for size D5 only) used for field currents
from 0.3 A to 25 A (terminals X100.1 and X100.3)
3 = DCF803-0035 external 1-Q 35 A field exciter used for field currents from 0.3 A to 35 A
(terminals X100.1 and X100.3)
4 = DCF803-0050 external 1-Q 50 A field exciter (DCF803-0050 or DCF503B-0050)
5 = DCF804-0050 external 4-Q 50 A field exciter (DCF804-0050 or DCF504B-0050)
6 = DCF803-0060 external 1-Q 60 A field exciter; not implemented yet
7 = DCF804-0060 external 4-Q 60 A field exciter; not implemented yet
8 = DCS800-S01 external 2-Q 3-phase field exciter
9 = DCS800-S02 external 4-Q 3-phase field exciter
10 = DCF803-0016 external 1-Q 16 A field exciter used for field currents from 0.3 A to 16 A
(terminals X100.1 and X100.3)
11 = reserved
to
14 = reserved
15 = ExFex AITAC third party field exciter, acknowledge via AITAC
16 = ExFex AI1 third party field exciter, acknowledge via AI1
17 = ExFex AI2 third party field exciter, acknowledge via AI2
18 = ExFex AI3 third party field exciter, acknowledge via AI3
19 = ExFex AI4 third party field exciter, acknowledge via AI4
20 = FEX-4-Term5A internal 2-Q 25 A field exciter (FEX-425-Int) or external 2-Q 35 A field
exciter (DCF803-0035) used for field currents from 0.3 A to 5 A
(terminals X100.2 and X100.3)
21 = VariFexType see DCS800 MultiFex motor control (3ADW000309)
22 = Exc-Appl-1 see DCS800 Series wound motor control (3ADW000311)
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
4.07 Mot2FexType (motor 2 type of field exciter)
-
-
-
-
E
Motor 2 field exciter type. Read from M2UsedFexType (49.07):
0 = NotUsed no or foreign field exciter connected
1 = OnBoard integrated 1-Q field exciter (for sizes D1 - D4 only), default
2 = FEX-425-Int internal 1-Q 25 A field exciter (for size D5 only) used for field currents
from 0.3 A to 25 A (terminals X100.1 and X100.3)
3 = DCF803-0035 external 1-Q 35 A field exciter used for field currents from 0.3 A to 35 A
(terminals X100.1 and X100.3)
4 = DCF803-0050 external 1-Q 50 A field exciter (DCF803-0050 or DCF503B-0050)
5 = DCF804-0050 external 4-Q 50 A field exciter (DCF804-0050 or DCF504B-0050)
6 = DCF803-0060 external 1-Q 60 A field exciter; not implemented yet
7 = DCF804-0060 external 4-Q 60 A field exciter; not implemented yet
8 = DCS800-S01 external 2-Q 3-phase field exciter
9 = DCS800-S02 external 4-Q 3-phase field exciter
10 = DCF803-0016 external 1-Q 16 A field exciter used for field currents from 0.3 A to 16 A
(terminals X100.1 and X100.3)
11 = reserved
to
14 = reserved
15 = ExFex AITAC third party field exciter, acknowledge via AITAC
16 = ExFex AI1 third party field exciter, acknowledge via AI1
17 = ExFex AI2 third party field exciter, acknowledge via AI2
18 = ExFex AI3 third party field exciter, acknowledge via AI3
19 = ExFex AI4 third party field exciter, acknowledge via AI4
20 = FEX-4-Term5A internal 2-Q 25 A field exciter (FEX-425-Int) or external 2-Q 35 A field
exciter (DCF803-0035) used for field currents from 0.3 A to 5 A
(terminals X100.2 and X100.3)
21 = reserved
22 = Exc-Appl-1 see DCS800 Series wound motor control (3ADW000311)
Int. Scaling: 1 == 1 Type: C Volatile: Y
C
-
-
-
-
Motor 1 field exciter firmware version. The format is:
yyy
with: yyy = consecutively numbered version.
This signal is set during initialization of the drive, new values are shown after the next power-up.
Int. Scaling: - Type: C Volatile: Y
4.10 Unused
4.11 Com8SwVersion (firmware version of SDCS-COM-8)
E
unit
min.
def.
max.
E/C
4.13 DriveLibVer (drive library version)
C
-
-
-
-
Version of the loaded function block library. The format is:
yyy
with: yyy = consecutively numbered version.
Int. Scaling: - Type: C Volatile: Y
C
-
-
-
-
Recognized converter type. Read from TypeCode (97.01):
None when TypeCode (97.01) = None
D1 D1 converter
D2 D2 converter
D3 D3 converter
D4 D4 converter
D5 D5 converter
D6 D6 converter
D7 D7 converter
ManualSet set by user, if S ConvScaleCur (97.02) and / or S ConvScaleVolt (97.03) have
been changed for e.g. rebuild kits
Int. Scaling: 1 == 1 Type: C Volatile: Y
C
-
-
-
-
Recognized converter quadrant type. Read from TypeCode (97.01) or set with S BlockBrdg2
(97.07):
− Read from TypeCode (97.01) if S BlockBrdg2 (97.07) = 0
− Read from S BlockBrdg2 (97.07) if S BlockBrdg2 (97.07) ≠ 0
BlockBridge2 bridge 2 blocked (== 2-Q operation)
RelBridge2 bridge 2 released (== 4-Q operation), default
Int. Scaling: 1 == 1 Type: C Volatile: Y
C
-
-
-
A
Converter current tripping level
This signal is set during initialization of the drive, new values are shown after the next power-up.
Int. Scaling: 1 == 1 A Type: I Volatile: Y
-
-
-
°C
C
Maximum bridge temperature in degree centigrade. Read from TypeCode (97.01) or set with S
MaxBrdgTemp (97.04):
− Read from TypeCode (97.01) if S MaxBrdgTemp (97.04) = 0
− Read from S MaxBrdgTemp (97.04) if S MaxBrdgTemp (97.04) ≠ 0
The drive trips with F504 ConvOverTemp [FaultWord1 (9.01) bit 3], when MaxBridgeTemp (4.17)
is reached. A104 ConvOverTemp [AlarmWord1 (9.06) bit 3] is set, when the actual converter
temperature is approximately 5°C below MaxBridgeTemp (4.17).
Int. Scaling: 1 == 1 °C Type: I Volatile: Y
unit
min.
def.
max.
E/C
4.18 DCSLinkStat1 (DCSLink status 1 of field exciter nodes)
C
-
-
-
-
Status of DCSLink for field exciter nodes 1 to 16:
Bit Name Value Comment
B0 Node1 1 DCSLink node1 active and OK
0 DCSLink node1 not active or faulty
B1 Node2 1 DCSLink node2 active and OK
0 DCSLink node2 not active or faulty
B2 Node3 1 DCSLink node3 active and OK
0 DCSLink node3 not active or faulty
B3 Node4 1 DCSLink node4 active and OK
0 DCSLink node4 not active or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B4 Node5 1 DCSLink node5 active and OK
0 DCSLink node5 not active or faulty
B5 Node6 1 DCSLink node6 active and OK
0 DCSLink node6 not active or faulty
B6 Node7 1 DCSLink node7 active and OK
0 DCSLink node7 not active or faulty
B7 Node8 1 DCSLink node8 active and OK
0 DCSLink node8 not active or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B8 Node9 1 DCSLink node9 active and OK
0 DCSLink node9 not active or faulty
B9 Node10 1 DCSLink node10 active and OK
0 DCSLink node10 not active or faulty
B10 Node11 1 DCSLink node11 active and OK
0 DCSLink node11 not active or faulty
B11 Node12 1 DCSLink node12 active and OK
0 DCSLink node12 not active or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B12 Node13 1 DCSLink node13 active and OK
0 DCSLink node13 not active or faulty
B13 Node14 1 DCSLink node14 active and OK
0 DCSLink node14 not active or faulty
B14 Node15 1 DCSLink node15 active and OK
0 DCSLink node15 not active or faulty
B15 Node16 1 DCSLink node16 active and OK
0 DCSLink node16 not active or faulty
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
4.19 DCSLinkStat2 (DCSLink status 2 of field exciter nodes)
-
-
-
-
E
Status of DCSLink for field exciter nodes 17 to 32:
Bit Name Value Comment
B0 Node17 1 DCSLink node17 active and OK
0 DCSLink node17 not active or faulty
B1 Node18 1 DCSLink node18 active and OK
0 DCSLink node18 not active or faulty
B2 Node19 1 DCSLink node19 active and OK
0 DCSLink node19 not active or faulty
B3 Node20 1 DCSLink node20 active and OK
0 DCSLink node20 not active or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B4 Node21 1 DCSLink node21 active and OK
0 DCSLink node21 not active or faulty
B5 Node22 1 DCSLink node22 active and OK
0 DCSLink node22 not active or faulty
B6 Node23 1 DCSLink node23 active and OK
0 DCSLink node23 not active or faulty
B7 Node24 1 DCSLink node24 active and OK
0 DCSLink node24 not active or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B8 Node25 1 DCSLink node25 active and OK
0 DCSLink node25 not active or faulty
B9 Node26 1 DCSLink node26 active and OK
0 DCSLink node26 not active or faulty
B10 Node27 1 DCSLink node27 active and OK
0 DCSLink node27 not active or faulty
B11 Node28 1 DCSLink node28 active and OK
0 DCSLink node28 not active or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B12 Node29 1 DCSLink node29 active and OK
0 DCSLink node29 not active or faulty
B13 Node30 1 DCSLink node30 active and OK
0 DCSLink node30 not active or faulty
B14 Node31 1 DCSLink node31 active and OK
0 DCSLink node31 not active or faulty
B15 Node32 1 DCSLink node32 active and OK
0 DCSLink node32 not active or faulty
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
4.20 Ext IO Status (external IO status)
-
-
-
-
E
Status of external I/O:
Bit Value Comment
B0 1 first RAIO-xx detected, see AIO ExtModule (98.06)
0 first RAIO-xx not existing or faulty
B1 1 second RAIO-xx detected, see AIO MotTempMeas (98.12)
0 second RAIO-xx not existing or faulty
B2 1 -
0 -
B3 1 RTAC-xx detected
0 RTAC-xx not existing or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B4 1 first RDIO-xx detected, see DIO ExtModule1 (98.03)
0 first RDIO-xx not existing or faulty
B5 1 second RDIO-xx detected, see DIO ExtModule2 (98.04)
0 second RDIO-xx not existing or faulty
B6 1 -
0 -
B7 1 -
0 -
-----------------------------------------------------------------------------------------------------------------------------------
B8 1 -
0 -
B9 1 -
0 -
B10 1 SDCS-DSL-4 detected, see DCSLinkNodeID (94.01)
0 SDCS-DSL-4 not existing or faulty
B11 1 SDCS-IOB-2x detected, see IO BoardConfig (98.15)
0 SDCS-IOB-2x not existing or faulty
-----------------------------------------------------------------------------------------------------------------------------------
B12 1 SDCS-IOB-3 detected, see IO BoardConfig (98.15)
0 SDCS-IOB-3 not existing or faulty
B13 1 SDCS-COM-8 detected, see CommModule (98.02) and group 70
0 SDCS-COM-8 not existing or faulty
B14 1 RMBA-xx (Modbus) detected, see CommModule (98.02) and
ModBusModule2 (98.08)
0 RMBA-xx (Modbus) not existing or faulty
B15 1 SDCS-MEM-8 (Memory Card) detected
0 SDCS-MEM-8 (Memory Card) not existing or faulty
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
4.23 MotTorqNom (motor nominal torque)
-
-
-
Nm
C
Calculated nominal motor torque.
Note1:
the value is calculated the following way:
%
-
-
-
E
Progress signal for auto tunings used for Startup Assistants.
Int. Scaling: 1 == 1 % Type: I Volatile: Y
-
-
-
-
E
Depending on the analog tacho output voltage - e.g. 60 V at 1000 rpm - and the maximum speed
of the drive system - which is the maximum of SpeedScaleAct (2.29), M1OvrSpeed (30.16) and
M1BaseSpeed (99.04) - different inputs connections at the SDCS-CON-4 have to be used:
TachoTerminal (4.25) shows which terminal has to be used depending on the setting of
M1TachoVolt1000 (50.13) and the actual maximum speed of the drive system:
NotUsed if M1TachoVolt1000 (50.13) = 0 V, no analog tacho used or not set jet
X3:3 8-30V result if M1TachoVolt1000 (50.13) ≥ 1 V
X3:2 30-90V result if M1TachoVolt1000 (50.13) ≥ 1 V
X3:1 90-120V result if M1TachoVolt1000 (50.13) ≥ 1 V
Auto result if M1TachoVolt1000 (50.13) = -1 V after the tacho gain was successfully
measured by means of the speed feedback assistant
Note1:
TachoTerminal (4.25) is also valid for motor 2 depending on setting of ParChange (10.10) and
MacroChangeMode (16.05).
Int. Scaling: 1 == 1 Type: C Volatile: Y
Scaling of analogue output for the actual output current in Ampere per 10 V output voltage. See
terminals SDCS-CON-4 X4:9 and SDCS-IOB-3 X4:5.
Note1:
The scaling can also be adjusted by means of R110 when using a SDCS-IOB-3.
Int. Scaling: 1 == 1 A Type: SI Volatile: Y
unit
min.
def.
max.
E/C
Group 5
Analog I/O
C
-
-
-
V
Measured actual voltage at analog tacho input. The integer scaling may differ, depending on the
connected hardware and jumper setting.
Note1:
A value of 11 V equals 1.25 * M1OvrSpeed (30.16)
Int. Scaling: 1000 == 1 V Type: SI Volatile: Y
5.02 Unused
5.03 AI1 Val (analog input 1 value)
C
-
-
-
V
Measured actual voltage at analog input 1. The integer scaling may differ, depending on the
connected hardware and jumper settings.
Int. Scaling: 1000 == 1 V Type: SI Volatile: Y
C
-
-
-
V
Measured actual voltage at analog input 2. The integer scaling may differ, depending on the
connected hardware and jumper settings.
Int. Scaling: 1000 == 1 V Type: SI Volatile: Y
-
-
-
V
E
Measured actual voltage at analog input 3. The integer scaling may differ, depending on the
connected hardware and jumper settings.
Int. Scaling: 1000 == 1 V Type: SI Volatile: Y
-
-
-
V
E
Measured actual voltage at analog input 4. The integer scaling may differ, depending on the
connected hardware and jumper settings.
Int. Scaling: 1000 == 1 V Type: SI Volatile: Y
-
-
-
V
E
Measured actual voltage at analog input 5. The integer scaling may differ, depending on the
connected hardware and DIP-switch settings.
Available only with RAIO extension module see AIO ExtModule (98.06).
Int. Scaling: 1000 == 1 V Type: SI Volatile: Y
5.09 Unused
5.10 Unused
5.11 AO1 Val (analog output 1 value)
C
-
-
-
V
unit
min.
def.
max.
E/C
Group 6
C
min
-
-
-
Shows the time of the converter in minutes. The system time can be either set by means of
SetSystemTime (16.11) or via the DCS800 Control Panel.
Int. Scaling: 1 == 1 min Type: I Volatile: Y
6.02 Unused
6.03 CurCtrlStat1 (1st current controller status)
C
-
-
-
-
1st current controller status word:
Bit Value Comment
B0 1 command FansOn
0 command FansOff
B1 1 -
0 -
B2 1 -
0 -
B3 1 motor heating function active
0 motor heating function not active
-----------------------------------------------------------------------------------------------------------------------------------
B4 1 field direction reverse
0 field direction forward
B5 1 command to switch excitation on: FieldOn
0 command to switch excitation off: FieldOff
B6 1 dynamic braking active
0 dynamic braking not active
B7 1 command to close main contactor: MainContactorOn
0 command to open main contactor: MainContactorOff
-----------------------------------------------------------------------------------------------------------------------------------
B8 1 command to close contactor for dynamic braking resistor: DynamicBrakingOn
0 command to open contactor for dynamic braking resistor: DynamicBrakingOff
B9 1 drive is generating
0 drive is motoring
B10 1 command to close the US style changeover DC-breaker (close the DC-breaker,
open the resistor breaker): US DCBreakerOn
0 command to open the US style changeover DC-breaker (open the DC-breaker,
close the resistor breaker): US DCBreakerOff
unit
min.
def.
max.
E/C
6.04 CurCtrlStat2 (2nd current controller status)
C
-
-
-
-
nd
2 current controller status word. The current controller will be blocked, CurRefUsed (3.12) is
forced to zero and ArmAlpha (3.13) is forced to the value of ArmAlphaMax (20.14) if any for the
bits is set (0 == OK):
Bit Value Meaning
B0 1 overcurrent, F502 ArmOverCur [FaultWord1 (9.01) bit 1]
0 no action
B1 1 mains overvoltage (AC), F513 MainsOvrVolt [FaultWord1 (9.01) bit 12]
0 no action
B2 1 mains undervoltage (AC), F512 MainsLowVolt [FaultWord1 (9.01) bit 11]
0 no action
B3 1 waiting for reduction of EMF to match the mains voltage [see RevVoltMargin
(44.21)]
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B4 1 F533 12PRevTime [FaultWord3 (9.03) bit 0], F534 12PCurDiff [FaultWord3
(9.03) bit 1] or F557 ReversalTime [FaultWord4 (9.04) bit 8]
0 no action
B5 1 OperModeSel (43.01) = 12P…..: partner blocked)
OperModeSel (43.01) = FieldExciter: Overvoltage protection active
(freewheeling)
0 no action
B6 1 motor 1 field exciter selftest faulty, F529 M1FexNotOK [FaultWord2 (9.02) bit
12]
0 motor 1 field exciter selftest OK
B7 1 motor 1 field exciter not ready, F537 M1FexRdyLost [FaultWord3 (9.03) bit 4]
0 motor 1 field exciter ready
-----------------------------------------------------------------------------------------------------------------------------------
B8 1 motor 2 field exciter selftest faulty, F530 M2FexNotOK [FaultWord2 (9.02) bit
13]
0 motor 2 field exciter selftest OK
B9 1 motor 2 field exciter not ready, F538 M2FexRdyLost [FaultWord3 (9.03) bit 5]
0 motor 2 field exciter ready
B10 1 waiting for zero current
0 no action
B11 1 field reversal active, armature current controller is blocked
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B12 1 -
0 -
B13 1 current controller not released, because DevLimPLL (97.13) is reached
0 no action
B14 1 mains not in synchronism (AC), F514 MainsNotSync [FaultWord1 (9.01) bit
13]
0 no action
B15 1 Current controller not released. This bit is set in case of a relevant fault (Fxxx)
or an alarm (Axxx) of alarm level 3.
0 no action
Note1:
A set bit does not necessarily lead to a fault message it depends also on the status of the drive.
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
6.05 SelBridge (selected bridge)
-
-
-
-
E
Selected (current-conducting) bridge:
NoBridge no bridge selected
Bridge1 bridge 1 selected (motoring bridge)
Bridge2 bridge 2 selected (generating bridge)
Int. Scaling: 1 == 1 Type: C Volatile: Y
6.06 Unused
6.07 Unused
6.08 Unused
6.09 CtrlStatMas (12-pulse master control status)
-
-
-
-
E
12-pulse master control status:
Bit Value Comment
B0 1 command On to 12-pulse slave
0 no action
B1 1 command Off2N (Emergency Off / Coast Stop) to 12-pulse slave (low
active)
0 no action
B2 1 motor heating function active
0 motor heating function not active
B3 1 command Run to 12-pulse slave
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B4 1 command field exciter On
0 command field exciter Off
B5 1 dynamic braking
0 no action
B6 1 12-pulse serial operation, see OperModeSel (43.01)
0 12-pulse parallel operation, see OperModeSel (43.01)
B7 1 command Reset to 12-pulse slave
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B8 1 -
0 -
B9 1 -
0 -
B10 1 waiting for reduction of EMF to match the mains voltage [see
RevVoltMargin (44.21)]
0 no action
B11 1 autotuning armature current controller active
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B12 1 zero current detected + RevDly (43.14) is elapsed
0 no action
B13 1 command to change direction of current (bridge change over active)
0 no action
B14 1 CurCtrlStat2 (6.04) > 0 (current controller is blocked)
0 no action
B15 1 CurRefUsed (3,12) negative
0 CurRefUsed (3.12) positive
− The control bits B3 to B6 (Reset, On, Run and Off2N) are only valid in the 12-pulse
slave, if in the 12-pulse slave CommandSel (10.01) = 12P Link
− Valid in 12-pulse master and slave
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
6.10 CtrlStatSla (12-pulse slave control status)
-
-
-
-
E
12-pulse slave control status:
Bit Value Comment
B0 1 -
0 -
B1 1 -
0 -
B2 1 -
0 -
B3 1 slave is Tripped
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B4 1 -
0 -
B5 1 -
0 -
B6 1 12-pulse serial operation, see OperModeSel (43.01)
0 12-pulse parallel operation, see OperModeSel (43.01)
B7 1 -
0 -
-----------------------------------------------------------------------------------------------------------------------------------
B8 1 -
0 -
B9 1 -
0 -
B10 1 -
0 -
B11 1 -
0 -
-----------------------------------------------------------------------------------------------------------------------------------
B12 1 -
0 -
B13 1 bridge change over active
0 no action
B14 1 CurCtrlStat2 (6.04) > 0 (current controller is blocked)
0 no action
B15 1 CurRefUsed (3,12) negative
0 CurRefUsed (3.12) positive
− Valid in 12-pulse master and slave
Int. Scaling: 1 == 1 Type: I Volatile: Y
6.11 Unused
6.12 Mot1FexStatus (motor 1 field exciter status)
C
-
-
-
-
unit
min.
def.
max.
E/C
6.13 Mot2FexStatus (motor 2 field exciter status)
-
-
-
-
E
Motor 1 field exciter status:
NotUsed no field exciter connected
OK field exciter and communication OK
ComFault F519 M2FexCom [FaultWord2 (9.02) bit 2], communication faulty
FexFaulty F530 M2FexNotOK [FaultWord2 (9.02) bit 13], field exciter selftest faulty
FexNotReady F538 M2FexRdyLost [FaultWord3 (9.03) bit 5], field exciter not ready
FexUnderCur F542 M2FexLowCur [FaultWord3 (9.03) bit 9], field exciter undercurrent
FexOverCur F518 M2FexOverCur [FaultWord2 (9.02) bit 1], field exciter overcurrent
WrongSetting check setting of M1UsedFexType (99.12) and M2UsedFexType (49.07)
Int. Scaling: 1 == 1 Type: C Volatile: Y
Group 7
Control words
All signals in this group can be written to my means of DWL, DCS800 Control Panel, Adaptive
Program, application program or overriding control.
unit
min.
def.
max.
E/C
7.01 MainCtrlWord (main control word, MCW)
C
-
-
-
-
The main control word can be written to by Adaptive Program, application program or overriding
control:
Bit Name Value Comment
B0 On (Off1N) 1 Command to RdyRun state.
With MainContCtrlMode (21.16) = On: Contactors are
closed, field exciter and fans are started.
With MainContCtrlMode (21.16) = On&Run:
RdyRun flag in MainStatWord (8.01) is forced to 1
0 Command to Off state. Stopping via Off1Mode
(21.02).
B1 Off2N 1 No Off2 (Emergency Off / Coast Stop)
0 Command to OnInhibit state. Stop by coasting. The
firing pulses are immediately set to 150 degrees to
decrease the armature current. When the armature
current is zero the firing pulses are blocked, the
contactors are opened, field exciter and fans are
stopped.
Off2N has priority over OffN3 and On.
B2 Off3N 1 No Off3 (E-stop)
0 Command to OnInhibit state. Stopping via E
StopMode (21.04).
Off3N has priority over On.
B3 Run 1 Command to RdyRef state. The firing pulses are
released and the drive is running with the selected
speed reference.
0 Command to RdyRun state. Stop via StopMode
(21.03).
-----------------------------------------------------------------------------------------------------------------------------------
B4 RampOutZero 1 no action
0 speed ramp output is forced to zero
B5 RampHold 1 no action
0 freeze (hold) speed ramp
B6 RampInZero 1 no action
0 speed ramp input is forced to zero
unit
min.
def.
max.
E/C
B7 Reset 1 acknowledge fault indications with the positive edge
C
-
-
-
-
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B8 Inching1 1 constant speed defined by FixedSpeed1 (23.02),
active only with CommandSel (10.01) =
MainCtrlWord and RampOutZero = RampHold =
RampInZero = Run = 0; Inching2 overrides
Inching1 alternatively Jog1 (10.17) can be used
0 no action
B9 Inching2 1 constant speed defined by FixedSpeed2 (23.03),
active only with CommandSel (10.01) =
MainCtrlWord and RampOutZero = RampHold =
RampInZero = Run = 0; Inching2 overrides
Inching1 alternatively Jog2 (10.18) can be used
0 no action
B10 RemoteCmd 1 overriding control enabled (overriding control has to
set this value to 1)
0 If MainCtrlWord (7.01) ≠ 0, the last UsedMCW (7.04)
and the last references [SpeedRef (23.01),
AuxSpeedRef (23.13), TorqRefA (25.01) and
TorqRefB (25.04)] are retained. On control place
change - see CommandSel (10.01) - the drive is
stopped. The aux. control bits (B11 to B15) are not
affected.
B11 aux. control x used by, Adaptive Program, application program or
overriding control to control various functions selected
by parameters
-----------------------------------------------------------------------------------------------------------------------------------
B12 aux. control x used by Adaptive Program, application program or
overriding control to control various functions selected
by parameters
B13 aux. control x used by Adaptive Program, application program or
overriding control to control various functions selected
by parameters
B14 aux. control x used by Adaptive Program, application program or
overriding control to control various functions selected
by parameters
B15 aux. control x used by Adaptive Program, application program or
overriding control to control various functions selected
by parameters
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
7.02 AuxCtrlWord (auxiliary control word 1, ACW1)
C
-
-
-
-
The auxiliary control word 1 can be written to by Adaptive Program, application program or
overriding control:
Bit Name Value Comment
B0 RestartDataLog 1 restart data logger
0 no action
B1 TrigDataLog 1 trigger data logger (see note 1)
0 no action
B2 RampBypass 1 bypass speed ramp (speed ramp output is forced to
value of speed ramp input)
0 no action
B3 BalRampOut 1 speed ramp output is forced to BalRampRef (22.08)
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B4 LimSpeedRef4 1 SpeedRef4 (2.18) is not limited
0 SpeedRef4 (2.18) is limited by M1SpeedMax (20.02) /
M1SpeedMin (20.01) respectively by M2SpeedMax
(49.19) / M2SpeedMin (49.20)
B5 DynBrakingOn 1 force dynamic braking independent from Off1Mode
(21.02), StopMode (21.03) or E StopMode (21.04)
0 no action
B6 HoldSpeedCtrl 1 freeze (hold) the I-part of the speed controller
0 no action
B7 WindowCtrl 1 release window control
0 block window control
-----------------------------------------------------------------------------------------------------------------------------------
B8 BalSpeedCtrl 1 speed controller output is forced to BalRef (24.11)
0 no action
B9 SyncCommand 1 positioning: synchronizing command from overriding
control for pulse encoder 1 or pulse encoder 2 or both
pulse encoders depending if SyncCommand (10.04)
and / or SyncCommand2 (10.05) is set to
SyncCommand
0 no action
B10 SyncDisable 1 positioning: block synchronizing command
0 no action
B11 ResetSyncRdy 1 positioning: reset SyncRdy [AuxStatWord (8.02) bit 5]
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B12 aux. control x used by, Adaptive Program, application program or
overriding control to control various functions selected
by parameters
B13 aux. control x used by, Adaptive Program, application program or
overriding control to control various functions selected
by parameters
B14 aux. control x used by, Adaptive Program, application program or
overriding control to control various functions selected
by parameters
B15 aux. control x used by, Adaptive Program, application program or
overriding control to control various functions selected
by parameters
Note1:
The data logger contains six channels with 1024 samples each.
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
7.03 AuxCtrlWord2 (auxiliary control word 2, ACW2)
C
-
-
-
-
The auxiliary control word 2 can be written to by Adaptive Program, application program or
overriding control:
Bit Name Value Comment
B0 reserved 1
0
B1 reserved 1
0
B2 reserved 1
0
B3 reserved 1
0
-----------------------------------------------------------------------------------------------------------------------------------
B4 DisableBridge1 1 bridge 1 blocked
0 bridge 1 released
B5 DisableBridge2 1 bridge 2 blocked
0 bridge 2 released
B6 reserved 1
0
B7 reserved 1
0
-----------------------------------------------------------------------------------------------------------------------------------
B8 DriveDirection 1 drive direction reverse (see note 1)
0 drive direction forward (see note 1)
B9 reserved 1
0
B10 DirectSpeedRef 1 speed ramp output is overwritten and forced to
DirectSpeedRef (23.15)
0 speed ramp is active
B11 TorqProvOK 1 Selected motor torque proving is OK. This bit to be set by
Adaptive Program, application program or overriding control
[see also M1TorqProvTime (42.10)].
0 Selected motor torque proving is inactive. This bit is to be
set by Adaptive Program, application program or overriding
control.
-----------------------------------------------------------------------------------------------------------------------------------
B12 ForceBrake 1 selected motor, the brake remains closed (applied) (see
note 2)
0 selected motor, the brake is controlled by the internal brake
logic in group 42 (Brake control)
B13 reserved 1
0
B14 reserved 1
0
B15 ResetPIDCtrl 1 reset and freeze PID-controller
0 release PID controller
Note1:
Changes of DriveDirection become active only in drive state RdyRun. Changing the speed
direction of a running drive (RdyRef state) by means of DriveDirection is not possible.
Note2:
If ForceBrake is set the brake remains closed (applied).
If the Run [MainCtrlWord (7.01) bit 3] command is given to a drive in state RdyOn or RdyRef
[MainStatWord (8.01) bit 0 and 1], the brake logic will be started up to the point of the brake open
command.
A drive in state Running [MainStatWord (8.01) bit 2] will be stopped by ramp, the brake will be
closed (applied), but the drive will remain in state Running.
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
7.04 UsedMCW (used main control word, UMCW)
C
-
-
-
-
Internal used (selected) main control word. The selection is depending on the drives local/remote
control setting, CommandSel (10.01) and HandAuto (10.07).
The bit functionality is the same as the in the MainCtrlWord (7.01). Not all functions are controllable
from local control or local I/O mode.
B0 see MainCtrlWord (7.01)
to
B15 see MainCtrlWord (7.01)
Attention:
It is not possible to write on the used main control word by means of Adaptive Program, application
program or overriding control.
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
7.05 DO CtrlWord (digital output control word, DOCW)
C
-
-
-
-
The DO control word 1 can be written to by Adaptive Program, application program or overriding
control. To connect bits of the DO CtrlWord (7.05) with DO1 to DO8 use the parameters in group
14 (Digital outputs). DO9 to DO12 are directly send to the extension I/O’s. Thus they are only
available for Adaptive Program, application program or overriding control.
Bit Name Comment
B0 DO1 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
B1 DO2 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
B2 DO3 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
B3 DO4 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
-----------------------------------------------------------------------------------------------------------------------------------
B4 DO5 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
B5 DO6 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
B6 DO7 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
B7 DO8 this bit has to be send to the digital output via the parameters of group
14 (Digital outputs)
-----------------------------------------------------------------------------------------------------------------------------------
B8 DO9 this bit is written directly to DO1 of the extension IO defined by DIO
ExtModule1 (98.03)
B9 DO10 this bit is written directly to DO2 of the extension IO defined by DIO
ExtModule1 (98.03)
B10 DO11 this bit is written directly to DO1 of the extension IO defined by DIO
ExtModule2 (98.04)
B11 DO12 this bit is written directly to DO2 of the extension IO defined by DIO
ExtModule2 (98.04)
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
to
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
Group 8
C
-
-
-
-
Main status word:
Bit Name Value Comment
B0 RdyOn 1 ready to switch on
0 not ready to switch on
B1 RdyRun 1 ready to generate torque
0 not ready to generate torque
B2 RdyRef 1 operation released (Running)
0 operation blocked
B3 Tripped 1 fault indication
0 no fault
-----------------------------------------------------------------------------------------------------------------------------------
B4 Off2NStatus 1 Off2 not active
0 Off2 (OnInhibit state) active
B5 Off3NStatus 1 Off3 not active
0 Off3 (OnInhibit state) active
B6 OnInhibited 1 OnInhibited state is active after a:
− fault
− Emergency Off / Coast Stop (Off2)
− E-stop (Off3)
− OnInhibited via digital input Off2 (10.08) or E Stop
(10.09)
0 OnInhibit state not active
B7 Alarm 1 alarm indication
0 no alarm
-----------------------------------------------------------------------------------------------------------------------------------
B8 AtSetpoint 1 setpoint / actual value monitoring in the tolerance zone
0 setpoint / actual value monitoring out of the tolerance
zone
B9 Remote 1 remote control
0 local control
B10 AboveLimit 1 speed greater than defined in SpeedLev (50.10)
0 speed lower or equal than defined SpeedLev (50.10)
B11 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
to
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
8.02 AuxStatWord (auxiliary status word, ASW)
C
-
-
-
-
Auxiliary status word:
Bit Name Value Comment
B0 DataLogReady 1 contents of data logger is readable
0 contents of data logger is not readable
B1 OutOfWindow 1 actual speed is out of window defined by WinWidthPos
(23.08) and WinWidthNeg (23.09)
0 actual speed is inside the defined window
B2 E-StopCoast 1 E-stop function has failed, see E StopDecMin (21.05), E
StopDecMax (21.06) and DecMonDly (21.07)
0 no action
B3 User1 1 macro User1 active, see ApplMacro (99.08)
0 macro User1 not active
-----------------------------------------------------------------------------------------------------------------------------------
B4 User2 1 macro User2 active, see ApplMacro (99.08)
0 macro User2 not active
B5 SyncRdy 1 positioning: synchronization is done either for pulse
encoder 1 or pulse encoder 2 or both pulse encoders
depending on the setting of SyncCommand (10.04) and
SyncCommand2 (10.05), enabled only if PosSyncMode
(50.15) = Single
0 positioning: synchronizing not done
B6 Fex1Ack 1 motor 1 field exciter acknowledged
0 no action
B7 Fex2Ack 1 motor 2 field exciter acknowledged
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B8 BrakeCmd 1 selected motor, command to open (lift) the brake is
given, see group 42 (Brake control)
0 selected motor, command to close (apply) the brake is
given
B9 Limiting 1 drive is in a limit, see LimWord (8.03)
0 drive is not in a limit,
B10 TorqCtrl 1 drive is torque controlled
0 no action
B11 ZeroSpeed 1 actual motor, speed is in the zero speed limit defined by
M1ZeroSpeedLim (20.03) or M2ZeroSpeedLim (49.04)
0 actual motor speed is out of the zero speed limit
-----------------------------------------------------------------------------------------------------------------------------------
B12 EMFSpeed 1 M1SpeedFbSel (50.03) = EMF
0 no action
B13 FaultOrAlarm 1 fault or alarm indication
0 no fault or alarm indication
B14 DriveDirectionNeg 1 negative drive direction active - controlled by bit 8 of
AuxCtrlWord2 (7.03)
0 positive drive direction active - controlled by bit 8 of
AuxCtrlWord2 (7.03)
B15 AutoReclosing 1 auto reclosing logic is active
0 no action
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
8.03 LimWord (limit word, LW)
-
-
-
-
E
Limit word:
Bit active limit
B0 TorqMax (20.05) or TorqMaxAll (2.19)
B1 TorqMin (20.06) or TorqMinAll (2.20)
B2 TorqMaxSPC (20.07) or TorqMaxAll (2.19)
B3 TorqMinSPC (20.08) or TorqMinAll (2.20)
-----------------------------------------------------------------------------------------------------------------------------------
B4 TorqMaxTref (20.09)
B5 TorqMinTref (20.10)
B6 M1SpeedMax (20.02) or M2SpeedMax (49.20)
B7 M1SpeedMin (20.01) or M2SpeedMin (49.19)
-----------------------------------------------------------------------------------------------------------------------------------
B8 M1CurLimBrdg1 (20.12) or M2CurLimBrdg1 (49.12)
B9 M1CurLimBrdg2 (20.13) or M2CurLimBrdg2 (49.13)
B10 reserved
B11 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
to
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
8.04 Unused
unit
min.
def.
max.
E/C
8.05 DI StatWord (digital inputs status word, DISW)
C
-
-
-
-
Digital input word, shows the value of the digital inputs before inversion [DI1Invert (10.25), …,
DI11Invert (10.35)]:
to DI StatWord (8.05)
unit
min.
def.
max.
E/C
8.06 DO StatWord (digital outputs status word, DOSW)
C
-
-
-
-
Digital output word, shows the value of the digital outputs after inversion:
to DO StatWord (8.06)
8.07 Unused
8.08 DriveStat (drive status)
C
-
-
-
-
Drive status:
OnInhibited drive is in OnInhibit state
ChangeToOff drive is changing to Off
Off drive is Off
RdyOn drive is ready on
RdyRun drive is ready run
Running drive is Running
Stopping drive is Stopping
Off3 drive is in Off3 state (E-stop)
Off2 drive is in Off2 state (Emergency Off or Coast Stop)
Tripped drive is Tripped
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
8.09 MotSel (selected motor)
-
-
-
-
E
Select motor and field exciter:
Motor1 motor 1 and field exciter 1 are selected
Motor2 motor 2 and field exciter 2 are selected
See ParChange (10.10)
Int. Scaling: 1 == 1 Type: C Volatile: Y
C
-
-
-
-
Currently selected macro:
None default
Factory factory (default) parameter set
User1 User1 parameter set
User2 User2 parameter set
Standard standard parameter set
Man/Const manual / constant speed
Hand/Auto hand (manual) / automatic
Hand/MotPot hand (manual) / motor potentiometer
reserved reserved
MotPot motor potentiometer
TorqCtrl torque control
TorqLimit torque limit
DemoStandard demo standard
2WreDCcontUS 2 wire with US style DC-breaker
3WreDCcontUS 3 wire with US style DC-breaker
3WreStandard 3 wire standard
See ApplMacro (99.08)
Int. Scaling: 1 == 1 Type: C Volatile: Y
-
-
-
-
E
Resonance Frequency Eliminator control word
Bit Name Value Comment
B0 FiltParCalcAct 1 internal parameters are being calculated, filter algorithm is
skipped
0 no action
B1 ParUdpReq 1 parameter update request after parameter change
0 no action
B2 FiltReleased 1 RFE filter is released
0 RFE filter is blocked
B3 ParChange 1 parameter have changed
0 no action
-----------------------------------------------------------------------------------------------------------------------------------
B4 reserved
to
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
Group 9
C
-
-
-
-
Fault word 1:
Bit Fault text Fault code Comment
and trip level
B0 AuxUnderVolt F501 1 auxiliary undervoltage
B1 ArmOverCur F502 3 armature overcurrent, ArmOvrCurLev (30.09)
B2 ArmOverVolt F503 3 armature overvoltage, ArmOvrVoltLev (30.08)
B3 ConvOverTemp F504 2 converter overtemperature, ConvTempDly (97.05),
shutdown temperature see MaxBridgeTemp (4.17)
-----------------------------------------------------------------------------------------------------------------------------------
B4 ResCurDetect F505 1 residual current detection, ResCurDetectSel
(30.05), ResCurDetectLim (30.06),
ResCurDetectDel (30.07)
B5 M1OverTemp F506 2 motor 1 measured overtemperature,
M1FaultLimTemp (31.07) or M1KlixonSel (31.08)
B6 M1OverLoad F507 2 motor 1 calculated overload (thermal model),
M1FaultLimLoad (31.04)
B7 I/OBoardLoss F508 1 I/O board not found or faulty, DIO ExtModule1
(98.03), DIO ExtModule2 (98.04), AIO ExtModule
(98.06), AIO MotTempMeas (98.12), IO
BoardConfig (98.15)
-----------------------------------------------------------------------------------------------------------------------------------
B8 M2OverTemp F509 2 motor 2 measured overtemperature,
M2FaultLimTemp (49.37) or M2KixonSel (49.38)
B9 M2OverLoad F510 2 motor 2 calculated overload (thermal model),
M2FaultLimLoad (49.34)
B10 ConvFanCur F511 4 converter fan current, ConvTempDly (97.05)
B11 MainsLowVolt F512 3 mains low (under-) voltage, PwrLossTrip (30.21),
UNetMin1 (30.22), UNetMin2 (30.23)
-----------------------------------------------------------------------------------------------------------------------------------
B12 MainsOvrVolt F513 1 mains overvoltage, actual mains voltage is > 1.3 *
NomMainsVolt (99.10) for more than 10 s
B13 MainsNotSync F514 3 mains not in synchronism, DevLimPLL (97.13)
B14 M1FexOverCur F515 1 motor 1 field exciter overcurrent, M1FldOvrCurLev
(30.13)
B15 M1FexCom F516 1 motor 1 field exciter communication loss,
FexTimeOut (94.07), DCSLinkNodeID (94.01),
M1FexNode (94.08)
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.02 FaultWord2 (fault word 2)
C
-
-
-
-
Fault word 2:
Bit Fault text Fault code Comment
and trip level
B0 ArmCurRipple F517 3 armature current ripple, CurRippleMode (30.18),
CurRippleLim (30.19)
B1 M2FexOverCur F518 1 motor 2 field exciter overcurrent, M2FldOvrCurLev
(49.09)
B2 M2FexCom F519 1 motor 2 field exciter communication loss
FexTimeOut (94.07), DCSLinkNodeID (94.01),
M2FexNode (94.09)
B3 reserved F520 - no action
-----------------------------------------------------------------------------------------------------------------------------------
B4 FieldAck F521 1 selected motor: field acknowledge, check fault
message of or at field exciter
B5 SpeedFb F522 3 selected motor: speed feedback, SpeedFbFltSel
(30.17), SpeedFbFltMode (30.36), M1SpeedFbSel
(50.03)
B6 ExtFanAck F523 4 external fan acknowledge missing MotFanAck
(10.06)
B7 MainContAck F524 3 main contactor acknowledge missing,
MainContAck (10.21)
-----------------------------------------------------------------------------------------------------------------------------------
B8 TypeCode F525 1 type code mismatch, TypeCode (97.01)
B9 ExternalDI F526 1 external fault via binary input, ExtFaultSel (30.31)
B10 ConvFanAck F527 4 converter fan acknowledge missing, ConvFanAck
(10.20)
B11 FieldBusCom F528 5 fieldbus communication loss, ComLossCtrl
(30.28), FB TimeOut (30.35), CommModule
(98.02)
-----------------------------------------------------------------------------------------------------------------------------------
B12 M1FexNotOK F529 1 motor 1 field exciter not okay
B13 M2FexNotOK F530 1 motor 2 field exciter not okay
B14 MotorStalled F531 3 selected motor: motor stalled, StallTime (30.01),
StallSpeed (30.02), StallTorq (30.03)
B15 MotOverSpeed F532 3 selected motor: motor overspeed, M1OvrSpeed
(30.16)
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.03 FaultWord3 (fault word 3)
C
-
-
-
-
Fault word 3:
Bit Fault text Fault code Comment
and trip level
B0 12PRevTime F533 3 12-pulse reversal timeout, 12P RevTimeOut (47.05)
B1 12PCurDiff F534 3 12-pulse current difference, DiffCurLim (47.02),
DiffCurDly (47.03)
B2 12PulseCom F535 3 12-pulse communication loss, 12P TimeOut (94.03),
DCSLinkNodeID (94.01), 12P SlaNode (94.04)
B3 12PSlaveFail F536 4 12-pulse slave failure, this fault message trips the
12-pulse master and appears only in the 12-pulse
master
-----------------------------------------------------------------------------------------------------------------------------------
B4 M1FexRdyLost F537 1 motor 1 field exciter lost ready-for-operation
message while working
B5 M2FexRdyLost F538 1 motor 2 field exciter lost ready-for-operation
message while working
B6 FastCurRise F539 1 fast current rise, ArmCurRiseMax (30.10)
B7 COM8Faulty F540 1 SDCS-COM-8 faulty)
-----------------------------------------------------------------------------------------------------------------------------------
B8 M1FexLowCur F541 1 motor 1 field exciter low (under-) current,
M1FldMinTrip (30.12), FldMinTripDly (45.18)
B9 M2FexLowCur F542 1 motor 2 field exciter low (under-) current,
M2FldMinTrip (49.08), FldMinTripDly (45.18)
B10 COM8Com F543 5 SDCS-COM-8 communication loss, Ch0
ComLossCtrl (70.05), Ch0 TimeOut (70.04), Ch2
ComLossCtrl (70.15), Ch2 TimeOut (70.14)
B11 P2PandMFCom F544 5 Peer to peer and master-follower communication
loss, ComLossCtrl (30.28), MailBoxCycle1 (94.13),
MailBoxCycle2 (94.19), MailBoxCycle3 (94.25),
MailBoxCycle4 (94.31)
-----------------------------------------------------------------------------------------------------------------------------------
B12 ApplLoadFail F545 1 application load failure, see Diagnosis (9.11)
B13 LocalCmdLoss F546 5 local command loss, LocalLossCtrl (30.27)
B14 HwFailure F547 1 hardware failure, see Diagnosis (9.11)
B15 FwFailure F548 1 firmware failure, see Diagnosis (9.11)
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.04 FaultWord4 (fault word 4)
C
-
-
-
-
Fault word 4:
Bit Fault text Fault code Comment
and trip level
B0 ParComp F549 1 parameter compatibility, the parameter causing the
fault can be identified in Diagnosis (9.11)
B1 ParMemRead F550 1 reading the actual parameter set or a user
parameter set from either parameter flash or
Memory Card failed (checksum fault)
B2 AIRange F551 4 analog input range, AI Mon4mA (30.29)
B3 MechBrake F552 3 selected motor: mechanical brake, M1BrakeAckSel
(42.02), M1BrakeFltTime (42.05), BrakeFaultFunc
(42.06), M1BrakeLongTime (42.12)
-----------------------------------------------------------------------------------------------------------------------------------
B4 TachPolarity F553 3 selected motor: tacho respectively pulse encoder
polarity
B5 TachoRange F554 3 Overflow of AITacho input
B6 reserved F555 reserved for PID-controller
B7 TorqProving F556 3 selected motor: torque proving, M1TorqProvTime
(42.10), the Adaptive Program, application program
or overriding control providing the acknowledge
signal TorqProvOK [AuxCtrlWord2 (7.03) bit 11]
-----------------------------------------------------------------------------------------------------------------------------------
B8 ReversalTime F557 3 reversal time, ZeroCurTimeOut (97.19), RevDly
(43.14)
B9 reserved F558 no action
B10 reserved F559 no action
B11 APFault1 F601 1 Adaptive Program fault 1
-----------------------------------------------------------------------------------------------------------------------------------
B12 APFault2 F602 1 Adaptive Program fault 2
B13 APFault3 F603 1 Adaptive Program fault 3
B14 APFault4 F604 1 Adaptive Program fault 4
B15 APFault5 F605 1 Adaptive Program fault 4
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.05 UserFaultWord (user defined fault word 1)
E
User defined fault word. All names are defined by the user via application program:
Bit Fault text Fault code Comment
and trip level
B0 UserFault1 F610 1
B1 UserFault2 F611 1
B2 UserFault3 F612 1
B3 UserFault4 F613 1
-----------------------------------------------------------------------------------------------------------------------------------
B4 UserFault5 F614 1
B5 UserFault6 F615 1
B6 UserFault7 F616 1
B7 UserFault8 F617 1
-----------------------------------------------------------------------------------------------------------------------------------
B8 UserFault9 F618 1
B9 UserFault10 F619 1
B10 UserFault11 F620 1
B11 UserFault12 F621 1
-----------------------------------------------------------------------------------------------------------------------------------
B12 UserFault13 F622 1
B13 UserFault14 F623 1
B14 UserFault15 F624 1
B15 UserFault16 F625 1
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.06 AlarmWord1 (alarm word 1)
C
-
-
-
-
Alarm word 1:
Bit Alarm text Alarm code Comment
and alarm level
B0 Off2ViaDI A101 1 Off2 (Emergency Off / Coast Stop) pending via
digital input, Off2 (10.08)
B1 Off3ViaDI A102 1 Off3 (E-stop) pending via digital input, E Stop
(10.09)
B2 DC BreakAck A103 3 selected motor: DC-breaker acknowledge missing,
DC BreakAck (10.23)
B3 ConvOverTemp A104 2 converter overtemperature, shutdown temperature
see MaxBridgeTemp (4.17). The converter
overtemperature alarm will already appear at
approximately 5°C below the shutdown temperature.
-----------------------------------------------------------------------------------------------------------------------------------
B4 DynBrakeAck A105 1 selected motor: dynamic braking acknowledge is still
pending, DynBrakeAck (10.22)
B5 M1OverTemp A106 2 motor 1 measured overtemperature,
M1AlarmLimTemp (31.06)
B6 M1OverLoad A107 2 motor 1 calculated overload (thermal model),
M1AlarmLimLoad (31.03)
B7 reserved A108 4 no action
-----------------------------------------------------------------------------------------------------------------------------------
B8 M2OverTemp A109 2 motor 2 measured overtemperature,
M2AlarmLimTemp (49.36)
B9 M2OverLoad A110 2 motor 2 calculated overload (thermal model),
M2AlarmLimLoad (49.33)
B10 MainsLowVolt A111 3 mains low (under-) voltage, PwrLossTrip (30.21),
UNetMin1 (30.22), UNetMin2 (30.23)
B11 P2PandMFCom A112 4 Drive-to-drive and master-follower communication
loss, ComLossCtrl (30.28), MailBoxCycle1 (94.13),
MailBoxCycle2 (94.19), MailBoxCycle3 (94.25),
MailBoxCycle4 (94.31)
-----------------------------------------------------------------------------------------------------------------------------------
B12 COM8Com A113 4 SDCS-COM-8 communication loss, Ch0
ComLossCtrl (70.05), Ch0 TimeOut (70.04), Ch2
ComLossCtrl (70.15), Ch2 TimeOut (70.14)
B13 ArmCurDev A114 3 armature current deviation
B14 TachoRange A115 4 Overflow of AITacho input or M1OvrSpeed (30.16)
respectively M2OvrSpeed (49.21) have been
changed
B15 BrakeLongFalling A116 4 selected motor: mechanical brake, M1BrakeAckSel
(42.02), BrakeFaultFunc (42.06), M1BrakeLongTime
(42.12)
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.07 AlarmWord2 (alarm word 2)
C
-
-
-
-
Alarm word 2:
Bit Alarm text Alarm code Comment
and alarm level
B0 ArmCurRipple A117 4 armature current ripple, CurRippleMode (30.18,
CurRippleLim (30.19)
B1 FoundNewAppl A118 1 found new application on Memory Card, activate
application on Memory Card by means of
ParApplSave (16.06) = EableAppl
B2 ApplDiff A119 1 application on drive and Memory Card are different,
activate application on Memory Card by means of
ParApplSave (16.06) = EableAppl
B3 OverVoltProt A120 3 overvoltage protection active, OvrVoltProt (30.13)
-----------------------------------------------------------------------------------------------------------------------------------
B4 AutotuneFail A121 4 autotuning failure, Diagnosis (9.11)
B5 MechBrake A122 4 selected motor: mechanical brake, BrakeFaultFunc
(42.06), M1StrtTorqRefSel (42.07), M2StrtTorqRefSel
(49.44)
B6 FaultSuppres A123 4 at least one fault message is mask
B7 SpeedScale A124 4 speed scaling out of range, M1SpeedScale (50.01)
and M1BaseSpeed (99.04), the parameter causing
the alarm can be identified in Diagnosis (9.11)
-----------------------------------------------------------------------------------------------------------------------------------
B8 SpeedFb A125 4 selected motor: speed feedback, M1SpeedFbSel
(50.03), SpeedFbFltMode (30.36), SpeedFbFltSel
(30.17)
B9 ExternalDI A126 4 external alarm via binary input, ExtAlarmSel (30.32)
B10 AIRange A127 4 analog input range, AI Mon4mA(30.29)
B11 FieldBusCom A128 4 fieldbus communication loss, ComLossCtrl (30.28)
-----------------------------------------------------------------------------------------------------------------------------------
B12 ParRestored A129 4 The parameters found in flash were found invalid at
power-up (checksum fault). The parameters were
restored from the parameter backup.
B13 LocalCmdLoss A130 4 local command loss, LocalLossCtrl (30.27)
B14 ParAdded A131 4 A new firmware with a different amount of parameters
was downloaded. The new parameters are set to their
default values. The parameters causing the alarm can
be identified in Diagnosis (9.11).
B15 ParConflict A132 4 parameter setting conflict, the parameter causing the
alarm can be identified in Diagnosis (9.11)
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.08 AlarmWord3 (alarm word 3)
C
-
-
-
-
Alarm word 3:
Bit Alarm text Alarm code Comment
and alarm level
B0 RetainInv A133 - retain data invalid
B1 ParComp A134 4 parameter compatibility, the parameter causing the
alarm can be identified in Diagnosis (9.11)
B2 ParUpDwnLoad A135 4 The checksum verification failed during up- or
download of parameters. Please try again.
B3 NoAPTaskTime A136 4 Adaptive Program task for not set in TimeLevSel
(83.04)
-----------------------------------------------------------------------------------------------------------------------------------
B4 SpeedNotZero A137 1 Re-start of drive is not possible. Speed zero [see
M1ZeroSpeedLim (20.03) or M2ZeroSpeedLim
(49.04)] has not been reached [only in case FlyStart
(21.10) = StartFrom0]. In case of a trip set On = Run
= 0 to reset the alarm.
B5 Off2FieldBus A138 1 Off2 (Emergency Off / Coast Stop) pending via
fieldbus, Off2 (10.08)
B6 Off3FieldBus A139 1 Off3 (E-stop) pending via fieldbus, E Stop (10.09)
B7 IllgFieldBus A140 4 the fieldbus parameters in group 51 (fieldbus) are not
set according to the fieldbus adapter or the device has
not been selected
-----------------------------------------------------------------------------------------------------------------------------------
B8 COM8FwVer A141 4 invalid combination of SDCS-CON-4 firmware and
SDCS-COM-8 firmware
B9 MemCardMiss A142 1 Memory Card missing
B10 MemCardFail A143 1 checksum failure or wrong Memory Card
B11 APAlarm1 A301 4 Adaptive Program alarm 1
-----------------------------------------------------------------------------------------------------------------------------------
B12 APAlarm2 A302 4 Adaptive Program alarm 2
B13 APAlarm3 A303 4 Adaptive Program alarm 3
B14 APAlarm4 A304 4 Adaptive Program alarm 4
B15 APAlarm5 A305 4 Adaptive Program alarm 5
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.09 UserAlarmWord (user defined alarm word 1)
E
User defined alarm word. All names are defined by the user via application program:
Bit Alarm text Alarm code Comment
and alarm level
B0 UserAlarm1 A310 4
B1 UserAlarm2 A311 4
B2 UserAlarm3 A312 4
B3 UserAlarm4 A313 4
-----------------------------------------------------------------------------------------------------------------------------------
B4 UserAlarm5 A314 4
B5 UserAlarm6 A315 4
B6 UserAlarm7 A316 4
B7 UserAlarm8 A317 4
-----------------------------------------------------------------------------------------------------------------------------------
B8 UserAlarm9 A318 4
B9 UserAlarm10 A319 4
B10 UserAlarm11 A320 4
B11 UserAlarm12 A321 4
-----------------------------------------------------------------------------------------------------------------------------------
B12 UserAlarm13 A322 4
B13 UserAlarm14 A323 4
B14 UserAlarm15 A324 4
B15 UserAlarm16 A325 4
Int. Scaling: 1 == 1 Type: I Volatile: Y
-
-
-
-
E
Operating system faults from SDCS-COM-8 board:
Bit Fault text Fault code F
B0 Factory macro parameter file error default parameters are invalid
B1 User macro parameter file error one of the User macros is invalid
B2 Non Volatile operating system error AMCOS fault, please contact Your local ABB
agent
B3 File error in flash problems when writing to the flash memory,
please try again
-----------------------------------------------------------------------------------------------------------------------------------
B4 Internal time level T2 overflow (100 μs) timeout of task T2, if happens frequently
please contact Your local ABB agent
B5 Internal time level T3 overflow (1 ms) timeout of task T3, if happens frequently
please contact Your local ABB agent
B6 Internal time level T4 overflow (50 ms) timeout of task T4, if happens frequently
please contact Your local ABB agent
B7 Internal time level T5 overflow (1 s) timeout of task T5, if happens frequently
please contact Your local ABB agent
-----------------------------------------------------------------------------------------------------------------------------------
B8 State overflow timeout of task State, if happens frequently
please contact Your local ABB agent
B9 Application window ending overflow application on SDCS-COM-8 faulty
B10 Application program overflow application on SDCS-COM-8 faulty
B11 Illegal instruction crash of CPU due to EMC or hardware
problems
-----------------------------------------------------------------------------------------------------------------------------------
B12 Register stack overflow overflow due to EMC or firmware bug
B13 System stack overflow overflow due to EMC or firmware bug
B14 System stack underflow underflow due to crash of CPU or firmware
bug
B15 reserved -
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.11 Diagnosis (diagnosis)
0
65535
0
C
-
Attention:
Diagnosis (9.11) is set to zero by means of Reset.
Displays diagnostics messages:
0= no message
Firmware:
1= default setting of parameters wrong
2= parameter flash image too small for all parameters
3= reserved
4= illegal write attempt on a write-protected parameter
5= reserved
6= wrong type code
7= an un-initialized interrupted has occurred
8, 9 = reserved
10 = wrong parameter value
Autotuning:
11 = autotuning aborted by fault or removing the Run command [UsedMCW (7.04) bit 3]
12 = autotuning timeout, RUN command [UsedMCW (7.04) bit 3] is not set in time
13 = motor is still turning, no speed zero indication
14 = field current not zero
15 = armature current not zero
16 = armature voltage measurement circuit open (e.g. not connected) or interrupted, check also current
and torque limits
17 = armature circuit and/or armature voltage measurement circuit wrongly connected
18 = no load connected to armature circuit
19 = invalid nominal armature current setting;
armature current M1MotNomCur (99.03) is set to zero
20 = field current does not decrease when the excitation is switched off
21 = field current actual doesn't reach field current reference;
no detection of field resistance;
field circuit open (e.g. not connected) respectively interrupted
22 = no writing of control parameters of speed controller
23 = tacho adjustment faulty or not OK or the tacho voltage is too high during autotuning
24 = tuning of speed controller, speed feedback assistant or tacho fine tuning not possible due to speed
limitation - see e.g. M1SpeedMin (20.01) and M1SpeedMax (20.02)
25 = Tuning of speed controller, speed feedback assistant or tacho fine tuning not possible due to voltage
limitation. During the tuning of the speed controller, the speed feedback assistant or the tacho fine
tuning base speed [M1BaseSpeed (99.04)] might be reached. Thus full armature voltage
[M1NomVolt (99.02)] is necessary. In case the mains voltage is too low to provide for the needed
armature voltage the autotuning procedure is canceled.
Check and adapt if needed:
Mains voltage
M1NomVolt (99.02)
M1BaseSpeed (99.04)
26 = field weakening not allowed, see M1SpeedFbSel (50.03) and FldCtrlMode (44.01)
27 - 30 reserved
30 = DCS800 Control Panel up- or download not started
32 = DCS800 Control Panel data not up- or downloaded in time
33 = reserved
34 = DCS800 Control Panel up -or download checksum faulty
35 = DCS800 Control Panel up- or download software faulty
36 = DCS800 Control Panel up- or download verification failed
37 - 49 reserved
Hardware:
50 = parameter flash faulty (erase)
51 = parameter flash faulty (program)
52 = check connector X12 on SDCS-CON-4 and connector X12 and X22 on SDCS-PIN-4/51
53 - 69 reserved
unit
min.
def.
max.
E/C
A132 ParConflict (alarm parameter setting conflict):
70 = reserved
71 = flux linearization parameters not consistent
72 = reserved
73 = armature data not consistent.
Check if:
− M1NomCur (99.03) is set to zero,
− M1NomVolt (99.02) and M1NomCur (99.03) are fitting with the drive. In case they are
much smaller than the drive the internal calculation of M1ArmL (43.09) and M1ArmR
(43.10) can cause an internal overflow. Set M1ArmL (43.09) and M1ArmR (43.10) to
zero.
74 - 76 reserved
77 = Encoder 1 parameters for motor 1 not consistent. Check:
SpeedScaleAct (2.29)
M1EncMeasMode (50.02)
M1EncPulseNo (50.04)
At scaling speed - see SpeedScaleAct (2.29) - the pulse frequency must be greater than 600 Hz
according to following formula:
ppr * evaluation * speed scaling
f ≥ 600 Hz =
60 s
(50.04) * (50.02) * (2.29)
f ≥ 600 Hz =
60 s
E.g. the speed scaling must be ≥ 9 rpm for a pulse encoder with 1024 pulses and A+-/B+- evaluation.
78 = Encoder 1 parameters for motor 2 not consistent. Check:
SpeedScaleAct (2.29)
M2EncMeasMode (49.23)
M2EncPulseNo (49.25)
At scaling speed - see SpeedScaleAct (2.29) - the pulse frequency must be greater than 600 Hz
according to following formula:
ppr * evaluation * speed scaling
f ≥ 600 Hz =
60 s
(49.25) * (49.23) * (2.29)
f ≥ 600 Hz =
60 s
E.g. the speed scaling must be ≥ 9 rpm for a pulse encoder with 1024 pulses and A+-/B+- evaluation.
79 = Encoder 2 parameters not consistent. Check:
SpeedScaleAct (2.29)
Enc2MeasMode (50.18)
Enc2PulseNo (50.19)
At scaling speed - see SpeedScaleAct (2.29) - the pulse frequency must be greater than 600 Hz
according to following formula:
ppr * evaluation * speed scaling
f ≥ 600 Hz =
60 s
(50.19) * (50.18) * (2.29)
f ≥ 600 Hz =
60 s
E.g. the speed scaling must be ≥ 9 rpm for a pulse encoder with 1024 pulses and A+-/B+- evaluation.
Autotuning:
80 = speed does not reach setpoint (EMF control)
81 = motor is not accelerating or wrong tacho polarity (tacho / encoder)
82 = not enough load (too low inertia) for the detection of speed controller parameters
83 = drive not in speed control mode, see TorqSel (26.01), TorqSelMod (26.03), TorqMuxMode (26.04)
84 - 89 reserved
unit
min.
def.
max.
E/C
Thyristor diagnosis:
90 = shortcut caused by V1
91 = shortcut caused by V2
92 = shortcut caused by V3
93 = shortcut caused by V4
94 = shortcut caused by V5
95 = shortcut caused by V6
96 = thyristor block test failed
97 = shortcut caused by V15 or V22
98 = shortcut caused by V16 or V23
99 = shortcut caused by V11 or V24
100 = shortcut caused by V12 or V25
101 = shortcut caused by V13 or V26
102 = shortcut caused by V14 or V21
103 = motor connected to ground
104 = armature winding is not connected
105 - 120 reserved
AI monitoring:
121 = AI1 below 4 mA
122 = AI2 below 4 mA
123 = AI3 below 4 mA
124 = AI4 below 4 mA
125 = AI5 below 4 mA
126 = AI6 below 4 mA
127 = AITAC below 4 mA
128 - 149 reserved
Option modules:
150 = fieldbus module missing see CommModule (98.02)
151 = SDCS-COM-8 for DDCS- respectively fieldbus communication missing see CommModule (98.02)
152 = SDCS-COM-8 for master-follower communication missing see group 70
153 = reserved
154 = RMBA-xx module missing see group 98
155 = RAIO-xx in option slot on SDCS-CON-4 missing see group 98
156 = RAIO-xx in option slot on AIMA missing see group 98
157 = RDIO-xx in option slot on SDCS-CON-4 missing see group 98
158 = RDIO-xx in option slot on AIMA missing see group 98
159 = RTAC-xx in option slot on SDCS-CON-4 missing see group 98
160 = RTAC-xx in option slot on AIMA missing see group 98
161 = reserved
162 = SDCS-IOB-2x respectively SDCS-IOB-3 connection does not match selection in IO BoardConfig
(98.15)
163 = SDCS-DSL-4 missing see group 94 (needed for DCSLink)
164 = SDCS-DSL-4 missing see group 94 (needed for Modbus)
unit
min.
def.
max.
E/C
Thyristor diagnosis:
30000 = possibly trigger pulse channels are mixed up
31xdd = V1 or V11 not conducting
32xdd = V2 or V12 not conducting
33xdd = V3 or V13 not conducting
34xdd = V4 or V14 not conducting
35xdd = V5 or V15 not conducting
36xdd = V6 or V16 not conducting
x = 0: only a single thyristor in bridge 1 is not conducting (e.g. 320dd means V2 respectively V12 is not
conducting)
x = 1 … 6: additionally a second thyristor in bridge 1 is no conducting (e.g. 325dd means V2 and V5
respectively V12 and V15 are not conducting)
dd = don’t care, the numbers of this digits do not carry any information about the thyristors of the first bridge.
Example:
− 36030: means V16 in bridge 1 and V23 in bridge 2 are not conducting
unit
min.
def.
max.
E/C
9.14 3rdLastFault (3rdlast fault)
C
-
-
-
-
rd
Displays the 3 last fault:
F<Fault code> <FaultName> (e.g. F2 ArmOverCur)
Int. Scaling: 1 == 1 Type: C Volatile: Y
9.15 Unused
9.16 Unused
9.17 M1FexAlarmWord (motor 1 field exciter alarm word)
-
-
-
-
E
Motor 1 field exciter alarm word :
Bit Alarm text Alarm code Comment
B0 reserved
B1 reserved
B2 reserved
B3 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B4 reserved
B5 reserved
B6 reserved
B7 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B8 reserved
B9 reserved
B10 reserved
B11 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
B13 reserved
B14 reserved
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
-
-
-
-
E
Motor 1 field exciter fault word :
Bit Fault text Fault code Comment
B0 reserved
B1 reserved
B2 reserved
B3 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B4 reserved
B5 reserved
B6 reserved
B7 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B8 reserved
B9 reserved
B10 reserved
B11 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
B13 reserved
B14 reserved
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
9.19 M2FexAlarmWord (motor 2 field exciter alarm word)
-
-
-
-
E
Motor 2 field exciter alarm word :
Bit Alarm text Alarm code Comment
B0 reserved
B1 reserved
B2 reserved
B3 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B4 reserved
B5 reserved
B6 reserved
B7 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B8 reserved
B9 reserved
B10 reserved
B11 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
B13 reserved
B14 reserved
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
-
-
-
-
E
Motor 2 field exciter fault word :
Bit Fault text Fault code Comment
B0 reserved
B1 reserved
B2 reserved
B3 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B4 reserved
B5 reserved
B6 reserved
B7 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B8 reserved
B9 reserved
B10 reserved
B11 reserved
-----------------------------------------------------------------------------------------------------------------------------------
B12 reserved
B13 reserved
B14 reserved
B15 reserved
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
Group 10
Local I/O
Local I/O
C
FexLink
-
UsedMCW (7.04) selector:
0 = Local I/O Drive is controlled via local I/O.
Reset (10.03) = DI6; UsedMCW (7.04) bit 7, default
OnOff1 (10.15) = DI7; UsedMCW (7.04) bit 0, default and
StartStop (10.16) = DI8; UsedMCW (7.04) bit 3, default
1 = MainCtrlWord drive is controlled via MainCtrlWord (7.01)
2 = Key Automatic switchover from MainCtrlWord to Local I/O in case of F528
FieldBusCom [FaultWord2 (9.02) bit 11]. It is still possible to control the
drive via local I/O. OnOff1 (10.15) = DI7; UsedMCW (7.04) bit 0, default
and StartStop (10.16) = DI8; UsedMCW (7.04) bit 3, default. The used
speed reference is set by means of FixedSpeed1 (23.02).
3 = 12PLink Drive is controlled from 12-pulse master (OnOff1, StartStop, Off2N and
Reset). Only available when OperModeSel (43.01) = 12P ParaSla or 12P
SerSla.
4 = FexLink Drive is controlled from field exciter master (OnOff1, StartStop and
Reset). Only available when OperModeSel (43.01) = FieldExciter.
Note1:
Local control mode has higher priority than the selection made with CommandSel (10.01).
Note2:
The commands Off2 (10.08), E Stop (10.09) and Reset (10.03) are always active (in case they are
assigned) regardless of CommandSel (10.01) setting.
Int. Scaling: 1 == 1 Type: C Volatile: N
C
NotUsed
ACW Bit15
NotUsed
-
Binary signal for Direction. Direction (10.02) allows to change the direction of rotation by negating
the speed reference in remote operation:
0 = NotUsed default
1 = DI1 1 = Reverse, 0 = Forward
2 = DI2 1 = Reverse, 0 = Forward
3 = DI3 1 = Reverse, 0 = Forward
4 = DI4 1 = Reverse, 0 = Forward
5 = DI5 1 = Reverse, 0 = Forward
6 = DI6 1 = Reverse, 0 = Forward
7 = DI7 1 = Reverse, 0 = Forward
8 = DI8 1 = Reverse, 0 = Forward
9 = DI9 1 = Reverse, 0 = Forward, only available with digital extension board
10 = DI10 1 = Reverse, 0 = Forward, only available with digital extension board
11 = DI11 1 = Reverse, 0 = Forward, only available with digital extension board
12 = MCW Bit11 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1 = Reverse, 0 = Forward, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1 = Reverse, 0 = Forward, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1 = Reverse, 0 = Forward, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1 = Reverse, 0 = Forward, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.03 Reset (Reset command)
NotUsed
ACW Bit15
C
DI6
-
Binary signal for Reset, UsedMCW (7.04) bit 7:
0 = NotUsed
1 = DI1 Reset by rising edge (0 → 1)
2 = DI2 Reset by rising edge (0 → 1)
3 = DI3 Reset by rising edge (0 → 1)
4 = DI4 Reset by rising edge (0 → 1)
5 = DI5 Reset by rising edge (0 → 1)
6 = DI6 Reset by rising edge (0 → 1), default
7 = DI7 Reset by rising edge (0 → 1)
8 = DI8 Reset by rising edge (0 → 1)
9 = DI9 Reset by rising edge (0 → 1), only available with digital extension board
10 = DI10 Reset by rising edge (0 → 1), only available with digital extension board
11 = DI11 Reset by rising edge (0 → 1), only available with digital extension board
12 = MCW Bit11 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 11
13 = MCW Bit12 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 12
14 = MCW Bit13 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 13
15 = MCW Bit14 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 14
16 = MCW Bit15 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 15
17 = ACW Bit12 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
SyncCommand
NotUsed
NotUsed
-
E
Activation of synchronization for pulse encoder 1 and setting of the binary input signal. At the
synchronization event [AuxCtrlWord (7.02) bit 9 SyncCommand] the position counter is initialized
with following values:
− PosCountInitLo (50.08) is written into PosCountLow (3.07) and
− PosCountInitHi (50.09) is written into PosCountHigh (3.08).
At the same time AuxStatWord (8.02) bit 5 SyncRdy is set to 1.
The synchronization can be inhibited by setting AuxCtrlWord (7.02) bit 10 SyncDisable to 1.
The synchronization event is selected by:
0 = NotUsed default
1 = DI7+ rising edge (0 → 1) taken from DI7
2 = DI7Hi&Z DI7 = 1 and rising edge (0 → 1) taken from zero channel pulse encoder
3 = DI7Hi&Z Fwd DI7 = 1 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating forward
4 = DI7Hi&Z Rev DI7 = 1 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating reverse
5 = DI7- falling edge (1 → 0) taken from DI7
6 = DI7Lo&Z DI7 = 0 and rising edge (0 → 1) taken from zero channel pulse encoder
7 = DI7Lo&Z Fwd DI7 = 0 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating forward
8 = DI7Lo&Z Rev DI7 = 0 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating reverse
9=Z rising edge (0 → 1) taken from zero channel pulse encoder
10 = SyncCommand rising edge (0 → 1) taken from AuxCtrlWord (7.02) bit 9
Note1:
Forward rotation means that encoder channel A pulses lead channel B pulses by 90° (electrical).
Reverse rotation means that encoder channel B pulses lead channel A pulses by 90° (electrical).
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.05 SyncCommand2 (synchronization command for position counter encoder 2)
SyncCommand
NotUsed
NotUsed
-
E
Activation of synchronization for pulse encoder 2 and setting of the binary input signal. At the
synchronization event [AuxCtrlWord (7.02) bit 9 SyncCommand] the position counter is initialized
with following values:
− PosCount2InitLo (50.21) is written into PosCount2Low (3.05) and
− PosCount2InitHi (50.22) is written into PosCount2High (3.06).
At the same time AuxStatWord (8.02) bit 5 SyncRdy is set to 1.
The synchronization can be inhibited by setting AuxCtrlWord (7.02) bit 10 SyncDisable to 1.
The synchronization event is selected by:
0 = NotUsed default
1 = DI7+ rising edge (0 → 1) taken from DI7
2 = DI7Hi&Z DI7 = 1 and rising edge (0 → 1) taken from zero channel pulse encoder
3 = DI7Hi&Z Fwd DI7 = 1 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating forward
4 = DI7Hi&Z Rev DI7 = 1 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating reverse
5 = DI7- falling edge (1 → 0) taken from DI7
6 = DI7Lo&Z DI7 = 0 and rising edge (0 → 1) taken from zero channel pulse encoder
7 = DI7Lo&Z Fwd DI7 = 0 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating forward
8 = DI7Lo&Z Rev DI7 = 0 and rising edge (0 → 1) taken from zero channel pulse encoder,
motor rotating reverse
9=Z rising edge (0 → 1) taken from zero channel pulse encoder
10 = SyncCommand rising edge (0 → 1) taken from AuxCtrlWord (7.02) bit 9
Note1:
Forward rotation means that encoder channel A pulses lead channel B pulses by 90° (electrical).
Reverse rotation means that encoder channel B pulses lead channel A pulses by 90° (electrical).
Int. Scaling: 1 == 1 Type: C Volatile: N
10.06 MotFanAck (motor fan acknowledge)
NotUsed
DI11
C
DI2
-
The drive trips with F523 ExtFanAck [FaultWord2 (9.02) bit 6] if a digital input for an external fan is
selected and the acknowledge is missing for 10 seconds:
0 = NotUsed no reaction
1 = DI1 1= acknowledge OK, 0 = no acknowledge
2 = DI2 1= acknowledge OK, 0 = no acknowledge, default
3 = DI3 1= acknowledge OK, 0 = no acknowledge
4 = DI4 1= acknowledge OK, 0 = no acknowledge
5 = DI5 1= acknowledge OK, 0 = no acknowledge
6 = DI6 1= acknowledge OK, 0 = no acknowledge
7 = DI7 1= acknowledge OK, 0 = no acknowledge
8 = DI8 1= acknowledge OK, 0 = no acknowledge
9 = DI9 1= acknowledge OK, 0 = no acknowledge, only available with digital extension
board
10 = DI10 1= acknowledge OK, 0 = no acknowledge, only available with digital extension
board
11 = DI11 1= acknowledge OK, 0 = no acknowledge, only available with digital extension
board
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.07 HandAuto (Hand/Auto command)
C
NotUsed
ACW Bit15
NotUsed
-
Binary signal to switch between Hand (Local I/O) and Auto (MainCtrlWord) control. Thus the
selection made by CommandSel (10.01) is overwritten:
0 = NotUsed default
1 = DI1 1 = Auto, 0 = Hand
2 = DI2 1 = Auto, 0 = Hand
3 = DI3 1 = Auto, 0 = Hand
4 = DI4 1 = Auto, 0 = Hand
5 = DI5 1 = Auto, 0 = Hand
6 = DI6 1 = Auto, 0 = Hand
7 = DI7 1 = Auto, 0 = Hand
8 = DI8 1 = Auto, 0 = Hand
9 = DI9 1 = Auto, 0 = Hand, only available with digital extension board
10 = DI10 1 = Auto, 0 = Hand, only available with digital extension board
11 = DI11 1 = Auto, 0 = Hand, only available with digital extension board
12 = MCW Bit11 1 = Auto, 0 = Hand, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1 = Auto, 0 = Hand, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1 = Auto, 0 = Hand, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1 = Auto, 0 = Hand, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1 = Auto, 0 = Hand, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1 = Auto, 0 = Hand, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1 = Auto, 0 = Hand, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1 = Auto, 0 = Hand, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1 = Auto, 0 = Hand, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
NotUsed
ACW Bit15
C
DI4
-
Binary signal for Off2 (Emergency Off / Coast Stop), UsedMCW (7.04) bit 1. For fastest reaction
use fast digital inputs DI7 or DI8:
0 = NotUsed
1 = DI1 1= no Off2, 0 = Off2 active
2 = DI2 1= no Off2, 0 = Off2 active
3 = DI3 1= no Off2, 0 = Off2 active
4 = DI4 1= no Off2, 0 = Off2 active, default
5 = DI5 1= no Off2, 0 = Off2 active
6 = DI6 1= no Off2, 0 = Off2 active
7 = DI7 1= no Off2, 0 = Off2 active
8 = DI8 1= no Off2, 0 = Off2 active
9 = DI9 1= no Off2, 0 = Off2 active, only available with digital extension board
10 = DI10 1= no Off2, 0 = Off2 active, only available with digital extension board
11 = DI11 1= no Off2, 0 = Off2 active, only available with digital extension board
12 = MCW Bit11 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1= no Off2, 0 = Off2 active, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1= no Off2, 0 = Off2 active, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1= no Off2, 0 = Off2 active, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1= no Off2, 0 = Off2 active, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.09 E Stop (emergency stop command)
NotUsed
ACW Bit15
C
DI5
-
Binary signal for E Stop, UsedMCW (7.04) bit 2:
0 = NotUsed
1 = DI1 1= no E Stop, 0 = E Stop active
2 = DI2 1= no E Stop, 0 = E Stop active
3 = DI3 1= no E Stop, 0 = E Stop active
4 = DI4 1= no E Stop, 0 = E Stop active
5 = DI5 1= no E Stop, 0 = E Stop active, default
6 = DI6 1= no E Stop, 0 = E Stop active
7 = DI7 1= no E Stop, 0 = E Stop active
8 = DI8 1= no E Stop, 0 = E Stop active
9 = DI9 1= no E Stop, 0 = E Stop active, only available with digital extension board
10 = DI10 1= no E Stop, 0 = E Stop active, only available with digital extension board
11 = DI11 1= no E Stop, 0 = E Stop active, only available with digital extension board
12 = MCW Bit11 1= no E Stop, 0 = E Stop active, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1= no E Stop, 0 = E Stop active, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1= no E Stop, 0 = E Stop active, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1= no E Stop, 0 = E Stop active, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1= no E Stop, 0 = E Stop active, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1= no E Stop, 0 = E Stop active, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1= no E Stop, 0 = E Stop active, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1= no E Stop, 0 = E Stop active, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1= no E Stop, 0 = E Stop active, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.10 ParChange (parameter change)
C
NotUsed
ACW Bit15
NotUsed
-
Binary signal to release either Motor1/User1 or Motor2/User2. The choice to release Motor1/2
(shared motion) or macros User1/2 is defined by means of MacroChangeMode (16.05):
0 = NotUsed default
1 = DI1 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
2 = DI2 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
3 = DI3 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
4 = DI4 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
5 = DI5 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
6 = DI6 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
7 = DI7 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
8 = DI8 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0)
9 = DI9 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), only available with digital
extension board
10 = DI10 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), only available with digital
extension board
11 = DI11 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), only available with digital
extension board
12 = MCW Bit11 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), MainCtrlWord (7.01) bit 11
13 = MCW Bit12 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), MainCtrlWord (7.01) bit 12
14 = MCW Bit13 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), MainCtrlWord (7.01) bit 13
15 = MCW Bit14 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), MainCtrlWord (7.01) bit 14
16 = MCW Bit15 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), MainCtrlWord (7.01) bit 15
17 = ACW Bit12 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 switch to Motor2/User2 by rising edge (0 → 1),
switch to Motor1/User1 by falling edge (1 → 0), AuxCtrlWord (7.02) bit 15
Note1:
The macro (User1/User2) selection made by ParChange (10.10) overrides the selection made with
ApplMacro (99.08). It takes about 2 s, until the new parameter values are active.
Note2:
If User1 is active AuxStatWord (8.02) bit 3 is set. If User2 is active AuxStatWord (8.02) bit 4 is set.
Note3:
The motor (Motor1/Motor2) selection can be made in drive state RdyOn and RdyRun. It takes
about 20 ms, to switch between values.
Note4:
ParChange (10.10) itself is not overwritten.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.11 Unused
10.12 Unused
10.13 OvrVoltProt (over voltage protection triggered)
NotUsed
DI8
NotUsed
-
E
As soon as the overvoltage protection unit is triggered A120 OverVoltProt [AlarmWord2 (9.07) bit
3] is set:
0 = NotUsed default
1 = DI1 1 = triggered, 0 = not triggered
2 = DI2 1 = triggered, 0 = not triggered
3 = DI3 1 = triggered, 0 = not triggered
4 = DI4 1 = triggered, 0 = not triggered
5 = DI5 1 = triggered, 0 = not triggered
6 = DI6 1 = triggered, 0 = not triggered
7 = DI7 1 = triggered, 0 = not triggered
8 = DI8 1 = triggered, 0 = not triggered
9 = DI9 1 = triggered, 0 = not triggered
10 = DI10 1 = triggered, 0 = not triggered
11 = DI11 1 = triggered, 0 = not triggered
Note1:
OvrVoltProt (10.13) is only released when drive is in field exciter mode.
− OperModeSel (43.01) = FieldConv
Int. Scaling: 1 == 1 Type: C Volatile: N
10.14 Unused
10.15 OnOff1 (On/Off1 command)
NotUsed
DI7DI8
C
DI7
-
Binary signal for OnOff1, UsedMCW (7.04) bit 0:
0 = NotUsed
1 = DI1 On by rising edge (0 → 1), 0 = Off1
2 = DI2 On by rising edge (0 → 1), 0 = Off1
3 = DI3 On by rising edge (0 → 1), 0 = Off1
4 = DI4 On by rising edge (0 → 1), 0 = Off1
5 = DI5 On by rising edge (0 → 1), 0 = Off1
6 = DI6 On by rising edge (0 → 1), 0 = Off1
7 = DI7 On by rising edge (0 → 1), 0 = Off1, default
8 = DI8 On by rising edge (0 → 1), 0 = Off1
9 = DI9 On by rising edge (0 → 1), 0 = Off1, only available with digital extension
board
10 = DI10 On by rising edge (0 → 1), 0 = Off1, only available with digital extension
board
11 = DI11 On by rising edge (0 → 1), 0 = Off1, only available with digital extension
board
12 = MCW Bit11 On by rising edge (0 → 1), 0 = Off1, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 On by rising edge (0 → 1), 0 = Off1, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 On by rising edge (0 → 1), 0 = Off1, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 On by rising edge (0 → 1), 0 = Off1, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 On by rising edge (0 → 1), 0 = Off1, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 On by rising edge (0 → 1), 0 = Off1, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 On by rising edge (0 → 1), 0 = Off1, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 On by rising edge (0 → 1), 0 = Off1, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 On by rising edge (0 → 1), 0 = Off1, AuxCtrlWord (7.02) bit 15
21 = DI7DI8 On and Start by rising edge (0 → 1) of DI7, Stop and Off1 by falling edge
(1 → 0) of DI8. Following settings apply: OnOff1 (10.15) = StartStop (10.16)
= DI7DI8.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.16 StartStop (Start/Stop command)
NotUsed
DI7DI8
C
DI8
Binary signal for StartStop, UsedMCW (7.04) bit 3:
0 = NotUsed
1 = DI1 Start by rising edge (0 → 1), 0 = Stop
2 = DI2 Start by rising edge (0 → 1), 0 = Stop
3 = DI3 Start by rising edge (0 → 1), 0 = Stop
4 = DI4 Start by rising edge (0 → 1), 0 = Stop
5 = DI5 Start by rising edge (0 → 1), 0 = Stop
6 = DI6 Start by rising edge (0 → 1), 0 = Stop
7 = DI7 Start by rising edge (0 → 1), 0 = Stop
8 = DI8 Start by rising edge (0 → 1), 0 = Stop, default
9 = DI9 Start by rising edge (0 → 1), 0 = Stop, only available with digital extension
board
10 = DI10 Start by rising edge (0 → 1), 0 = Stop, only available with digital extension
board
11 = DI11 Start by rising edge (0 → 1), 0 = Stop, only available with digital extension
board
12 = MCW Bit11 Start by rising edge (0 → 1), 0 = Stop, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 Start by rising edge (0 → 1), 0 = Stop, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 Start by rising edge (0 → 1), 0 = Stop, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 Start by rising edge (0 → 1), 0 = Stop, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 Start by rising edge (0 → 1), 0 = Stop, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 Start by rising edge (0 → 1), 0 = Stop, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 Start by rising edge (0 → 1), 0 = Stop, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 Start by rising edge (0 → 1), 0 = Stop, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 Start by rising edge (0 → 1), 0 = Stop, AuxCtrlWord (7.02) bit 15
21 = DI7DI8 On and Start by rising pulse (0 → 1) of DI7, Stop and Off1 by falling pulse
(1 → 0) of DI8. Following settings apply: OnOff1 (10.15) = StartStop (10.16)
= DI7DI8.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.17 Jog1 (jogging 1 command)
C
NotUsed
ACW Bit15
NotUsed
-
Binary signal for Jog1. Selects speed reference set in FixedSpeed1 (23.02):
0 = NotUsed default
1 = DI1 1= Jog1 active, 0 = no Jog1
2 = DI2 1= Jog1 active, 0 = no Jog1
3 = DI3 1= Jog1 active, 0 = no Jog1
4 = DI4 1= Jog1 active, 0 = no Jog1
5 = DI5 1= Jog1 active, 0 = no Jog1
6 = DI6 1= Jog1 active, 0 = no Jog1
7 = DI7 1= Jog1 active, 0 = no Jog1
8 = DI8 1= Jog1 active, 0 = no Jog1
9 = DI9 1= Jog1 active, 0 = no Jog1, only available with digital extension board
10 = DI10 1= Jog1 active, 0 = no Jog1, only available with digital extension board
11 = DI11 1= Jog1 active, 0 = no Jog1, only available with digital extension board
12 = MCW Bit11 1= Jog1 active, 0 = no Jog1, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1= Jog1 active, 0 = no Jog1, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1= Jog1 active, 0 = no Jog1, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1= Jog1 active, 0 = no Jog1, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1= Jog1 active, 0 = no Jog1, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1= Jog1 active, 0 = no Jog1, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1= Jog1 active, 0 = no Jog1, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1= Jog1 active, 0 = no Jog1, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1= Jog1 active, 0 = no Jog1, AuxCtrlWord (7.02) bit 15
Note1:
Jog2 (10.18) overrides Jog1 (10.17)
Note2:
CommandSel (10.01) = Local I/O:
− The drive has to be in state RdyRun (RdyRef is still zero). When Jog1 command is given
the drives sets automatically RampOutZero = RampHold = RampInZero = 0 [see
MainCtrlWord (7.01)] and goes into state Running and turns with speed set in
FixedSpeed1 (23.02).
CommandSel (10.01) = MainCtrlWord:
− The drive has to be in state RdyRun (RdyRef is still zero). RampOutZero, RampHold
and RampInZero have to be set to zero [see MainCtrlWord (7.01)]. When Jog1
command is given the drive goes into state Running and turns with speed set in
FixedSpeed1 (23.02) alternatively Inching1 [see MainCtrlWord (7.01)] can be used.
Note3:
Acceleration and deceleration time for jogging is selected by JogAccTime (22.12) and JogDecTime
(22.13).
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.18 Jog2 (jogging 2 command)
C
NotUsed
ACW Bit15
NotUsed
-
Binary signal for Jog2. Selects speed reference set in FixedSpeed2 (23.03):
Selection see Jog1 (10.17).
Note1:
Jog2 (10.18) overrides Jog1 (10.17)
Note2:
CommandSel (10.01) = Local I/O:
− The drive has to be in state RdyRun (RdyRef is still zero). When Jog2 command is given
the drives sets automatically RampOutZero = RampHold = RampInZero = 0 [see
MainCtrlWord (7.01)] and goes into state Running and turns with speed set in
FixedSpeed2 (23.03).
CommandSel (10.01) = MainCtrlWord:
− The drive has to be in state RdyRun (RdyRef is still zero). RampOutZero, RampHold
and RampInZero have to be set to zero [see MainCtrlWord (7.01)]. When Jog2
command is given the drive goes into state Running and turns with speed set in
FixedSpeed2 (23.03) alternatively Inching2 [see MainCtrlWord (7.01)] can be used.
Note3:
Acceleration and deceleration time for jogging is selected by JogAccTime (22.12) and JogDecTime
(22.13).
Int. Scaling: 1 == 1 Type: C Volatile: N
10.19 Unused
10.20 ConvFanAck (converter fan acknowledge)
NotUsed
DI11
C
DI1
-
The drive trips with F527 ConvFanAck [FaultWord2 (9.02) bit 10] if a digital input for the converter
fan is selected and the acknowledge is missing for 10 seconds.
As soon as the acknowledge is missing A104 ConvOverTemp [AlarmWord1 (9.06) bit 3] is set.
The alarm is reset automatically if the converter fan acknowledge is coming back before the 10
seconds are elapsed:
0 = NotUsed no reaction
1 = DI1 1= acknowledge OK, 0 = no acknowledge, default
2 = DI2 1= acknowledge OK, 0 = no acknowledge
3 = DI3 1= acknowledge OK, 0 = no acknowledge
4 = DI4 1= acknowledge OK, 0 = no acknowledge
5 = DI5 1= acknowledge OK, 0 = no acknowledge
6 = DI6 1= acknowledge OK, 0 = no acknowledge
7 = DI7 1= acknowledge OK, 0 = no acknowledge
8 = DI8 1= acknowledge OK, 0 = no acknowledge
9 = DI9 1= acknowledge OK, 0 = no acknowledge, only available with digital
extension board
10 = DI10 1= acknowledge OK, 0 = no acknowledge, only available with digital
extension board
11 = DI11 1= acknowledge OK, 0 = no acknowledge, only available with digital
extension board
Int. Scaling: 1 == 1 Type: C Volatile: N
C
DI3
-
The drive trips with F524 MainContAck [FaultWord2 (9.02) bit 7] if a digital input for the main
contactor is selected and the acknowledge is missing for 10 seconds:
Selection see ConvFanAck (10.20).
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
10.22 DynBrakeAck (dynamic braking acknowledge)
C
NotUsed
DI11
NotUsed
-
The drive sets A105 DynBrakeAck [AlarmWord1 (9.06) bit 4] if a digital input for dynamic braking
is selected and the acknowledge (dynamic braking active) is still present when On [UsedMCW
(7.04) bit 3] is set:
Selection see ConvFanAck (10.20).
A105 DynBrakeAck [AlarmWord1 (9.06) bit 4] should prevent the drive to be started while
dynamic braking is active.
Int. Scaling: 1 == 1 Type: C Volatile: N
NotUsed
DI11
NotUsed
-
E
The drive sets A103 DC BreakAck [AlarmWord1 (9.06) bit 2] if a digital input for the DC-breaker is
selected and the acknowledge is missing:
Selection see ConvFanAck (10.20).
The motor will coast if A103 DC BreakAck [AlarmWord1 (9.06) bit 2] is set.
Int. Scaling: 1 == 1 Type: C Volatile: N
10.24 Unused
10.25 DI1Invert (invert digital input 1)
Direct
Direct
C
Inverted
-
Inversion selection for digital input 1:
0 = Direct
1 = Inverted
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
Direct
C
Inverted
-
Inversion selection for digital input 2:
0 = Direct
1 = Inverted
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
Direct
C
Inverted
-
Inversion selection for digital input 3:
0 = Direct
1 = Inverted
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
C
Inverted
-
Inversion selection for digital input 4:
0 = Direct
1 = Inverted
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
C
Inverted
-
Inversion selection for digital input 5:
0 = Direct
1 = Inverted
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
C
Inverted
Direct
C
Inverted
unit
min.
def.
max.
E/C
10.32 DI8Invert (invert digital input 8)
Direct
Direct
C
Inverted
-
Inversion selection for digital input 8:
0 = Direct
1 = Inverted
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
Direct
Inverted
-
E
Inversion selection for digital input 9:
0 = Direct only available with digital extension board
1 = Inverted only available with digital extension board
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
Direct
Inverted
-
E
Inversion selection for digital input 10:
0 = Direct only available with digital extension board
1 = Inverted only available with digital extension board
Int. Scaling: 1 == 1 Type: C Volatile: N
Direct
Direct
Inverted
-
E
Inversion selection for digital input 11:
0 = Direct only available with digital extension board
1 = Inverted only available with digital extension board
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 11
11.01 Unused
unit
min.
def.
max.
E/C
11.02 Ref1Mux (speed reference 1 selector/multiplexer)
Open
ACW Bit15
Close
C
Speed reference 1 selector:
0 = Open switch for speed ref. 1 is fixed open
1 = Close switch for speed ref 1 is fixed closed, default
2 = DI1 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
3 = DI2 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
4 = DI3 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
5 = DI4 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
6 = DI5 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
7 = DI6 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
8 = DI7 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
9 = DI8 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0
10 = DI9 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; only available with digital extension board
11= DI10 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; only available with digital extension board
12 = DI11 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; only available with digital extension board
13 = MCW Bit11 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 11
14 = MCW Bit12 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 12
15 = MCW Bit13 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 13
16 = MCW Bit14 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 14
17 = MCW Bit15 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 15
18 = ACW Bit12 1 = switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 12
19 = ACW Bit13 1 = switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 13
20 = ACW Bit14 1 = switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 14
21 = ACW Bit15 1 = switch is closed, speed ref 1 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
11.03 Ref1Sel (speed reference 1 input signal)
C
Enc2Direct+
SpeedRef2301
SpeedRef2301
Speed reference 1 value:
0 = SpeedRef2301 SpeedRef (23.01), default
1 = AuxSpeedRef AuxSpeedRef (23.13)
2 = AI1 analog input AI1
3 = AI2 analog input AI2
4 = AI3 analog input AI3
5 = AI4 analog input AI4
6 = AI5 analog input AI5
7 = AI6 analog input AI6
8 = FixedSpeed1 FixedSpeed1 (23.02)
9 = FixedSpeed2 FixedSpeed2 (23.03)
10 = MotPot motor pot controlled by MotPotUp (11.13), MotPotDown (11.14) and
MotPotMin (11.15)
11 = AuxRef-AI1 AuxSpeedRef (23.13) minus value of AI1
12 = reserved reserved
13 = MinAI2AI4 minimum of AI2 and AI4
14 = MaxAI2AI4 maximum of AI2 and AI4
15 = AI1Direct+ Fast speed reference input using analog input AI1. SpeedRefExt1 (2.30)
is written directly onto the speed error summation. Thus the speed ramp
is bypassed. The signal is forced to zero if RampOutZero = 0 or
RampInZero = 0 [see MainCtrlWord (70.1)].
16 = AI2Direct+ Fast speed reference input using analog input AI2. SpeedRefExt1 (2.30)
is written directly onto the speed error summation point. Thus the speed
ramp is bypassed. The signal is forced to zero if RampOutZero = 0 or
RampInZero = 0 [see MainCtrlWord (70.1)].
17 = Enc2Direct+ Fast speed reference input using pulse encoder 2. SpeedRefExt1 (2.30)
is written directly onto the speed error summation point. Thus the speed
ramp is bypassed. The signal is forced to zero if RampOutZero = 0 or
RampInZero = 0 [see MainCtrlWord (70.1)].
18 = SpeedRef2315 Fast speed reference input using DirectSpeedRef (23.15). SpeedRefExt1
(2.30) is written directly onto the speed error summation point. Thus the
speed ramp is bypassed. The signal is forced to zero if RampOutZero =
0 or RampInZero = 0 [see MainCtrlWord (70.1)].
Int. Scaling: 1 == 1 Type: C Volatile: N
11.04 Unused
11.05 Unused
unit
min.
def.
max.
E/C
11.06 Ref2Sel (speed reference 2 input signal)
Encoder2
E
SpeedRef2301
SpeedRef2301
Speed reference 2 value:
0 = SpeedRef2301 SpeedRef (23.01), default
1 = AuxSpeedRef AuxSpeedRef (23.13)
2 = AI1 analog input AI1
3 = AI2 analog input AI2
4 = AI3 analog input AI3
5 = AI4 analog input AI4
6 = AI5 analog input AI5
7 = AI6 analog input AI6
8 = FixedSpeed1 FixedSpeed1 (23.02)
9 = FixedSpeed2 FixedSpeed2 (23.03)
10 = MotPot motor pot controlled by MotPotUp (11.13), MotPotDown (11.14) and
MotPotMin (11.15)
11 = AI2-AI3 AI2 minus AI3
12 = AI2+AI3 AI2 plus AI3
13 = AI1*AI2 AI1 multiplied with AI2
14 = AI2*AI3 AI2 multiplied with AI3
15 = MinAI2AI4 minimum of AI2 and AI4
16 = MaxAI2AI4 maximum of AI2 and AI4
17 = Encoder2 pulse encoder 2
Int. Scaling: 1 == 1 Type: C Volatile: N
11.07 Unused
11.08 Unused
11.09 Unused
11.10 Unused
11.11 Unused
unit
min.
def.
max.
E/C
11.12 Ref2Mux (speed reference 2 selector/multiplexer)
Open
ACW Bit15
E
Invert1102
Speed reference 2 selector:
0 = Invert1102 Invert speed ref. 1 selection; implements a change over switch together
with speed ref 2 selection. E.g. if speed ref. 1 selection switch is open the
switch for speed ref. 2 is closed and vice versa.
1 = Open switch for speed ref. 2 is fixed open, default
2 = Close switch for speed ref 2 is fixed closed
3 = DI1 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
4 = DI2 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
5 = DI3 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
6 = DI4 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
7 = DI5 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
8 = DI6 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
9 = DI7 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
10 = DI8 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref = 0
11 = DI9 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; only available with digital extension board
12= DI10 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; only available with digital extension board
13 = DI11 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; only available with digital extension board
14 = MCW Bit11 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 11
15 = MCW Bit12 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 12
16 = MCW Bit13 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 13
17 = MCW Bit14 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 14
18 = MCW Bit15 1= switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; MainCtrlWord (7.01) bit 15
19 = ACW Bit12 1 = switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 12
20 = ACW Bit13 1 = switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 13
21 = ACW Bit14 1 = switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 14
22 = ACW Bit15 1 = switch is closed, speed ref 2 is active; 0 = switch is open, speed ref =
0; AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
11.13 MotPotUp (motor pot up)
C
NotUsed
ACW Bit15
NotUsed
With the motor pot up function the motor speed is increased by means of the selected binary input.
The acceleration is limited by AccTime1 (22.01). MotPotDown (11.14) overrides MotPotUp (11.13):
0 = NotUsed default
1 = DI1 1= increase speed, 0 = hold speed
2 = DI2 1= increase speed, 0 = hold speed
3 = DI3 1= increase speed, 0 = hold speed
4 = DI4 1= increase speed, 0 = hold speed
5 = DI5 1= increase speed, 0 = hold speed
6 = DI6 1= increase speed, 0 = hold speed
7 = DI7 1= increase speed, 0 = hold speed
8 = DI8 1= increase speed, 0 = hold speed
9 = DI9 1= increase speed, 0 = hold speed, only available with digital extension
board
10 = DI10 1= increase speed, 0 = hold speed, only available with digital extension
board
11 = DI11 1= increase speed, 0 = hold speed, only available with digital extension
board
12 = MCW Bit11 1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1= increase speed, 0 = hold speed, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1= increase speed, 0 = hold speed, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1= increase speed, 0 = hold speed, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1= increase speed, 0 = hold speed, AuxCtrlWord (7.02) bit 15
Note1:
The speed reference is selected by means of Ref1Sel (11.03) = MotPot respectively Ref2Sel
(11.06) = MotPot.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
11.14 MotPotDown (motor pot down)
ACW Bit15
C
NotUsed
NotUsed
With the motor pot down function the motor speed is decreased by means of the selected binary
input. The deceleration is limited by DecTime1 (22.02) until zero speed respectively MotPotMin
(11.15) is reached. MotPotDown (11.14) overrides MotPotUp (11.13):
0 = NotUsed default
1 = DI1 1= decrease speed, 0 = hold speed
2 = DI2 1= decrease speed, 0 = hold speed
3 = DI3 1= decrease speed, 0 = hold speed
4 = DI4 1= decrease speed, 0 = hold speed
5 = DI5 1= decrease speed, 0 = hold speed
6 = DI6 1= decrease speed, 0 = hold speed
7 = DI7 1= decrease speed, 0 = hold speed
8 = DI8 1= decrease speed, 0 = hold speed
9 = DI9 1= decrease speed, 0 = hold speed, only available with digital extension
board
10 = DI10 1= decrease speed, 0 = hold speed, only available with digital extension
board
11 = DI11 1= decrease speed, 0 = hold speed, only available with digital extension
board
12 = MCW Bit11 1= decrease speed, 0 = hold speed, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1= decrease speed, 0 = hold speed, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1= decrease speed, 0 = hold speed, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1= decrease speed, 0 = hold speed, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1= decrease speed, 0 = hold speed, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1= decrease speed, 0 = hold speed, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1= decrease speed, 0 = hold speed, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1= decrease speed, 0 = hold speed, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1= decrease speed, 0 = hold speed, AuxCtrlWord (7.02) bit 15
Note1:
The speed reference is selected by means of Ref1Sel (11.03) = MotPot respectively Ref2Sel
(11.06) = MotPot.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
11.15 MotPotMin (motor pot minimum)
C
NotUsed
ACW Bit15
NotUsed
The motor pot minimum function releases the minimum speed level. The minimum speed level is
defined by FixedSpeed1 (23.02). When the drive is started the motor accelerates to FixedSpeed1
(23.02). It is not possible to set the speed below FixedSpeed1 (23.02) by means of the motor pot
function:
0 = NotUsed default
1 = DI1 1= released, 0 = blocked
2 = DI2 1= released, 0 = blocked
3 = DI3 1= released, 0 = blocked
4 = DI4 1= released, 0 = blocked
5 = DI5 1= released, 0 = blocked
6 = DI6 1= released, 0 = blocked
7 = DI7 1= released, 0 = blocked
8 = DI8 1= released, 0 = blocked
9 = DI9 1= released, 0 = blocked, only available with digital extension board
10 = DI10 1= released, 0 = blocked, only available with digital extension board
11 = DI11 1= released, 0 = blocked, only available with digital extension board
12 = MCW Bit11 1= released, 0 = blocked, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 1= released, 0 = blocked, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 1= released, 0 = blocked, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 1= released, 0 = blocked, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 1= released, 0 = blocked, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 1= released, 0 = blocked, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 1= released, 0 = blocked, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 1= released, 0 = blocked, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 1= released, 0 = blocked, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 12
Constant speeds
12.01 unused
12.02 ConstSpeed1 (constant speed 1) 10000
0
-10000
rpm
E
Defines constant speed 1 in rpm. The constant speed can be connected by Adaptive Program or
application program.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
rpm
E
Defines constant speed 2 in rpm. The constant speed can be connected by Adaptive Program or
application program.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
unit
min.
def.
max.
E/C
12.04 ConstSpeed3 (constant speed 3)
10000
0
-10000
rpm
E
Defines constant speed 3 in rpm. The constant speed can be connected by Adaptive Program or
application program.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
10000
0
-10000
rpm
E
Defines constant speed 4 in rpm. The constant speed can be connected by Adaptive Program or
application program.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
Group 13
Analog inputs
10000
10000
-10000
C
mV
+100 % of the input signal connected to analog input 1 is scaled to the voltage in AI1HighVal
(13.01).
Example:
− In case the min. / max. voltage (±10 V) of analog input 1 should equal ±250 % of
TorqRefExt (2.24), set:
TorqRefA Sel (25.10) = AI1
ConvModeAI1 (13.03) = ±10 V Bi,
AI1HighVal (13.01) = 4000 mV and
AI1LowVal (13.02) = -4000 mV
Note1:
To use current please set the jumper (SDCS-CON-4 or SDCS-IOB-3) accordingly and calculate
20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
C
-10000
-10000
mV
-100 % of the input signal connected to analog input 1 is scaled to the voltage in AI1LowVal
(13.02).
Note1:
AI1LowVal (13.02) is only valid if ConvModeAI1 (13.03) = ±10 V Bi.
Note2:
To use current please set the jumper (SDCS-CON-4 or SDCS-IOB-3) accordingly and calculate
20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
unit
min.
def.
max.
E/C
13.03 ConvModeAI1 (conversion mode analog input 1)
±10V Bi
6V Offset
±10V Bi
C
-
The distinction between voltage and current is done via jumpers on the SDCS-CON-4 or SDCS-
IOB-3 board:
0 = ±10V Bi -10 V to 10 V / -20 mA to 20 mA bipolar input, default
1 = 0V-10V Uni 0 V to 10 V / 0 mA to 20 mA unipolar input
2 = 2V-10V Uni 2 V to 10 V / 4 mA to 20 mA unipolar input
3 = 5V Offset 5 V / 10 mA offset in the range 0 V to 10 V / 0 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
4 = 6V Offset 6 V / 12 mA offset in the range 2 V to 10 V / 4 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
0
10000
0
C
ms
Analog input 1 filter time. The hardware filter time is ≤ 2ms.
10000
10000
-10000
C
mV
+100 % of the input signal connected to analog input 2 is scaled to the voltage in AI2HighVal
(13.05).
Note1:
To use current please set the jumper (SDCS-CON-4 or SDCS-IOB-3) accordingly and calculate
20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
10000
C
-10000
-10000
mV
-100 % of the input signal connected to analog input 2 is scaled to the voltage in AI2LowVal
(13.06).
Note1:
AI2LowVal (13.06) is only valid if ConvModeAI2 (13.07) = ±10V Bi.
Note2:
To use current please set the jumper (SDCS-CON-4 or SDCS-IOB-3) accordingly and calculate
20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
C
-
The distinction between voltage and current is done via jumpers on the SDCS-CON-4 or SDCS-
IOB-3 board:
0 = ±10V Bi -10 V to 10 V / -20 mA to 20 mA bipolar input, default
1 = 0V-10V Uni 0 V to 10 V / 0 mA to 20 mA unipolar input
2 = 2V-10V Uni 2 V to 10 V / 4 mA to 20 mA unipolar input
3 = 5V Offset 5 V / 10 mA offset in the range 0 V to 10 V / 0 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
4 = 6V Offset 6 V / 12 mA offset in the range 2 V to 10 V / 4 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
C
ms
mV
E
+100 % of the input signal connected to analog input 3 is scaled to the voltage in AI3HighVal
(13.09).
Note1:
To use current please set the jumper (SDCS-IOB-3) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
unit
min.
def.
max.
E/C
13.10 AI3LowVal (analog input 3 low value)
10000
-10000
-10000
mV
E
-100 % of the input signal connected to analog input 3 is scaled to the voltage in AI3LowVal
(13.10).
Note1:
AI3LowVal (13.10) is only valid if ConvModeAI3 (13.11) = ±10V Bi.
Note2:
To use current please set the jumper (SDCS-IOB-3) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
±10V Bi
6V Offset
±10V Bi
-
E
Analog input 3 on the SDCS-CON-4 is only working with voltage. The distinction between voltage
and current is done via jumpers on the SDCS-IOB-3 board:
0 = ±10V Bi -10 V to 10 V / -20 mA to 20 mA bipolar input, default
1 = 0V-10V Uni 0 V to 10 V / 0 mA to 20 mA unipolar input
2 = 2V-10V Uni 2 V to 10 V / 4 mA to 20 mA unipolar input
3 = 5V Offset 5 V / 10 mA offset in the range 0 V to 10 V / 0 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
4 = 6V Offset 6 V / 12 mA offset in the range 2 V to 10 V / 4 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
0
10000
0
ms
E
Analog input 3 filter time. The hardware filter time is ≤ 2 ms.
10000
10000
-10000
mV
E
+100 % of the input signal connected to analog input 4 is scaled to the voltage in AI4HighVal
(13.13).
Note1:
To use current please set the jumper (SDCS-IOB-3) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
10000
-10000
-10000
mV
E
-100 % of the input signal connected to analog input 4 is scaled to the voltage in AI4LowVal
(13.14).
Note1:
AI3LowVal (13.14) is only valid if ConvModeAI4 (13.15) = ±10V Bi.
Note2:
To use current please set the jumper (SDCS-IOB-3) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
unit
min.
def.
max.
E/C
13.17 TachoHighVal (analog input tacho high value)
10000
10000
-10000
mV
E
+100 % of the input signal connected to analog input tacho is scaled to the voltage in
TachoHighVal (13.17).
Note1:
To use current please set the jumper (SDCS-IOB-3) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
10000
-10000
-10000
mV
E
-100 % of the input signal connected to analog input tacho is scaled to the voltage in TachoLowVal
(13.18).
Note1:
TachoLowVal (13.18) is only valid if ConvModeTacho (13.19) = ±10V Bi.
Note2:
To use current please set the jumper (SDCS-IOB-3) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
±10V Bi
6V Offset
±10V Bi
-
E
Analog input tacho on the SDCS-CON-2 is only working with voltage. The distinction between
voltage and current is done via jumpers on the SDCS-IOB-3 board:
0 = ±10V Bi -10 V to 10 V / -20 mA to 20 mA bipolar input, default
1 = 0V-10V Uni 0 V to 10 V / 0 mA to 20 mA unipolar input
2 = 2V-10V Uni 2 V to 10 V / 4 mA to 20 mA unipolar input
3 = 5V Offset 5 V / 10 mA offset in the range 0 V to 10 V / 0 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
4 = 6V Offset 6 V / 12 mA offset in the range 2 V to 10 V / 4 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
13.20 Unused
13.21 AI5HighVal (analog input 5 high value)
10000
10000
-10000
mV
E
+100 % of the input signal connected to analog input 5 is scaled to the voltage in AI5HighVal
(13.21).
Note1:
To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
-10000
mV
E
-100 % of the input signal connected to analog input 5 is scaled to the voltage in AIO5LowVal
(13.22).
Note1:
AI5LowVal (13.22) is only valid if ConvModeAI5 (13.23) = ±10V Bi.
Note2:
To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
unit
min.
def.
max.
E/C
13.23 ConvModeAI5 (conversion mode analog input 5)
±10V Bi
6V Offset
±10V Bi
-
E
The distinction between bipolar and unipolar respectively voltage and current is done via DIP-
switches on the RAIO-01 board:
0 = ±10V Bi -10 V to 10 V / -20 mA to 20 mA bipolar input, default
1 = 0V-10V Uni 0 V to 10 V / 0 mA to 20 mA unipolar input
2 = 2V-10V Uni 2 V to 10 V / 4 mA to 20 mA unipolar input
3 = 5V Offset 5 V / 10 mA offset in the range 0 V to 10 V / 0 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
4 = 6V Offset 6 V / 12 mA offset in the range 2 V to 10 V / 4 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
Bipolar and unipolar:
13.24 Unused
13.25 AI6HighVal (analog input 6 high value)
10000
10000
-10000
mV
E
+100 % of the input signal connected to analog input 6 is scaled to the voltage in AI6HighVal
(13.25).
Note1:
To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: I Volatile: N
unit
min.
def.
max.
E/C
13.26 AI6LowVal (analog input 6 low value)
10000
-10000
-10000
mV
E
-100 % of the input signal connected to analog input 6 is scaled to the voltage in AIO6LowVal
(13.26).
Note1:
AI6LowVal (13.26) is only valid if ConvModeAI6 (13.27) = ±10V Bi.
Note2:
To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V.
Int. Scaling: 1 == 1 mV Type: SI Volatile: N
±10V Bi
6V Offset
±10V Bi
-
E
The distinction between bipolar and unipolar respectively voltage and current is done via DIP-
switches on the RAIO-01 board:
0 = ±10V Bi -10 V to 10 V / -20 mA to 20 mA bipolar input, default
1 = 0V-10V Uni 0 V to 10 V / 0 mA to 20 mA unipolar input
2 = 2V-10V Uni 2 V to 10 V / 4 mA to 20 mA unipolar input
3 = 5V Offset 5 V / 10 mA offset in the range 0 V to 10 V / 0 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
4 = 6V Offset 6 V / 12 mA offset in the range 2 V to 10 V / 4 mA to 20 mA for testing or
indication of bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 14
Digital outputs
9999
603
-9999
C
-
Digital output 1 is controlled by a selectable bit - see DO1BitNo (14.02) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Examples:
− If DO1Index (14.01) = 801 (main status word) and DO1BitNo (14.02) = 1 (RdyRun) digital
output 1 is high when the drive is RdyRun.
− If DO1Index (14.01) = -801 (main status word) and DO1BitNo (14.02) = 3 (Tripped) digital
output 1 is high when the drive is not faulty.
Digital output 1 default setting is: command FansOn CurCtrlStat1 (6.03) bit 0.
Int. Scaling: 1 == 1 Type: SI Volatile: N
C
-
Bit number of the signal/parameter selected with DO1Index (14.02).
Int. Scaling: 1 == 1 Type: I Volatile: N
C
-
Digital output 2 is controlled by a selectable bit - see DO2BitNo (14.04) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Digital output 2 default setting is: command FieldOn CurCtrlStat1 (6.03) bit 5.
Int. Scaling: 1 == 1 Type: SI Volatile: N
C
-
unit
min.
def.
max.
E/C
14.05 DO3Index (digital output 3 index)
9999
603
-9999
C
-
Digital output 3 is controlled by a selectable bit - see DO3BitNo (14.06) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Digital output 3 default setting is: command MainContactorOn CurCtrlStat1 (6.03) bit 7.
Int. Scaling: 1 == 1 Type: SI Volatile: N
0
15
7
C
-
Bit number of the signal/parameter selected with DO3Index (14.05).
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
C
-
Digital output 4 is controlled by a selectable bit - see DO4BitNo (14.08) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
0
15
0
C
-
Bit number of the signal/parameter selected with DO4Index (14.07).
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
C
-
Digital output 5 is controlled by a selectable bit - see DO5BitNo (14.10) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
0
15
0
C
-
Bit number of the signal/parameter selected with DO5Index (14.09).
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
C
-
Digital output 6 is controlled by a selectable bit - see DO6BitNo (14.12) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
C
-
Bit number of the signal/parameter selected with DO6Index (14.11).
Int. Scaling: 1 == 1 Type: I Volatile: N
C
Digital output 7 is controlled by a selectable bit - see DO7BitNo (14.14) - of the source -
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
C
-
C
-
Digital output 8 is controlled by a selectable bit - see DO8BitNo (14.16) - of the source
(signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert digital output,
xx = group and yy = index.
Digital output 8 default setting is: command MainContactorOn CurCtrlStat1 (6.03) bit 7
Int. Scaling: 1 == 1 Type: SI Volatile: N
C
-
unit
min.
def.
max.
E/C
Group 15
Analog outputs
9999
0
-9999
C
-
Analog output 1 is controlled by a source (signal/parameter) selected with IndexAO1 (15.01). The
format is -xxyy, with: - = negate analog output, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
C
-
Analog output 1 can be written to via CtrlWordAO1 (15.02) using Adaptive Program, application
program or overriding control if IndexAO1 (15.01) is set to zero. Further description see group 19
Data Storage.
Int. Scaling: 1 == 1 Type: SI Volatile: Y
±10V Bi
6V Offset
±10V Bi
C
-
Analog output 1 signal offset:
0 = ±10V Bi -10 V to 10 V bipolar output, default
1 = 0V-10V Uni 0 V to 10 V unipolar output
2 = 2V-10V Uni 2 V to 10 V unipolar output
3 = 5V Offset 5 V offset in the range 0 V to 10 V for testing or indication of bipolar signals
(e.g. torque, speed, etc.)
4 = 6V Offset 6 V offset in the range 2 V to 10 V for testing or indication of bipolar signals
(e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
0
10000
0
C
ms
Analog output 1 filter time.
0
10000
10000
C
mV
100 % of the signal/parameter selected with IndexAO1 (15.01) is scaled to the voltage in
ScaleAO1 (15.05).
Example:
− In case the min. / max. voltage (±10 V) of analog output 1 should equal ±250 % of
TorqRefUsed (2.13), set:
IndexAO1 (15.01) = 213,
ConvModeAO1 (15.03) = ±10V Bi and
ScaleAO1 (15.05) = 4000 mV
Int. Scaling: 1 == 1 mV Type: I Volatile: N
C
-
Analog output 2 is controlled by a source (signal/parameter) selected with IndexAO2 (15.06). The
format is -xxyy, with: - = negate analog output, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
C
-
Analog output 2 can be written to via CtrlWordAO2 (15.07) using Adaptive Program, application
program or overriding control if IndexAO2 (15.06) is set to zero. Further description see group 19
Data Storage.
Int. Scaling: 1 == 1 Type: SI Volatile: Y
unit
min.
def.
max.
E/C
15.08 ConvModeAO2 (convert mode analog output 2)
±10V Bi
6V Offset
±10V Bi
C
-
Analog output 2 signal offset:
0 = ±10V Bi -10 V to 10 V bipolar output, default
1 = 0V-10V Uni 0 V to 10 V unipolar output
2 = 2V-10V Uni 2 V to 10 V unipolar output
3 = 5V Offset 5 V offset in the range 0 V to 10 V for testing or indication of bipolar signals
(e.g. torque, speed, etc.)
4 = 6V Offset 6 V offset in the range 2 V to 10 V for testing or indication of bipolar signals
(e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
0
10000
0
C
ms
Analog output 2 filter time.
0
10000
10000
C
mV
100 % of the signal/parameter selected with IndexAO2 (15.06) is scaled to the voltage in
ScaleAO2 (15.10).
Int. Scaling: 1 == 1 mV Type: I Volatile: N
9999
-9999
E
Analog output 3 is controlled by a source (signal/parameter) selected with IndexAO3 (15.11). The
format is -xxyy, with: - = negate analog output, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Analog output 3 can be written to via CtrlWordAO3 (15.12) using Adaptive Program, application
program or overriding control if IndexAO3 (15.11) is set to zero. Further description see group 19
Data Storage.
Int. Scaling: 1 == 1 Type: SI Volatile: Y
12mA Offset
-
E
4mA-20mA Uni
4mA-20mA Uni
Analog output 3 signal offset:
0 = 0mA-20mA Uni 0 mA to 20 mA unipolar output
1 = 4mA-20mA Uni 4 mA to 20 mA unipolar output, default
2 = 10mA Offset 10 mA offset in the range 0 mA to 20 mA for testing or indication of
bipolar signals (e.g. torque, speed, etc.)
3 = 12mA Offset 12 mA offset in the range 4 mA to 20 mA for testing or indication of
bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
100 % of the signal/parameter selected with IndexAO3 (15.11) is scaled to the current in ScaleAO3
(15.15).
Int. Scaling: 1 == 1 Type: I Volatile: N
Analog output 4 is controlled by a source (signal/parameter) selected with IndexAO4 (15.16). The
format is -xxyy, with: - = negate analog output, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: SI Volatile: N
unit
min.
def.
max.
E/C
15.17 CtrlWordAO4 (control word analog output 4)
32767
0
-32768
-
E
Analog output 4 can be written to via CtrlWordAO4 (15.17) using Adaptive Program, application
program or overriding control if IndexAO4 (15.17) is set to zero. Further description see group 19
Data Storage.
Int. Scaling: 1 == 1 Type: SI Volatile: Y
12mA Offset
-
E
4mA-20mA Uni
4mA-20mA Uni
Analog output 4 signal offset:
0 = 0mA-20mA Uni 0 mA to 20 mA unipolar output
1 = 4mA-20mA Uni 4 mA to 20 mA unipolar output, default
2 = 10mA Offset 10 mA offset in the range 0 mA to 20 mA for testing or indication of
bipolar signals (e.g. torque, speed, etc.)
3 = 12mA Offset 12 mA offset in the range 4 mA to 20 mA for testing or indication of
bipolar signals (e.g. torque, speed, etc.)
Int. Scaling: 1 == 1 Type: C Volatile: N
0
10000
0
ms
E
Analog output 4 filter time.
0
20
20
mA
E
100 % of the signal/parameter selected with IndexAO4 (15.16) is scaled to the current in ScaleAO4
(15.20).
Int. Scaling: 1 == 1 Type: I Volatile: N
Group 16
16.01 Unused
16.02 ParLock (parameter lock)
Open
Locked
Open
-
E
The user can lock all parameters by means of ParLock (16.02) and SysPassCode (16.03):
− To lock parameters set SysPassCode (16.03) to the desired value and change ParLock
(16.02) from Open to Locked.
− Unlocking of parameters is only possible if the proper pass code (the value which was
present during locking) is used. To open parameters set SysPassCode (16.03) to the
proper value and change ParLock (16.02) from Locked to Open.
After the parameters are locked or opened the value in SysPassCode (16.03) is automatically
changed to 0:
0 = Open parameter change possible, default
1 = Locked parameter change not possible
Int. Scaling: 1 == 1 Type: C Volatile: N
The SysPassCode (16.03) is a number between 1 and 30,000 to lock all parameters by means of
ParLock (16.02). After using Open or Locked SysPassCode (16.03) is automatically set back to
zero.
Attention:
Do not forget the pass code!
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
16.04 LocLock (local lock)
C
False
True
False
-
Local control can be disabled by setting LocLock (16.04) to True. If LocLock (16.04) is released in
local control, it becomes valid after the next changeover to remote control. No pass code is
required to change LocLock (16.04):
0 = False local control released, default
1 = True local control blocked
Int. Scaling: 1 == 1 Type: C Volatile: N
User1/2
Motor1/2
User1/2
-
E
The choice to release Motor1/2 (shared motion) or macros User1/2 is defined by means of
MacroChangeMode (16.05):
0 = User1/2 change between parameter sets User1 and User2, default
1 = Motor1/2 change between Motor1 and Motor2, shared motion (parameters for motor 2
see group 49)
ParChange (10.10) selects the binary signal to release either Motor1/User1 or Motor2/User2.
Int. Scaling: 1 == 1 Type: C Volatile: N
Done
DisableAppl
Done
-
E
If parameters are written to cyclic, e.g. from an overriding control, they are only stored in the RAM
and not in the flash. By means of ParApplSave (16.06), all parameter values are saved from the
RAM into the flash.
ParApplSave (16.06) is also used to save/load a parameter set on/from the memory card and to
enable/disable application programs:
0 = Done parameters are saved or all other actions are finished, default
1 = Save saves the actual used parameters into the flash
3 = SaveToMemC saves a complete parameter set - actual used parameters, User1 and
User2 - from control board to memory card
4 = LoadFromMemC loads a complete parameter set - actual used parameters, User1 and
User2 - from memory card to control board
4 = EableAppl enables the application program
5 = DisableAppl disables the application program
6 = DeleteAppl To un-protect DeleteAppl set ServiceMode (99.06) = DeleteAppl.
Deletes the application and the complete parameter set - actual used
parameters, User1 and User2 - stored on the memory card. Also all
user defined parameters will be erased from the actual parameter set.
Parameter sets User1 or User2 stored in the drive itself will not be
influenced.
In case an application will be loaded anew all user defined parameters
are set to default.
This procedure can also be used to repair a memory card.
After an action (e.g. save, load, …) is finished ParApplSave (16.06) is changed back to Done. This
will take max. 1 second.
Note1:
Do not use the parameter save function unnecessarily
Note2:
Parameters changed by DCS800 Control Panel or commissioning tools are immediately saved into
the flash.
Int. Scaling: 1 == 1 Type: C Volatile: Y
16.07 Unused
16.08 Unused
unit
min.
def.
max.
E/C
16.09 USI Sel (selector for user interface)
Compact
Compact
C
Extended
The user interface for the DCS800 Control Panel (Compact/Extended parameter list) can be
selected by USI Sel (16.09):
0 = Compact short parameter list (C), default
1 = Extended long parameter list (E)
Note1:
USI Sel (16.09) works only for the DCS800 Control Panel. DriveWindow and DriveWindow Light
always show the extended parameter list.
Int. Scaling: 1 == 1 Type: C Volatile: N
16.10 Unused
16.11 SetSystemTime (set the drive’s system time)
0
64000
0
min
E
Sets the time of the converter in minutes. The system time can be either set by means of
SetSystemTime (16.11) or via the DCS800 Control Panel.
Int. Scaling: 1 == 1 min Type: I Volatile: Y
16.12 Unused
16.13 Unused
16.14 ToolLinkConfig (tool link configuration)
9600
38400
reserved
E
The communication speed of the serial communication for the commissioning tool and the
application program tool can be selected with ToolLinkConfig (16.14):
0 = 9600 9600 Baud
1 = 19200 19200 Baud
2 = 38400 38400 Baud, default
3 = 57600 57600 Baud
4 = 115200 115200 Baud
5 = Auto not active jet
6 = reserved
If ToolLinkConfig (16.14) is changed its new value is taken over after the next power up.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
Group 19
Data storage
This parameter group consists of unused parameters for linking, testing and commissioning
purposes.
Example1:
A value can be send from the overriding control to the drive via groups 90 or 91 to individual
parameters in group 19. The parameters of group 19 can be read with the DCS800 Control Panel,
the commissioning tools, the Adaptive Program and application program.
X see
Ch0 DsetBaseAddr (70.24)
datset adr.dsf
Example2:
A value can be send from the drive to the overriding control from individual parameters in group 19
via groups 92 or 93 The parameters of group 19 can be written to with the DCS800 Control Panel,
the commissioning tools, the Adaptive Program and application program.
X see
Ch0 DsetBaseAddr (70.24)
datset adr.dsf
Note1:
This parameter group can be used as well for reading/writing analog inputs/outputs.
unit
min.
def.
max.
E/C
19.01 Data1 (data container 1)
32767
0
-32768
-
E
Data container 1 (see group description above). This data container is of is of the type retain. Its
value will only be saved when the drive is de-energized. Thus it will not lose its value.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Data container 2 (see group description above). This data container is of is of the type retain. Its
value will only be saved when the drive is de-energized. Thus it will not lose its value.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Data container 3 (see group description above). This data container is of is of the type retain. Its
value will only be saved when the drive is de-energized. Thus it will not lose its value.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Data container 4 (see group description above). This data container is of is of the type retain. Its
value will only be saved when the drive is de-energized. Thus it will not lose its value.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Data container 5 (see group description above)
32767
0
-32768
-
E
Data container 6 (see group description above)
32767
0
-32768
-
E
Data container 7 (see group description above)
32767
0
-32768
-
E
Data container 8 (see group description above)
-
E
Data container 9 (see group description above)
-
E
-
E
-
E
unit
min.
def.
max.
E/C
Group 20
Limits
TorqRef4 TorqRefUsed
Gear backlash Torque limiter
2.11 compensation 2.13
+
+ 26.08 GearStartTorq
TorqRef3
26.02 26.09 GearTorqTime
2.10 LoadComp
26.10 GearTorqRamp
M1CurLimBrdg1 20.12
20.06 TorqMin20.06
AI1, …, AI6
Negate 2.23 =
-1 2.22 * (-1)
C
-1500
rpm
Motor 1 negative speed reference limit in rpm for:
− SpeedRef2 (2.01)
− SpeedRefUsed (2.17)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
M1SpeedMin (20.01) is must be set in the range of:
0.625 to 5 times of M1BaseSpeed (99.04).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Note2:
M1SpeedMin (20.01) is also applied to SpeedRef4 (2.18) to avoid exceeding the speed limits by
means of SpeedCorr (23.04). To be able to overspeed the drive (e.g. for winder) it is possible to
switch off the speed limit for SpeedRef4 (2.18) by means of AuxCtrlWord (7.02) bit 4.
Int. Scaling: (2.29) Type: SI Volatile: N
unit
min.
def.
max.
E/C
20.02 M1SpeedMax (motor 1 maximum speed)
10000
1500
-10000
C
rpm
Motor 1 positive speed reference limit in rpm for:
− SpeedRef2 (2.01)
− SpeedRefUsed (2.17)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
M1SpeedMax (20.02) is must be set in the range of:
0.625 to 5 times of M1BaseSpeed (99.04).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Note2:
M1SpeedMax (20.02) is also applied to SpeedRef4 (2.18) to avoid exceeding the speed limits by
means of SpeedCorr (23.04). To be able to overspeed the drive (e.g. for winder) it is possible to
switch off the speed limit for SpeedRef4 (2.18) by means of AuxCtrlWord (7.02) bit 4.
Int. Scaling: (2.29) Type: SI Volatile: N
0
1000
75
C
rpm
When the Run command is removed [set UsedMCW (7.04) bit 3 to zero], the drive will stop as
chosen by StopMode (21.03). As soon as the actual speed reaches the limit set by
M1ZeroSpeedLim (20.03) the motor will coast independent of the setting of StopMode (21.03).
Existing brakes are closed (applied). While the actual speed is in the limit ZeroSpeed
[AuxStatWord (8.02) bit 11] is high.
Note1:
In case FlyStart (21.10) = StartFrom0 and if the restart command comes before zero speed is
reached A137 SpeedNotZero [AlarmWord3 (9.08) bit 4] is generated.
Internally limited from: 0rpm to ( 2.29) rpm
Int. Scaling: (2.29) Type: I Volatile: N
20.04 Unused
20.05 TorqMax (maximum torque)
0
325
100
%
C
Maximum torque limit - in percent of MotNomTorque (4.23) - for selector TorqUsedMaxSel (20.18).
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
%
C
-325
-100
Minimum torque limit - in percent of MotNomTorque (4.23) - for selector TorqUsedMinSel (20.19).
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
Maximum torque limit - in percent of MotNomTorque (4.23) - at the output of the speed controller:
− TorqRef2 (2.09)
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
unit
min.
def.
max.
E/C
20.08 TorqMinSPC (minimum torque speed controller)
0
-325
-325%
%
E
Minimum torque limit - in percent of MotNomTorque (4.23) - at the output of the speed controller.
− TorqRef2 (2.09)
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
325
325
%
0.
E
Maximum torque limit - in percent of MotNomTorque (4.23) - for external references:
− TorqRefA (25.01)
− TorqRefB (25.04)
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
%
-325
-325
E
Minimum torque limit - in percent of MotNomTorque (4.23) - for external references:
− TorqRefA (25.01)
− TorqRefB (25.04)
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
20.11 Unused
20.12 M1CurLimBrdg1 (motor 1 current limit of bridge 1)
0
325
100
%
C
Current limit bridge 1 in percent of M1NomCur (99.03).
Setting M1CurLimBrdg1 (20.12) to 0 % disables bridge 1.
Note1:
The used current limit depends also on the converter's actual limitation situation (e.g. torque limits,
other current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
%
C
-325
-100
Current limit bridge 2 in percent of M1NomCur (99.03).
Setting M1CurLimBrdg2 (20.13) to 0 % disables bridge 2.
Note1:
The used current limit depends also on the converter's actual limitation situation (e.g. torque limits,
other current limits, field weakening). The limit with the smallest value is valid.
Note2:
M1CurLimBrdg2 (20.13) is internally set to 0 % if QuadrantType (4.15) = 2-Q (2-Q drive).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
20.16 Unused
20.17 Unused
unit
min.
def.
max.
E/C
20.18 TorqUsedMaxSel (maximum used torque selector)
TorqMax2005
TorqMax2005
C
AI6
-
TorqUsedMax (2.22) selector:
0 = TorqMax2005 TorqMax (20.05), default
1 = AI1 analog input 1
2 = AI2 analog input 2
3 = AI3 analog input 3
4 = AI4 analog input 4
5 = AI5 analog input 5
6 = AI6 analog input 6
Int. Scaling: 1 == 1 Type: C Volatile: N
Negate
C
TorqMin2006
TorqMin2006
-
TorqUsedMin (2.23) selector:
0 = TorqMin2006 TorqMin (20.06), default
1 = AI1 analog input 1
2 = AI2 analog input 2
3 = AI3 analog input 3
4 = AI4 analog input 4
5 = AI5 analog input 5
6 = AI6 analog input 6
7 = Negate2018 negated output of TorqUsedMaxSel (20.18) is used
Int. Scaling: 1 == 1 Type: C Volatile: N
20.20 Unused
20.21 Unused
20.22 TorqGenMax (maximum and minimum torque limit during regenerating)
0
325
325
%
E
Maximum and minimum torque limit - in percent of MotNomTorque (4.23) - only during
regenerating.
Note1:
The used torque limit depends also on the converter's actual limitation situation (e.g. other torque
limits, current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
Group 21
Start / stop
21.01 Unused
unit
min.
def.
max.
E/C
21.02 Off1Mode (off 1 mode)
RampStop
DynBraking
RampStop
C
-
Conditions for motor deceleration when UsedMCW (7.04) bit 0 On (respectively Off1N) is set to
low:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to DecTime1 (22.02) or DecTime2 (22.10). When reaching
M1ZeroSpeedLim (20.03) the firing pulses are set to 150 degrees to
decrease the armature current. When the armature current is zero the firing
pulses are blocked, the contactors are opened, field exciter and fans are
stopped.
In case TorqSelMod (26.03) = Auto and On is set to low the torque
selector is bypassed and the drive is forced to speed control, default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and On is set to low the torque
selector is bypassed and the drive is forced to speed control.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
Note1:
In case UsedMCW (7.04) bit 0 On and UsedMCW (7.04) bit 3 Run are set to low (run and on
commands are taken away) at the same time or nearly contemporary Off1Mode (21.02) and
StopMode (21.03) must have the same setting.
Int. Scaling: 1 == 1 Type: C Volatile: N
RampStop
DynBraking
RampStop
C
-
Conditions for motor deceleration when UsedMCW (7.04) bit 3 Run is set to low:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to DecTime1 (22.02) or DecTime2 (22.10). When reaching
M1ZeroSpeedLim (20.03) the firing pulses are set to 150 degrees to
decrease the armature current. When the armature current is zero the firing
pulses are blocked, the contactors are opened, field exciter and fans are
stopped.
In case TorqSelMod (26.03) = Auto and Run is set to low the torque
selector is bypassed and the drive is forced to speed control, default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and Run is set to low the torque
selector is bypassed and the drive is forced to speed control.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
Note1:
In case UsedMCW (7.04) bit 0 On and UsedMCW (7.04) bit 3 Run are set to low (run and on
commands are taken away) at the same time or nearly contemporary Off1Mode (21.02) and
StopMode (21.03) must have the same setting.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
21.04 E StopMode (emergency stop mode)
RampStop
DynBraking
RampStop
C
-
Conditions for motor deceleration when UsedMCW (7.04) bit 2 Off3N (respectively E-stop) is set
low:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to E StopRamp (22.04). When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and Off3N is set to low the torque
selector is bypassed and the drive is forced to speed control, default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and Off3N is set to low the torque
selector is bypassed and the drive is forced to speed control.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
Note1:
E StopMode (21.04) overrides Off1Mode (21.02) and StopMode (21.03).
Int. Scaling: 1 == 1 Type: C Volatile: N
0
18000
18000
E
rpm/s
During an emergency stop the deceleration of the drive is supervised. This supervision starts after
the drive has received an emergency stop and the time delay defined in DecMonDly (21.07) is
elapsed. In case the drive isn’t able to decelerate within the window, defined by E StopDecMin
(21.05) and E StopDecMax (21.06), it is stopped by coasting and AuxStatWord (8.02) bit 2 E-
StopCoast is set high.
Note1:
The supervision is disabled in case E StopDecMax (21.06) or E StopDecMin (21.05) is set to
default.
Int. Scaling: 1 == 1 rpm/s Type: I Volatile: N
E
rpm/s
During an emergency stop the deceleration of the drive is supervised. This supervision starts after
the drive has received an emergency stop and the time delay defined in DecMonDly (21.07) is
elapsed. In case the drive isn’t able to decelerate within the window, defined by E StopDecMin
(21.05) and E StopDecMax (21.06), it is stopped by coasting and AuxStatWord (8.02) bit 2 E-
StopCoast is set high.
Note1:
The supervision is disabled in case E StopDecMax (21.06) or E StopDecMin (21.05) is set to
default.
Int. Scaling: 1 == 1 rpm/s Type: I Volatile: N
Time delay before the deceleration monitoring of the emergency stop starts. See also E
StopDecMin (21.05) and E StopDecMax (21.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
21.08 Unused
21.09 Unused
unit
min.
def.
max.
E/C
21.10 FlyStart (flying start)
StartFrom0
FlyingStart
FlyingStart
E
Selection of the desired operating response to a Run command [UsedMCW (7.04)) bit 3] during
braking or coasting:
0 = StartFrom0 wait until the motor has reached zero speed [see M1ZeroSpeedLim (20.03)],
then restart. In case the restart command comes before zero speed is
reached A137 SpeedNotZero [AlarmWord3 (9.08) bit 4] is generated.
1 = FlyingStart start motor with its actual speed, when the drive was stopped by RampStop,
TorqueLimit or CoastStop. Stop by DynBraking is not interrupted, wait
until zero speed is reached, default
2 = FlyStartDyn reserved
Int. Scaling: 1 == 1 Type: C Volatile: N
21.11 Unused
21.12 Unused
21.13 Unused
21.14 FanDly (fan delay)
0
300
0
s
E
After the drive has been switched off [UsedMCW (7.04) bit 0 On = 0], both fans (motor and
converter) mustn't switched off before FanDly (21.14) has elapsed. If motor or converter
overtemperature is pending, the delay starts after the temperature has dropped below the
overtemperature limit.
Int. Scaling: 1 == 1 s Type: I Volatile: N
21.15 Unused
unit
min.
def.
max.
E/C
21.16 MainContCtrlMode (main contactor control mode)
On
OnHVCB
On
-
E
MainContCtrlMode (21.16) determines the reaction to On and Run commands [UsedMCW (7.04)
bits 0 and 3]:
0 = On main contactor closes with On = 1, default
1 = On&Run main contactor closes with On = Run = 1
2 = OnHVCB for high voltage AC circuit breaker configuration (for more information see
chapter XXXX); not implemented yet
3 = DCcontact If a DC-breaker is used as a main contactor, it will be closed with On = 1.
Additionally the armature voltage measurements are adapted to an open DC-
breaker by clamping SpeedActEMF (1.02), ArmVoltActRel (1.13), ArmVoltAct
(1.14) and EMF VoltActRel (1.17) to zero when the drive is Off.
Note1:
The DC-breaker (US style) K1.1 is a special designed DC-breaker with one normally closed
contact for the dynamic braking resistor RB and two normally open contacts for C1 and D1. The
DC-breaker should be controlled by CurCtrlStart1 (6.03) bit 10. The acknowledge signal can be
connected to either MainContAck (10.21) or DCBreakAck (10.23):
L1
U1 V1 W1 PE
C1 D1 F+ F-
_ X10: 2 1
+
K1.1 RB
M
DC cont us.dsf
21.17 Unused
unit
min.
def.
max.
E/C
21.18 FldHeatSel (field heat selector)
C
NotUsed
ACW Bit15
NotUsed
-
FldHeatSel (21.18) releases the field heating for motor 1 and motor 2:
0 = NotUsed field heating is off, default
1 = On field heating is on, as long as: On = 0 [UsedMCW (7.04) bit 0], Off2N = 1
[UsedMCW (7.04) bit 1] and Off3N = 1 [UsedMCW (7.04) bit 2]
2 = OnRun field heating is on as long as: On = 1, Run = 0 [UsedMCW (7.04) bit 3],
Off2N = 1 and Off3N = 1
3 = ACW Bit12 field heating is on as long as: ACW Bit12 = 1 [AuxCtrlWord (7.02) bit 12]
and Run = 0
4 = ACW Bit13 field heating is on as long as: ACW Bit13 = 1 [AuxCtrlWord (7.02) bit 13]
and Run = 0
5 = ACW Bit14 field heating is on as long as: ACW Bit14 = 1 [AuxCtrlWord (7.02) bit 14]
and Run = 0
6 = ACW Bit15 field heating is on as long as: ACW Bit15 = 1 [AuxCtrlWord (7.02) bit 15]
and Run = 0
Note1:
The field heating references are set with M1FldHeatRef (44.04) and M2FldHeatRef (49.06). Field
heating for the individual motor can be disabled when the belonging reference is set to zero.
Field nominal currents are set with M1NomFldCur (99.11) and M2NomFldCur (49.05).
Note2:
In case the field exciter is not connected via a separate field contactor following settings apply for
field heating:
− MainContCtrlMode (21.16) = On
− FldHeatSel (21.18) = OnRun
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 22
Speed ramp
0
300
20
C
s
The time within the drive will accelerate from zero speed to SpeedScaleAct (2.29):
− To expand the ramp time use RampTimeScale (22.03)
− AccTime1 (22.01) can be released with Ramp2Sel (22.11)
Int. Scaling: 100 == 1 s Type: I Volatile: N
C
s
The time within the drive will decelerate from SpeedScaleAct (2.29) to zero speed:
− To expand the ramp time use RampTimeScale (22.03)
− DecTime1 (22.02) can be released with Ramp2Sel (22.11)
Int. Scaling: 100 == 1 s Type: I Volatile: N
-
E
Multiplier for AccTime1 (22.01) / AccTime2 (22.09) and DecTime1 (22.02) / DecTime2 (22.10) to
expand the ramp time.
Int. Scaling: 100 == 1 Type: I Volatile: N
C
s
The time within the drive will decelerate from SpeedScaleAct (2.29) to zero speed. Either when
emergency stop is released and E StopMode (21.04) = RampStop or as reaction to a fault of trip
level 4 and FaultStopMode (30.30) = RampStop.
Int. Scaling: 10 == 1 s Type: I Volatile: N
unit
min.
def.
max.
E/C
22.05 ShapeTime (shape time)
0
30
0
s
E
Speed reference softening time. This function is bypassed during an emergency stop:
Acceleration Shape
time time
22.06 Unused
0
30000
0
ms
E
Variable slope is used to control the slope of the speed ramp during a speed reference change. It
is active only with VarSlopeRate (22.07) ≠ 0. The drive’s internal ramp is bypassed in case variable
slope is activated.
VarSlopeRate (22.07) defines the speed ramp time t for the speed reference change A:
Speed reference
A
SpeedRef3 (2.02)
Time
Note1:
In case the overriding control systems cycle time of the speed reference and VarSlopeRate (22.07)
are equal the shape of SpeedRef3 (2.02) is a strait line.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
rpm
E
The output of the speed ramp can be forced to the value defined by BalRampRef (22.08). The
function is released by setting AuxCtrlWord (7.02) bit 3 = 1.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
unit
min.
def.
max.
E/C
22.09 AccTime2 (acceleration time 2)
0
300
20
s
E
The time within the drive will accelerate from zero speed to SpeedScaleAct (2.29):
− To expand the ramp time use RampTimeScale (22.03)
− AccTime2 (22.09) can be released with Ramp2Sel (22.11)
Int. Scaling: 100 == 1 s Type: I Volatile: N
0
300
20
s
E
The time within the drive will decelerate from SpeedScaleAct (2.29) to zero speed:
− To expand the ramp time use RampTimeScale (22.03)
− DecTime2 (22.10) can be released with Ramp2Sel (22.11)
Int. Scaling: 100 == 1 s Type: I Volatile: N
ACW Bit15
Acc/Dec1
Acc/Dec1
-
E
Select active ramp parameters:
0 = Acc/Dec1 parameter set 1 [AccTime1 (22.01) and DecTime1 (22.02]) is active, default
1 = Acc/Dec2 parameter set 2 [AccTime2 (22.09) and DecTime2 (22.10)] is active
2 = SpeedLevel If |SpeedRef3 (2.02)| ≤ |SpeedLev (50.10)|, then parameter set1 is active.
If |SpeedRef3 (2.02)| > |SpeedLev (50.10)|, then parameter set 2 is active.
3 = DI1 0 = parameter set 1 is active, 1 = parameter set 2 is active
4 = DI2 0 = parameter set 1 is active, 1 = parameter set 2 is active
5 = DI3 0 = parameter set 1 is active, 1 = parameter set 2 is active
6 = DI4 0 = parameter set 1 is active, 1 = parameter set 2 is active
7 = DI5 0 = parameter set 1 is active, 1 = parameter set 2 is active
8 = DI6 0 = parameter set 1 is active, 1 = parameter set 2 is active
9 = DI7 0 = parameter set 1 is active, 1 = parameter set 2 is active
10 = DI8 0 = parameter set 1 is active, 1 = parameter set 2 is active
11 = DI9 0 = parameter set 1 is active, 1 = parameter set 2 is active, only available
with digital extension board
12 = DI10 0 = parameter set 1 is active, 1 = parameter set 2 is active, only available
with digital extension board
13 = DI11 0 = parameter set 1 is active, 1 = parameter set 2 is active, only available
with digital extension board
14 = MCW Bit11 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 11
15 = MCW Bit12 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 12
16 = MCW Bit13 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 13
17 = MCW Bit14 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 14
18 = MCW Bit15 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 15
19 = ACW Bit12 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 12
20 = ACW Bit13 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 13
21 = ACW Bit14 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 14
22 = ACW Bit15 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
22.12 JogAccTime (acceleration time jogging)
0
300
20
s
E
The time within the drive will accelerate from zero speed to SpeedScaleAct (2.29) in case of
jogging:
− When using jog command Jog1 (10.17) or MainCtrlWord (7.01) bit 8 speed is set by
FixedSpeed1 (23.02)
− When using jog command Jog2 (10.18) ) or MainCtrlWord (7.01) bit 9 speed is set by
FixedSpeed2 (23.03)
− To expand the ramp time use RampTimeScale (22.03)
Int. Scaling: 100 == 1 s Type: I Volatile: N
0
300
20
s
E
The time within the drive will decelerate from SpeedScaleAct (2.29) to zero speed in case of
jogging:
− When using jog command Jog1 (10.17) or MainCtrlWord (7.01) bit 8 speed is set by
FixedSpeed1 (23.02)
− When using jog command Jog2 (10.18) ) or MainCtrlWord (7.01) bit 9 speed is set by
FixedSpeed2 (23.03)
− To expand the ramp time use RampTimeScale (22.03)
Int. Scaling: 100 == 1 s Type: I Volatile: N
Group 23
Speed reference
10000
0
-10000
rpm
E
Main speed reference input for the speed control of the drive. Can be connected to SpeedRefUsed
(2.17) via:
− Ref1Mux (11.02) and Ref1Sel (11.03) or
− Ref2Mux (11.12) and Ref2Sel (11.06)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: Y
rpm
E
FixedSpeed1 (23.02) is specifying a constant speed reference and overrides SpeedRef2 (2.01) at
the speed ramp’s input. It can be released by Jog1 (10.17) or MainCtrlWord (7.01) bit 8. The ramp
times are set with JogAccTime (22.12) and JogDecTime (22.13).
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
rpm
E
FixedSpeed2 (23.03) is specifying a constant speed reference and overrides SpeedRef2 (2.01) at
the speed ramp’s input. It can be released by Jog2 (10.18) or MainCtrlWord (7.01) bit 9. The ramp
times are set with JogAccTime (22.12) and JogDecTime (22.13).
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
unit
min.
def.
max.
E/C
23.04 SpeedCorr (speed correction)
10000
0
-10000
rpm
E
The SpeedCorr (23.04) is added to the ramped reference SpeedRef3 (2.02).
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
Since this speed offset is added after the speed ramp, it must be set to zero prior to stopping the
drive.
Int. Scaling: (2.29) Type: SI Volatile: Y
-400
400
100
%
E
Scaling factor SpeedRefUsed (2.17). Before speed ramp.
0
10000
0
ms
E
Speed error (Δn) filter time 1.
TorqRef2 (2.09) =0
WinWidthPos (23.08)
Δn
Δn = 0
Window width
WinWidthNeg (23.09)
Time
TorqRef2 (2.09) =0
WinWidthPos (23.08)
speed actual
Window width
WinWidthNeg (23.09)
Time
unit
min.
def.
max.
E/C
23.07 WinIntegOn (window control integrator on)
On
-
E
Off
Off
Enables the integrator of the speed controller when window control is released:
0 = Off Integrator of the speed controller is blocked when window control is released
1 = On Integrator of the speed controller is enabled when window control is released
To release window control set TorqSel (26.01) = Add and AuxCtrlWord (7.02) bit 7 = 1.
Int. Scaling: 1 == 1 Type: C Volatile: N
10000
0
-10000
rpm
E
Positive speed limit for the window control, when the speed error (Δn = nref - nact) is positive.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: I Volatile: N
10000
0
-10000
rpm
E
Negative speed limit for the window control, when the speed error (Δn = nref - nact) is negative.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: I Volatile: N
10000
0
-10000
rpm
E
SpeedStep (23.10) is added to the speed error (Δn) at the speed controller’s input. The given
min./max. values are limited by M1SpeedMin (20.02) and M1SpeedMax (20.02).
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
Since this speed offset is added after the speed ramp, it must be set to zero prior to stopping the
drive.
Int. Scaling: (2.29) Type: SI Volatile: Y
0
10000
0
ms
E
Speed error (Δn) filter time 2.
SpeedErrWin
-
E
Window control mode: SpeedActWin
0 = SpeedErrWin standard window control, Speed error (Δn) has to be in a window
defined by WinWidthPos (23.08) and WinWidthNeg (23.09), default
1 = SpeedActWin speed actual has to be in a window defined by WinWidthPos
(23.08) and WinWidthNeg (23.09)
Example1:
To get a window of 10 rpm width around the speed error (Δn) set:
− WinCtrlMode (23.12) = SpeedErrWin
− WinWidthPos (23.08) = 5 rpm and
− WinWidthNeg (23.09) = -5 rpm
Example2:
To get a window (e.g. 500 rpm to 1000 rpm) around speed actual set:
− WinCtrlMode (23.12) = SpeedActWin
− WinWidthPos (23.08) = 1000 rpm and
− WinWidthNeg (23.09) = 500 rpm
To get a window (e.g. -50 rpm to 100 rpm) around speed actual set:
− WinCtrlMode (23.12) = SpeedActWin
− WinWidthPos (23.08) = 100 rpm and
− WinWidthNeg (23.09) = -50 rpm
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
23.13 AuxSpeedRef (auxiliary speed reference)
10000
0
-10000
rpm
E
Auxiliary speed reference input for the speed control of the drive. Can be connected to
SpeedRefUsed (2.17) via:
− Ref1Mux (11.02) and Ref1Sel (11.03) or
− Ref2Mux (11.12) and Ref2Sel (11.06)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: Y
23.14 Unused
23.15 DirectSpeedRef (direct speed reference)
10000
0
-10000
rpm
E
Direct speed input is connected to SpeedRef3 (2.02) by means of AuxCtrlWord2 (7.03) bit 10 = 1
and replaces the speed ramp output.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
Since this speed offset is added after the speed ramp, it must be set to zero prior to stopping the
drive.
Int. Scaling: (2.29) Type: SI Volatile: Y
-100
100
1
-
E
Speed reference scaling. After SpeedRef3 (2.02) and before SpeedRef4 (2.18).
Int. Scaling: 100 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 24
Speed control
⎡ ⎛ s TD ⎞⎤ 100% * Tn
Tref ( s ) = KpS * ⎢(nref ( s ) − nact ( s ) )* ⎜⎜1 +
1
+ ⎟⎟⎥ *
⎣ ⎝ s TiS s TF + 1 ⎠⎦ (2.29)
with:
Tref = torque reference
KpS = proportional gain [KpS (24.03)]
Nref = speed reference
Nact = speed actual
TiS = Integration time [TiS (24.09)]
TD = Derivation time [DerivTime (24.12)]
TF = Derivation filter time [DerivFiltTime (24.13)]
Tn = nominal motor torque
(2.29) = actual used speed scaling [SpeedScaleAct (2.29)]
n T
ref 1 100% * Tn ref
speed ------- KpS * -------------- torque
-
reference s TiS (2.29) reference
s TD
n ------------
act s TF + 1
speed actual
24.01 Unused
24.02 DroopRate (droop rate)
0
100
0
%
E
The amount of speed decrease caused by the load is determined by DroopRate (24.02). The result
is a load dependent speed decrease in percent of SpeedScaleAct (2.29).
Example:
With DroopRate (24.02) = 3 % and TorqIntegRef (2.05) = 100 % (nominal motor torque) the actual
speed decreases 3 % of SpeedScaleAct (2.29).
Int. Scaling: 10 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
24.03 KpS (p-part speed controller)
0
325
5
C
-
Proportional gain of the speed controller can be released by means of Par2Select (24.29).
Example:
The controller generates 15 % of motor nominal torque with KpS (24.03) = 3, if the speed error (Δn)
is 5 % of SpeedScaleAct (2.29).
Int. Scaling: 100 == 1 Type: I Volatile: N
p-part
The adaptive proportional gain of the
speed controller is used to smooth out
disturbances which are caused by low
KpS (24.03)
loads and backlash. Moderate filtering of
KpSWeakpFiltTime (24.06)
the speed error (Δn) is typically not
enough to tune the drive.
The load adaptation is valid for positive
KpSMin (24.04) and negative torque.
TorqRef2 (2.09)
0 KpSWeakp 100%
(24.05)
0
(24.03)
-
E
KpSMin (24.04) determines the proportional gain when the speed controller output [TorqRef2
(2.09)] is zero. KpSMin (24.04) cannot be greater than KpS (24.03).
Int. Scaling: 100 == 1 Type: I Volatile: N
0
325
0
%
E
The speed controller output value [TorqRef2 (2.09)], in percent of MotNomTorque (4.23), where
the gain equals KpS (24.03).
Int. Scaling: 100 == 1 % Type: I Volatile: N
24.06 KpSWeakpFiltTime (filter time for weakening point of p-part speed controller)
0
10000
100
ms
E
Filter time to soften the proportional gains rate of change.
24.07 Unused
24.08 Unused
24.09 TiS (i-part speed controller)
0
64000
2500
C
ms
Integral time of the speed controller can be released by means of Par2Select (24.29). TiS (24.09)
defines the time within the integral part of the controller achieves the same value as the
proportional part.
Example:
The controller generates 15 % of motor nominal torque with KpS (24.03) = 3, if the speed error (Δn)
is 5 % of SpeedScaleAct (2.29). On that condition and with TiS (24.09) = 300 ms follows:
− the controller generates 30 % of motor nominal torque, if the speed error (Δn) is constant,
after 300 ms are elapsed (15 % from proportional part and 15 % from integral part).
Setting TIS (24.09) to 0 ms disables the integral part of the speed controller and resets its
integrator.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
Initial value of the speed controller integrator, in percent of MotNomTorque (4.23). The integrator is
set as soon as RdyRef [MainStatWord (8.01)] becomes valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
unit
min.
def.
max.
E/C
24.11 BalRef (balance speed reference)
0
%
-325
325
E
External value in percent of MotNomTorque (4.23). Both, i-part and output of the speed controller
are forced to BalRef (24.11) when AuxCtrlWord (7.02) bit 8 = 1.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
0
10000
0
ms
E
Speed controller derivation time. DerivTime (24.12) defines the time within the speed controller
derives the error value. The speed controller works as PI controller, if DerivTime (24.12) is set to
zero.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
10000
8
ms
E
Derivation filter time.
0
1000
0
s
E
AccCompDerTime (24.14) compensates the inertia by adding the derived and weighted
SpeedRef4 (2.18) to the speed controller output. The acceleration compensation is inactive, if
AccCompDerTime (24.14) is set to zero.
Example:
AccCompDerTime (24.14) equals the time required to accelerate the drive to SpeedScaleAct
(2.29) with motor nominal torque.
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
10000
8
ms
E
Acceleration compensation filter time.
24.16 Unused
Speed adaptive proportional gain and integral time:
p-part, p-part,
i-part i-part
In certain applications it is useful to increase / decrease the proportional gain [KpS (24.03)] and
decrease / increase the integral time [TiS (24.09)] at low speeds to improve the performance of the
speed control. The linear increase and decrease of these parameters starts at KpSTiSMaxSpeed
(24.18) and ends at KpSTiSMinSpeed (24.17) by means of KpSValMinSpeed (24.19) and
TiSValMinSpeed (24.20).
The speed adaptation is valid for positive and negative speeds.
unit
min.
def.
max.
E/C
24.17 KpSTiSMinSpeed (minimum speed for p- / i-part speed controller)
0
(24.18)
rpm
E
The speed limit below which the proportional gain and the integral time are defined by
KpSValMinSpeed (24.19) and TiSValMinSpeed (24.20).
32767
Internally limited from: 0rpm to (2.29) * rpm
20000
Int. Scaling: (2.29) Type: I Volatile: N
10000
0
(24.17)
rpm
E
The speed limit above which the proportional gain and the integral time become constant and are
defined by KpS (24.03) and TiS (24.09).
32767
Internally limited from: 0rpm to (2.29) * rpm
20000
Int. Scaling: (2.29) Type: I Volatile: N
0
500
100
%
E
KpSValMinSpeed (24.19) determines the proportional gain percentage at the speed defined by
parameter KpSTiSMinSpeed (24.17).
Int. Scaling: 1 == 1 % Type: I Volatile: N
0
500
100
%
E
TiSValMinSpeed (24.20) determines the integral time percentage at the speed defined by
parameter KpSTiSMinSpeed (24.17).
Int. Scaling: 1 == 1 % Type: I Volatile: N
0
150
45
Hz
E
Frequency of zero.
The filter is located at the input of the speed controller.
Int. Scaling: 10 == 1 Hz Type: I Volatile: N
1
0
-1
E
Damping of zero.
Int. Scaling: 1000 == 1 Type: I Volatile: N
0
150
40
Hz
E
Frequency of pole.
The filter is located at the input of the speed controller.
Int. Scaling: 10 == 1 Hz Type: I Volatile: N
E
Damping of pole.
Int. Scaling: 1000 == 1 Type: I Volatile: N
24.26 Unused
24.27 KpS2 (2nd p-part speed controller)
0
325
5
-
E
2nd proportional gain of the speed controller can be released by means of Par2Select (24.29).
Int. Scaling: 100 == 1 Type: I Volatile: N
nd
24.28 TiS2 (2 i-part speed controller)
0
64000
2500
ms
E
2nd integral time of the speed controller can be released by means of Par2Select (24.29).
unit
min.
def.
max.
E/C
24.29 Par2Select (selector for 2nd set of speed controller parameters)
ACW Bit15
ParSet1
ParSet1
E
Select active speed controller parameters:
0 = ParSet1 parameter set 1 [KpS (24.03) and TiS (24.09)] is active, default
1 = ParSet2 parameter set 2 [KpS2 (24.27) and TiS2 (24.28)] is active
2 = SpeedLevel If |MotSpeed (1.04)| ≤ |SpeedLev (50.10)|, then parameter set1 is active.
If |MotSpeed (1.04)| > |SpeedLev (50.10)|, then parameter set 2 is active.
3 = SpeedError If |SpeedErrNeg (2.03)| ≤ |SpeedLev (50.10)|, then parameter set1 is
active.
If | SpeedErrNeg (2.03)| > |SpeedLev (50.10)|, then parameter set 2 is
active.
4 = DI1 0 = parameter set 1 is active, 1 = parameter set 2 is active
5 = DI2 0 = parameter set 1 is active, 1 = parameter set 2 is active
6 = DI3 0 = parameter set 1 is active, 1 = parameter set 2 is active
7 = DI4 0 = parameter set 1 is active, 1 = parameter set 2 is active
8 = DI5 0 = parameter set 1 is active, 1 = parameter set 2 is active
9 = DI6 0 = parameter set 1 is active, 1 = parameter set 2 is active
10 = DI7 0 = parameter set 1 is active, 1 = parameter set 2 is active
11 = DI8 0 = parameter set 1 is active, 1 = parameter set 2 is active
12 = DI9 0 = parameter set 1 is active, 1 = parameter set 2 is active, only available
with digital extension board
13 = DI10 0 = parameter set 1 is active, 1 = parameter set 2 is active, only available
with digital extension board
14 = DI11 0 = parameter set 1 is active, 1 = parameter set 2 is active, only available
with digital extension board
15 = MCW Bit11 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 11
16 = MCW Bit12 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 12
17 = MCW Bit13 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 13
18 = MCW Bit14 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 14
19 = MCW Bit15 0 = parameter set 1 is active, 1 = parameter set 2 is active, MainCtrlWord
(7.01) bit 15
20 = ACW Bit12 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 12
21 = ACW Bit13 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 13
22 = ACW Bit14 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 14
23 = ACW Bit15 0 = parameter set 1 is active, 1 = parameter set 2 is active, AuxCtrlWord
(7.02) bit 15
Note1:
Load and speed dependent adaptation parameters are valid regardless of the selected parameter
set.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
Group 25
Torque reference
-325
325
0
%
E
External torque reference in percent of MotNomTorque (4.23). TorqRefA (25.01) can be scaled by
LoadShare (25.03).
Note1:
TorqRefA (25.01) is only valid, if TorqRefA Sel (25.10) = TorqRefA2501.
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
0
10000
0
ms
E
TorqRefA (25.01) filter time.
-400
400
100
%
E
Scaling factor TorqRefA (25.01).
Int. Scaling: 10 == 1 % Type: SI Volatile: N
0
%
-325
325
E
External torque reference in percent of MotNomTorque (4.23). TorqRefB (25.04) is ramped by
TorqRampUp (25.05) and TorqRampDown (25.06).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
0
120
0
s
E
Ramp time from 0 % to 100 %, of MotNomTorque (4.23), for. TorqRefB (25.04).
Int. Scaling: 100 = 1 s Type: I Volatile: N
0
120
0
s
E
Ramp time from 100 % to 0 %, of MotNomTorque (4.23), for. TorqRefB (25.04).
Int. Scaling: 100 = 1 s Type: I Volatile: N
25.07 Unused
25.08 Unused
25.09 Unused
25.10 TorqRefA Sel (torque reference A selector)
AI6
-
E
TorqRefA2501
TorqRefA2501
unit
min.
def.
max.
E/C
Group 26
Speed
Zero
Limitation
-
E
Torque reference selector:
0 = Zero zero control, torque reference = 0
1 = Speed speed control, default
2 = Torque torque control
3 = Minimum minimum control: min [TorqRef1 (2.08), TorqRef2 (2.09)]
4 = Maximum maximum control: max [TorqRef1 (2.08), TorqRef2 (2.09)]
5 = Add add control: TorqRef1 (2.08) +TorqRef2 (2.09), used for window control
6 = Limitation limitation control: TorqRef1 (2.08) limits TorqRef2 (2.09). If TorqRef1 (2.08) =
50%, then TorqRef2 (2.09) is limited to ±50%.
The output of the torque reference selector is TorqRef3 (2.10).
Note1:
TorqSel (26.01) is only valid, if TorqMuxMode (26.04) = TorqSel.
Int. Scaling: 1 == 1 Type: C Volatile: N
%
-325
325
0
E
Load compensation - in percent of MotNomTorque (4.23) -added to TorqRef3 (2.10). The sum of
TorqRef3 (2.10) and the LoadComp (26.02) results in TorqRef4 (2.11).
Note1:
Since this torque offset is added, it must be set to zero prior to stopping the drive.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
Auto
Fix
Auto
-
E
Mode setting for the torque selector:
0 = Auto the torque selector is bypassed and the drive is forced to speed control in
case the mode described in:
• Off1Mode (21.02),
• StopMode (21.03),
• E StopMode (21.04),
• LocalLossCtrl (30.27),
• ComLossCtrl (30.28),
• FaultStopMode (30.30),
• M1TorqProvTime (42.10),
• M2TorqProvTime (49.40),
• Ch0 ComLossCtrl (70.05) or
• Ch2 ComLossCtrl (70.15)
is active and the parameter is set to RampStop or TorqueLimit, default
1 = Fix the torque selector is fixed to the value set by TorqSel (26.01),
TorqMuxMode (26.04) and TorqMux (26.05)
Note1:
The setting of TorqSelMod (26.03) is especially affecting drives using torque control (e.g. master-
follower).
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
Torque selector:
Torque reference and torque selection (3.3 ms) Panel
DW
DWL
TorqRef2 Torque selector
2.09 2.09
TorqRef2 Speed 1
TorqRefExt
25.10 TorqRefA Sel 2.24 Filter Torque 2
Limiter 2.08 1 0
2
+ TorqRef1 Min 3
3
25.01 TorqRefA2501 456
25.03
Local
AI1…AI6
LoadShare
25.02 TorqRefA FTC
Torque ramp 20.09 TorqMaxTref Max 4
TorqRefB 25.04
20.10 TorqMinTref
+
2.19 TorqMaxAll Add 5
+
2.20 TorqMinAll
25.05 TorqRampUp
25.06 TorqRampDown Lim 6
23.03 TorqSelMod
26.05 TorqMux 26.04 TorqMuxMode
21.02 Off1Mode
NotUsed TorqSel 26.01 TorqSel2601 (0…6)
21.03 StopMode
DI1, …, DI11 Speed/Torq (1 or 2)
MCW Bit 11, …, MCW Bit15 Speed/Min (1 or 3) 21.04 E StopMode
ACW Bit 12, …, ACW Bit 15 Speed/Max (1 or 4) 30.27 LocalLoossCtrl
Speed/Limit (1 or 6) CommLossCtrl
30.28
30.30 FaultStopMode
42.10 M1TorqProvTime
49.40 M2TorqProvTime
70.05 Ch0 ComLossCtrl
70.15 Ch2 ComLossCtrl
TorqSel2601
Speed/Limit
TorqSel2601
-
E
TorqMuxMode (26.04) selects a pair of operation modes. The change between operation modes is
done by means of TorqMux (26.05). Torque reference multiplexer:
0 = TorqSel2601 operation mode depends on TorqSel (26.01), default
1 = Speed/Torq operation mode depends on TorqMux (26.05):
- binary input = 0 speed control (1)
- binary input = 1 torque control (2)
2 = Speed/Min operation mode depends on TorqMux (26.05):
- binary input = 0 speed control (1)
- binary input = 1 minimum control (3)
3 = Speed/Max operation mode depends on TorqMux (26.05):
- binary input = 0 speed control (1)
- binary input = 1 maximum control (4)
4 = Speed/Limit operation mode depends on TorqMux (26.05):
- binary input = 0 speed control (1)
- binary input = 1 limitation control (6)
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
26.05 TorqMux (torque multiplexer)
NotUsed
ACW Bit15
NotUsed
-
E
TorqMux (26.05) selects a binary input to change between operation modes. The choice of the
operation modes is provided by means of TorqMuxMode (26.04). Torque reference multiplexer
binary input:
0 = NotUsed operation mode depends on TorqSel (26.01), default
1 = DI1 0 = speed control, 1 = depends on TorqMuxMode (26.04)
2 = DI2 0 = speed control, 1 = depends on TorqMuxMode (26.04)
3 = DI3 0 = speed control, 1 = depends on TorqMuxMode (26.04)
4 = DI4 0 = speed control, 1 = depends on TorqMuxMode (26.04)
5 = DI5 0 = speed control, 1 = depends on TorqMuxMode (26.04)
6 = DI6 0 = speed control, 1 = depends on TorqMuxMode (26.04)
7 = DI7 0 = speed control, 1 = depends on TorqMuxMode (26.04)
8 = DI8 0 = speed control, 1 = depends on TorqMuxMode (26.04)
9 = DI9 0 = speed control, 1 = depends on TorqMuxMode (26.04), only available
with digital extension board
10= DI10 0 = speed control, 1 = depends on TorqMuxMode (26.04), only available
with digital extension board
11 = DI11 0 = speed control, 1 = depends on TorqMuxMode (26.04), only available
with digital extension board
12 = MCW Bit11 0 = speed control, 1 = depends on TorqMuxMode (26.04), MainCtrlWord
(7.01) bit 11
13 = MCW Bit12 0 = speed control, 1 = depends on TorqMuxMode (26.04), MainCtrlWord
(7.01) bit 12
14 = MCW Bit13 0 = speed control, 1 = depends on TorqMuxMode (26.04), MainCtrlWord
(7.01) bit 13
15 = MCW Bit14 0 = speed control, 1 = depends on TorqMuxMode (26.04), MainCtrlWord
(7.01) bit 14
16 = MCW Bit15 0 = speed control, 1 = depends on TorqMuxMode (26.04), MainCtrlWord
(7.01) bit 15
17 = ACW Bit12 0 = speed control, 1 = depends on TorqMuxMode (26.04), AuxCtrlWord
(7.02) bit 12
18 = ACW Bit13 0 = speed control, 1 = depends on TorqMuxMode (26.04), AuxCtrlWord
(7.02) bit 13
19 = ACW Bit14 0 = speed control, 1 = depends on TorqMuxMode (26.04), AuxCtrlWord
(7.02) bit 14
20 = ACW Bit15 0 = speed control, 1 = depends on TorqMuxMode (26.04), AuxCtrlWord
(7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
26.06 Unused
26.07 Unused
unit
min.
def.
max.
E/C
26.08 GearStartTorq (gearbox starting torque)
0
325
325
%
E
Gear backlash compensation:
− GearStartTorq (26.08) is the reduced torque limit - in percent of MotNomTorque (4.23) -
used after a torque direction change. The torque limit is reduced for the time defined by
GearTorqTime (26.09).
Torque
GearTorqRamp
(26.08)
GearStartTorq
(26.08)
GearTorqTime
(26.09)
0
10000
100
ms
E
Gear backlash compensation:
− When the torque is changing it’s direction, the torque limit is reduced for the time defined
by GearTorqTime (26.09).
Int. Scaling: 1 = 1 ms Type: I Volatile: N
0
64000
100
ms
E
Gear backlash compensation:
− When the torque is changing it’s direction, the torque limit is reduced for the time defined
by GearTorqTime (26.09). After the time has elapsed, the torque limit is increased to it’s
normal value according to the ramp time defined by GearTorqRamp (26.10).
GearTorqRamp (26.10) defines the time within the torque increases from zero- to
MotNomTorque (4.23).
Int. Scaling: 1 = 1 ms Type: I Volatile: N
26.11 Unused
26.12 Unused
unit
min.
def.
max.
E/C
26.13 TorqScale (torque scaling)
6
1
0.1
-
E
Scaling of TorqRefUsed (2.13) and MotTorq (1.08):
26.14 Unused
26.15 TorqCorrect (torque correction)
NotUsed
NotUsed
AI6
-
E
Torque correction value in percent of MotNomTorque (4.23):
0 = NotUsed no torque correction used, default
1 = AI1 torque correction via AI1 (fast AI)
2 = AI2 torque correction via AI2 (fast AI)
3 = AI3 torque correction via AI3
4 = AI4 torque correction via AI4
5 = AI5 torque correction via AI5
6 = AI6 torque correction via AI6
Note1:
If TorqCorrect (26.15) = AI3 then AI3 is connected to TorqCorr (2.14) and thus added to
TorqRefUsed (2.13).
Note2:
Since this torque offset is added, it must be set to zero prior to stopping the drive.
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 30
Fault functions
C
s
The time allowed for the drive to undershoot StallSpeed (30.02) and exceed StallTorq (30.03). A
triggered stall protection leads to F531 MotorStalled [FaultWord2 (9.02) bit 14].
The stall protection is inactive, if StallTime (30.01) is set to zero.
Int. Scaling: 1 == 1 s Type: I Volatile: N
unit
min.
def.
max.
E/C
30.02 StallSpeed (stall speed)
0
1000
5
C
rpm
Actual speed limit used for stall protection.
Internally limited from: 0rpm to ( 2.29)rpm
Int. Scaling: (2.29) Type: I Volatile: N
0
325
75
%
C
Actual torque limit used for stall protection.
Int. Scaling: 100 = 1 % Type: I Volatile: N
30.04 Unused
30.05 ResCurDetectSel (residual current detection selector)
NotUsed
DI11
NotUsed
-
E
The drive trips with F505 ResCurDetect [FaultWord1 (9.01) bit 4] if the earth current exceeds
ResCurDetectLim (30.06) for ResCurDetectDel (30.07):
0 = NotUsed residual current detection is blocked, default
1 = AI4 The earth current is measured by means of a current difference sensor in
combination with AI4 (X3:11 and X3:12) on the SDCS-IOB-3 board.
2 = DI1 The earth current is measured by means of an external device (e.g. Bender
relays).
3 = DI2 The earth current is measured by means of an external device (e.g. Bender
relays).
4 = DI3 The earth current is measured by means of an external device (e.g. Bender
relays).
5 = DI4 The earth current is measured by means of an external device (e.g. Bender
relays).
6 = DI5 The earth current is measured by means of an external device (e.g. Bender
relays).
7 = DI6 The earth current is measured by means of an external device (e.g. Bender
relays).
8 = DI7 The earth current is measured by means of an external device (e.g. Bender
relays).
9 = DI8 The earth current is measured by means of an external device (e.g. Bender
relays.
10 = DI9 The earth current is measured by means of an external device (e.g. Bender
relays). Only available with digital extension board
11 = DI10 The earth current is measured by means of an external device (e.g. Bender
relays. Only available with digital extension board
12 = DI11 The earth current is measured by means of an external device (e.g. Bender
relays). Only available with digital extension board
Note1:
If ResCurDetectSel (30.05) is connected to a digital input only ResCurDetectDel (30.07) remains
valid. The trip limit ResCurDetectLim (30.06) is adjusted at the external device.
Int. Scaling: 1 == 1 Type: C Volatile: N
Residual current detection ripping level. If ResCurDetectSel (30.05) is connected to a digital input
ResCurDetectLim (30.06) is deactivated, because the limit is adjusted at the external device.
Int. Scaling: 10 == 1 A Type: I Volatile: N
unit
min.
def.
max.
E/C
30.08 ArmOvrVoltLev (armature overvoltage level)
20
500
120
%
C
The drive trips with F503 ArmOverVolt [FaultWord1 (9.01) bit 2] if ArmOvrVoltLev (30.08) - in
percent of M1NomVolt (99.02) - is exceeded. It is recommended to set ArmOvrVoltLev (30.08) at
least 20 % higher than M1NomVolt (99.02).
Example:
With M1NomVolt (99.02) = 525 V and ArmOvrVoltLev (30.08) = 120 % the drive trips with armature
voltages > 630 V.
Int. Scaling: 10 == 1 % Type: I Volatile: N
20
400
250
%
C
The drive trips with F502 ArmOverCur [FaultWord1 (9.01) bit 1] if ArmOvrCurLev (30.09) - in
percent of M1NomCur (99.03) - is exceeded. It is recommended to set ArmOvrCurLev (30.09) at
least 25 % higher than M1NomCur (99.03).
Example:
With M1NomCur (99.03) = 850 A and ArmOvrCurLev (30.09) = 250 % the drive trips with armature
currents > 2125 A.
Int. Scaling: 10 == 1 % Type: I Volatile: N
0
325
325
%/ms
E
The drive trips with F539 FastCurRise [FaultWord3 (9.03) bit 6] if ArmCurRiseMax (30.10) - in
percent of M1NomCur (99.03) - per 1 ms is exceeded.
Note1:
This trip opens the main contactor and the DC-breaker, if present.
Int. Scaling: 100 == 1 %/ms Type: I Volatile: N
30.11 Unused
30.12 M1FldMinTrip (motor 1 minimum field trip)
0
100
50
%
E
The drive trips with F541 M1FexLowCur [FaultWord3 (9.03) bit 8] if M1FldMinTrip (30.12) - in
percent of M1NomFldCur (99.11) - is still undershot when FldMinTripDly (45.18) is elapsed.
Note1:
M1FldMinTrip (30.12) is not valid for FldCtrlMode (44.01) = Fix/Opti, EMF/Opti, Fix/Rev/Opti or
EMF/Rev/Opti. In this case the trip level is automatically set to 50 % of FldCurRefM1 (3.30). The
drive trips with F541 M1FexLowCur [FaultWord3 (9.03) bit 8] if 50 % of FldCurRefM1 (3.30) is still
undershot when FldMinTripDly (45.18) is elapsed.
Int. Scaling: 100 == 1 % Type: I Volatile: N
The drive reacts according to SpeedFbFltSel (30.17) or trips with F553 TachPolarity [FaultWord4
(9.04) bit 4] if the measured speed feedback [SpeedActEnc (1.03), SpeedActTach (1.05) or
SpeedActEnc2 (1.42)] does not exceed SpeedFbMonLev (30.14) while the measured EMF
exceeds EMF FbMonLev (30.15).
32767
Internally limited from: 0rpm to (2.29) * rpm
20000
Example:
With SpeedFbMonLev (30.14) = 15 rpm and EMF FbMonLev (30.15) = 50 V the drive trips when
the EMF is > 50 V while the speed feedback is ≤ 15 rpm.
Int. Scaling: (2.29) Type: I Volatile: N
unit
min.
def.
max.
E/C
30.15 EMF FbMonLev (EMF feedback monitor level)
0
2000
50
V
E
The speed measurement monitoring function is activated, when the measured EMF exceeds EMF
FbMonLev (30.15). See also SpeedFbMonLev (30.14).
Int. Scaling: 1 == 1 V Type: I Volatile: N
0
10000
1800
C
rpm
The drive trips with F532 MotOverSpeed [FaultWord2 (9.02) bit 15] if M1OvrSpeed (30.16) is
exceeded. It is recommended to set M1OvrSpeed (30.16) at least 20 % higher than the maximum
motor speed.
32767
Internally limited from: 0rpm to (2.29) * rpm
20000
Note1:
The value of M1OvrSpeed (30.16) is as well used for the analog tacho tuning. Any change of its
value has the consequence that A115 TachoRange [AlarmWord1 (9.06) bit 15] comes up for 10
seconds and M1TachoAdjust (50.12) respectively M1TachoVolt1000 (50.13) have to be adjusted
anew. The adjustment can be done by means of ServiceMode (99.06) = TachFineTune.
Int. Scaling: (2.29) Type: I Volatile: N
unit
min.
def.
max.
E/C
30.17 SpeedFbFltSel (speed feedback fault selector)
Fault
NotUsed
Enc/Alarm
-
E
SpeedFbFltSel (30.17) determines the reaction to a speed feedback problem:
0 = NotUsed no reaction
1 = Fault the drive trips according to SpeedFbFltMode (30.36) and sets F522
SpeedFb [FaultWord2 (9.02) bit 5], default
2 = EMF/Fault The speed feedback is switched to EMF, the drive stops according to E
StopRamp (22.11) and sets F522 SpeedFb [FaultWord2 (9.02) bit 5]. In case
speed actual is greater than base speed the drive trips according to
SpeedFbFltMode (30.36) and sets F522 SpeedFb [FaultWord2 (9.02) bit 5].
3 = EMF/Alarm The speed feedback is switched to EMF and A125 SpeedFb [AlarmWord2
(9.07) bit 8] is set. In case speed actual is greater than base speed the
drive trips according to SpeedFbFltMode (30.36) and sets F522 SpeedFb
[FaultWord2 (9.02) bit 5].
4 = Enc/Alarm This selection is only valid if 2 pulse encoders are connected. Depending
on the setting of M1SpeeFbSel (50.03) the speed feedback is switched
from pulse encoder 1 to pulse encoder 2 or vice versa in case of a problem
and A125 SpeedFb [AlarmWord2 (9.07) bit 8] is set.
unit
min.
def.
max.
E/C
30.18 CurRippleSel (current ripple selector)
NotUsed
Alarm
Fault
-
E
CurRippleSel (30.18) determines the reaction when CurRippleLim (30.19) is reached:
0 = NotUsed no reaction
1 = Fault the drive trips with F517 ArmCurRipple [FaultWord2 (9.02) bit 0], default
2 = Alarm A117 ArmCurRipple [AlarmWord2 (9.07) bit 0] is set
Note1:
The current ripple function detects:
− a broken fuse, thyristor or current transformer (T51, T52)
− too high gain of the current controller
Int. Scaling: 1 == 1 Type: C Volatile: N
0
650
150
%
E
Threshold for CurRippleSel (30.18), in percent of M1NomCur (99.03). Typical values when a
thyristor is missing:
− armature about 300 %
− high inductive loads (e.g. excitation) about 90 %
Int. Scaling: 100 == 1 % Type: I Volatile: N
30.20 Unused
30.21 PwrLossTrip (power loss trip)
Delayed
Immediately
Immediately
-
E
The action taken, when the mains voltage undershoots UNetMin2 (30.23):
0 = Immediately the drive trips immediately with F512 MainsLowVolt [FaultWord1 (9.01) bit
11], default
1 = Delayed A111 MainsLowVolt [AlarmWord1 (9.06) bit 10] is set as long as the
mains voltage recovers before PowrDownTime (30.24) is elapsed,
otherwise F512 MainsLowVolt [FaultWord1 (9.01) bit 11] is generated
Int. Scaling: 1 == 1 Type: C Volatile: N
0
150
80
%
C
First (upper) limit for mains undervoltage monitoring in percent of NomMainsVolt (99.10). If the
mains voltage undershoots UNetMin1 (30.22) following actions take place:
− the firing angle is set to ArmAlphaMax (20.14),
− single firing pulses are applied in order to extinguish the current as fast as possible,
− the controllers are frozen,
− the speed ramp output is updated from the measured speed and
− A111 MainsLowVolt [AlarmWord1 (9.06) bit 10] is set as long as the mains voltage
recovers before PowrDownTime (30.24) is elapsed, otherwise F512 MainsLowVolt
[FaultWord1 (9.01) bit 11] is generated.
Note1:
UNetMin2 (30.23) isn't monitored, unless the mains voltage drops below UNetMin1 (30.22) first.
Thus for a proper function of the mains undervoltage monitoring UNetMin1 (30.22) has to be larger
than UNetMin2 (30.23).
Int. Scaling: 100 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
30.23 UNetMin2 (mains voltage minimum 2)
0
150
60
%
C
Second (lower) limit for mains undervoltage monitoring in percent of NomMainsVolt (99.10). If the
mains voltage undershoots UnetMin2 (30.23) following actions take place:
− if PwrLossTrip (30.21) = Immediately:
o the drive trips immediately with F512 MainsLowVolt [FaultWord1 (9.01) bit 11]
− if PwrLossTrip (30.21) = Delayed:
o field acknowledge signals are ignored,
o the firing angle is set to ArmAlphaMax (20.14),
o single firing pulses are applied in order to extinguish the current as fast as
possible,
o the controllers are frozen
o the speed ramp output is updated from the measured speed and
o A111 MainsLowVolt [AlarmWord1 (9.06) bit 10] is set as long as the mains
voltage recovers before PowrDownTime (30.24) is elapsed, otherwise F512
MainsLowVolt [FaultWord1 (9.01) bit 11] is generated.
Note1:
UNetMin2 (30.23) isn't monitored, unless the mains voltage drops below UNetMin1 (30.22) first.
Thus for a proper function of the mains undervoltage monitoring UNetMin1 (30.22) has to be larger
than UNetMin2 (30.23).
Int. Scaling: 100 == 1 % Type: I Volatile: N
0
64000
500
C
ms
The mains voltage must recover (over both limits) within PowrDownTime (30.24). Otherwise F512
MainsLowVolt [FaultWord1 (9.01) bit 11] will be generated.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
30.25 Unused
30.26 Unused
unit
min.
def.
max.
E/C
Overview local and communication loss:
Device Loss control Time out Related fault Related alarm
DCS800 LocalLossCtrl (30.27) fixed to 5 s F546 LocalCmdLoss A130 LocalCmdLoss
Control Panel
DW
DWL
Rxxx (Fieldbus) ComLossCtrl (30.28) FB TimeOut (30.35) F528 FieldBusCom A128 FieldBusCom
DCSLink MailBoxCycle1 (94.13), F544 P2PandMFCom A112 P2PandMFCom
MailBoxCycle2 (94.19),
MailBoxCycle3 (94.25),
MailBoxCycle4 (94.31)
- 12P TimeOut (94.03) F535 12PulseCom -
- FexTimeOut (94.07) F516 M1FexCom -
F519 M2FexCom
SDCS-COM-8 Ch0 ComLossCtrl (70.05) Ch0 TimeOut (70.04) F543 COM8Com A113 COM8Com
Ch2 ComLossCtrl (70.15) Ch2 TimeOut (70.14)
RampStop
FixedSpeed1
RampStop
-
E
LocalLossCtrl (30.27) determines the reaction to a local loss (DCS800 Control Panel,
DriveWindow, DriveWindow Light).
F546 LocalCmdLoss [FaultWord3 (9.03) bit 13] is set with:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to E StopRamp (22.04). When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and local loss is active the torque
selector is bypassed and the drive is forced to speed control, default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and local loss is active the torque
selector is bypassed and the drive is forced to speed control.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
A130 LocalCmdLoss [AlarmWord2 (9.07) bit 13] is set with:
4 = LastSpeed the drive continues to run at the last speed before the warning
5 = FixedSpeed1 the drive continuous to run with FixedSpeed1 (23.02)
Note1:
The time out for LocalLossCtrl (30.27) is fixed to 10 s.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
30.28 ComLossCtrl (communication loss control)
RampStop
FixedSpeed1
RampStop
-
E
ComLossCtrl (30.28) determines the reaction to a communication control loss (fieldbusses - Rxxx,
DCSLink - drive-to-drive respectively master-follower) see also CommandSel (10.01).
Depending on the type of communication loss either F528 FieldBusCom [FaultWord2 (9.02) bit
11] or F544 P2PandMFCom [FaultWord3 (9.03) bit 11] is set with:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to E StopRamp (22.04). When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and communication loss is active the
torque selector is bypassed and the drive is forced to speed control,
default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and communication loss is active the
torque selector is bypassed and the drive is forced to speed control.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
Depending on the type of communication loss either A128 FieldBusCom [AlarmWord2 (9.02) bit
11] or A112 P2PandMFCom [AlarmWord1 (9.01) bit 11] is set with:
4 = LastSpeed the drive continues to run at the last speed before the warning
5 = FixedSpeed1 the drive continuous to run with FixedSpeed1 (23.02)
Note1:
The time out for ComLossCtrl (30.28) is set by:
− FB TimeOut (30.35) for all fieldbusses (Rxxx) and
− MailBoxCycle1 (94.13) to MailBoxCycle4 (94.31) for the DCSLink (drive-to-drive
respectively master-follower communication).
Int. Scaling: 1 == 1 Type: C Volatile: N
-
E
AI Mon4mA (30.29) determines the reaction to an undershoot of one of the analog inputs under 4
mA / 2 V - if it is configured to this mode:
0 = NotUsed no reaction
1 = Fault the drive stops according to FaultStopMode (30.30) and trips with F551
AIRange [FaultWord4 (9.04) bit 2], default
2 = LastSpeed the drive continues to run at the last speed and sets A127 AIRange
[AlarmWord2 (9.07) bit 10]
3 = FixedSpeed1 the drive continues to run with FixedSpeed1 (23.02) and sets A127
AIRange [AlarmWord2 (9.07) bit 10]
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
30.30 FaultStopMode (fault stop mode)
RampStop
DynBraking
RampStop
C
-
FaultStopMode (30.30) determines the reaction to a fault of trip level 4:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to E StopRamp (22.04). When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and a trip of level 4 is active the torque
selector is bypassed and the drive is forced to speed control, default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and a trip of level 4 is active the torque
selector is bypassed and the drive is forced to speed control.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
Note1:
FaultStopMode (30.30) doesn’t apply to communication faults.
Int. Scaling: 1 == 1 Type: C Volatile: N
C
NotUsed
ACW Bit15
NotUsed
-
The drive trips with F526 ExternalDI [FaultWord2 (9.02) bit 9] if a binary input for an external fault
is selected and 0:
0 = NotUsed no reaction, default
1 = DI1 0 = no fault, 1 = fault
2 = DI2 0 = no fault, 1 = fault
3 = DI3 0 = no fault, 1 = fault
4 = DI4 0 = no fault, 1 = fault
5 = DI5 0 = no fault, 1 = fault
6 = DI6 0 = no fault, 1 = fault
7 = DI7 0 = no fault, 1 = fault
8 = DI8 0 = no fault, 1 = fault
9 = DI9 0 = no fault, 1 = fault, Only available with digital extension board
10 = DI10 0 = no fault, 1 = fault, Only available with digital extension board
11 = DI11 0 = no fault, 1 = fault, Only available with digital extension board
12 = MCW Bit11 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 0 = no fault, 1 = fault; external fault is connected to AuxCtrlWord (7.02) bit
13
19 = ACW Bit14 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
30.32 ExtAlarmSel (external alarm selector)
NotUsed
ACW Bit15
C
NotUsed
-
The drive sets A126 ExternalDI [AlarmWord2 (9.07) bit 9] if a binary input for an external alarm is
selected and 0:
0 = NotUsed no reaction, default
1 = DI1 0 = no fault, 1 = fault
2 = DI2 0 = no fault, 1 = fault
3 = DI3 0 = no fault, 1 = fault
4 = DI4 0 = no fault, 1 = fault
5 = DI5 0 = no fault, 1 = fault
6 = DI6 0 = no fault, 1 = fault
7 = DI7 0 = no fault, 1 = fault
8 = DI8 0 = no fault, 1 = fault
9 = DI9 0 = no fault, 1 = fault. Only available with digital extension board
10 = DI10 0 = no fault, 1 = fault. Only available with digital extension board
11 = DI11 0 = no fault, 1 = fault. Only available with digital extension board
12 = MCW Bit11 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 11
13 = MCW Bit12 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 12
14 = MCW Bit13 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 13
15 = MCW Bit14 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 14
16 = MCW Bit15 0 = no fault, 1 = fault, MainCtrlWord (7.01) bit 15
17 = ACW Bit12 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 0 = no fault, 1 = fault, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
Fault
Fault
-
E
Fault&RdyR
ExtFaultOnSel (30.33) determines the reaction to an external fault:
0 = Fault external fault is always valid independent from drive state, default
1 = Fault&RdyRun external fault is only valid when drive state is RdyRun [MainStatWord
(8.01) bit 1] for at least 6 s
Int. Scaling: 1 == 1 Type: C Volatile: N
Alarm
Alarm
-
E
Alarm&Rdy
ExtAlarmOnSel (30.34) determines the reaction to an external alarm:
0 = Alarm external alarm is always valid independent from drive state, default
1 = Alarm&RdyRun external alarm is only valid when drive state is RdyRun [MainStatWord
(8.01) bit 1] for at least 6 s
Int. Scaling: 1 == 1 Type: C Volatile: N
C
ms
Time delay before a communication break with a fieldbus is declared. Depending on the setting of
ComLossCtrl (30.28) either F528 FieldBusCom [FaultWord2 (9.02) bit 11] or A128 FieldBusCom
[AlarmWord2 (9.07) bit 11] is set.
The communication fault and alarm are inactive, if FB TimeOut (30.35) is set to 0 ms.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 31
Motor 1 temperature
0
6400
240
s
E
Thermal time constant for motor 1 with fan/forced cooling. The time within the temperature rises to
63% of its nominal value.
The motor thermal model is blocked, if M1ModelTime (31.01) is set to zero.
The value of Mot1TempCalc (1.20) is saved at power down of the drives electronics. With the very
first energizing of the drives electronics the motor's ambient temperature is set to 30°C.
WARNING! The model does not protect the motor if it is not properly cooled e.g. due to
dust and dirt.
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
6400
2400
s
E
Thermal time constant for motor 1 with fan/forced cooling if motor fan is switched off.
Temp
(31.01) (31.02)
Torque
Time
fan on fan off
Attention:
For motors without fan set M1ModelTime (31.01) = M1ModelTime2 (31.02).
Int. Scaling: 10 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
31.05 M1TempSel (motor 1 temperature selector)
C
NotUsed
NotUsed
-
1PTC AI2/Con
M1TempSel (31.05) selects motor 1 measured temperature input.
Connection possibilities for PT100:
− max. 3 PT100 for motor 1 and max. 3 PT100 for motor 2 or
− up to 6 PT100 for motor 1 only.
Connection possibilities PTC:
− max. 1 PTC for motor 1 and max. 1 PTC for motor 2 or
− up to 2 PTC for motor 1 only:
0 = NotUsed motor 1 temperature measurement is blocked, default
1 = 1PT100 AI2 one PT100 connected to AI2 on SDCS-IOB-3
2 = 2PT100 AI2 two PT100 connected to AI2 on SDCS-IOB-3
3 = 3PT100 AI2 three PT100 connected to AI2 on SDCS-IOB-3
4 = 4PT100 AI2/3 four PT100, 3 connected to AI2 and 1 connected to AI3 on SDCS-IOB-3
5 = 5PT100 AI2/3 five PT100, 3 connected to AI2 and 2 connected to AI3 on SDCS-IOB-3
6 = 6PT100 AI2/3 six PT100, 3 connected to AI2 and 3 connected to AI3 on SDCS-IOB-3
7 = 1PT100 AI7 one PT100 connected to AI7 on second RAIO
8 = 2PT100 AI7 two PT100 connected to AI7 on second RAIO
9 = 3PT100 AI7 three PT100 connected to AI7 on second RAIO
10 = 4PT100 AI7/8 four PT100, 3 connected to AI7 and 1 connected to AI8 on second RAIO
11 = 5PT100 AI7/8 five PT100, 3 connected to AI7 and 2 connected to AI8 on second RAIO
12 = 6PT100 AI7/8 six PT100, 3 connected to AI7 and 3 connected to AI8 on second RAIO
13 = 1PTC AI2 one PTC connected to AI2 on SDCS-IOB-3
14 = 2PTC AI2/3 two PTC, 1 connected to AI2 and 1 connected to AI3 on SDCS-IOB-3
15 = 1PTC AI2/Con one PTC connected to AI2 on SDCS-CON-4
For more information see section Motor protection.
5 54H
Note1:
AI7 and AI8 have to be activated by means of AIO ExtModule (98.06).
Note2:
In case only one PT100 is connected to an AI of the SDCS-IOB-3 the input range must be
configured by jumpers to a gain of 10. Jumper settings for input range and constant current source
see Hardware manual.
Int. Scaling: 1 == 1 Type: C Volatile: N
4000
0
-10
C
°C / Ω / -
The drive sets A106 M1OverTemp [AlarmWord1 (9.06) bit 5] if M1AlarmLimTemp (31.06) is
exceeded. Output value for motor 1 measured temperature is Mot1TempMeas (1.22).
Note1:
The units depends on M1TempSel (31.05).
Int. Scaling: 1 == 1 °C / 1 Ω / 1 Type: SI Volatile: N
C
°C / Ω / -
The drive trips with F506 M1OverTemp [FaultWord1 (9.01) bit 5] if M1FaultLimTemp (31.07) is
exceeded. Output value for motor 1 measured temperature is Mot1TempMeas (1.22).
Note1:
The units depends on M1TempSel (31.05).
Int. Scaling: 1 == 1 °C / 1 Ω / 1 Type: SI Volatile: N
unit
min.
def.
max.
E/C
31.08 M1KlixonSel (motor 1 klixon selector)
C
NotUsed
DI11
NotUsed
-
The drive trips with F506 M1OverTemp [FaultWord1 (9.01) bit 5] if a digital input selected and the
klixon is open:
0 = NotUsed no reaction, default
1 = DI1 0 = fault, 1 = no fault
2 = DI2 0 = fault, 1 = no fault
3 = DI3 0 = fault, 1 = no fault
4 = DI4 0 = fault, 1 = no fault
5 = DI5 0 = fault, 1 = no fault
6 = DI6 0 = fault, 1 = no fault
7 = DI7 0 = fault, 1 = no fault
8 = DI8 0 = fault, 1 = no fault
9 = DI9 0 = fault, 1 = no fault. Only available with digital extension board
10 = DI10 0 = fault, 1 = no fault. Only available with digital extension board
11 = DI11 0 = fault, 1 = no fault. Only available with digital extension board
Note1:
It is possible to connect several klixons in series.
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 34
LOC 3 15rpm
D isp P aram 1 S el (34.01 ) 15.0 rpm
D isp P a ram 2 S el (34 .08 ) 3.7 V
D isp P aram 3 S el (34.15 ) 17.3 A
DIR MENU
C
-
1)
Index pointer to the source of the DCS800 Control Panel first display row [e.g. 101 equals
MotSpeedFilt (1.01)].
Int. Scaling: 1 == 1 Type: I Volatile: N
34.02 Unused
34.03 Unused
34.04 Unused
34.05 Unused
34.06 Unused
34.07 Unused
unit
min.
def.
max.
E/C
34.08 DispParam2Sel (select signal / parameter to be displayed in the DCS800 Control Panel row
0
9999
114
C
-
2)
Index pointer to the source of the DCS800 Control Panel second display row [e.g. 114 equals
ArmVoltAct (1.14)].
Int. Scaling: 1 == 1 Type: I Volatile: N
34.09 Unused
34.10 Unused
34.11 Unused
34.12 Unused
34.13 Unused
34.14 Unused
34.15 DispParam3Sel (select signal / parameter to be displayed in the DCS800 Control Panel l row
0
9999
116
C
-
3)
Index pointer to the source of the DCS800 Control Panel third display row [e.g. 116 equals
ConvCurAct (1.16)].
Int. Scaling: 1 == 1 Type: I Volatile: N
34.16 Unused
34.17 Unused
34.18 Unused
34.19 Unused
34.20 Unused
34.21 Unused
Group 40
PID control
unit
min.
def.
max.
E/C
40.01 KpPID ( p-part PID controller)
0
325
5
-
E
Proportional gain of the PID controller.
Example:
The controller generates 15 % output with KpPID (40.01) = 3, if the input is 5 %.
Int. Scaling: 100 == 1 Type: I Volatile: N
0
64000
2500
ms
E
Integral time of the PID controller. TiPID (40.02) defines the time within the integral part of the
controller achieves the same value as the proportional part.
Example:
The controller generates 15 % output with KpPID (40.01) = 3, if the input is 5 %. On that condition
and with TiPID (40.02) = 300 ms follows:
− the controller generates 30 % output, if the input is constant, after 300 ms are elapsed (15
% from proportional part and 15 % from integral part).
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
10000
0
ms
E
PID controller derivation time. TdPID (40.03) defines the time within the PID controller derives the
error value. The PID controller works as PI controller, if TdPID (40.03) is set to zero.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
10000
10
ms
E
Derivation filter time.
40.05 Unused
40.06 PID Act1 (PID controller actual input value 1 index)
9999
0
-9999
-
E
Index pointer to the source of the PID controller actual input value 1. The format is -xxyy, with: - =
negate actual input value 1, xx = group and yy = index [e.g. 101 equals MotSpeedFilt (1.01)].
Int. Scaling: 1 == 1 Type: SI Volatile: N
9999
0
-9999
-
E
Index pointer to the source of the PID controller actual input value 2. The format is -xxyy, with: - =
negate actual input value 2, xx = group and yy = index [e.g. 101 equals MotSpeedFilt (1.01)].
Int. Scaling: 1 == 1 Type: SI Volatile: N
40.08 PID Ref1Min (PID controller minimum limit reference input value 1)
0
%
-325
-100
E
Minimum limit of the PID controller reference input value 1 in percent of the source of PID Ref1
(40.13).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
40.09 PID Ref1Max (PID controller maximum limit reference input value 1)
0
325
100
%
E
Maximum limit of the PID controller reference input value 1 in percent of the source of PID Ref1
(40.13).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
40.10 PID Ref2Min (PID controller minimum limit reference input value 2)
0
%
-325
-100
Minimum limit of the PID controller reference input value 2 in percent of the source of PID Ref2
(40.14).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
40.11 PID Ref2Max (PID controller maximum limit reference input value 2)
0
325
100
%
E
Maximum limit of the PID controller reference input value 2 in percent of the source of PID Ref2
(40.14).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
unit
min.
def.
max.
E/C
40.12 PID Mux (PID controller reference input selector/multiplexer)
PID1
ACW Bit15
PID1
E
PID controller reference input selector:
0 = PID1 reference input 1 is selected, default
1 = PID2 reference input 2 is selected
2 = DI1 1= reference input 2 is selected; 0 = reference input 1 is selected
3 = DI2 1= reference input 2 is selected; 0 = reference input 1 is selected
4 = DI3 1= reference input 2 is selected; 0 = reference input 1 is selected
5 = DI4 1= reference input 2 is selected; 0 = reference input 1 is selected
6 = DI5 1= reference input 2 is selected; 0 = reference input 1 is selected
7 = DI6 1= reference input 2 is selected; 0 = reference input 1 is selected
8 = DI7 1= reference input 2 is selected; 0 = reference input 1 is selected
9 = DI8 1= reference input 2 is selected; 0 = reference input 1 is selected
10 = DI9 1= reference input 2 is selected; 0 = reference input 1 is selected; only
available with digital extension board
11= DI10 1= reference input 2 is selected; 0 = reference input 1 is selected; only
available with digital extension board
12 = DI11 1= reference input 2 is selected; 0 = reference input 1 is selected; only
available with digital extension board
13 = MCW Bit11 1= reference input 2 is selected; 0 = reference input 1 is selected;
MainCtrlWord (7.01) bit 11
14 = MCW Bit12 1= reference input 2 is selected; 0 = reference input 1 is selected;
MainCtrlWord (7.01) bit 12
15 = MCW Bit13 1= reference input 2 is selected; 0 = reference input 1 is selected;
MainCtrlWord (7.01) bit 13
16 = MCW Bit14 1= reference input 2 is selected; 0 = reference input 1 is selected;
MainCtrlWord (7.01) bit 14
17 = MCW Bit15 1= reference input 2 is selected; 0 = reference input 1 is selected;
MainCtrlWord (7.01) bit 15
18 = ACW Bit12 1= reference input 2 is selected; 0 = reference input 1 is selected;
AuxCtrlWord (7.02) bit 12
19 = ACW Bit13 1= reference input 2 is selected; 0 = reference input 1 is selected;
AuxCtrlWord (7.02) bit 13
20 = ACW Bit14 1= reference input 2 is selected; 0 = reference input 1 is selected;
AuxCtrlWord (7.02) bit 14
21 = ACW Bit15 1= reference input 2 is selected; 0 = reference input 1 is selected;
AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
-
E
Index pointer to the source of the PID controller reference input value 1. The format is -xxyy, with:
- = negate reference input value 1, xx = group and yy = index [e.g. 201 equals SpeedRef2 (2.01)].
Int. Scaling: 1 == 1 Type: SI Volatile: N
-
E
Index pointer to the source of the PID controller reference input value 2. The format is -xxyy, with:
- = negate reference input value 2, xx = group and yy = index [e.g. 201 equals SpeedRef2 (2.01)].
Int. Scaling: 1 == 1 Type: SI Volatile: N
40.15 Unused
40.16 PID OutMin (PID controller minimum limit output value)
0
%
-325
-100
Minimum limit of the PID controller output value in percent of the used PID controller input.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
Maximum limit of the PID controller output value in percent of the used PID controller input.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
unit
min.
def.
max.
E/C
40.18 PID OutDest (PID controller output value index)
9999
0
-9999
-
E
Index pointer to the sink of the PID controller output value. The format is -xxyy, with: - = negate
output value, xx = group and yy = index [e.g. 2301 equals SpeedRef (23.01)].
Int. Scaling: 1 == 1 Type: SI Volatile: N
9999
0
-9999
-
E
The PID controller reset is controlled by a selectable bit - see PID ResetBitNo (40.20) - of the
source (signal/parameter) selected with this parameter. The format is -xxyy, with: - = invert reset
signal, xx = group and yy = index.
Examples:
− If PID ResetIndex (40.19) = 701 (main control word) and PID ResetBitNo (40.20) = 12
then the PID controller reset is active when bit 12 is high.
− If PID ResetIndex (40.19) = -701 (main control word) and PID ResetBitNo (40.20) = 12
then the PID controller reset is active when bit 12 is low.
Int. Scaling: 1 == 1 Type: SI Volatile: N
0
15
0
-
E
Bit number of the signal/parameter selected with PID ResetIndex (40.19).
Int. Scaling: 1 == 1 Type: I Volatile: N
-
-
-
-
E
reserved
Int. Scaling: 1 == 1 Type: I Volatile: N
Group 42
Brake control
Brake Control is activated by means of M1BrakeCtrl (42.01) and controls a mechanical brake
automatically with the Run [MainCtrlWord (7.01) bit 3] command. The internal logic is designed to
meet the requirements of holding brakes, e.g. carriage drives or coilers, as well as the
requirements for hanging load, e.g. cranes.
Overview brake control
Run command
[(7.01) bit 3] t1 Release speed
S SET Q
TorqProvOK torque starting M1BrakeLiftDly controller
[(7.03) bit 11] proving torque (42.11)
M1TorqProvTime R CLR Q
(42.10)? 0 t1
BrakeFaultFunc
StrtTorqRefSel (42.06) M1BrakeStopDly
BrakeEStopMode faults (42.13)
(42.07)
(42.09)
M1BrakeLongTime
(42.12)
unit
min.
def.
max.
E/C
Following functions are included:
− Torque proving
Run
[UsedMCW (7.04) bit 3
Adaptive Program, Brake F556 TorqProv
MotCur (1.06) M1TorqProvTime (42.10)
application program logic [FaultWord4 (9.04) bit 7]
or overriding control TorqProvOK
[AuxCtrlWord2 (7.03) bit 11]
BalRef (24.11)or
TorqSel (26.01)
BalSpeedCtrl [AuxCtrlWord (7.02) bit 8]
or TorqRefA (25.01)
A166 BrakeLongFalling
BrakeEStopMode (42.09) E-stop [AlarmWord1 (9.06) bit 15]
unit
min.
def.
max.
E/C
All speed references have to be routed via the speed ramp.
With brake control On [M1BrakeCtrl (42.01)] and RdyRef [MainStatWord (8.01) bit 2] = 1 the
torque proving is done, if selected. Afterwards the torque reference is set to StrtTorqRef (42.08)
and the brake open (lift) command is given.
The brake open (lift) command BrakeCmd [AuxStatWord (8.02) bit 8] is send delayed by
M1BrakeLiftDly (42.11) to the brake. Then M1BrakeLiftDly (42.11) and M1BrakeRefDly (42.03) are
started at the same time. During M1BrakeRefDly (42.03) the speed ramp is clamped to zero and
the torque reference equals StrtTorqRef (42.08). After M1BrakeRefDly (42.03) is elapsed and the
brake acknowledge - if selected with M1BrakeAckSel (42.02) - is active, clamp of speed reference
is removed. This function compensates for the mechanical open (lift) delay of the brake.
With Run [UsedMCW (7.04) bit 3] = 0 and motor speed below M1ZeroSpeedLim (20.03),
M1ZeroSpeedDly (42.04) starts to compensate for the time the drive needs to decelerate from
M1ZeroSpeedLim (20.03) to actual speed = 0. Until M1ZeroSpeedDly (42.04) is elapsed the brake
is kept open (lifted).
After M1ZeroSpeedDly (42.04) is elapsed, the brake open (lift) command BrakeCmd
[AuxStatWord (8.02) bit 8] is removed and the brake close (apply) delay M1BrakeStopDelay
(42.13) is started. During M1BrakeStopDelay (42.13) the motor control remains active with speed
reference set to zero and the speed controller stays alive. This function compensates for the
mechanical close (apply) delay of the brake.
The brake can be forced by ForceBrake [AuxCtrlWord2 (7.03) bit 12]
ForceBrake = 1 If ForceBrake is set the brake remains closed (applied).
If the Run [MainCtrlWord (7.01) bit 3] command is given to a drive in
state RdyOn or RdyRef [MainStatWord (8.01) bit 0 and 1], the brake
logic will be started up to the point of the brake open (lift) command.
A drive in state Running [MainStatWord (8.01) bit 2] will be stopped by
ramp, the brake will be closed (applied), but the drive will remain in
state Running.
ForceBrake = 0 The brake is controlled by the internal brake logic in group 42 (Brake
control).
42.01 M1BrakeCtrl (motor 1 brake control)
BrakeOpen
NotUsed
NotUsed
-
E
Releases the control of motor 1 brake:
0 = NotUsed brake logic is blocked, default
1 = On brake logic is released according to it’s parameter settings
2 = BrakeClose test mode, the brake logic will work, but the brake is always closed
(applied)
3 = BrakeOpen test mode, the brake logic will work, but the brake is always opened
(lifted)
Attention: A closed (applied) brake will open (lift) immediately! Do not
use this mode with e.g. an unsaved crane drive!
The brake open (lift) command BrakeCmd is readable in AuxStatWord (8.02) bit 8 and can be
connected to the digital output controlling the brake.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
42.02 M1BrakeAckSel (motor 1 brake acknowledge selector)
NotUsed
ACW Bit15
NotUsed
-
E
The drive sets either A122 MechBrake [AlarmWord2 (9.07) bit 5], F552 MechBrake [FaultWord4
(9.04) bit 3] or A116 BrakeLongFalling [AlarmWord1 (9.06) bit 15] depending on BrakeFaultFunc
(42.06 ) if a digital input is selected and the brake acknowledge fails:
0 = NotUsed brake acknowledge is blocked, default
1 = DI1 0 = brake is closed (applied), 1 = brake is open (lifted)
2 = DI2 0 = brake is closed (applied), 1 = brake is open (lifted)
3 = DI3 0 = brake is closed (applied), 1 = brake is open (lifted)
4 = DI4 0 = brake is closed (applied), 1 = brake is open (lifted)
5 = DI5 0 = brake is closed (applied), 1 = brake is open (lifted)
6 = DI6 0 = brake is closed (applied), 1 = brake is open (lifted)
7 = DI7 0 = brake is closed (applied), 1 = brake is open (lifted)
8 = DI8 0 = brake is closed (applied), 1 = brake is open (lifted)
9 = DI9 0 = brake is closed (applied), 1 = brake is open (lifted), only available
with digital extension board
10 = DI10 0 = brake is closed (applied), 1 = brake is open (lifted), only available
with digital extension board
11 = DI11 0 = brake is closed (applied), 1 = brake is open (lifted), only available
with digital extension board
12 = MCW Bit11 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 11
13 = MCW Bit12 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 12
14 = MCW Bit13 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 13
15 = MCW Bit14 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 14
16 = MCW Bit15 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 15
17 = ACW Bit12 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 12
18 = ACW Bit13 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 13
19 = ACW Bit14 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 14
20 = ACW Bit15 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
This function compensates for the time the drive needs to decelerate from M1ZeroSpeedLim
(20.03) to actual speed = 0. Until M1ZeroSpeedDly (42.04) is elapsed the brake is kept open
(lifted).
Int. Scaling: 10 == 1 s Type: I Volatile: N
Brake open (lift) acknowledge monitor. During this time the brake open (lift) command BrakeCmd
[AuxStatWord (8.02) bit 8] and the brake acknowledge signal [M1BrakeAckSel (42.02)] can be
different without causing A122 MechBrake [AlarmWord2 (9.07) bit 5] or F552 MechBrake
[FaultWord4 (9.04) bit 3] depending on BrakeFaultFunc (42.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
unit
min.
def.
max.
E/C
42.06 BrakeFaultFunc (brake fault function)
Alarm
Crane
Fault
-
E
Selected motor, BrakeFaultFunc (42.06) determines the reaction to an invalid brake acknowledge:
0 = Alarm the drive sets A122 MechBrake [AlarmWord2 (9.07) bit 5] as reaction to an
invalid brake open (lift) or brake close (apply) acknowledge
1 = Fault the drive trips with F552 MechBrake [FaultWord4 (9.04) bit 3] as reaction to an
invalid brake open (lift) or brake close (apply) acknowledge, default
3 = Crane The drive trips with F552 MechBrake [FaultWord4 (9.04) bit 3] as reaction to an
invalid brake open (lift) acknowledge. A116 BrakeLongFalling [AlarmWord1
(9.06) bit 15] is set as reaction to an invalid brake close (apply) acknowledge.
In case of A116 BrakeLongFalling [AlarmWord1 (9.06) bit 15] the speed
reference is set to zero and the speed controller is kept active until the drive is
stopped by either On = 0 [UsedMCW (7.04) bit 0] or Off2N = 0 [UsedMCW
(7.04) bit 1, Emergency Off / Coast Stop].
Note1:
If the brake open (lift) command BrakeCmd [AuxStatWord (8.02) bit 8] and the brake acknowledge
signal [M1BrakeAckSel (42.02)] are different for a longer time than set in M1BrakeFltTime (42.05)
either A122 MechBrake [AlarmWord2 (9.07) bit 5] or F552 MechBrake [FaultWord4 (9.04) bit 3] is
set depending on BrakeFaultFunc (42.06).
Note2:
If the brake close (apply) command BrakeCmd [AuxStatWord (8.02) bit 8] and the brake
acknowledge signal [M1BrakeAckSel (42.02)] are different for a longer time than set in
M1BrakeLongTime (42.12) either A122 MechBrake [AlarmWord2 (9.07) bit 5], F552 MechBrake
[FaultWord4 (9.04) bit 3] or A116 BrakeLongFalling [AlarmWord1 (9.06) bit 15] is set depending
on BrakeFaultFunc (42.06).
Int. Scaling: 1 == 1 Type: C Volatile: N
NotUsed
NotUsed
AI6
-
E
Motor 1, start torque selector:
0 = NotUsed start torque function is blocked and the start torque reference is fixed zero,
default
1 = Memory torque memory released, the minimum value equals the absolute value of
StrtTorqRef (42.08)
2 = StrtTorqRef StrtTorqRef (42.08)
3 = AI1 analog input AI1
4 = AI2 analog input AI2
5 = AI3 analog input AI3
6 = AI4 analog input AI4
7 = AI5 analog input AI5
8 = AI6 analog input AI6
Note1:
Torque memory is the presetting of the torque when starting with e.g. suspended load. The preset
torque equals the actual torque stored when the brake open (lift) command is removed. After
energizing the drive the value of StrtTorqRef (42.08) is set as torque memory.
Int. Scaling: 1 == 1 Type: C Volatile: N
Selected motor, BrakeEStopMode (42.09) determines the reaction when UsedMCW (7.04) bit 2
Off3N (respectively E-stop) is set low:
0 = Disable the brake is closed (applied) according to the standard brake control, default
1 = Enable the brake is closed (applied) immediately together with the E-stop command
Note1:
If BrakeEStopMode (42.09) = Enable the E StopRamp (22.04) should be shorter than the time
needed to stop the motor with the mechanical brake applied only.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
42.10 M1TorqProvTime (motor 1 torque proving time)
0
100
0
s
E
Brake torque proving acknowledge. The drive trips with F556 TorqProv [FaultWord4 (9.04) bit 7] if
the Run [MainCtrlWord (7.01) bit 3] command is set and the acknowledge TorqProvOK
[AuxCtrlWord2 (7.03) bit 11] is not set before M1TorqProvTime (42.10) is elapsed.
The torque proving is inactive, if M1TorqProvTime (42.10) is set to 0.
Note1:
The acknowledge signal TorqProvOK has to be provided by Adaptive Program, application
program or overriding control and is set by means of a rising edge (0 → 1).
The torque reference might be set by means of BalRef (24.11) or TorqSel (26.01) and
BalSpeedCtrl [AuxCtrlWord (7.02) bit 8] or TorqRefA (25.01). The reaction of the drive might be
taken from MotCur (1.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
60
0
s
E
Brake open (lift) delay. This function delays the brake open (lift) command BrakeCmd
[AuxStatWord (8.02) bit 8] until M1BrakeLiftDly (42.11) is elapsed.
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
60
4
s
E
Brake close (apply) acknowledge monitor. During this time the brake close (apply) command
BrakeCmd [AuxStatWord (8.02) bit 8] and the brake acknowledge signal [M1BrakeAckSel (42.02)]
can be different without causing either A122 MechBrake [AlarmWord2 (9.07) bit 5], F552
MechBrake [FaultWord4 (9.04) bit 3] or A116 BrakeLongFalling [AlarmWord1 (9.06) bit 15]
depending on BrakeFaultFunc (42.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
42.13 M1BrakeStopDly (motor 1 brake stop delay)
0
60
1
s
E
Brake close (apply) delay. This function starts after the brake acknowledge - if selected with
M1BrakeAckSel (42.02) - is zero and compensates for the mechanical close (apply) delay of the
brake. During the stop - Run [MainCtrlWord (7.01) bit 3] = 0 - of the drive the speed reference is
clamped (ramp output is set to zero) and the speed controller stays active until M1BrakeStopDly
(42.13) is elapsed.
Int. Scaling: 10 == 1 s Type: I Volatile: N
Group 43
Current control
ArmConv
-
E
Converter mode selection:
0 = ArmConv 6 pulse single armature converter, default
1 = FieldConv field exciter mode; Attention: The digital input for the external
overvoltage protection is assigned by means of OvrVoltProt (10.13).
2 = 12PParMaster 12-pulse parallel master
3 = 12PParSlave 12-pulse parallel slave
4 = 12PSerMaster 12-pulse serial master
5 = 12PSerSlave 12-pulse serial slave
This parameter is write protected while Run [UsedMCW (7.04) bit 3] = 1.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
43.02 CurSel (current reference selector)
CurRef311
C
FluxRefEMF
CurRef311
-
CurSel (43.02) selector:
0 = CurRef311 CurRef (3.11) calculated from torque reference, default
1 = CurRefExt CurRefExt (43.03) external current reference
2 = AI1 analog input AI1
3 = AI2 analog input AI2
4 = AI3 analog input AI3
5 = AI4 analog input AI4
6 = AI5 analog input AI5
7 = AI6 analog input AI6
8 = FexCurRef FldCurRefM1 (3.30) field current reference from armature converter via
DCSLink, only available if OperModeSel (43.01) = FieldConv
9 = FluxRefEMF FluxRefEMF (3.27) EMF controller reference from armature converter, only
if available OperModeSel (43.01) = FieldConv
Note1:
In case OperModeSel (43.01) is 12PParSlave CurSel (43.02) is overwritten by the current
reference from the 12-pulse parallel master.
Int. Scaling: 1 == 1 Type: C Volatile: N
-325
325
0
E
External current reference in percent of M1NomCur (99.03).
Note1:
CurRefExt (43.03) is only valid, if CurSel (43.02) = CurRefExt.
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
40
10
0.2
%/ms
E
CurRefSlope (43.04) in percent of M1NomCur (99.03) per 1 ms. The di/dt limitation is located at
the input of the current controller.
Int. Scaling: 100 == 1 %/ms Type: I Volatile: N
Standard
Standard
-
E
PowerSupply2
Current controller mode selection:
0 = Standard PI-controller with RL compensation of EMF based on current actual plus
feed forward, default
1 = FeedFwdRef PI-controller with RL compensation of EMF based on current reference
plus feed forward
2 = NoFeedFwd PI-controller without RL compensation of EMF. No feed forward takes
place
3 = reserved
4 = PowerSupply2 PwrSupplyRefExt (43.24) is fed into the current control chain (directly
after the current controller). The current controller is blocked.
Int. Scaling: 1 == 1 Type: C Volatile: N
C
-
unit
min.
def.
max.
E/C
43.07 M1TiArmCur (motor 1 i-part armature current controller)
0
10000
50
C
ms
Integral time of the current controller. M1TiArmCur (43.07) defines the time within the integral part
of the controller achieves the same value as the proportional part.
Example:
The controller generates 15 % of motor nominal current [M1NomCur (99.03)] with M1KpArmCur
(43.06) = 3, if the current error is 5 % of M1NomCur (99.03). On that condition and with
M1TiArmCur (43.07) = 50 ms follows:
− the controller generates 30 % of motor nominal current, if the current error is constant,
after 50 ms are elapsed (15 % from proportional part and 15 % from integral part).
Setting M1TiArmCur (43.07) to 0 ms disables the integral part of the current controller and resets
its integrator.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
325
100
%
C
Threshold continuous / discontinuous current in percent of M1NomCur (99.03). The actual
continuous / discontinuous current state can be read from CurCtrlStat1 (6.03) bit 12.
Int. Scaling: 100 == 1 % Type: I Volatile: N
0
640
0
mH
C
Inductance of the armature circuit in mH. Used for the EMF compensation:
dIA
EMF = U A − RA * I A − LA *
dt
Int. Scaling: 100 == 1 mH Type: I Volatile: N
0
65500
0
mΩ
C
Resistance of the armature circuit in mΩ. Used for the EMF compensation:
dIA
EMF = U A − RA * I A − LA *
dt
Int. Scaling: 1 == 1 mΩ Type: I Volatile: N
PeakCur
AverageCur
PeakCur
-
E
PropFbSel (43.13) chooses the armature current feedback type for the p-part of the armature
current controller:
0 = PeakCur peak current measurement is used, default
1 = AverageCur average current measurement is used
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
43.13 FiringLimMode (firing limit mode)
CalcSingle
FixSingle
Fix
-
E
FiringLimMode (43.13) selects the strategy for ArmAlphaMax (20.14):
0 = Fix the firing angle limit is defined by ArmAlphaMax (20.14)
1 = FixSingle The firing angle limit is defined by ArmAlphaMax (20.14). When
ArmAlphaMax (20.14) is reached single firing pulses are fired, default
2 = Calculated the firing limit is reduced from 165° to ArmAlphaMax (20.14) depending on
the actual motor current and M1DiscontCurLim (43.08)
3 = CalcSingle function same as in Calculated, but single pulses are fired when the limit is
reached
degrees
(α)
α = 165°
ArmAlphaMax (20.14)
actual motor
M1DiscontCurLim current
(43.08)
Note1:
Single firing pulses force discontinuous current automatically to zero.
Int. Scaling: 1 == 1 Type: C Volatile: N
0
600
5
ms
E
RevDly (43.14) defines the delay time in ms for the bridge reversal after zero current has been
detected.
I act
CtrlStatMas (6.09)
bit 13 is set CtrlStatMas (6.09)
Zero current bit 12 is set
detection RevDly
(43.14)
ZeroCurTimeOut
(97.19)
RevDly.dsf
The reversal delay time starts when zero current has been detected, after a command to change
current direction has been given. After a command to change the current direction the opposite
current has to be reached before ZeroCurTimeOut (97.19) has been elapsed otherwise the drive
trips with F557 ReversalTime [FaultWord4 (9.04) bit 8].
RevDly (43.14) must have the same setting for 12-pulse master and 12-pulse slave with one
exception only:
− If there is no current measurement in the 12-pulse serial slave, set RevDly (43.14) in the
12-pulse serial slave to minimum (0 ms). Thus the 12-pulse serial slave uses the reversal
command of the 12-pulse master for its own bridge changeover, see CtrlStatMas (6.09)
bit 12. No additional reversal delay is added, since the master delays bit 12 according to
its own RevDly (43.14).
Note1:
12P RevTimeOut (47.05) must be longer than ZeroCurTimeOut (97.19) and
ZeroCurTimeOut (97.19) must be longer than RevDly (43.14).
Int. Scaling: 1 == 1 ms Type: I Volatile: N
unit
min.
def.
max.
E/C
43.15 Unused
43.16 RevMode (reversal mode)
Soft
Hard
Hard
-
E
RevMode (43.16) defines the behavior of the speed ramp and speed controller during bridge and
field reversal (torque reversal):
0 = Soft the speed ramp and speed controller are frozen during reversal --> bumpless
reversal
1 = Hard the speed ramp and speed controller are released during reversal --> the drive
follows the ramp, default
Note1:
RevMode (43.16) is automatically set to Hard when RevDly (43.14) • 25 ms.
Int. Scaling: 1 == 1 Type: C Volatile: N
ArmCurLimSpd1 (43.18)
ArmCurLimSpd2 (43.19)
ArmCurLimSpd3 (43.20)
ArmCurLimSpd4 (43.21)
ArmCurLimSpd5 (43.22)
n
0 MaxCurLimSpeed n
max
(43.17)
n = maximum absolute value ofM1SpeedMin (20.01)and M1SpeedMax (20.02)
max
0
10000
1500
rpm
E
Minimum speed level where the armature current reduction begins.
32767
Internally limited from: 0rpm to (2.29) * rpm
20000
Int. Scaling: (2.29) Type: I Volatile: N
unit
min.
def.
max.
E/C
43.20 ArmCurLimSpeed3 (armature current at speed limit 3)
0
325
325
%
E
Armature current limit - in percent of M1NomCur (99.03) - at speed:
0
325
325
%
E
Armature current limit - in percent of M1NomCur (99.03) - at speed:
0
325
325
%
E
Armature current limit - in percent of M1NomCur (99.03) - at nmax = Max [|(20.01)|, |(20.02)|].
Note1:
The used current limit depends also on the converter's actual limitation situation (e.g. torque limits,
other current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: I Volatile: N
43.23 Unused
43.24 PwrSupplyRefExt (external reference power supply)
-150
150
0
%
E
External power supply voltage reference in percent of M1NomVolt (99.02).
Note1:
PwrSupplyRefExt (43.24) is only valid, if ControlModeSel (43.05) = PowerSupply2.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
unit
min.
def.
max.
E/C
Group 44
Field excitation
C
Fix
EMF/Rev/Opti
Fix
-
Motor 1 field control mode selection:
0 = Fix constant field (no field weakening), EMF controller blocked, field reversal
blocked, optitorque blocked, default
1 = EMF field weakening active, EMF controller released, field reversal blocked,
optitorque blocked
2 = Fix/Rev constant field (no field weakening), EMF controller blocked, field reversal
active, optitorque blocked
3 = EMF/Rev field weakening active, EMF controller released, field reversal active,
optitorque blocked
4 = Fix/Opti constant field (no field weakening), EMF controller blocked, field reversal
blocked, optitorque active
5 = EMF/Opti field weakening active, EMF controller released, field reversal blocked,
optitorque active
6 = Fix/Rev/Opti constant field (no field weakening), EMF controller blocked, field reversal
active, optitorque active
7 = EMF/Rev/Opti field weakening active, EMF controller released, field reversal active,
optitorque active
Note1:
The field control mode for motor 2 depends on the setting of M2RefFieldMode (45.13).
Note2:
It is not possible to go into field weakening range when M1SpeeFbSel (50.03) = EMF.
Int. Scaling: 1 == 1 Type: C Volatile: N
0
325
0.2
C
-
Proportional gain of the field current controller.
Example:
The controller generates 15 % of motor nominal field current [M1NomFldCur (99.11)] with
M1KpFex (44.02) = 3, if the field current error is 5 % of M1NomFldCur (99.11).
Int. Scaling: 100 == 1 Type: I Volatile: N
C
Integral time of the field current controller. M1TiFex (44.03) defines the time within the integral part ms
of the controller achieves the same value as the proportional part.
Example:
The controller generates 15 % of motor nominal field current [M1NomFldCur (99.11)] with
M1KpFex (44.02) = 3, if the field current error is 5 % of M1NomFldCur (99.11). On that condition
and with M1TiFex (44.03) = 200 ms follows:
− the controller generates 30 % of motor nominal field current, if the current error is
constant, after 200 ms are elapsed (15 % from proportional part and 15 % from integral
part).
Setting M1TiFex (44.03) to 0 ms disables the integral part of the field current controller and resets
its integrator.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
unit
min.
def.
max.
E/C
44.04 M1FldHeatRef (motor 1 field heating reference)
0
100
100
%
E
Field current reference - in percent of M1NomFieldCur (99.11) - for field heating and field reducing.
Field heating:
Field heating is released according to FldHeatSel (21.18).
Field reducing:
Field reducing is only available when 2 motors with 2 independent field exciters are connected to
the drive. Field reducing for motor 1 is released by means of M1FldHeatRef (44.04) < 100 % and
activated, if:
− Run = 1 [UsedMCW (7.04) bit 3] for longer than 10 s and
− the other motor is selected via ParChange (10.10) and can be seen in MotSel (8.09)
Int. Scaling: 1 == 1 % Type: I Volatile: N
44.05 Unused
44.06 Unused
44.07 EMF CtrlPosLim (positive limit EMF controller)
0
100
10
%
E
Positive limit for EMF controller in percent of nominal flux.
Int. Scaling: 1 == 1 % Type: I Volatile: N
%
-100
-100
E
Negative limit for EMF controller in percent of nominal flux.
Int. Scaling: 1 == 1 % Type: I Volatile: N
0
325
0.5
-
E
Proportional gain of the EMF controller.
Example:
The controller generates 15 % of motor nominal EMF with KpEMF (44.09) = 3, if the EMF error is
5% of M1NomVolt (99.02).
Int. Scaling: 100 == 1 Type: I Volatile: N
0
64000
50
ms
E
Integral time of the EMF controller. TiEMF (44.10) defines the time within the integral part of the
controller achieves the same value as the proportional part.
Example:
The controller generates 15 % of motor nominal EMF with KpEMF (44.09) = 3, if the EMF error is
5% of M1NomVolt (99.02). On that condition and with TiEMF (44.10) = 20 ms follows:
− the controller generates 30 % of motor nominal EMF, if the EMF error is constant, after
20 ms are elapsed (15 % from proportional part and 15 % from integral part).
Setting TiEMF (44.10) to 0 ms disables the integral part of the EMF controller and resets its
integrator.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
44.11 Unused
44.12 FldCurFlux40 (field current at 40% flux)
0
100
40
%
E
unit
min.
def.
max.
E/C
44.15 FldWeakDyn (dynamic field weakening)
80
100
100
%
E
If the motor speed passes the field weakening point (== base speed) quickly, voltage overshoot
may occur. To solve this problem the field weakening point can be lowered by means of
FldWeakDyn (44.15). FldWeakDyn (44.15) is set in percent of M1BaseSpeed (99.04).
Note1:
The lowered field weakening point is compensated by the EMF controller in case of constant speed
or slow speed change. EMF CtrlPosLim (44.07) has to be set high enough to allow the EMF
controller to compensate.
Field current
FldWeakDyn (44.15)
nBase Speed
FldweakDyn.dsf
44.16 Unused
44.17 FldBoostSel (field boost selector)
NotUsed
ACW Bit15
NotUsed
-
E
Selector for FldBoostSel (44.17):
0 = NotUsed field boost is blocked, default
1 = Run field boost starts with Run = 1 [MainCtrlWord (7.01) bit 3]
2 = DI1 1 = field boost, 0 = no field boost
3 = DI2 1 = field boost, 0 = no field boost
4 = DI3 1 = field boost, 0 = no field boost
5 = DI4 1 = field boost, 0 = no field boost
6 = DI5 1 = field boost, 0 = no field boost
7 = DI6 1 = field boost, 0 = no field boost
8 = DI7 1 = field boost, 0 = no field boost
9 = DI8 1 = field boost, 0 = no field boost
10 = DI9 1 = field boost, 0 = no field boost. Only available with digital extension
board
11 = DI10 1 = field boost, 0 = no field boost. Only available with digital extension
board
12 = DI11 1 = field boost, 0 = no field boost. Only available with digital extension
board
13 = MCW Bit11 1 = field boost, 0 = no field boost, MainCtrlWord (7.01) bit 11
14 = MCW Bit12 1 = field boost, 0 = no field boost, MainCtrlWord (7.01) bit 12
15 = MCW Bit13 1 = field boost, 0 = no field boost, MainCtrlWord (7.01) bit 13
16 = MCW Bit14 1 = field boost, 0 = no field boost, MainCtrlWord (7.01) bit 14
17 = MCW Bit15 1 = field boost, 0 = no field boost, MainCtrlWord (7.01) bit 15
18 = ACW Bit12 1 = field boost, 0 = no field boost, AuxCtrlWord (7.02) bit 12
19 = ACW Bit13 1 = field boost, 0 = no field boost, AuxCtrlWord (7.02) bit 13
20 = ACW Bit14 1 = field boost, 0 = no field boost, AuxCtrlWord (7.02) bit 14
21 = ACW Bit15 1 = field boost, 0 = no field boost, AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
44.18 FldBoostFact (field boost factor)
100
160
100
%
E
Field boost factor in percent of M1NomFldCur (99.11). The resulting field boost current must be
lower than the nominal current of the used field exciter. If the field boost current is out of range
A132 ParConflict [AlarmWord2 (9.07) bit 15] is generated.
Note1:
If FldBoostFact (44.18) > 100 % and M1UsedFexType (99.12) = OnBoard to DCF804-0060 or
FEX-4-Term5A S M1FldSacle (45.20) has to be set accordingly.
Example:
M1NomFldCur (99.11) = 20 A and FldBoostFact (44.18) = 150 % then S M1FldSacle (45.20) = 30
A
Note2:
If FldBoostFact (44.18) > 100 % and M2UsedFexType (49.07) = OnBoard to DCF804-0060 or
FEX-4-Term5A S M2FldSacle (45.21) has to be set accordingly.
Int. Scaling: 1 == 1 % Type: I Volatile: N
0
600
0
s
E
Time the field boost should last.
Int. Scaling: 1 == 1 s Type: I Volatile: N
44.20 Unused
unit
min.
def.
max.
E/C
44.21 RevVoltMargin (reversal voltage margin)
0
20
6
%
E
RevVoltMargin (44.21) - in percent of NomMainsVolt (99.10) - is a safety margin for the motor
voltage during regenerative mode. Setting RevVoltMargin (44.21) to 0 provides no protection
against commutation faults (shooting through).
Attention:
The motor is idling until a save motor voltage for regenerative mode is reached. Only when field
weakening - e.g. FldCtrlMode (44.01) = EMF - is activated the field current is decreased for faster
adapting of the motor voltage.
Udi α
generating motoring
UmotMax: max. motoring
UgenMax: max. regenerative
voltage (α = 15°)
voltage (α= 150°)
°
RevVoltMargin (44.21)
UgenMotor: regenerative motor
voltage with safety margin
Example:
With ArmAlphaMax (20.14) = 150°, RevVoltMargin (44.21) = 10 % and UMains_act = NomMainsVolt
(99.10) follows:
unit
min.
def.
max.
E/C
44.23 EMF RefSel (EMF reference selector)
EMF Internal
VoltRefExt
AI6
-
E
EMF RefSel (44.23) selector:
0 = EMF Internal internally calculated EMF, default
1 = Ext4422 VoltRefExt (44.22) external voltage reference
2 = AI1 analog input AI1
3 = AI2 analog input AI2
4 = AI3 analog input AI3
5 = AI4 analog input AI4
6 = AI5 analog input AI5
7 = AI6 analog input AI6
Int. Scaling: 1 == 1 Type: C Volatile: N
44.24 Unused
44.25 VoltCorr (voltage correction)
-100
100
0
E
Voltage correction in percent of M1NomVolt (99.02). Added to VoltRef1 (3.25).
Int. Scaling: 100 == 1 % Type: SI Volatile: Y
100
30
0.01
%/ms
E
Voltage reference slope in percent M1NomVolt (99.02) per 1 ms. The dv/dt limitation is located at
the input of the EMF controller.
Int. Scaling: 100 == 1 %/ms Type: I Volatile: N
0
%
-100
100
E
FluxCorr (44.27) in percent of nominal flux is added to the sum of the flux reference FluxRefSum
(3.28).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
-
-
-
-
E
MG-set configuration word. For more information see DCS800 MG-set motor control
(3ADW000310).
Int. Scaling: 1 == 1 Type: I Volatile: Y
Group 45
Positive output limit for motor 1 field exciter current controller in percent of the maximum field
exciter output voltage.
Note:
4-Q field exciters which can reverse the field current will used M1PosLimCtrl (45.02) also as
negative limit.
Int. Scaling: 100 = 1 % Type: I Volatile: N
45.03 Unused
45.04 Unused
unit
min.
def.
max.
E/C
45.05 M1FldRefMode (motor 1 field current reference mode)
M1FldRefExt
Internal
Internal
-
E
M1FldRefMode (45.05) selector:
0 = Internal motor 1 field current reference according to shared motion MotSel (8.09)
or field heating FldHeatSel (21.18), default
1 = M2FldCurRef field current reference is taken from motor 2
2 = M1FldRefExt M1FldRefExt (45.06) external field current reference
unit
min.
def.
max.
E/C
45.07 ForceFldDir (force field current direction)
NotUsed
ExtReverse
NotUsed
-
E
Motor 1 field direction force command:
0 = NotUsed the field direction is controlled by FldCtrlMode (44.01) and TorqRefUsed
(2.13), default
1 = Forward field direction is forced to forward direction
2 = Reverse field direction is forced to reverse direction
3 = ExtReverse In case an external contactor in the field current loop is used to change the
field direction, ForceFldDir (45.07) has to be switched between Forward
and ExtReverse. ExtReverse adapts the armature voltage and speed
supervision. The external contactor interlocking and the control of
ForceFldDir (45.07) has to be done by means of Adaptive Program,
application program or overriding control.
Int. Scaling: 1 == 1 Type: C Volatile: N
0
20000
0
ms
E
Maximum allowed time within Mot1FldCurRel (1.29) and the internal motor flux doesn’t correspond
to each other during field reversal. During this time F522 SpeedFb [FaultWord2 (9.02) bit 5] is
disabled.
Note1:
FluxRevMonDly (45.08) is only effective for FldCtrlMode (44.01) = Fix/Rev, EMF/Rev,
Fix/Rev/Opti or EMF/Rev/Opti.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
100
2
%
E
The sign of Mot1FldCurRel (1.29) is used to generate the field reversal acknowledge. To avoid
signal noise problems a small hysteresis - in percent of M1NomFldCur (99.11) - is needed.
Note1:
FldRevHyst (45.09) is only effective for FldCtrlMode (44.01) = Fix/Rev, EMF/Rev, Fix/Rev/Opti or
EMF/Rev/Opti.
Int. Scaling: 100 = 1 % Type: I Volatile: N
0
100
2
%
E
To prevent the field reversal from continuous toggling due to a too small torque reference a
TorqRefUsed (2.13) hysteresis - in percent of MotNomTorque (4.23) - is available. The hysteresis
is symmetrical and is set by FldRefHyst (45.10). The field reversal is controlled by the sign of
TorqRefUsed (2.13):
Note1:
FldRefHyst (45.10) is only effective for FldCtrlMode (44.01) = Fix/Rev or EMF/Rev.
Int. Scaling: 100 = 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
45.11 FldRefGain (field current reference gain)
0
100
50
%
E
Optitorque calculates the field current reference depending on TorqRefUsed (2.13). Thus, the field
current is reduced to a smaller value, if TorqRefUsed (2.13) is accordingly low. This speeds up the
field reversal, assuming TorqRefUsed (2.13) is low during field reversal. Optitorque is activated by
means of FldCtrlMode (44.01) and like field reversal only available for motor 1 field exciter.
The relation between TorqRefUsed (2.13) and FldCurRefM1 (3.30) is linear and without offset. It is
defined by means of the FldRefGain (45.11). The gain is related to M1NomFldCur (99.11) as well
as to MotNomTorque (4.23).
Example:
With FldRefGain (45.11) = 20 %, 100 % field current is generated at TorqRefUsed (2.13) = 20 %.
Note1:
FldRefGain (45.11) is only effective for FldCtrlMode (44.01) = Fix/Opti, EMF/Opti, Fix/Rev/Opti or
EMF/Rev/Opti.
Int. Scaling: 100 = 1 % Type: I Volatile: N
45.12 Unused
unit
min.
def.
max.
E/C
45.13 M2FldRefMode (motor 2 field current reference mode)
M2FldRefExt
Internal
Internal
-
E
M2FldRefMode (45.13) selector:
0 = Internal motor 2 field current reference according to shared motion MotSel (8.09)
or field heating FldHeatSel (21.18), default
1 = M1FldCurRef field current reference is taken from motor 1
2 = M2FldRefExt M2FldRefExt (45.14) external field current reference
Motor 2 field exciter free wheeling level [only when M2UsedFexType (49.07) = DCF804-0050 or
DCF804-0060] in percent / ms of the actual field exciter supply voltage. If 2 successive AC-voltage
measurements differ more than M2FreewhlLev (45.15), the free-wheeling function is activated.
Int. Scaling: 1 == 1 %/ms Type: I Volatile: N
Positive output limit for motor 2 field exciter current controller in percent of the maximum field
exciter output voltage.
Note:
4-Q field exciters which can reverse the field current will used M2PosLimCtrl (45.16) also as
negative limit.
Int. Scaling: 100 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
45.17 FldCurTrim (field current trimming)
20
-20
0
%
E
The field current of motor 1 and motor 2 can be corrected by means of FldCurTrim (45.17) in
percent of M1NomFldCur (99.11) respectively M2NomFldCur (49.05):
− 0 % to 20 %: The value is subtracted from motor 1 field current reference. The result is
visible in FldCurRefM1 (3.30).
− -20 % to 0 %: The absolute value is subtracted from motor 2 field current reference. The
result is visible in FldCurRefM2 (3.31).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
50
10000
2000
ms
E
FldMinTripDly (45.18) delays F541 M1FexLowCur [FaultWord3 (9.03) bit 8] respectively F542
M2FexLowCur [FaultWord3 (9.03) bit 9]. If the field current recovers before the delay is elapsed
F541 / F542 will be disregarded:
− M1FldMinTrip (30.12)
− M2FldMinTrip (49.08)
Note1:
FldMinTripDly (45.18) is blocked when OperModeSel (43.01) = FieldConv.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
45.19 Unused
45.20 S M1FldScale (set: motor 1 field current scaling factor)
0
60
0
A
E
Motor 1 field exciter scaling factor. S M1FldScale (45.20) is write protected, unless ServiceMode
(99.06) = SetTypeCode.
To use S M1FldScale (45.20) following inequation has to be valid:
M1NomFldCur (99.11) ≤ S M1FldScale (45.20) ≤ maximum field current of the used field
exciter
− For S M1FldScale (45.20) > maximum field current of the used field exciter A132
ParConflict [AlarmWord2 (9.07) bit 15] is generated.
− For M1NomFldCur (99.11) > S M1FldScale (45.20) the scaling is automatically set by
M1NomFldCur (99.11).
− The scaling factor is released when M1NomFldCur (99.11) < S M1FldScale (45.20)
and M1UsedFexType (99.12) = OnBoard to DCF804-0060 or FEX-4-Term5A.
If the scaling is changed its new value is taken over immediately.
Int. Scaling: 100 == 1 A Type: I Volatile: N
The DCF803-0035 can be connected to either a 3-phase supply or a single phase supply:
0 = 1-phase single phase supply
1 = 3-phase 3-phase supply, default
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
45.23 M2OperModeFex4 (motor 2 fex4 operation mode selector)
1-phase
3-phase
3-phase
-
E
The DCF803-0035 can be connected to either a 3-phase supply or a single phase supply:
0 = 1-phase single phase supply
1 = 3-phase 3-phase supply, default
Int. Scaling: 1 == 1 Type: C Volatile: N
0
32
0
-
E
Number of connected field exciters. For more information see DCS800 MultiFex motor control
(3ADW000309).
Int. Scaling: 1 == 1 Type: I Volatile: N
45.25 MultiFexOff1 (Multi fex off 1)
-
-
-
-
E
For more information see DCS800 MultiFex motor control (3ADW000309).
Int. Scaling: 1 == 1 Type: I Volatile: N
45.26 MultiFexOff2 (Multi fex off 2)
-
-
-
-
E
For more information see DCS800 MultiFex motor control (3ADW000309).
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 47
12-pulse operation
DiodeBridge
Normal
Normal
-
E
The setting of OperModeSel (43.01) determines the reaction of 12P Mode (47.01).
OperModeSel (43.01) = 12PParMaster respectively 12PParSlave:
0 = Normal 12-pulse parallel master and 12-pulse parallel slave use their own current
controller independently, default
1 = Difference the 12-pulse parallel slave calculates the difference between the 12-pulse
parallel master actual current and its own actual current and controls this
difference to zero by means of its current controller, not implemented yet
2 = Sequential not used for 12-pulse parallel mode
3 = DiodeBridge not used for 12-pulse parallel mode
OperModeSel (43.01) = 12PSerMaster respectively 12PSerSlave:
0 = Normal 12-pulse serial master and 12-pulse serial slave are controlled by the same
firing angle, default
1 = Difference not used for 12-pulse serial mode
2 = Sequential Sequential control of the firing angles. Only one unit changes its firing
angle, while the other unit’s firing angle is fixed at the minimum- or
maximum firing angle. See diagram below.
3 = DiodeBridge the 12-pulse serial slave converter is a diode bridge
ArmAlphaMin (20.15)
Firing
angle of
slave Firing
angle of
master
ArmAlphaMax (20.14)
output voltage of system
-
UDC-master + UDC -slave
minimum 0 maximum
DC-voltage DC-voltage
12P Mode (47.01) must have the same setting for 12-pulse master and 12-pulse slave. In case of
DiodeBridge the setting is only possible in the 12-pulse master.
Int. Scaling: 1 == 1 Type: C Volatile: N
Permitted current difference between the converters in 12-pulse parallel configuration in percent of
M1NomCur (99.03).
The drive trips with F534 12PCurDiff [FaultWord3 (9.03) bit 1] if DiffCurLim (47.02) is still
exceeded when DiffCurDly (47.03) is elapsed.
DiffCurLim (47.02) is only active in the 12-pulse parallel master.
Int. Scaling: 1 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
47.03 DiffCurDly (current difference delay)
10
64000
500
ms
E
DiffCurDly (47.03) delays F534 12PCurDiff [FaultWord3 (9.03) bit 1]. If the current difference
becomes smaller than DiffCurLim (47.02) before the delay is elapsed F534 will be disregarded:
− DiffCurLim (47.02)
DiffCurDly (47.03) is only active in the 12-pulse parallel master.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
47.04 Unused
47.05 12P RevTimeOut (12-pulse reversal timeout)
0
1000
100
ms
E
In 12-pulse mode the current direction of both - master and slave - bridges is monitored. The drive
trips with F533 12PRevTime [FaultWord3 (9.03) bit 0] if the 2 converters have different bridges
fired for more than 12P RevTimeOut (47.05).
The reversal fault for 12-pulse is inactive, if 12P RevTimeOut (47.05) is set to 999 ms or 1000 ms.
12P RevTimeOut (47.05) is only active in the 12-pulse master.
current direction
12 -pulse master
current direction
12 -pulse slave
Note1:
12P RevTimeOut (47.05) must be longer than ZeroCurTimeOut (97.19) and
ZeroCurTimeOut (97.19) must be longer than RevDly (43.14).
Int. Scaling: 1 == 1 ms Type: I Volatile: N
Group 49
Shared motion
unit
min.
def.
max.
E/C
49.02 M2NomCur (motor 2 nominal DC current)
0
30000
0
A
E
Motor 2 nominal armature current (DC) from the motor rating plate. If several motors are connected
to the drive, enter the total current of all motors.
Note1:
In 12-pulse parallel mode, this parameter has to be set to the value of the current the converter
itself is providing. This is usually 50 % of the rated motor current, if one motor is connected. In
case 2 motors in parallel are connected it is 100 % of one motor’s rated current.
Note2:
In case the converter is used as a 3-phase field exciter use M2NomCur (49.02) to set the nominal
field current.
Int. Scaling: 1 == 1 A Type: I Volatile: N
10
6500
1500
rpm
E
Motor 2 base speed from the rating plate, usually the field weak point. M2BaseSpeed (49.03) is
must be set in the range of:
0.2 to 1.6 times of SpeedScaleAct (2.29).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Int. Scaling: 10 == 1 rpm Type: I Volatile: N
0
1000
75
C
rpm
When the Run command is removed [set UsedMCW (7.04) bit 3 to zero], the drive will stop as
chosen by StopMode (21.03). As soon as the actual speed reaches the limit set by
M2ZeroSpeedLim (49.04) the motor will coast independent of the setting of StopMode (21.03).
Existing brakes are closed (applied). While the actual speed is in the limit ZeroSpeed
[AuxStatWord (8.02) bit 11] is high.
Note1:
In case FlyStart (21.10) = StartFrom0 and if the restart command comes before zero speed is
reached A137 SpeedNotZero [AlarmWord3 (9.08) bit 4] is generated.
Internally limited from: 0rpm to ( 2.29) rpm
Int. Scaling: (2.29) Type: I Volatile: N
655
0.3
0.3
A
E
Motor 2 nominal field current from the motor rating plate.
Note1:
In case the converter is used as a 3-phase field exciter use M2NomCur (49.05) to set the nominal
field current.
Int. Scaling: 100 == 1 A Type: I Volatile: N
unit
min.
def.
max.
E/C
49.07 M2UsedFexType (motor 2 used field exciter type)
NotUsed
reserved
NotUsed
-
E
Motor 2 used field exciter type:
0 = NotUsed no or foreign field exciter connected
1 = OnBoard integrated 1-Q field exciter (for sizes D1 - D4 only), default
2 = FEX-425-Int internal 1-Q 25 A field exciter (for size D5 only) used for field currents
from 0.3 A to 25 A (terminals X100.1 and X100.3)
3 = DCF803-0035 external 1-Q 35 A field exciter used for field currents from 0.3 A to 35 A
(terminals X100.1 and X100.3)
4 = DCF803-0050 external 1-Q 50 A field exciter (DCF803-0050 or DCF503B-0050)
5 = DCF804-0050 external 4-Q 50 A field exciter (DCF804-0050 or DCF504B-0050)
6 = DCF803-0060 external 1-Q 60 A field exciter; not implemented yet
7 = DCF804-0060 external 4-Q 60 A field exciter; not implemented yet
8 = DCS800-S01 external 2-Q 3-phase field exciter
9 = DCS800-S02 external 4-Q 3-phase field exciter
10 = DCF803-0016 external 1-Q 16 A field exciter used for field currents from 0.3 A to 16 A
(terminals X100.1 and X100.3)
11 = reserved
to
14 = reserved
15 = ExFex AITAC third party field exciter, acknowledge via AITAC
16 = ExFex AI1 third party field exciter, acknowledge via AI1
17 = ExFex AI2 third party field exciter, acknowledge via AI2
18 = ExFex AI3 third party field exciter, acknowledge via AI3
19 = ExFex AI4 third party field exciter, acknowledge via AI4
20 = FEX-4-Term5A internal 2-Q 25 A field exciter (FEX-425-Int) or external 2-Q 35 A field
exciter (DCF803-0035) used for field currents from 0.3 A to 5 A
(terminals X100.2 and X100.3)
21 = reserved
22 = Exc-Appl-1 see DCS800 Series wound motor control (3ADW000311)
If the fex type is changed its new value is taken over after the next power-up.
Int. Scaling: 1 == 1 Type: C Volatile: N
0
100
50
%
E
The drive trips with F542 M2FexLowCur [FaultWord3 (9.03) bit 9] if M2FldMinTrip (49.08) - in
percent of M2NomFldCur (49.05) - is still undershot when FldMinTripDly (45.18) is elapsed.
Int. Scaling: 100 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
49.11 M2TiFex (motor 2 i-part field current controller)
0
64000
200
ms
E
Integral time of the field current controller. M2TiFex (49.11) defines the time within the integral part
of the controller achieves the same value as the proportional part.
Example:
The controller generates 15 % of motor nominal field current [M2NomFldCur (49.05] with M2KpFex
(49.10) = 3, if the field current error is 5 % of M2NomFldCur (49.05). On that condition and with
M2TiFex (49.11) = 200 ms follows:
− the controller generates 30 % of motor nominal field current, if the current error is
constant, after 200 ms are elapsed (15 % from proportional part and 15 % from integral
part).
Setting M2TiFex (49.11) to 0 ms disables the integral part of the field current controller and resets
its integrator.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
325
100
%
E
Current limit bridge 1 in percent of M2NomCur (49.02).
Setting M2CurLimBrdg1 (49.12) to 0 % disables bridge 1.
Note1:
The used current limit depends also on the converter's actual limitation situation (e.g. torque limits,
other current limits, field weakening). The limit with the smallest value is valid.
Int. Scaling: 100 == 1 % Type: SI Volatile: N
%
-325
-100
E
Current limit bridge 2 in percent of M2NomCur (49.02).
Setting M2CurLimBrdg2 (49.13) to 0 % disables bridge 2.
Note1:
The used current limit depends also on the converter's actual limitation situation (e.g. torque limits,
other current limits, field weakening). The limit with the smallest value is valid.
Note2:
M2CurLimBrdg2 (49.13) is internally set to 0 % if QuadrantType (4.15) = 2-Q (2-Q drive).
Int. Scaling: 100 == 1 % Type: SI Volatile: N
0
100
0.1
-
E
Proportional gain of the current controller.
Example:
The controller generates 15 % of motor nominal current [M2NomCur (49.02)] with M2KpArmCur
(49.14) = 3, if the current error is 5 % of M2NomCur (49.02).
Int. Scaling: 100 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
49.17 M2ArmL (motor 2 armature inductance)
0
640
0
mH
E
Inductance of the armature circuit in mH. Used for the EMF compensation:
dIA
EMF = U A − RA * I A − LA *
dt
Int. Scaling: 100 == 1 mH Type: I Volatile: N
0
65500
0
mΩ
E
Resistance of the armature circuit in mΩ. Used for the EMF compensation:
dIA
EMF = U A − RA * I A − LA *
dt
Int. Scaling: 1 == 1 mΩ Type: I Volatile: N
10000
-10000
-1500
rpm
E
Motor 2 negative speed reference limit in rpm for:
− SpeedRef2 (2.01)
− SpeedRefUsed (2.17)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
M2SpeedMin (49.19) is must be set in the range of:
0.625 to 5 times of M1BaseSpeed (99.04).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Note2:
M2SpeedMin (49.19) is also applied to SpeedRef4 (2.18) to avoid exceeding the speed limits by
means of SpeedCorr (23.04). To be able to overspeed the drive (e.g. for winder) it is possible to
switch off the speed limit for SpeedRef4 (2.18) by means of AuxCtrlWord (7.02) bit 4.
Int. Scaling: (2.29) Type: SI Volatile: N
10000
1500
-10000
rpm
E
Motor 2 positive speed reference limit in rpm for:
− SpeedRef2 (2.01)
− SpeedRefUsed (2.17)
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Note1:
M2SpeedMax (49.20) is must be set in the range of:
0.625 to 5 times of M1BaseSpeed (99.04).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Note2:
M2SpeedMax (49.20) is also applied to SpeedRef4 (2.18) to avoid exceeding the speed limits by
means of SpeedCorr (23.04). To be able to overspeed the drive (e.g. for winder) it is possible to
switch off the speed limit for SpeedRef4 (2.18) by means of AuxCtrlWord (7.02) bit 4.
Int. Scaling: (2.29) Type: SI Volatile: N
unit
min.
def.
max.
E/C
49.21 M2OvrSpeed (motor 2 overspeed)
0
10000
1800
rpm
E
The drive trips with F532 MotOverSpeed [FaultWord2 (9.02) bit 15] if M2OvrSpeed (49.21) is
exceeded. It is recommended to set M2OvrSpeed (49.21) at least 20 % higher than the maximum
motor speed.
32767
Internally limited from: 0rpm to (2.29) * rpm
20000
Note1:
The value of M2OvrSpeed (49.21) is as well used for the analog tacho tuning. Any change of its
value has the consequence that A115 TachoRange [AlarmWord1 (9.06) bit 15] comes up for 10
seconds and M2TachoAdjust (49.26) respectively M2TachoVolt1000 (49.27) have to be adjusted
anew. The adjustment can be done by means of ServiceMode (99.06) = TachFineTune.
Int. Scaling: (2.29) Type: I Volatile: N
0
6500
0
rpm
E
Motor 2 speed scaling in rpm. M2SpeedScale (49.22) defines the speed - in rpm - that corresponds
to 20.000 speed units. The speed scaling is released when M2SpeedScale (49.22) ≥ 10:
− 20.000 speed units == M2SpeedScale (49.22), in case M2SpeedScale (49.22) ≥ 10
− 20.000 speed units == maximum absolute value of M2SpeedMin (49.19) and
M2SpeedMax (49.20), in case M2SpeedScale (49.22) < 10
or mathematically
− If (49.22) ≥ 10 then 20.000 == (49.22) in rpm
− If (49.22) < 10 then 20.000 == Max [|(49.19)|, |(49.20)|] in rpm
The actual used speed scaling is visible in SpeedScale Act (2.29).
Note1:
M2SpeedScale (49.22) has to be set in case the speed is read or written by means of an overriding
control (e.g. fieldbus).
Note2:
M2SpeedScale (49.22) is must be set in the range of:
0.625 to 5 times of M2BaseSpeed (49.03).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Commissioning hint:
− set M2SpeedScale (49.22) to maximum speed
− set M2BaseSpeed (49.03) to base speed
− set M2SpeedMax (49.20) / M2SpeedMin (49.19) to ±maximum speed
Int. Scaling: 10 == 1 rpm Type: I Volatile: N
unit
min.
def.
max.
E/C
49.24 M2SpeedFbSel (motor 2 speed feedback selector)
EMF
Encoder2
EMF
-
E
Motor 2 speed feedback selection:
0 = EMF speed is calculated by means of the EMF, default
1 = Encoder speed is measured by means of pulse encoder 1 connected to either SDCS-
CON-4 or SDCS-IOB-3
2 = Tacho speed is measured by means of an analog tacho
3 = External MotSpeed (1.04) is updated by Adaptive Program, application program or
overriding control.
4 = Encoder2 speed is measured by means of pulse encoder 2 connected to a RTAC-xx, see
Encoder2Module (98.01)
Note1:
It is not possible to go into field weakening range when M2SpeeFbSel (49.24) = EMF.
Int. Scaling: 1 == 1 Type: C Volatile: N
20
10000
1024
ppr
E
Amount of pulses per revolution (ppr) for pulse encoder 1.
10000
0
-10000
rpm
E
Fine tuning of analog tacho. The value equals the actual speed measured by means of a hand held
tacho:
− M2TachoAdjust (49.26) = speed actualHandHeldTacho
32767
Internally limited to: ± (2.29) * rpm
20000
Note1:
Changes of M2TachoAdjust (49.26) are only valid during tacho fine tuning [ServiceMode (99.06) =
TachFineTune]. During tacho fine tuning M2SpeedFbSel (49.24) is automatically forced to EMF.
Attention:
The value of M2TachoAdjust (49.26) has to be the speed measured by the hand held tacho and
not the delta between speed reference and measured speed.
Int. Scaling: (2.29) Type: I Volatile: Y
270
0
-1
V
E
M2TachoVolt1000 (49.27) is used to adjust the voltage the analog tacho is generating at a speed
of 1000 rpm:
− M2TachoVolt1000 (49.27) ≥ 1 V, the setting is used to calculate tacho gain
− M2TachoVolt1000 (49.27) = 0 V, the tacho gain is measured by means of the speed
feedback assistant
− M2TachoVolt1000 (49.27) = -1 V, the tacho gain was successfully measured by means of
the speed feedback assistant
Note1:
Use ServiceMode (99.06) = TachFineTune
Int. Scaling: 10 == 1 V Type: I Volatile: N
unit
min.
def.
max.
E/C
49.28 M2BrakeCtrl (motor 2 brake control)
BrakeOpen
NotUsed
NotUsed
-
E
Releases the control of motor 2 brake:
0 = NotUsed brake logic is blocked, default
1 = On brake logic is released according to it’s parameter settings
2 = BrakeClose test mode, the brake logic will work, but the brake is always closed
(applied)
3 = BrakeOpen test mode, the brake logic will work, but the brake is always opened
(lifted)
Attention: A closed (applied) brake will open (lift) immediately! Do not
use this mode with e.g. an unsaved crane drive!
The brake open (lift) command BrakeCmd is readable in AuxStatWord (8.02) bit 8 and can be
connected to the digital output controlling the brake.
Int. Scaling: 1 == 1 Type: C Volatile: N
NotUsed
ACW Bit15
NotUsed
-
E
The drive sets either A122 MechBrake [AlarmWord2 (9.07) bit 5], F552 MechBrake [FaultWord4
(9.04) bit 3] or A116 BrakeLongFalling [AlarmWord1 (9.06) bit 15] depending on BrakeFaultFunc
(42.06 ) if a digital input is selected and the brake acknowledge fails:
0 = NotUsed brake acknowledge is blocked, default
1 = DI1 0 = brake is closed (applied), 1 = brake is open (lifted)
2 = DI2 0 = brake is closed (applied), 1 = brake is open (lifted)
3 = DI3 0 = brake is closed (applied), 1 = brake is open (lifted)
4 = DI4 0 = brake is closed (applied), 1 = brake is open (lifted)
5 = DI5 0 = brake is closed (applied), 1 = brake is open (lifted)
6 = DI6 0 = brake is closed (applied), 1 = brake is open (lifted)
7 = DI7 0 = brake is closed (applied), 1 = brake is open (lifted)
8 = DI8 0 = brake is closed (applied), 1 = brake is open (lifted)
9 = DI9 0 = brake is closed (applied), 1 = brake is open (lifted), only available
with digital extension board
10 = DI10 0 = brake is closed (applied), 1 = brake is open (lifted), only available
with digital extension board
11 = DI11 0 = brake is closed (applied), 1 = brake is open (lifted), only available
with digital extension board
12 = MCW Bit11 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 11
13 = MCW Bit12 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 12
14 = MCW Bit13 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 13
15 = MCW Bit14 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 14
16 = MCW Bit15 0 = brake is closed (applied), 1 = brake is open (lifted), MainCtrlWord
(7.01) bit 15
17 = ACW Bit12 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 12
18 = ACW Bit13 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 13
19 = ACW Bit14 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 14
20 = ACW Bit15 0 = brake is closed (applied), 1 = brake is open (lifted), AuxCtrlWord
(7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
49.30 M2BrakeRefDly (motor 2 brake reference delay)
0
60
0.1
s
E
Brake open (lift) delay. This function compensates for the mechanical open (lift) delay of the brake.
During the start - Run [MainCtrlWord (7.01) bit 3] = 1 - of the drive the speed reference is clamped
(ramp output is set to zero) and the speed controller output is set to start torque [see
M2StrtTorqRefSel (49.44)] until M2BrakeRefDly (49.30) is elapsed.
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
60
0
s
E
This function compensates for the time the drive needs to decelerate from M2ZeroSpeedLim
(49.04) to actual speed = 0. Until M2ZeroSpeedDly (49.31) is elapsed the brake is kept open
(lifted).
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
6400
240
s
E
Thermal time constant for motor 2 with fan/forced cooling. The time within the temperature rises to
63% of its nominal value.
The motor thermal model is blocked, if M2ModelTime (49.32) is set to zero.
The value of Mot2TempCalc (1.21) is saved at power down of the drives electronics. With the very
first energizing of the drives electronics the motor's ambient temperature is set to 30°C.
WARNING! The model does not protect the motor if it is not properly cooled e.g. due to
dust and dirt.
Int. Scaling: 10 == 1 s Type: I Volatile: N
10
325
102
%
E
The drive sets A110 M2OverLoad [AlarmWord1 (9.06) bit 9] if M2AlarmLimLoad (49.33) - in
percent of M2NomCur (49.02) - is exceeded. Output value for motor 2 thermal model is
Mot2TempCalc (1.21).
Int. Scaling: 10 == 1 % Type: I Volatile: N
10
325
106
%
E
The drive trips with F510 M2OverLoad [FaultWord1 (9.01) bit 9] if M2FaultLimLoad (49.34) - in
percent of M2NomCur (49.02) - is exceeded. Output value for motor 2 thermal model is
Mot2TempCalc (1.21).
Int. Scaling: 10 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
49.35 M2TempSel (motor 2 temperature selector)
NotUsed
NotUsed
-
E
1PTC AI2/Con
M2TempSel (49.33) selects motor 2 measured temperature input.
Connection possibilities for PT100:
− max. 3 PT100 for motor 2 and max. 3 PT100 for motor 1 or
− up to 6 PT100 for motor 2 only.
Connection possibilities PTC:
− max. 1 PTC for motor 2 and max. 1 PTC for motor 1 or
− up to 2 PTC for motor 2 only:
0 = NotUsed motor 2 temperature measurement is blocked, default
1 = 1PT100 AI3 one PT100 connected to AI3 on SDCS-IOB-3
2 = 2PT100 AI3 two PT100 connected to AI3 on SDCS-IOB-3
3 = 3PT100 AI3 three PT100 connected to AI3 on SDCS-IOB-3
4 = 4PT100 AI3/2 four PT100, 3 connected to AI3 and 1 connected to AI2 on SDCS-IOB-3
5 = 5PT100 AI3/2 five PT100, 3 connected to AI3 and 2 connected to AI2 on SDCS-IOB-3
6 = 6PT100 AI3/2 six PT100, 3 connected to AI3 and 3 connected to AI2 on SDCS-IOB-3
7 = 1PT100 AI8 one PT100 connected to AI8 on RAIO2
8 = 2PT100 AI8 two PT100 connected to AI8 on RAIO2
9 = 3PT100 AI8 three PT100 connected to AI8 on RAIO2
10 = 4PT100 AI8/7 four PT100, 3 connected to AI8 and 1 connected to AI7 on RAIO2
11 = 5PT100 AI8/7 five PT100, 3 connected to AI8 and 2 connected to AI7 on RAIO2
12 = 6PT100 AI8/7 six PT100, 3 connected to AI8 and 3 connected to AI7 on RAIO2
13 = 1PTC AI3 one PTC connected to AI3 on SDCS-IOB-3
14 = 2PTC AI3/2 two PTC, 1 connected to AI3 and 1 connected to AI2 on SDCS-IOB-3
15 = 1PTC AI2/Con one PTC connected to AI2 on SDCS-CON-4
For more information see section Motor protection.
5 55H
Note1:
AI7 and AI8 have to be activated by means of AIO ExtModule (98.06).
Note2:
In case only one PT100 is connected to an AI of the SDCS-IOB-3 the input range must be
configured by jumpers to a gain of 10. Jumper settings for input range and constant current source
see Hardware manual.
Int. Scaling: 1 == 1 Type: C Volatile: N
4000
0
-10
°C
E
The drive sets A108 M2OverTemp [AlarmWord1 (9.06) bit 8] if M2AlarmLimTemp (49.36) is
exceeded. Output value for motor 2 measured temperature is Mot2TempMeas (1.23).
Note1:
The unit depends on M2TempSel (49.35).
Int. Scaling: 1 == 1 °C / 1 Ω / 1 Type: SI Volatile: N
°C
E
The drive trips with F509 M2OverTemp [FaultWord1 (9.01) bit 8] if M2FaultLimTemp (49.37) is
exceeded. Output value for motor 2 measured temperature is Mot2TempMeas (1.23).
Note1:
The unit depends on M2TempSel (49.35).
Int. Scaling: 1 == 1 °C / 1 Ω / 1 Type: SI Volatile: N
unit
min.
def.
max.
E/C
49.38 M2KlixonSel (motor 2 klixon selector)
NotUsed
DI11
NotUsed
-
E
The drive trips with F509 M2OverTemp [FaultWord1 (9.01) bit 8] if a digital input selected and the
klixon is open:
0 = NotUsed no reaction, default
1 = DI1 0 = fault, 1 = no fault
2 = DI2 0 = fault, 1 = no fault
3 = DI3 0 = fault, 1 = no fault
4 = DI4 0 = fault, 1 = no fault
5 = DI5 0 = fault, 1 = no fault
6 = DI6 0 = fault, 1 = no fault
7 = DI7 0 = fault, 1 = no fault
8 = DI8 0 = fault, 1 = no fault
9 = DI9 0 = fault, 1 = no fault. Only available with digital extension board
10 = DI10 0 = fault, 1 = no fault. Only available with digital extension board
11 = DI11 0 = fault, 1 = no fault. Only available with digital extension board
Note1:
It is possible to connect several klixons in series.
Int. Scaling: 1 == 1 Type: C Volatile: N
0
60
1
s
E
Brake open (lift) acknowledge monitor. During this time the brake open (lift) command BrakeCmd
[AuxStatWord (8.02) bit 8] and the brake acknowledge signal [M2BrakeAckSel (49.29)] can be
different without causing A122 MechBrake [AlarmWord2 (9.07) bit 5] or F552 MechBrake
[FaultWord4 (9.04) bit 3] depending on BrakeFaultFunc (42.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
0
100
0
s
E
Brake torque proving acknowledge. The drive trips with F556 TorqProv [FaultWord4 (9.04) bit 7] if
the Run [MainCtrlWord (7.01) bit 3] command is set and the acknowledge TorqProvOK
[AuxCtrlWord2 (7.03) bit 11] is not set before M2TorqProvTime (49.40) is elapsed.
The torque proving is inactive, if M2TorqProvTime (49.40) is set to 0.
Note1:
The acknowledge signal TorqProvOK has to be provided by Adaptive Program, application
program or overriding control and is set by means of a rising edge (0 → 1).
The torque reference might be set by means of BalRef (24.11) or TorqSel (26.01) and
BalSpeedCtrl [AuxCtrlWord (7.02) bit 8] or TorqRefA (25.01). The reaction of the drive might be
taken from MotCur (1.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
Brake close (apply) acknowledge monitor. During this time the brake close (apply) command
BrakeCmd [AuxStatWord (8.02) bit 8] and the brake acknowledge signal [M2BrakeAckSel (49.29)]
can be different without causing either A122 MechBrake [AlarmWord2 (9.07) bit 5], F552
MechBrake [FaultWord4 (9.04) bit 3] or A116 BrakeLongFalling [AlarmWord1 (9.06) bit 15]
depending on BrakeFaultFunc (42.06).
Int. Scaling: 10 == 1 s Type: I Volatile: N
Brake close (apply) delay. This function starts after the brake acknowledge - if selected with
M2BrakeAckSel (49.29) - is zero and compensates for the mechanical close (apply) delay of the
brake. During the stop - Run [MainCtrlWord (7.01) bit 3] = 0 - of the drive the speed reference is
clamped (ramp output is set to zero) and the speed controller stays active until M2BrakeStopDly
(49.43) is elapsed.
Int. Scaling: 10 == 1 s Type: I Volatile: N
unit
min.
def.
max.
E/C
49.44 M2StrtTorqRefSel (motor 2 start torque reference selector)
NotUsed
NotUsed
AI6
-
E
Motor 2, start torque selector:
0 = NotUsed start torque function is blocked and the start torque reference is fixed zero,
default
1 = Memory torque memory released, the minimum value equals the absolute value of
StrtTorqRef (42.08)
2 = StrtTorqRef StrtTorqRef (42.08)
3 = AI1 analog input AI1
4 = AI2 analog input AI2
5 = AI3 analog input AI3
6 = AI4 analog input AI4
7 = AI5 analog input AI5
8 = AI6 analog input AI6
Note1:
Torque memory is the presetting of the torque when starting with e.g. suspended load. The preset
torque equals the actual torque stored when the brake open (lift) command is removed. After
energizing the drive the value of StrtTorqRef (42.08) is set as torque memory.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
Group 50
Speed measurement
0
6500
0
C
rpm
Motor 1 speed scaling in rpm. M1SpeedScale (50.01) defines the speed - in rpm - that corresponds
to 20.000 speed units. The speed scaling is released when M1SpeedScale (50.01) ≥ 10:
− 20.000 speed units == M1SpeedScale (50.01), in case M1SpeedScale (50.01) ≥ 10
− 20.000 speed units == maximum absolute value of M1SpeedMin (20.01) and
M1SpeedMax (20.02), in case M1SpeedScale (50.01) < 10
or mathematically
− If (50.01) ≥ 10 then 20.000 == (50.01) in rpm
− If (50.01) < 10 then 20.000 == Max [|(20.01)|, |(20.02)|] in rpm
The actual used speed scaling is visible in SpeedScale Act (2.29).
Note1:
M1SpeedScale (50.01) has to be set in case the speed is read or written by means of an overriding
control (e.g. fieldbus).
Note2:
M1SpeedScale (50.01) is must be set in the range of:
0.625 to 5 times of M1BaseSpeed (99.04), because the maximum amount of speed units
is 32.000.
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Commissioning hint:
− set M1SpeedScale (50.01) to maximum speed
− set M1BaseSpeed (99.04) to base speed
− set M1SpeedMax (20.02) / M1SpeedMin (20.01) to ±maximum speed
Int. Scaling: 10 == 1 rpm Type: I Volatile: N
unit
min.
def.
max.
E/C
50.02 M1EncMeasMode (motor 1 encoder 1 measuring mode)
A+/B Dir
E
A+-/B+-
A+-/B+-
-
M1EncMeasMode (50.02) selects the measurement mode for pulse encoder 1:
0 = A+/B Dir channel A: rising edges for speed;
channel A not: not used;
channel B: direction;
channel B not: not used;
speed evaluation factor = 1
1 = A+- channels A and A not: rising and falling edges for speed;
channels B and B not: not used;
speed evaluation factor = 2
2 = A+-/B Dir channels A and A not: rising and falling edges for speed;
channel B: direction;
channel B not: not used;
speed evaluation factor = 2
3 = A+-/B+- channels A, A not and B, B not: rising and falling edges for speed and
direction;
speed evaluation factor = 4, default
Int. Scaling: 1 == 1 Type: C Volatile: N
C
EMF
Encoder2
EMF
-
Motor 1 speed feedback selection:
0 = EMF speed is calculated by means of the EMF, default
1 = Encoder speed is measured by means of pulse encoder 1 connected to either SDCS-
CON-4 or SDCS-IOB-3
2 = Tacho speed is measured by means of an analog tacho
3 = External MotSpeed (1.04) is updated by Adaptive Program, application program or
overriding control.
4 = Encoder2 speed is measured by means of pulse encoder 2 connected to a RTAC-xx, see
Encoder2Module (98.01)
Note1:
It is not possible to go into field weakening range when M1SpeeFbSel (50.03) = EMF.
Int. Scaling: 1 == 1 Type: C Volatile: N
20
10000
1024
C
ppr
Amount of pulses per revolution (ppr) for pulse encoder 1
unit
min.
def.
max.
E/C
50.05 MaxEncoderTime (maximum encoder time)
3
200
3
ms
E
When an encoder is used as speed feedback device the actual speed is measured by counting the
amount of pulses per cycle time. The cycle time for the measurement is synchronized with the
mains (every 3.3 ms or 2.77 ms).
In case very small speeds have to be measured - that means there is less than one pulse per cycle
time - it is possible to increase the measuring time by means of MaxEncoderTime (50.05). The
speed is set to zero after MaxEncoderTime (50.05) is elapsed without a measured pulse.
Note1:
MaxEncoderTime (50.05) is valid for motor 1, motor 2, encoder 1 and encoder 2.
Note2:
Formula to calculate the maximum speed using an encoder:
nmax [rpm] =
300kHz * 60 s
ppr
with: ppr = pulses per revolution - see M1EncPulseNo(50.04)
Note3:
Formula to calculate the minimum speed resolution using an encoder:
nmin [rpm] =
60 s
k * ppr * tcycle
with: k = speed evaluation factor - see M1EncMeasMode (50.02)
ppr = pulses per revolution - see M1EncPulseNo(50.04)
tcycle = cycle time of the speed controller, either 3.3 ms or 2.77 ms
Int. Scaling: 1 == 1 ms Type: I Volatile: N
unit
min.
def.
max.
E/C
50.07 PosCountMode (position counter mode)
PulseEdges
Rollover
Scaled
-
E
The position counter is based on the pulse count of pulse encoder 1 and / or pulse encoder 2, with
all pulse edges are counted. The 32-bit position value is divided into two 16-bit words for each
pulse encoder:
0 = PulseEdges for the low words PosCountLow (3.07), PosCount2Low (3.04),
PosCountInitLo (50.08) and PosCount2InitLo (50.21) is valid:
1 == 1 pulse edge
for the high words PosCountHigh (3.08), PosCount2High (3.05),
PosCountInitHi (50.09) and PosCount2InitHi (50.22) is valid:
1 == 65536 pulse edges
1 = Scaled for the low words PosCountLow (3.07), PosCount2Low (3.04),
PosCountInitLo (50.08) and PosCount2InitLo (50.21) is valid:
0 == 0° and 65536 == 360°
for the high words PosCountHigh (3.08), PosCount2High (3.05),
PosCountInitHi (50.09) and PosCount2InitHi (50.22) is valid:
1 == 1 revolution, default
2 = Rollover for the low words PosCountLow (3.07), PosCount2Low (3.04),
PosCountInitLo (50.08) and PosCount2InitLo (50.21) is valid:
0 == 0° and 65536 == 360°
for the high words PosCountHigh (3.08), PosCount2High (3.05),
PosCountInitHi (50.09) and PosCount2InitHi (50.22) is valid:
always 0
unit
min.
def.
max.
E/C
Forward direction: Reverse direction:
PosCountMode (50.07) = PulseEdges:
High word High word
65535 65535
2 2
1 1
2 2
1 1
Position counter initial low word for pulse encoder 1. Unit depends on setting of PosCountMode
(50.07):
− PulseEdges 1 == 1 pulse edge
− Scaled 0 == 0° and 65536 == 360°
− Rollover 0 == 0° and 65536 == 360°
See also SyncCommand (10.04).
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
50.09 PosCountInitHi (Position counter encoder 1 high initial value)
32767
0
-32768
-
E
Position counter initial high word for pulse encoder 1. Unit depends on setting of PosCountMode
(50.07):
− PulseEdges 1 == 65536 pulse edges
− Scaled 1 == 1 revolution
− Rollover always 0
See also SyncCommand (10.04).
Int. Scaling: 1 == 1 Type: SI Volatile: N
0
10000
1500
rpm
E
When MotSpeed (1.04) reaches SpeedLev (50.10) the bit AboveLimit [MainStatWord (8.01) bit
10] is set.
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: I Volatile: N
3000
0
-1
s
E
In case of dynamic braking with EMF feedback [M1SpeedFbSel (50.03) = EMF] or a speed
feedback fault there is no valid information about the motor speed and thus no zero speed
information. To prevent an interlocking of the drive after dynamic braking the speed is assumed
zero after DynBrakeDly (50.11) is elapsed:
-1 s = the motor voltage is measured directly at the motor terminals and is thus
valid during dynamic braking
0s= no zero speed signal for dynamic braking is generated
1 s to 3000 s = zero speed signal for dynamic braking is generated after the programmed
time is elapsed
Int. Scaling: 1 == 1 s Type: I Volatile: N
10000
0
-10000
C
rpm
Fine tuning of analog tacho. The value equals the actual speed measured by means of a hand held
tacho:
− M1TachoAdjust (50.12) = speed actualHandHeldTacho
32767
Internally limited to: ± (2.29) * rpm
20000
Note1:
Changes of M1TachoAdjust (50.12) are only valid during tacho fine tuning [ServiceMode (99.06) =
TachFineTune]. During tacho fine tuning M1SpeedFbSel (50.03) is automatically forced to EMF.
Attention:
The value of M1TachoAdjust (50.12) has to be the speed measured by the hand held tacho and
not the delta between speed reference and measured speed.
Int. Scaling: (2.29) Type: I Volatile: Y
C
V
M1TachoVolt1000 (50.13) is used to adjust the voltage the analog tacho is generating at a speed
of 1000 rpm:
− M1TachoVolt1000 (50.13) ≥ 1 V, the setting is used to calculate tacho gain
− M1TachoVolt1000 (50.13) = 0 V, the tacho gain is measured by means of the speed
feedback assistant
− M1TachoVolt1000 (50.13) = -1 V, the tacho gain was successfully measured by means of
the speed feedback assistant
Note1:
Use ServiceMode (99.06) = TachFineTune or assistant (DCS800 Control Panel or DriveWindow
Light).
Int. Scaling: 10 == 1 V Type: I Volatile: N
50.14 Unused
unit
min.
def.
max.
E/C
50.15 PosSyncMode (position counter synchronization mode)
Single
Single
Cyclic
-
E
Position counter synchronization mode for pulse encoder 1 and / or pulse encoder 2 [depends on
the setting of SyncCommand (10.04) and SyncCommand2 (10.05)]:
0 = Single the next synchronization of the pulse encoders must be prepared by resetting
SyncRdy [AuxStatWord (8.02) bit 5] with ResetSyncRdy [AuxCtrlWord
(7.02) bit 11], default
1 = Cyclic the synchronization of the pulse encoders happens on every occurrence of
the synchronization event
Int. Scaling: 1 == 1 Type: C Volatile: N
50.16 Unused
50.17 WinderScale (winder scaling)
-100
100
1
-
E
Speed actual scaling. Before speed error (Δn) generation.
Int. Scaling: 100 == 1 Type: I Volatile: N
A+/B Dir
E
A+-/B+-
A+-/B+-
-
Enc2MeasMode (50.18) selects the measurement mode for pulse encoder 2:
0 = A+/B Dir channel A: rising edges for speed;
channel A not: not used;
channel B: direction;
channel B not: not used;
speed evaluation factor = 1
1 = A+- channels A and A not: rising and falling edges for speed;
channels B and B not: not used;
speed evaluation factor = 2
2 = A+-/B Dir channels A and A not: rising and falling edges for speed;
channel B: direction;
channel B not: not used;
speed evaluation factor = 2
3 = A+-/B+- channels A, A not and B, B not: rising and falling edges for speed and
direction;
speed evaluation factor = 4, default
Int. Scaling: 1 == 1 Type: C Volatile: N
50.19 Enc2PulseNo (encoder 2 pulse number)
20
10000
1024
C
ppr
Amount of pulses per revolution (ppr) for pulse encoder 2
-
E
Position counter initial high word for pulse encoder 2. Unit depends on setting of PosCountMode
(50.07):
− PulseEdges 1 == 65536 pulse edges
− Scaled 1 == 1 revolution
− Rollover always 0
See also SyncCommand2 (10.05).
Int. Scaling: 1 == 1 Type: SI Volatile: N
unit
min.
def.
max.
E/C
Group 51
Fieldbus
This parameter group defines the communication parameters for fieldbus adapters (Fxxx, Rxxx
and Nxxx). The parameter names and the number of the used parameters depend on the selected
fieldbus adapter (see fieldbus adapter manual).
Note1:
If a fieldbus parameter is changed its new value takes effect only upon setting FBA PAR
REFRESH (51.27) = RESET or at the next power up of the fieldbus adapter.
C
-
-
-
-
Fieldbus parameter 1
C
… …
51.15 Fieldbus15 (fieldbus parameter 15)
0
32767
0
C
-
Fieldbus parameter 15
0
32767
0
C
-
Fieldbus parameter 16
C
… …
51.27 FBA PAR REFRESH (fieldbus parameter refreshing)
DONE
C
RESET
DONE
-
If a fieldbus parameter is changed its new value takes effect only upon setting FBA PAR
REFRESH (51.27) = RESET or at the next power up of the fieldbus adapter.
FBA PAR REFRESH (51.27) is automatically set back to DONE after the refreshing is finished.
0 = DONE default
1 = RESET refresh the parameters of the fieldbus adapter
Note1:
This service is only available for Rxxx fieldbus adapters.
Int. Scaling: 1 == 1 Type: C Volatile: N C
… …
51.36 Fieldbus36 (fieldbus parameter 36)
0
32767
0
C
-
Fieldbus parameter 36
unit
min.
def.
max.
E/C
Group 52
Modbus
This parameter group defines the communication parameters for the Modbus adapter RMBA-xx
(see also Modbus adapter manual).
Note1:
If a Modbus parameter is changed its new value takes effect only upon the next power up of the
Modbus adapter.
52.01 StationNumber (station number)
1
247
1
-
E
Defines the address of the station. Two stations with the same station number are not allowed
online.
Int. Scaling: 1 == 1 Type: I Volatile: N
600
19200
9600
-
E
Defines the transfer rate of the Modbus link:
0 = reserved
1 = 600 600 Baud
2 = 1200 1200 Baud
3 = 2400 2400 Baud
4 = 4800 4800 Baud
5 = 9600 9600 Baud, default
6 = 19200 19200 Baud
Int. Scaling: 1 == 1 Type: C Volatile: N
reserved
Even
Even
-
E
Defines the use of parity and stop bit(s). The same setting must be used in all online stations:
0 = reserved
1 = None1Stopbit no parity bit, one stop bit
2 = None2Stopbits no parity bit, two stop bits
3 = Odd odd parity indication bit, one stop bit
4 = Even even parity indication bit, one stop bit, default
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 60, …, 69
These parameter groups contain all parameters created by the application program.
unit
min.
def.
max.
E/C
Group 70
DDCS control
0
254
1
-
E
Channel 0 is used for communication with the overriding control. Node address channel 0:
− if APC2 or NCSA-01 (AC31) is used Ch0 NodeAddr (70.01) = 1
− if AC70 or AC80 is used via the optical module bus (adapters TB810 or TB811) Ch0
NodeAddr (70.01) is calculated from the POSTION terminal of the DRIENG data base
element as follows:
1. multiply the hundreds of the value POSITION by 16
2. add the tens and ones of the value POSITION to the result
Example:
POSITION | Ch0 NodeAddr (70.01)
101 | 16*1+01 = 17
712 | 16*7+12 = 124
− if AC 800M is used via the optical module bus Ch0 NodeAddr (70.01) is calculated from
the position of the DCS600 ENG hardware module as follows:
1. multiply the hundreds of the value POSITION by 16
2. add the tens and ones of the value POSITION to the result
Example:
POSITION | Ch0 NodeAddr (70.01)
112 | 16*1+12 = 28
503 | 16*5+03 = 83
Channel 0 communication speed. Ch0 BaudRate (70.03) must be set to 4 Mbits/s when ABB
overriding control modules (e.g. FCI or AC 800M) are used. Otherwise the overriding control
automatically sets the communication speed.
0 = 8 Mbits/s
1 = 4 Mbits/s, default
2 = 2 Mbits/s
3 = 1 Mbits/s
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
70.04 Ch0 TimeOut (channel 0 timeout)
0
64000
100
ms
E
Time delay before a communication loss with channel 0 is declared. Depending on the setting of
Ch0 ComLossCtrl (70.05) either F543 COM8Com [FaultWord3 (9.03) bit 10] or A113 COM8Com
[AlarmWord1 (9.06) bit 12] is set.
The communication fault and alarm are inactive, if Ch0 TimeOut (70.04) is set to 0 ms.
Note1:
The supervision is activated after the reception of the first valid message.
Note2:
The time out starts when the link doesn’t update any of the first 2 receive data sets addressed by
Ch0 DsetBaseAddr (70.24).
Example:
When Ch0 DsetBaseAddr (70.24) = 10 the reception of data sets 10 and 12 is supervised.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
RampStop
FixedSpeed1
RampStop
-
E
Ch0 ComLossCtrl (70.05) determines the reaction to a communication loss of channel 0 control.
F543 COM8Com [FaultWord3 (9.03) bit 10] is set with:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to DecTime1 (22.02) or DecTime2 (22.10). When reaching
M1ZeroSpeedLim (20.03) the firing pulses are set to 150 degrees to
decrease the armature current. When the armature current is zero the firing
pulses are blocked, the contactors are opened, field exciter and fans are
stopped, default.
In case TorqSelMod (26.03) = Auto and communication loss is active the
torque selector is bypassed and the drive is forced to speed control,
default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and communication loss is active the
torque selector is bypassed and the drive is forced to speed control,
default.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
A113 COM8Com [AlarmWord1 (9.06) bit 12] is set with:
4 = LastSpeed the drive continues to run at the last speed before the warning
5 = FixedSpeed1 the drive continuous to run with FixedSpeed1 (23.02)
Note1:
The time out for Ch0 ComLossCtrl (70.05) is set by:
− Ch0 TimeOut (70.04)
Int. Scaling: 1 == 1 Type: C Volatile: N
CH0 HW Config (70.06) is used to enable / disable the regeneration of the Channel 0
optotransmitters in DDCS mode [Ch0 DriveBus (71.01) = No]. Regeneration means that the drive
echoes all messages back. DDCS mode is typically used with APC2, AC70, AC80 and module bus
of AC 800M.
0 = Ring Regeneration is enabled. Used with ring-type bus topology. Typically when
Channel 0 of all SDCS-COM-8 has been connected to a ring.
1 = Star Regeneration is disabled. Used with star-type topology. Typically with
configurations using the NDBU-x5 branching units, default
Note1:
This parameter has no effect in DriveBus mode [Ch0 DriveBus (71.01) = Yes].
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
70.07 Ch1 LinkControl (channel 1 link control)
1
15
10
-
E
Channel 1 is used for communication with the AIMA-xx adapter. DDCS channel 1 intensity control
for transmission LEDs. This parameter can be used in special cases to optimize the
communication performance of the link.
Int. Scaling: 1 == 1 Type: I Volatile: N
1
125
1
-
E
Channel 2 is used for point to point communication connections between drives (e.g. master-
follower communication). Node address channel 2:
1, …, 125 = Node addresses of slave drives, not valid if Ch2 MaFoMode (70.09) = Master
Int. Scaling: 1 == 1 Type: I Volatile: N
Follower
NotUsed
NotUsed
-
E
Channel 2 can be used to send reference values (e.g. torque reference) from the master to one or
several followers. Master-follower is an application in which machinery is run by several drives with
all motor shafts coupled to each other by gears, chains, belts etc.
0 = reserved
1 = NotUsed channel 2 is not used for master-follower communication, default
2 = Master the drive is the master of the master-follower link and broadcasts via channel 2
the contents of data set 41 [defined by Ch2 MasSig1 (70.10) to Ch2 MasSig3
(70.12)]
3 = Follower the drive is a follower of the master-follower link and receives via channel 2 the
contents of data set 41 [defined by Ch2 FolSig1 (70.18) to Ch2 FolSig3
(70.20)]
Note1:
The followers node address is defined by Ch2 NodeAddr (70.08).
Int. Scaling: 1 == 1 Type: C Volatile: N
0
9999
701
-
E
st
Master signal 1 broadcasts via channel 2 as 1 value of data set 41 to all followers. The format is
xxyy, with: xx = group and yy = index.
Default setting of 701 equals MainCtrlWord (7.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
2301
-
E
nd
Master signal 2 broadcasts via channel 2 as 2 value of data set 41 to all followers. The format is
xxyy, with: xx = group and yy = index.
Default setting of 2301 equals SpeedRef (23.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
DDCS channel 2 intensity control for transmission LEDs. This parameter can be used in special
cases to optimize the communication performance of the link.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
70.14 Ch2 TimeOut (channel 2 timeout)
0
64000
100
ms
E
Time delay before a communication loss with channel 2 is declared. Depending on the setting of
Ch2 ComLossCtrl (70.15) either F543 COM8Com [FaultWord3 (9.03) bit 10] or A113 COM8Com
[AlarmWord1 (9.06) bit 12] is set.
The communication fault and alarm are inactive, if Ch2 TimeOut (70.14) is set to 0 ms.
Note1:
The supervision is activated after the reception of the first valid message.
Note2:
The time out starts when the link doesn’t update the master-follower data set.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
RampStop
FixedSpeed1
RampStop
-
E
Ch2 ComLossCtrl (70.15) determines the reaction to a communication loss of channel 2.
F543 COM8Com [FaultWord3 (9.03) bit 10] is set with:
0 = RampStop The input of the drives ramp is set to zero. Thus the drive stops according
to DecTime1 (22.02) or DecTime2 (22.10). When reaching
M1ZeroSpeedLim (20.03) the firing pulses are set to 150 degrees to
decrease the armature current. When the armature current is zero the firing
pulses are blocked, the contactors are opened, field exciter and fans are
stopped, default.
In case TorqSelMod (26.03) = Auto and communication loss is active the
torque selector is bypassed and the drive is forced to speed control,
default.
1 = TorqueLimit The output of the drives ramp is set to zero. Thus the drive stops at the
active torque limit. When reaching M1ZeroSpeedLim (20.03) the firing
pulses are set to 150 degrees to decrease the armature current. When the
armature current is zero the firing pulses are blocked, the contactors are
opened, field exciter and fans are stopped.
In case TorqSelMod (26.03) = Auto and communication loss is active the
torque selector is bypassed and the drive is forced to speed control,
default.
2 = CoastStop The firing pulses are immediately set to 150 degrees to decrease the
armature current. When the armature current is zero the firing pulses are
blocked, the contactors are opened, field exciter and fans are stopped.
3 = DynBraking dynamic braking
A113 COM8Com [AlarmWord1 (9.06) bit 12] is set with:
4 = LastSpeed the drive continues to run at the last speed before the warning
5 = FixedSpeed1 the drive continuous to run with FixedSpeed1 (23.02)
Note1:
The time out for Ch2 ComLossCtrl (70.15) is set by:
− Ch2 TimeOut (70.14)
Int. Scaling: 1 == 1 Type: C Volatile: N
70.16 Unused
70.17 Unused
70.18 Ch2 FolSig1 (channel 2 follower signal 1)
0
9999
701
-
E
Follower signal 1 receives via channel 2 the 1st value of data set 41 from the master. The format is
xxyy, with: xx = group and yy = index.
Default setting of 701 equals MainCtrlWord (7.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
Follower signal 2 receives via channel 2 the 2nd value of data set 41 from the master. The format is
xxyy, with: xx = group and yy = index.
Default setting of 2301 equals SpeedRef (23.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
70.20 Ch2 FolSig3 (channel 2 follower signal 3)
0
9999
2501
-
E
rd
Follower signal 3 receives via channel 2 the 3 value of data set 41 from the master. The format is
xxyy, with: xx = group and yy = index.
Default setting of 2501 equals TorqRefA (25.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
Ring
Star
Star
-
E
CH3 HW Config (70.21) is used to enable / disable the regeneration of the Channel 3
optotransmitters. Regeneration means that the drive echoes all messages back.
0 = Ring Regeneration is enabled. Used with ring-type bus topology.
1 = Star Regeneration is disabled. Used with star-type topology. Typically with
configurations using the NDBU-x5 branching units, default
Note1:
This parameter has no effect in DriveBus mode [Ch0 DriveBus (71.01) = Yes].
Int. Scaling: 1 == 1 Type: C Volatile: N
1
254
1
-
E
Channel 3 is used for communication with start-up and maintenance tools (e.g. DriveWindow). If
several drives are connected together via channel 3, each of them must be set to a unique node
address. Node address channel 3:
0, …, 75 valid node address for SDCS-COM-8
76, …, 124 reserved node address for NDBU-x5 branching units
125, …, 254 valid node address for SDCS-COM-8
Attention:
A new node address becomes only valid after the next SDCS-COM-8 power-up.
Int. Scaling: 1 == 1 Type: I Volatile: N
1
15
15
-
E
DDCS channel 3 intensity control for transmission LEDs. This value is adjusted by the link
including each device on the link. This parameter can be used in special cases to optimize the
communication performance of the link.
Int. Scaling: 1 == 1 Type: I Volatile: N
1
16
10
-
E
Data set number of the 1st data set used for the communication with the overriding control system
(e.g. field bus adapters, ABB overriding control). The data set addressed by Ch0 DsetBaseAddr
(70.24) is the 1st data set send from the overriding control to the drive, while the next - 2nd - data set
is the first one send from the drive to the overriding control and so on. Up to 8 data sets for each
direction are supported (addressing of the data sets see groups 90 to 93).
Examples:
− Ch0 DsetBaseAddr(70.24) = 1 data set range 1, …, 16
− Ch0 DsetBaseAddr(70.24) = 10 data set range 10, …, 25
Note1:
The data sets for the APC-mailbox function (32 and 33) as well as for the master-follower
communication (41) are not programmable.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 71
Drivebus
No
Yes
Yes
-
E
Communication mode selection for channel 0. The DriveBus mode is used with the AC80 and AC
800M controllers.
0 = No DDCS mode (recommended when ModuleBus is used)
1 = Yes DriveBus mode, default
Attention:
A new mode becomes only valid after the next SDCS-COM-8 power-up.
Int. Scaling: 1 == 1 Type: C Volatile: N
Group 83
Stop
SingleStep
Stop
-
E
Selects the operation mode for the Adaptive Program:
0 = Stop stop, the Adaptive Program is not running and cannot be edited, default
1 = Start running, the Adaptive Program is running and cannot be edited
2 = Edit edit, the Adaptive Program is not running and can be edited
3 = SingleCycle The Adaptive Program runs only once. If a breakpoint is set with
BreakPoint (83.06) the Adaptive Program will stop before the breakpoint.
After the SingleCycle AdapProgCmd (83.01) is automatically set back to
Stop.
4 = SingleStep Runs only one function block. LocationCounter (84.03) shows the function
block number, which will be executed during the next SingleStep. After a
SingleStep AdapProgCmd (83.01) is automatically set back to Stop.
LocationCounter (84.03) shows the next function block to be executed. To
reset LocationCounter (84.03) to the first function block set AdapProgCmd
(83.01) to Stop again (even if it is already set to Stop).
A136 NoAPTaskTime [AlarmWord3 (9.08) bit 3] is set when TimeLevSel (83.04) is not set to 5
ms, 20 ms, 100 ms or 500 ms but AdapProgCmd (83.01) is set to Start, SingleCycle or
SingleStep
Note1:
AdapProgCmd (83.01) = Start, SingleCycle or SingleStep is only valid, if AdapPrgStat (84.01) ≠
Running.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
83.02 EditCmd (edit command)
Done
Done
E
Unprotect
-
Edit Adaptive Program. EditCmd (83.02) is automatically set back to Done after the chosen action
is finished:
0 = Done no action or edit of Adaptive Program completed, default
1 = Push Shifts the function block in the spot defined by EditBlock (83.03) and all
subsequent function blocks one spot forward. A new function block can be
placed in the now empty spot by programming its parameter set as usual.
Example:
A new function block needs to be placed in between the function block
number four (84.22) to (84.27) and five (84.28) to (84.33). In order to do this:
1. set AdapProgCmd (83.01) = Edit
2. set EditBlock (83.03) = 5 (selects function block 5 as the desired spot
for the new function block)
3. set EditCmd (83.02) = Push (shifts function block 5 and all
subsequent function blocks one spot forward)
4. Program empty spot 5 by means of (84.28) to (84.33)
2 = Delete Deletes the function block in the spot defined by EditBlock (83.03) and shifts
all subsequent function blocks one spot backward. To delete all function
blocks set EditBlock (83.03) = 17.
3 = Protect Turns all parameters of the Adaptive Program into protected mode
(parameters cannot be read or written to). Before using the Protect
command set the pass code by means of PassCode (83.05).
Attention: Do not forget the pass code!
4 = Unprotect Reset of protected mode. Before the Unprotect command can be used,
PassCode (83.05) has to be set.
Attention: The proper pass code has to be used!
Int. Scaling: 1 == 1 Type: C Volatile: Y
1
17
1
-
E
Defines the function block which is selected by EditCmd (83.02) = Push or Delete. After a Push or
Delete EditBlock (83.03) is automatically set back to 1.
Note1:
To delete all function blocks set EditBlock (83.03) = 17.
Int. Scaling: 1 == 1 Type: I Volatile: Y
500ms
-
E
Off
Off
Selects the cycle time for the Adaptive Program. This setting is valid for all function blocks.
0 = Off no task selected
1 = 5ms Adaptive Program runs with 5 ms
2 = 20ms Adaptive Program runs with 20 ms
3 = 100ms Adaptive Program runs with 100 ms
4 = 500ms Adaptive Program runs with 500 ms
A136 NoAPTaskTime [AlarmWord3 (9.08) bit 3] is set when TimeLevSel (83.04) is not set to 5
ms, 20 ms, 100 ms or 500 ms but AdapProgCmd (83.01) is set to Start, SingleCycle or
SingleStep.
Int. Scaling: 1 == 1 Type: C Volatile: N
The pass code is a number between 1 and 65535 to write protect Adaptive Programs by means of
EditCmd (83.02). After using Protect or Unprotect PassCode (83.05) is automatically set back to
zero.
Attention:
Do not forget the pass code!
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
83.06 BreakPoint (break point)
0
16
0
-
E
Breakpoint for AdapProgCmd (83.01) = SingleCycle.
The break point is not used, if BreakPoint (83.06) is set to zero.
Int. Scaling: 1 == 1 Type: I Volatile: Y
Group 84
Adaptive Program
-
-
-
-
E
Adaptive Program status word:
Bit Name Value Comment
B0 Bit 0 1 Adaptive Program is running
0 Adaptive Program is stopped
B1 Bit 1 1 Adaptive Program can be edited
0 Adaptive Program cannot be edited
B2 Bit 2 1 Adaptive Program is being checked
0 no action
B3 Bit 3 1 Adaptive Program is faulty
0 Adaptive Program is OK
B4 Bit 4 1 Adaptive Program is protected
0 Adaptive Program is unprotected
Faults in the Adaptive Program can be:
− used function block with not at least input 1 connection
− used pointer is not valid
− invalid bit number for function block Bset
− location of function block PI-Bal after PI function block
Int. Scaling: 1 == 1 Type: I Volatile: Y
-
-
-
-
E
The Adaptive Program will be checked before running. If there is a fault, AdapPrgStat (84.01) is set
to “faulty” and FaultedPar (84.02) shows the faulty input.
Note1:
In case of a problem check the value and the attribute of the faulty input.
Int. Scaling: 1 == 1 Type: I Volatile: Y
unit
min.
def.
max.
E/C
84.04 Block1Type (function block 1 type)
NotUsed
NotUsed
Sqrt
-
E
Selects the type for function block 1 [Block Parameter Set 1 (BPS1)]. Detailed description of the
type can be found in chapter ‘Function blocks’:
0 = NotUsed function block is not used
1 = ABS absolute value
2 = ADD sum
3 = AND AND
4 = Bitwise bit compare
5 = Bset bit set
6 = Compare compare
7 = Count counter
8 = D-Pot ramp
9 = Event event
10 = Filter filter
11 = Limit limit
12 = MaskSet mask set
13 = Max maximum
14 = Min minimum
15 = MulDiv multiplication and division
16 = OR OR
17 = ParRead parameter read
18 = ParWrite parameter write
19 = PI PI-controller
20 = PI-Bal initialization for PI-controller
21 = Ramp ramp
22 = SqWav square wave
23 = SR SR flip-flop
24 = Switch-B switch Boolean
25 = Switch-I switch integer
26 = TOFF timer off
27 = TON timer on
28 = Trigg trigger
29 = XOR exclusive OR
30 = Sqrt square root
Int. Scaling: 1 == 1 Type: C Volatile: N
-
E
Selects the source for input 1 of function block 1 (BPS1). There are 2 types of inputs,
signals/parameters and constants:
− Signals/parameters are all signals and parameters available in the drive. The format is -
xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Example:
To connect negated SpeedRef (23.01) set Block1In1 (84.05) = -2301 and Block1Attrib
(84.08) = 0h.
To get only a certain bit e.g. RdyRef bit 3 of MainStatWord (8.01) set Block1In1 (84.05) =
801 and Block1Attrib (84.08) = 3h.
− Constants are feed directly into the function block input and have to be declared by
means of Block1Attrib (84.08).
Example:
To connect the constant value of 12345 set Block1In1 (84.05) = 12345 and Block1Attrib
(84.08) = 1000h.
Int. Scaling: 1 == 1 Type: SI Volatile: N
unit
min.
def.
max.
E/C
84.06 Block1In2 (function block 1 input 2)
32767
0
-32768
-
E
Selects the source for input 2 of function block 1 (BPS1). Description see Block1In1 (84.05),
except:
To get only a certain bit e.g. RdyRef bit 3 of MainStatWord (8.01) set Block1In2 (84.06) = 801 and
Block1Attrib (84.08) = 30h.
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Selects the source for input 3 of function block 1 (BPS1). Description see Block1In1 (84.05),
except:
To get only a certain bit e.g. RdyRef bit 3 of MainStatWord (8.01) set Block1In3 (84.07) = 801 and
Block1Attrib (84.08) = 300h.
Int. Scaling: 1 == 1 Type: SI Volatile: N
0h
0h
FFFFh
-
E
Defines the attributes of function block 1 for all three inputs [Block1In1 (84.05), Block1In2 (84.06)
and Block1In3 (84.07)] (BPS1).
Block1Attrib (84.08) is divided into 4 parts:
− Bit number 0 - 3 for input 1 to get a certain bit out of a packed Boolean word.
− Bit number 4 - 7 for input 2 to get a certain bit out of a packed Boolean word.
− Bit number 8 - 11 for input 3 to get a certain bit out of a packed Boolean word.
− Bit number 12 - 14 for input 1 - 3 to feed a constant directly into the input
15 12 11 8 7 4 3 0 Bit number
0 packed
Boolean
Function block 1 output, can be used as an input for further function blocks.
Int. Scaling: 1 == 1 Type: SI Volatile: Y
unit
min.
def.
max.
E/C
84.10 The description of the parameters for function blocks 2 to 16 is basically the same as for function
E
to block 1. For Your convenience the following table shows the parameter numbers of all function
84.99 blocks1:
User constants
32767
0
-32768
-
E
Sets an integer constant for the Adaptive Program.
32767
0
-32768
-
E
Sets an integer constant for the Adaptive Program.
-
E
Sets an integer constant for the Adaptive Program.
-
E
Sets an integer constant for the Adaptive Program.
-
E
-
E
-
E
unit
min.
def.
max.
E/C
85.08 Constant8 (constant 8)
32767
0
-32768
-
E
Sets an integer constant for the Adaptive Program.
32767
0
-32768
-
E
Sets an integer constant for the Adaptive Program.
32767
0
-32768
-
E
Sets an integer constant for the Adaptive Program.
‘string’
‘string’
‘’
-
E
Sets a string for the Adaptive Program. With DriveWindow it is possible to fill in a string (e.g. name
of an event) with a maximum of 12 characters. This string is shown in the DCS800 Control Panel
and in DriveWindow.
Int. Scaling: 1 == 1 Type: SI/C Volatile: N
‘string’
‘string’
‘’
-
E
Sets a string for the Adaptive Program. With DriveWindow it is possible to fill in a string (e.g. name
of an event) with a maximum of 12 characters. This string is shown in the DCS800 Control Panel
and in DriveWindow.
Int. Scaling: 1 == 1 Type: SI/C Volatile: N
‘string’
‘string’
‘’
-
E
Sets a string for the Adaptive Program. With DriveWindow it is possible to fill in a string (e.g. name
of an event) with a maximum of 12 characters. This string is shown in the DCS800 Control Panel
and in DriveWindow.
Int. Scaling: 1 == 1 Type: SI/C Volatile: N
‘string’
‘string’
‘’
-
E
Sets a string for the Adaptive Program. With DriveWindow it is possible to fill in a string (e.g. name
of an event) with a maximum of 12 characters. This string is shown in the DCS800 Control Panel
and in DriveWindow.
Int. Scaling: 1 == 1 Type: SI/C Volatile: N
-
E
The value of function block 1 output [Block1Output (84.09)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
86.02 Block2Out (block 2 output)
9999
0
-9999
-
E
The value of function block 2 output [Block2Output (84.15)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 3 output [Block3Output (84.21)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 4 output [Block1Output (84.27)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 5 output [Block1Output (84.33)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 6 output [Block1Output (84.39)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 7 output [Block1Output (84.45)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 8 output [Block1Output (84.51)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
-
The value of function block 9 output [Block1Output (84.57)] is written to a sink (signal/parameter) E
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
-
E
The value of function block 10 output [Block1Output (84.63)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
-
E
The value of function block 11 output [Block1Output (84.69)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
86.12 Block12Out (block 12 output)
9999
0
-9999
-
E
The value of function block 12 output [Block1Output (84.75)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 13 output [Block1Output (84.81)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 14 output [Block1Output (84.87)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 15 output [Block1Output (84.93)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
9999
0
-9999
-
E
The value of function block 16 output [Block16Output (84.99)] is written to a sink (signal/parameter)
by means of this index pointer [e.g. 2301 equals SpeedRef (23.01)].
The format is -xxyy, with: - = negate signal/parameter, xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
Group 88
Internal
This parameter group contains internal variables and should not be changed by the user
88.01 Reserved
… …
88.24 Reserved
88.25 M1TachMaxSpeed (motor 1 tacho maximum speed)
0
10000
0
rpm
E
Internally used tacho maximum speed for motor 1. This value is depending on the analog tacho
output voltage - e.g. 60 V at 1000 rpm - and the maximum speed of the drive system - which is the
maximum of SpeedScaleAct (2.29), M1OvrSpeed (30.16) and M1BaseSpeed (99.04).
This value should only be written to by:
− tacho fine tuning via ServiceMode (99.06) = TachFineTune,
− via M1TachVolt1000 (50.13),
− TachoAdjust block in Adaptive Program,
− TachoAdjust block in application program and
− parameter download
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
unit
min.
def.
max.
E/C
88.26 M2TachMaxSpeed (motor 2 tacho maximum speed)
0
10000
0
rpm
E
Internally used tacho maximum speed for motor 2. This value is depending on the analog tacho
output voltage - e.g. 60 V at 1000 rpm - and the maximum speed of the drive system - which is the
maximum of SpeedScaleAct (2.29), M2OvrSpeed (49.21) and M2BaseSpeed (49.03).
This value should only be written to by:
− tacho fine tuning via ServiceMode (99.06) = TachFineTune,
− via M2TachVolt1000 (49.27),
− TachoAdjust block in Adaptive Program,
− TachoAdjust block in application program and
− parameter download
32767 32767
Internally limited from: − (2.29) * rpm to (2.29) * rpm
20000 20000
Int. Scaling: (2.29) Type: SI Volatile: N
3
1
0.3
-
E
Internally used tacho fine tuning factor for motor 1. This value should only be written to by:
− tacho fine tuning via ServiceMode (99.06) = TachFineTune,
− TachoAdjust block in Adaptive Program,
− TachoAdjust block in application program and
− parameter download
Int. Scaling: 1000 == 1 Type: I Volatile: N
3
1
0.3
-
E
Internally used tacho fine tuning factor for motor 2. This value should only be written to by:
− tacho fine tuning via ServiceMode (99.06) = TachFineTune,
− TachoAdjust block in Adaptive Program,
− TachoAdjust block in application program and
− parameter download
Int. Scaling: 1000 == 1 Type: I Volatile: N
0
15
0
-
E
Internally used tacho gain tuning for motor 1. This value should only be written to by:
− tacho gain tuning via ServiceMode (99.06) = SpdFbAssist,
− M1TachoVolt1000 (50.13) and
− parameter download
Int. Scaling: 1 == 1 Type: I Volatile: N
Internally used memory for the last attached serial communication module. This value should only
be written to by:
− the DCS800 firmware and
− parameter download
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 90
Addresses for the received data transmitted from the overriding control to the drive.
The format is xxyy, with: xx = group and yy = index.
The data set base address is set in Ch0 DsetBaseAddr (70.24).
0
9999
701
-
E
Data set X value 1 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24).
Default setting of 701 equals MainCtrlWord (7.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
2301
-
E
Data set X value 2 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24).
Default setting of 2301 equals SpeedRef (23.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+2 value 1 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 2.
Default setting of 702 equals AuxCtrlWord (7.02).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+2 value 2 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 2.
Default setting of 703 equals AuxCtrlWord2 (7.03).
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
90.07 DsetXplus4Val1 (data set X+4 value 1)
0
9999
0
-
E
Data set X+4 value 1 (interval: 3 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 4.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+4 value 2 (interval: 3 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 4.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+4 value 3 (interval: 3 ms).
Data set address = Ch0 DsetBaseAddr(70.24) + 4.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+6 value 1 (interval: 3 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 6.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+6 value 2 (interval: 3 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 6.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+6 value 3 (interval: 3 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 6.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+8 value 1 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 8.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set x+8 value 2 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 8.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 91
0
9999
0
-
E
Data set X+12 value 1 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 12.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+12 value 2 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 12.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+12 value 2 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 12.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+14 value 1 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 14.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+14 value 2 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 14.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+14 value 3 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 14.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 92
Addresses for the transmit data send from the drive to the overriding control.
The format is xxyy, with: xx = group and yy = index.
The data set base address is set in Ch0 DsetBaseAddr(70.24).
0
9999
801
-
E
Data set X+1 value 1 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 1.
Default setting of 801 equals MainStatWord (8.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
104
-
E
Data set X+1 value 2 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 1.
Default setting of 104 equals MotSpeed (1.04).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+3 value 1 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 3.
Default setting of 802 equals AuxStatWord (8.02).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+3 value 2 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 3.
Default setting of 101 equals MotSpeedFilt (1.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+3 value 3 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 3.
Default setting of 108 equals MotTorq (1.08).
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
92.07 DsetXplus5Val1 (data set X+5 value 1)
0
9999
901
-
E
Data set X+5 value 1 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 5.
Default setting of 901 equals FaultWord1 (9.01).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
902
-
E
Data set X+5 value 2 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 5.
Default setting of 902 equals FaultWord2 (9.02).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
903
-
E
Data set X+5 value 3 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 5.
Default setting of 903 equals FaultWord3 (9.03).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
904
-
E
Data set X+7 value 1 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 7.
Default setting of 904 equals FaultWord4 (9.04).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
906
-
E
Data set X+7 value 2 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 7.
Default setting of 906 equals AlarmWord1 (9.06).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
907
-
E
Data set X+7 value 3 (interval: 3 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 7.
Default setting of 907 equals AlarmWord2 (9.07).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
908
-
E
Data set X+9 value 1 (interval: 30 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 9.
Default setting of 908 equals AlarmWord3 (9.08).
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
803
-
E
Data set X+9 value 2 (interval: 30 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 9.
Default setting of 803 equals LimWord (8.03).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+11 value 1 (interval: 30 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 11.
Default setting of 806 equals DO StatWord (8.06).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+11 value 2 (interval: 30 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 11.
Default setting of 124 equals BridgeTemp (1.24).
Int. Scaling: 1 == 1 Type: I Volatile: N
Data set X+11 value 3 (interval: 30 ms). Data set address = Ch0 DsetBaseAddr (70.24) + 11.
Default setting of 112 equals Mot1TempMeas (1.22).
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 93
0
9999
0
-
E
Data set X+13 value 1 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 13.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+13 value 2 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 13.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+13 value 3 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 13.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+15 value 1 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 15.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+15 value 2 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 15.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Data set X+15 value 3 (interval: 30 ms).
Data set address = Ch0 DsetBaseAddr (70.24) + 15.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 94
DCSLink control
This parameter group defines the communication parameters for the DCSLink board SDCS-DSL-4.
For communication between the armature converter and the field exciters respectively 12-pulse
communication only the basic communication parameters [(94.01) to (94.09)] have to be set.
For master-follower and drive-to-drive communication the basic communication parameters have
to be set. The data transfer is done by means of the 4 available mailboxes [(94.12) to (94.35)].
Parameter settings, default values:
single drive with excitation DCSLinkNodeID (94.01) = 1 see example 1
M1FexNode (94.08) = 21
M2FexNode (94.09) = 30
12-pulse drive DCSLinkNodeID (94.01) = 1 see example 2
12P SlaNode (94.04) = 31
M1FexNode (94.08) = 21
Example 1:
Single drive with one respectively two field exciters and communication supervision
Example 2:
12-pulse configuration and communication supervision
unit
min.
def.
max.
E/C
Example 3:
Master-follower configuration (broadcast) with one mailbox activated and communication
supervision
Example 4:
Two 12-pulse drives in master-follower configuration and communication supervision
Example 5:
Drive-to-drive configuration
st drive
1 st nd drive
2 nd rd drive
3 rd
P94.01 = 1 P94.01 = 2 P94.01 = 3
Defines the DCSLink node ID of the station. Two stations with the same node ID are not allowed.
Maximum allowed station count is 50. See also examples 1 to 5 above. The DCSLink node ID is
inactive, if DCSLinkNodeID (94.01) is set to 0.
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the SDCS-DSL-4 board is
chosen, but not connected or faulty.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
94.02 BaudRate (baud rate)
E
20 kBit/s
500 kBit/s
-
1 MBit/s
Defines the transfer rate of the DCSLink. The transfer rate decreases with the total length of the
DCSLink cable:
0 = 20 kBit/s 20 kBit/s, total cable length max. 500 m
1 = 50 kBit/s 50 kBit/s, total cable length max. 500 m
2 = 125 kBit/s 125 kBit/s, total cable length max. 500 m
3 = 250 kBit/s 250 kBit/s, total cable length max. 250 m
4 = 500 kBit/s 500 kBit/s, total cable length max. 100 m, default
5 = 800 kBit/s 800 kBit/s, total cable length max. 50 m
6 = 888 kBit/s 888 kBit/s, total cable length max. 35 m
7 = 1 MBit/s 1 MBit/s, total cable length approximately 25 m
Note1:
Maximum total cable length should not exceed 100 m. Maximum amount of connected stations is
50 (e.g. 25 drives including one external field exciter each).
Int. Scaling: 1 == 1 Type: C Volatile: N
0
64000
100
ms
E
Time delay before a 12-pulse communication break is declared and F535 12PulseCom
[FaultWord3 (9.03) bit 2] is set.
12P TimeOut (94.03) is only active in the 12-pulse master.
The communication fault is inactive, if 12P TimeOut (94.03) is set to 0 ms.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
63
31
-
E
Defines the DCSLink node ID of the 12-pulse slave drive in the 12-pulse master drive. See also
examples 2 and 4 above. The 12-pulse node ID is inactive, if 12P SlaNode (94.04) is set to 0.
Int. Scaling: 1 == 1 Type: I Volatile: N
94.05 Unused
94.06 Unused
94.07 FexTimeOut (field exciter timeout)
0
64000
100
ms
E
Time delay before a field exciter communication break is declared. Depending on the fex with the
communication break either F516 M1FexCom [FaultWord1 (9.01) bit 15] or F519 M2FexCom
[FaultWord2 (9.02) bit 2] is set.
FexTimeOut (94.07) is only active in the armature converter.
The communication fault is inactive, if FexTimeOut (94.07) is set to 0 ms.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
Defines the DCSLink node ID of motor 2 field exciter in the drive. See also example 1 above. The
field exciter node ID is inactive, if M2FexNode (94.09) is set to 0.
Note1:
M2FexNode (94.09) is void, when M2UsedFexType (49.07) = NotUsed or OnBoard.
Int. Scaling: 1 == 1 Type: I Volatile: N
94.10 Unused
94.11 Unused
unit
min.
def.
max.
E/C
The drive-to-drive and master-follower communication utilizes 4 mailboxes to transfer data. Thus
data transfer to any station in the system is possible. Each mailbox can transmit / receive up to 4
values. Positive mailbox node ID numbers only transmit data, negative only receive data. To get
communication mailbox node ID pairs are needed.
Example 6:
Drive-to-drive configuration, sending signals from drive 2 using MailBox3 (94.24) to drive 3 using
MailBox3 (94.24) by means of 5 to transmit data and -5 to receive data.
1st drive
P94.01 = 1
P94.12 = 1
P94.18 = -2
P94.24 = 3
P94.30 = -4
2nd drive
P94.01 = 2
P94.12 = -3
P94.18 = 4
P94.24 = 5
P94.30 = -6
3rd drive
P94.01 = 3
P94.12 = -1
P94.18 = 2
P94.24 = -5
P94.30 = 6
Example 7:
Master-follower configuration; send TorqRef3 (2.10) from the master drive via MailBox1 (94.12) to
TorqRefA (25.01) of the followers via MailBox2 (94.18).
0
-
E
unit
min.
def.
max.
E/C
94.13 MailBoxCycle1 (cycle time mailbox 1)
0
64000
100
ms
E
The function of MailBoxCycle1 (94.13) is depending on the setting of MailBox1 (94.12).
If MailBox1 (94.12) is positive:
− data will be transmitted
− MailBoxCycle1 (94.13) sets the transmitting and receiving intervals
− if MailBoxCycle1 (94.13) is set to 3 ms the transmit and receiving intervals are
synchronized with mains frequency, either 3.3 ms or 2.77 ms
− values from 1 - 2 ms are too fast and will generate a fault
− the communication is inactive, if MailBoxCycle1 (94.13) is set to 0 ms
If MailBox1 (94.12) is negative:
− data will be received
− MailBoxCycle1 (94.13) sets the communication timeout. This is the time delay before a
drive-to-drive or master-follower communication break is declared. Depending on the
setting of ComLossCtrl (30.28) either F544 P2PandMFCom [FaultWord3 (9.03) bit 11] or
A112 P2PandMFCom [AlarmWord1 (9.06) bit 11] is set.
− the communication fault and alarm are inactive, if MailBoxCycle1 (94.13) is set to 0 ms
Attention:
The communication timeout has to be set at least twice as long as the corresponding mail box
cycle time parameter.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
9999
0
-
E
Mailbox 1 transmit / receive value 1.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 1 transmit / receive value 2.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 1 transmit / receive value 3.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
-
E
Mailbox 2 can transmit / receive up to 4 values [TrmtRecVal2.1 (94.20), TrmtRecVal2.2 (94.21),
TrmtRecVal2.3 (94.22) and TrmtRecVal2.4 (94.23)]. Positive mailbox node ID numbers transmit
data, negative receive data. To get communication, mailbox node ID pairs are needed. See also
examples 6 and 7 above. The mailbox is inactive, if MailBox2 (94.18) is set to 0.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
94.19 MailBoxCycle2 (cycle time mailbox 2)
0
64000
100
ms
E
The function of MailBoxCycle2 (94.19) is depending on the setting of MailBox2 (94.18).
If MailBox2 (94.18) is positive:
− data will be transmitted
− MailBoxCycle2 (94.19) sets the transmitting and receiving intervals
− if MailBoxCycle2 (94.19) is set to 3 ms the transmit and receiving intervals are
synchronized with mains frequency, either 3.3 ms or 2.77 ms
− values from 1 - 2 ms are too fast and will generate a fault
− the communication is inactive, if MailBoxCycle2 (94.19) is set to 0 ms
If MailBox2 (94.18) is negative:
− data will be received
− MailBoxCycle2 (94.19) sets the communication timeout. This is the time delay before a
drive-to-drive or master-follower communication break is declared. Depending on the
setting of ComLossCtrl (30.28) either F544 P2PandMFCom [FaultWord3 (9.03) bit 11] or
A112 P2PandMFCom [AlarmWord1 (9.06) bit 11] is set.
− the communication fault and alarm are inactive, if MailBoxCycle2 (94.19) is set to 0 ms
Attention:
The communication timeout has to be set at least twice as long as the corresponding mail box
cycle time parameter.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
9999
0
-
E
Mailbox 2 transmit / receive value 1.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 2 transmit / receive value 2.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 2 transmit / receive value 3.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
-
E
Mailbox 3 can transmit / receive up to 4 values [TrmtRecVal3.1 (94.26), TrmtRecVal3.2 (94.27),
TrmtRecVal3.3 (94.28) and TrmtRecVal3.4 (94.29)]. Positive mailbox node ID numbers transmit
data, negative receive data. To get communication, mailbox node ID pairs are needed. See also
examples 6 and 7 above. The mailbox is inactive, if MailBox3 (94.24) is set to 0.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
94.25 MailBoxCycle3 (cycle time mailbox 3)
0
64000
100
ms
E
The function of MailBoxCycle3 (94.25) is depending on the setting of MailBox3 (94.24).
If MailBox3 (94.24) is positive:
− data will be transmitted
− MailBoxCycle3 (94.25) sets the transmitting and receiving intervals
− values from 1 - 4 ms are too fast and will generate a fault
− the communication is inactive, if MailBoxCycle3 (94.25) is set to 0 ms
If MailBox3 (94.24) is negative:
− data will be received
− MailBoxCycle3 (94.25) sets the communication timeout. This is the time delay before a
drive-to-drive or master-follower communication break is declared. Depending on the
setting of ComLossCtrl (30.28) either F544 P2PandMFCom [FaultWord3 (9.03) bit 11] or
A112 P2PandMFCom [AlarmWord1 (9.06) bit 11] is set.
− the communication fault and alarm are inactive, if MailBoxCycle3 (94.25) is set to 0 ms
Attention:
The communication timeout has to be set at least twice as long as the corresponding mail box
cycle time parameter.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
9999
0
-
E
Mailbox 3 transmit / receive value 1.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 3 transmit / receive value 2.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 3 transmit / receive value 3.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 3 transmit / receive value 4.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
-
E
Mailbox 4 can transmit / receive up to 4 values [TrmtRecVal4.1 (94.32), TrmtRecVal4.2 (94.33),
TrmtRecVal4.3 (94.34) and TrmtRecVal4.4 (94.35)]. Positive mailbox node ID numbers transmit
data, negative receive data. To get communication, mailbox node ID pairs are needed. See also
examples 6 and 7 above. The mailbox is inactive, if MailBox4 (94.30) is set to 0.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
94.31 MailBoxCycle4 (cycle time mailbox 4)
0
64000
100
ms
E
The function of MailBoxCycle4 (94.31) is depending on the setting of MailBox4 (94.30).
If MailBox4 (94.30) is positive:
− data will be transmitted
− MailBoxCycle4 (94.31) sets the transmitting and receiving intervals
− values from 1 - 4 ms are too fast and will generate a fault
− the communication is inactive, if MailBoxCycle4 (94.31) is set to 0 ms
If MailBox4 (94.30) is negative:
− data will be receive
− MailBoxCycle4 (94.31) sets the communication timeout. This is the time delay before a
drive-to-drive or master-follower communication break is declared. Depending on the
setting of ComLossCtrl (30.28) either F544 P2PandMFCom [FaultWord3 (9.03) bit 11] or
A112 P2PandMFCom [AlarmWord1 (9.06) bit 11] is set.
− the communication fault and alarm are inactive, if MailBoxCycle4 (94.31) is set to 0 ms
Attention:
The communication timeout has to be set at least twice as long as the corresponding mail box
cycle time parameter.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
0
9999
0
-
E
Mailbox 4 transmit / receive value 1.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 4 transmit / receive value 2.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 4 transmit / receive value 3.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
0
9999
0
-
E
Mailbox 4 transmit / receive value 4.
The format is xxyy, with: xx = group and yy = index.
Int. Scaling: 1 == 1 Type: I Volatile: N
unit
min.
def.
max.
E/C
Group 97
Measurement
None
-
E
TypeCode (97.01) is preset in the factory and is write protected. It identifies the drives current-,
voltage-, temperature measurement and its quadrant type. To un-protect the type code set
ServiceMode (99.06) = SetTypeCode. The change of the type code is immediately taken over and
ServiceMode (99.06) is automatically set back to NormalMode:
0 = None the type code is set by user, see S ConvScaleCur (97.02), S
ConvScaleVolt (97.03), S MaxBrdgTemp (97.04) and S BlockBridge2
(97.07) for e.g. rebuild kits
1 = S01-0020-04 type code, see table
to
148 = S02-5200-05 type code, see table
Attention:
When using D1, D2, D3 or D4 modules the current and voltage range of the type code setting is
limited to max 1000 ADC and max 600 VAC.
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
Type code table
0 None 51 S01-2600-10 102 S02-1000-04
1 S01-0020-04 52 S01-2600-12 103 S02-1000-05
2 S01-0020-05 53 S01-3000-04 104 S02-0900-06
3 S01-0045-04 54 S01-3000-05 105 S02-0900-07
4 S01-0045-05 55 S01-3000-06 106 S02-1200-04
5 S01-0065-04 56 S01-3000-07 107 S02-1200-05
6 S01-0065-05 57 S01-3000-08 108 S02-1500-04
7 S01-0090-04 58 S01-3300-04 109 S02-1500-05
8 S01-0090-05 59 S01-3300-05 110 S02-1500-06
9 S01-0125-04 60 S01-3300-06 111 S02-1500-07
10 S01-0125-05 61 S01-3300-07 112 S02-1900-08
11 S01-0180-04 62 S01-3300-08 113 S02-2000-04
12 S01-0180-05 63 S01-3300-12 114 S02-2000-05
13 S01-0230-04 64 S01-4000-04 115 S02-2050-05
14 S01-0230-05 65 S01-4000-05 116 S02-2050-06
15 S01-0315-04 66 S01-4000-06 117 S02-2050-07
16 S01-0315-05 67 S01-4000-07 118 S02-2500-04
17 S01-0290-06 68 S01-4000-08 119 S02-2500-05
18 S01-0405-04 69 S01-3300-10 120 S02-2050-10
19 S01-0405-05 70 S01-4000-10 121 S02-2600-10
20 S01-0470-04 71 S01-4800-06 122 S02-2600-12
21 S01-0470-05 72 S01-4800-07 123 S02-3000-04
22 S01-0590-06 73 S01-4800-08 124 S02-3000-05
23 S01-0610-04 74 S01-5200-04 125 S02-2500-06
24 S01-0610-05 75 S01-5200-05 126 S02-2500-07
25 S01-0740-04 76 S02-0025-04 127 S02-3000-06
26 S01-0740-05 77 S02-0025-05 128 S02-3000-07
27 S01-0900-04 78 S02-0050-04 129 S02-2500-08
28 S01-0900-05 79 S02-0050-05 130 S02-3000-08
29 S01-0900-06 80 S02-0075-04 131 S02-3300-04
30 S01-0900-07 81 S02-0075-05 132 S02-3300-05
31 S01-1200-04 82 S02-0100-04 133 S02-3300-06
32 S01-1200-05 83 S02-0100-05 134 S02-3300-07
33 S01-1500-04 84 S02-0140-04 135 S02-3300-08
34 S01-1500-05 85 S02-0140-05 136 S02-3300-12
35 S01-1500-06 86 S02-0200-04 137 S02-4000-04
36 S01-1500-07 87 S02-0200-05 138 S02-4000-05
37 S01-1900-08 88 S02-0260-04 139 S02-4000-06
38 S01-2000-04 89 S02-0260-05 140 S02-4000-07
39 S01-2000-05 90 S02-0350-04 141 S02-4000-08
40 S01-2000-06 91 S02-0350-05 142 S02-3300-10
41 S01-2000-07 92 S02-0320-06 143 S02-4000-10
42 S01-2050-05 93 S02-0450-04 144 S02-4800-06
43 S01-2050-06 94 S02-0450-05 145 S02-4800-07
44 S01-2050-07 95 S02-0520-04 146 S02-4800-08
45 S01-2500-04 96 S02-0520-05 147 S02-5200-04
46 S01-2500-05 97 S02-0650-06 148 S02-5200-05
47 S01-2500-06 98 S02-0680-04 149 S01-4000-12
48 S01-2500-07 99 S02-0680-05 150 S02-4000-12
49 S01-2500-08 100 S02-0820-04
50 S01-2050-10 101 S02-0820-05
unit
min.
def.
max.
E/C
97.02 S ConvScaleCur (set: converter DC current scaling)
0
30000
0
A
E
Adjustment of DC current measuring channels (SDCS-PIN-4 or SDCS-PIN-51). S ConvScaleCur
(97.02) is write protected, unless ServiceMode (99.06) = SetTypeCode:
0A= take value from TypeCode (97.01)
1 A to 30000 A = take value from S ConvScaleCur (97.02)
This value overrides the type code and is immediately visible in ConvNomCur (4.05). ServiceMode
(99.06) has to be set back to NormalMode by the user.
Attention:
When using D1, D2, D3 or D4 modules the current and voltage range of the type code setting is
limited to max 1000 ADC and max 600 VAC.
Int. Scaling: 1 == 1 A Type: I Volatile: N
0
2000
0
V
E
Adjustment of AC voltage measuring channels (SDCS-PIN-4 or SDCS-PIN-51). S ConvScaleVolt
(97.03) is write protected, unless ServiceMode (99.06) = SetTypeCode:
0V= take value from TypeCode (97.01)
1 V to 2000 V = take value from S ConvScaleVolt (97.03)
This value overrides the type code and is immediately visible in ConvNomVolt (4.04). ServiceMode
(99.06) has to be set back to NormalMode by the user.
Attention:
When using D1, D2, D3 or D4 modules the current and voltage range of the type code setting is
limited to max 1000 ADC and max 600 VAC.
Int. Scaling: 1 == 1 V Type: I Volatile: N
0
150
0
°C
E
Adjustment of the converters heat sink temperature tripping level in degree centigrade:
0 °C = take value from TypeCode (97.01)
1 °C to 149 °C = take value from S MaxBrdgTemp (97.04)
150 °C = the temperature supervision is inactive, if S MaxBrdgTemp (97.04) is
set to 150 °C (e.g. for rebuild kits)
This value overrides the type code and is immediately visible in MaxBridgeTemp (4.17).
Note1:
Maximum bridge temperature for converters size D6 and D7 is 50 °C.
Int. Scaling: 1 == 1 °C Type: I Volatile: N
97.06 Unused
97.07 S BlockBridge2 (set: block bridge 2)
RelBridge2
Auto
Auto
-
E
97.08 Unused
unit
min.
def.
max.
E/C
97.09 MainsCompTime (mains compensation time)
0
1000
10
ms
E
Mains voltage compensation filter time constant. Is used for the mains voltage compensation at the
current controller output.
Setting MainsCompTime (97.09) to 1000 ms disables the mains voltage compensation.
Int. Scaling: 1 == 1 ms Type: I Volatile: N
97.10 Unused
97.11 Unused
97.12 CompUkPLL (phase locked loop to compensate for uk)
0
15
0
%
E
The measured phase angle of the firing unit's PLL can be corrected in order to compensate the
error caused by the commutation related voltage drops. The compensation depends on the uk
(short circuit voltage) of the mains.
CompUkPLL (97.12) defines the mains short circuit voltage - in percent of NomMainsVolt (99.10) -
which is caused by the converter’s nominal current for the PLL correction:
Sc
CompUkPLL = uk * *100%
St
with: uk = related mains short circuit voltage,
Sc = apparent power of converter and
St = apparent power of transformer
Commissioning hint:
CompUkPLL (97.12) is used to compensate for the phase shift of the mains due to commutation
notches, in case the mains are measured on the secondary side of the dedicated transformer.
The whole situation leads to unstable armature current during high motor loads. Increase
CompUkPLL (97.12) slowly (1 by 1) until the armature current becomes stable.
Int. Scaling: 10 == 1 % Type: I Volatile: N
5
20
10
°
E
Maximum allowed deviation of the mains cycle time between two measurements. The drive trips
with F514 MainsNotSync [FaultWord1 (9.01) bit 13], if the limit is overshot. The current controller
is blocked in case the limit is reached - see CurCtrlStat2 (6.04) bit 13:
1
− for 50 Hz mains is valid: 360° == 20ms = == 31250
50 Hz
1
− for 60 Hz mains is valid: 360° == 16.67ms = == 26042
60 Hz
Int. Scaling: 100 == 1 ° Type: I Volatile: N
3.75
-
Gain of firing unit’s phase lock loop. E
AdjIDC (97.16) is used to cover drives with different current measuring circuits for bridge 1 and
bridge 2. It rescales the measured armature current if bridge2 is active.
Int. Scaling: 10 == 1 % Type: I Volatile: N
Offset value - in percent of M1NomCur (99.03) - added to the armature current measurement.
OffsetIDC (97.17) adjusts ConvCurAct (1.16) and the real armature current.
Setting OffsetIDC (97.17) to 0 disables the manual offset.
Int. Scaling: 100 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
97.18 ZeroCurDetect (zero current detection)
Current
ACW Bit15
Current
-
E
Selects the zero current detection method. Use a binary signal, if the zero current detection is done
by another converter:
0 = Current based on the converter’s own zero current detection resistors, default
1 = Voltage based on the converter’s own thyristor voltages, not valid when galvanic
isolation is used
2 = CurAndVolt based on discontinuous current and thyristor voltages, not valid when
galvanic isolation is used
3 = DI1 1 = zero current detected, 0 = current not zero
4 = DI2 1 = zero current detected, 0 = current not zero
5 = DI3 1 = zero current detected, 0 = current not zero
6 = DI4 1 = zero current detected, 0 = current not zero
7 = DI5 1 = zero current detected, 0 = current not zero
8 = DI6 1 = zero current detected, 0 = current not zero
9 = DI7 1 = zero current detected, 0 = current not zero
10 = DI8 1 = zero current detected, 0 = current not zero
11 = DI9 1 = zero current detected, 0 = current not zero, only available with digital
extension board
12 = DI10 1 = zero current detected, 0 = current not zero, only available with digital
extension board
13 = DI11 1 = zero current detected, 0 = current not zero, only available with digital
extension board
14 = MCW Bit11 1 = zero current detected, 0 = current not zero, MainCtrlWord (7.01) bit 11
15 = MCW Bit12 1 = zero current detected, 0 = current not zero, MainCtrlWord (7.01) bit 12
16 = MCW Bit13 1 = zero current detected, 0 = current not zero, MainCtrlWord (7.01) bit 13
17 = MCW Bit14 1 = zero current detected, 0 = current not zero, MainCtrlWord (7.01) bit 14
18 = MCW Bit15 1 = zero current detected, 0 = current not zero, MainCtrlWord (7.01) bit 15
19 = ACW Bit12 1 = zero current detected, 0 = current not zero, AuxCtrlWord (7.02) bit 12
20 = ACW Bit13 1 = zero current detected, 0 = current not zero, AuxCtrlWord (7.02) bit 13
21 = ACW Bit14 1 = zero current detected, 0 = current not zero, AuxCtrlWord (7.02) bit 14
22 = ACW Bit15 1 = zero current detected, 0 = current not zero, AuxCtrlWord (7.02) bit 15
Note1:
If zero current is detected by means of the thyristor voltages either 10 % of MainsVoltAct (1.11) or
10 V is undershot.
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
97.19 ZeroCurTimeOut (zero current timeout)
0
12000
20
ms
E
After a command to change current direction the opposite current has to be reached before
ZeroCurTimeOut (97.19) has been elapsed otherwise the drive trips with F557 ReversalTime
[FaultWord4 (9.04) bit 8].
The reversal delay time starts when zero current has been detected, after a command to change
current direction has been given.
The time needed to change the current direction can be longer when changing from motoring
mode to regenerative mode at high motor voltages, because the motor voltage must be reduced
before switching to regenerative mode - see also RevVoltMargin (44.21).
ZeroCurTimeOut (97.19) must have the same setting for 12-pulse master and 12-pulse slave with
one exception only:
If there is no current measurement in the 12-pulse serial slave, set ZeroCurTimeOut (97.19) in
the 12-pulse serial slave to maximum (12000 ms).
Note1:
12P RevTimeOut (47.05) must be longer than ZeroCurTimeOut (97.19) and
ZeroCurTimeOut (97.19) must be longer than RevDly (43.14).
Int. Scaling: 1 == 1 ms Type: I Volatile: N
unit
min.
def.
max.
E/C
97.21 ResetAhCounter (reset ampere hour counter)
NotUsed
ACW Bit15
NotUsed
-
E
Binary signal to reset AhCounter (1.39):
0 = NotUsed default
1 = DI1 Reset by rising edge (0 → 1)
2 = DI2 Reset by rising edge (0 → 1)
3 = DI3 Reset by rising edge (0 → 1)
4 = DI4 Reset by rising edge (0 → 1)
5 = DI5 Reset by rising edge (0 → 1)
6 = DI6 Reset by rising edge (0 → 1)
7 = DI7 Reset by rising edge (0 → 1)
8 = DI8 Reset by rising edge (0 → 1)
9 = DI9 Reset by rising edge (0 → 1), only available with digital extension board
10 = DI10 Reset by rising edge (0 → 1), only available with digital extension board
11 = DI11 Reset by rising edge (0 → 1), only available with digital extension board
12 = MCW Bit11 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 11
13 = MCW Bit12 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 12
14 = MCW Bit13 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 13
15 = MCW Bit14 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 14
16 = MCW Bit15 Reset by rising edge (0 → 1), MainCtrlWord (7.01) bit 15
17 = ACW Bit12 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 12
18 = ACW Bit13 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 13
19 = ACW Bit14 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 14
20 = ACW Bit15 Reset by rising edge (0 → 1), AuxCtrlWord (7.02) bit 15
Int. Scaling: 1 == 1 Type: C Volatile: N
97.22 Unused
97.23 AdjUDC (adjust DC voltage)
800
100
%
12.5
E
AdjUDC (97.23) is used to cover drives with different voltage measuring circuits for armature and
mains voltage. It rescales the armature voltage measurement.
Int. Scaling: 10 == 1 % Type: I Volatile: N
%
-5.0
5.1
5.1
E
Offset value - in percent of M1NomVolt (99.02) - added to the armature voltage measurement.
OffsetUDC (97.24) adjusts ArmVoltAct (1.14) and the real armature voltage.
Setting OffsetUDC (97.24) to 5.1 % disables the manual offset.
Int. Scaling: 100 == 1 % Type: I Volatile: N
unit
min.
def.
max.
E/C
Option modules
Group 98
NotUsed
NotUsed
E
AIMA
-
RTAC-xx extension module interface selection. Encoder2Module (98.01) releases pulse encoder 2.
The module can be connected in option slot 1, 2, 3 or alternatively onto the external I/O module
adapter (AIMA) connected via SDCS-COM-8. The node ID 0 (see switch S1) is only required for
connection via AIMA:
0 = NotUsed no first RTAC-xx is used, default
1 = Slot1 first RTAC-xx is connected in option slot 1
2 = Slot2 first RTAC-xx is connected in option slot 2
3 = Slot3 first RTAC-xx is connected in option slot 3
4 = AIMA first RTAC-xx is connected onto the external I/O module adapter (AIMA), node
ID = 0
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the RTAC extension module is
chosen, but not connected or faulty.
Attention:
To ensure proper connection and communication of the RTAC-xx board with the SDCS-CON-4 use
the screws included in the scope of delivery.
RTAC:
Switch S1
unit
min.
def.
max.
E/C
98.02 CommModule (communication modules)
NotUsed
NotUsed
-
E
FldBusModbus
For the communication modules following selections are available:
5 X (read only) X - -
6 - X - X (read only)
7 - - X X (read only)
8 X - - X /read only)
unit
min.
def.
max.
E/C
98.03 DIO ExtModule1 (digital extension module 1)
NotUsed
NotUsed
AIMA
-
E
First RDIO-xx extension module interface selection. DIO ExtModule1 (98.03) releases DI9, DI10,
DI11, DO9 and DO10.
The module can be connected in option slot 1, 2, 3 or alternatively onto the external I/O module
adapter (AIMA) connected via SDCS-COM-8. The node ID 2 (see switch S1) is only required for
connection via AIMA:
0 = NotUsed no first RDIO-xx is used, default
1 = Slot1 first RDIO-xx is connected in option slot 1
2 = Slot2 first RDIO-xx is connected in option slot 2
3 = Slot3 first RDIO-xx is connected in option slot 3
4 = AIMA first RDIO-xx is connected onto the external I/O module adapter (AIMA), node
ID = 2
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the RDIO extension module is
chosen, but not connected or faulty.
Note1:
For faster input signal detection disable the hardware filters of the RDIO-xx by means of dip switch
S2. Always have the hardware filter enabled when an AC signal is connected.
Note2:
The digital outputs are available via DO CtrlWord (7.05).
Attention:
To ensure proper connection and communication of the RDIO-xx board with the SDCS-CON-4 use
the screws included in the scope of delivery.
1st RDIO:
Switch S1 Switch S2
ADDRESS
DI3
DI2
DI1
HW
Filtering: ON
ENABLED
S1 DISABLED
1 2 3 4
Int. Scaling: 1 == 1 Type: C Volatile: N
unit
min.
def.
max.
E/C
98.04 DIO ExtModule2 (digital extension module 2)
NotUsed
NotUsed
E
AIMA
-
Second RDIO-xx extension module interface selection. DIO ExtModule2 (98.04) releases DI12,
DI13, DI14, DO11 and DO12.
The module can be connected in option slot 1, 2, 3 or alternatively onto the external I/O module
adapter (AIMA) connected via SDCS-COM-8. The node ID 3 (see switch S1) is only required for
connection via AIMA:
0 = NotUsed no second RDIO-xx is used, default
1 = Slot1 second RDIO-xx is connected in option slot 1
2 = Slot2 second RDIO-xx is connected in option slot 2
3 = Slot3 second RDIO-xx is connected in option slot 3
4 = AIMA second RDIO-xx is connected onto the external I/O module adapter (AIMA),
node ID = 3
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the RDIO extension module is
chosen, but not connected or faulty.
Note1:
For faster input signal detection disable the hardware filters of the RDIO-xx by means of dip switch
S2. Always have the hardware filter enabled when an AC signal is connected.
Note2:
The digital inputs are available via DI StatWord (8.05)
The digital outputs are available via DO CtrlWord (7.05).
Attention:
To ensure proper connection and communication of the RDIO-xx board with the SDCS-CON-4 use
the screws included in the scope of delivery.
2nd RDIO:
Switch S1 Switch S2
ADDRESS
DI3
DI2
DI1
HW
Filtering: ON
ENABLED
S1 DISABLED
1 2 3 4
Int. Scaling: 1 == 1 Type: C Volatile: N
98.05 Unused
unit
min.
def.
max.
E/C
98.06 AIO ExtModule (analog extension module)
NotUsed
NotUsed
E
AIMA
-
First RAIO-xx extension module interface selection. AIO ExtModule (98.06) releases AI5, AI6, AO3
and AO4.
The module can be connected in option slot 1, 2, 3 or alternatively onto the external I/O module
adapter (AIMA) connected via SDCS-COM-8. The node ID 5 (see switch S1) is only required for
connection via AIMA:
0 = NotUsed no first RAIO-xx is used, default
1 = Slot1 first RAIO-xx is connected in option slot 1
2 = Slot2 first RAIO-xx is connected in option slot 2
3 = Slot3 first RAIO-xx is connected in option slot 3
4 = AIMA first RAIO-xx is connected onto the external I/O module adapter (AIMA), node
ID = 5
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the RAIO extension module is
chosen, but not connected or faulty.
Attention:
To ensure proper connection and communication of the RAIO-xx board with the SDCS-CON-4 use
the screws included in the scope of delivery.
1st RAIO:
Switch S1
ADDRESS
S1
Int. Scaling: 1 == 1 Type: C Volatile: N
98.07 Unused
98.08 ModBusModule2 (Modbus module 2)
NotUsed
Slot3
NotUsed
-
E
The Modbus module (RMBA-xx) can be connected in option slot 1, 2 or 3 [see also CommModule
(98.02)]:
0 = NotUsed no RMBA-xx is used, default
1 = Slot1 RMBA-xx is connected in option slot 1
2 = Slot2 RMBA-xx is connected in option slot 2
3 = Slot3 RMBA-xx is connected in option slot 3
4 = DSL reserved
Int. Scaling: 1 == 1 Type: C Volatile: N
98.09 Unused
98.10 Unused
98.11 Unused
unit
min.
def.
max.
E/C
98.12 AIO MotTempMeas (analog extension module for motor temperature measurement)
NotUsed
NotUsed
AIMA
-
E
Second RAIO-xx extension module interface selection. AIO MotTempMeas (98.12) releases AI7,
AI8, AO5 and AO6. The analog in- and outputs are only used for motor temperature measurement
[see M1TempSel (31.05) and M2TempSel (49.33)].
The module can be connected in option slot 1, 2, 3 or alternatively onto the external I/O module
adapter (AIMA) connected via SDCS-COM-8. The node ID 9 (see switch S1) is only required for
connection via AIMA:
0 = NotUsed no second RAIO-xx is used, default
1 = Slot1 second RAIO-xx is connected in option slot 1
2 = Slot2 second RAIO-xx is connected in option slot 2
3 = Slot3 second RAIO-xx is connected in option slot 3
4 = AIMA second RAIO-xx is connected onto the external I/O module adapter (AIMA),
node ID = 9
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the RAIO extension module is
chosen, but not connected or faulty.
Attention:
To ensure proper connection and communication of the RAIO-xx board with the SDCS-CON-4 use
the screws included in the scope of delivery.
2nd RAIO:
Switch S1
ADDRESS
S1
Switch S2
Set the operating mode to unipolar:
DIP switch setting (unipolar)
Input signal type
Analog input AI1 Analog input AI2
ON ON 0(4) ... 20 mA
0(2) ... 10 V
0 ... 2 V
1 2 3 4 5 6 1 2 3 4 5 6 (Default)
1 PT100 ON ON
1 2 3 4 5 6 1 2 3 4 5 6
unit
min.
def.
max.
E/C
98.13 Unused
98.14 Unused
98.15 IO BoardConfig (I/O board configuration)
NotUsed
IOB-2+IOB-3
NotUsed
-
E
IO BoardConfig (98.15) selects the optional interface boards (SDCS-IOB-2 and / or SDCS-IOB-3)
for the standard I/O of the SDCS-CON-4:
0 = NotUsed no optional interface boards connected, default
1 = SDCS-IOB-2 only SDCS-IOB-2 connected
2 = SDCS-IOB-3 only SDCS-IOB-3 connected
3 = IOB-2+IOB-3 SDCS-IOB-2 and SDCS-IOB-3 connected
The drive trips with F508 I/OBoardLoss [FaultWord1 (9.01) bit 7], if the IO board configuration is
not met [e.g. one or two boards are physically connected, but not selected by IO BoardConfig
(98.15)].
Int. Scaling: 1 == 1 Type: C Volatile: N
98.16 Unused
Group 99
Start-up data
English
English
C
Cesky
-
Select language:
0 = English default
1 = English AM not implemented yet
2 = Deutsch
3 = Italiano
4 = Español
5 = Português not implemented yet
6 = Nederlands not implemented yet
7 = Français
8 = Dansk not implemented yet
9 = Suomi not implemented yet
10 = Svenska not implemented yet
11 = Po-Russki not implemented yet
12 = Polski not implemented yet
13 = Turkish not implemented yet
14 = Cesky not implemented yet
Int. Scaling: 1 == 1 Type: C Volatile: N
C
V
Motor 1 nominal armature voltage (DC) from the motor rating plate.
Note1:
In 12-pulse serial mode, this parameter has to be set to the value of the voltage the converter itself
is providing. This is usually 50 % of the rated motor voltage, if one motor is connected. In case 2
motors in series are connected it is 100 % of one motor’s rated voltage.
Note2:
The hardware of the measuring circuit has to be adapted for motor voltages lower than 50V.
Int. Scaling: 1 == 1 V Type: I Volatile: N
unit
min.
def.
max.
E/C
99.03 M1NomCur (motor 1 nominal DC current)
0
30000
0
C
A
Motor 1 nominal armature current (DC) from the motor rating plate. If several motors are connected
to the drive, enter the total current of all motors.
Note1:
In 12-pulse parallel mode, this parameter has to be set to the value of the current the converter
itself is providing. This is usually 50 % of the rated motor current, if one motor is connected. In
case 2 motors in parallel are connected it is 100 % of one motor’s rated current.
Note2:
In case the converter is used as a 3-phase field exciter use M1NomCur (99.03) to set the nominal
field current.
Int. Scaling: 1 == 1 A Type: I Volatile: N
10
6500
1500
C
rpm
Motor 1 base speed from the rating plate, usually the field weak point. M1BaseSpeed (99.04) is
must be set in the range of:
0.2 to 1.6 times of SpeedScaleAct (2.29).
If the scaling is out of range A124 SpeedScale [AlarmWord2 (9.07) bit 7] is generated.
Int. Scaling: 10 == 1 rpm Type: I Volatile: N
99.05 Unused
unit
min.
def.
max.
E/C
99.06 ServiceMode (service mode)
SetTypeCode
NormalMode
NormalMode
C
-
ServiceMode (99.06) contains several test modes, auto- and manual tuning procedures.
The drive mode is automatically set to NormalMode after an autotuning procedure or after the
thyristor diagnosis is finished or failed. In case errors occur during the selected procedure A121
AutotuneFail [AlarmWord2 (9.07) bit 4] is generated. The reason of the error can be seen in
Diagnosis (9.11).
SetTypeCode is automatically set to NormalMode after the next power up.
0 = NormalMode normal operating mode depending on OperModeSel (43.01), default
1 = ArmCurAuto autotuning armature current controller
2 = FieldCurAuto autotuning field current controller
3 = EMF FluxAuto autotuning EMF controller and flux linearization
4 = SpdCtrlAuto autotuning speed controller
5 = SpdFbAssist test speed feedback, see M1EncMeasMode (50.02), M1SpeedFbSel
(50.03), M1EncPulseNo (50.04) and M1TachoVolt1000 (50.13)
6 = ArmCurMan manual tuning of armature current controller
7 = FieldCurMan manual tuning of field current controller
8 = ThyDiagnosis thyristor diagnosis
9 = FldRevAssist test field reversal
10 = SetTypeCode set type code, releases following parameters:
TypeCode (97.01)
S ConvScaleCur (97.02)
S ConvScaleVolt (97.03)
S M1FldScale (45.20)
S M2FldScale (45.21)
11 = SpdCtrlMan manual tuning of speed controller
12 = EMF Man manual tuning of EMF controller; not implemented yet
13 = Simulation testing the thyristor diagnosis without mains voltage connected
14 = TachFineTune tacho fine tuning, see M1TachoAdjust (50.12)
15 = LD FB Config reserved for future use (load fieldbus configuration file)
16 = DeleteAppl releases ParApplSave (16.06) = DeleteAppl
Note1:
The reference chain is blocked while ServiceMode (99.06) ≠ NormalMode.
Note1:
Depending on MotSel (8.09) the field current of motor 1 or motor 2 is tuned.
Note2:
A standard DCS800 converter used as field exciter cannot be tuned by means of its armature
converter. Tune it by setting ServiceMode (99.06) = FieldCurAuto in the field exciter itself.
Int. Scaling: 1 == 1 Type: C Volatile: Y
C
-
Setting ApplRestore (99.07) = Yes starts the loading / storing of the macro (preset parameter set)
selected by means of ApplMacro (99.08). ApplRestore (99.07) is automatically set back to Done
after the chosen action is finished:
0 = Done no action or macro change completed, default
1 = Yes macro selected with ApplMacro (99.08) will be loaded into the drive
Note1:
Macro changes are only accepted in Off state [MainStatWord (8.01) bit 1 = 0].
Note2:
It takes about 2 s, until the new parameter values are active.
Int. Scaling: 1 == 1 Type: C Volatile: Y
unit
min.
def.
max.
E/C
99.08 ApplMacro (application macro)
C
NotUsed
TorqCtrl
NotUsed
-
ApplMacro (99.08) selects the macro (preset parameter sets) to be loaded / stored into the RAM
and flash. In addition to the preset macros, two user-defined macros (User1 and User2) are
available.
The operation selected by ApplMacro (99.08) is started immediately by setting ApplRestore
(99.07) = Yes. ApplMacro (99.08) is automatically set back to NotUsed after the chosen action is
finished. The selected macro is shown in MacroSel (8.10):
0 = NotUsed default
1 = Factory load macro factory (default parameter set) into RAM and flash - User1
and User2 will not be influenced
2 = User1Load load macro User1 into RAM and flash
3 = User1Save save actual parameter set form RAM into macro User1
4 = User2Load load macro User2 into RAM and flash
5 = User2Save save actual parameter set form RAM into macro User2
6 = Standard load macro standard into RAM and flash
7 = Man/Const load macro manual / constant speed into RAM and flash
8 = Hand/Auto load macro hand (manual) / automatic into RAM and flash
9 = Hand/MotPot load macro hand (manual) / motor potentiometer into RAM and flash
10 = reserved reserved
11 = MotPot load macro motor potentiometer into RAM and flash
12 = TorqCtrl load macro torque control into RAM and flash
13 = TorqLimit load macro torque limit into RAM and flash
14 = DemoStandard load macro demo standard into RAM and flash
15 = 2WreDCcontUS load macro 2 wire with US style DC-breaker into RAM and flash
16 = 3WreDCcontUS load macro 3 wire with US style DC-breaker into RAM and flash
17 = 3WreStandard load macro 3 wire standard into RAM and flash
Note1:
When loading a macro, group 99 is set / reset as well.
Note2:
If User1 is active AuxStatWord (8.02) bit 3 is set. If User2 is active AuxStatWord (8.02) bit 4 is set.
Note3:
It is possible to change all preset parameters of a loaded macro. On a macro change or an
application restore command of the actual macro the macro depending parameters are restored to
the macro’s default values.
Note4:
In case macro User1 or User2 is loaded by means of ParChange (10.10) it is not saved into the
flash and thus not valid after the next power on.
Note5:
The DriveWindow backup function only saves the active macro. Thus both macros User1 and
User2 must be backed-up separately.
Int. Scaling: 1 == 1 Type: C Volatile: Y
The user can set a drive number by means of the DCS800 Control Panel or DriveWindow Light.
With DriveWindow it is possible to fill in a string (name) with a maximum of 12 characters. This
name will override the numbers and is shown as well in the DCS800 Control Panel and in
DriveWindow.
Note1:
With a SDCS-COM-8 parameter (99.09) is named DeviceNumber, otherwise DeviceName.
Int. Scaling: 1 == 1 Type: I/C Volatile: N
unit
min.
def.
max.
E/C
99.10 NomMainsVolt (nominal AC mains voltage)
C
(97.01) / (97.03)
(97.01) / (97.03)
V
Nominal mains voltage (AC) of the supply. The default and maximum values are preset
automatically according to TypeCode (97.01) respectively S ConvScaleVolt (97.03).
655
C
0.3
0.3
A
Motor 1 nominal field current from the motor rating plate.
Note1:
In case the converter is used as a 3-phase field exciter use M1NomCur (99.03) to set the nominal
field current.
Int. Scaling: 100 == 1 A Type: I Volatile: N
C
NotUsed
reserved
OnBoard
-
Motor 1 used field exciter type:
0 = NotUsed no or foreign field exciter connected
1 = OnBoard integrated 1-Q field exciter (for sizes D1 - D4 only), default
2 = FEX-425-Int internal 1-Q 25 A field exciter (for size D5 only) used for field currents
from 0.3 A to 25 A (terminals X100.1 and X100.3)
3 = DCF803-0035 external 1-Q 35 A field exciter used for field currents from 0.3 A to 35 A
(terminals X100.1 and X100.3)
4 = DCF803-0050 external 1-Q 50 A field exciter (DCF803-0050 or DCF503B-0050)
5 = DCF804-0050 external 4-Q 50 A field exciter (DCF804-0050 or DCF504B-0050)
6 = DCF803-0060 external 1-Q 60 A field exciter; not implemented yet
7 = DCF804-0060 external 4-Q 60 A field exciter; not implemented yet
8 = DCS800-S01 external 2-Q 3-phase field exciter
9 = DCS800-S02 external 4-Q 3-phase field exciter
10 = DCF803-0016 external 1-Q 16 A field exciter used for field currents from 0.3 A to 16 A
(terminals X100.1 and X100.3)
11 = reserved
to
14 = reserved
15 = ExFex AITAC third party field exciter, acknowledge via AITAC
16 = ExFex AI1 third party field exciter, acknowledge via AI1
17 = ExFex AI2 third party field exciter, acknowledge via AI2
18 = ExFex AI3 third party field exciter, acknowledge via AI3
19 = ExFex AI4 third party field exciter, acknowledge via AI4
20 = FEX-4-Term5A internal 2-Q 25 A field exciter (FEX-425-Int) or external 2-Q 35 A field
exciter (DCF803-0035) used for field currents from 0.3 A to 5 A
(terminals X100.2 and X100.3)
21 = VariFexType see DCS800 MultiFex motor control (3ADW000309)
22 = Exc-Appl-1 see DCS800 Series wound motor control (3ADW000311)
If the fex type is changed its new value is taken over after the next power-up.
Int. Scaling: 1 == 1 Type: C Volatile: N
99.13 Unused
99.14 Unused
unit
min.
def.
max.
E/C
99.15 Pot1 (potentiometer 1)
32767
0
-32768
-
E
Constant test reference 1 for the manual tuning functions - see ApplMacro (99.08) - and the square
wave generator.
Note1:
The value is depending on the chosen destination of the square wave [e.g. SqrWaveIndex (99.18)
= 2301 relates to SpeedScaleAct (2.29)]:
− 100 % voltage == 10,000
− 100 % current == 10,000
− 100 % torque == 10,000
− 100 % speed == SpeedScaleAct (2.29) == 20,000
Int. Scaling: 1 == 1 Type: SI Volatile: N
32767
0
-32768
-
E
Constant test reference 2 for the manual tuning functions - see ApplMacro (99.08) - and the square
wave generator.
Note1:
The value is depending on the chosen destination of the square wave [e.g. SqrWaveIndex (99.18)
= 2301 relates to SpeedScaleAct (2.29)]:
− 100 % voltage == 10,000
− 100 % current == 10,000
− 100 % torque == 10,000
− 100 % speed == SpeedScaleAct (2.29) == 20,000
Int. Scaling: 1 == 1 Type: SI Volatile: N
655
10
0.01
s
E
The time period of the square wave generator.
Int. Scaling: 100 == 1 s Type: I Volatile: N
0
9999
0
-
E
Index pointer to the source (signal/parameter) of the square wave signal [e.g. 2301 equals
SpeedRef (23.01)].
Note1:
After a power-up SqrWaveIndex (99.18) is set back to 0 and thus disables the square wave
function.
Int. Scaling: 1 == 1 Type: I Volatile: Y
Start-up
The commissioning configures the drive and sets parameters that define how the
drive operates and communicates. Depending on the control and communication
requirements, the commissioning requires any or all of the following:
− The Start-up Assistant (via DCS800 Control Panel or DriveWindow Light)
steps you through the default configuration. The DCS800 Control Panel
Start-up Assistant runs automatically at the first power up, or can be
accessed at any time using the main menu.
− Application macros can be selected to define common, system
configurations. See chapter Application Macros.
− Additional adjustments can be made using the DCS800 Control Panel to
manually select and set individual parameters. See chapter Signal and
556H
parameter list.
Features:
The DCS800 Control Panel features:
− Alphanumeric LCD display
− Language selection for the display by means of Language (99.01)
− Panel can be connected or detached at any time
− Start-up Assistant for ease drive commissioning
− Copy function, parameters can be copied into the DCS800 Control Panel
memory to be downloaded to other drives or as backup
− Context sensitive help
Fault- and alarm messages including fault history
Display overview
The following table summarizes the button functions and displays of the DCS800
Control Panel.
Soft key 1 - Function varies, and is Soft key 2 – Function varies, and is
defined by the text in the lower-left defined by the text in the lower-right
corner of the LCD display. corner of the LCD display.
Up – Down –
• Scrolls up through a menu or list • Scrolls down through a menu or list
displayed in the middle of the displayed in the middle of the LCD
LCD display. Display.
• Increments a value if a parameter • Decrements a value if a parameter
is selected. is selected.
• Increments the reference if the • Decrements the reference if the
upper-right corner is highlighted upper-right corner is highlighted (in
(in reverse video). reverse video).
Display contrast:
To adjust display contrast, simultaneously press the MENU key and UP or DOWN,
as appropriate.
Output mode
Use the output mode to read information on the drive’s status and to operate the
drive. To reach the output mode, press EXIT until the LCD display shows status
information as described below.
Status information:
LOC 3 15rpm
15.0 rpm
3.7 V
17.3 A
DIR MENU
Top: The top line of the LCD display shows the basic status information of the
drive:
− LOC indicates that the drive control is local from the DCS800 Control
Panel.
− REM indicates that the drive control is remote, via local I/O or overriding
control.
− indicates the drive and motor rotation status as follows:
Middle: Using parameter Group 34, the middle of the LCD display can be
configured to display up to three parameter values:
− By default, the display shows three signals.
− Use DispParam1Sel (34.01), DispParam2Sel (34.08) and DispParam3Sel
(34.15) to select signals or parameters to display. Entering value 0 results
in no value displayed. For example, if 34.01 = 0 and 34.15 = 0, then only
the signal or parameter specified by 34.08 appears on the DCS800 Control
Panel display.
− When switching from local control (LOC) to remote control (REM) the
drive’s status (e.g. On, Run) and the speed reference of the remote control
are taken.
To switch back to remote control (REM) press the button.
Start/Stop: To start and stop the drive press the START and STOP buttons.
Speed reference: To modify the speed reference (only possible if the display in
the upper right corner is highlighted) press the UP or DOWN button (the reference
changes immediately).
The speed reference can be modified via the DCS800 Control Panel when in local
control (LOC).
Note:
The START / STOP buttons, shaft direction (DIR) and reference functions are only
valid in local control (LOC).
Other modes
Below the output mode, the DCS800 Control Panel has:
− Other operating modes are available through the MAIN MENU.
− A fault mode that is triggered by faults. The fault mode includes a diagnostic
assistant mode.
− An alarm mode that is triggered by drive alarms.
Parameters mode:
9902 M1NomVolt
60 V
CANCEL SAVE
Note:
To get the parameter default value press UP/DOWN simultaneously.
5. Press SAVE to store the modified value and leave the PAR EDIT mode or
press CANCEL to leave the PAR EDIT mode without modifications.
6. Press EXIT to return to the listing of parameter groups, and again to step
back to the MAIN MENU.
1. Name plate data − Enter the motor data, the mains (supply) data, the most important
protections and follow the instructions of the assistant.
− After filling out the parameters of this assistant it is - in most cases -
possible to turn the motor for the first time.
3. Autotuning field current − Enter the field circuit data and follow the instructions of the assistant.
controller − During the autotuning the main respectively field contactor will be
closed, the field circuit is measured by means of increasing the field
current to nominal field current and the field current control parameters
are set. The armature current is not released while the autotuning is
active and thus the motor should not turn.
− When the autotuning is finished successfully the parameters changed by
the assistant are shown for confirmation. If the assistant fails it is
possible to enter the fault mode for more help.
4. Autotuning armature − Enter the motor nominal current, the basic current limitations and follow
current controller the instructions of the assistant.
− During the autotuning the main contactor will be closed, the armature
circuit is measured by means of armature current bursts and the
armature current control parameters are set. The field current is not
released while the autotuning is active and thus the motor should not
turn, but due to remanence in the field circuit about 40% of all motors
will turn (create torque). These motors have to be locked.
− When the autotuning is finished successfully the parameters changed by
the assistant are shown for confirmation. If the assistant fails it is
possible to enter the fault mode for more help.
5. Speed feedback − Enter the EMF speed feedback parameters, - if applicable - the
assistant parameters for the pulse encoder respectively the analog tacho and
follow the instructions of the assistant.
− The speed feedback assistant detects the kind of speed feedback the
drive is using and provides help to set up pulse encoders or analog
tachometers.
− During the autotuning the main contactor and the field contactor - if
existing - will be closed and the motor will run up to base speed
[M1BaseSpeed (99.04)]. During the whole procedure the drive will be in
EMF speed control despite the setting of M1SpeedFbSel (50.03).
− When the assistant is finished successfully the speed feedback is set. If
the assistant fails it is possible to enter the fault mode for more help.
6. Autotuning speed − Enter the motor base speed, the basic speed limitations, the speed filter
controller time and follow the instructions of the assistant.
− During the autotuning the main contactor and the field contactor - if
existing - will be closed, the ramp is bypassed and torque respectively
current limits are valid. The speed controller is tuned by means of speed
bursts up to base speed [M1BaseSpeed (99.04)] and the speed
controller parameters are set.
Attention:
During the autotuning the torque limits will be reached.
− When the autotuning is finished successfully the parameters changed by
the assistant are shown for confirmation. If the assistant fails it is
possible to enter the fault mode for more help.
Attention:
This assistant is using the setting of M1SpeedFbSel (50.03). If using setting
Encoder, Encoder2 or Tacho make sure the speed feedback is working
properly!
7. Field weakening − Enter the motor data, the field circuit data and follow the instructions of
assistant the assistant.
(only used when maximum − During the autotuning the main contactor and the field contactor - if
speed is higher than base existing - will be closed and the motor will run up to base speed
speed) [M1BaseSpeed (99.04)]. The EMF controller data are calculated, the
flux linearization is tuned by means of a constant speed while
decreasing the field current and the EMF controller respectively flux
linearization parameters are set.
− When the autotuning is finished successfully the parameters changed by
the assistant are shown for confirmation. If the assistant fails it is
possible to enter the fault mode for more help.
Macros mode:
Currently not used!
4. Press SAVE to store the modified value and leave the PAR EDIT mode or
press CANCEL to leave the PAR EDIT mode without modifications.
Note:
If the new value is the default value, the parameter will no longer appear in the
changed parameter list.
Note:
To get the clock visible on the LCD display at least one change has to be done
in the clock set mode and the DCS800 Control Panel has to be de-energized
and energized again.
UPLOAD TO PANEL: Copies all parameters from the drive into the DCS800
Control Panel. This includes both user sets (User1 and User2) - if defined - and
internal parameters such as those created by tacho fine tuning. The DCS800
Control Panel memory is non-volatile and does not depend on its battery. Can only
be done in drive state Off and local from DCS800 Control Panel.
DOWNLOAD FULL SET: Restores the full parameter set from the DCS800 Control
Panel into the drive. Use this option to restore a drive, or to configure identical
drives. Can only be done in drive state Off and local from DCS800 Control Panel.
Note:
This download does not include the user sets.
ENTER.
2. Press UP/DOWN to highlight the desired option, then press SEL.
3. Wait until the service is finished, then press OK.
4. Press EXIT to step back to the MAIN MENU.
Maintenance
Cleaning:
Use a soft damp cloth to clean the DCS800 Control Panel. Avoid harsh cleaners
which could scratch the display window.
Battery:
A battery is used in the DCS800 Control Panel to keep the clock function available
and enabled. The battery keeps the clock operating during power interruptions.
The expected life for the battery is greater than ten years. To remove the battery,
use a coin to rotate the battery holder on the back of the control panel. The type of
the battery is CR2032.
Note:
The battery is not required for any DCS800 Control Panel or drive functions,
except for the clock.
Fault tracing
Chapter overview
This chapter describes the protections and fault tracing of the drive.
General
Fault modes
Depending on the trip level of the fault the drive reacts differently. The drive’s
reaction to a fault with trip level 1 and 2 is fixed. See also paragraph Fault signals
of this manual. The reaction to a fault of level 3 and 4 can be chosen by means of
SpeedFbFltMode (30.36) respectively FaultStopMode (30.30).
Converter protection
Auxiliary undervoltage
If the auxiliary supply voltage fails while the drive is in RdyRun state (MSW bit 1),
fault F501 AuxUnderVolt is generated.
Armature overcurrent
The nominal value of the armature current is set with M1NomCur (99.02).
Exceeding this level causes F504 ConvOverTemp. The threshold for A104
ConvOverTemp, is 5 °C below the tripping level. The measured temperature can
be read from BridgeTemp (1.24).
Fault tracing
In order to keep the overriding control system and the drive control electronics
running through short mains undervoltage, an UPS is needed for the 115/230 VAC
auxiliary voltages. Without the UPS all DI like e.g. E-stop, start inhibition,
acknowledge signals etc. would have false states and trip the drive although the
system itself could stay alive. Also the control circuits of the main contactor must
be supplied during the mains undervoltage.
Note1:
UNetMin2 (30.23) isn't monitored, unless the mains voltage drops below UNetMin1
(30.22). Thus, for proper operation, UNetMin1 (30.22) must be larger than
UNetMin2 (30.23).
Note2:
If no UPS is available, set PwrLossTrip (30.21) to Immediately. Thus the drive will
trip with F512 MainsLowVolt avoiding secondary phenomena due to missing
power for AI’s and DI’s.
Fault tracing
MainsVoltActRel (1.11)
UNetMin1 (30.22)
UNetMin2 (30.23)
PowrDownTime (30.24)
F512 MainsLowVolt, if
PwrLossTrip (30.21) = A111 MainsLowVolt
Immediately PowrDownTime (30.24) is exceeded:
F512 MainsLowVolt DCS800 FW aut recl.dsf
Auto-reclosing
Mains synchronism
As soon as the main contactor is closed and the firing unit is synchronized with the
incoming voltage, supervising of the synchronization is activated. If the
synchronization fails, F514 MainsNotSync will be generated.
Incoming
voltage
T1 T2
ΔT = T1 - T 2 DCS800 FW synchr meas.dsf
Synchronization measurement
Note:
at 50 Hz one period == 360° == 20 ms = 31250
at 60 Hz one period == 360° == 16.7 ms = 26042
Fault tracing
Mains overvoltage
The overvoltage level is fixed to 1.3 * NomMainsVolt (99.10). Exceeding this level
for more than 10 s and RdyRun = 1 causes F513 MainsOvrVolt.
Communication loss
The communication to several devices is supervised. The reaction to a
communication loss can be chosen by means of LocalLossCtrl (30.27)
respectively ComLossCtrl (30.28).
The time out is set by the parameters listed in the table as well as all dependent
fault- and alarm messages.
Fault tracing
External fault
The user has the possibility to connect external faults to the drive. The source can
be connected to DI’s, MainCtrlWord (7.01) or AuxCtrlWord (7.02) and is selectable
by ExtFaultSel (30.31). External faults generate F526 ExternalDI.
Note:
In case inverted fault inputs are needed, it is possible to invert the DI’s.
Bridge reversal
With a 6-pulse converter, the bridge reversal is initiated by changing the polarity of
the current reference (command to change direction). Upon zero current detection,
the bridge reversal is started. Depending on the moment involved, the new bridge
may be “fired” either in the same or in the next current cycle.
The switchover can be delayed by RevDly (43.14). The delay starts after zero
current has been detected. Thus RevDly (43.14) is the length of the forced current
gap during a bridge changeover. After the reversal delay is elapsed the system
changes to the selected bridge without any further consideration.
This feature may prove useful when operating with large inductances. Also the
time needed to change the current direction can be longer when changing from
motoring mode to regenerative mode at high motor voltages, because the motor
voltage must be reduced before switching to regenerative mode - see also
RevVoltMargin (44.21).
Bridge reversal
Fault tracing
In case the threshold is undershoot one of the following actions will take place:
1. the drive stops according to FaultStopMode (30.30) and trips with F551
AIRange
2. the drive continues to run at the last speed and sets A127 AIRange
3. the drive continues to run with FixedSpeed1 (23.02) and sets A127
AIRange
Fault tracing
Motor protection
Armature overvoltage
The nominal value of the armature voltage is set with M1NomVolt (99.02).
ResCurDetectSel (30.05) activates the residual current detection and selects the
choice of connected hardware (transformer or external device).
The residual current detection tripping level is set with ResCurDetectLim (30.06), if
a sum current transformer is used. In case an external device is used
ResCurDetectLim (30.06) is deactivated.
The temperature measurements uses either AI2 and AI3 of the SDCS-IOB-3 or AI7
and AI8 of the RAIO for motor temperature measurement. Additionally the SDCS-
IOB-3 features a selectable constant current source for PT100 (5 mA) or PTC (1.5
mA).
Fault tracing
Measurement selection
Connection possibilities for PT100:
− max. 3 PT100 for motor 1 and max. 3 PT100 for motor 2 or
− up to 6 PT100 for a single motor.
SDCS-IOB-3:
AI2 (motor 1) and AI3 (motor 2) are used for the temperature measurement with
PT100. In case only one PT100 is connected to an AI the input range must be
configured by jumpers to a gain of 10. Jumper settings for input range and
constant current source see Hardware Manual.
SDCS-IOB-3
X3: 5 -
6 AI2 A/D
7 +
-
8 AI3 A/D
+
X4: 10
U
PT100 PT100 PT100 PT100 PT100 PT100 11
5 mA
Motor 1 Motor 2
Fault tracing
RAIO
X1: 2 +
1 AI7 A/D
-
4 +
3 AI8 A/D
-
X2: 4 -
3 AO6 D/A
PT100 PT100 PT100 +
2 -
1 AO5 D/A
PT100 PT100 PT100 +
Motor 1 Motor 2
SDCS-IOB-3:
Connection possibilities for PTC:
− max. 1 PTC for motor 1 and max. 1 PTC for motor 2 or
− up to 2 PTC for a single motor.
AI2 (motor 1) and AI3 (motor 2) are used for the temperature measurement with
PTC. Jumper settings see Hardware Manual.
SDCS-IOB-3
X3: 5 -
6 AI2 A/D
7 +
-
8 AI3 A/D
+
X4: 10
U
PTC PTC 11
1.5 mA
Motor 1 Motor 2
Fault tracing
SDCS-CON-4:
Connection possibilities for PTC:
− max. 1 PTC for motor 1 or max. 1 PTC for motor 2.
Only AI2 can be used for the temperature measurement with PTC. Jumper settings
see Hardware Manual.
SDCS-CON-4
SDCS
X3: 8 +
7 AI2 A/D
-
S3: 7-8
U
X4: 10 4k75
PTC
Klixon
The temperature of motor 1 and motor 2 can be supervised by means of klixons.
The klixon is a thermal switch, opening its contact at a defined temperature. This
can be used for supervision of the temperature by means of connecting the switch
to a digital input of the drive. The digital input for the klixon(s) is selected with
M1KlixonSel (31.08). The drive trips with F506 M1OverTemp when the klixon
opens. The motor fan will continue to work until the klixon is closed again.
Note:
It is possible to connect several klixons in series.
The thermal model is based on the actual motor current related to motor nominal
current and rated ambient temperature. Thus the thermal model does not directly
calculate the temperature of the motor, but it calculates the temperature rise of
the motor. This is based on the fact that the motor will reach its end temperature
after the specified time when starting to run the cold motor (40°C) with nominal
Fault tracing
current. This time is about four times the motor thermal time constant.
The temperature rise of the motor behaves like the time constant which is
proportional with the motor current to the power of two:
I2 ⎛ − ⎞
t
Φ = 2act * ⎜⎜1 − e ⎟⎟
τ
(1)
I Motn ⎝ ⎠
As from the formulas (1) and (2) can be seen, the temperature model uses the
same time constant when the motor is heating or cooling down.
The default values are selected in order to achieve quite high overload ability.
Recommended value for alarming is 102 % and for tripping 106 % of nominal
motor current. Thus the temperature rise is:
− Φalarm == [M1AlarmLimLoad (31.03)] = (102%) = 1.02 = 1.04 and
2 2 2
Fault tracing
Example:
The drive is desired to trip if the motor current exceeds 170 % of motor nominal
current for more than 60 seconds.
Selected tripping base level is 106 % of nominal motor current, thus
M1FaultLimLoad (31.04) = 106 %.
Note:
This is an example and does not necessarily correspond to any motor!
Using formula (1) we can calculate the correct value for τ, when starting with a cold
motor.
With:
2
I act ⎛ −
t
⎞
(31.04) = Φ trip
2
= 2 ⎜
* ⎜1 − e τ ⎟
I Motn ⎟
⎝ ⎠
Follows:
t 60s
τ =− =− = 122s
⎛ I
2
⎞ ⎛ 1.02 ⎞
ln⎜⎜1 − (31.04) 2 * Motn2 ⎟ ln⎜⎜1 − 1.062 * 2 ⎟⎟
⎟ ⎝ 1.7 ⎠
⎝ I act ⎠
Fault tracing
Field overcurrent
The nominal value of the field current is set with M1NomFldCur (99.11).
Isnubber circuit
I
I I I I I I t
1-6 1-2 3-2 3-4 5-4 5-6
DCS800 FW curr rip mon.dsf
Fault tracing
Commissioning hint:
It is not possible to pre-calculate clear levels.
The current control reacts to unstable current feedback.
The load is continuously driving the current if a thyristor is not fired.
Speed feedback
monitoring
enabled
EMF FbMonLev (30.15) Motor
SpeedFbMonLev (30.14) speed
speed fb mon.dsf
Fault tracing
Stall protection
The stall protection trips the converter with F531 MotorStalled when the motor is
in apparent danger of overheating. The rotor is either mechanically stalled or the
load is continuously too high. It is possible to adjust the supervision (time, speed
and torque).
Overspeed protection
The motor is protected against overspeed e.g. in a case when the drive is in torque
control mode and the load drops unexpected.
The overspeed level is set by means of M1OvrSpeed (30.16). Exceeding this level
causes F532 MotOverSpeed.
Current rise
The protection against fast current rise during generating is configured by means
of ArmCurRiseMax (30.10).
Exceeding this level causes F539 FastCurRise. If present the DC-breaker is
tripped and the main contactor is opened.
Field undercurrent
The nominal value of the field current is set with M1NomFldCur (99.11).
The minimum field current level is set by means of M1FldMinTrip (30.12).
Undershooting this level causes F541 M1FexLowCur.
FldMinTripDly (45.18) delays F541 M1FexLowCur.
Fault tracing
Status messages
Display of status, fault and alarm signals
Categories of signals and display options
The thyristor power converters series DCS800 generate general messages,
power-up errors, fault and alarm signals:
general messages
power-up errors
F fault signals
A alarm signals
The messages are indicated on the seven-segment display (H2500) of the SDCS-
CON-4 control board. On the seven-segment display the messages appear in
code. The letters and numbers of multi-character codes are displayed one after the
other for 0.7 seconds at a time. Plain text messages are available on the DCS800
Control Panel and in the fault logger of DriveWindow and DriveWindow Light.
Fault tracing
General messages
1. Units should be de-energized and energized. If the fault occurs again check the SDCS-CON-4,
SDCS-PIN-4 respectively SDCS-POW-4 boards and change them if necessary.
2. Power-up errors are only enabled immediately after power on. If a power-up error is indicated
during normal operation the reason is usually caused by EMC. In this case please check for
proper grounding of cables, converter and cabinet.
Fault tracing
The fault signals will switch the drive off completely or partly depending on its trip
level.
Trip level 1:
− main contactor is switched off immediately
− field contactor is switched off immediately
− fan contactor is switched off immediately
Trip level 2:
− main contactor is switched off immediately
− field contactor is switched off immediately
− fan contactor stays on as long as the fault is pending or as long as FanDly
(21.14) is running
Trip level 3:
The drive is stopping via SpeedFbFltMode (30.36) , thus the
− main contactor is switched off immediately
− field contactor is switched off immediately in case of SpeedFbFltMode
(30.36) = CoastStop, but it stays on in case of field heating or
SpeedFbFltMode (30.36) = DynBraking
− fan contactor stays on
At standstill the
− main contactor cannot be switched on again
− field contactor stays on in case of field heating
− fan contactor stays on as long as FanDly (21.14) is running
Fault tracing
Trip level 4:
As long as the drive is stopping via FaultStopMode (30.30) , the
− main contactor is switched off immediately in case of FaultStopMode
(30.30) = CoastStop or DynBraking, but it stays on in case of
FaultStopMode (30.30) = RampStop or TorqueLimit
− field contactor is switched off immediately in case of FaultStopMode (30.30)
= CoastStop, but it stays on in case of field heating or FaultStopMode
(30.30) = RampStop, TorqueLimit or DynBraking
− fan contactor is switched off immediately in case of FaultStopMode (30.30)
= CoastStop, but stays on in case of FaultStopMode (30.30) = RampStop,
TorqueLimit or DynBraking
At standstill the
− main contactor is switched off immediately
− field contactor stays on in case of field heating
− fan contactor stays on as long as FanDly (21.14) is running
Trip level 5
As long as the drive is stopping via any communication loss control [LocalLossCtrl
(30.27), ComLossCtrl (30.28), Ch0ComLossCtrl (70.05) or Ch2ComLossCtrl
(70.15)], the
− main contactor is switched off immediately or stays on depending on the
selected communication loss control
− field contactor is switched off immediately or stays on depending on the
selected communication loss control, but it stays on in case of field heating
− fan contactor is switched off immediately or stays on depending on the
selected communication loss control
At standstill
− main contactor is switched off immediately
− field contactor stays on in case of field heating
− fan contactor stays on as long as FanDly (21.14) is running
In case a fault occurs, it stays active until the cause is eliminated and a Reset
[UsedMCW (7.04) bit 7] is given.
Fault tracing
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F504 504 Converter overtemperature: 9.01, always 2
ConvOverTemp Wait until the converter is cooled down. bit 3
Shutdown temperature see MaxBridgeTemp (4.17).
Check:
− converter door open
− converter fan supply voltage
− converter fan direction of rotation
− converter fan components
− converter cooling air inlet (e.g. filter)
− converter cooling air outlet
− ambient temperature
− inadmissible load cycle
− connector X12 on SDCS-CON-4
− connector X12 and X22 on SDCS-PIN-4/51
− if TypeCode (97.01) = None and S
MaxBridgeTemp (97.04) is set properly
F505 505 ResCurDetect Residual current detection (sum of IL1, IL2, IL3 ≠ 9.01, always 1
zero): bit 4
Check:
− ResCurDetectSel (30.05), ResCurDetectLim
(30.06), ResCurDetectDel (30.07)
− sum current transformer, if necessary change
transformer or SDCS-IOB-3
− disconnect the mains, verify safe isolation
from supply in armature and field circuits and
make insulation tests for the complete
installation
F506 506 M1OverTemp Motor 1 measured overtemperature: 9.01, always 2
Wait until the motor is cooled down. The motor fan will bit 5
continue to work until the motor is cooled down under
the alarm level.
It is not possible to reset the fault as long as the motor
remains too hot.
Check:
− M1FaultLimTemp (31.07), M1KlixonSel
(31.08)
− M1AlarmLimTemp (31.08)
− motor temperature
− motor fan supply voltage
− motor fan direction of rotation
− motor fan components
− motor cooling air inlet (e.g. filter)
− motor cooling air outlet
− motor temperature sensors and cabling
− ambient temperature
− inadmissible load cycle
− inputs for temperature sensors on SDCS-
CON-4 and SDCS-IOB-3
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F507 507 M1OverLoad Motor 1 calculated overload: 9.01, always 2
Wait until the motor is cooled down. The motor fan will bit 6
continue to work until the motor is calculated down
under the alarm level.
It is not possible to reset the fault as long as the motor
remains too hot.
Check:
− M1FaultLimLoad (31.04)
− M1AlarmLimLoad (31.03)
F508 508 I/OBoardLoss I/O board not found or faulty: 9.01, always 1
Check: bit 7
− Diagnosis (9.11)
− Ext IO Status (4.20)
− flat cable connections between SDCS-CON-4
and SDCS-IOB-2/3
− SDCD-COM-8
− DCSLinkNodeID (94.01), Encoder2Module
(98.01), CommModule (98.02), DIO
ExtModule1 (98.03), DIO ExtModule2 (98.04),
AIO ExtModule (98.06), AIO MotTempMeas
(98.12), IO BoardConfig (98.15)
F509 509 M2OverTemp Motor 2 measured overtemperature: 9.01, always 2
Wait until the motor is cooled down. The motor fan will bit 8
continue to work until the motor is cooled down under
the alarm level.
It is not possible to reset the fault as long as the motor
remains too hot.
Check:
− M2FaultLimTemp (49.37), M2KlixonSel
(49.38)
− M2AlarmLimTemp (49.36)
− motor temperature (let motor cool down and
restart)
− motor fan supply voltage
− motor fan direction of rotation
− motor fan components
− motor cooling air inlet (e.g. filter)
− motor cooling air outlet
− motor temperature sensors and cabling
− ambient temperature
− inadmissible load cycle
− inputs for temperature sensors on SDCS-
CON-4 and SDCS-IOB-3
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F510 510 M2OverLoad Motor 2 calculated overload: 9.01, always 2
Wait until the motor is cooled down. The motor fan will bit 9
continue to work until the motor is cooled down under
the alarm level.
It is not possible to reset the fault as long as the motor
remains too hot.
Check:
− M2FaultLimLoad (49.34)
− M2AlarmLimLoad (49.33)
F511 511 ConvFanCur Converter fan current: 9.01, RdyRun = 1 4
only with ConvTempDly (97.05) ≠ 0 and a PW-10002/3 bit 10
board connected to SDCS-PIN-4/51.
Check:
− converter fan supply voltage
− converter fan direction of rotation
− converter fan components
− converter cooling air inlet (e.g. filter)
− converter cooling air outlet
− connector X12 on SDCS-CON-4
− connector X12 and X22 on SDCS-PIN-4/51
F512 512 MainsLowVolt Mains low (under-) voltage (AC): 9.01, RdyRun = 1 3
Check: bit 11
− PwrLossTrip (30.21), UNetMin1 (30.22),
UNetMin2 (30.23)
− if all 3 phases are present
− if the mains voltage is within the set tolerance
− if the main contactor closes and opens
− if the mains voltage scaling is correct
[NomMainsVolt (99.10)]
− connector X12 and X13 on SDCS-CON-4
− connector X12 and X13 on SDCS-PIN-4/51
− cutting of resistors for voltage coding on
SDCS-PIN-51
F513 513 MainsOvrVolt Mains overvoltage (AC): 9.01, RdyRun = 1 1
Actual mains voltage is > 1.3 * NomMainsVolt (99.10) bit 12
for more than 10 s and RdyRun = 1.
Check:
− if the mains voltage is within the set tolerance
− if the mains voltage scaling is correct
[NomMainsVolt (99.10)]
− connector X12 and X13 on SDCS-CON-4
− connector X12 and X13 on SDCS-PIN-4/51
− cutting of resistors for voltage coding on
SDCS-PIN-51
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F514 514 MainsNotSync Mains not in synchronism (AC): 9.01, RdyRun = 1 3
The synchronization with the mains frequency has bit 13
been lost.
Check:
− DevLimPLL (97.13)
− mains supply
− fuses etc.
− mains frequency (50Hz ±5Hz; 60Hz ±5Hz)
and stability (df/dt = 17%/s) [PLLOut (3.20)]
F515 515 Motor 1 field exciter overcurrent: 9.01, RdyRun = 1 1
M1FexOverCur Check: bit 14
− in case this fault happens during field exciter
autotuning deactivate the supervision by
setting M1FldOvrCurLev (30.13) = 135
− M1FldOvrCurLev (30.13)
− parameter settings of group 44 (field
excitation: field current controller tuning)
− connections of field exciter
− insulation of cables and field winding
− resistance of field winding
− fault message at field exciter (7-segment
display or flashing LED’s)
F516 516 M1FexCom Motor 1 field exciter communication loss: 9.01, RdyRun = 1 1
Check: bit 15
− M1UsedFexType (99.12)
− FexTimeOut (94.07)
− flat cable connections between SDCS-CON-4
and SDCS-PIN-4
− auxiliary voltage for integrated and external
field exciter
− DCSLink cable connections
− DCSLink termination set dip switch S1100:1 =
ON (DCF803-0035 and FEX-425-Int)
− DCSLink node ID settings [DCSLinkNodeID
(94.01), M1FexNode (94.08) respectively
switches S800 and S801 on DCF803-0035
and FEX-425-Int]
− fault message at field exciter (7-segment
display or flashing LED’s)
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F517 517 ArmCurRipple Armature current ripple: 9.02, RdyRef = 1 3
One or several thyristors may carry no current. bit 0
Check:
− CurRippleSel (30.18), CurRippleLim (30.19)
− for too high gain of current controller
[M1KpArmCur (43.06)]
− current feedback with oscilloscope (6 pulses
within one cycle visible?)
− branch fuses
− thyristor gate-cathode resistance
− thyristor gate connection
− current transformers (T51, T52)
F518 518 Motor 2 field exciter overcurrent: 9.02, RdyRun = 1 1
M2FexOverCur Check: bit 1
− M2FldOvrCurLev (49.09)
− parameter settings of group 49 (field
excitation: field current controller tuning)
− connections of field exciter
− insulation of cables and field winding
− resistance of field winding
− fault message at field exciter (7-segment
display or flashing LED’s)
F519 519 M2FexCom Motor 2 field exciter communication loss: 9.02, RdyRun = 1 1
Check: bit 2
− M2UsedFexType (49.07)
− FexTimeOut (94.07)
− flat cable connections between SDCS-CON-4
and SDCS-PIN-4
− auxiliary voltage for integrated and external
field exciter
− DCSLink cable connections
− DCSLink termination set dip switch S1100:1 =
ON (DCF803-0035 and FEX-425-Int)
− DCSLink node ID settings [DCSLinkNodeID
(94.01) , M2FexNode (94.09) respectively
switches S800 and S801 on DCF803-0035
and FEX-425-Int]
− fault message at field exciter (7-segment
display or flashing LED’s)
F521 521 FieldAck Selected motor, field acknowledge missing: 9.02, RdyRun = 1 1
Check: bit 4
− M1UsedFexType (99.12), if selection matches
the field exciter type, Mot1FexStatus (6.12),
Mot2FexStatus (6.13)
− fault message at field exciter (7-segment
display or flashing LED’s)
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F522 522 SpeedFb Selected motor, speed feedback: 9.02, always 3
The comparison of the speed feedback from pulse bit 5
encoder or analog tacho has failed.
Check:
− M1SpeedFbSel (50.03), SpeedFbFltMode
(30.36), SpeedFbFltSel (30.17), EMF
FbMonLev (30.15), SpeedFbMonLev (30.14)
− pulse encoder: encoder itself, alignment,
cabling, coupling, power supply (feedback
might be too low), mechanical disturbances,
jumper S4 on SDCS-CON-4
− analog tacho: tacho itself, tacho polarity and
voltage, alignment, cabling, coupling,
mechanical disturbances, jumper S1 on
SDCS-CON-4
− EMF: connection converter - armature circuit
closed
− SDCS-CON-4, SDCS-IOB-3, SDCS-POW-4
F523 523 ExtFanAck External fan acknowledge missing: 9.02, RdyRun = 1 4
Check: bit 6
− MotFanAck (10.06)
− external fan contactor
− external fan circuit
− external fan supply voltage
− used digital inputs and outputs (group 14)
F524 524 MainContAck Main contactor acknowledge missing: 9.02, RdyRun = 1 3
Check: bit 7
− MainContAck (10.21)
− switch on - off sequence
− auxiliary contactor (relay) switching the main
contactor after On/Off command
− safety relays
− used digital inputs and outputs (group 14)
F525 525 TypeCode Type code mismatch: 9.02, always 1
When using D1, D2, D3 or D4 modules the current bit 8
and voltage range of the type code setting is limited to
max 1000 ADC and max 600 VAC.
Check:
− TypeCode (97.01), S ConvScaleCur (97.02),
S ConvScaleVolt (97.03)
F526 526 ExternalDI External fault via binary input: 9.02, Always or 1
There is no problem with the drive itself! bit 9 RdyRun = 1
Check:
− ExtFaultSel (30.31), ExtFaultOnSel (30.33)
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F527 527 ConvFanAck Converter fan acknowledge missing: 9.02, RdyRun = 1 4
Check: bit 10
− ConvFanAck (10.20)
− FanDly (21.14)
− converter fan contactor
− converter fan circuit
− converter fan klixon
− converter fan components
− converter fan supply voltage
− converter fan direction of rotation
− converter door open
− converter cooling air inlet (e.g. filter)
− converter cooling air outlet
− D6 an D7 pressure switch (setting should be 2
mbar)
− used digital inputs and outputs (group 14)
F528 528 FieldBusCom Fieldbus communication loss: 9.02, always if FB 5
F528 FieldBusCom is only activated after the first bit 11 TimeOut
data set from the overriding control is received by the (30.35) ≠ 0
drive. Before the first data set is received only A128
FieldBusCom is active. The reason is to suppress
unnecessary faults (the start up of the overriding
control is usually slower than the one of the drive).
Check:
− CommandSel (10.01), ComLossCtrl (30.28),
FB TimeOut (30.35), CommModule (98.02)
− parameter settings of group 51 (fieldbus)
− fieldbus cable
− fieldbus termination
− fieldbus adapter
F529 529 M1FexNotOK Motor 1 field exciter not okay: 9.02, always 1
A fault was found during self-diagnosis of field exciter bit 12
or power failure in field exciter 1.
Check:
− field exciter operation and change the field
exciter, if necessary
− fault message at field exciter (7-segment
display or flashing LED’s)
F530 530 M2FexNotOK Motor 2 field exciter not okay: 9.02, always 1
A fault was found during self-diagnosis of field exciter bit 13
or power failure in field exciter 2.
Check:
− field exciter operation and change the field
exciter, if necessary
− fault message at field exciter (7-segment
display or flashing LED’s)
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F531 531 MotorStalled Selected motor, motor stalled: 9.02, RdyRef = 1 3
The motor torque exceeded StallTorq (30.03) for a bit 14
time longer than StallTime (30.01) while the speed
feedback was below StallSpeed (30.02).
Check:
− motor stalled (mechanical couplings of the
motor)
− proper conditions of load
− correct field current
− parameter settings of group 20 (limits: current
and torque limits)
F532 532 Selected motor, motor overspeed: 9.02, always 3
MotOverSpeed Check: bit 15
− M1OvrSpeed (30.16)
− parameter settings of group 24 (speed control:
speed controller)
− scaling of speed controller loop
[SpeedScaleAct (2.29)]
− drive speed [MotSpeed (1.04)] vs. measured
motor speed (hand held tacho)
− field current too low
− speed feedback (encoder, tacho)
− connection of speed feedback
− if the motor was accelerated by the load
− in case of EMF control if the DC-voltage
measurement (C1, D1) might be swapped or if
the armature circuit is open (e.g. DC-fuses,
DC-breaker)
F533 533 12PRevTime 12-pulse reversal timeout: 9.03, RdyRef = 1 3
Current direction not changed before 12P RevTimeOut bit 0
(47.05) is elapsed.
Check:
− for high inductive motor
− too high motor voltage compared to mains
voltage
F534 534 12PCurDiff 12-pulse current difference (only for 12-pulse 9.03, always 3
parallel operation): bit 1
Check:
− DiffCurLim (47.02), DiffCurDly (47.03)
− parameter settings of group 43 (current
control: armature current controller)
F535 535 12PulseCom 12-pulse communication: 9.03, RdyOn = 1 3
Check: bit 2
− 12P TimeOut (94.03)
− DCSLink cable connections
− DCSLink termination
− DCSLink node ID settings [DCSLinkNodeID
(94.01) , 12P SlaNode (94.04)]
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F536 536 12PSlaveFail 12-pulse slave failure: 9.03, RdyOn = 1 4
12-pulse master is tripped by a fault of the 12-pulse bit 3
slave.
Check:
− Fault logger of 12-pulse slave
F537 537 Motor 1 field exciter ready lost: 9.03, RdyRun = 1 1
M1FexRdyLost Field exciter lost ready-for-operation message while bit 4
working.
AC-voltage missing or not in synchronism.
Check:
− if all phases are present
− if the mains voltage is within the set tolerance
− fault message at field exciter (7-segment
display or flashing LED’s)
F538 538 Motor 2 field exciter ready lost: 9.03, RdyRun = 1 1
M2FexRdyLost Field exciter lost ready-for-operation message while bit 5
working.
AC-voltage missing or not in synchronism.
Check:
− if all phases are present
− if the mains voltage is within the set tolerance
− fault message at field exciter (7-segment
display or flashing LED’s)
F539 539 FastCurRise Fast current rise: 9.03, RdyRef = 1 1
Actual current di/dt too fast. bit 6 and
Check: generating
− ArmCurRiseMax (30.10)
F540 540 COM8Faulty SDCS-COM-8 faulty: 9.03, RdyOn = 1 1
Check: bit 7
− Change SDCS-COM-8 and / or SDCS-CON-4
F541 541 Motor 1 field exciter low (under-) current: 9.03, always 1
M1FexLowCur Check: bit 8
− M1FldMinTrip (30.12) , FldMinTripDly (45.18)
− parameter settings of group 44 (field
excitation: field current controller tuning, EMF
controller tuning, flux linearization)
− motor name plate for minimum current at
maximum field weakening (maximum speed)
− field circuit fuses
− if the field current oscillates
− if the motor has a high armature reaction
− fault message at field exciter (7-segment
display or flashing LED’s)
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F542 542 Motor 2 field exciter low (under-) current: 9.03, always 1
M2FexLowCur Check: bit 9
− M2FldMinTrip (49.08), FldMinTripDly (45.18)
− parameter settings of group 44 (field
excitation: field current controller tuning, EMF
controller tuning, flux linearization)
− motor name plate for minimum current at
maximum field weakening (maximum speed)
− field circuit fuses
− if the field current oscillates
− if the motor has a high armature reaction
− fault message at field exciter (7-segment
display or flashing LED’s)
F543 543 COM8Com SDCS-COM-8 communication loss (overriding 9.03, RdyOn = 1 5
control and master-follower): bit 10
Check:
− CommandSel (10.01), Ch0 ComLossCtrl
(70.05), Ch0 TimeOut (70.04), Ch2
ComLossCtrl (70.15), Ch2 TimeOut (70.14)
− fiber optic cables to overriding control
(channel 0)
− overriding control adapters
− fiber optic cables between master and
followers (channel 2)
F544 544 Peer to peer and master-follower communication 9.03, always 5
P2PandMFCom loss: bit 11
Check:
− ComLossCtrl (30.28), MailBox1 (94.12),
MailBox2 (94.18), MailBox3 (94.24), MailBox4
(94.30), MailBoxCycle1 (94.13),
MailBoxCycle2 (94.19), MailBoxCycle3
(94.25), MailBoxCycle4 (94.31)
− DCSLink cable connections
− DCSLink termination
− DCSLink node ID settings [DCSLinkNodeID
(94.01)]
F545 545 ApplLoadFail Application load failure: 9.03, always 1
Check: bit 12
− Diagnosis (9.11)
F546 546 Local command loss: 9.03, local 5
LocalCmdLoss Communication fault with DCS800 Control Panel, bit 13
DriveWindow or DriveWindow Light during local mode.
Check:
− LocalLossCtrl (30.27)
− if control DCS800 Control Panel is
disconnected
− connection adapter
− cables
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F547 547 HwFailure Hardware failure: 9.03, always 1
For more details check Diagnosis (9.11). bit 14
F548 548 FwFailure Firmware failure: 9.03, always 1
For more details check Diagnosis (9.11). bit 15
F549 549 ParComp Parameter compatibility: 9.04, always 1
When downloading parameter sets or during power-up bit 0
the firmware attempts to write their values. If the
setting is not possible or not compatible the parameter
is set to default. The parameters causing the fault can
be identified in Diagnosis (9.11).
Check:
− parameter setting
F550 550 ParMemRead Parameter or Memory Card read: 9.04, always 1
Reading the actual parameter set or a user parameter bit 1
set from either flash or Memory Card failed (checksum
fault)
Check:
− one or both parameter sets (User1 and / or
User2) have not been saved properly - see
ApplMacro (99.08)
− Memory Card and
− SDCS-CON-4
F551 551 AIRange Analog input range: 9.04, always 4
Undershoot of one of the analog input values under bit 2
4mA / 2V.
Check:
− AI Mon4mA (30.29)
− used analog inputs connections and cables
− polarity of connection
F552 552 MechBrake Selected motor, mechanical brake: 9.04, always 3
The acknowledge signal for brake opened (lifted) or bit 3
brake closed (applied) is missing.
Check:
− M1BrakeAckSel (42.02), M1BrakeFltTime
(42.05), BrakeFaultFunc (42.06),
M1BrakeLongTime (42.12)
− brake
− brake cabling
− used digital inputs and outputs (group 14)
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F553 553 TachPolarity Selected motor, tacho polarity: 9.04, always 3
The polarity of the analog tacho respectively pulse bit 4
encoder [depending on M1SpeedFbSell (50.03)] is
checked against the EMF.
Check:
− EMF FbMonLev (30.15), SpeedFbMonLev
(30.14)
− polarity of tacho cable
− polarity of pulse encoder cable (e.g. swap
channels A and A not)
− polarity of armature and field cables
− direction of motor rotation
F554 554 TachoRange Selected motor, tacho range: 9.04, always 3
Overflow of AITacho input bit 5
Check:
− for the right connections (X3:1 to X3:4) on the
SDCS-CON-4
F556 556 TorqProving Selected motor, torque proving: 9.04, while 3
The acknowledge signal for torque proving is missing. bit 7 M1TorqProvTi
Check: me (42.10) is
− M1TorqProvTime (42.10) active
− the Adaptive Program, application program or
overriding control providing the acknowledge
signal TorqProvOK [AuxCtrlWord2 (7.03) bit
11]
F557 557 ReversalTime Reversal time: 9.04, RdyRef = 1 3
Current direction not changed before ZeroCurTimeOut bit 8
(97.19) is elapsed.
Check:
− for high inductive motor
− too high motor voltage compared to mains
voltage
− lower RevDly (43.14) if possible and
− increase ZeroCurTimeOut (97.19)
F601 601 APFault1 User defined fault by Adaptive Program 9.04, always 1
bit 11
F602 602 APFault2 User defined fault by Adaptive Program 9.04, always 1
bit 12
F603 603 APFault3 User defined fault by Adaptive Program 9.04, always 1
bit 13
F604 604 APFault4 User defined fault by Adaptive Program 9.04, always 1
bit 14
F605 605 APFault5 User defined fault by Adaptive Program 9.04, always 1
bit 15
F610 610 UserFault1 User defined fault by application program 9.05, always 1
bit 0
F611 611 UserFault2 User defined fault by application program 9.05, always 1
bit 1
F612 612 UserFault3 User defined fault by application program 9.05, always 1
bit 2
Fault tracing
Triplevel
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
F613 613 UserFault4 User defined fault by application program 9.05, always 1
bit 3
F614 614 UserFault5 User defined fault by application program 9.05, always 1
bit 4
F615 615 UserFault6 User defined fault by application program 9.05, always 1
bit 5
F616 616 UserFault7 User defined fault by application program 9.05, always 1
bit 6
F617 617 UserFault8 User defined fault by application program 9.05, always 1
bit 7
F618 618 UserFault9 User defined fault by application program 9.05, always 1
bit 8
F619 619 UserFault10 User defined fault by application program 9.05, always 1
bit 9
F620 620 UserFault11 User defined fault by application program 9.05, always 1
bit 10
F621 621 UserFault12 User defined fault by application program 9.05, always 1
bit 11
F622 622 UserFault13 User defined fault by application program 9.05, always 1
bit 12
F623 623 UserFault14 User defined fault by application program 9.05, always 1
bit 13
F624 624 UserFault15 User defined fault by application program 9.05, always 1
bit 14
F625 625 UserFault16 User defined fault by application program 9.05, always 1
bit 15
Fault tracing
In case an alarm occurs, it stays active until the cause is eliminated. Then the
alarm will automatically disappear, thus a Reset [UsedMCW (7.04) bit 7] is not
needed and will have no effect.
Fault tracing
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A101 101 Off2ViaDI Off2 (Emergency Off / Coast stop) pending via 9.06, RdyRun = 1 1
digital input - start inhibition: bit 0
There is no problem with the drive itself!
Check:
− Off2 (10.08), if necessary invert the signal
(group 10)
A102 102 Off3ViaDI Off3 (E-stop) pending via digital input: 9.06, RdyRun = 1 1
There is no problem with the drive itself! bit 1
Check:
− E Stop (10.09), if necessary invert the signal
(group 10)
A103 103 DC BreakAck Selected motor, DC-Breaker acknowledge missing: 9.06, RdyRun = 1 3
α is set to 150° and single firing pulses are given, thus bit 2
the drive cannot be started or re-started while the DC-
breaker acknowledge is missing.
Check:
− DC BreakAck (10.23), if necessary invert the
signal (group 10)
A104 104 Converter overtemperature: 9.06, always 2
ConvOverTemp Wait until the converter is cooled down. bit 3
Shutdown temperature see MaxBridgeTemp (4.17) .
The converter overtemperature alarm will already
appear at approximately 5°C below the shutdown
temperature.
Check:
− ConvFanAck (10.20)
− FanDly (21.14)
− converter door open
− converter fan supply voltage
− converter fan direction of rotation
− converter fan components
− converter cooling air inlet (e.g. filter)
− converter cooling air outlet
− ambient temperature
− inadmissible load cycle
− connector X12 on SDCS-CON-4
− connector X12 and X22 on SDCS-PIN-4/51
A105 105 DynBrakeAck Selected motor, dynamic braking is still pending: 9.06, RdyRun = 1 3
α is set to 150° and single firing pulses are given, thus bit 4
the drive cannot be started or re-started while dynamic
braking is active.
Check:
− DynBrakeAck (10.22)
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A106 106 M1OverTemp Motor 1 measured overtemperature: 9.06, always 2
Check: bit 5
− M1AlarmLimTemp (31.06)
− motor temperature
− motor fan supply voltage
− motor fan direction of rotation
− motor fan components
− motor cooling air inlet (e.g. filter)
− motor cooling air outlet
− motor temperature sensors and cabling
− ambient temperature
− inadmissible load cycle
− inputs for temperature sensors on SDCS-
CON-4 and SDCS-IOB-3
A107 107 M1OverLoad Motor 1 calculated overload: 9.06, always 2
Check: bit 6
− M1AlarmLimLoad (31.03)
A109 109 M2OverTemp Motor 2 measured overtemperature: 9.06, always 2
Check: bit 8
− M2AlarmLimTemp (49.36)
− motor temperature
− motor fan supply voltage
− motor fan direction of rotation
− motor fan components
− motor cooling air inlet (e.g. filter)
− motor cooling air outlet
− motor temperature sensors and cabling
− ambient temperature
− inadmissible load cycle
− inputs for temperature sensors on SDCS-
CON-4 and SDCS-IOB-3
A110 110 M2OverLoad Motor 2 calculated overload: 9.06, always 2
Check: bit 9
− M2AlarmLimLoad (49.33)
A111 111 MainsLowVolt Mains low (under-) voltage (AC): 9.06, RdyRun = 1 3
α is set to 150°; single firing pulses bit 10
Check:
− PwrLossTrip (30.21), UNetMin1 (30.22),
UNetMin2 (30.23),
− If all 3 phases are present
− if the mains voltage is within the set tolerance
− if the main contactor closes and opens
− if the mains voltage scaling is correct
[NomMainsVolt (99.10)]
− connector X12 and X13 on SDCS-CON-4
− connector X12 and X13 on SDCS-PIN-4/51
− cutting of resistors for voltage coding on
SDCS-PIN-51
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A112 112 Peer to peer and master-follower communication 9.06, always 4
P2PandMFCom loss: bit 11
Check:
− ComLossCtrl (30.28), MailBox1 (94.12),
MailBox2 (94.18), MailBox3 (94.24), MailBox4
(94.30), MailBoxCycle1 (94.13),
MailBoxCycle2 (94.19), MailBoxCycle3
(94.25), MailBoxCycle4 (94.31)
− DCSLink cable connections
− DCSLink termination
− DCSLink node ID settings [DCSLinkNodeID
(94.01)]
A113 113 COM8Com SDCS-COM-8 communication loss (overriding 9.06, always 4
control and master-follower): bit 12
Check:
− Ch0 ComLossCtrl (70.05), Ch0 TimeOut
(70.04), Ch2 ComLossCtrl (70.15), Ch2
TimeOut (70.14)
− fiber optic cables to overriding control
(channel 0)
− overriding control adapters
− fiber optic cables between master and
followers (channel 2)
A114 114 ArmCurDev Armature Current Deviation: 9.06, RdyRef = 1 4
Is shown, if the current reference [CurRefUsed (3.12)] bit 13
differs from current actual [MotCur (1.06)] for longer
than 5 sec by more than 20% of nominal motor
current.
In other words if the current controller cannot match
the given reference, the alarm signal is created.
Normally the reason is a too small incoming voltage
compared to the motor EMF.
Check:
− DC fuses blown
− ratio between mains voltage and EMF
− ArmAlphaMin (20.15) is set too high
A115 115 TachoRange Selected motor, tacho range: 9.06, always 4
If A115 TachoRange comes up for longer than 10 bit 14
seconds there is an overflow of the AITacho input.
Check:
− for the right connections (X3:1 to X3:4) on the
SDCS-CON-4
If A115 TachoRange comes up for 10 seconds and
vanishes again M1OvrSpeed (30.16) or M2OvrSpeed
(49.21) has been changed. In this case a new tacho
fine tuning has to be done [ServiceMode (99.06) =
TachFineTune].
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A116 116 Selected motor, mechanical brake: 9.06, always 4
BrakeLongFalling The acknowledge signal for brake closed (applied) is bit 15
missing.
Check:
− M1BrakeAckSel (42.02), BrakeFaultFunc
(42.06), M1BrakeLongTime (42.12)
− brake
− brake cabling
− used digital inputs and outputs (group 14)
A117 117 ArmCurRipple Armature current ripple: 9.07, RdyRef = 1 4
One or several thyristors may carry no current. bit 0
Check:
− CurRippleSel (30.18), CurRippleLim (30.19)
− for too high gain of current controller
[M1KpArmCur (43.06)]
− current feedback with oscilloscope (6 pulses
within one cycle visible?)
− branch fuses
− thyristor gate-cathode resistance
− thyristor gate connection
− current transformers (T51, T52)
A118 118 Found new application on Memory Card: 9.07, directly after 1
FoundNewAppl Activate application on Memory Card by means of bit 1 energizing of
ParApplSave (16.06) = EableAppl auxiliary
supply
A119 119 ApplDiff Application on drive and Memory Card are 9.07, directly after 1
different: bit 2 energizing of
Activate application on Memory Card by means of auxiliary
ParApplSave (16.06) = EableAppl supply
A120 120 OverVoltProt Overvoltage protection active: 9.07, always 3
Overvoltage protection DCF806 is active and bit 3
converter is blocked.
α is set to 150°; single firing pulses
Check:
− OvrVoltProt (10.13) if necessary invert the
signal (group 10)
− field converter cables and connections
A121 121 AutotuneFail Autotuning failed: 9.07, always 4
For more details check Diagnosis (9.11) bit 4
To clear the alarm set ServiceMode (99.06) =
NormalMode
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A122 122 MechBrake Selected motor, mechanical brake: 9.07, always 4
Acknowledge brake applied (closed) is missing or bit 5
torque actual does not reach StrtTorqRef (42.08),
during torque proving.
Check:
− BrakeFaultFunc (42.06), M1StrtTorqRefSel
(42.07), M2StrtTorqRefSel (49.44)
− brake
− brake cabling
− used digital inputs and outputs (group 14)
A123 123 FaultSuppres Fault suppressed: 9.07, always 4
At least one fault message is currently active and bit 6
suppressed.
−
A124 124 SpeedScale Speed scaling out of range: 9.07, always 3
The parameters causing the alarm can be identified in bit 7
Diagnosis (9.11).
α is set to 150°; single firing pulses
Check:
− M1SpeedMin (20.01), M1SpeedMax (20.02),
M2BaseSpeed (49.03), M2SpeedMin (49.19),
M2SpeedMax (49.20), M2SpeedScale
(49.22), M1SpeedScale (50.01),
M1BaseSpeed (99.04)
A125 125 SpeedFb Selected motor, speed feedback: 9.07, always 4
The comparison of the speed feedback from pulse bit 8
encoder or analog tacho has failed.
Check:
− M1SpeedFbSel (50.03), SpeedFbFltMode
(30.36), SpeedFbFltSel (30.17), EMF
FbMonLev (30.15), SpeedFbMonLev (30.14)
− pulse encoder: encoder itself, alignment,
cabling, coupling, power supply (feedback
might be too low), mechanical disturbances
− analog tacho: tacho itself, tacho polarity and
voltage, alignment, cabling, coupling,
mechanical disturbances, jumper S1 on
SDCS-CON-4
− EMF: connection converter - armature circuit
closed
− SDCS-CON-4, SDCS-IOB-3, SDCS-POW-4
A126 126 ExternalDI External alarm via binary input: 9.07, always 4
There is no problem with the drive itself! bit 9
Check:
− ExtAlarmSel (30.32), alarm = 0,
ExtAlarmOnSel (30.34)
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A127 127 AIRange Analog input range: 9.07, always 4
Undershoot of one of the analog input values under bit 10
4mA / 2V.
Check:
− AI Mon4mA (30.29)
− used analog inputs connections and cables
− polarity of connection
A128 128 FieldBusCom Fieldbus communication loss: 9.07, always if FB 4
F528 FieldBusCom is only activated after the first bit 11 TimeOut
data set from the overriding control is received by the (30.35) ≠ 0
drive. Before the first data set is received only A128
FieldBusCom is active. The reason is to suppress
unnecessary faults (the starts up of the overriding
control is usually slower than the one of the drive).
Check:
− ComLossCtrl (30.28) , FB TimeOut (30.35) ,
CommModule (98.02)
− parameter settings of group 51 (fieldbus)
− fieldbus cable
− fieldbus termination
− fieldbus adapter
A129 129 ParRestored Parameter restored: 9.07, always 4
The parameters found in the flash were invalid at bit 12
power-up (checksum fault). All parameters were
restored from the parameter backup.
A130 130 Local command loss: 9.07, local 4
LocalCmdLoss Connection fault with DCS800 Control Panel, bit 13
DriveWindow or DriveWindow Light.
Check:
− LocalLossCtrl (30.27)
− if control DCS800 Control Panel is
disconnected
− connection adapter
− cables
A131 131 ParAdded Parameter added: 9.07, after 4
A new firmware with a different amount of parameters bit 14 download of
was downloaded. The new parameters are set to their firmware for
default values. The parameters causing the alarm can max. 10 s
be identified in Diagnosis (9.11).
Check:
− new parameters and set them to the desired
values
A132 132 ParConflict Parameter setting conflict: 9.07, always 4
Is triggered by parameter settings conflicting with other bit 15
parameters. The parameters causing the alarm can be
identified in Diagnosis (9.11).
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A133 133 RetainInv Retain data invalid: 9.08, directly after 4
Set when the retain data in the flash are invalid during bit 0 energizing of
power-up. In this case the backup data are used. electronics for
Note: max. 10 s
The backup of the lost retain data reflects the status at
the previous power-up.
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A137 137 Speed not zero: 9.08, Not active if 1
SpeedNotZero Re-start of drive is not possible. Speed zero [see bit 4 RdyRef = 1
M1ZeroSpeedLim (20.03) or M2ZeroSpeedLim
(49.04)] has not been reached [only in case FlyStart
(21.10) = StartFrom0]. In case of a trip set On = Run
= 0 to reset the alarm.
Check:
− M1ZeroSpeedLim (20.03)
− FlyStart (21.10)
− M1SpeedFbSel (50.03)
− M2SpeedFbSel (49.24)
− M2ZeroSpeedLim (49.04)
A138 138 Off2FieldBus Off2 (Emergency Off / Coast Stop) pending via 9.08, RdyRun = 1 1
MainCtrlWord (7.01) / fieldbus - start inhibition: bit 5
There is no problem with the drive itself!
Check:
− MainCtrlWord (7.01) bit1 Off2N
A139 139 Off3FieldBus Off3 (E-stop) pending via MainCtrlWord (7.01) / 9.08, RdyRun = 1 1
fieldbus: bit 6
There is no problem with the drive itself!
Check:
− MainCtrlWord (7.01) bit2 Off3N
A140 140 IllgFieldBus Illegal fieldbus settings: 9.08, always 4
The fieldbus parameters in group 51 (fieldbus) are not bit 7
set according to the fieldbus adapter or the device has
not been selected.
Check:
− group 51 (fieldbus)
− configuration of fieldbus adapter
A141 141 COM8FwVer SDCS-COM-8 firmware version conflict: 9.08, always 4
Invalid combination of SDCS-CON-4 firmware and bit 8
SDCS-COM-8 firmware.
Check:
− for valid combination of SDCS-CON-4
[FirmwareVer (4.01)] and SDCS-COM-8
[Com8SwVersion (4.11)] firmware version
according to the release notes
A142 142 MemCardMiss Memory Card missing: 9.08, directly after 1
There is an application loaded in the drive. The bit 9 energizing of
Memory Card belonging to the application is not found. electronics
Check:
− if the Memory Card is properly plugged into
the SDCS-CON-4 (X20)
− de-energize the electronics, insert the proper
Memory Card and reenergize
− ParApplSave (16.06)
− in case there is no Memory Card used set
ParApplSave (16.06) = DisableAppl
Fault tracing
Alarmlevel
7- Text on DCS800 Definition / Action Alarm- Alarm is active
segment Control Panel, word when
display DriveWindow and
DriveWindow Light
A143 143 MemCardFail Memory Card failure: 9.08, directly after 1
Checksum failure or wrong Memory Card bit 10 energizing of
Check: electronics
− Memory Card
− if proper ABB Memory Card is used
− ParApplSave (16.06)
A2xx 2xx <alarm name> Disappearing system alarm - -
A301 301 APAlarm1 User defined alarm by Adaptive Program 9.08, always 4
bit 11
A302 302 APAlarm2 User defined alarm by Adaptive Program 9.08, always 4
bit 12
A303 303 APAlarm3 User defined alarm by Adaptive Program 9.08, always 4
bit 13
A304 304 APAlarm4 User defined alarm by Adaptive Program 9.08, always 4
bit 14
A305 305 APAlarm5 User defined alarm by Adaptive Program 9.08, always 4
bit 15
A310 310 UserAlarm1 User defined fault by application program 9.09, always 4
bit 0
A311 311 UserAlarm1 User defined fault by application program 9.09, always 4
bit 1
A312 312 UserAlarm2 User defined fault by application program 9.09, always 4
bit 2
A313 313 UserAlarm3 User defined fault by application program 9.09, always 4
bit 3
A314 314 UserAlarm4 User defined fault by application program 9.09, always 4
bit 4
A315 315 UserAlarm5 User defined fault by application program 9.09, always 4
bit 5
A316 316 UserAlarm6 User defined fault by application program 9.09, always 4
bit 6
A317 317 UserAlarm7 User defined fault by application program 9.09, always 4
bit 7
A318 318 UserAlarm8 User defined fault by application program 9.09, always 4
bit 8
A319 319 UserAlarm9 User defined fault by application program 9.09, always 4
bit 9
A320 320 UserAlarm10 User defined fault by application program 9.09, always 4
bit 10
A321 321 UserAlarm11 User defined fault by application program 9.09, always 4
bit 11
A322 322 UserAlarm12 User defined fault by application program 9.09, always 4
bit 12
A323 323 UserAlarm13 User defined fault by application program 9.09, always 4
bit 13
A324 324 UserAlarm14 User defined fault by application program 9.09, always 4
bit 14
A325 325 UserAlarm16 User defined fault by application program 9.09, always 4
bit 15
A4xx 4xx UserAlarmxx Disappearing user alarm - -
Fault tracing
Notices
A notice is a message to inform the user about a specific occurrence which happened to
the drive.
Fault tracing
Fault tracing
Limiter Limiter
SpeedShare Acc/Dec/Shape SpeedRefScale Window control PID-controller
Direction
ACW2 B10
23.05 Speed 23.16
10.02 Ramp RampOut
SpeedRef2 SpeedRef3 SpeedRef4 Filter -
SpeedRefUsed
SpeedRefExt1 TorqIntegRef
11.03 Ref1Sel 2.30 2.17 2.01 2.32 2.02 2.18 2.05 2.09
PI Limiter
23.01 SpeedRef2301 + + -
M1SpeedMax M1SpeedMax
+ 2.04 TorqRef2
23.13 AuxSpeedRef 20.02 20.02 +
0 0 TorqPropRef
AI1…AI6 M1SpeedMin M1SpeedMin TorqMaxSPC
23.02 FixedSpeed1 -1 20.01 UMCW B5 Hold 20.01 2.03
FixedSpeed2 D TorqDerRef 20.07 Min
23.03 Local Ramp2Select UMCW B6 23.15 23.04 -1
MotPot SpeedErrNeg 23.10 2.06 TorqMinSPC
AuxRef-AI1 22.11 UMCW B4 DirectSpeedRef SpeedCorr SpeedStep
reserved AccTime1 23.06 SpeedErrFilt 20.08 Max
MinAI2AI4 22.01 Speed reference UMCW B4
Acceleration
MaxAI2AI4 selection (3.3 ms) 23.11 SpeedErrFilt
22.09 Deceleration UMCW B6
AI1Direct+ AccTime2 23.07 WinIntegOn ACW B6 HoldSpeedCtrl
AI2Direct+ 22.03 RampTimeScale
Enc2Direct+ DecTime1 23.08 24.11 BalRef
SpeedRefExt1 WinWidthPos
22.02 22.04 E StopRamp 11.03 Ref1Sel ACW B8 BalSpeedCtrl
2.30 23.09 WinWidthNeg
11.02 Ref1Mux 22.10 0
22.05 ShapeTime 23.15 SpeedRef 2315 2.08 TorqRef1
Open DecTime2 23.12 WinCtrlMode
-
DirectSpeedRef Torque selector = Add
Close 22.07 VarSlopeRate
DI1…DI8 SpeedRefExt1 2.19 TorqMaxAll
MCW Bit11…Bit15 ACWB3 BalRampOut 11.03 Ref1Sel 2.30
ACW Bit12…Bit15 AI1 AI1Direct+ 0 -
22.08 BalRampRef
SpeedRefExt2 AI2 AI2Direct+ 2.20 TorqMinAll
ACWB2 RampBypass
11.06 Ref2Sel 2.31 Encoder2 Enc2Direct+
24.03 KpS p-part
23.01 SpeedRef2301 Ramp KpS (24.03)
AuxSpeedRef
24.04 KpSMin
23.13 KpSMin (24.04)
AI1…AI6 24.05 KpSWeakp
23.02 FixedSpeed1 TorqRef2 (2.09)
23.03 FixedSpeed2 24.06 KpSWeakpFiltTime KpSWeakp (24.05)
MotPot
AI2-AI3 Jog Acceleration 24.09 TiS p-part,
- i-part
-
AI2+AI3 compensation 24.10 TiSInitValue KpSValMinSpeed
23.02 FixedSpeed1 KpSTiSMaxSpeed (24.18)
AI2*AI3 (24.19)
MinAI2AI4 24.17 KpSTiSMinSpeed
23.03 FixedSpeed2
MaxAI2AI4 KpS (24.03)
Encoder2 24.18 KpSTiSMaxSpeed TiS (24.09)
dv_dt 2.16
24.19 KpSValMinSpeed
11.12 Ref2Mux TiSValMinSpeed
22.12 JogAccTime 24.20 TiSValMinSpeed
24.14 AccCompDerTime (24.20)
Invert1102
Open 22.13 JogDecTime 24.12 DerivTime
24.15 AccCompFiltTime
Close speed
24.13 DerivFiltTime
DI1, …, DI8
TorqAccCompRef 2.07 KpSTiSMinSpeed (24.17)
MCW Bit11…Bit15
ACW Bit12…Bit 15
MotSpeedFilt
50.04 M1EncPulseNo
50.03 M1SpeedFbSel 1.01
SpeedActTach
1.14 ArmVoltAct
50.13 M1TachoVolt1000
30.14 SpeedFbMonLev
SpeedActEnc2 30.15 EMF FbMonLev
Pulse encoder 2 1.42 30.17 SpeedFbFiltSel Legend
50.18 Enc2MeasMode
2.19 Signal
F532 MotOverSpeed
24.13 Parameter
50.19 Enc2PulseNo 30.16 M1OvrSpeed
24.13 Parameter is usually written to by Adaptive Program,
application program or overriding control
Drive logic
Attention:
20.03 M1ZeroSpeedLim
The firmware structure diagrams show the standard firmware
42.04 M1ZeroSpeedDly
Appendix A: Firmware structure diagram
Torque reference and torque selection (3.3 ms) Panel Torque limitation (3.3 ms)
DW
DWL
TorqRef2 Torque selector TorqRef4 TorqRefUsed
Gear backlash Torque limiter
2.09 2.09 2.11 compensation 2.13
TorqRef2 Speed 1
TorqRefExt + +
Torque 2 26.08 GearStartTorq
25.10 TorqRefA Sel 2.24 Filter 2.08 TorqRef3
Limiter 1 0
2 26.02 26.09 GearTorqTime
3 2.10
+ TorqRef1 Min 3 LoadComp
25.01 TorqRefA2501 456 26.10 GearTorqRamp
25.03
Local
AI1…AI6
LoadShare
25.02 TorqRefA FTC
Torque ramp 20.09 TorqMaxTref Max 4
TorqRefB 25.04 20.22 TorqGenMax
TorqUsedMax
20.10 TorqMinTref
20.18 TorqUsedMaxSel 2.22 2.19 TorqMaxAll
+
2.19 TorqMaxAll Add 5 2.20
20.05 TorqMax2005 TorqMinAll
+ Min
2.20 TorqMinAll AI1, …, AI6 TorqLimAct 2.26
25.05 TorqRampUp
25.06 TorqRampDown Lim 6 M1CurLimBrdg1 20.12
Bit0 RestartDataLog Bit0 reserved Bit0 On (Off1N) Bit0 On (Off1N) Faults Bit0 FansOn Cmd. Bit0 RdyOn Bit0 DataLogReady
OnOff1 10.15 Local
Bit1 TrigDataLog Bit1 reserved Alarms Bit1 reserved Bit1 RdyRun Bit1 OutOfWindow
Bit2 RampBypass Bit2 reserved Bit1 Off2N (Coast Stop) & Bit1 Off2N (Coast Stop) 1.04 MotSpeed Bit2 reserved Bit2 RdyRef Bit2 E-StopCoast
Local 10.08
Off2 10.08
Bit3 BalRampOut Bit3 reserved Off2 21.01 Off1Mode Bit3 motor heating Bit3 Tripped Bit3 User1
Bit2 Off3N (E-Stop) & Bit2 Off3N (E-Stop)
Bit4 LimSpeedRef4 Bit4 DisableBridge1 Local 10.09 21.03 StopMode Bit4 field direction Bit4 Off2NStatus Bit4 User2
E Stop 10.09
Bit5 reserved Bit5 DisableBridge2 E-Stop 21.04 E StopMode Bit5 FieldOn Cmd. Bit5 Off3NStatus Bit5 SyncRdy
Bit3 Run Bit3 Run
Bit6 HoldSpeedCtrl Bit6 reserved StartStop 10.16 Local 21.10 FlyStart Bit6 dynamic braking Bit6 OnInhibited Bit6 Fex1Act
Bit7 WindowCtrl Bit7 reserved Bit4 RampOutZero Bit4 RampOutZero 21.14 FanDly Bit7 MainContactorOn Cmd Bit7 Alarm Bit7 Fex2Ack
Bit8 BalSpeedCtrl Bit8 DriveDirection 1 1 21.16 MainContCtrlMode Bit8 DynamicBrakingOn Cmd Bit8 AtSetpoint Bit8 BrakeCmd
Bit9 SyncCommand Bit9 reserved Bit5 RampHold Bit5 RampHold 21.18 FldHeatSel Bit9 drive generating Bit9 Remote Bit9 Limiting
Bit10 SyncDisable Bit10 DirectSpeedRef 1 1 Bit10 reserved Bit10 AboveLimit Bit10 TorqCtrl
Bit11 ResetSyncRdy Bit11 reserved Bit6 RampInZero Bit6 RampInZero Bit11 firing pulses Bit11 reserved Bit11 ZeroSpeed
1 1
Bit12 aux. control Bit12 ForceBrake Bit12 continuous current Bit12 reserved Bit12 EMFSpeed
Bit7 Reset Bit7 Reset
Bit13 aux. control Bit13 reserved Reset 10.03
≥ Local
≥ Bit13 zero current Bit13 reserved Bit13 FaultOrAlarm
Motor 1
99.04 M1BaseSpeed
44.15 FldWeakDyn
DCS800_Fw_structure_diagram_rev_g.dsf
Motor 1 Motor 2
DCS800_Fw_structure_diagram_rev_g.dsf
455
Fan
H2500
D2001
D2001 5 1
X37: SDCS-PIN-4/SDCS-POW-4 D1000
2
1
1 30
F- F+
SDCS-COM-8 or X10: Slot 2 Relay Aux.
DO8 supply
2
1
X12: SDCS-PIN-4/SDCS-PIN-51
2
1
X20: Slot 4
Memory card DCS800 Accessories
1 X8
X17 2
SDCS-COM-8 SDCS-DSL-4
26
25
X2 1
Jumpers shown in default position
1
26 2
CH 3
CH 2
CH 1
CH 0
X34: DCS Link
X8: SDCS-DSL-4 24V
X19:
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
25
X1 1 DriveWindow Light (DCS Link) X51 X52 X53 X54
26 2
S5 1 S1
grey
S2
blue
grey
dark
grey
grey
dark
grey
grey
blue
grey
9 S24 S383 12 5 1 3
dark
3 2 4 2 4 2
S112 8 2 2 2 11 S4 6 9 1 3
2
1 3 1
7 1 3 1 7 1 10
CANL
CANL
24V
0V
GND B
GND B
CANH
CANH
1 1 1 1 1 CDP DW2 M/F I/O Control
X3 X4 X5 X6 X7 312 tool
8...30V
Sense Us
Us
GND
Sense GND
AI1-
AI2-
AI3-
AI4-
AO3 (Iact)
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
+24
DO1
DO2
DO3
DO4
DO5
DO6
DO7
AI1+
AI2+
AI3+
AI4+
AO1
AO2
30...90V
+Z
-Z
0V
0V
+10V
-10V
0V
0V
+A
-A
+B
-B
0V
0V
DCS800-R Rebuild Kit ႀ Proven long life components are re-used, such
Digital control-kit for existing as power stacks, (main) contactors, cabinets and
powerstacks cabling / busbars, cooling systems
ႀ Use of up-to-date communication facilities
20 … 20,000 ADC ႀ Increase of production and quality
0 … 1,160 VDC ႀ Very cost-effective solution
230 … 1,200 VAC ႀ Open Rebuild Kits for nearly all existing DC drives
IP00 ႀ tailor-made solutions for…
ႀ BBC PxD ႀ BBC SZxD
ႀ ASEA TYRAK ႀ other manufacturers
Ident. No.: 3ADW000193 R0601 Rev F
Wallstadter-Straße 59
68526 Ladenburg • Germany
Tel: +49 (0) 6203-71-0
Fax: +49 (0) 6203-71-76 09
www.abb.com/motors&drives *193R0601A8320000*
*193R0601A8320000*