Computer Controlled

Vortex Tube Refrigerator Unit,

with SCADA
Technical Teaching Equipment
TPVC

Teaching
Technique
used

EDIBON SCADA System

Computer
(not included in
2 3 4 the supply)
Control Interface Data Software for:
Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories

1 Unit: TPVC. Computer Controlled Vortex Tube Refrigerator Unit 6 Manuals

* Minimum supply always includes: 1 + 2 + 3 + 4 + 5 + 6

(Computer not included in the supply)

Key features:
hh Advanced Real-Time SCADA.
hh Open Control + Multicontrol + Real-Time Control.
hh Specialized EDIBON Control Software based on LabVIEW.
hh National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
hh Calibration exercises, which are included, teach the user how to calibrate a
sensor and the importance of checking the accuracy of the sensors before taking
measurements.
hh Projector and/or electronic whiteboard compatibility allows the unit to be
explained and demonstrated to an entire class at one time.
hh Capable of doing applied research, real industrial simulation, training courses,
etc.
hh Remote operation and control by the user and remote control for EDIBON technical
support, are always included.
hh Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic &
Software).
hh Designed and manufactured under several quality standards.
hh Optional ICAI software to create, edit and carry out practical exercises, tests,
exams, calculations, etc.
Apart from monitoring user’s knowwledge and progress reached.
hh This unit has been designed for future expansion and integration. A common
expansion is the EDIBON Scada-Net (ESN) System which enables multiple students
to simultaneously operate many units in a network.

http://www.edibon.com/products/catalogues/en/keyfeatures.pdf http://www.youtube.com/embed/CEgMr00oBPw
For more information about Key Features, click here

ISO 9001: Quality Management (for European Union Certificate Certificates ISO 14001 and ECO- Certificate and Worlddidac
Design, Manufacturing, Commercialization (total safety) Management and Audit Scheme Member
and After-sales service) (environmental management)
1
 INTRODUCTION
The vortex effect is a phenomenon related to the flow of fluids generated in compressible and uncompressible fluids and where a turbulent
flow is developed in spiral trajectory.
The vortex tube, or Ranque-Hilsch tube, is a unit mainly employed in industrial refrigeration, although not dismissing the use of the hot air
also generated. Nowadays, we can find examples of the use of a vortex tube in metallurgy and foundry, welding, production of plastics,
sealing and even in the increment of the efficiency by cooling in chemical reactors and tanks.
In the Computer Controlled Vortex Tube Refrigerator Unit, “TPVC”, the vortex effect is developed in a tube where the air spreads quickly by
a distributor that provides a rotary motion, dividing the air into a cold current and a hot current that leave through opposite ends.
The unit allows to observe and study the vortex phenomenon, which demonstrates the generation of two air currents, a cold and a hot
one, to analyze the influence of the air properties at the inlet in both currents and to represent the different efficiency curves, setting fluid
mechanics and heat transmission concepts.

GENERAL DESCRIPTION
The Computer Controlled Vortex Tube Refrigerator Unit, “TPVC”, is a unit designed to study the physical, mechanical and thermodynamic
characteristics of a vortex tube.
This unit works with compressed air. The air, previously filtered to remove impurities, passes through a vortex tube, being possible to
regulate the pressure of the inlet air and vary its temperature (these variables are measured before entering the vortex tube):
To study the influence of the inlet pressure variation it is possible to regulate the pressure with a computer controlled electronic valve up
to the maximum pressure set in the filter before.
To study the influence of the inlet temperature variation it is possible to vary the temperature with a concentric tubes heat exchanger,
where the inlet current is cooled down or heated.
Air enters the vortex tube tangentially and rotating very quickly, as a result a cold air flow and a hot air flow are generated inside the vortex
tube. They leave the tube by opposite ends, where there are two regulation valves to vary these air flows (cold fraction).
Hot air obtained at one end is measured by a flow sensor and its characteristics can be determined by a temperature sensor, a pressure
sensor and a manometer. This air, with the suitable arrangement of the valves, can be either released or introduced into the heat exchanger
to give its heat to the air current entering the vortex tube.
The cold current is obtained at the other end of the tube. It is also measured by a flow sensor, a temperature sensor, a pressure sensor and
a manometer and it can also be recyled or not.
Several exchangeable vortex generators (nozzles) with different internal diameter are included.
This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and includes: The unit itself + a
Control Interface Box + a Data Acquisition Board + Computer Control, Data Acquisition and Data Management Software Packages, for
controlling the process and all parameters involved in the process.

PROCESS DIAGRAM AND UNIT ELEMENTS ALLOCATION

2 www.edibon.com
 COMPLETE TECHNICAL SPECIFICATIONS (for main items)

With this unit there are several options and possibilities:

- Main items: 1, 2, 3, 4, 5 and 6.
- Optional items: 7, 8, 9, 10 and 11.
Let us describe first the main items (1 to 6):
1 TPVC Unit:
Bench-top unit.
Anodized aluminum frame and panels of painted steel.
Main metallic elements in stainless steel.
Diagram in the front panel with similar distribution to the elements in the real unit.
The unit includes:
Pressure regulating filter:
Maximum pressure: 8 bar.
Purge capacity: 8 cm³.
Computer controlled pressure regulation
valve to set the working pressure:
Maximum pressure: 8 bars.
Heat exchanger to set the working
temperature:
Refrigeration capacity: 1580 W.
Vortex tube:
Cooling output: 190 W.
Temperature range: -60ºC to 110ºC.
Air consumption: 280 l./min.
Maximum working pressure: 8 bars.
Three vortex generators of 0.3, 0.46 and
0.6 mm diameter.
Two regulation valves to set the cold
fraction.
Unit: TPVC
Four ball valves to select the circuit to be recycled.
Instrumentation:
Inlet line to the vortex tube:
“J” type thermocouple.
Pressure sensor, range: 0 to 10 bar.
Manometer, range: 0 to 10 bar.
Outlet line of the hot current:
“J” type thermocouple.
Pressure sensor, range: 0 to 6 bar.
Manometer, range: 0 to 6 bar.
Flow sensor, range: 400 l./min.
Outlet line of the cold current:
“J” type thermocouple.
Pressure sensor, range: 0 to 6 bar.
Manometer, range: 0 to 6 bar.
Flow sensor, range: 400 l./min.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the
importance of checking the accuracy of the sensors before taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and
demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support,
are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams,
calculations, etc.
Apart from monitoring user's knowwledge and progress reached.
This unit has been designed for future expansion and integration. A common expansion is
the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously
operate many units in a network.
3 www.edibon.com
 Complete Technical Specifications (for main items)

 PVC/CIB. Control Interface Box:

T
The Control Interface Box is part of the SCADA system.
Control interface box with process diagram in the front panel and with the same distribution that
the different elements located in the unit, for an easy understanding by the student.
All sensors, with their respective signals, are properly manipulated from -10V. to +10V. computer output.
Sensors connectors in the interface have different pines numbers (from 2 to 16), to avoid
connection errors.
Single cable between the control interface box and computer.
The unit control elements are permanently computer controlled, without necessity of
changes or connections during the whole process test procedure.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
Storage of all the process data and results in a file.
Graphic representation, in real time, of all the process/system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the
analysis about curves and responses of the whole process.
All the actuators and sensors values and their responses are displayed on only one screen in the
computer. TPVC/CIB
Shield and filtered signals to avoid external interferences.
Real time computer control with flexibility of modifications from the computer keyboard of the
parameters, at any moment during the process.
Real time computer control for pumps, compressors, heating elements, control valves, etc.
Real time computer control for parameters involved in the process simultaneously.
Open control allowing modifications, at any moment and in real time, of parameters involved in the
process simultaneously.
Three safety levels, one mechanical in the unit, another electronic in the control interface and
the third one in the control software.
3 DAB. Data Acquisition Board:
The Data Acquisition board is part of the SCADA system.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot. Bus
PCI Express.
Analog input:
Number of channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536.
Sampling rate up to: 250 KS/s (kilo samples per second).
Input range (V)=±10 V. Data transfers=DMA, interrupts, programmed I/0. DMA channels=6.
Analog output:
Number of channels=2. Resolution=16 bits, 1 in 65536.
Maximum output rate up to: 900 KS/s. DAB
Output range(V)=±10 V. Data transfers=DMA, interrupts, programmed I/0.
Digital Input/Output:
Number of channels=24 inputs/outputs. D0 or DI Sample Clock frequency: 0 to 100 MHz.
Timing: Number of Counter/timers=4. Resolution: Counter/timers: 32 bits.
4 TPVC/CCSOF. Computer Control + Data Acquisition + Data Management Software:
The three softwares are part of the SCADA system.
Compatible with actual Windows operating systems. Graphic and intuitive simulation of the
process in screen. Compatible with the industry standards.
Registration and visualization of all process variables in an automatic and simultaneous way.
Flexible, open and multicontrol software, developed with actual windows graphic systems,
acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Comparative analysis of the obtained data, after the process and modification of the conditions
during the process.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and student’s TPVC/CCSOF
passwords to facilitate the teacher’s control on the student, and allowing the access to different work
levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results
and the manipulation of the unit, during the process, by using a projector or an electronic
whiteboard.
5 Cables and Accessories, for normal operation.
6 Manuals:
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and
Control Software, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.

*References 1 to 6 are the main items: TPVC + TPVC/CIB + DAB + TPVC/CCSOF + Cables and Accessories + Manuals are included in
the minimum supply for enabling normal and full operation.
4 www.edibon.com
 EXERCISES AND PRACTICAL POSSIBILITIES TO BE DONE WITH THE MAIN ITEMS
1.- Function and operation of the vortex: demonstration of the cold Other possibilities to be done with this Unit:
and hot air generation without moving parts. 8.- Many students view results simultaneously.
2.- Representation of the vortex curves: To view all results in real time in the classroom by means of a
Vortex curve in function of the inlet pressure. projector or an electronic whiteboard.
Vortex curve in function of the inlet temperature. 9.- Open Control, Multicontrol and Real Time Control.
Vortex curve for the refrigeration power: This unit allows intrinsically and/or extrinsically to change the
In function of inlet temperature. span, gains; proportional, integral, derivate parameters; etc,
in real time.
In function of inlet pressure.
10.-The Computer Control System with SCADA allows a real
3.- Refrigeration and/or efficiency capacity (COP, Coefficient of industrial simulation.
Performance):
11.-This unit is totally safe as uses mechanical, electrical and
In function of inlet temperature. electronic, and software safety devices.
In function of inlet pressure. 12.-This unit can be used for doing applied research.
Additional practical possibilities: 13.-This unit can be used for giving training courses to Industries
4.- Representation of the vortex curves: even to other Technical Education Institutions.
Vortex curve varying the type of gas, “neither explosive nor 14.-Control of the TPVC unit process through the control interface
corrosive”. box without the computer.
Vortex curve in function of the hot and/or cold gas ratio. 15.-Visualization of all the sensors values used in the TPVC unit
process.
5.- Distribution of the cold air flow.
- By using PLC-PI additional 19 more exercises can be done.
6.- Study of the differences changing the vortex generator:
- Several other exercises can be done and designed by the user.
Vortex curve in function of the inlet pressure.
Vortex curve in function of the inlet temperature.
Vortex curve for the refrigeration power.
Coefficient of performance (COP).
7.- Sensors calibration.

REQUIRED SERVICES DIMENSIONS AND WEIGHTS

- Electrical supply: single-phase, 220 V/50 Hz. or 110 V/60 Hz. TPVC:
- Computer. Unit:
-Dimensions: 1000 x 480 x 650 mm. approx.
REQUIRED CONSUMABLES (Not included) (39.37 x 18.89 x 25.59 inches approx.)
- Compressed air supply: from 0 to 10 Bar with a flow of 300 l./min. -Weight: 25 Kg. approx.
Dry air with dew point close to -20ºC. (55.11 pounds approx.)
Control-Interface Box:
RECOMMENDED ACCESSORIES (Not included) -Dimensions: 490 x 330 x 310 mm. approx.
(19.29 x 12.99 x 12.2 inches approx.)
- Membrane drying filter or absorption filter. Dew point close to -20ºC.
- Safety glasses to wear during the operation of the unit. -Weight: 10 Kg. approx.
(22 pounds approx.)

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 SOFTWARE MAIN SCREENS

SCADA
Main screen

I
II

IV V

III

I Main software operation possibilities.

II Sensors displays, real time values, and extra output parameters. Sensors: S T=Temperature sensor. SC=Flow sensor. SP=Pressure sensor.
III Actuators controls. Actuator: AVRP=Pressure regulator valve.
IV Channel selection and other plot parameters.
V Real time graphics displays.

Software for Sensors Calibration

Example of screens

The teacher and the students can calibrate the unit

with a password provided by EDIBON.
The teacher can restore the factory calibration any
time.

6 www.edibon.com
 SOME REAL RESULTS OBTAINED FROM THIS UNIT

Representation in real time of the measured magnitudes. A single graph showing the
temperatures.

HOT OUTLET TEMPERATURE

INLET TEMPERATURE

COLD OUTLET TEMPERATURE

Representation of the vortex curves in function of inlet pressure.

Representation of the vortex curves in function of inlet temperature.

Visualization and representation of saved data.

7 www.edibon.com
 COMPLETE TECHNICAL SPECIFICATIONS (for optional items)

Additionally to the main items (1 to 6) described, we can offer, as optional, other items from 7 to 11.
All these items try to give more possibilities for:
a) Industrial configuration. (PLC)
b) Technical and Vocational Education configuration. (ICAI and FSS)
c) Multipost Expansions options. (Mini ESN and ESN)

a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
Metallic box.
Circuit diagram in the module front panel.
Front panel:
Digital inputs (X) and Digital outputs (Y) block:
16 Digital inputs, activated by switches and 16 LEDs for confirmation (red).
14 Digital outputs (through SCSI connector) with 14 LEDs for message (green).
Analog inputs block:
16 Analog inputs (-10 V. to + 10 V.) (through SCSI connector).
Analog outputs block:
4 Analog outputs (-10 V. to + 10 V.) (through SCSI connector).
Touch screen:
High visibility and multiple functions. Display of a highly visible status. Recipe function. Bar graph function. Flow display function. Alarm list.
Multi language function. True type fonts.
Back panel:
Power supply connector. Fuse 2A. RS-232 connector to PC. USB 2.0 connector to PC.
Inside:
Power supply outputs: 24 Vdc, 12 Vdc, -12 Vdc, 12 Vdc variable.
Panasonic PLC:
High-speed scan of 0.32 µsec. for a basic instruction.
Program capacity of 32 Ksteps, with a sufficient comment area.
Power supply input (100 to 240 V AC).
DC input: 16 (24 V DC).
Relay output: 14.
High-speed counter.
Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
Communication RS232 wire to computer (PC).
Dimensions: 490 x 330 x 310 mm. approx. (19.29 x 12.99 x 12.20 inches approx.). Weight: 30 Kg. approx. (66 pounds approx.).
-TPVC/PLC-SOF. PLC Control Software:
For this particular unit, always included with PLC supply.
The software has been designed using Labview and it follows the unit operation procedure and linked with the Control Interface Box used in the Computer
Controlled Vortex Tube Refrigerator Unit (TPVC).

Control Interface Data Software for:

Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
Unit

PLC CONTROL
PLC-SOF.
Control Software

PLC-PI. PLC Module

Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box 11.-PLC configuration possibilities.
without the computer. 12.-PLC program languages.
2.- Visualization of all the sensors values used in the particular unit process. 13.-PLC different programming standard languages (ladder diagram (LD),
3.- Calibration of all sensors included in the particular unit process. structured text (ST), instructions list (IL), sequential function chart (SFC),
4.- Hand on of all the actuators involved in the particular unit process. function block diagram (FBD)).
5.- Realization of different experiments, in automatic way, without having in 14.-New configuration and development of new process.
front the particular unit. (These experiments can be decided previously). 15.-Hand on an established process.
6.- Simulation of outside actions, in the cases do not exist hardware 16.-To visualize and see the results and to make comparisons with the
elements. (Example: test of complementary tanks, complementary particular unit process.
industrialenvironment to the process to be studied, etc). 17.-Possibility of creating new process in relation with the particular unit.
7.- PLC hardware general use. 18.-PLC Programming Exercises.
8.- PLC process application for the particular unit. 19.-Own PLC applications in accordance with teacher and student
9.- PLC structure. requirements.
10.-PLC inputs and outputs configuration.
8 www.edibon.com
 Complete Technical Specifications (for optional items)

b) Technical and Vocational Education configuration

8 TPVC/ICAI. Interactive Computer Aided Instruction Software System.

This complete software package consists of an Instructor Software (EDIBON Classroom Manager -ECM-SOF) totally integrated with the
Student Software (EDIBON Student Labsoft -ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and
practical knowledge of the students.
This software is optional and can be used additionally to items (1 to 6).

Instructor Software
-ECM-SOF. EDIBON Classroom Manager (Instructor Software).

ECM-SOF is the application that allows the Instructor to register students,

manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the
Student knowledge and monitor the progression related to the planned
tasks for individual students, workgroups, units, etc... so the teacher
can know in real time the level of understanding of any student in the
classroom.

Innovative features:
ECM-SOF. EDIBON Classroom
User Data Base Management. Manager (Instructor Software)
Application main screen ECAL. EDIBON Calculations Program Package -
Formula Editor Screen
Administration and assignment of Workgroup, Task and Training
sessions.

Creation and Integration of Practical Exercises and Multimedia

Resources.

Custom Design of Evaluation Methods.

Creation and assignment of Formulas & Equations.

Equation System Solver Engine.

ERS. EDIBON Results & Statistics
Updatable Contents. Program Package - Student
ETTE. EDIBON Training Test & Exam Program
Scores Histogram
Package - Main Screen with Numeric Result
Report generation, User Progression Monitoring and Statistics. Question

-ESL-SOF. EDIBON Student Labsoft (Student Software). Student Software

ESL-SOF is the application addressed to the Students that helps them
to understand theoretical concepts by means of practical exercises
and to prove their knowledge and progression by performing tests and
calculations in addition to Multimedia Resources. Default planned tasks
and an Open workgroup are provided by EDIBON to allow the students
start working from the first session. Reports and statistics are available
to know their progression at any time, as well as explanations for every
exercise to reinforce the theoretically acquired technical knowledge.
Innovative features:
Student Log-In & Self-Registration.
Existing Tasks checking & Monitoring.
ESL-SOF. EDIBON Student Lab-
Default contents & scheduled tasks available to be used from Soft (Student Software) Application
the first session. Main Screen EPE. EDIBON Practical Exercise Program
Package Main Screen
Practical Exercises accomplishment by following the Manual
provided by EDIBON.
Evaluation Methods to prove your knowledge and progression.
Test self-correction.
Calculations computing and plotting.
Equation System Solver Engine.
User Monitoring Learning & Printable Reports.
Multimedia-Supported auxiliary resources.

ERS. EDIBON Results & Staticstics

Program Package-Question
Explanation
ECAL. EDIBON Calculations ProgramPackage
For more information see ICAI catalogue. Click on the following link: Main Screen
www.edibon.com/products/catalogues/en/ICAI.pdf

9 www.edibon.com
 Complete Technical Specifications (for optional items)
b) Technical and Vocational Education configuration

9 TPVC/FSS. Faults Simulation System.

Example of some screens
Faults Simulation System (FSS) is a Software package that simulates
several faults in any EDIBON Computer Controlled Unit. It is useful for
Technical and Vocational level.
The “FAULTS” mode consists in causing several faults in the unit
normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following
sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program
execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.

For more information see FSS catalogue. Click on the following link:
www.edibon.com/products/catalogues/en/FSS.pdf

c) Multipost Expansions options

10 Mini ESN. EDIBON Mini Scada-Net System.
Mini ESN.
Mini ESN. EDIBON Mini Scada-Net System allows up to 30 students to EDIBON Mini Scada-Net System
work with a Teaching Unit in any laboratory, simultaneously.It is useful for
both, Higher Education and/or Technical and Vocational Education.
The Mini ESN system consists of the adaptation of any EDIBON Computer
Controlled Unit with SCADA integrated in a local network.
1 UNIT= up to 30
This system allows to view/control the unit remotely, from any computer STUDENTS can work
integrated in the local net (in the classroom), through the main computer simultaneously
connected to the unit. Then, the number of possible users who can work
with the same unit is higher than in an usual way of working (usually only
one).
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON Computer Controlled Vortex Tube Refrigerator Unit (TPVC)
Computer Controlled Unit with SCADA, connected in a local net.
- Open Control + Multicontrol + Real Time Control + Multi Student Software for:
Post. Control - Computer Control
Interface Box - Data Acquisition
- Instructor controls and explains to all students at the same time. - Data Management
- Any user/student can work doing "real time" control/multicontrol
and visualisation.
Instructors'
- Instructor can see in the computer what any user/student is doing Central Mini Scada-Net
in the unit. Computer Software
- Continuous communication between the instructor and all the
users/students connected.
LOCAL NET FOR 30 STUDENTS
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost. Note: The Mini ESN
- Future expansions with more EDIBON Units. system can be used with
any EDIBON computer
For more information see Mini ESN catalogue. Click on the following link: controlled unit
www.edibon.com/products/catalogues/en/Mini-ESN.pdf

11 ESN. EDIBON Scada-Net System.

This unit can be integrated, in the future, into a Complete Laboratory with many Units and many Students.
For more information see ESN catalogue. Click on the following link:
www.edibon.com/products/catalogues/en/units/thermodynamicsthermotechnics/esn-thermodynamics/ESN-THERMODYNAMICS.pdf
10 www.edibon.com
 ORDER INFORMATION
Main items (always included in the supply) Optional items (supplied under specific order)
Minimum supply always includes: a) Industrial configuration
1 Unit: TPVC. Computer Controlled Vortex Tube Refrigerator 7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus
Unit. PLC-SOF Control Software):
2 TPVC/CIB. Control Interface Box. - PCL-PI. PLC Module.
3 DAB. Data Acquisition Board. - TPVC/PLC-SOF. PLC Control Software.
4 TPVC/CCSOF. Computer Control + Data Acquisition +
Data Management Software. b) Technical and Vocational Education configuration
5 Cables and Accessories, for normal operation. 8 TPVC/ICAI. Interactive Computer Aided Instruction Software
6 Manuals. System.
9 TPVC/FSS. Faults Simulation System.
*IMPORTANT: Under TPVC we always supply all the elements for
immediate running as 1, 2, 3, 4, 5 and 6. c) Multipost Expansions options
10 Mini ESN. EDIBON Mini Scada-Net System.
11 ESN. EDIBON Scada-Net System.

11 www.edibon.com
 TENDER SPECIFICATIONS (for main items)

1 TPVC Unit:
Bench-top unit.
Anodized aluminum frame and panels of painted steel.
Main metallic elements in stainless steel.
Diagram in the front panel with similar distribution to the elements in the real unit.
The unit includes:
Pressure regulating filter:
Maximum pressure: 8 bar.
Purge capacity: 8 cm³.
Computer controlled pressure regulation valve to set the working pressure:
Maximum pressure: 8 bars.
Heat exchanger to set the working temperature:
Refrigeration capacity: 1580 W.
Vortex tube:
Cooling output: 190 W.
Temperature range: -60ºC to 110ºC.
Air consumption: 280 l./min.
Maximum working pressure: 8 bars.
Three vortex generators of 0.3, 0.46 and 0.6 mm diameter.
Two regulation valves to set the cold fraction.
Four ball valves to select the circuit to be recycled.
Instrumentation:
Inlet line to the vortex tube:
“J” type thermocouple.
Pressure sensor, range: 0 to 10 bar.
Manometer, range: 0 to 10 bar.
Outlet line of the hot current:
“J” type thermocouple.
Pressure sensor, range: 0 to 6 bar.
Manometer, range: 0 to 6 bar.
Flow sensor, range: 400 l./min.
Outlet line of the cold current:
“J” type thermocouple.
Pressure sensor, range: 0 to 6 bar.
Manometer, range: 0 to 6 bar.
Flow sensor, range: 400 l./min.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the accuracy of the sensors before
taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support, are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams, calculations, etc.
Apart from monitoring user's knowwledge and progress reached.
This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple
students to simultaneously operate many units in a network.
2 TPVC/CIB. Control Interface Box:
The Control Interface Box is part of the SCADA system.
Control interface box with process diagram in the front panel.
The unit control elements are permanently computer controlled.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the analysis about curves and responses of the whole process.
Shield and filtered signals to avoid external interferences.
Real time computer control with flexibility of modifications from the computer keyboard of the parameters, at any moment during the process.
Real time computer control for parameters involved in the process simultaneously.
Open control allowing modifications, at any moment and in real time, of parameters involved in the process simultaneously.
Three safety levels, one mechanical in the unit, another electronic in the control interface and the third one in the control software.
3 DAB. Data Acquisition Board:
The Data Acquisition board is part of the SCADA system.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot.
Analog input: Channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536. Sampling rate up to: 250 KS/s (kilo samples per second).
Analog output: Channels=2. Resolution=16 bits, 1 in 65536.
Digital Input/Output: Channels=24 inputs/outputs.
4 TPVC/CCSOF. Computer Control +Data Acquisition+Data Management Software:
The three softwares are part of the SCADA system.
Compatible with the industry standards.
Flexible, open and multicontrol software, developed with actual windows graphic systems, acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and student’s passwords to facilitate the teacher’s control on the student, and
allowing the access to different work levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results and the manipulation of the unit, during the process, by using
a projector or an electronic whiteboard.
5 Cables and Accessories, for normal operation.
6 Manuals:
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and Control Software, Starting-up, Safety, Maintenance,
Calibration & Practices Manuals.
12 www.edibon.com
 Tender Specifications (for main items)

Exercises and Practical Possibilities to be done with the Main Items

1.- Function and operation of the vortex: demonstration of the cold and hot air generation without moving parts.
2.- Representation of the vortex curves:
Vortex curve in function of the inlet pressure.
Vortex curve in function of the inlet temperature.
Vortex curve for the refrigeration power:
In function of inlet temperature.
In function of inlet pressure.
3.- Refrigeration and/or efficiency capacity (COP, Coefficient of Performance):
In function of inlet temperature.
In function of inlet pressure.
Additional practical possibilities:
4.- Representation of the vortex curves:
Vortex curve varying the type of gas, “neither explosive nor corrosive”.
Vortex curve in function of the hot and/or cold gas ratio.
5.- Distribution of the cold air flow.
6.- Study of the differences changing the vortex generator:
Vortex curve in function of the inlet pressure.
Vortex curve in function of the inlet temperature.
Vortex curve for the refrigeration power.
Coefficient of performance (COP).
7.- Sensors calibration.
Other possibilities to be done with this Unit:
8.- Many students view results simultaneously.
To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
9.- Open Control, Multicontrol and Real Time Control.
This unit allows intrinsically and/or extrinsically to change the span, gains; proportional, integral, derivate parameters; etc, in real time.
10.-The Computer Control System with SCADA allows a real industrial simulation.
11.-This unit is totally safe as uses mechanical, electrical and electronic, and software safety devices.
12.-This unit can be used for doing applied research.
13.-This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
14.-Control of the TPVC unit process through the control interface box without the computer.
15.-Visualization of all the sensors values used in the TPVC unit process.
- By using PLC-PI additional 19 more exercises can be done.
- Several other exercises can be done and designed by the user.

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 TENDER SPECIFICATIONS (for optional items)
a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
Metallic box.
Circuit diagram in the module front panel.
Digital inputs (X) and Digital outputs (Y) block: 16 Digital inputs. 14 Digital outputs.
Analog inputs block: 16 Analog inputs.
Analog outputs block: 4 Analog outputs.
Touch screen.
Panasonic PLC:
High-speed scan of 0.32 µsec. Program capacity of 32 Ksteps. High-speed counter. Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
-TPVC/PLC-SOF. PLC Control Software:
For this particular unit, always included with PLC supply.
Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box without the computer.
2.- Visualization of all the sensors values used in the particular unit process.
3.- Calibration of all sensors included in the particular unit process.
4.- Hand on of all the actuators involved in the particular unit process.
5.- Realization of different experiments, in automatic way, without having in front the particular unit. (These experiments can be decided previously).
6.- Simulation of outside actions, in the cases do not exist hardware elements. (Example: test of complementary tanks, complementary
industrialenvironment to the process to be studied, etc).
7.- PLC hardware general use.
8.- PLC process application for the particular unit.
9.- PLC structure.
10.-PLC inputs and outputs configuration.
11.-PLC configuration possibilities.
12.-PLC program languages.
13.-PLC different programming standard languages (ladder diagram (LD), structured text (ST), instructions list (IL), sequential function chart (SFC),
function block diagram (FBD)).
14.-New configuration and development of new process.
15.-Hand on an established process.
16.-To visualize and see the results and to make comparisons with the particular unit process.
17.-Possibility of creating new process in relation with the particular unit.
18.-PLC Programming Exercises.
19.-Own PLC applications in accordance with teacher and student requirements.

b) Technical and Vocational Education configuration

8 TPVC/ICAI. Interactive Computer Aided Instruction Software System.
This complete software package consists of an Instructor Software (EDIBON Classroom Manager -ECM-SOF) totally integrated with the Student Software
(EDIBON Student Labsoft -ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and practical knowledge
of the students.
-ECM-SOF. EDIBON Classroom Manager (Instructor Software).
ECM-SOF is the application that allows the Instructor to register students, manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the Student knowledge and monitor the progression related to the planned tasks for
individual students, workgroups, units, etc...so the teacher can know in real time the level of understanding of any student in the classroom.
Innovative features:
User Data Base Management.
Administration and assignment of Workgroup, Task and Training sessions.
Creation and Integration of Practical Exercises and Multimedia Resources.
Custom Design of Evaluation Methods.
Creation and assignment of Formulas & Equations.
Equation System Solver Engine.
Updatable Contents.
Report generation, User Progression Monitoring and Statistics.
-ESL-SOF. EDIBON Student Labsoft (Student Software).
ESL-SOF is the application addressed to the Students that helps them to understand theoretical concepts by means of practical exercises and to
prove their knowledge and progression by performing tests and calculations in addition to Multimedia Resources. Default planned tasks and an
Open workgroup are provided by EDIBON to allow the students start working from the first session. Reports and statistics are available to know their
progression at any time, as well as explanations for every exercise to reinforce the theoretically acquired technical knowledge.
Innovative features:
Student Log-In & Self-Registration.
Existing Tasks checking & Monitoring.
Default contents & scheduled tasks available to be used from the first session.
Practical Exercises accomplishment by following the Manual provided by EDIBON.
Evaluation Methods to prove your knowledge and progression.
Test self-correction.
Calculations computing and plotting.
Equation System Solver Engine.
User Monitoring Learning & Printable Reports.
Multimedia-Supported auxiliary resources.
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 Tender Specifications (for optional items)

b) Technical and Vocational Education configuration

9 TPVC/FSS. Faults Simulation System.

Faults Simulation System (FSS) is a Software package that simulates several faults in any EDIBON Computer Controlled Unit.
The “FAULTS” mode consists in causing several faults in the unit normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.

c) Multipost Expansions options

10 Mini ESN. EDIBON Mini Scada-Net System.

EDIBON Mini Scada-Net System allows up to 30 students to work with a Teaching Unit in any laboratory, simultaneously.
The Mini ESN system consists of the adaptation of any EDIBON Computer Controlled Unit with SCADA integrated in a local network.
This system allows to view/control the unit remotely, from any computer integrated in the local net (in the classroom), through the main computer
connected to the unit.
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON Computer Controlled Unit with SCADA, connected in a local net.
- Open Control + Multicontrol + Real Time Control + Multi Student Post.
- Instructor controls and explains to all students at the same time.
- Any user/student can work doing “real time” control/multicontrol and visualisation.
- Instructor can see in the computer what any user/student is doing in the unit.
- Continuous communication between the instructor and all the users/students connected.
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost.
- Future expansions with more EDIBON Units.
The system basically will consist of:
This system is used with a Computer Controlled Unit.
- Instructor’s computer.
- Students’ computers.
- Local Network.
- Unit-Control Interface adaptation.
- Unit Software adaptation.
- Webcam.
- Mini ESN Software to control the whole system.
- Cables and accessories required for a normal operation.

* Specifications subject to change without previous notice, due to the convenience of improvement of the product.
REPRESENTATIVE:

C/ Del Agua, 14. Polígono Industrial San José de Valderas.

28918 LEGANÉS. (Madrid). SPAIN.
Phone: 34-91-6199363 FAX: 34-91-6198647
E-mail: [email protected] WEB site: www.edibon.com

Edition: ED01/16
Date: December/2016

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