Canon MP500 Series
Canon MP500 Series
SERVICE
MANUAL
Canon
Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which
shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product
is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another
language without the written permission of Canon Inc., except in the case of internal business use.
Part 1: Maintenance
Information on maintenance and troubleshooting of the PIXMA MP500
Part 3: Appendix
Block diagrams and pin layouts of the PIXMA MP500
Reference:
This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in
the separate Parts Catalog.
Part 1: MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by
Service Engineer
1-2. Customer Maintenance
1-3. Product Life
1-4. Special Tools
1-5. Serial Number Location
2. LIST OF ERROR DISPLAY / INDICATION
2-1. Operator Call Errors
2-2. Service Call Errors
2-3. Other Error Messages
2-4. Warnings
2-5. Troubleshooting by Symptom
3. REPAIR
3-1. Notes on Service Part Replacement (and Disassembling / Reassembling)
3-2. Special Notes on Repair Servicing
3-3. Adjustment / Settings
(1) Paper feed motor adjustment
(2) Grease application
(3) Waste ink counter setting
(4) User mode
(5) Service mode
Service test print
EEPROM initialization
Waste ink counter reset
Destination settings
Waste ink amount setting
Button and LCD test
3-4. Verification Items
(1) Service test print
(2) EEPROM information print
4. MACHINE TRANSPORTATION
(1) Adjustment
Approx.
Adjustment Timing Purpose Tool
time
Destination At logic board ass'y To set the destination. None. 1 min.
settings (EEPROM replacement Perform in the
settings) service mode.
Waste ink counter - At logic board To reset the waste ink counter. None. 1 min.
resetting replacement Perform in the
(EEPROM - At waste ink absorber service mode.
settings) replacement
Waste ink amount At logic board replacement To set the waste ink amount to None. 2 min.
setting the waste ink counter. Perform in the
service mode.
Paper feed motor At paper feed motor To adjust the belt tension. None. 5 min.
position replacement (Position the paper feed motor
adjustment so that the belt is stretched
tight.)
CD / DVD - At logic board To correct the light volume for None. 2 min.
detection sensor replacement the CD / DVD detection sensor. Perform in the
light volume - At carriage unit service mode.
correction*1 replacement
Grease application - At carriage unit - To maintain sliding properties FLOIL KG- 1 min.
replacement of the carriage shaft and the 107A
- At PR shaft ass'y lift cam shaft.
replacement - To protect the machine's
- At CL base or CL gear sliding portions (gears).
replacement
New Ink system - At logic board To maintain detection None. 1 min.
function check replacement functionality for presence of the Perform in the
- At platen unit ink tanks and each ink tank service mode.
replacement position.
- At carriage unit
replacement
LCD language At logic board replacement To set the language to be None. 1 min.
settings displayed on the LCD. Perform in the
user mode.
Document pressure - At document cover unit None. 2 min.
sheet position replacement
adjustment
Note: DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as they are
not re-adjustable.
The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor
unit.
*1: Only for CD / DVD printing supported regions.
1-1
1-2
(1) Machine
Specified print volume (I) or the years of use (II), whichever comes first.
(I) Print volume: 12,000 pages
The print yield in the table above is an average value measured in continuous printing, using the ink tank
immediately after it is unsealed, until the ink is out. Ink yield may vary depending on texts and photos printed,
application software, print mode, and type of paper used.
When the machine is turned on and while printing, each ink may be used for protecting the print head and
maintaining print quality.
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<Part 1: 1. MAINTENANCE>
1-4
Paper jam. [1300] The paper is jammed. Clear the Remove the jammed paper, and Error in paper feeding
paper and press [OK]. press the OK button. from the ASF.
Paper jam in the rear Error in the duplex
guide. [1303] printing unit.
Paper jam in the under Error in paper feeding
guide. [1304] from the cassette.
Front door close error. Paper output tray is closed. Press Open the paper output tray. The error is indicated if
[1250] the lower left button to open the the paper output tray is
paper output tray. closed at start of a print
job, or while a print job
is being performed.
No ink. [1600] Ink has run out. Replace the ink Replace the empty ink tank(s), or Pressing the OK button
tank and close the cover. press the OK button. will clear the error
without ink tank
replacement, however,
ink may run out during
printing.
Ink tank not installed. Install the applicable ink tank(s)
1-5
1-6
2-2. Service Call Errors (by Cyclic Blinking in Orange (Alarm LED) and Green
(ON/OFF button), or Alarm LED Lit in Orange)
Service call errors are indicated by the number of cycles the Alarm LED and ON/OFF button blink, and the
corresponding error code is displayed on the LCD.
Cycles of
blinking in
orange
(Alarm Solution
LED) and Error [Error code] Conditions (Replacement of listed parts,
green which are likely to be faulty)
(ON/OFF
button)
2 times Carriage error [5100] An error occurred in the carriage encoder - Carriage unit (QM2-2922)
signal. - Timing slit strip film
(QC1-6394)
1-7
1-8
1-9
2-4. Warnings
1-10
1-11
1-12
1-13
1-14
1-15
(II) Open the scanner cover, and remove 2 screws from the front left and right sides of the unit.
(III) While holding the scanner unit, remove the side cover L and R (QC1-7918 / 7919).
1-16
1-17
When assembling the scanner stop arm unit, make sure it is in the correct orientation, as shown in the photos
below (overhead view).
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1-19
(II) While releasing the internal hook by inserting a pair of tweezers or a flat-blade screwdriver into the hole,
remove the panel front cover L and R, as shown in the photos below. Be careful not to break the hook.
1-20
Follow the procedures below when replacing the document pressure sheet:
(I) Position one of the corners of the document pressure sheet at the reference mark.
(II) The 4 corners of the document pressure sheet will be fixed to the document cover with the adhesive tape when
the cover is closed.
(III) To eliminate a play between the document cover and the platen glass, move the document cover in the
direction of the red arrow in the photo below until it stops, then close the cover.
(IV) Open the document cover unit, and visually confirm that the document pressure sheet is fixed to the cover
properly (no significant shift from the specified position).
1-21
1-22
1-23
With the units assembled, the tube conditions are not visible. To confirm the tube is free from damage,
perform the manual purging 3 or 4 times, and confirm that no strange noise is heard.
[Example: The tube is pinched and blocked as it is not fixed with tape.]
1-24
Note: The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor
unit. DO NOT loosen them in other cases.
(2) Grease application
1) Machine unit Number
of
Grease / oil Grease / oil Number locations
No Part name Where to apply grease / oil
name amount of drops* to apply
grease /
oil
Chassis Entire surface the carriage Floil
1 (1) 27 to 54 mg 3 1
Ass'y slider contacts KG107A
Chassis PR lift shaft cam contact Floil
2 (2) 9 to 18 mg 1 3
Ass'y portion (at 3 locations) KG107A
Adjust Carriage shaft cam L sliding Floil
3 (3) 18 to 36 mg 2 1
Plate L portion KG107A
Carriage shaft sliding
Chassis Floil
4 (4) portion on the left side of 9 to 18 mg 1 2
Ass'y KG107A
chassis(at 2 locations)
Carriage shaft sliding
Chassis Floil
5 (5) portion on the right side of 9 to 18 mg 1 2
Ass'y KG107A
chassis(at 2 locations)
1-25
1-26
1-27
7% or more Required.
*1: Check the waste ink amount by service test print or EEPROM information print.
[See 3.3. Adjustment / Settings, (5) Service mode, for details.]
Operation Remarks
Print head cleaning
Nozzle check pattern printing Set a sheet of plain paper (A4 or letter) in the ASF or the cassette
(according to the Feed Switch button setting).
Print head deep cleaning
1-28
1-29
5 times Orange (Alarm) Destination settings After entering the destination settings mode,
press the Stop/Reset button the specified
number of time(s) to select the destination. For
detail, see "Destination settings procedures"
below.
6 times Green (COPY) Print head deep
(Cleaning of both black and color)
cleaning
7 times Orange (Alarm) Reserved
8 times Green (COPY) CD / DVD check
Not used in servicing
pattern print
9 times Orange (Alarm) CD / DVD print Not used in servicing.
position correction
(horizontal: X
direction)
10 times Green (COPY) CD / DVD print Not used in servicing.
position correction
(vertical: Y direction)
11 times Orange (Alarm) Button and LCD test
12 and 13 Green, Orange Return to the menu
times
(COPY, Alarm) selection
14 times Green (COPY) Left margin correction Not used in servicing.
15 times Orange (Alarm) Waste ink amount
setting
16 times or Return to the menu
more selection
Note: - If the Stop/Reset button is pressed 16 or more times, the Alarm LED (orange) or COPY button (green)
lights steadily without any changes.
- At the end of the service mode, press the ON/OFF button. To protect the media sensor from being
dislocated during transportation, the paper lifting plate of the sheet feeder unit will be raised.
1-30
1-31
4) When all the buttons are pressed, the entire LCD changes to a full red screen.
Open the scanning unit (printer cover) to display the color pattern.
If any one of the keys is not pressed (a blue segment is left), pressing the Stop/Reset button is not accepted
(nothing occurs).
5) Press the ON/OFF button to return to the service mode menu selection.
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1-33
1-34
HDEEPROM
V0001 SN=0000-0436
LN(00000 00000 00000 00003 00013 00017 00015) ID=08
IL=(PBK=000 BK=000 Y=000 M=000 M2=000 C=000 C2=000)
1-35
1-36
1-37
1-38
2-1
2-2
To prevent printing problems due to bubbles, dust, or ink clogging, print head cleaning is performed before the start of
printing (when the cleaning flag is on), except in the following cases:
- Cleaning on arrival: Performed when the scanning unit (printer cover) is closed.
- Manual cleaning / deep cleaning: Performed manually.
<Cleaning mode list>
Black: Pigment-based black
Color: Dye-based black, cyan, magenta, yellow
Amount of ink used Est. required time
(g) (sec.)
Condition Details (in the normal (not including the
temperature/humidity time of opening
environment) the caps)
On arrival of the First to third cleaning after shipped from 0.45 (Black) 88
machine the plant. 1.50 (Color)
(All in sequence)
Dot count cleaning When the specified number of dots are 0.14 (Black) 35 (Black)
(Black) printed since the previous Black cleaning.
Timer cleaning - 0*1 If 24 to 60 hours have elapsed since the 0.14 (Black) 35 (Black)
(Black only) previous Black cleaning till the start of
the next printing.
Timer cleaning - 1 If 60 to 96 hours have elapsed since the
(Black only) previous Black cleaning till the start of
the next printing.
Timer cleaning - 2 If 96 to 120 hours have elapsed since the
(Black only) previous Black cleaning till the start of
the next printing.
Timer cleaning - 3*2 If 120 to 336 hours have elapsed since the 0.14 (Black) 35 (Black)
(Black/Color) previous Black/Color cleaning till the 0.50 (Color) 40 (Color)
start of the next printing.
Timer cleaning - 4 If 336 to 504 hours have elapsed since the 0.45 (Black) 70
(All in sequence) previous Black/Color cleaning till the 1.00 (Color)
start of the next printing.
Timer cleaning - 5 If 504 to 720 hours have elapsed since the 70
(All in sequence) previous Black/Color cleaning till the
start of the next printing.
Timer cleaning - 6 If 720 to 1,080 hours have elapsed since 70
(All in sequence) the previous Black/Color cleaning till the
start of the next printing.
Timer cleaning - 7 If 1,080 to 2,160 hours have elapsed since 0.78 (Black) 70
(All in sequence) the previous Black/Color cleaning till the 1.00 (Color)
start of the next printing.
Timer cleaning - 8 If 2,160 to 4,320 hours have elapsed since 1.58 (Black) 80
(All in sequence) the previous Black/Color cleaning till the 1.00 (Color)
start of the next printing.
Timer cleaning - 9 If 4,320 to 8,640 hours have elapsed since 1.58 (Black) 80
(All in sequence) the previous Black/Color cleaning till the 1.00 (Color)
2-3
Manual cleaning - Via the operation panel (All at the same 0.14 (Black) 45 (All at the
time only) 0.50 (Color) same time)
(Black/Color/All at
35 (Black)
the same time) - Via the MP driver (Selectable from
Black, Color, or All at the same time) 40 (Color)
Deep cleaning Via the MP driver (Selectable from 1.58 (Black) 80 (All at the
Black, Color, or All at the same time) 1.00 (Color) same time)
(Black/Color/All at
45 (Black)
the same time)
55 (Color)
If the print head has 0.30 (Black) 70 (All in
not been capped 1.00 (Color) sequence)
before power-on
(All in sequence)
2-4
3-1. Resolution
(2) Grayscale printing
2-5
(4) Duplex printing
(5) Camera Direct printing
(6) Copying
2-6
2-7
2-8
Service:
Wipe any soiling or
dirt off from the
sheet feed unit and
the bottom case
unit ribs*2.
Scratches on - PP-101D, PP-101, Scratches on the PF - Change the paper - Paper is
paper PR-101, SG-101, return lever due to feeding method scratched.
etc. paper feeding from from the cassette - Marks appear
- Paper feeding from the cassette, and to the auto sheet on printed
the cassette duplex printing feeder.
paper.
path. - If automatic
duplex printing is
performed, cancel
it, and, by setting
only a single
sheet of paper in
the auto sheet
2-9
2-10
*1: Change the paper in each Bottom plate cleaning. The cleaning can end when paper does not get any soiling.
*2: Locations to clean in servicing when soiling on paper in automatic duplex printing persists:
2-11
2) Fold the paper at approx. 60 mm from the end, and fold the folded end in half backward, as shown below.
3) Moisten the folded end portion (indicated by the blue circle in the figure below) using a wipe, and set the
paper in the ASF so that the moistened edge of the paper contacts the 2 sub-rollers. Then, fold the other end
of the paper along the ASF cover edge to hook the paper to the ASF cover, as shown below.
2-12
* Occurrence level:
A: The symptom is likely to occur frequently. (Caution required)
B: The symptom may occur under certain conditions, but likeliness is assumed very low in practical usage.
C: The symptom is unlikely to be recognized by the user, and no practical issues are assumed.
To the table of contents To the top
<Part 2: 4. FAQ>
2-13
Power
Power supply voltage, frequency Standby Power-off
consumption
Power supply
AC 100 to 120V, 50/60Hz Approx. 20W Approx. 2.0W Approx. 0.8W
AC 220 to 240V, 50/60Hz Approx. 20W Approx. 2.0W Approx. 0.8W
Machine:
With the paper support and output tray retracted: Approx. 448 (W) x 426 (D) x 205 (H)
External dimensions mm
With the paper support and output tray extended: Approx. 448 (W) x 600 (D) x 315 (H)
mm
Weight Approx.9.6kg, not including print head and optional units
Electromagnetic radiance:
VCCI, FCC, IC, CE Mark, Taiwan EMC, C-tick, CCC (EMC), Korea MIC, Gost-R
Electrical safety:
Related standards Electrical Appliance and Material Safety Law (DENAN), UL, C-UL, CB Report, CE
(Machine, Adapter) Mark, GS, Gost-R, FT, SASO, CCC, SPRING, Korea EK, IRAM (Argentine)
Environmental regulations:
RoHS (EU), WEEE (EU), Korea Package Recycle Law, Green Point (Germany), Energy
Star, Eco Mark, Law on Promoting Green Purchasing
3-17
<Scanner>
Type Flat bed scanner (scanning of a fixed document by a moving scanner head)
Sensor type CIS (Contact Image Sensor)
Optical resolution 1,200 x 2,400 dpi (max.)
Scanning resolution 19,200 x 19,200 dpi (max.)
Gradation (input / output) Grayscale: 16 bit / 8 bit
Color: 48 bit / 24 bit (RGB each color 16 bit / 8 bit)
Document size A4 / LTR (max.)
<Copy>
Copy quality 3 levels (Fast, Standard, High)
Intensity 9 levels
Enlargement / reduction
25 to 400%
ratio
Copy speed Fast Standard
Monochrome (Fine
29cpm 14.9cpm
Black)
Color (Fine Color) 19cpm 5.1cpm
Conditions: The duration from ejection of the first page to ejection of the 11th page in
continuous copy is converted into cpm.
Document size A4 / LTR (max.)
Enlargement / reduction Preset ratio:
max. (400%), 4x6 -> 8.5x11 (212%), 5x7 -> 8.5x11 (170%), A5 -> A4 (141%), B5 ->
A4 (115%), 100%, A4 -> 8.5x11 (95%), A4 -> B5 (86%), A4 -> A5 (70%), min.
(25%)
Zoom:
25 to 400% (in increments of 1%)
Number of continuous
Monochrome / color: 1 to 99 copies
copies
<Direct printing>
Compact Flash TYPE I/II (3.3V), Microdrive, SmartMedia Card (3.3V
Supported memory only), Memory Stick, Memory Stick PRO, SD Card, MultiMedia Card, xD-
Memory card drive
card Picture Card*, miniSD memory card*, Memory Stick Duo*, Memory
Stick PRO Duo*
Operation Via the machine buttons.
Storage function Condition Before changing the settings, the memory card must be removed.
3-18
3-19
<Print head>
Type Single head with 5 removable ink tanks (each color)
Pigment-based BK:
320 nozzles, 600 dpi, 30 pl
Print head
Dye-based BK / C / M / Y:
256 x 6 nozzles, 1,200 dpi, 1 pl / 5 pl (C / M), 5 pl (BK / Y)
Pigment-based black
Ink color
Dye-based black, cyan, magenta, yellow
Ink tank PGI-5BK (pigment-based), CLI-8BK / C / M / Y (dye-based)
Weight (Net) Print head, approx. 56g
Supply method As a service part (not including ink tanks)
Part number QY6-0059-000
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