Fan Foundation Design
Fan Foundation Design
,
COMPANY:
CIVIL DEPARTMENT
CLIENT:
PROJECT:
PREPARED BY: VRR DATE 08.08.2019 REV
VALIDATED BY: SS DATE 08.08.2019 REV
DOCUMENT NO: - DATE - REV
BLOCK FOUNDATION DESIGN
Input:
A.Static Load
i.Total Load of Fan = 74.10 kN
B.Excitation Force
i.Vertical Load (Pz) = 39.90 kN
ii.Horizontal load or Unbalanced force (Py)
= 0.00 kN
iii.Horizontal load or axial (Px)
= 0.00 kN
iv.Torsional Moment (Mz)
= 2.18 kNm
C.Height of shaft above F.F.L = 2.90 m
D.Maximum Top of concrete above F.F.L
= 2.34 m
E.Underside level of foundation below F.F.L
= 2.50 m
F.Permissible Bearing capacity of soil (Pb)
= 150.00 kN/m2
G.Coefficient of elastic uniform compression for vertical translation (Cu)
= 40000.00 kN/m3
(Please refer Table 3.3 of page 42 of Hand
book on Machine foundation)
H.Coefficient of elastic uniform shear for horizontal translatory mode (Cτ)
= 0.5Cu
= 20000.00 kN/m3
I.Coefficient of elastic non-uniform compression for rocking mode (Cθ)
= 2 Cu
= 80000.00 kN/m3
J.Coefficient of elastic non-uniform shear for yawning mode (Cψ)
= 0.75 Cu
= 30000.00 kN/m3
K.Operating frequency of the machine (fm)
= 616 Rpm
The natural frequency of the
foundation and machine = 492.8 & 739.2 Rpm
system shall not fall
between(20% away)
As per IS 2974
Circular operating freqency of machine - (ωm )
= 64.4746666667 sec-1
L.Permissible amplitude at top of fdn
= 40.00 micron
= 0.040 mm
As per Input or Handbook on Machine foundation
M.Height of Px above bottom of raft - (Hpx)
= 5.40 m
N.Height of fdn (H) = 4.84 m
Raft
Block Block
Y
Fig 1(Orientation)
Fig 2 (Plan)
(TOC)
(FFL)
Raft
Fig 3 (Elevation)
Step 1:
Assume
Raft projection
Along X direction = 0.50 m
Along Y direction = 0.50 m
Step 2: Calculation of Centre of Gravity of Combined System & Moment of inertia of the
individual element
Loading points are named as A1, A2, A3, etc.,
Block above FFL are named as BL1, BL2, etc.,
Block below FFL are named as BU1, BU2, etc.,
Cantilever projection are named as PL1, PL2, etc.,
Bottom raft are named as R1, R2, etc.,
Block Block
C.G of block 1
C.G of block 1
Fig 4
Step 3: M.I due to distance between the own Centre of Gravity of the element to Combined
Centre of Gravity of the System
For calculation Please refer Table 2
M.I of the element w.r to the combined C.G of the system
Y axis = 344.26 kN.m.sec2
X axis = 211.46 kN.m.sec2
Z axis = 149.46 kN.m.sec2
Mass moment of inertia about axis passing through the centre of gravity & centre of
Step 4:
elasticity of base
Mass moment of inertia about axis passing through the centre of gravity & centre of
Step 4:
elasticity of base
Mass moment of inertia about axis passing through the centre of gravity
Y axis (φY) = 471.55 kN.m.sec2
X axis (φx) = 318.39 kN.m.sec2
Z axis (φz) = 327.01 kN.m.sec2
Mass moment of inertia about axis passing through the centre of elasticity of base
C.G
S= 1.87
Fig 5
For R1 dx = Xc - Xi
= 0.00 m
dy = Yc - Yi
= 0.00 m
For R2 dx = Xc - Xi
= 2.85 m
dy = Yc - Yi
= 2.00 m
Second moment of area
For R1 X axis (IXX) = 30.40 m4
Y axis (IYY) = 61.73 m4
Step 6: Eccentricity of Combined C.G with respect to Overall C.G of the Base
Eccentricity in X direction = 0.34
= #DIV/0! %
#DIV/0!
#DIV/0!
Satisfies CL.5.4.2.2 of IS:2974(PART-1)
*Mx1 and My1 directions are based on the orientation (refer Fig 6)
*Mx2 and My2 directions are based C.G of the combined system and C.G of the base(refer
Fig 7)
C.G of combined
system
Z
Mx1
Fig 6 Fig 7
Where
Af is Base area
Cu is Coefficient of elastic uniform compression for vertical translation
m is mass of the system
Af = 22.80 m2
Cu = 40000.00 kN/m3
m = 120.55 kN sec2/m
b)Amplitude
αz = �_𝑧/(𝑚 〖 [ω 〗
_𝑧^ ² − ω_(𝑚^2 )
])
�_𝑧/(𝑚 〖 [ω 〗
_𝑧^ ² − ω_(𝑚^2 )
])
Where
Pz is Vertical Excitation Force
m is mass of the system
ωz is Circular frequency of Vertical Translation
ωm is Circular operating freqency of machine
Pz = 39.90 kN
m = 120.55 kN sec2/m
ωz = 86.98 sec-1
ωm = 64.47 sec-1
αz = 0.000 mm
Where
φy is Mass moment of inertia about Y-axis passing through the centre of gravity
φoy is Mass moment of inertia about Y-axis passing through the centre of elasticity of base
φy = 471.55 kN.m.sec2
φoy = 892.87 kN.m.sec2
αy = 0.53
i)Angular frequency for lateral movement (or) sliding alone X
ω2X = (𝐶_τ
�_𝑓)/𝑚
Where
Cτ is Coefficient of elastic uniform shear for horizontal translatory mode
Af is Base area
m is mass of the system
Af = 22.80 m2
Cτ = 20000.00 kN/m3
m = 120.55 kN sec2/m
Where
Cϴ is Coefficient of elastic non-uniform compression for rocking mode
Iy is Second moment of area about Y axis
W is total static load
S is Distance between the C.G to the base of the system
φoy is Mass moment of inertia about Y-axis passing through the centre of elasticity of base
Cϴ = 80000.00 kN/m3
Iy = 61.73 m4
W = 1182.60 KN
S = 1.87 m
φoy = 892.87 kN.m.sec2
Where
ω2ϴy is Angular frequency for rocking mode in Y plane
ω2X is Angular frequency for lateral movement (or) sliding alone X
αy is factor
ω2ϴy = 5528.54 sec-2
ω2X = 3782.65 sec-2
αy = 0.53
Maximum ω n1
2
= 14988.56 sec-2
Minimum ω n2
2
= 2641.82 sec-2
iv)Natural frequency
ω2n1,2 is converted into natural frequenct (Rpm)
Maximum f1 = 1169.69 Rpm
= 47.34 % variation
FREQUENCY AWAY FROM RESONANCE RANGE HENCE SAFE
b)Amplitude
Coefficient f(ω²m) = 〖𝑚 ϕ 〗 _𝑦 [ 〖 ω² 〗 _𝑛1 − 〖 ω² 〗 _𝑚]
Where [ 〖 ω² 〗 _𝑛2 − 〖 ω² 〗 _𝑚]
m is mass of the system
φy is Mass moment of inertia about Y-axis passing through the centre of gravity
ω2n1 is maximum Limiting frequency for lateral movement (or) sliding alone X
& rocking mode in Y plane
ω2n2 is minimum Limiting frequency for lateral movement (or) sliding alone X
& rocking mode in Y plane
ωm is Circular operating freqency of machine
m = 120.55 kN sec2/m
φy = 471.55 kN.m.sec2
ω2n1 = 14988.56 sec-2
ω2n2 = 2641.82 sec-2
ω2m = 4156.98 sec-2
Where
Cϴ is Coefficient of elastic non-uniform compression for rocking mode
Iy is Second moment of area about Y axis
W is total static load
S is Distance between the C.G to the base of the system
Cτ is Coefficient of elastic uniform shear for horizontal translatory mode
Af is Base area
φy is Mass moment of inertia about Y-axis passing through the centre of gravity
ωm is Circular operating freqency of machine
Px is Horizontal load or axial
My is total moment due to dynamic load about Y axis
f(ω²m) is Coefficient
Cϴ = 80000.00 kN/m3
Iy = 61.73 m4
W = 1182.60 kN
S = 1.87 m
Cτ = 20000.00 kN/m3
Af = 22.80 m2
φy = 471.55 kN.m.sec2
ωm = 64.47 sec-1
Px = 0.00 kN
My = 13.74 kNm
f(ω²m) = -9.33E+11
αx = -1.26E-05 mm
= 1.26E-05 mm
𝐹𝐶_θ 𝐼_𝑌
α_θ𝑦
Dynamic moment MdY = 𝐹𝐶_θ 𝐼_𝑌
α_θ𝑦
Where
F is Fatigue factor
Cϴ is Coefficient of elastic non-uniform compression for rocking mode
Iy is Second moment of area about Y axis
αϴy is Rotational (lateral or sliding) amplitude along Y
F = 3.00
Cϴ = 80000.00 kN/m3
Iy = 61.73 m4
αϴy = 6.65E-07 radian
Dynamic moment
MdY = 9.85 kN m
Where
φx is Mass moment of inertia about X-axis passing through the centre of gravity
φox is Mass moment of inertia about X-axis passing through the centre of elasticity of base
φx = 318.39 kN.m.sec2
φox = 739.71 kN.m.sec2
αx = 0.4304314295
i)Angular frequency for longitudinal movement (or) sliding alone Y
ω2Y = (𝐶_τ
�_𝑓)/𝑚
Where
Cτ is Coefficient of elastic uniform shear for horizontal translatory mode
Af is Base area
m is mass of the system
Af = 22.80 m2
Cτ = 20000.00 kN/m3
m = 120.55 kN sec2/m
Where
Cϴ is Coefficient of elastic non-uniform compression for rocking mode
Ix is Second moment of area about X axis
W is total static load
S is Distance between the C.G to the base of the system
φox is Mass moment of inertia about X-axis passing through the centre of elasticity of base
Cϴ = 80000.00 kN/m3
Ix = 30.40 m4
W = 1182.60 KN
S = 1.87 m
φox = 739.71 kN.m.sec2
Where
ω2ϴx is Angular frequency for pitching mode in X plane
ω2Y is Angular frequency for longitudinal movement (or) sliding alone Y
αx is factor
ω2ϴx = 3284.79 sec-2
ω2y = 3782.65 sec-2
αx = 0.43
Maximum ω n1
2
= 14417.18 sec-2
Minimum ω n2
2
= 2002.26 sec-2
iv)Natural frequency
ω2n1,2 is converted into natural frequenct (Rpm)
Maximum f1 = 1147.18 Rpm
= 46.30 % variation
FREQUENCY AWAY FROM RESONANCE RANGE HENCE SAFE
b)Amplitude
〖𝑚 ϕ 〗 _𝑥 [ 〖 ω² 〗 _𝑛1 − 〖 ω² 〗 _𝑚]
[ 〖 ω² 〗 _𝑛2 − 〖 ω² 〗 _𝑚]
Coefficient f(ω²m) = 〖𝑚 ϕ 〗 _𝑥 [ 〖 ω² 〗 _𝑛1 − 〖 ω² 〗 _𝑚]
Where [ 〖 ω² 〗 _𝑛2 − 〖 ω² 〗 _𝑚]
m is mass of the system
φx is Mass moment of inertia about X-axis passing through the centre of gravity
Where
Cϴ is Coefficient of elastic non-uniform compression for rocking mode
Ix is Second moment of area about x axis
W is total static load
S is Distance between the C.G to the base of the system
Cτ is Coefficient of elastic uniform shear for horizontal translatory mode
Af is Base area
φx is Mass moment of inertia about X-axis passing through the centre of gravity
ωm is Circular operating freqency of machine
PY is Horizontal load or Unbalanced force
Mx is total moment due to dynamic load about X axis
f(ω²m) is Coefficient
Cϴ = 80000.00 kN/m3
IX = 30.40 m4
W = 1182.60 kN
S = 1.87 m
Cτ = 20000.00 kN/m3
Af = 22.80 m2
φX = 318.39 kN.m.sec2
ωm = 64.47 sec-1
PY = 0.00 kN
MX = 8.89 kNm
f(ω²m) = -8.49E+11
αy = -8.93E-06 mm
= 8.93E-06 mm
Cψ = 30000.00 kN/m3
Iz = 92.13 m4
φz = 327.01 kN.m.sec2
b)Amplitude
i)Rotational amplitude
αΨ = 1/(( 〖 ω² 〗 _Ψ −
〖 ω² 〗 _𝑧)) 𝑀_𝑧 φ_𝑧
Where
ωΨ Circular frequency of twisting moment
ωz is Circular frequency of Vertical Translation
Mz is Torsional exciting force
φz is Mass moment of inertia about Z-axis passing through the centre of gravity
ωΨ = 91.93 sec-1
ωz = 86.98 sec-1
Mz = 2.18 kNm
φz = 327.01 kN.m.sec2
αΨ = 0.80 mm
Where
αΨ is Rotational amplitude of twisting moment
a is span of the block
XM is C.G of the Combined system
αΨ = 0.80 mm
a = 5.70 m
XM = 2.51 m
00
00
-
K FOUNDATION DESIGN
As per Input or Handbook on Machine foundation
Z
Fig 1(Orientation)
m
ween the overall C.G of base to C.G of each block in Base
〖𝑚 ϕ 〗 _𝑥 [ 〖 ω² 〗 _𝑛1 − 〖 ω² 〗 _𝑚]
[ 〖 ω² 〗 _𝑛2 − 〖 ω² 〗 _𝑚]
〖𝑚 ϕ 〗 _𝑥 [ 〖 ω² 〗 _𝑛1 − 〖 ω² 〗 _𝑚]
[ 〖 ω² 〗 _𝑛2 − 〖 ω² 〗 _𝑚]
B1 0.000 0.000 0.000 4.300 0.438 2.786 2.925 3.100 1.221 1.282
B2 0.000 0.000 0.000 4.300 0.438 2.786 2.475 3.100 1.221 1.085
B3 0.000 0.000 0.000 4.300 0.438 2.786 1.125 3.100 1.221 0.493
B4 0.000 0.000 0.000 4.300 0.438 2.786 0.675 3.100 1.221 0.296
B5 0.000 0.000 0.000 4.300 0.438 1.778 2.925 3.100 0.779 1.282
B6 0.000 0.000 0.000 4.300 0.438 1.778 2.475 3.100 0.779 1.085
B7 0.000 0.000 0.000 4.300 0.438 1.778 2.025 3.100 0.779 0.888
B8 0.000 0.000 0.000 4.300 0.438 1.778 1.575 3.100 0.779 0.690
B9 0.000 0.000 0.000 4.300 0.438 1.778 1.125 3.100 0.779 0.493
B10 0.000 0.000 0.000 4.300 0.438 1.778 0.675 3.100 0.779 0.296
C1 0.000 0.000 0.000 3.200 0.326 3.221 2.025 4.890 1.051 0.661
C2 0.000 0.000 0.000 3.200 0.326 3.221 1.575 4.890 1.051 0.514
D1 0.000 0.000 0.000 2.550 0.260 4.667 2.100 4.813 1.213 0.546
D2 0.000 0.000 0.000 2.550 0.260 4.317 2.100 4.813 1.122 0.546
D3 0.000 0.000 0.000 2.550 0.260 3.967 2.100 4.813 1.031 0.546
D4 0.000 0.000 0.000 2.550 0.260 4.667 1.500 4.813 1.213 0.390
D5 0.000 0.000 0.000 2.550 0.260 4.317 1.500 4.813 1.122 0.390
Dimension of element Static Co ordinates of C.G of element Static moment of mass
Element Mass(m)
Lxi Lyi Lzi Load(w) Xi Yi Zi
Name mXi mYi
D6 0.000 0.000 0.000 2.550 0.260 3.967 1.500 4.813 1.031 0.390
E1 0.000 0.000 0.000 1.000 0.102 0.881 0.830 4.890 0.090 0.085
E2 0.000 0.000 0.000 1.000 0.102 0.631 0.830 4.890 0.064 0.085
For Raft
R1 5.700 4.000 0.500 285.000 29.052 2.850 2.000 0.250 82.798 58.104
TABLE 2 (M.I due to distance between the own Centre of Gravity of the element to Combined Centre of Gravity of the System)
Element Distance from Own C.G to Combined C.G M.I of the element w.r to the combined C.G of the system
Name
Xo = (Xm-Xi) Yo = (Ym-Yi) Zo = (Zm-Zi) m(Xo2 +Zo2) m(Yo2 +Zo2) m(Xo2 +Yo2)
For Loading Point
A1 1.71 -0.25 -3.02 4.55 3.46 1.13
A2 1.71 0.20 -3.02 4.55 3.46 1.12
For Raft
R1 -0.34 -0.22 1.62 79.64 77.64 4.89