CH series ROUND FILTER

Compressed air clean

Installation, Operation and Maintenance

1
 Contents
PROHIBITIONS AND REGULATIONS ........................................................................................................... 2

Condition of Use ....................................................................................................................... 3

Code ...................................................................................................................................... 3

Weight and Box size .....................................................................................................................................4

Installation of filter ........................................................................................................................................4

Lifting of filter ........................................................................................................................................ 5

Positioning of filter .................................................................................................................... 7

Pneumatic connection ..................................................................................................................... 9

Compressed air consumption .................................................................................................... 9

Electrical Controller PBSC005-A ...................................................................................... 9

Maintenance of the filter ........................................................................................................ 13

1. COMMISSIONING .....................................................................................................................................13

2. Maintenance or replace of cartridge...................................................................................................... 15

3. Replacement of electromagnetic valve.................................................................................................. 18

4. Dust collector Operation and Maintenances ......................................................................................... 19

The others ........................................................................................................................... 19

Hopper ....................................................................................................................... 20

1. . Standard Hopper D W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2. . Tangential Hopper DW _T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3. Positive-going Hopper DW_D ..............................................................................................................22

Fan ................................................................................................................................. 23

FAULT FINDING ............................................................................................................. 23

2
This “OPERATION AND MAINTENANCE MANUAL “ is an essential and integral part of the machine and
must be readily available to operating and servicing personnel.
The owner, operator and maintenance manager must be familiar with the contents of this Manual.
While the basic characteristics of the machine remain unchanged as described, manufacturer reserves
the right to make any modifications to assemblies, parts and accessories it deems necessary for product
improvement on for fabrication or marketing needs and this without prior notice and without being obliged to
update this Manual at the time of modifications.
PROHIBITIONS AND REGULATIONS
This machine must not be used even partially by unauthorized personnel.
· The shop foreman or department manager is responsible for machine operator training and for checking
training level achieved.
· The machine must not be used for purpose other than those are designed for.
· Read carefully the warning notices attached to the machine.
· Do not remove the warning notices attached to the machine.
· When the machine is running, do not service, repair, regulate the machine or carry out any other operation
not strictly required by the work cycle. Before any of the above listed operations, always disconnected the
machine for all electric power supply sources.
· Do not remove the guards and the safety devices on the machine.
· Always wear safety gloves when working on the machine.
· At the end of the work shift, disconnect the machine from the electric and hydraulic supply.
TRANSPORT – RECEIVING the filter
When the filter is delivered, make sure that the type and quantity of the materials consigned comply with the
information on the order confirmation.
If any parts are damaged during transport, immediately state your claim in writing in the space provided on the
consignment note (way bill).
Avoid damaging the parts during the unloading and handling operations, the dust collector must be lifted using
the eyebolts.
NEITHER PUSH NOR DRAG filter
Always bear in mind you are dealing with this equipment which must be handled with care. To unload the
equipment, use a forklift truck and transport it keeping the forks close to the ground to avoid falling over

3
Condition of Use
1. HIGH TEMPERATURES
With continuous operation environmental temperature must not exceed 80°C (with peaks of 100°C)
2. OPERATING TEMPERATURE
20° C / + 80° C.

N.B.:
THE FILTER IS NOT EQUIPPED WITH ANY BURST OR OVERPRESSURE PROTECTION DEVICES. IT IS,
THEREFORE, THE CUSTOMER’S RESPONSIBILITY TO PROVIDE FOR THE INSTALLATION OF SUCH
DEVICED IF REQUIED.
3. Static pressure
Max. static pressure：-500mmH2O～750 mmH2O。
4. PRESET VALUES
Cleaning cycle duration (Ts)= 0.1sec
Pause duration (Tp) = 28sec
Air consumption (with 6 bar): 4.5 Nm³/h
Minimum diameter of pipes: 12 mm – PN8
It is advisable to install a kit (pressure gauge, air/oil pressure reduce) near the filter.
It is advisable to connect a manual cut-off device on the air feed line (ball valve or similar) to facilitate
subsequent maintenance operations.
5. Operating pressure is:
minimum 4 bar and maximum 6 bar at inlet of air reservoir, 5bar recommended.
N.B.: The solenoid valves are suitable to operate with dry air

Code
Chart1 Code Description

Code Filter Area Body Diameter Filter Medium Weight

2
CH1M05 5m 400mm 54kg
2
CH2M13 13m 600mm 65kg
Filter Catridge
2
CH3M24 24m 800mm 83kg
2
CH4M47 47m 1000mm 100kg
2
CH1M01 1m 400mm 55kg
2
CH2M03 3m 600mm 68kg
Bagr Catridge
2
CH3M06 6m 800mm 87kg
2
CH4M11 11m 1000mm 110kg
2
CH1M02 2m 400mm 56kg
2
CH2M06 6m 600mm 70kg
Bagr Catridge
2
CH3M11 11m 800mm 91kg
2
CH4M21 21m 1000mm 120kg

 Material of body：CS or SS
 Optional Accessories：Fan, Base and Hopper

4
Weight and Box size

Net Gross
R S H
Code weight weight
(mm) (mm) (mm)
(Kg) (Kg)
CH1M 780 560 1600 55 80
CH2M 960 760 1600 65 90
CH3M 1130 870 1600 85 110
CH4M 1400 1100 1600 100 130
Fig. 1

Installation of filter
1. The filter flange welding and installation of Filter
The flange of filter is weld on the top to ensure that the flange level, vertical and roundness.
When installed, provide adequate space in order to preserve to open inspection door.
The filter normal work was required to connect all users to provide.

 Base connected by clamp

(1) Will be installed flange (fixed on the top of box with machine) to the level of welding in cement silo.
See fig. (3)
(2) Attention:
A. Weld must not be piercing, if we can not guarantee sealing should be sealed using silica gel;
B. Flanges must be ensured a level position;
C. Silo flange side and the top of silo must not be less than the distance of 40 mm.
D.The filter should be avoided to locate near the cement export pipeline.
(3) The filter is hung onto the flange levelly, make top and bottom flanges align. See fig.(4)
Loose the bolts under the clamps on the flange and seal the rubber on the top and bottom flange
Variations in conditions of use may necessitate:
1) modifications to the air reservoir inlet pressure.
2) modifications to the electronic board settings, thus also changing the compressed air consumption.

1. Base connected by bolt (Flange Base)

(1) Welding the base horizontally on the top of cement silo. If necessary, using silica gel to garanteen
seaingl.
(2) Tightening lower shell and base with bolts & nuts.

5
 Installation filter after welding.
N.B. Dust bottom flange holes to be aligned with
the base of the flange holes, and in turn fitted
① hex bolts
② flat washers (bolt and lock nut are flat
washers)
③ seal
④ flange base
⑤ nut
Please tighten evenly nut to prevent deformation of
the flange
Fig. 2

2. Hopper
After installation and tighten hopper, the filter is hung onto the hopper levelly, making top and bottom
flanges align.
Loose the bolts under the clamps on the flange and seal the rubber on the top and bottom flange See fig. (4)
Lifting of filter
The filter should only be handled and lifted using the handling hooks provided. Use lifting machinery suitable
for the weight and dimension. Lifted the filter must be guarantee the safety.
Attention: Transport and lifting the machine, both sides must be used the handling hooks provided, and keep
the machine level. See fig. (5), (6).

6
Fig. 3

7
Fig. 4

Fig. 5

8
 Fig. 6
Positioning of filter

Provide for sufficient space required to open the inspection door for maintenance when installing the dust
collector. See fig. (7).
It is the user’s responsibility to provide for all the connections required for the functioning of the dust collector
(1)CH_M PTC/CH_M PBC

9
 Fig.7 CH_M TPTC/CH_M__TPBC Dimension

Code A B C D E H1 H2 H3 H
CH1M 408 435 485 670 725 140 936 365 1569
CH2M 600 605 675 865 925 190 936 365 1619
CH3M 780 705 855 955 1105 240 936 365 1669
CH4M 1042 725 1115 1210 1360 240 936 365 1669

(1) CH_M TPTF_/CH_M_TPBF_

Fig.8 CH_M TPTF_/CH_M TPBF_ Dimension

10
 Code A B C D H1 H2 H3 H4 H
CH1M 408 435 485 725 365 936 140
395 1836
CH2M 600 605 675 925 365 936 190
～ ～
CH3M 780 705 855 1105 365 936 240
695 2236
CH4M 1042 725 1115 1360 365 936 240

Pneumatic connection
Must check during installation
1. COMPRESSED AIR
1.1 Clean: i.e. free of slags which could damage the solenoid valve(s).
1.2 Dehumidified: i.e.discharge condensed water once a week by opening the tap on the outside of the filter.
1.3 De-oiled: i.e. the presence of oil in the air could irreversibly damage the filter cartridges.

Fig. 9
Connecting the quick tie-in and the air cylinder by the plastic flexible pipeΦ12-Φ8.
Compressed air consumption
We recommend a minimum of 5 bar air pressure. Here we specify air consumption for average
applications: it must be know that different applications require different intervals which will vary the
consumption.Usually 6bar air pressure used.
Air supply pipe
Max air pressure Cleaning duration Air consumption at 28s
diameter (mm)
6 bar 0.1 s 4.5N M³/h 8

Electrical Controller PBSC005-A

The electronic board, installed on the tank’s left side, can control the pulse- jet air cleaning system.
The pulse length (ms) and pulse interval(s) are both displayed on the board. Such as with a differential
pressure sensor, the actual pressure drop and the set pressure drop are also displayed on the
electrical board. The default cleaning cycle is 28 seconds, and it can be adjust to the working
conditions.
The electronic board with the solenoid valve is factory tested.
Micro-switches on the board can adjust the pulse duration and cleaning cycle.
The cleaning system will work for 10 minutes after the board is off
Performance Parameters
Temperature.................................................................................................. -20°C ～ 55°C
Input voltage .............................................................................................. 220 ± 15% V (AC)
Frequency ................................................................................................................... 50Hz
Output voltage ...................................................................................................... 24±10% (DC)

11
 Max. Output power............................................................................................................. 50 W
(1) Set

Figure (10)
The number of solenoid valve, difference between the highest and lowest pressure drop, the highest
pressure drop, pulse interval and pulse length can be configured. Number of solenoid valve can set
to1 to 5 by the switch”SW1”.
Note: SW1’s configuration takes effect after re-power.

Table3 Number of solenoid valve configuration table

SW1 Numbers

12
 The difference between the highest and lowest pressure drop can be configured by switch “SW2”
Note: SW2’s configuration takes effect after re-power.
Table4 Difference configuration table

SW2 Differences

50 mmH2O

70 mmH2O

90 mmH2O

110 mmH2O

130 mmH2O

150 mmH2O
The highest pressure drop can be configured by switch “SW2”, according to Figure 4
(2) Electronic board

Figure (11)
No. Description
1 Pulse length (s)
2 Pulse interval (s)
3 Reset

13
 4 Indicator lights for solenoid valves
5 Remote switches
6 Main supply
① Display description
 Pulse length
“Pulse length” indicates pulse duration of the solenoid valves.
Default setting: 0.1s
Setting range: 0.1～0.3s
Setting method: Each time you press the up button to increase 0.01 seconds, until the maximum value of
0.3 seconds, press and hold more than 1 second, a rapid increase in value will continuously until after the
release stopped. Each time you press the down button to decrease of 0.01 seconds, until the minimum of 0.1
seconds, press and hold more than 1 second, numerical rapid decrease continuously until the release after
the stop

 Pulse interval
Pulse interval indicates interval between two opens of the solenoid valve.
Default setting: 28s
Setting range: 5～90s
Setting method: Each time you press the up button to increase 1 second, until the maximum value of 90
seconds, press and hold more than 1 second, a rapid increase in value will continuously until after the release
stopped.
Each time you press the down button to decrease of 1 second, until the minimum of 5seconds, press and
hold more than 1 second, numerical rapid decrease continuously until the release after the stop.

 Indicator lightsEv1~Ev5
Indicator lights indicate the working state of the solenoid valves. When the solenoid valve opens, the
corresponding indicator lights are on.

② Run
The system has 3 working states-start states, standby state and the solenoid valve working state.
When power on, the system is in the start state—self-test, All 12 digitrones and 2 LEDs light up 2 seconds.
Then, the system enters the standby state.

 Standby state, “CPU” light flashes at 1Hz frequency

The system will change to the solenoid valve working state from standby state, when the following
happens:
1) The actual pressure drop is higher than the set highest pressure drop.
2) The remote switches turn on
 The solenoid valve working state, “CPU” light flashes at 5Hz frequency. The electronic board outputs
signal according to the settings.
The system will change to standby state from the solenoid valve working state, when the followings
happen together:
1) The actual pressure drop is lower than the set lowest pressure drop.
2) The remote switches are off than 10minutes

14
 ③ Notes:
 The maximum pulse length is 0.30 seconds, the minimum is 0.10 seconds. The step size of setting is
0.01 seconds.
 The maximum pulse length is 90 seconds, the minimum is 5 seconds. The step size of setting is 1
seconds.
 If the remote switches are short-circuited and the power switches are used as the electronic board
switches, the followings will happen:
1) The pressure control function cannot realize.
2) Cleaning continuing 10 minutes after the system switches off cannot run.

Maintenance of the filter

1. COMMISSIONING
Preliminary checks
After completing the electrical and compressed air connections, carry out the following checks:
-Ensure that the pressure at the filter reservoir is 6 bar.
-Ensure that all removable components are sealed and secured.
-Check all nuts and bolts and locks to ensure they are locked perfectly.
-Check all elements to ensure they are fixed properly to the seal frame.
-Check the seals to ensure they are not damaged and that the inspection hatch is closed.
Frequent checks of the operation of the filter particular during the first few weeks are essential.
Only through these checks one will find out whether the preset pause duration is sufficient in view of a correct
cleaning of the filter cartridges..
Needless to point out that the conditions on different sites, even when dealing with the same problem, are
hardly identical.
To ensure a problem-free operation and non-scheduled stops the following checks should be
carried out at least once every six months.
1) Check clean air outlet
2) Check the cartridges
3) Check external seals and fastening clamps
4) Check cleaning cycle works correctly
5) If possible measure difference in pressure
6) Check timing in operation and pause intervals is correct
7) Check inspection hatch is still tight and top cover is well fastened
8) Check condensed water release tap

Start-up procedure
Proceed as follows (after preliminary checks)
1) Start up the dust discharger (rotary valve, screw conveyor…)
2) Start up the air compressor.
3)Start up the controller.

Shut down procedure

1) Switch off the filter without disconnecting the power supply (according to the wiring diagram instructions

15
inserted in the panel, the timer is automatically activated for further after-shut-down cleaning having a fixed
duration of 10 minutes).
2) After another 10 minutes, disconnect the power supply to the controller.
3) Switch off the compressor.
4) Switch off the dust discharger valve or screw conveyor.

Daily:
If hopper fitted, check dust container and empty as required (ensure that dust container is never overfull).
If a rotary valve or a screw conveyor is fitted make sure that no bridges have formed inside the dust hopper.
Weekly:
Open compressed air manifold drain tap to remove any condensate collected; measure the pressure
differential.

Every six months:

- Inspect the clean air outlet for signs of dust, which could damage the filter media.
- Check the seal on the filter element.
- Check the cleaning system to ensure it works properly.
- Ensure that solenoid valve and diaphragm operate correctly.
- Make sure that all the nuts and bolts of the assembly are tightened securely
- Check the filter element for blockage and clean if necessary.
- Check and adjust compressed air pressure, if necessary.

Prior to maintenance the state of the filter elements canbe checked visually by opening the inspection door.

BEFORE OPENING THE INSPECTION DOOR, CUT OFF MAINS AND AIR SUPPLY.

To discharge condensed water from the air reservoir open the drain valve.

PRIOR TO OPENING THE DRAIN VALVE TURN OFF AIR SUPPLY TO THE DUST COLLECTOR.

CHECKS AT THE FACTORY

The equipment has been test at the factory, so as to guarantee correct start-up.
- Checking the operating voltage;
- Checking the serial number;
- Checking to ensure that all plates are present;
- Checking all nuts and bolts to ensure they are tightened properly.
- Checking the dimensions.
- Checking the packing.
- With the machine running, general check by running the equipment load-free for about a half an hour.
When the machine run, the operator is not need to take care.
1. Filter Maintenances
Filter is not only the most important part but also the weakest filter medium. Service life of filter will be
shortened in process of running over long-time dust impact. Several kinds of phenomena as follows.
(1) Blocking phenomenon. Resistance will rise when filter blocking which is the major cause of filter-bag

16
 abrasion, hole punctured & dropping. Means as follows can eliminate filter blocking.
 Strengthen deashing tentatively in order to eliminate filter blocking.
 Replace partial & total filter bags.
 Adjustment arrangement & operational condition.
(2) Damage phenomenon
 Damage position determined by filter shape, filter installation method & mechanism, check &
maintenance according to above.
 Research frequentative damage position to know whether existing impact phenomenon when
blanking, if necessary, adjust blanking position.
(3) Filter aging
 Hardening shrinkage cased by abnormal high temperature.
 Contact reaction with acid, alkali or organic solvent vapour.
 Reaction with water.
(4) New & old filters not mixed loads in order to avoid different kind filters influencing machine normal
operation.
(5) Use compressed air cleaning demountable filter, then check & replace it if broken hole. Use water
cleaning filter filled with dust, dry by airing for using in the future.

The filter is used several months, it need to clear up the dust being to dislodge a surface mainly. If the
cartridges are discoveried have leaking or damaged, please buy and change in time from manufactory
Observation whether the large amount of dust on the surface of the cartridges or not, the user can open the
inspection door. See fig. (13). (Suggestion: Once every three months)

The filter elements are made of highly resistant non-woven spun-bonded material which allows regeneration
provided a correct cleaning is carried out.
Cleaning canbe done using a common vacuum cleaner or non-metallic brushes ensuring that the filter
surface is not damaged.
First, ensure a power source to be closed down , open up the drain valve to clear air and follow step
subsequently.

Before maintenance, the inspection door can be opened by

using the method of visual to inspect filter. See Fig. (13)

Before opening the inspection door, please cut off the

electricity and gas source.

Fig. 13

Follow instructions for cleaning and replacement of the cartridges with the following :

17
 1. Using a socket spanner loose the safety nuts
M6 of the hooks locking the cover , do not take off
incident linked undocking

Fig. 14

2. Pull the hooks sideways to free the upper rim of

the filter. Keeping hold of the hooks, lift the front
part of the FRP cover and remover it by hands

Fig. 15

3. Use a screwdrive to loose the force hoop , pull

the rubber tube.

CH1M has 1 rubber tube

CH2M has 2 rubber tubes
CH3M has 3 rubber tubes

Fi CH4M has 5 rubber tubes

g. 16
4. Use both hands to press down the distributor ,
clockwise rotating , can relax away to be allotted
distributor upper part , keep lower part fixation.
Pay attention to: Do not take out mark of
distributor by the air ducts.
CH1M has 1 set distributor
CH2M has 2 sets distributors
CH3M has 3 sets distributors
Fig. 17 CH4M has 5 sets distributors

18
 5. Pull off the Venturi
CH1M has 3 pieces Venturi
CH2M has 8 pieces Venturi
CH3M has 14 pieces Venturi
CH4M has 28 pieces Venturi

Fig.18

6. Holding the tool lock onto the filter element. Pull

up by levering on the plate; repeat the process for
the cartridges that need to replaced. Pull out the
used filter elements completely and carefully put
them to one side making sure that they are not
dropped.

Fig.19
Once every six remove filter cleaning.
Use compressed air or high pressure steam
cleaning (the maximum temperature of over 80
0
C).
After washing, opening facing down so that water
will filter out.
Once dry place at room temperature for about a
week.
Fig. 20 Or in the oven (the maximum temperature of over
0
80 C) to try to be out of work for about 20 hours.

 Filter cleaning recommended once every six months.

 In accordance with the above steps can be installed after the reverse.

Position the distributor on the support

column with the air ducts aligned slightly
to the left of their respective filter
elements. Press down and rotate
clockwise. Check that it has locked in
position by gently pulling it upwards.
Make sure that the hole of air duct aim at
the center of Venturi.
Fig. 21

19
 Insert the new filter elements into the
holes in the plate pressing down so that
they fit into place in the plate. Greasing
the top edge of the filter elements will
make it easier to fit them in place. (Use
silicon-based grease).

Fig. 22

First switch on the main supply, next to open the gas valve when it will be operated.

Replacement of electromagnetic valve

This machine uses DMF-Y-25 electro-magnetic pulse valve which is embedded. Working pressure is 0.2 ~ 0.6
Mpa , voltage DC24V , 0.8 A , use an environment -10℃～+55℃, 1 million time of diaphragm life or 3 years.
If electromagnetic valve needs replacement, disconnect the electromagnetic valve coil first and dismantling
electromagnetic valve down according to the following step

1. Unscrew the star handle, then pull out

the plastic door.

Fig. 23

2. Use the screwdrive to loose the hoop on

the rubber tube, and take out the air tube
connector.
3. Use spanner to loose the fixed nut.
4. Use the hooked spanner to unscrewl
2pcs G1 " nuts , to take out a casing(N.B.:
with O shape circle)
5. Before dragging out electromagnetic
valve , paying attention to examine if the
coil has already disconnect with the valve.
CH1M has 1 set casing and
electromagnetic valve
CH2M has 2 sets casings and
Fig. 24
electromagnetic valves
CH3M has 3 sets casings and
electromagnetic valves
CH4M has 5 sets casings and

20
 electromagnetic valves

6. Use the hooked spanner to unscrew G1”

nuts (N.B.: with O shape circle) , loose the
aluminium tube with spanner that can take
out electromagnetic valve.

Fig. 25

Assembly the electromagnetic valve according to that above-mentioned order reversely, before installing
must be ensured that electromagnetic valve type is same as the first one.

4 Dust collector Operation and Maintenances

(1) Should operation, maintenance & recording running by specially assigned person. For different working
conditions, equipment management personnel should design corresponding management measure
according to its own situation after watching situation carefully. The specially assigned person should
know principle, function, structure & service conditions fully, problem-finding and problem-solving timely,
to ensure manufacturing system normal running.
(2) Housing protective structure considered due to unavoidable disadvantages. For example, baffle
assembled at the inlet of silo to ensure the dust falling down tangentially along the silo’s internal wall, to
prolong running track & reduce impact force, in order to prolong using life. Inlet pipe diameter had better
be over 100mm, turn radius 1~2d, pipe configuration vertical or oblique as far as possible, and the angle
of inclination be over 50o. Pipe should have regulating valve, inspecting hole & cleaning hole etc. All in all,
controlling velocity and dust concentration by some methods in order to increase the dust collector’s
efficiency.
(3) Pre-starting the machine for 1~2 minutes before pumper beginning work, starting immediately for 1~2
minutes after work. Vibratory cleaning venting filter after stopping machine at 1.5~2 hours intervals
according to practical handling experience for cement captain long-time mixing material, then continue
working. Make sure of dust collector’s enough ventilation & enlarging area, if not, causing serious casing
explosion accident.
(4) Check the filter elements every 1~2weeks through inspection door. If blocked, clean it immediately.
(5) Filter damaged causes flying ash. When checking cut off electricity power firstly, then lift up the cover.
Replace the damaged filter if the filter has serious dust stratification.
(6) Filter cleaning recommended once every six months in normal operation.
(7) Replace the sealing ring of the inspection door timely when finding aging or damaged
(8) Maintain dust collector and fan continuing working for a period of time to remove the
moisture and dust off the equipment after system stopped. Caution, should repeat cleaning
operation (manual operation available) to avoid being wetted & coated after machine
stopped.

The others

21
 2. Standard Base
Connected with filter by the clamps, surface
paint, weigh about 9.8kg, it must be first welded
on the top of silo. Ensure the filter level, vertical
and roundness.
Code A B C Kg
DZ4001 438 408 140 4
DZ6001 633 600 190 7
Fig. 26 DZ8001 813 780 240 11
DZ10001 1068 1042 240 14
3. Flange Base
Connected with filter by the bolts, surface paint,
weigh about 9.8kg, it must be first welded on the
top of silo. Ensure the filter level, vertical and
roundness
Code A B C Kg
DZ4001F 458 408 140 4
DZ6001F 650 600 190 7
Fig. 27 DZ8001F 830 780 240 11
DZ10001F 1092 1042 240 14
Stainless steel clamp
Stainless steel, connecting filter and flange。
Specification 400 600 800 1000
Weight Kg 0.6 0.7 1.0 1.6

Fig. 28

Hopper
1. Standard Hopper DW

22
 Fig.29 Standard Hopper Dimension

E F H3 Number
Code ΦA ΦB RC D H H1 H2
of Legs
DW400_ 438 408 397 915 700 708 1050 270 210 570 3
DW600_ 633 600 501.5 977 890 890 1112 270 280 562 3
DW800_ 813 780 593.5 1057 937 883 1192 270 365 557 4
DW1000_ 1068 1042 723 1232 1233 1233 1367 270 532 565 4

Number of
Code Φa1 Φb1 Φc1 n1 Φa2 Φb2 Φc2 n2
Air Inlet
DW400_ 1 100 180 220 4-Φ13.5 168 200 228 4-Φ13.5
DW600_ 2 100 180 220 4-Φ13.5 273 300 328 8-Φ13.5
DW800_ 2 100 180 220 4-Φ13.5 323 350 378 8-Φ13.5
DW1000_ 4 100 180 220 4-Φ13.5 323 350 378 8-Φ13.5

2. Tangential Hopper DW_T

23
 Fig.30 Tangential Hopper Dimension

Code ΦA ΦB RC D E F H H1a H1b H2 H3 α G L

DW400_T 438 408 397 958 780 708 1136 135 221 210 570 45 118 309.5
DW600_T 633 600 501.5 1020 1019 887 1198 135 221 280 562 40 190.5 414
DW800_T 813 780 593.5 1100 1114 878 1278 135 221 365 557 45 240 550
DW1000_T 1068 1042 723 1275 1349 1066 1453 135 221 532 565 30 384.5 681

Number of Number of
Code Φa1 Φb1 Φc1 n1 Φa2 Φb2 Φc2 n2
Legs Air Inlet
DW400_T 3 1 168 200 228 4-Φ13.5 168 200 228 4-Φ13.5
DW600_T 3 1 219 250 278 8-Φ13.5 273 300 328 8-Φ13.5
DW800_T 4 1 273 300 328 8-Φ13.5 323 350 378 8-Φ13.5
DW1000_T 4 1 273 300 328 8-Φ13.5 323 350 378 8-Φ13.5

3. Positive-going Hopper DW_D

24
 Fig. 31 Positive-going Hopper Dimension

Number of
Type ΦA ΦB RC D E F H H1a H1b H2 H3
Legs
DW400_D 438 408 397 915 606 606 1050 135 135 210 570 4
DW600_D 633 600 501.5 1020 791 753 1198 135 221 280 562 4
DW800_D 813 780 593.5 1100 989 883 1278 135 221 365 557 4
DW1000_D 1068 1042 723 1275 1214 1066 1453 135 221 532 565 4

Number of
Code Φa1 Φb1 Φc1 n1 Φa2 Φb2 Φc2 n2
Air Inlet
DW400_D 1 100 180 220 4-Φ13.5 168 200 228 4-Φ13.5
DW600_D 1 273 300 328 8-Φ13.5 273 300 328 8-Φ13.5
DW800_D 1 273 300 328 8-Φ13.5 323 350 378 8-Φ13.5
DW1000_D 1 273 300 328 8-Φ13.5 323 350 378 8-Φ13.5

Thirteen. Fan

25
 Type Diamond Power Weight
FS22 600 1.1Kw 24kg
FS42 600 2.2Kw 30kg
FS43 800 2.2Kw 33Kg
FS74 1000 5.5Kw 79Kg

Fig. 32

FAULT FINDING
1) Filter elements are blocked up.
A. Check supply of compressed air
B. Check air pressure
C. Check control card.
D. Check solenoid valve(s)
E. Check diaphragm of solenoid valve.

2) Presence of dust in the “clean” area

A. Check if elements are damaged.
B. Check seals and packings.
C. Check elements are correctly mounted.

3) Low suction
A. Check seals and opening not in use.
B. Check piping system is not in use.
C. Check elements; replace them, if blocked up.
D. Check sense of rotation of fan.

4) Fan stops
A. Check ammeter data on motor plate.
B. Check ammeter reading.
C. If sense of motor rotation is wrong, motor can overheat.
D. Check electrical connection.

5) The solenoid valves

(1) The valve is normally open
 If the valve cannot close, inspect and adjust it.
 If the orifice is clogged, dredge it.
 If the gasket on the diaphragm loose, replace it.
(2) The valve is normally closed
 If the electronic board cannot output signals, check the system.
 If the valve cannot wok or exhaust hole is blocked, fix or replace it.

26
  If the diaphragm is damaged, replace it.
(3) The air jet is nerveless
 If the orifice on the diaphragm is oversized or some holes are on it, replace it.
 If the exhaust hole is blocked partly, dredge it.
 If the pulse length is too short, adjust it.
(4) The valve cannot act or leak
 If the coil contact miss or break, replace it.
 If the valve is contaminated, clean it.
 If the springs or rubber parts are out of action or damaged, replace them.
6) The electronic board
(1) If the power light is not on, check the power
(2) If the power light is on and the”cpu” light does not flash, CPU is damaged.
(3) If the power light is on and the “CPU” light flashes, but the valves do not work, check if the remote switch
turns on or is shorted.
(4) If the actual pressure drop shows 0 or 9, the pressure gauge is damaged or the program is going with
errors

SAFETY INSTRUCTIONS

• The connections with the mains supply should be carried out by qualified personnel. Before connections,
ensure that plate data and voltage supply match.
• Carry out a correct grounding of the filter components by connecting the earth wires and ensure that the filter
is well mounted onto the supporting structure (hopper, silo etc.) which must be equally grounded according to
industrial standards.
• Before carrying out maintenance jobs, ensure that the filter is disconnected from mains and air supply and
that the compressed air reservoir is empty

N.B. Rights reserved to modify technical specifications.

27