Jiefang

CA4250P66K24T1E
COE Diesel Semi-trailer Tractor

Parts Catalog

FAW Group
 Forward

Thanks for choosing Jiefang truck!

Jiefang J6 series are manufactured by FAW for international market in accordance with Europe III emission regulation.
The truck is equipped with CA6DM2-39E3F diesel engine, φ430 clutch, CA12TAX190M gear box, R13T457 axle with speed ratio of
4.111, 12R22.5 tubeless tire, 2020 front shaft, drum brake and 2013 J6P all-floating high roof extended cab
The parts catalogue introduces part no., name, qty and disassembly pictures of part for users and service personnel’s reference.
The information covered in the catalogue is the latest by printing. Any change will be made in revision. If the product is different from
the catalogue, please contact with specified service station for help.
Wish you a pleasant driving!

May-2017
 Contents
1. Engine (Left Side View) ........................................................................................ 7 25. Fuel Supply System (II) ...................................................................................... 57
2. Engine (Right Side View) ...................................................................................... 9 26. Fuel Supply System (III) .................................................................................... 59
3. Engine Mounting ................................................................................................. 11 27. Fuel Supply System (IV) .................................................................................... 61
4. Cylinder Block Set ...............................................................................................13 28. Fuel Supply System (V) ...................................................................................... 63
5. Cylinder Block Assembly ....................................................................................16 29. Secondary Fuel Filter ......................................................................................... 65
6. Cylinder Head Component .................................................................................18 30. Turbocharging System ....................................................................................... 67
7. Cylinder Head Assembly ....................................................................................20 31. Drain Cock........................................................................................................... 69
8. Cylinder Head Cover Assembly .........................................................................22 32. Thermostat, Thermostat Cover, Minor Cycle Connection Tube ................... 71
9. Piston and Connecting Rod ................................................................................24 33. Water Pump ......................................................................................................... 73
10. Crankshaft and Flywheel ...................................................................................26 34. Fan and Fan Clutch ............................................................................................ 75
11. Camshaft ..............................................................................................................28 35. Power Steering Oil Pump ................................................................................... 77
12. Powertrain............................................................................................................30 36. Air Compressor (I).............................................................................................. 79
13. Air Distribution System ......................................................................................32 37. Air compressor (II) ............................................................................................. 81
14. Exhaust Manifold ................................................................................................35 38. Alternator and Bracket ...................................................................................... 83
15. Engine Oil Pan .....................................................................................................37 39. Starter Motor....................................................................................................... 85
16. Oil Collector .........................................................................................................39 40. Harness, Engine .................................................................................................. 87
17. Engine Oil Pump .................................................................................................41 41. Air Heater ............................................................................................................ 89
18. Pressure Regulating Valve ..................................................................................43 42. Engine Electric Logic Assembly ........................................................................ 91
19. Oil Filter ...............................................................................................................45 43. A/C Compressor.................................................................................................. 93
20. Oil Cooler Valve ...................................................................................................47 44. Fuel Tank and Fuel Pipeline .............................................................................. 95
21. Crankcase Ventilation .........................................................................................49 45. Primary Fuel Filter ............................................................................................. 97
22. Centrifugal Oil Filter ..........................................................................................51 46. Air Filter .............................................................................................................. 99
23. Tensioner ..............................................................................................................53 47. Exhaust System ................................................................................................. 102
24. Fuel Supply System (I) ........................................................................................55 48. Exhaust Brake Valve Component ................................................................... 104

~3~
49. Radiator, Pipeline, and Fan Shroud ................................................................106 75. Rear Axle............................................................................................................ 164
50. Intercooler, Line, Mounting, Backstop ...........................................................108 76. Intermediate Axle.............................................................................................. 167
51. Expansion Tank, Filler Cap, Expansion Tank Support, Lines ..................... 111 77. Bumper (FR) (I) ................................................................................................ 172
52. Clutch.................................................................................................................. 113 78. Bumper (FR) (II)............................................................................................... 174
53. Clutch Operation System ................................................................................. 115 79. Front Shaft and Steering Tie Rod ................................................................... 176
54. Clutch & Transmission Housings .................................................................... 117 80. Drag Link........................................................................................................... 179
55. Input Shaft ......................................................................................................... 119 81. Steering Control and Drive .............................................................................. 181
56. Output shaft .......................................................................................................121 82. Power Steering Line .......................................................................................... 183
57. Countershaft (LH, RH) .....................................................................................123 83. Hub and Brake Drum, Wheel (FR)................................................................. 186
58 Reverse Gear ......................................................................................................125 84. Hub and Brake Drum, Wheel (RR) ................................................................ 188
59. Auxiliary Transmission Drive Gear ................................................................127 85. Front Axle Brake ............................................................................................... 190
60. Countershaft, Auxiliary Gearbox(Fr, Lh).......................................................129 86. Middle Axle Brake ............................................................................................ 193
61. Mainshaft, Auxiliary Transmission .................................................................131 87. Rear Axle Brake ................................................................................................ 196
62. Shell, Auxiliary Gearbox ..................................................................................133 88. Brake Line (I) .................................................................................................... 199
63. Auxiliary Transmission Case Gears ................................................................135 89. Brake line (II) .................................................................................................... 203
64. Valve, Hose and Connection Components ......................................................137 90. Auxiliary Air Reservoir .................................................................................... 206
65. Upper Cover .......................................................................................................139 91. Energy Supply Module, Air Brake.................................................................. 208
66 Roof Cover .........................................................................................................142 92. Brake Pedal with Brake Valve and Clutch Brake with Clutch Master
Cylinder ....................................................................................................................... 211
67. Shift Control Mechanism..................................................................................144
93. Control Unit, ABS ............................................................................................. 213
68. Rear Mounting, Powertrain .............................................................................147
94. Electrical Equipment, Cab............................................................................... 215
69 Clutch Release Fork and Bracket ....................................................................149
95. Electrical Equipment, Chassis ......................................................................... 218
70. Intermediate Axle Drive Shaft .........................................................................151
96. Electrical Equipment, Chassis ......................................................................... 221
71. Rear Axle Drive Shaft .......................................................................................154
97. Power Supply Distribution Box with Electrical Equipment ........................ 224
72. Frame and Bracket Assembly ..........................................................................156
98. Functional Switch ............................................................................................. 226
73. Working Ladder ................................................................................................160
99. Driver Tool.......................................................................................................... 228
74. Trailer Bench .....................................................................................................162

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100. Footboard and Mud Guard (FR) .....................................................................230 126. Overhead Box Component (I) ......................................................................... 282
101. Mud Guard (RR) ...............................................................................................232 127. Overhead Box Component (II) ........................................................................ 284
102. Side Baffle, Engine ............................................................................................234 128. Overhead Box Component (III) ...................................................................... 286
103. Fender (UPR), Mud Guard (UPR) and Three-Stage Footboard (I) ............236 129. Overhead Box Component (IV) ....................................................................... 288
104. Fender (UPR), Mud Guard (UPR) and Three-Stage Footboard (II) ...........238 130. Overhead Box Component (V) ......................................................................... 290
105. Fender (UPR), Mud Guard (UPR) and Three-Stage Footboard (III) .........240 131. Overhead Box Component (Ⅵ) ....................................................................... 292
106. Cab ......................................................................................................................242
132. Overhead Box Component (Ⅶ) ....................................................................... 294
107. Floor insulation pad ..........................................................................................244
133. Side Wall Guard Board and Get On/Off Armrest Assembly (1) ................. 296
108 blocked floor ......................................................................................................246
134. Side Wall Guard Board and Get On/Off Armrest Assembly (II) ................ 298
109. Wiper ..................................................................................................................248
135. Side Wall Guard Board and Get On/Off Armrest Assembly (III) ............... 300
110. Front Windscreen Glass....................................................................................250
136. Side Wall Guard Board and Get On/Off Armrest Assembly (IV) ............... 302
111. Washer ................................................................................................................252
137. Rear Wall Facing (1) ......................................................................................... 304
112. Plug and Waterproof Membrane, Front Wall ................................................254
138. Rear Wall Facing (II)........................................................................................ 306
113. Side Wall Tool Box.............................................................................................256
139. Roof finisher set (I) ........................................................................................... 308
114. Lock and Cable, Side Wall Tool Box ...............................................................258
140. Roof finisher set (II).......................................................................................... 310
115. Side Window Glass ............................................................................................260
141. Roof finisher set (III) ........................................................................................ 312
116. Glass, Rear Window ..........................................................................................262
142. Roof finisher set (IV)......................................................................................... 314
117. Air Grille ............................................................................................................264
143. Roof finisher set (V)........................................................................................... 316
118. Hole Plug, Rear Wall .........................................................................................266
144. Roof finisher set (Ⅵ)......................................................................................... 318
119. Instrument Panel (I) ..........................................................................................268
145. Armrest, Door ................................................................................................... 320
120. Instrument Panel (II) ........................................................................................270
146. Door (FR) ........................................................................................................... 322
121. Instrument Panel (III).......................................................................................272
147. Finisher (LWR), Door....................................................................................... 324
122. Instrument Panel (IV) .......................................................................................274
148. Door Interior Trim Parts.................................................................................. 326
123. Instrument Panel Component (V) ...................................................................276
149. Door Lock Mechanism ..................................................................................... 328
124. Instrument panel component (VI) ...................................................................278
150. Lock Ring, Dowel Pin Boss and Door Outer Seal ......................................... 330
125. Instrument panel component (VII) .................................................................280

~5~
151. Seal, Door ...........................................................................................................332 162. Outside rear-view mirror (RH) ....................................................................... 354
152. Door Limiter ......................................................................................................334 163. Sun Visor (FR) ................................................................................................... 356
153. Carpet Set...........................................................................................................336 164. Air Conditioning Equipment ........................................................................... 358
154. Gearshift Protective Sleeve ...............................................................................338 165. Outside Air Filter .............................................................................................. 360
155. Driver's Seat .......................................................................................................340 166. Air Duct.............................................................................................................. 362
156. Front Seat ...........................................................................................................342 167. Evaporator and Condenser Assembly ............................................................ 364
157. Berth Set (LWR) (I)...........................................................................................344 168. Condenser Assembly. ........................................................................................ 366
158. Berth Set (LWR) (I)...........................................................................................346 169. Freon Duct ......................................................................................................... 368
159. Berth (UPR) (I) ..................................................................................................348 170. Heater Water Pipe............................................................................................. 370
160. Berth (UPR) (II).................................................................................................350 171. Mud Guard (RR) .............................................................................................. 372
161. Outside Rear-View Mirror (LH)......................................................................352

~6~
 1. Engine (Left Side View)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1000410E57B CA6DM2-39E3F Engine assembly 1

(including inline pump, turbocharger,
oil-gas separator, fuel filter, oil filter, rotor
filter, air compressor, power steering pump,
generator, starter, fan and fan clutch, and
with air conditioner installed)

~7~
 Oil filler

Coolant outlet

Aowei L
Air inlet Injection pump

Power steering pump

Air Heater

Alternator

Oil-gas separator

Starter Motor

A/C Compressor

Secondary Fuel Filter

Fig. 1 Engine (left side view)

~8~
 2. Engine (Right Side View)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1000410E57B CA6DM2-37E3F Engine assembly 1

(including inline pump, turbocharger,
oil-gas separator, fuel filter, oil filter, rotor
filter, air compressor, power steering pump,
generator, starter, fan and fan clutch, and
with air conditioner installed)

~9~
 Oil inlet pipe assembly of Compressor outlet
supercharger Turbocharger assembly

Air compressor outlet

Air compressor inlet

Oil return pipe assembly,

turbocharger

Air compressor assembly Oil cooler assembly

Engine oil filter adapter

Centrifugal Oil Filter
assembly

Fig. 2 Engine (right side view)

~ 10 ~
 3. Engine Mounting

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1001030-76A Cover assembly (UPR), front mounting, 2 15 Q1841450 Hexagon flange bolt 2
engine
2 1001037-76A Bracket, front mounting, engine 2 16 Q1841445 Hexagon flange bolt 2

3 Q1851650TS Hexagon flange bolt 12 17 Q18518150T Hexagon head flange bolt 2

4 1001028-76A Backing plate (LWR)-engine front 2 18 1001015-74A Cushion assembly, mounting (RR), engine 2
mounting
5 Q32916T I-type non-metal insert hex. lock nut 2 19 1001063-483 Backing plate (UPR)-engine rear mounting 2

6 CQ34010T Hexagon nut 8 20 1001079-263 Bottom plate-rear mounting 2

7 CQ41910 Cone elastic washer 8 21 Q32918T I-type non-metal insert hex. lock nut 2

8 1001025-76A Engine front suspension cushion assembly 2 22 1001037-90U Backing plate, bracket, rear mounting, 2
engine
9 Q18516150TS Hexagon flange bolt 1 23 Q1841475TS Hexagon flange bolt 8

10 CQ1601060TS Hexagon bolt 8

11 Q18516160TS Hexagon head flange bolt 1

12 1001034-74A Mounting bracket (FR, RH), engine 1

(1001034AM01-07 (Right front mounting bracket)

4A)
13 1001033-74A Mounting bracket (FR, LH), engine 1

(1001033AM01-07 (Left front mounting bracket)

4A)
14 Q1841465 Hexagon flange bolt 4

~ 11 ~
 17

18
Connected with
the
Óë ±transmission
Ë Ù
ä Ï ä
Ï àÁ¬ 22
19 23
Connected with the
Óë frame
³ µ
¼ Ï à
Ü Á¬
20
21
9 11

12 13

15 14
16 1
Connected with the
Ó engine
· ¢
ë » assembly
¶ ¯ × Ü
ú ³ É
Ï à
Á¬
2

10
3

8
7 4
6 5

Fig. 3 Engine mounting

~ 12 ~
 4. Cylinder Block Set

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1821055 Hexagon flange bolt-fine rod 9 12 Q1841020 Hexagon flange bolt 1

2 1002056-81D Seat, oil seal (FR), crankshaft 1 13 1002061-81D Gear chamber hood-flywheel housing 1

3 1002032-81D Main bearing shell (LWR) 7 1002061A81D

(1002035A81DA) 14 Q1841090 Hexagon flange bolt 2

4 1002031-81D Woodruff key 7 15 Q18214110 Hexagon flange bolt-fine rod 1

(1002034-81D) 16 1002044-81D Rear lug-engine 1

5 1002010-81D Cylinder block component 1 17 Q1840612 Hexagon flange bolt 2

6 1002017-81D O-ring rubber seal 12 18 1002068-29D Flywheel housing rubber plug 1

7 1002019-81D O-ring rubber seal 6 (1002068B29D)

8 1002016-81D Cylinder liner 6 19 Q2140606 Cross-recessed pan-head screw 2

(1002016-81DG) 20 1002066-29D Pointer-flywheel housing 1

(1002016-81DY) 21 Q18214130 Hexagon flange bolt-fine rod 1

9 Q541026 Nameplate rivet 4 22 Q1841230 Hexagon flange bolt 2

10 1002091-29D Nameplate 1 23 Q1201035F3 Stud 12

(1002091A621-000 24 Q18214120 Hexagon flange bolt-fine rod 10

0Y)
11 1002076-81D Cover plate, hood, gear chamber 1 25 1002067-29D Cover plate-flywheel housing 1

~ 13 ~
 4. Cylinder Block Set

S/N Part number Part name Qty. S/N Part number Part name Qty.

26 Q1840816 Hexagon flange bolt 2

27 Q1841025 Hexagon flange bolt 6

28 1002036-53D Thrust lining 4

29 1002214-81D Bolt-piston cooling nozzle assembly 6

30 1002210-81D Piston cooling nozzle assembly 6

(1002200-81D)

(1002200-81DZ)

31 Q1840820 Hexagon flange bolt 2

32 1002461-M80-000 Cover plate-speed sensor 1

0
33 Q1840616 Hexagon flange bolt 1

~ 14 ~
 14
13 15
12
11 16
8 9 33 18 17 21
10 34
19 22
7 31 23
20
6
6 24
24
24

27
5
28
25
26

4
3
30
1 2
29

Fig. 4 Cylinder block set

~ 15 ~
 5. Cylinder Block Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1002014-81D Cylinder block 1

(1002014B81D)

2 Q5211020 Cylindrical pin 4

3 CQ72232 Bowl plug 3

4 CQ72240 Bowl plug 11

5 1002023-81D Choke plug-cylinder body 1

6 1002021-53D Jack bolt 2

7 Q5211232 Cylindrical pin 2

8 CQ72224 Bowl plug 1

9 1002012-81D Main bearing cap (RR) 1

10 1002011-81D Cylinder block assembly 6

11 Q61902 Hexagon socket tapered plug 1

12 1002013-53D Bolt, main bearing 14

(1002013A53D)

13 Q5210814 Cylindrical pin 14

14 Q61906 Hexagon socket tapered plug 1

~ 16 ~
 6
4 7
4
4 5
3
1 2

14
7

2 4

4
4 4
2 4
4 4
11 4
13
9
13
10
10 10
10
10
10
12 12

Fig. 5 Cylinder block assembly

~ 17 ~
 6. Cylinder Head Component

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1003030-81D Cover assembly, cylinder head 1
13 Q1840845TF2 Hexagon flange bolt 2
2 1003010-81D Valve chamber cover 1
14 1003020-81D Gasket assembly, cylinder head 1
3 CQ7341170A O-ring rubber seal for hydraulic and 1 (1003020-81DY)
pneumatic equipment
(GB/T3452.1 (O-ring rubber seal 17×1.8) 15 Q1841025 Hexagon flange bolt 3
17×1.8)
4 1003091-81D Cover plate, sensor, gear, camshaft 1 16 1003058-81D Lug (FR)-cylinder head 1

(1003091A81D) 17 1003047-53D Bolt, cylinder head 26

5 Q/WC3403-1994 Copper washer 8×14 3 18 1003061-81D Bolt, hood 17

6 Q1840612 Hexagon flange bolt 1 1003061A81D

7 1003051-81D Cover plate, gear chamber 1 19 1003066-81D Damping spring 17

(1003051A81D) 20 1003042-81D Semicircular cover 2

8 Q1840816 Hexagon flange bolt 3 (1003064B81D)

9 1003052-81D Gasket-cover plate, gear chamber 1

(1003052A81D) (Gasket-cover plate, gear chamber)

10 Q1840816 Hexagon flange bolt 4

11 1008018-81D Cover plate, intake manifold 1

12 1008019-81D Gasket-cover plate, intake manifold 1

~ 18 ~
 1
18

L
19

4
3 5 6
i
2
e
A ow
7
17 8

9
13
14
11 10

16

12
15

20 L

Fig. 6 Cylinder head component

~ 19 ~
 7. Cylinder Head Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1841045 Hexagon flange bolt 14 (Q72248)

2 Q522058 Cylindrical pin 7 14 CQ72222 Bowl plug 13

3 1003071-81D Camshaft bearing shell cover (UPR)-1st to 6 (Q72222)

6th
4 1003079-81D Locating pin 14 15 1003013-81D Seat ring, exhaust valve 12

5 1003072-81D Bearing shell (UPR), camshaft 7 16 1003012-81D Seat ring, intake valve 12

6 1003073-81D Bearing shell (LWR), camshaft 7 17 Q61903 Hexagon socket tapered plug 2

7 1003014-81D Valve guide pipe 24 18 CQ 39608 Hexagon flange nut 4

8 1003016-81D Copper bush, injector 6 Q32008

9 1003018-53D O-ring 6 19 1008071-76A Stud 4

(1003018A53D) (1008071-821-076 Stud-air heater

A)
10 1003011-81D Cylinder head 1 20 1008026-81D Gasket-intake adapter 2

11 1003076-81D Camshaft bearing shell cover (UPR)-7th 1

(1003076A81D)

12 CQ72226 Bowl plug 20

(Q72226)

13 CQ72248 Bowl plug 8

~ 20 ~
 1 11
12
8 10
4
9
2 3 6
5 7

13

17 18 14

15
19 16
20

Fig. 7 Cylinder head assembly

~ 21 ~
 8. Cylinder Head Cover Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1003037-29D Cap, oil filler 1

2 1003036-81D Seal ring-cap, oil filler 1

3 1003031-81D Cover, cylinder head 1

(1003031A81D) (Cylinder head cover)

4 1003041-81D Gasket, cover, cylinder head 1

~ 22 ~
 3

L 4
Aowei

Fig. 8 Cylinder head cover assembly

~ 23 ~
 9. Piston and Connecting Rod

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1004019-81D Snap ring, piston pin 12

2 1004018-81D Connecting rod cover 6

3 1004012-81D Top compression ring 6

4 1004013-81D Second compression ring 6

5 1004030-81D Type I steel oil ring assembly 6

6 1004011-81D Piston (interchangeable) 6

(1004011C81DM)

7 1004020A81D Connecting link assembly 6

8 1004026-81D Bearing shell (UPR), connecting rod 6

9 1004028-81D Bearing shell (LWR), connecting rod 6

(1004028A81D)

~ 24 ~
3
4
5 2 1
6

Fig. 9 Piston and connecting rod

~ 25 ~
 10. Crankshaft and Flywheel

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1005048-53D Bolt, shock absorber 8 13 1005071-81D Bolt, flywheel 12

(1005048K29D)

2 1005046-81D Pulley, poly V-belt, crankshaft 1

3 1005195-81D Silicone oil damper assembly 1

(1005190-81DW) (Fully interchangeable option)

(1005190A81D) (Fully interchangeable option)

4 Q1841020 Hexagon head flange bolt 12

5 1005050-53D Oil seal assembly (FR), crankshaft 1

6 1005039-81D Drive gear, oil pump 1

7 1005014-81D crankshaft 1

1005014-81DB Crankshaft(Fully interchangeable option) 1

8 1005037-81D Timing gear, crankshaft 1

9 1005060-53D Oil seal assembly (RR), crankshaft 1

10 1005031-29D Driving gear and flywheel dowel pin 1

11 1005120-73D Flywheel assembly 1

12 GB/T 276-1994 Ball bearing 60305-2RS 1

~ 26 ~
 11

12

10
8

13

7
9

6
3
5
2

Fig. 10 Crankshaft and flywheel

~ 27 ~
 11. Camshaft

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1006016-81D Camshaft 1

(1006016A81D)

2 Q5210614 Cylindrical pin 1

~ 28 ~
 1

Fig. 11 Camshaft

~ 29 ~
 12. Powertrain

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1006021-81D Timing gear, crankshaft 1 13 1006040-81D Composite timing idler gear assembly 1

(1006021A81D) 14 1006060-81D Timing idler gear assembly 1

2 1006017-53D Fastening bolt, timing gear, camshaft 1 15 Q5210616 Cylindrical pin 1

3 1006057-81D Timing idler gear shaft (III) 1 16 1006056-81D Timing idler gear (III) Thrust lining 1

4 Q1840840 Hexagon head flange bolt 3 17 1006070-81D Timing idler gear assembly 1

(Q1840840TF2)

5 1006046-81D Gear, steering pump 1

6 1006053-81D Timing idler gear shaft (II) 1

7 1111216-81D Drive gear, injection pump 1

8 CQ2181040 Hexagon socket cylindrical head screw 4

(Q218B1040TF2)

9 1006051-81D Composite timing idler gear shaft (I) 1

10 CQ2181070 Hexagon socket cylindrical head screw 5

(Q218B1070TF2)

11 1005037-81D Timing gear, crankshaft 1

12 1006047-81D Driven gear, air pressure pump 1

~ 30 ~
 1

2 17

16

3
4 15
5

6 14
7
8

10
13

11 12

Fig. 12 Powertrain

~ 31 ~
 13. Air Distribution System

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1841075 Hexagon head flange bolt 14 (Q617B08)

2 1007120-81D Rocker arm assembly, exhaust valve 6 12 1007175-81D Rocker arm shaft assemblies (No. 4, No. 5 1
and No. 6 cylinders)
(1007120C81D) 13 1007182-81D Rocker arm shaft pressure block (II) 3

3 1007163-81D Axial alignment sleeve, rocker arm 6 14 1007181-81D Rocker arm shaft pressure block (I) 1

4 1007110-81D Rocker arm assembly, intake valve 6 15 1007165-81D Rocker arm shaft assemblies (No. 1, No. 2 1
and No. 3 cylinders)
5 1007164-81D Seat, solenoid valve 2 16 1007012-81D Bridge, intake valve 6

(1007164A81D) (1007012-81DZ)

6 1007161-81D Pressure plate, solenoid valve 2 17 1007028-53D Valve cotter 48

7 CQ2180612 Hexagon socket cylindrical head screw 2 18 1007024-81D Seat, valve spring 24

(Q218B0612TF2) 19 1007035-81D Valve guide oil seal assembly (valve stem 24

seal ring)
8 1007162-81D Solenoid valve assembly, brake 2 (1007035B81D)

9 GB/T3452.1 O-ring rubber seal 10.6×2.65 2 20 1003014-81D Valve guide pipe 24

10.6×2.65 21 1007021-81D Spring, intake valve 24

10 Q/WC3403-1994 Copper washer 8×14 2 22 1003012-81D Seat, intake valve 12

8×14 23 1007011-81D Intake valve 12

11 CQ61708 Hexagon head plug 2 (1007011-81DH)

~ 32 ~
 13. Air Distribution System

S/N Part number Part name Qty. S/N Part number Part name Qty.

(1007011A81D)

24 1007016-81D Exhaust valve 12

(1007016-81DH)

(1007016A81D)

25 1003013-81D Seat, exhaust valve 12

26 1007023-81D Inner spring, exhaust valve 12

27 1007015-81D Bridge assembly, exhaust valve 6

(1007015-81DZ)

28 1007183-81D Rocker arm shaft pressure block (III) 1

~ 33 ~
Fig. 13 Air distribution system

~ 34 ~
 14. Exhaust Manifold

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1008044-81D Gasket-exhaust pipe 6

2 1008041-81D Exhaust manifold (I) 2

3 1008043-29D Exhaust pipe seal ring 8

1008043-29DJ Exhaust pipe seal ring 8

4 1008042-81D Exhaust manifold (II) 1

(1008042AM01-07
4A)
5 1008061-81D Cover, exhaust pipe 2

(Exhaust pipe heat shield)

6 Q1840816 Hexagon flange bolt 11

7 1008049-53D Fastening bolt, exhaust pipe 12

8 1008048-53D Tube-exhaust pipe bolt 12

9 1008047K29D Stud-turbocharger 2

10 1008051-53D Stud-turbocharger 2

~ 35 ~
 5

9
6

3 10
2
1

Fig. 14 Exhaust manifold

~ 36 ~
 15. Engine Oil Pan

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1009070-81D Oil dipstick assembly 1

2 1009022-53D Drain plug, oil pan 1

(1009022-001-0000
)
3 CQ72320 Sealing gasket 1

4 CQ1461230 Assembling bolt 8

(Q1461230) Hexagon bolt, spring washer and plain

washer combination
5 CQ1460830 Hexagon bolt, spring washer and plain 26
washer combination
(Q1460830)

6 1009026-81D Corner plate-oil pan 4

7 1009023-81D Intermediate backing plate 1-oil pan 2

8 1009024-81D Intermediate backing plate 2-oil pan 2

9 1009010A81D Oil pan assembly

10 1009031-81D Seal gasket, oil pan 1

~ 37 ~
 1

10

9
8

4 6 3 2

Fig. 15 Engine oil pan

~ 38 ~
 16. Oil Collector

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 CQ1461040 Assembling bolt 2

(Q218B1040TF2)

2 1010010-81D Oil collector assembly 1

3 1010012-53D Gasket-oil collector 1

4 1010020-81D Mounting bracket assembly 1

5 Q1841025 Hexagon flange bolt 2

6 Q1840820 Hexagon flange bolt 2

7 Q1840820 Hexagon flange bolt 1

8 CQ39608 Hexagon nut with flange 1

(Q32008)

9 1010017-81D Bracket, oil collector 1

~ 39 ~
 4
2

1 3

5
9
6

Fig. 16 Oil collector

~ 40 ~
 17. Engine Oil Pump

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1011010-81D Oil pump assembly 1

2 1011012-D1 Locating pin 2

(1011012-001-0000
)
3 1011042-81D Seal ring 2

4 CQ1461060 Assembling bolt 2

(Q1821060) 2

5 CQ1461070 Assembling bolt 2

(Q1821070)

6 1011041-81D Outlet pipe, oil pump 1

1011041-81DZ

7 1011051-81D Joint, outlet pipe, oil pump 1

8 CQ72324 Sealing gasket 1

(Q72324)

9 1011055-81D Pressure limiting valve assembly, oil pump 1

10 CQ1461050 Assembling bolt 2

(Q1821060) 2

~ 41 ~
 2

3
7
2 6

8
9

4
5

10
5

Fig. 17 Engine oil pump

~ 42 ~
 18. Pressure Regulating Valve

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 CQ72322 Sealing gasket 1

2 1011060-81D Pressure regulating valve assembly 1

(1013060-81D)

~ 43 ~
 2

Fig. 18 Pressure regulating valve

~ 44 ~
 19. Oil Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1012010-53D Engine oil filter adapter assembly 2

(1012010-81DM)

(1012010-81DF)

~ 45 ~
 1

Fig. 19 Oil filter

~ 46 ~
 20. Oil Cooler Valve

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1013010-81D Oil cooler assembly 1 17 1013034-53D O-ring-bypass valve, oil cooler 1

2 Q1821070 Bolt 4 18 1013036A53D Spring-oil cooler bypass valve 1

3 GB3452.1-2005 O-sealing ring 46.2×3.55 2 19 Q43108 Circlip for shaft 1

4 Q/WC3403-1994 Copper washer 27×35 3 20 1013033-53D Valve-oil cooler bypass valve 1

5 Q/WC3410-1994 Hexagon socket plug M27×1.5 3 21 Q1820845 Bolt 1

6 1013051-53D Valve seat 2 22 Q18208100 Bolt 3

7 Q/WC3403-1994 Copper washer 20×28 2 23 Q/WC3403-1994 Copper washer 30×40 2

8 1013053A53D Spring 2 24 1013041-53D Connecting bolt, full-flow oil filter 2

9 1013052-53D Bypass valve 2 25 1013060-81D Pressure regulating valve assembly 1

10 Q1820855 Bolt 16 26 CQ72322 Sealing washer 1

11 Q150B0625 Hexagon bolt 3 27 Q7342422 O-sealing ring 1

12 Q40306 Spring washer 3 28 Q1820860 Bolt 2

13 Q40106 Plain washer 3 29 1013012-81D Gasket, body, oil cooler 1

14 1013031-53D Valve cap-oil cooler bypass valve 1

15 1013037-53D O-sealing ring-valve cap 1

16 1013032-53D Valve seat-oil cooler bypass valve 1

~ 47 ~
 1
11
6 5 2
12
13 7 4
8

9
14

15 10
16 3
17

18
19

20 4 5

29
21 27

23

22 24 26
28
25

Fig. 20 Oil cooler valve

~ 48 ~
 21. Crankcase Ventilation

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 CQ67640B Type B worm drive hose clamp 1

(Q67638)

2 1014017-81D Ventilation hose 1

3 1014018-81D Support, breather pipe 1

4 Q1840820 Hexagon head flange bolt 1

(Q18401016) 1

5 CQ67627B Type B worm drive hose clamp 2

(Q67627)

6 1014027-81D Support, oil return pipe 1

7 Q18401020 Hexagon head flange bolt 1

(Q18401016) 1

8 Q18410100 Hexagon head flange bolt 2

9 1014010-81D Oil-gas separator assembly 1

10 1014019-81D Oil return pipe, oil-gas separator 1

~ 49 ~
 9

2
5
8

10

4
7

Fig. 21 Crankcase ventilation

~ 50 ~
 22. Centrifugal Oil Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1017010-29D Centrifugal oil filter assembly 1

(1017010-81DF)

(1017010-81DM)

2 Q1840825 Hexagon flange bolt 4

3 1017022-29D Gasket-centrifugal oil filter 1

(1017022-81D)

~ 51 ~
Fig. 22 Centrifugal oil filter

~ 52 ~
 23. Tensioner

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1023021-81D Poly V-belt 1

2 CQ1460835 Hexagon head bolt, spring washer and plain 2

washer assembly
3 1023010-36D Automatic tensioner assembly 1

(1023010C36D)

4 1023015-36D Flat idler assembly 2

(1023015D36D)

5 Q1841075 Hexagon flange bolt 5

6 1023011-81D Bracket, front-end gear train 1

(1023011A81D)

~ 53 ~
 5
4

1 6

Fig. 23 Tensioner

~ 54 ~
 24. Fuel Supply System (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1104030-775 Fuel inlet pipe assembly-fuel transfer pump 1 9 CQ72314T5 Sealing gasket 2
to secondary filter
(104030-M80-0000 Fuel inlet pipe assembly-filter to injection (Q/WC3403-1994 Copper washer 14X20
) pump M14X20)
(1104030-M80-000 Fuel inlet pipe assembly-filter to injection 10 CQ72316T5 Sealing gasket 4
0W) pump
2 1104040-775 Fuel inlet pipe assembly-secondary filter to 1 (Q/XC3455 16PB) Combination washer
high-pressure fuel pump
(1104040-M80-000 Fuel inlet pipe assembly-fuel transfer pump 11 1104011-775 Oil return pipe support (I) 1
0) to filter
3 1104050-775 Oil return pipe assembly 1 (1104011-M80-000
0)
(1104050-M80-000 12 1104012-775 Tabletting of oil return pipe 2
0)
4 1104070-775 Lubricating oil pipe assembly 1 (1104013-M80-000
0)
(1104070-M80-000 13 1104013-775 Oil return pipe support (II) 1
0)
5 1104036-73D Hollow bolt-fuel transfer pump inlet and 2 (1104012-M80-000
outlet 0)
(1104084-81D) Link bolt M16X1.5 14 CQ1500620 Hexagon bolt 2

6 1104073-D6 Hollow bolt-oil return pipe 1 (Q150B0620)

(1104083-81D) Link bolt M14X1.5 15 Q40106 Plain washer 1

7 1104076-53D Hollow bolt-lubricating oil pipe assembly 1 16 CQ34006 Hexagon nut 2

8 CQ72312T5 Sealing gasket 4 (Q340B06) Type I hexagon nut

(Q/XC3455 12PB) Combination washer

~ 55 ~
Fig. 24 Fuel supply system (I)

~ 56 ~
 25. Fuel Supply System (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

17 1111010-775 Fuel injection pump assembly 1

(1111500-M81-1A5 1
2B)
(1111500-M81-1A5 1
2BW)
18 1111228-775 Adapting flange, injection pump 1

(1111228-M80-000
0)
19 CQ73431550C Hydro-pneumatic rubber O-ring 1

(GB/T3452.1155X O-ring rubber seal 155X2.65

2.65)
20 Q1841040 Hexagon head flange bolt 2

21 Q1841030 Hexagon head flange bolt 2

22 CQ1201035 Stud bolt 4

23 CQ39610 Hexagon nut with flange 4

(Q32010)

24 Q18210100 Hexagon flange bolt with fit neck 1

~ 57 ~
Fig. 25 Fuel supply system (II)

~ 58 ~
 26. Fuel Supply System (III)

S/N Part number Part name Qty. S/N Part number Part name Qty.

25 1111101-775 Injection pump bracket-injection pump 1

(1111101-M80-000
0)
26 1111102-775 Injection pump bracket-cylinder block 1

(1111102-M80-000
0)
27 1108415-775 Welded bracket assembly – accelerator 1
cable
(1111405-M85-077
5)
28 Q1841020 Hexagon head flange bolt 2

29 Q1841220 Hexagon head flange bolt 1

30 1126050-53D Boost compensator pipe assembly 1

(1111050AM80-00
00)
31 1111056-53D Hollow bolt-boost compensator pipe 2
assembly

~ 59 ~
Fig. 26 Fuel supply system (III)

~ 60 ~
 27. Fuel Supply System (IV)

S/N Part number Part name Qty. S/N Part number Part name Qty.

32 1129010-775 High pressure fuel pipe assembly, No. 1 1 40 1129065-775 High pressure fuel pipe clamp assembly 1
cylinder (III))
(1129010-M80-000 (1129065-M86-000 High pressure fuel pipe clamp assembly
0J) 0)
33 1129020-775 High pressure fuel pipe assembly, No. 2 1
cylinder
(1129020-M80-000
0J)
34 1129030-775 High pressure fuel pipe assembly, No. 3 1
cylinder
(1129030-M80-000
0J)
35 1129040-775 High pressure fuel pipe assembly, No. 4 1
cylinder
(1129040-M80-000
0J)
36 1129050-775 High pressure fuel pipe assembly, No. 5 1
cylinder
(1129050-M80-000
0J)
37 1129060-775 High pressure fuel pipe assembly, No. 6 1
cylinder
(1129060-M80-000
0J)
38 1129045-775 High pressure fuel pipe clamp assembly (I) 3

(1129095-29DJ) High pressure fuel pipe clamp assembly 4

39 1129055-775 High pressure fuel pipe clamp assembly 1

(II))
(1129090-29DJ) High pressure fuel pipe clamp assembly 5

~ 61 ~
Fig. 27 Fuel supply system (IV)

~ 62 ~
 28. Fuel Supply System (V)

S/N Part number Part name Qty. S/N Part number Part name Qty.

41 1112010-775 Injector assembly 6

(1112010AM80-00
00)
42 1112011-81D Injector plate 6

(1112011-M80-000
0)
43 1112013-81D Follower bolts of fuel injector 6

44 1112014-81D Spherical washer 6

45 1112030-81D Adapter assembly, High pressure fuel pipe 6

46 1112031-29D Intermediate gland nut-high pressure fuel 6

pipe adapter

~ 63 ~
Fig. 28 Fuel supply system (V)

~ 64 ~
 29. Secondary Fuel Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1117010-81D Secondary fuel filter assembly 1

1117020-81D Base assembly, secondary fuel filter 1

1117050-81D Core assembly, secondary fuel filter 2

1117032-60D Plug 2

CQ72316T5 Sealing gasket 2

2 Q1841075 Hexagon flange bolt 2

3 1117120-81D Bracket assembly, secondary fuel filter 1

4 Q1841020 Hexagon flange bolt 2

5 Q1841030 Hexagon flange bolt 2

6 CQ34010 Hexagon nut 2

~ 65 ~
 3

2
4

Fig. 29 Secondary fuel filter

~ 66 ~
 30. Turbocharging System

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 Q7343131 O-ring rubber seal 1 (Q/XC3455 16PB) Combination washer

(GB/T3452.1-92 O-ring rubber seal 23.6×3.55 11 1118071-53D Hollow bolt 1

23.6×3.55) 12 1118004-81D Gasket, flange, oil inlet pipe 1

2 1118080-74A Oil return pipe assembly, turbocharger 1 13 1118060-74A Oil inlet pipe assembly-turbocharger 1

(1118080AM01-07 (1118060-M01-074
4A) A)
3 1118083-81D Pressure plate-turbocharger oil return pipe 1 14 Q1840830 Hexagon flange bolt 2

4 Q1840812 Hexagon flange bolt 1 15 1118013-81D Gasket-turbocharger 1

5 Q1840820 Hexagon flange bolt 2 16 1003067-400-0000 Nut-exhaust manifold 6

6 1118094-29D Gasket-oil return pipe, turbocharger 1 17 1118047-600-3000 Stud-turbocharger 6

(1118094-81D) 18 1118031B81D Heat shield, turbocharger 1

7 1118010-74A Turbocharger assembly 1 19 1118032A81D Backing plate, heat shield, turbocharger 1

(1118010BM01-07
4A)
(1118010BM01-07
4AY)
8 1118014-53D Sleeve-turbocharger 2

9 1008073-051-0000 Nut-turbocharger 4

10 CQ72316 Sealing washer 2

~ 67 ~
Fig. 30 Turbocharging system

~ 68 ~
 31. Drain Cock

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1305016-81D Bracket-drain cock lever 1

2 Q5003225 Cotter pin 1

3 1305010-29D Drain cock assembly 1

4 1305012-81D Connector, drain cock 1

5 1305013-29D Drain cock lever 1

(1305013A29D)

~ 69 ~
Fig. 31 Drain cock

~ 70 ~
 32. Thermostat, Thermostat Cover, Minor Cycle Connection Tube

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1840820 Hexagon flange bolt 5

2 1306013-81D Cover (UPR), thermostat 1

3 CQ61801 Hexagon tapered screw plug 1

4 Q1840875 Hexagon flange bolt 1

5 1306010-81D Thermostat assembly 2

6 1306011-81D Seal ring-thermostat 2

7 1306021-81D Seat, thermostat 1

8 CQ7343412C O-ring rubber seal for hydraulic and 2

pneumatic equipment
GB/T3452.1 O-ring rubber seal 41.2×3.55 2

9 CQ61803 Hexagon tapered screw plug 1

10 1306062-81D Bolt-for thermostat 1

11 1306063-81D Bolt-for thermostat 2

12 CQ7345462C O-ring rubber seal for hydraulic and 2

pneumatic equipment
GB/T3452.1 O-ring rubber seal 46.2×5.30 2

13 1306023-53D Connection tube, minor cycle 1

~ 71 ~
 4

10 9
2

11
1

8
12
13

12

Fig. 32 Thermostat, thermostat cover, minor cycle connection tube

~ 72 ~
 33. Water Pump

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1841020 Hexagon flange bolt with fit neck 4 1

16 CQ61803 Hexagon tapered screw plug
2 1307062-81D Pulley, water pump 1 1
17 Q1841065 Hexagon flange bolt
3 1307061-53D Flange, pulley, water pump 1
18 1307019-81D Bolt-for water pump 2
4 Q43052 Circlip for hole 1

5 1307015-29D Dual sealing shaft with bearing 1

6 1307011-81D Housing, water pump 1

7 1307025-29D Water seal 1

8 1307020-81D Impeller assembly, water pump 1

9 1307014-81D Gasket, water pump 1

10 1307012-81D Rear cover, water pump 1

11 1307046-81D Bracket, water pump 2

12 CQ1461055 Assembling bolt 1

13 CQ1461025 Assembling bolt 1

14 CQ1461045 Assembling bolt 4

15 CQ7343530C O-ring rubber seal for hydraulic and 1

pneumatic equipment
GB/T3452.1 O-ring rubber seal 53×3.55 1

~ 73 ~
 15

16
14

17 18
13

12 5
11 7 4 2
10 8 3
9

6
1

Fig. 33 Water pump

~ 74 ~
 34. Fan and Fan Clutch

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 CQ34008 Hexagon nut 6

2 Q40308 Spring washer 6

3 Q40108 Washer 6

4 1308010-73A Fan assembly 1

5 CQ1201025 Stud bolt 4

6 Q40310 Spring washer 4

7 CQ34010 Hexagon nut 4

8 1313010-73A Clutch assembly, fan 1

9 CQ1461030 Assembling bolt 6

10 1313063-73A Spacer flange, clutch, fan 1

~ 75 ~
 4

10
1
3 2

5
7 6

Fig. 34 Fan and fan clutch

~ 76 ~
 35. Power Steering Oil Pump

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3407024-26D Gasket-power steering oil pump 1

2 3407020-74A Power steering oil pump assembly 1

3 Q1841030 Hexagon flange bolt 2

(Q150B1030) Hexagon bolt 2

(Q40310) Spring washer 2

(Q40110) Washer 2

~ 77 ~
 1
2 3

Fig. 35 Power steering oil pump

~ 78 ~
 36. Air Compressor (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3509010-53D Air compressor assembly 1

(3509010-81DM) Air compressor assembly

(3509010-81DK) Air compressor assembly

2 Q734B15000265 O-sealing ring 1

(1002063-29D) (O-sealing ring-PTO cover plate)

3 1006047-81D Driven gear-air pressure pump 1

(1006047-81D) Driven gear-air pressure pump

4 Q1841035TF2 Hexagon flange bolt 4

5 Q1841025TF2 Hexagon flange bolt 1

~ 79 ~
 5

Fig. 36 Air compressor (I)

~ 80 ~
 37. Air compressor (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3509050-81D Oil inlet pipe assembly 1 11 Q1841012 Hexagon flange bolt 1

(3509050-81DK)

2 3509053-29D Bolt, connecting 2

3 Q/WC3403-1994-3 Copper washer 10×16 4

(Q/WC3403-1994

10×16)

4 3509020-81D Air pressure pump water return pipe 1

assembly
5 Q/XC3451.1-2002 Bolt, connecting 4

(3509059-81D) (Link bolt M18×1.5)

6 Q/WC3403-1994 Copper washer 18×24 8

7 3509030-81D Air pressure pump water inlet pipe 1

assembly
8 3509032-81D Bracket-air pressure pump oil inlet pipe 1

9 3509314-74A Intake pipe, air compressor 1

(3509041AM01-07
4A)
10 Q67635B Worm drive hose clamp 2

(Q67638)

~ 81 ~
5 10
6
9
6
5 10
7 5
6
6
4 5
6
8 3
11

2
1

2
3

Fig. 37 Air compressor (II)

~ 82 ~
 38. Alternator and Bracket

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3701010-36D Alternator assembly 1

2 3701327-53D Bolt-for fastening alternator 2

3 Q32010 Hexagon nut with flange 2

~ 83 ~
 Installed on the engine cylinder

Fig. 38 Generator and connection elements

~ 84 ~
 39. Starter Motor

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3708010-53D Starter assembly 1

(3708010A53DB)

(3708010A53DJ)

2 Q1841435 Hexagon flange bolt 1

3 Q150B1455 Hexagon bolt 1

4 Q32014 Hexagon nut with flange 1

5 Q1841440 Hexagon flange bolt 1

~ 85 ~
Installed on the engine
flywheel housing

Fig. 39 Starter motor

~ 86 ~
 40. Harness, Engine

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 3724020-775 Harness assembly, engine 1

(3724080AM80-00
00)
(3724080AM80-00
00A)
2 3724180-775 Engine brake harness assembly 1

(3724030AM80-00
00)
(3724030-M80-000
0A)
3 T67417246 Plastic strap 16

~ 87 ~
Fig. 40 Harness, engine

~ 88 ~
 41. Air Heater

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3750010-81D Air heater assembly 1

(3750010A81D)

2 Q1840810 Hexagon flange bolt 1

3 3724500-73D Ground wire assembly, air heater 1

(3750001-81D)

~ 89 ~
Fig. 41 Air heater

~ 90 ~
 42. Engine Electric Logic Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3810020-29D Sensor-oil pressure gauge 1

(3810020-600-070
A)
2 3808020-18D Sensor-coolant temperature gauge 1

(3818010A29D)

~ 91 ~
 1

Fig. 42 Engine electric logic assembly

~ 92 ~
 43. A/C Compressor

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8103020-36D A/C compressor assembly 1

(8103020A36DM) (A/C compressor assembly)

(8103020B36D) (A/C compressor assembly)

2 Q1841035 Hexagon head flange bolt 4

~ 93 ~
2 1

Fig. 43 A/C compressor

~ 94 ~
 44. Fuel Tank and Fuel Pipeline

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1104266-365 Spacer 1 17 1101130C50A Strap assembly-fuel tank 1

2 3724015-240 Plastic tape assembly 5 18 1101134C50A Pad-strap 3

3 3724114-240 Strap base 2 19 1101010D51B Diesel tank assembly (with fuel level sensor) 1

4 3724115-240 Plastic tape assembly 2 20 1103010-50A Cap assembly, fuel tank 1

5 1104120-61C Fuel inlet pipe assembly-fuel tank to 1 21 1101117C50A Pad-bracket 3

primary fuel filter
6 1104301-50A Intake and exhaust pipes 1 22 1101133-62A Lock bolt 3

7 1104250-61C Oil return pipe assembly 1 23 1101214-95B Transition support-bracket (RR) 3

8 1104130-61C Fuel inlet pipe assembly-primary fuel filter 1 24 1101205C50A Bracket assembly (RR)-fuel tank 1
to fuel transfer pump
9 1105038-352 Joint 2 25 1101133-363 Bolt-tighten the bracket of fuel tank 2

10 CQ72318T5 Sealing gasket 2 26 1101205-60A Middle bracket assembly-fuel tank 1

11 CQ34012 Hexagon nut 6 27 1101105-60A Bracket assembly (FR)-fuel tank 1

12 Q40112 Washer 3 28 2403083-04B1 Nuts for the axle shaft 4

13 Q5004030 Cotter pin 3

14 Q40114 Washer 3

15 Q5101485 Flat head pin 3

16 1101135C50A Strap assembly-fuel tank 2

~ 95 ~
 8
10 9

4 7

3
5 6
2
1 20 27

25 28

23
19
26
22
13
15 14 17

24

18 16
21
12
11

Fig. 44 Fuel tank and pipeline

~ 96 ~
 45. Primary Fuel Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1105010-71U Primary fuel filter assembly 1

1105020-367 Base assembly (pattern chart) 1

1105050C50A Fuel filter element assembly (illustration) 1

1105080E50A Drain bolt assembly (illustration) 1

2 CQ1461240 Assembling bolt 2

3 CQ34012 Hexagon nut 2

4 1105121-80A Bracket, primary fuel filter 1

5 CQ1501440 Hexagon head bolt with fit neck 4

6 Q40314 Spring washer 4

7 CQ34014 Hexagon nut 4

~ 97 ~
5 6
7

3
4 2

Fig. 45 Primary fuel filter

~ 98 ~
 46. Air Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1109230-61B-C00 Intake duct assembly (pattern chart) 1 12 1109010-60A Air cleaner assembly (pattern chart) 1

2 CQ32606 Hexagon flange lock nut 5 1109060A435-C00 Secondary element assembly (pattern chart) 1

3 1109220-50A Shock absorber support assembly-intake 5 1109070-50A Main element assembly (pattern chart) 1
duct
4 1109210-50A Worm drive hose clamp assembly (pattern 1 13 1109371-52C Bracket (FR), air cleaner 1
chart)
5 1109260-61B Corrugated hose assembly 1 14 1109372-52C Bracket (RR), air cleaner 1

1109261-61B Corrugated hose 1 15 CQ1501440 Hexagon bolt 6

1109263-61B End cover (LWR) 1 16 Q40314 Spring washer 6

1109264-61B Support chip 11 17 CQ34014 Hexagon nut 6

6 1109250-61B Connection base assembly 1 18 CQ1461030 Assembling bolt 4

1109251-61B Connection base (illustration) 1 19 1109380-52C Flexible hose clamp (illustration) 1

1109253-61B Sealing strip 1 20 1109352-56A Connection pipe for air filter outlet 1

7 CQ1460620 Assembling bolt 4 21 1109385-52C Flexible hose clamp (illustration) 1

8 CQ34006 Hexagon nut 4 22 1109356-52C Connection pipe 1

9 1109311-52C Support 1 23 1109366A76A Support, connection tube 1

10 1109276-362 Shock pad 1 24 CQ1460830 Assembling bolt 2

11 CQ676230B Type B worm drive hose clamp 1 25 CQ34008 Hexagon nut 2

~ 99 ~
 46. Air Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

26 1109390-56A Flexible hose clamp (illustration) 3

27 1109452-56A Connection tube-outlet, secondary air filter 1

28 1109456-74A Connection pipe 1

29 1109351A377 Intake hose-engine 1

30 1109395-52C Flexible hose clamp (illustration) 1

~ 100 ~
 29 30

1
26 6 3

10
26 7 11
12 2
4
28 9 8
27 7 5
24 23 25

15 16 17 22 19
8
21 20 18
13 18
14 15
16
17

Fig. 46 Air filter

~ 101 ~
 47. Exhaust System

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1203010-74A Intake pipe front section assembly-muffler 1 17 CQ1460820 Assembling bolt 6

2 CQ1501045 Hexagon head bolt with fit neck 4 18 1201010-55A Muffler assembly-with installation bracket 1
& intake and exhaust pipes
3 1203025A263 Gasket assembly 1 19 Q40210 Large washer 4

4 CQ34010 Hexagon nut 12 20 CQ1501035 Hexagon head bolt with fit neck 4

5 1203040A263 Slip joint assembly 1 21 1203059-55A Bracket-battery frame 1

6 1203075-55A Snap ring assembly 1 22 Q1841455 Hexagon head flange bolt 1

7 CQ1501435 Hexagon head bolt with fit neck 2 23 Q1841465 Hexagon head flange bolt 2

8 Q40314 Spring washer 2 24 CQ32614 Hexagon flange lock nut 3

9 CQ34014 Hexagon nut 2

10 CQ1501030 Hexagon head bolt with fit neck 4

11 1203045-55A Bracket assembly-intake pipe 1

12 1203015-74A Intake pipe rear section assembly-muffler 1

13 Q40110 Washer 4

14 Q40310 Spring washer 8

15 1203043-367 Clamp-air inlet pipe 2

16 1204038-55A Heat shield (UPR)-muffler 1

~ 102 ~
 2
14
电瓶框左边板
Left side plate of battery frame
20
1 22 21
19
3

23 14
4
24
7
8 19 20
5 9
6 10
11

18

15
12
13
14
4

16 17

Fig. 47 Exhaust system

~ 103 ~
 48. Exhaust Brake Valve Component

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3523025-945 Gasket assembly 1

2 3523010-76A Exhaust brake valve assembly 1

3 Q1841020 Hexagon head flange bolt 6

4 CQ34010 Hexagon head nut 8

5 1203025A263 Gasket assembly 1

6 CQ1501045 Hexagon bolt 4

~ 104 ~
     

Fig. 48 Exhaust brake valve component

~ 105 ~
 49. Radiator, Pipeline, and Fan Shroud

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1301010-61C Radiator assembly 1 17 CQ67640B Type B worm drive hose clamp 4

2 1309010-76A Fan cowl assembly 1 18 1311038-61C Front water return hose 1

3 CQ67690B Type B worm drive hose clamp 4 19 1311035-61C Coolant return pipe assembly 1

4 1303011-74A Water inlet hose, radiator 1 20 CQ1460820 Assembling bolt 1

5 1307031-81D Gasket, intake, water pump 1 21 1311083-61C Support 1

6 1303062-74A Water inlet pipe, water pump 1 22 CQ34008 Hexagon nut 1

7 Q1840825 Hexagon head flange bolt 2 23 1311037-61C Water return hose 1

8 1307019-53D Hexagon head flange bolt 1 24 1311025-61C Connecting pipe assembly 1

9 1303067-74A Hexagon head flange bolt 1 25 CQ34008 Hexagon nut 2

10 1303021-74A Radiator water outlet hose 1 26 Q40308 Spring washer 2

11 1311062-61C Air bleeding hose 1 27 Q40108 Washer 2

12 1311061A377 Radiator front air bleeding hose 1 28 CQ67622B Type B worm drive hose clamp 4

13 1311024-590 Joint, deaeration pipe 1 29 1311062-61C Air bleeding hose 1

14 T67420376 Plastic strap 2 30 1311061A377 Radiator front air bleeding hose 1

15 Q1840816 Hexagon head flange bolt 8 31 1311024-590 Joint, deaeration pipe 1

16 1311036-377 Joint, water return pipe 1 32 T67420376 Plastic strap 2

~ 106 ~
 14

25
26 24
12
13
11 28 27
1 23
3
4
3
22 21

20
5
6 19
7

8
3
9 17

10 18

15 17
16

Fig. 49 Radiator, pipeline, and fan shroud

~ 107 ~
 50. Intercooler, Line, Mounting, Backstop

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1119010-90U Intercooler assembly 1 17 1302030-61C Mounting assembly, radiator 2

2 T67611006A Robust hose clamp 4 18 Q1841225 Hexagon flange bolt 2

3 1119050-377 Corrugated adapter assembly 1 19 1119097-76A Bracket (MID, LH), intercooler 1

4 1119031-90U Intercooler air inlet pipe 1 20 1119098-76A Right-middle bracket, intercooler 1

5 T6769006A Robust hose clamp 2 21 1119085-61C Left-lower bracket assembly, intercooler 1

6 1119053K1H Connection pipe 1 22 1119090-61C Right-lower bracket assembly, intercooler 1

7 CQ1461045 Assembling bolt 1 23 Q1840816 Hexagon flange bolt 2

8 1119046-91W Intercooler air inlet pipe bracket 1 24 1302040-61C Radiator pulling plate assembly 2

9 1119064-590 Gasket, air inlet pipe 1 25 CQ1501055 Hexagon bolt 2

10 1119062-74A Intake pipe, engine 1 26 1302052-01 Washer 2

11 1119055-74A Corrugated adapter assembly 1 27 1302050-01 Pull rod cushion assembly 2

12 1119091-76A Bracket (UPR, LH), intercooler 1 28 Q40310 Spring washer 2

13 1119092-76A Right-upper bracket, intercooler 1 29 CQ34010 Hexagon nut 7

14 CQ1461020 Assembling bolt 12 30 1119127-1063 Bushing 1

15 CQ32610 Hexagon flange locknut 6 31 Q1840612 Hexagon flange bolt 4

16 CQ1461025 Assembling bolt 8 32 CQ34006 Hexagon nut 4

~ 108 ~
 50. Intercooler, Line, Mounting, Backstop

S/N Part number Part name Qty. S/N Part number Part name Qty.
33 Q1840816 Hexagon flange bolt 2

34 CQ34008 Hexagon nut 2

35 1310050-90U Backstop assembly 1

36 CQ1461055 Assembling bolt 6

37 1119125-1063 Cushion assembly-intercooler 2

~ 109 ~
 5
6
5

2
7
3 30 37 9
2 37 10

1 29 8
12¡ 1¢3
14
15
2

11
36

16
2
17
18
16
34 19¡ ¢20
35 14
29

31 32 15
36 21¡ ¢22
33
14
29
28
27
26 23
25 24

Fig. 50 Intercooler, line, mounting, backstop

~ 110 ~
 51. Expansion Tank, Filler Cap, Expansion Tank Support, Lines

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1304010-50A Pressure cap assembly 1 17 1311071A377 Single pipe clip 1

2 1311020-76A Expansion tank assembly 1 18 1311070-61B Bracket assembly 1

3 CQ1460825 Assembling bolt 5 19 Q40212 Large washer 1

4 CQ67640B Type B worm drive hose clamp 4 20 1311065-61B Rear water return tube assembly 1

5 1311033-61B Water return hose (RR) 1 21 1311074-61B Support 1

6 CQ67622B Type B worm drive hose clamp 8 22 CQ34008 Hexagon nut 1

7 1311068-61B Air bleeding hose 1

8 1311069-61B Deaeration hose (RR) 1

9 1311060-61B Double-pipe clamp assembly 2

10 CQ1460825 Assembling bolt 4

11 1311040-61C Expansion tank bracket assembly 1

12 1311032-61B Water return hose 1

13 1311077-61B Hose clamp 2

14 T67420376 Plastic strap 8

15 1311067-61B Air bleeding hose 2

16 CQ1460825 Assembling bolt 2

~ 111 ~
 14

13 14
14
13 4

6
1 12

2 4
10
11
6
18
15
16
9 21 19

3 20
4 8 17
5
7

22
14 6

Fig. 51 Expansion tank, filler cap, expansion tank support, lines

~ 112 ~
 52. Clutch

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1601210BA1H Clutch driven disc assembly 1

2 1601310BA0H Cover assembly, clutch 1

3 Q40310 Spring washer 12

4 CQ1501065T Hexagon head bolt with fit neck 12

5 1601430BA0H Release rearing assembly, clutch 1

~ 113 ~
 2
4
3
5

Fig. 52 Clutch

~ 114 ~
 53. Clutch Operation System

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1851890T Hexagon head flange bolt 1

2 Q1851450T Hexagon head flange bolt 1

3 1602420A70A Release fork assembly, clutch 1

4 Q40308 Elastic washer 4

5 CQ1500825 Hexagon head bolt with fit neck 4

6 1602305A70A Booster cylinder assembly, clutch 1

7 1602242A70A Sealing washer 1

8 1602241A70A Joint, oil pipe 1

9 3533055-55A Union assembly-two-way valve 1

10 1602200-71B Oil pipe assembly-clutch 1

~ 115 ~
 Clutch housing

6 7 8
4 5

3 9
1

5
4
2
10

Fig. 53 Clutch operation system

~ 116 ~
 54. Clutch & Transmission Housings

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701031-A0L Transmission housing 1 17 Q40312 Elastic washer 4

2 1701052-A7G Dowel pin-shell, auxiliary gearbox 2 18 CQ1601235TS Hexagon bolt 2

3 1701046-A0L Transmission nameplate 1 19 1601011D76A Housing-clutch 1

4 Q2140406 Cross recess flat and round head screw 2 (optional together with 1701112-A7G)

5 1701033-11 Gasket 3 20 1701022-A7G Gasket 1

6 1701030-A4H Oil drain plug assembly 2 21 Q1841020S Hexagon head flange bolt 6

7 1701031-11 Body, screw plug 1 22 1701043-A7G Cover plate-side PTO hole 1

8 1701036-A7G Cover plate-bottom PTO hole 1 23 1701033-A7G Magnet 3

9 Q1841225S Hexagon flange bolt 8 24 Q5221226 Locating pin 2

10 1701026-A7G Stud 6

11 Q40316 Elastic washer 6

12 CQ34116 Hexagon nut 6

13 1701142-A7G Gasket-input shaft bearing cap 1

14 Q1841030S Hexagon head flange bolt 6

15 1701141-A7G Cover-1st shaft rear bearing 1

16 CQ1501290TS Hexagon head bolt with fit neck 2

~ 117 ~
Fig. 54 Clutch & transmission housings

~ 118 ~
 55. Input Shaft

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701135-A7G Oil seal-input shaft 1

2 1701131-A7G Snap ring-input shaft rear bearing 1

1701132-A7G Snap ring-input shaft rear bearing 1

1701133-A7G Snap ring-input shaft rear bearing 1

1701134-A7G Snap ring-input shaft rear bearing 1

3 6212-ZNBR/C3YB Deep groove ball bearing with check ring 1

2
4 1701123-A7G Washer-input shaft rear bearing 1

5 1701314-A7G Snap ring-input gear 1

6 1701112-A7G Input shaft-transmission 1

(optional together with 1601011D76A)
7 1701111-A7G Bushing 1

8 1701121-A0L Input gear-input shaft 1

~ 119 ~
Fig. 55 Input shaft

~ 120 ~
 56. Output shaft

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701301-A9K Output shaft 1 17 1701323-A1K 5th speed gear-output shaft 1

2 1701396-A9K Three-face key 1

3 Q5280310 Elastic cylindrical pin 1

4 1701333-A7G Snap ring-three-face key 1

5 1701312-A7G Lock ring-reverse gear 1

6 1701313-A7G Check washer-reverse gear 1

7 1701311-A7G Reverse gear 1

8 1701316-A9K Shifting sleeve-reverse gear 1

9 1701318-A9K Inter-axle check washer 1

10 1701326-A9K 1st speed gear-output shaft 1

11 1701327-A7G Check washer-gear 5

12 1701316-A7G Shifting sleeve 3

13 1701356-A9K 2nd speed gear-output shaft 1

14 1701318-A7G Inter-axle check washer 2

15 1701366-A9K 3rd speed gear-output shaft 1

16 1701386-A9K 4th speed gear-output shaft 1

~ 121 ~
Fig. 56 Output shaft

~ 122 ~
 57. Countershaft (LH, RH)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701236-A7G Snap ring-intermediate shaft rear bearing 2

2 NCL308E/YA Cylindrical roller bearing 2

3 1701211-A9K Intermediate shaft 2

4 1701226-A7G Woodruff key 2

5 Q5280510 Elastic cylindrical pin 2

6 1701228-A7G Flat key 2

7 1701212-A9K 3rd speed gear-countershaft 2

8 1701213-A9K 4th speed gear-countershaft 2

9 1701214-A1K 5th speed gear-countershaft 2

10 1701247-A7K Spacer (no PTO) 2

11 1701217-A0L Reduction gear-countershaft 2

12 1701229-A7G Snap ring-reduction gear 2

13 NU309NRB/YA6 Cylindrical roller bearing with check ring 2

14 1701233-A7G Guard plate-front bearing, countershaft 2

15 CQ1511655S Hexagon head bolt with fit neck 2

~ 123 ~
 2 1
3
5 4
6
7
9 8
10
11
14 13 12
15

Fig. 57 Countershaft (LH, RH)

~ 124 ~
 58 Reverse Gear

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701488-A7G Snap ring-reverse idler shaft 4

2 1701487-A7G Washer-reverse idler 4

3 1701481-A7G Reverse idler 2

4 1701485-A7G Needle bearing 2

5 1701482-A7G Shaft-reverse idler 2

~ 125 ~
Fig. 58 Back-up gear

~ 126 ~
 59. Auxiliary Transmission Drive Gear

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701358-A7G Set collar-snap ring 1

2 1701357-A7G Snap ring-input gear bearing 1

3 6018NR/YAB-2 Deep groove ball bearing with check ring 1

4 1701432-A9K Positioning plate-input gear bearing 1

5 1701431-A8P Input gear-auxiliary transmission 1

~ 127 ~
 5
3 4
1 2

Fig. 59 Auxiliary transmission drive gear

~ 128 ~
 60. Countershaft, Auxiliary Gearbox (FR, LH)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 33109-1 Outer race, Tapered roller bearing 4

2 33109-2 Inner race, Tapered roller bearing 4

3 1701518-A0L Lock ring 2

4 1701515FA0L Welded countershaft assembly-auxiliary 2

transmission

~ 129 ~
Fig. 60 Countershaft, auxiliary gearbox(FR, LH)

~ 130 ~
 61. Mainshaft, Auxiliary Transmission

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701558-A7G Spring 3

2 1701555 FA0L High synchronizer cone assembly 1

3 1701561 FA0L Shifting sleeve 1

4 1701565 FA0L Low synchronizer cone assembly 1

5 1701541-A7G Output shaft 1

6 1701543 FA0L Limit ring-speed gear (Low) 1

7 1701542 FA0L Speed gear (Low)-output shaft 1

8 1701544-A7G Lock ring-speed gear (Low) 1

9 350614X4DR-1 Double-row tapered roller bearing 1

10 1701572-A7G Washer-counter wheel 1

11 1701571-A7K Worm-for speedometer 1

12 1701617-A7G Dust cover 1

13 1701616-A7G Output flange 1

14 1701620-A7G Locking nut assembly 1

~ 131 ~
 14
13
10 11 12
8 9
6 7
5
4
2 3
1

Fig. 61 Mainshaft, auxiliary transmission

~ 132 ~
 62. Shell, Auxiliary Gearbox

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701501FA0L Auxiliary case housing (no PTO) 1 17 1701526-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
2 Q1841050S Hexagon flange bolt 2 1701527-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
3 Q1841065S Hexagon flange bolt 1 1701528-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
4 Q1841035S Hexagon flange bolt 16 1701529-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
5 1701581-A7G Gasket-rear bearing cap 1 1701531-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
6 1701586-A7K Rear bearing cap-output shaft,auxiliary 1 1701532-A7G Adjusting shim-countershaft, auxiliary As
transmission Gearbox needed
7 1702129-1H Fastening screw 1 1701533-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
8 Q40308 Elastic washer 1 1701534-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
9 1701605-A7G Oil seal assembly 1 1701536-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
10 Q1841090S Hexagon flange bolt 6 1701537-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
11 1701446-1H Driven gear-for speedometer 1 1701538-A7G Adjusting shim-countershaft, auxiliary As
Gearbox needed
12 Q7341912B O-ring rubber seal 1 18 1701524-A0L Spacer ring-auxiliary Gearbox 2

13 Q7343530B O-ring rubber seal 1

14 1701447-4E Connector-cable of speedometer 1

15 Q1841025S Hexagon flange bolt 6

16 1701521-A9K Rear bearing cap-countershaft, auxiliary 2

gearbox

~ 133 ~
Fig. 62 Shell, auxiliary gearbox

~ 134 ~
 63. Auxiliary Transmission Case Gears

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1701632FA0L Fork-synchronizer,auxiliary gearbox 1

2 1701646-A7G Washer-cylinder,auxiliary gearbox 1

3 1701640FA0L Cylinder assembly-auxiliary gearbox 1

4 Q40310 Spring washer 4

5 1701670-A7G Elbow joint assembly 4

6 CQ1711250S Hexagon bolt with fit neck 2

7 Q50516200 Steel locking wire 2

~ 135 ~
 4
3

2
1

6
7

Fig. 63 Auxiliary transmission case gears

~ 136 ~
 64. Valve, Hose and Connection Components

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1702320-A7G Follow-up valve assembly 1

2 1702321-A7G Washer-follow-up valve assembly 1

3 1702332-A7G O ring 1

4 1702333-A7G Sleeve-neutral gear pin 1

5 1702336-A7G Spring-neutral gear pin 1

6 1702337-A7G Neutral gear pin-follow-up valve 1

7 Q1840660S Hexagon head flange bolt 2

8 1702380-A7G Air cleaner and connector assembly 1

9 1702391-A7G Hose hoop 1

10 1702343-A9K Intake hose-high gear 1

11 1702342-A9K Intake hose-low gear 1

12 1702341-A9K Intake hose-follow-up valve 1

13 Q1840645S Hexagon head flange bolt 4

~ 137 ~
 7

6 9

5
4
3

10

11
12
13

Fig. 64 Valve, hose and connection components

~ 138 ~
 65. Upper Cover

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1702061-A7G Self-locking spring 3 17 1702031-A0L Shaft, shift fork-5th gear & 6th gear 1

2 Q967165 Steel ball 4 18 1702034-A0L Guide block-reversing 1

3 3774010-367 Neutral indicator switch 1 19 1702063-A7G Interlocking steel ball 3

4 Q5003025 Cotter pin 1 20 1702064-A7G Interlocking pin 2

5 CQ38714 Hex slotted flat nut 1 21 1702037-A0L Selector fork-3rd gear & 4th gear 1

6 3729100-71A Reverse indicator switch 1 22 1702036-A0L Selector fork shaft-3rd gear & 4th gear 1

7 1702086-A7G Pin-reverse indicator switch 1 23 1702038-A9K Guide block-3rd gear & 4th gear 1

8 1702026-AA0L Upper cover 1 24 1702032-A9K Selector fork-5th gear & 6th gear 1

9 1702076-A7G Air valve shaft 1 25 1702041-A0L Selector fork shaft-1st gear & 2nd gear 1

10 1702076-14 Washer 1 26 1702046-A9K Selector fork-1st gear & 2nd gear 1

11 1702078-A1K Reversing arm 1 27 1702056-A9K Guide block-reverse gear 1

12 1702073-14 Reversing shaft-5th speed & 6th speed 1 28 1702047-A7G Plunger-1st gear & Reverse gear 1

13 Q1840616S Hexagon flange bolt 2 29 1702049-A7G Plug-shift fork of the 1st and reverse gears 1

14 1702083-A7G Oil groove 1 30 1702048-A7G Spring-plunger 1

15 1702056-A7G Fastening screw 7 31 1702051-A9K Gearshift fork shaft-reverse gear 1

16 1702033-A0L Guide block-5th gear & 6th gear 1 32 1702057-A9K Selector fork-reverse gear 1

~ 139 ~
 65. Upper Cover

S/N Part number Part name Qty. S/N Part number Part name Qty.

33 Q50512250 Steel locking wire 7

34 Q40310 Spring washer 17

35 CQ1501030S Hexagon bolt 15

36 1702096-A7G Lifting eye 2

37 CQ1501035S Hexagon bolt 2

~ 140 ~
 37
34 36
4 5
6
7
8

3
33
15
2 16
15
21
1 15
24
27
28
29
35 30
34 19
20
19
20
9 17 19
22 15
25
33

31
14

13 10
11
12
33
15
18
15
23
33
26
15
33
32
15
33

Fig. 65 Upper cover

~ 141 ~
 66 Roof Cover

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 CQ1501040S Hexagon bolt 1 17 1702249-A9K End cap 1

2 Q40310 Elastic washer 1 18 1702217-A7G Sliding bushing-roof cover 1

3 1702226-A7G Shift arm 1 19 CQ61718 Hexagon head plug 1

4 1702231-A7G Dust cover-top cover 1 20 Q1841030S Hexagon head flange bolt 4

5 1702235-A7G Oil seal assembly 1

6 CQ67660B Type B worm drive hose clamp 1

7 1702221-A9K Shift shaft-top cover 1

8 1702227-A9K Spring lock pin-gear shift block 1

9 1702234-A9K Support-return spring (Low) 2

10 1702132-A6H Return spring-low gear 1

11 1702226-A9K Shift head 1

12 1702133-A6H Support-return spring (High) 2

13 1702131-A6H Return spring-high gear 1

14 1702218-A7G Sliding bushing-roof cover 1

15 1702211-A9K Roof cover 1

16 1702240-A7G Breather plug assembly 1

~ 142 ~
Fig. 66 Top cover

~ 143 ~
 67. Shift Control Mechanism

S/N Part number Part name Qty. S/N Part number Part name Qty.
1 1703025A91W-C0 Shift handle and gear sign assembly 1 17 1703145A70A Connector assembly (RR)-gear shift control 1
0 arm
2 1703021-61B Gear shift lever 1 18 CQ35116 Thin hexagon nut 4

3 1703018C70A Dust cover-gear shift lever 1 19 1703110-56A Link and connector assembly, fixed arm 1

4 1703019C70A Garter spring, seal guard-gear shift lever 1 20 1703165-73C Bracket, link, fixed arm 1

5 1703011C70A Bushing-ball pin, gear shift lever 1 21 CQ1501035 Hexagon bolt 2

6 1703013C70A Ball pin-gear shift lever 1 22 Q40310 Spring washer 4

7 1703012C70A Pad (RR)-ball pin, gear shift lever 1 23 CQ34110 Hexagon nut 2

8 1703016C70A Cap, ball pin-gear shift lever 1 24 CQ32606 Hexagon flange lock nut 4

9 1703081C70A Shaft-front connection arm 1 25 1703066A70A Connection holddown-dust boot (LWR) 2

10 1703085C70A Cushion assembly-gear shift lever 2 26 1703068A70A Casing-dust boot (LWR) 4

11 1703082C70A Casing-link arm (FR) 1 27 1703060A70A Support plate assembly (LWR)-dust boot 1

12 1703083C70A Bush-gear shift lever 1 28 Q1840816 Hexagon head flange bolt 2

13 CQ32612 Hexagon flange lock nut 1 29 1703061A70A Support plate (UPR)-dust boot 1

14 1703095A91W Vertical shift rod with link arm assembly 1 30 1703046-61B Dust boot (LWR) 1

15 CQ34112 Hexagon nut 1 31 1703050-61B Support spring assembly, dust boot (LWR) 1

16 Q40312 Spring washer 1 32 1703048A70A Clip-dust boot (LWR) 1

~ 144 ~
 67. Shift Control Mechanism

S/N Part number Part name Qty. S/N Part number Part name Qty.

33 1703043A70A Clip-dust boot (UPR) 1

34 1703041-61B Dust boot (UPR) 1

35 1703036A70A Clip-seal holder assembly 1

36 CQ2764825 Cross recessed oval countersunk head 4

tapping screw
37 1703030-61B Seal holder assembly-cab floor 1

38 1703079A70A Backing plate-gear shift lever upper bracket 8

cushion
39 1703077A70A Cushion-upper bracket of transmission 8
lever
40 1703076A70A Cushion-upper bracket of transmission 8
lever
41 1703071-91W Support, gear shift lever 1

42 1703078-74A Bushing-upper bracket of transmission 4

lever
43 Q1841060T Hexagon head flange bolt 4

44 3506302-240 Union assembly-ASR solenoid valve 1

45 1703640A76A Intake pipe assembly, transmission 1

46 T67417246 Plastic strap As

needed

~ 145 ~
 1

34

33

32

31

30 35
36
28 29 Cab floor
1
27 26
2 25
8 24 38
7 39
6
40
5 41
4 13 42 37
3 12 40
11 39 44
38
43
10 21
9
19
45
22
14 22 20
23
46

18

17
16
15

Fig. 67 Shift control mechanism

~ 146 ~
 68. Rear Mounting, Powertrain

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1706051-74A Mounting support (LH), transmission 1

2 Q1851640T Hexagon head flange bolt 4

3 Q18516105T Hexagon head flange bolt 6

4 1706052-74A Mounting support (RH), transmission 1

5 Q40310 Spring washer 12

6 CQ34010 Hexagon nut 12

~ 147 ~
3
2

4 2 3
1

Àëº ÏÆ housing
Clutch ¿ Ç
÷

6
5

Fig. 68 Rear mounting, powertrain

~ 148 ~
 69 Clutch Release Fork and Bracket

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q43125 Circlip for shaft 2

2 1602416A70A Release fork-clutch 1

3 1602422A70A Release fork shaft 1

4 Q18518150T Hexagon head flange bolt 1

5 Q1851450T Hexagon head flange bolt 1

6 1602423A70A Spacer 2

7 1602424A70A Sealing washer 2

8 Q43042 Retainer ring for hole 2

9 GE25ES Radial knuckle bearing 1

10 1602421A70A Release fork bracket 1

~ 149 ~
 Clutch housing

Fig. 69 Clutch release fork and bracket

~ 150 ~
 70. Intermediate Axle Drive Shaft

S/N Part number Part name Qty. S/N Part number Part name Qty.

2205010-99A Intermediate-axle drive shaft and universal 1 2205086-A0M Balance patch (see 2205081-A0M) As
joint assembly needed
2205060-99A Propeller shaft and universal joint 1 2205087-A0M Balance patch (see 2205081-A0M) As
subassembly, middle axle needed
2205050B761 Splined yoke and universal joint assembly 1 2205088-A0M Balance patch (see 2205081-A0M) As
needed
1 2205023B761 Flange yoke 2 2205089-A0M Balance patch (see 2205081-A0M) As
needed
2 2205041-A0M Retainer ring 5 2205020B761 Splined yoke assembly 1

2205042-A0M Retainer ring (see 2205041-A0M) 6 CQ70001 Straight through grease nozzle 1

2205043-A0M Retainer ring (see 2205041-A0M) 7 2205015-99A Propeller shaft tube, weld yoke and splined 1
sleeve assembly, middle axle
2205044-A0M Retainer ring (see 2205041-A0M) 8 2205071-A0M Balance patch
8
(Option
2205046-A0M Retainer ring (see 2205041-A0M) 2205072-A0M Balance patch (see 2205071-A0M)
al)

2205047-A0M Retainer ring (see 2205041-A0M) 2205073-A0M Balance patch (see 2205071-A0M)

2205048-A0M Retainer ring (see 2205041-A0M) 2205074-A0M Balance patch (see 2205071-A0M) As
needed
3 2205030B761 Spider and needle bearing assembly 2 2205076-A0M Balance patch (see 2205071-A0M) As
needed
4 2205081-A0M Balance patch As 2205077-A0M Balance patch (see 2205071-A0M)
needed
2205082-A0M Balance patch (see 2205081-A0M) As 2205078-A0M Balance patch (see 2205071-A0M)
needed
2205083-A0M Balance patch (see 2205081-A0M) As 2205079-A0M Balance patch (see 2205071-A0M)
needed
2205084-A0M Balance patch (see 2205081-A0M) As 9 Q1851455T Hexagon head flange bolt 8
needed

~ 151 ~
 70. Intermediate Axle Drive Shaft

S/N Part number Part name Qty. S/N Part number Part name Qty.

10 Q32914 I-type non-metal insert hex. lock nut 8

~ 152 ~
 10
9

8
7
6

5
4
3
2
1

Fig. 70 Intermediate axle drive shaft

~ 153 ~
 71. Rear Axle Drive Shaft

S/N Part number Part name Qty. S/N Part number Part name Qty.

2201010-80A Rear axle drive shaft and universal joint 1 8 2201071-1H Balance patch
assembly
2201050-80A Splined yoke and universal joint assembly 1 2201072-1H Balance patch(see 2201071-1H)

2201060-80A Propeller shaft and universal joint 1 2201073-1H Balance patch(see 2201071-1H)
subassembly, rear axle
1 Q32914 I-type non-metal insert hex. lock nut 8 2201074-1H Balance patch(see 2201071-1H) As
needed
2 Q1851450T Hexagon head flange bolt 8 2201076-1H Balance patch(see 2201071-1H) As
needed
3 2201023-80A Flange yoke 2 2201077-1H Balance patch(see 2201071-1H)

4 2201041-80A Retainer ring 2201078-1H Balance patch(see 2201071-1H)

2201042-80A Retainer ring (see 2201041-80A) 2201079-1H Balance patch(see 2201071-1H)

2201043-80A Retainer ring (see 2201041-80A)

2201044-80A Retainer ring (see 2201041-80A)

8
(Option
2201046-80A Retainer ring (see 2201041-80A)
al)

2201047-80A Retainer ring (see 2201041-80A)

2201048-80A Retainer ring (see 2201041-80A)

5 2201030-80A Spider and needle bearing assembly 2

6 2201020-80A Splined yoke assembly 1

7 2201015-80A Weld yoke and splined sleeve assembly, 1

propeller shaft, rear axle

~ 154 ~
 7

6
8
5
4
2
3
1

Fig. 71 Rear axle drive shaft

~ 155 ~
 72. Frame and Bracket Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

2800010B61C Frame and bracket assembly (wheelbase 1 CQ32614 Hexagon flange lock nut 8
3450)
1 2801025B61C Left side beam assembly (wheelbase 3450) 1 Q1851455T Hexagon head flange bolt 8

2 2801030B61C Right side beam assembly (wheelbase 3450) 1 9 2801110-71A 3rd cross member assembly 1

3 2806051-22A Base, latch 1 Q4501438 Button head rivet 8

4 2806015-22A Latch with split pin assembly 1 2801093-50A Stiffener-front leaf spring rear beam 4

5 2801090-76A Cross member assembly (FR) 1 CQ39714 Hexagon nut with flange 8

Q1851435TS Hexagon head flange bolt 8 9 2801112-50A No. 3 cross rail 1

6 2902441-76A Front left bracket-front leaf spring 1 10 2801118-50A Connecting plate (LWR, RH)-No. 3 cross 1
rail
CQ39712 Hexagon nut with flange 4 2801117-50A Connecting plate (LWR, LH)-No. 3 cross 1
rail
CQ39714 Hexagon nut with flange 4 11 2801114-50A Connecting plate (UPR, RH)-No. 3 cross 1
rail
Q1851240T Hexagon head flange bolt 4 2801113-50A Connecting plate (UPR, LH)-No. 3 cross rail 1

Q1851465T Hexagon head flange bolt 4 CQ32612 Hexagon flange lock nut 16

7 2905411-50A Upper bracket-front shock absorber 2 CQ32614 Hexagon flange lock nut 20

Q4501438 Button head rivet 8 Q1841235T Thick rod, hex. flange bolt (standard) 16

8 2801092-50A Beam (RR)-leaf spring (FR) 1 Q1841440T Thick rod, hex. flange bolt (standard) 20

2801093-50A Stiffener-front leaf spring rear beam 4 12 2801112-75A No. 3 cross rail 1

~ 156 ~
 72. Frame and Bracket Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

13 2801118-75A Connecting plate (LWR, RH)-No. 3 cross 1 Q4501438 Button head rivet 1
rail
2801117-75A Connecting plate (LWR, LH)-No. 3 cross 1 Q4501444 Button head rivet 8
rail
14 2801114-75A Connecting plate (UPR, RH)-No. 3 cross 1 17 2801213-52A Floor, fifth wheel 1
rail
2801113-75A Connecting plate (UPR, LH)-No. 3 cross rail 1 CQ32616 Hexagon flange lock nut 16

CQ32612 Hexagon flange lock nut 16 Q1841645T Thick rod, hex. flange bolt (standard) 16

CQ32614 Hexagon flange lock nut 21 18 2801045-242 Bracket assembly (RH), cushion, equalizing 2
suspension
Q1841235T Thick rod, hex. flange bolt (standard) 16 19 2801035-242 Bracket assembly(LH)-cushion, equalizing 2
suspension
Q1841440T Thick rod, hex. flange bolt (standard) 21 CQ32614 Hexagon flange lock nut 8

15 2801212-73B Connecting plate of fifth wheel floor(RH) 1 Q1841440T Thick rod, hex. flange bolt (standard) 8

CQ32614 Hexagon flange lock nut 2 20 2801170-78B Beam assembly, balance suspension 1

Q1841445T Hexagon head flange bolt 2 2801177-242 Cushion, lower connection plate, balance 2
suspension beam
Q4501438 Button head rivet 1 21 2801182-61B Rear beam

Q4501444 Button head rivet 8 22 2801184-61B Connecting plate (LWR, RH), beam (RR)

16 2801211-73B Connecting plate of fifth wheel floor(LH) 1 2801183-61B left-lower connection plate, rear cross beam

CQ32614 Hexagon flange lock nut 2 23 2801187-61B Connecting plate (UPR, LH), beam (RR) 1

Q1841445T Hexagon head flange bolt 2 2801188-61B Connecting plate (UPR, RH), beam (RR) 1

~ 157 ~
 72. Frame and Bracket Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

CQ32614 Hexagon flange lock nut 8

Q1841435T Thick rod, hex. flange bolt (standard) 8

Q4501234 Button head rivet 4

Q4501436 Button head rivet 8

Q4501438 Button head rivet 24

~ 158 ~
 22 21
19

17
15
14 20
23
13

11 18
10
12 16

9
8
2

7
3
6
4
1

Fig. 72 Frame and bracket assembly

~ 159 ~
 73. Working Ladder

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 2701080-61B Working ladder weldment assembly 1

CQ1501025 Hexagon plug 4

CQ32610 Hexagon flange lock nut 4

~ 160 ~
 Frame and bracket assembly
车架及支架总成

Fig. 73 Working ladder

~ 161 ~
 74. Trailer Bench

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 2701015-61B Bracket assembly 1

CQ32614 Hexagon flange lock nut 4

Q1841435T Thick rod, hex. flange bolt (standard) 4

2 2701011-435 Working platform 1

2701018-435 Base plate of working platform 2

3 2701020-367 Connection board assembly –connect the 4

working platform with frame
Q1840820T Thick rod, hex. flange bolt (standard) 4

~ 162 ~
Fig. 74 Trailer bench

~ 163 ~
 75. Rear Axle

S/N Part number Part name Qty. S/N Part number Part name Qty.

2400010D99A Rear axle assembly 1 2402099D1H Adjusting shim-bearing seat, driving bevel As
gear needed
2402010-A5T Reducer and differential assembly 1 13 42708K Cage-free cylindrical roller bearing 1
assembly
1 2401010G61B Rear axle housing assembly 1 14 2402036Q5H Drive bevel gear 1

2 T905 Breather plug 1 15 9278/9220 Tapered roller bearing assembly 1

3 T62104M Magnetic hexagon socket tapered plug 1 16 2402049D1HA1 Bearing seat-driving bevel gear 1

4 CQ61803 Hexagon tapered screw plug 1 17 2402091D1H Adjusting washer-driving bevel gear 1
bearing
5 2402023D1H Bolt-fastening differential bearing cap 4 18 2402088D1HB2 Adjusting washer-driving bevel gear As
bearing needed
A 2402015D1HC1 Reducer housing and differential bearing 1 19 30613B Tapered roller bearing assembly 1
cover assembly
6 2402019D1HC1 Cap-differential bearing 2 20 2402055D1H Oil seal assembly, driving bevel gear 1

7 2402024-1H Locating sleeve –differential bearing cover 4 21 2402065-A5T Flange assembly, driving bevel gear 1

8 2402018D1HC1 Housing, reducer 1 22 2402071K5H Nut-driving bevel gear flange 1

9 2402016D1H Bolt-for fastening reducer 8 23 2402016-1H Bolt-fastening reducer 8

10 2402017D1H Bolt-for fastening reducer 4 24 2402037J1H Driven bevel gear 1

11 Q62510 Square head taper magnetic screw plug 1 B 2403015J1H Carrier assembly, differential 1

12 2402097D1H Adjusting shim-bearing seat, driving bevel As 25 2403017J1H Carrier (LH)-differential 1

gear needed
2402098D1H Adjusting shim-bearing seat, driving bevel As 26 2403018D1HB1 Carrier (RH)-differential 1
gear needed

~ 164 ~
 75. Rear Axle

S/N Part number Part name Qty. S/N Part number Part name Qty.

27 2402063D1HB1 Bolt-fastening driven bevel gear and 12

differential carrier (LH)
28 2403023D1H Bolt-fastening differential carrier 12

29 594A/592A Tapered roller bearing assembly 2

30 CQ1501020 Hexagon bolt 4

31 Q40310 Spring washer 4

32 2403072-1H Locking plate-adjusting collar 2

33 2403071D1H Adjusting collar-differential bearing 2

34 2403053D1H Gasket-side gear 2

35 2403051D1HB1 Axle shaft gear 2

36 2403058D1H Gasket-planetary gear 4

37 2403056D1H Planetary gear 4

38 2403061D1H Spider-differential 1

39 2403081-1052 Rear axle left half shaft 1

40 2403083-1H Nuts for the axle shaft 20

41 2403082-1052 Rear axle right half shaft 1

~ 165 ~
 40

41 2

30 4

31
33 32 1
5
29
6
26
A 38 37 36

3
10 7
35
11 34 24
39
12
25
13
14
15
16 27
8 9
17 28
18 29
19 40
20 B 33
21
23
22

Fig. 75 Rear axle

~ 166 ~
 76. Intermediate Axle

S/N Part number Part name Qty. S/N Part number Part name Qty.

2500010-73C Intermediate axle assembly 1 14 2502036Q5H Drive bevel gear 1

2502010-A5T Intermediate axle main reducer assembly 1 15 9278/9220 Tapered roller bearing assembly 1

1 2501010G61B Intermediate axle housing assembly 1 16 2402091D1H Adjusting washer-driving bevel gear 1
bearing
2 T905 Breather plug 1 17 2402088D1HB2 Adjusting washer-driving bevel gear As
bearing needed
3 T62104M Magnetic hexagon socket tapered plug 1 18 2502097K5H Adjusting shim-bearing seat, driving bevel As
gear needed
4 CQ61803 Hexagon tapered screw plug 1 2502098K5H Adjusting shim-bearing seat, driving bevel As
gear needed
5 2402023D1H Bolt-fastening differential bearing cap 4 2502099K5H Adjusting shim-bearing seat, driving bevel As
gear needed
A 2502015K5HC2 Reducer housing and differential bearing 1 19 2502049K5HB1 Bearing seat-driving bevel gear 1
cover assembly
6 2402019D1HC1 Cap-differential bearing 2 20 2402016-1H Bolt-fastening reducer 8

7 2402024-1H Locating sleeve –differential bearing cover 4 21 30613B Tapered roller bearing assembly 1

8 2502018K5HC2 Housing, reducer 1 22 2502108K5H Driven cylindrical gear 1

9 2402016D1H Bolt-for fastening reducer 8 23 2402071D1H Nut-driving bevel gear flange 1

10 2402017D1H Bolt-for fastening reducer 4 24 30215 Tapered roller bearing 2

11 CQ5241226 Knurled cylindrical pin 2 25 2502107K5H Driving cylindrical gear 1

12 Q62510 Square head taper magnetic screw plug 1 26 2502161K5H Tandem axle 1

13 42708K Cage-free cylindrical roller bearing 1 27 2508052K5H Toothed sleeve-inter-axle differential lock 1
assembly

~ 167 ~
 76. Intermediate Axle

S/N Part number Part name Qty. S/N Part number Part name Qty.
28 2508054K5H Wire circlip 1 43 2502037Q5H Driven bevel gear 1

29 350211X2/C9 Through axle bearing assembly 1 44 2403053D1H Gasket-side gear 2

30 2502170A377 Oil seal assembly, tandem axle 1 45 2403051D1HB1 Axle shaft gear 2

31 2502166-A5T Flange-tandem axle 1 46 2403058D1H Gasket-planetary gear 4

32 2402071K5H Nut-driving bevel gear flange 1 47 2403056D1H Planetary gear 4

33 2502169K5HB1 Gasket-bearing cap 1 48 2403061D1H Spider-differential 1

34 2502168K5H Bearing cap-tandem axle 1 49 CQ1501020 Hexagon head bolt with fit neck 4

35 Q40314 Spring washer 3 50 Q40310 Spring washer 4

36 CQ1501445 Hexagon bolt 3 51 2403072-1H Locking plate-adjusting collar 2

37 2403071D1H Adjusting collar-differential bearing 2 52 2403083-1H Nuts for the axle shaft 20

38 594A/592A Tapered roller bearing assembly 2 53 2403081-1052 Rear axle left half shaft 1

39 2403023D1H Bolt-fastening differential carrier 12 54 2403082-1052 Rear axle right half shaft 1

40 2402063D1HB1 Bolt-fastening driven bevel gear and 12 55 2502123K5H Gasket-cylindrical gear housing 1
differential carrier (LH)
B 2403015J1H Carrier assembly, differential 1 56 2502121K5H Housing-cylindrical gear 1

41 2403017J1H Carrier (LH)-differential 1 57 2502124K5H Gasket-block cover 1

42 2403018D1HB1 Carrier (RH)-differential 1 58 2502122K5H Plug-cylindrical gear housing 1

~ 168 ~
 76. Intermediate Axle

S/N Part number Part name Qty. S/N Part number Part name Qty.
59 Q40310 Spring washer 2 75 Q430140 Retainer ring for hole 1

60 CQ1501020 Hexagon bolt 2 76 2402055D1H Oil seal assembly, driving bevel gear 1

61 2403058A31 Gasket-planetary gear 4 77 6313K Deep groove ball bearing 1

62 2403056A31 Planetary gear 4 78 2507068K5H Rear half shaft gear-inter-shaft differential 1

63 2403061A31A1 Spider-differential 1 79 2507072K5H Gasket-rear half shaft gear 1

64 2403051A31 Axle shaft gear 1 80 2507058K5H Rear housing--inter-axle differential 1

65 2403053A31 Washer-gear,axle shaft 1 81 2502126K5H Bearing seat-driving cylindrical gear 1

66 2507057K5H Front housing-inter-axle differential 1 82 2502131K5H Adjusting shim-driving cylindrical gear As

bearing seat needed
67 2507019K5H Hexagon bolt 8 2502132K5H Adjusting shim-driving cylindrical gear As
bearing seat needed
68 2507013K5H Sealing gasket-inter-shaft differential 1 2502133K5H Adjusting shim-driving cylindrical gear As
housing bearing seat needed
69 2507011K5H Housing--inter-axle differential 1 2502134K5H Adjusting shim-driving cylindrical gear As
bearing seat needed
70 CQ61803 Hexagon tapered screw plug 2 83 CQ1501440T Hexagon bolt 13

71 Q40314 Spring washer 8 84 Q40314 Spring washer 13

72 CQ1501455 Hexagon bolt 8 85 2508013-52 Sealing gasket-differential lock housing 1

73 2402071D1H Nut-driving bevel gear flange 1 86 Q40310 Spring washer 4

74 2402065-A1A Flange assembly, driving bevel gear 1 87 3729100-240 Switch assembly, backup light 1

~ 169 ~
 76. Intermediate Axle

S/N Part number Part name Qty. S/N Part number Part name Qty.
88 CQ1501030M Hexagon bolt 4

89 2508011-52 Housing-differential lock 1

90 2508023-52 Gasket-cylinder 1

91 2508041K5H Fork 1

92 Q5280516 Elastic cylindrical pin 1

93 Q5280416 Elastic cylindrical pin 1

94 2508027-52 Fork shaft 1

95 2508026-52 Piston 1

96 Q7343150C O-ring rubber seal 1

97 CQ63505 End elbow fitting-tapered union coupling 1

98 CQ1500825 Hexagon bolt 4

99 Q40308 Spring washer 4

100 2508021-52 Cylinder-differential lock 1

101 2508032-52 Return spring-piston 1

102 2508031-52 Return spring-piston 1

~ 170 ~
 52

53

55
56
57 37
58
59
60 38
40
4
39
3
84
61 83
62 41 49
82 36
63 50 5 35
64 81 34
65 51 33
80
66
79 43 2
67 78
68 A
69
70
71
72 6 1
8 7
46
9 47 48
10 B
77 11
76 45
13
75 12 44
74 14
73
15
16 32 42
31 54
17 30
18 52
19 29 38
99
20 100
26 101 98 37
21
93 102 97
22 96
23 28 85 95
94
27 89 92
24 91
86 90
25 87
88
24

Fig. 76 Intermediate axle

~ 171 ~
 77. Bumper (FR) (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 2803035-70U Left part assembly, front bumper 1 17 CQ34006 Hexagon nut 15

2 2803040-70U Right section assembly-bumper (FR) 1 18 Q2360620 Phillips button head combination screw 10

3 2803031B71A Curtain baffle (UPR, LH)-bumper (FR) 1

4 2803032B71A Curtain baffle (UPR, RH)-bumper (FR) 1

5 2803096-70U Upper baffle-front bumper 1

6 2803080-90A Retaining plate assembly, license plate 1

7 Q2360516F6 Phillips button head combination screw 2

8 CQ32606 Hexagon flange lock nut 6

9 2803010A70U Middle section assembly, bumper 1

10 2803731C71A Spoiler (MID), bumper 1

11 2803721C71A Spoiler (LH), bumper 1

12 2803722C71A Spoiler (RH), bumper 1

13 Q40206 Large washer 17

14 5109318-A01 Washer-floor heat insulator 2

15 Q2360625 Phillips button head combination screw 15

16 CQ34005 Hexagon nut 2

~ 172 ~
 3
5 7
4
6
1
2

14
13 9

8
15 15
18
16
11
12 10
13

13 17
17

Fig. 77 Bumper (FR) (I)

~ 173 ~
 78. Bumper (FR) (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

19 2803275-70U Left bracket assembly, front bumper 1

20 2803280-70U Holder assembly (RH), bumper (FR) 1

21 CQ1461235 Assembling bolt 8

22 2803645-51B Stay tube assembly (LH), bumper 1

23 2803650-51B Stay tube assembly(RH), bumper 1

24 CQ1460825 Assembling bolt 4

25 Q1841450 Hexagon flange bolt 6

26 CQ34012 Hexagon nut 8

27 CQ32614 Hexagon flange lock nut 6

28 Q50106 Lock pin 2

29 Q5100655 Flat head pin 2

30 Q2361030F6S Phillips button head combination screw 4

~ 174 ~
 5 30
3
4
21
18

1
2 9
29
11 13 28

12
19
25
20
10

Frame
³ µ
¼Ü

22
24 23
26 27

Fig. 78 Bumper (FR) (II)

~ 175 ~
 79. Front Shaft and Steering Tie Rod

S/N Part number Part name Qty. S/N Part number Part name Qty.
3000010C64A Front axle assembly 1 12 CQ1512280T Hexagon bolt 1

1 3001011-242 Front shaft 1 13 CQ34116 Hexagon nut 1

2 3001020-1066 Steering knuckle and bushing assembly 1 14 3001036-A0S Backbone-steering knuckle 1

(RH)
(see 3001015-1066) 15 3001041-4E Washer-front axle steering knuckle As
needed
3001022-1066 Right steering knuckle (see 3001021-1066) 1 3001042-4E Washer-front axle steering knuckle As
needed
3 3001015-1066 Left steering knuckle and bushing assembly 1 3001043-4E Washer-front axle steering knuckle As
needed
3001021-1066 Left steering knuckle 1 3001049-4E Washer-front axle steering knuckle As
needed
4 3001040-14B-C00 Tapered roller thrust bearing 2 3001051-4E Washer-front axle steering knuckle As
needed
5 3001032-14B Arm, steering knuckle (RH) (symmetrical to 1 3001052-4E Washer-front axle steering knuckle (see As
the left piece) 3001051-4E) needed
(see 3001031-14B) 3001053-4E Washer-front axle steering knuckle (see As
3001051-4E) needed
6 3001031-14B Left steering knuckle 1 3001054-4E Washer-front axle steering knuckle (see As
3001051-4E) needed
7 Q40322 Spring washer 4 3001056-4E Washer-front axle steering knuckle (see As
3001051-4E) needed
8 CQ1512290T Hexagon bolt 4 16 CQ34014 Hexagon nut 1

9 3001034-14B Upper arm, steering knuckle 1 17 Q40314 Spring washer 1

10 Q40322 Spring washer 2 18 3001046-4E Wedge-type pin-kingpin, steering knuckle 1

11 CQ15122100T Hexagon head bolt with fit neck 1 19 CQ70190 Gooseneck grease nozzle 4

~ 176 ~
 79. Front Shaft and Steering Tie Rod

S/N Part number Part name Qty. S/N Part number Part name Qty.
20 CQ1500816 Hexagon bolt 8 36 3550111B1H Sensor holder-wheel brake (FR) 2

21 Q40308 Spring washer 8 37 3550361-6S Sensor sleeve (no figure available) 2

22 3001047-A3S Cover plate-steering knuckle kingpin hole 4 38 3550360-6S Wheel speed sensor assembly 2

23 Q7343165B Rubber O-ring 4

24 3001026AA8S Bush-steering knuckle 4

25 3001050-428 Oil seal assembly-kingpin 4

26 3001044-4E Kingpin-steering knuckle 2

27 3003054-174 Steering tie rod 1

28 3003055-1H End assembly (LH)-tie rod 1

29 3003060-1H End assembly (RH)-tie rod 1

30 3003056-1H Hoop-steering linkage 2

31 CQ1501460 Hexagon bolt 2

32 Q40314 Spring washer 2

33 CQ34014 Hexagon nut 2

34 CQ38722 Hex slotted flat nut 2

35 Q5005045 Cotter pin 2

~ 177 ~
Fig. 79 Front shaft and steering tie rod

~ 178 ~
 80. Drag Link

S/N Part number Part name Qty. S/N Part number Part name Qty.

3003010-53B Drag link assembly 1 15 CQ38722 Hex slotted flat nut 1

1 3003016-53B Drag link 1 16 Q5005045 Cotter pin 1

2 3003056-1H Hoop-tie rod 1 17 CQ1501460 Hexagon bolt 1

3003025-1H End assembly-drag link 1 18 CQ34014 Hexagon nut 1

3 3003024-1H End-drag link 1 19 Q40314 Spring washer 1

4 3003067-1H Ball bowl (UPR)-steering link end 1 20 CQ38724 Hex slotted flat nut 1

5 3003032-1H Ball pin 1 21 Q5005045 Cotter pin 1

6 3003066-1H Ball bowl (LWR)-steering link end 1 22 3003041-76A Steering arm 1

7 3003068-01 Spring-tie rod 1 23 3003060CA3S End assembly (RH)-tie rod 1

8 3003069-1H Plug-steering link end 1 24 3003056-8E Hoop-tie rod 1

9 Q5005080 Cotter pin 1 CQ1501255 Hexagon bolt 1

10 3003074-4E Retaining sleeve-steering link end seal cover 1 CQ34012 Hexagon nut 1

11 3003071-1H Seal cover-steering link end 1 Q40312 Spring washer 1

12 3003077-4E Spring (UPR)-steering link end seal cover 1

13 3003076-4E Spring (LWR)-steering link end seal cover 1

14 CQ70001 Straight through grease nozzle 1

~ 179 ~
 16 15

1 10
17 2

24 12
23 11

13
14

3
49
19 18
5
22

21 6

7
20
8

Fig. 80 Drag link

~ 180 ~
 81. Steering Control and Drive

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3403010-54W Steering column bracket and hinge 1 12 CQ1421235 Assembling bolt 4

assembly
2 3403061-54W Front steering column protective bushing 1 CQ1501235 Hexagon bolt 4

3403166-50A Clip-steering column jacket (FR) 3 Q40512 Spring washer for assemblies 4

3 3402010-61B Steering wheel and button assembly 1 13 Q2360616 Phillips button head combination screw 1
(optional)
3402010A61B Steering wheel and button assembly 1 Q40506 Spring washer for assemblies 1
(optional)
4 3403062-54W Steering column jacket (RR) 1 Q40606 Plain washer for subassemblies 1

N015448 Spring nut 2 Q2140616 Cross-recessed pan-head screw 1

CQ2714245 Fuel tank inspection hole cover assembly 2

Q40105 Washer 2

5 3403063-10W Clamp 1

6 3403049-10W Dust cover 1

7 3403051-50A Jacket (LWR), steering column 1

8 CQ1420625F6B Assembling bolt 4

9 3403067-50A Dust cover, steering column 1

10 CQ676100B 1

11 3403071-50A Support 1

~ 181 ~
 3
2

12

13
1
5

6
7

10
11

Fig. 81 Steering wheel and steering linkage

~ 182 ~
 82. Power Steering Line

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3406010-57B Inlet pipe assembly 1 6 T67420376 Plastic strap 3

CQ67535 Worm drive hose clamp 1 7 3408010-716 Power steering fluid reservoir 1

3406021-74A Hollow bolt 1 8 3408020-57B Bracket assembly 1

3406321-74A Composite seal washer 2 3408021A50A Front bracket-bracket assembly 1

2 3406030-80U High pressure pipe assembly 1 3408022A50A Rear bracket-bracket assembly 1

3406021-91 Hollow bolt 2 9 CQ1501025 Hexagon bolt 4

3406321A8E Composite seal washer 4 Q40310 Spring washer 4

3 3406440-80U Oil return pipe assembly 1 10 CQ1500820 Hexagon bolt 4

3406024A50A Joint-power steering gear 1 Q40308 Spring washer 4

3406321A8E Composite seal washer 1 11 3406027-76A Double-pipe clamp 2

CQ67527 Worm drive hose clamp 1 12 3406115-70U Bracket assembly 2

3506263-271 Protective sleeve 1 3406111-70U Support 4

4 3407020-74A Power steering oil pump assembly 1 13 CQ1501445 Hexagon bolt 2

3407024-26D Gasket-power steering oil pump 1 Q40314 Spring washer 2

Q1841030 Hexagon head flange bolt 2 CQ34014 Hexagon nut 2

5 3506432-40A 1 14 CQ1501020 Hexagon bolt 2

~ 183 ~
 82. Power Steering Line

S/N Part number Part name Qty. S/N Part number Part name Qty.

Q40310 Spring washer 2

CQ34010 Hexagon nut 2

15 3411010A50A Power steering gear assembly 1

16 3403016-90U Bracket, steering gear 1

17 CQ1512050T Hexagon head bolt with fit neck 4

Q40320 Spring washer 4

18 Q1841655T Hexagon head flange bolt 4

CQ32616 Hexagon flange lock nut 3

19 Q1841645T Hexagon head flange bolt 2

20 CQ32616 Hexagon flange lock nut 1

21 CQ32616 Hexagon flange lock nut (optional) 1

22 CQ32616 Hexagon flange lock nut (optional) 1

~ 184 ~
 7
8
10

9
6
5

1
4

22 21 12
16 13
20
2 14
18
11
17

19
15

Fig. 82 Power steering line

~ 185 ~
 83. Hub and Brake Drum, Wheel (FR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

3103010B1H Hub assembly, wheel (FR) 2 14 3001061-367 Adjusting nut-steering knuckle journal 2

1 3103011B1H Hub, wheel (FR) 2 15 3001064-14B Lock washer of steering knuckle neck 2

2 3103045-4E Oil seal assembly-front wheel hub 2 16 3001066-A0S Screw and corrugated gasket 6

3 3103051-4EB1 Stud bolt-wheel hub (FR) 20 17 3501571-4E Brake drum (FR) 2

4 3103070-A0E Wheel nut and washer assembly 20 18 3550101B1H Gear ring-wheel sensor (FR) 2

5 CQ36120T Hexagon thick nut 20

30314B Inner bearing assembly-front wheel hub 2

6 30314B-1 Outer race-tapered roller bearing 2

7 30314B-2 Inner ring assembly 2

30311 Outer bearing assembly-front wheel hub 2

8 30311-1 Outer ring 2

9 30311-2 Inner ring assembly 2

10 3103066-4E Cover-front wheel hub 2

11 3103067-4EA1 Gasket-front wheel hub 2

12 CQ1500816 Hexagon bolt 10

13 Q40308 Spring washer 10

~ 186 ~
Fig. 83 Hub and brake drum, wheel (FR)

~ 187 ~
 84. Hub and Brake Drum, Wheel (RR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3104011-A6T Rear wheel hub 2

2 3104051-A6T Bolt-rear wheel hub 20

3 3103070-A0E Wheel nut and washer assembly (pattern 20

chart)
4 3104030-A6T-C00 Tapered roller bearing 2

5 3104044-A6T Retainer, oil seal 2

6 3104045-A6T-C00 Inner oil seal assembly, wheel hub (pattern 2

chart)
7 3502571-A6T Brake drum (RR) 2

8 3104020-A6T-C00 Tapered roller bearing 2

9 2401053-4E Nut-hub bearing (RR) 2

10 2401096A377 Locking plate-rear wheel hub outer bearing 2

nut
11 CQ1500816 Hexagon bolt 6

Q40308 Spring washer 6

12 3104055-A6T Outer oil seal assembly-rear wheel hub 2

13 3550201-A1A Gear ring-wheel brake (RR) 2

~ 188 ~
Fig. 84 Hub and brake drum, wheel (RR)

~ 189 ~
 85. Front Axle Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

3501015C242 Brake assembly (FR, LH) 1 9 3501038-242 Lock bolt 8

3501020C242 Brake assembly (FR, RH) 1 10 3501029-A0S Oil seal-brake cam 4

1 3519110-64A Brake chamber assembly (FR) 2 11 3501028-A0S Bushing-brake cam 4

2 Q5101438 Flat head pin 2 12 3501031-4E Dust disc (LWR, LH)/(UPR, RH), brake 2
(FR)
Q40114 Washer 2 13 3501032-4E Front brake left upper (right lower) 2
dustproof disc
Q5003025 Cotter pin 2 Q40306 Spring washer 12

3 3501251-A0S Spacer-slack adjuster 2 CQ1500610 Hexagon head bolt with fit neck 12

4 3501156A392 Adjusting shim, brake As 14 3501034-02 Plug 4

needed
5 3501151C242 Camshaft (FR, LH) 1 15 3501082-4E Shaft, brake shoe (FR) 4

3501152C242 Camshaft (FR, RH) 1 16 3501086-4E Baffle, shoe shaft 2

Q43138 Circlip for shaft 2 17 3501087-4E Locking plate-shoe shaft baffle fastening 2
bolt
6 3501153-A0S Washer-brake camshaft 2 18 CQ1501016 Hexagon head bolt with fit neck 2

7 3501021C242 Brake bracket (FR, LH) 1 19 3502392BA2T Suspension pin, return spring 4

3501022C242 Brake bracket (FR, RH) 1 Q43113 Circlip for shaft 4

8 3501127C242 Support, brake cam (FR, LH) 1 20 3501436-4E Return spring-brake shoe (FR) 2

3501128C242 Brake cam support (FR, RH) 1 21 3501375C242 Brake shoe with lining assembly (UPR , 2
LH)/(LWR, RH) (FR)

~ 190 ~
 85. Front Axle Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

3501380C242 Brake shoe with lining assembly (LWR, 2

LH)/(UPR, RH) (FR)
22 3501390C242 Brake shoe assembly (FR) 4

23 3501406C242 Lining I (FR) 4

24 3501407C242 Lining II (FR) 4

25 3502408BA2T Rivet for brake shoe lining 56

26 3502386BA2T Roller for brake shoe 4

27 3502387BA2T Bush, roller 4

28 3502394BA2T Shaft, roller 4

Q43122 Circlip for shaft 4

29 3501396-4EA1 Bushing, shaft, brake shoe (FR) 4

30 3501205C242 Slack adjuster assembly (LH,FR) 1

3501210C242 Slack adjuster assembly (FR,RH) 1

~ 191 ~
Fig. 85 Front axle brake

~ 192 ~
 86. Middle Axle Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

3503015BA2T Brake assembly (LH), middle axle 1 10 3501034-02 Blind plug-dust disc inspection hole 4

3503020BA2T Brake assembly (RH), middle axle 1 11 3501251-A0S Spacer-slack adjuster 2

1 3502026-362 Brake bracket (RR) 2 12 3501156A392 Adjusting shim, brake As

needed
2 3502038-1H Lock bolt 16 13 3502380BA2T Brake shoe with roller assembly (LWR, 2
LH)/(UPR, RH) (RR)
3 3502152BA2T Camshaft (RR, RH) 1 14 3502375BA2T Brake shoe with roller assembly (LWR, 2
RH)/(UPR, LH) (RR)
3502151BA2T Camshaft (RR, LH) 1 15 3502390BA2T Brake shoe assembly (RR) 4

Q43138 Circlip for shaft 2 16 3502407BA2T Lining II (RR) 4

4 3501153-A0S Washer-brake camshaft 2 17 3502406BA2T Lining I (RR) 4

5 3502032D240 Rear brake left lower (right upper) 2 18 3502408BA2T Rivet for brake shoe lining 104
dustproof disc
6 3502031D240 Rear brake left upper (right lower) 2 19 3501396-4EA1 Bushing, shaft, brake shoe (FR) 4
dustproof disc
CQ1500610 Hexagon head bolt with fit neck 12 20 3502392BA2T Suspension pin, return spring 4

Q40306 Spring washer 12 Q43113 Circlip for shaft 4

7 3502127BA2T Rear axle left brake cam bracket 1 21 3502394BA2T Shaft, roller 4

3502128BA2T Rear axle right brake cam bracket 1 Q43122 Circlip for shaft 4

8 3502038-02 Lock bolt 8 22 3502385BA2T Roller for brake shoe assembly 4

9 3502205BA2T Rear brake adjusting beam assembly 2 23 3502386BA2T Roller for brake shoe 4

~ 193 ~
 86. Middle Axle Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

24 3502387BA2T Bush, roller 4

25 3502436-4E Return spring 2

26 3501087-4E Locking plate-shoe shaft baffle fastening 2

bolt
27 3501086-4E Baffle, shoe shaft 2

CQ1501016 Hexagon head bolt with fit neck 2

28 3502082-4E Shoe shaft, rear brake 4

29 3530010A362 Spring brake cylinder with quick connector 2

assembly
Q40114 Washer 2

Q5101438 Flat head pin 2

Q5003025 Cotter pin 2

30 3501028-A0S Bushing-brake cam 4

31 3501029-A0S Oil seal-brake cam 4

~ 194 ~
 29 11
16 18

17 12

9
15 7 8
10
5 30
23 31
24
21
22 20 19

28

2
13

6
4
1
3
27
25
26

14

Fig. 86 Middle axle brake

~ 195 ~
 87. Rear Axle Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

3502015BA2T Rear axle left brake assembly 1 10 3501034-02 Blind plug-dust disc inspection hole 4

3502020BA2T Rear axle right brake assembly 1 11 3501251-A0S Spacer-slack adjuster 2

1 3502026-362 Brake bracket (RR) 2 12 3501156A392 Adjusting shim, brake As

needed
2 3502038-1H Lock bolt 16 13 3502380BA2T Brake shoe with roller assembly (LWR, 2
LH)/(UPR, RH) (RR)
3 3502151BA2T Camshaft (RR, LH) 1 14 3502375BA2T Brake shoe with roller assembly (LWR, 2
RH)/(UPR, LH) (RR)
3502152BA2T Camshaft (RR, RH) 1 15 3502390BA2T Brake shoe assembly (RR) 4

Q43138 Circlip for shaft 2 16 3502407BA2T Lining II (RR) 4

4 3501153-A0S Washer-brake camshaft 2 17 3502406BA2T Lining I (RR) 4

5 3502032D240 Rear brake left lower (right upper) 2 18 3502408BA2T Rivet for brake shoe lining 104
dustproof disc
6 3502031D240 Rear brake left upper (right lower) 2 19 3501396-4EA1 Bushing, shaft, brake shoe (FR) 4
dustproof disc
CQ1500610 Hexagon head bolt with fit neck 12 20 3502392BA2T Suspension pin, return spring 4

Q40306 Spring washer 12 Q43113 Circlip for shaft 4

7 3502127BA2T Rear axle left brake cam bracket 1 21 3502394BA2T Shaft, roller 4

3502128BA2T Rear axle right brake cam bracket 1 Q43122 Circlip for shaft 4

8 3502038-02 Lock bolt 8 22 3502385BA2T Roller for brake shoe assembly 4

9 3502205BA2T Rear brake adjusting beam assembly 2 23 3502386BA2T Roller for brake shoe 4

~ 196 ~
 87. Rear Axle Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

24 3502387BA2T Bush, roller 4

25 3502436-4E Return spring 2

26 3501087-4E Locking plate-shoe shaft baffle fastening 2

bolt
27 3501086-4E Baffle, shoe shaft 2

CQ1501016 Hexagon head bolt with fit neck 2

28 3502082-4E Shoe shaft, rear brake 4

29 3530010AA2T Spring brake cylinder with quick connector 2

assembly
Q40114 Washer 2

Q5101438 Flat head pin 2

Q5003025 Cotter pin 2

30 3501028-A0S Bushing-brake cam 4

31 3501029-A0S Oil seal-brake cam 4

~ 197 ~
 29 11
16 18

17 12

9
15 7 8
10
5 30
23 31
24
21
22 20 19

28

2
13

6
4
1
3
27
25
26

14

Fig. 87 Rear axle brake

~ 198 ~
 88. Brake Line (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3513406-50A Screw sleeve (M22) 7 14 3506214-50A Straight pipe connector (M26-M26) 2

2 3513408-50A Seal ring(φ18.5) 9 15 3506437-50A Left clamp bracket-tightening the 1

intermediate air pipe
3 3513407-50A Snap ring(Φ12) 7 CQ1501225 Hexagon bolt 2

4 3513403-50A Shaped seal ring(φ15.6) 7 Q40312 Spring washer 2

5 3506406-50A Screw sleeve (M16) 16 CQ34012 Hexagon nut 2

6 3506408-50A Seal ring(φ13) 16 16 3506438-50A Pipe clamp bracket (RH)-for fastening 1

middle air tube
7 3506407-50A Snap ring(Φ10) 16 17 3506432-56A Pipe clamp-for fastening air tube (MID) 2

8 3506403-50A Shaped seal ring(φ10.2) 16 CQ1500825 Hexagon bolt 4

9 3506205-74A Air tube assembly (FR) 1 Q40308 Spring washer 4

10 3506207-50A Support for air tube 2 CQ34008 Hexagon nut 4

CQ34014 Hexagon nut 2 18 3513010-50U Reservoir module assembly, air brake 1

CQ1501435 Hexagon plug 2 19 3506404-50A Multi-way connector 1

Q40314 Spring washer 2 CQ1460620 Assembling bolt 2

11 3506208-50A Bushing for air tube 2 20 3506409-50A Sealing gasket 1

12 3506215-50A Air tube assembly (MID)-compressor to 1 21 3550310-50A Solenoid valve assembly, ABS 2
drier
13 3506215-71U Air tube assembly (RR)--air compressor to 1 CQ1500880 Hexagon bolt 4
air handling unit

~ 199 ~
 88. Brake Line (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

CQ34008 Hexagon nut 4 28 3506300-61B Cab pipeline and harness assembly 1

(illustration)
Q40308 Spring washer 4 29 3504020-50A Brake pedal and clutch pedal assembly 1

Q40108 Washer 4 CQ1460825 Assembling bolt 6

22 3506040-75A Air –supply hose, front brake 2 30 3506038-99A Bracket, front wall harness 1

23 3515013-93 End-type plane sealing pipe connector-IV 2 CQ32608 Hexagon flange lock nut 2

Air vent of circuit protection valve 31 3724060-76A Bracket assembly-for chassis harness 1

CQ72316 Sealing gasket 2 CQ1500825 Hexagon bolt 2

24 3550318A40A Bracket-ABS solenoid valve (FR, RH) 1 Q40308 Spring washer 2

25 3550317A40A Bracket-front left ABS solenoid valve 1 32 3724031-76A Rubber seal 1

assembly
CQ1501435 Hexagon bolt 4 33 3550236-50A Out-through pipe joint-anti-lock solenoid 2
valve
CQ34014 Hexagon nut 4 34 3506426-240 Strap base 2

Q40314 Spring washer 4 35 3506427-240 Clip, strap 2

26 3508015-61B Manual valve assembly (pattern chart) 1 36 3520027A242 Support 2

CQ1460625 Assembling bolt 2 CQ1500825 Hexagon head bolt with fit neck 4

27 3508040-61B Trailer manual valve assembly (illustration) 1 Q40308 Spring washer 4

CQ1460525 Assembling bolt 2 CQ34008 Hexagon nut 4

~ 200 ~
 88. Brake Line (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

37 3520020A242 Air supply jumper hose and connector 1 43 3506100E61C Tube bundle assembly (pattern chart) 1
assembly
38 3520015A242 Control jumper hose and connector 1 44 3506436-50A Bracket-distribution box and trailer tube 1
assembly line
39 3522015-52A Trailer valve assembly 1 CQ1501435 Hexagon bolt 1

Q40308 Spring washer 2 Q40314 Spring washer 1

CQ34008 Hexagon nut 2 CQ34014 Hexagon nut 1

40 3522012-76A Bracket, trailer valve 1

Q1841435 Hexagon head flange bolt 1

CQ32614 Hexagon flange lock nut 1

41 3506424-40A Pipe bundle bracket 3

CQ1501435 Hexagon bolt 3

Q40314 Spring washer 3

CQ34014 Hexagon nut 3

42 3506425-70B Tube bundle support assembly 1

CQ1501435 Hexagon bolt 1

Q40314 Spring washer 1

CQ34014 Hexagon nut 1

~ 201 ~
 15

17

20
19

37 To brake line II
36 12 ½Ó
Öƶ ¯
¹ Ü
 ·¶ þ

10
11 38
14 13
8 27 36 42
7 22
6 9
5 6
5

8 44
24 7 8
7
56
26 18
8
7
34 56 41
35 39
28 43
29 25 41 33
21 2
4 1
22 3 2
2 3 4 3
1
12 4
32
8
7
30 5 6
31 40

Fig. 88 Brake line (I)

~ 202 ~
 89. Brake line (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3513406-50A Screw sleeve (M22) 9 11 3550012-435 Anti-lock solenoid valve bracket 1

2 3513408-50A Seal ring(φ18.5) 9 Q40310 Spring washer 4

3 3513407-50A Snap ring(Φ12) 9 CQ34010 Hexagon nut 4

4 3513403-50A Shaped seal ring(φ15.6) 9 CQ1501035 Hexagon head bolt with fit neck 4

5 3506406-50A Screw sleeve (M16) 2 12 3516020-435 Manual relay valve assembly with quick 1
connector
6 3506408-50A Seal ring(φ13) 2 CQ1500830 Hexagon bolt 2

7 3506407-50A Snap ring(Φ10) 2 Q40308 Spring washer 2

8 3506403-50A Shaped seal ring(φ10.2) 2 CQ34008 Hexagon nut 2

9 3506426-50A Bracket-pipe clamp 3 13 3516012-369 Bracket – manual relay valve 1

CQ1501435 Hexagon bolt 3 CQ1501035 Hexagon bolt 2

Q40314 Spring washer 3 Q40310 Spring washer 2

CQ34014 Hexagon nut 3 CQ34010 Hexagon nut 2

10 3518012-369 Relay valve bracket 1 14 3518010-50A Relay valve assembly 1

CQ1501035 Hexagon bolt 2 Q40308 Spring washer 2

Q40310 Spring washer 2 CQ3408 Hexagon nut 2

CQ34010 Hexagon nut 2 15 3550336-50A Bolt-for tightening solenoid valve 2

~ 203 ~
 89. Brake line (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

Q40308 Spring washer 2

CQ34008 Hexagon nut 2

16 3757050-435 Alarm switch assembly, air hand brake 1

17 3550310-50A Solenoid valve assembly, ABS 2

18 3506510-73A Air pipe assembly-leading relay valve to 1

ABS (LH)
19 3506520-73A Air pipe assembly-leading relay valve to 1
ABS (RH)
20 3506300-435 Tube bundle assembly, middle and rear axle 1
(pattern chart)
21 3506328-368 Bracket-middle axle pipe and harness 3

CQ34012 Hexagon nut 3

CQ1511220 Hexagon head bolt with fit neck 3

~ 204 ~
 15
17
16

87
13 6
12 5
43
2 1 34
2
10

67 8 43 11
5 21

14

20 19
18

½ To
Öbrake
Ó ¶ ¯
Æ ¹ line
 I·Ò »
Ü

Fig. 89 Brake line (II)

~ 205 ~
 90. Auxiliary Air Reservoir

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3513406-50A Screw sleeve (M22) 1 12 3513027-73A Reducer union 1

2 3513408-50A Seal ring(φ18.5) 1

3 3513407-50A Snap ring(Φ12) 1

4 3513403-50A Shaped seal ring(φ15.6) 1

5 3513020-70B Air reservoir assembly 1

6 3513075-75A Bracket assembly-auxiliary air reservoir 2

Q1841435 Hexagon head flange bolt 2

Q1841470 Hexagon head flange bolt 2

CQ32614 Hexagon flange lock nut 4

7 3513095-75A Strap assembly-auxiliary air reservoir 2

CQ32610 Hexagon flange lock nut 2

8 3513100-240 Water drain valve assembly 1

9 3515014-8E Block cover-four circuit protection valve 1

CQ72316 Sealing gasket 1

10 3513028-73A Seal ring(φ54) 2

11 3513026-73A Reducer union 1

~ 206 ~
 6

12 9

10

10
34
1 2 11
7
5 8

Fig. 90 Auxiliary air reservoir

~ 207 ~
 91. Energy Supply Module, Air Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3513406-50A Screw sleeve (M22) 14 12 3513028-73A Seal ring (Φ54) 6

2 3513408-50A Seal ring 19 13 3513027-73A Reducer union 2

3 3513407-50A Snap ring 14 14 3513026-73A Reducer union 3

4 3513403-50A Special seal ring 14 15 3513027-795 Plug 1

5 3513800-50A Air reservoir & battery support assembly 1 16 3513411-76A Spacer for air reservoir 2

Q1841445T Hexagon head flange bolt 2 17 3513094-50A Triangle-strap assembly 4

Q1841465T Hexagon head flange bolt 2 18 3513090-50A Strap assembly-brake air reservoir (FR 4
/RR)
CQ32614 Hexagon flange lock nut 4 CQ1500885 Hexagon bolt 2

6 3513824-60A Pad-for securing air reservoir module 1 CQ32608 Hexagon flange lock nut 2

Q1841470T Hexagon head flange bolt 2 19 3515012-56A Bracket-air handling unit 1

CQ32614 Hexagon flange lock nut 2 CQ1501225 Hexagon bolt 4

7 3513020-73A Air reservoir assembly 2 CQ34012 Hexagon nut 4

8 3513100-240 Water drain valve assembly 4 Q40312 Spring washer 4

9 3506700-240 Test connector 2 20 3511020-50A Tank assembly, air drier 1

10 3757010-50A Air pressure alarm switch assembly 2 21 3515020-73A Air handling unit 1

11 3506421-50A Blind plug (M22) 5 Q151C1230 Hexagon head bolt-fine thread 3

~ 208 ~
 91. Energy Supply Module, Air Brake

S/N Part number Part name Qty. S/N Part number Part name Qty.

Q40312 Spring washer 3 32 3506235-73A Air pipe assembly-four circuit unit #22 port 1
to front reservoir rear port
22 3515421-55A Blind plug(M12) 1 33 3506250-73A Air pipe assembly-four circuit unit #21 port 1
to rear reservoir rear port
23 CQ734190B Hydro-pneumatic rubber O-ring 1 34 3515026-54A Exhaust pipe, air handling unit 1

24 3506204-50A End pipe fitting-air handling unit 1 35 CQ67645B Type B worm drive hose clamp 2

25 CQ7341180B Hydro-pneumatic rubber O-ring 1 36 3515428-50A Bracket-exhaust pipe, air supply unit 1

26 3515025-55A Exhaust pipe, air supply unit 1

Muffler assembly (pattern chart)

27 3513215-54A Dual-chamber air reservoir assembly 1

28 3513086-333 Bracket-air reservoir 2

CQ1501225 Hexagon bolt 8

Q40312 Spring washer 8

CQ34012 Hexagon nut 8

29 3513095-240 Strap-parking brake air reservoir 2

CQ32610 Hexagon flange lock nut 2

30 3513801-50A Cover plate-air reservoir & battery 1

support
31 3513807-240 Rubber cushion, battery 1

~ 209 ~
 20

30
24 25

22
31 23

21
28
6 19

11 1
2 3
4
35
29 15
38 12
5 34 2
11
16 27
26
12
10 14
18 33 2
12 8 11
32 3
11 4
17 2
14
18 17 12
10
1 2
3 12
4 13
9

12
8 13
9

Fig. 91 Energy supply module, air brake

~ 210 ~
 92. Brake Pedal with Brake Valve and Clutch Brake with Clutch Master Cylinder

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 1602100-50A Reservoir cup assembly(pattern chart) 1 11 3754030-A01 Switch assembly, clutch 1

CQ1460620 Assembling bolt 1 12 3720010-A01 Brake lamp switch assembly 1

2 1602110A70A Master cylinder assembly, clutch (pattern 1 13 3504033-50A Gasket-footboard assembly 1

chart)
Q40305 Spring washer 2 14 3504031-50A Bracket, pedal 1

CQ1740616 Hexagon bolt with slot on head 2 15 3504038-50A Gasket-arm, brake pedal 1

3 1602091-50A Shaft-master cylinder 1 16 3504037-50A Backing plate-arm, brake pedal 1

CQ34008 Hexagon nut 1 17 3504070-50A Brake pedal assembly 1

Q40308 Spring washer 1 18 3504063-50A Support rod 1

4 1602037-50A Pedal pad 1 CQ34008 Hexagon nut 1

5 3504061-50A Bushing-shaft, brake pedal 4 19 3504062-50A Threaded fork-brake pedal 1

6 1602020-50A Pedal assembly, clutch 1 Q5002016 Cotter pin 1

7 3504036-50A Return spring-brake pedal 2 Q40108 Washer 1

8 1602027-50A Rock arm-for clutch exhaust brake switch 1 Q5100825 Flat head pin 1

9 3514010-50A Brake valve and pipe joint assembly 1 20 3504074-50A Pedal pad 1

CQ32608 Hexagon flange lock nut 4 21 3504032-50A Shaft, pedal 1

10 1602092-50A Stopper, pedal 1 Q436150 Split washer 2

~ 211 ~
 21

7
5
17
5
16
15
14
13 19

18

8 20
7
5
6 12
5
11
3 9
1

5
4 6 7
5
4 10
4

Fig. 92 Brake pedal with brake valve and clutch brake with clutch master cylinder

~ 212 ~
 93. Control Unit, ABS

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3605125-50A ABS control unit upper bracket assembly 1

2 Q2360616 Phillips button head combination screw 2

3 Q2360616 Phillips button head combination screw 3

4 3605115-50A Control unit assembly, ABS 1

5 Q2360616 Phillips button head combination screw 1

6 3605140-50A Bracket assembly, control unit, ABS 1

7 Q2360616 Phillips button head combination screw 2

~ 213 ~
 Upport (LWR), refrigerator

3
6
4

Bracket—floor

Fig. 93 Control unit, ABS-J6

~ 214 ~
 94. Electrical Equipment, Cab

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3704010-A01 Starting switch assembly 1 17 3724020NA01 Body electric harness assembly(LH) 1

2 3712010-99A Fancy light assembly (FR) 3 18 3724025NA01 Body electric harness assembly(RH) 1

3 3714010-A01 Door open warning light assembly 1 19 3724030FA01 Left door harness assembly 1

4 3714020-61B Sleeper lighting assembly 2 20 3724035FA01 Right door harness assembly 1

5 3714050-A01 Reading light assembly, driver 2 21 3724080A61C Harness assembly, functional switch 1

6 3714080-A01 Step light assembly 2 22 3724085EA01 Harness assembly, overhead storage unit 1

7 37-1418985-2 OBD diagnostic socket housing 1 23 3724331-A86 Cab front wall electrical harness cover plate 1

8 37-1813999-1 Connector fixing frame 1 24 3725020-A01 Head assembly, cigarette lighter 1

9 37-1813999-3 Cover of connector 1 25 3725030-A01 Holder assembly, cigarette lighter 1

10 3720010-A01 Brake lamp switch assembly 1 26 3726030-367 Flasher assembly 1

11 7901030-A02 Right woofer assembly 1 27 3726030A109 Side turn signal lamp assembly 2

12 3722025AA01 Mounting bracket assembly, controller 1 28 3731015-A02 Outline marker light assembly (FR, LH) 1

13 3722065QA01 Fuse block assembly-with relay 1 29 3731020-A02 Outline marker light assembly (FR, RH) 1

14 7901040-61B Twitter assembly 2 30 3733011-B27 Left door reflector 1

15 7901045-61B Twitter bracket assembly 2 31 3733012-B27 Right door reflector (see 3733011-B27) 1

16 3724010F61B Harness assembly, dashboard 1 32 3735004-B27 Set-up diagram, functional switch 1

~ 215 ~
 94. Electrical Equipment, Cab

S/N Part number Part name Qty. S/N Part number Part name Qty.

33 3735010C61C Combination switch assembly 1 49 7901010-61B Radio cassette player assembly 1

34 3736050-828 24V power supply socket assembly 2 50 7901025-A02 Left woofer assembly 1

35 3736055-828 24V power supply socket cover assembly 2

36 3741060-240 Intermittent wiping controller assembly 1

37 3746011-A01 Window lifter control switch cover plate 1

38 3746015-A01 Window regulator switch assembly (LH) 1

39 3746020-A01 Window regulator switch assembly (RH) 2

40 3746055-A01 Remote control unit assembly 2

41 3746070AA01 Controller assembly, door 1

42 3754030-A01 Switch assembly, clutch 1

43 7903010-A01 Antenna assembly, body side 1

44 3782012-A01 Cover plate, control switch, power exterior 2

mirror
45 3818060-A01 Alarm switch assembly, door 2

46 3818080-240 Coolant level controller assembly 1

47 3820010A61B Combination instrument assembly 1

48 3802060D61B Signal controller assembly 1

~ 216 ~
 14（高频）
(Tweeter) 15

18

45 11 4

29

44
37
13
39
2 31 20
6 27

5
22

26
3 23 12
48
46
36
9
35
8
34

21 24

荷
载
25
32 4
16 45 50
28 14(Tweeter)
（高频）

15

33
43
1
47

32 44
10 39

42
38
41
7
30
27

40 A
19
B

Fig. 94 Electrical equipment, cab

~ 217 ~
 95. Electrical Equipment, Chassis

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3701010-36D Alternator assembly 1 17 3724020-775 Harness assembly, engine 1

2 3703010B242 Battery-with electrolyte (180Ah) 2 18 3724045P61C Harness assembly, chassis 1

3 3703161-242 Lower gland, battery 2 19 3802020-76A Sensor assembly, electronic speedometer 1

4 3703162-240 Upper gland, battery 2 20 3806040-76A Sensor assembly, fuel gauge 1

5 3703163-242 Fastening bolt, battery 2 21 3724070-76A Ground wire assembly-connecting engine 1

with frame
6 3708010-53D Starter assembly 1 22 3724115-61B Trailer socket harness assembly for ABS 1

7 3711015A50A Front left combination lamp assembly 1 23 3724150B61B Gear box harness assembly (12TA, no PTO) 1

8 3711020A50A Right front combination lamp assembly 1 24 3724160-76A Electric wire assembly-starter to main 1
power switch
9 3715010-435 Work light assembly (RR) 1 25 3724165-61B Electric wire assembly-main power switch 1
to battery
10 3716015-362 Combination taillight assembly (LH) 1 26 3724180-50A Electric wire assembly-for connecting 1
battery
11 3716020-362 Right rear combination lamp assembly 1 27 3724200-76A GND wire assembly –connect the battery 1
with frame
12 3721010-116 Electric tweeter assembly 1 28 3724215-61B Wire assembly-main switch connected to 1
distributor box
13 3721115-116 Pneumatic horn assembly 1 29 3729050-50A Back-up buzzer assembly 1

14 3721211-50A Holder, electric horn 1 30 3730010-363 Power supply socket assembly, trailer 1

15 3722080-45A Power distribution box and auxiliary 1 31 3730020-367 Connecting wire assembly, 7-core spiral 1
equipment assembly cable
16 3722090-60A Bracket assembly, power supply 1 32 3730030-61B ABS PS spiral wire assembly 1
distribution box

~ 218 ~
 95. Electrical Equipment, Chassis

S/N Part number Part name Qty. S/N Part number Part name Qty.

33 3730035-367 Dummy receptacle assembly, trailer 1

34 3730045-367 ABS dummy receptacle, spiral wire 1

assembly

~ 219 ~
 39 11
37

20

43
42 45
8 37 18
31
33
9 39
29
32
38 30
23 43 37
5
13 44
6 19 34 28
22 10
36 41
21 4
40
12 3
17 25
27 2
26
24
14 1 15
16 38

37
35

Fig. 95 Electrical equipment, chassis

~ 220 ~
 96. Electrical Equipment, Chassis

S/N Part number Part name Qty. S/N Part number Part name Qty.

35 3732015-53A Front left fog lamp assembly 1

36 3732020-53A Right front fog lamp assembly 1

37 3733010-116 Side marker lamp assembly 4

38 3733016-61B Side marker lamp bracket 2

39 3733016-73C Side marker lamp bracket 2

40 3736010-671 Power master switch assembly 1

41 3750010-81D Air heater assembly 1

42 3754010-78B Magnetic valve assembly (through-type 1

axle)
43 3729100-240 Reverse light switch assembly (for inter-axle 1
differential lock)
44 3757010-61B Air pressure sensor assembly 2

45 3757050-435 Alarm switch assembly, air hand brake 1

~ 221 ~
 96. Fuse Case Assembly with Relays

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3722010-A01 Fuse case assembly (48-circuit) 1

2 3711030-240 4-pin relay assembly (20A) 9

3 3722011-50 5A blade type fuse-link 29

4 3722012-50 10A blade type fuse-link (see 3722011-50) 17

5 3722013-50 15A blade type fuse-link (see 3722011-50) 8

6 3722014-50 20A blade type fuse-link (see 3722011-50) 3

7 3722016-50 25A blade type fuse-link (see 3722011-50) 2

8 3722017-50 30A blade type fuse-link (see 3722011-50) 3

9 171937579 Clamp 1

10 Q2360640 Phillips button head combination screw 2

11 3741070-240 5-pin relay assembly(20A) 2

~ 222 ~
 9

1
2
3
4
5
11
6
7

10

Fig. 96 Fuse case assembly with relays

~ 223 ~
 97. Power Supply Distribution Box with Electrical Equipment

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3722120-45A Power supply distribution box assembly 1

2 3722121-45A Cover-power supply distribution box 1

3 3736010-50A Main power switch 1

4 3708020-50A High-power relay assembly (100A) 1

5 3708020-45A High-power relay assembly (180A) 1

6 CQ1500830 Hexagon bolt 2

7 CQ1500845 Hexagon bolt 2

8 Q2140612 Pan head screw with cross recess 4

9 Q40506 Spring washer for assemblies 4

10 Q40606 Plain washer for subassemblies 4

11 Q2710410 Cross recess flat and round head 2

self-tapping screw
12 Q40304 Spring washer 2

13 Q40104 Washer 2

~ 224 ~
 6 1 13 12 11 3 2

5 10 9 8

Fig. 97 Power supply distribution box with electrical equipment

~ 225 ~
 98. Functional Switch

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3726050-B27 Hazard warning switch 1

2 3715070-B27 Control switch assembly, work light 1

3 3732070-B27 Rear fog lamp switch 1

4 3721120-B27 Horn changeover switch 1

5 3818045-B27 Hydraulic tilt control switch 1

6 3750050-B27 Preheat switch assembly 1

7 3834010-B27 Inter-axle differential lock switch assembly 1

8 3724080A61C Harness assembly, functional switch 1

9 3735021-B27 Cover plate, functional switch 11

~ 226 ~
 3 5
4
Right
ÓÒ ²Switch
à¿ ª¹ Ø
Ãæ°panel³ Éassembly
å× Ü
Left ×switch
ó² à¿ ª¹ panel
Ãæ
Ø ° å× assembly
³ É
Ü 1

2
8
9
6

Fig. 98 Functional switch

~ 227 ~
 99. Driver Tool

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 3901301-1H 8# socket head 1 9 3913030-50A 20t manual vertical hydraulic jack assembly 1

3901303-1H “10” socket head 1 10 3911010-50A High-pressure universal grease gun 1

assembly
3901304-1H “11” socket head 1 11 3916101-01 30×33 Wheel Socket Wrench 1

3901307-1H “13” socket head 1 12 3916103-4E Socket wrench for rear wheel hub bearing 1
nut
2 3901311-1H “16” socket head 1 3916251-50A Socket wrench for front axle steering 1
knuckle nut
3901313-1H “18” socket head 1 13 3916104-40A 30. Leaf Spring, U-bolt, Socket Wrench 1

3901317-1H “21” socket head 1 3916104-70A 41. Leaf Spring, U-bolt, Socket Wrench 1

3901319-1H “24” socket head 1 14 3916201-50A Crowbar and wrench lever 1

3901321-1H “27” socket head 1 15 3916206-50A Loop bar 1

3901323-1H “30” socket head 1 16 3916303-271 Multi-purpose socket 1

3 3916115-8E Wrench, spin-on filter 1 17 3916305-271 Lever assembly, multi-purpose socket 1

wrench
4 3901330-1H Ratchet wrench assembly 1 18 3917010-240 Inflator assembly, tire 1

5 3901345-1H Extension rod 1 19 3916120-50A On-board tool lamp 1

6 3901355-1H Universal joint 1 20 3924010-1H Warning triangle assembly 1

7 3901510-50A Multi-function boost clamp assembly 1 21 3916410-367 Extension rod assembly, tire valve 1

8 3901680-A1 Dual-purpose screwdriver assembly 1 22 3915010-01 Adjustable wrench assembly 1

~ 228 ~
Fig. 99 Driver tool

~ 229 ~
 100. Footboard and Mud Guard (FR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5103021B50A Finisher, footboard (LH) 1

2 5103022B50A Finisher, footboard (RH) 1

3 5103031B50A Primary footboard (LH) 1

4 5103032B50A Primary footboard (RH) 1

5 5103033B50A Secondary footboard (LH) 1

6 5103034B50A Secondary footboard (RH) 1

7 5103225D76A Supportive arm assembly, left pedal 1

8 5103230D76A Support arm assembly, footboard (RH) 1

9 CQ15008100F6 Hexagon bolt 4

10 Q40308F6 Spring washer 4

11 Q40208F6 Large washer 4

12 CQ1460830F6 Assembling bolt 4

13 Q2360645F6 Phillips button head combination screw 8

14 CQ34006 Hexagon nut 8

15 Q2360612F6 Phillips button head combination screw 8

~ 230 ~
 Frame
³ µ
¼Ü
15
The bolt is shared with the
leaf´ spring
ÂÝ
Ë °bracket
Ë Ó̈ ë » É
å Ö§¼Ü ¹ ²Ó Ã

5 Harness
Ï ß
ÊøÖbracket
¼Ü
§ 7
1 6 8
2 Leaf spring
° å
» bracket
ɧ
Ö ¼Ü

9 10 11
13

12

3
4 14

Fig. 100 Footboard and mud guard (FR)

~ 231 ~
 101. Mud Guard (RR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5103361-50A Mud guard (RR, LH) 1

2 5103362-95A Right rear mudguard 1

3 5103365-61B Stay tube assembly of rear mudguard (RR, 1

LH)
4 5103370-61B Stay tube assembly, mud guard (RR, RH) 1

5 5103466-50A Curtain baffle (UPR), mud guard (RR) 1

6 Q40208 Large washer 12

7 CQ34008 Hexagon nut 12

8 CQ1460825 Assembling bolt 12

9 5103363-50A Pipe plug 1

10 CQ1501440 Hexagon bolt 8

11 Q40314 Spring washer 8

12 Q40114 Washer 8

~ 232 ~
 Suspension
5 悬置支架
bracket

1
2

7 6
12
11
10
3
4

9 8

Fig. 101 Mud guard (RR)

~ 233 ~
 102. Side Baffle, Engine

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5103605-50A Side baffle assembly (LH), engine 1

2 5103610-76A Side baffle assembly (RH), engine 1

3 CQ34006 Hexagon nut 8

4 5109318-A01 Washer-floor heat insulator 8

~ 234 ~
 4

1
2

Fig. 102 Side baffle, engine

~ 235 ~
 103. Fender (UPR), Mud Guard (UPR) and Three-Stage Footboard (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5103121BA01 Fender (LH,UPR) 1

2 5103122BA01 Fender (UPR, RH) 1

3 5103191BA01 Left level-III pedal 1

4 5103192BA01 Right level-III pedal 1

5 Q2360612F6 Phillips button head combination screw 8

~ 236 ~
 3 1
4 2
5

Fig. 103 Fender (UPR), mud guard (UPR) and three-stage footboard (I)

~ 237 ~
 104. Fender (UPR), Mud Guard (UPR) and Three-Stage Footboard (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

6 5103140-A01 Front bracket assembly, upper mudguard 2

7 5103150-A01 Bracket assembly (RR), mud guard (UPR) 2

8 5103161-A01 Mud guard(UPR, LH) 1

9 5103162-A01 Mud guard(UPR, RH) 1

10 CQ1420620 Assembling bolt 20

11 CQ1460616 Assembling bolt 12

12 Q40206 Large washer 40

~ 238 ~
 7

1 6
2
8
9 11 10

12
12
10

Fig. 104 Fender (UPR), mud guard (UPR) and three-stage footboard (II)

~ 239 ~
 105. Fender (UPR), Mud Guard (UPR) and Three-Stage Footboard (III)

S/N Part number Part name Qty. S/N Part number Part name Qty.

13 CQ1420625F6 Assembling bolt 14

14 Q40306 Spring washer 8

15 Q34006 Hexagon nut 8

16 5103131-A01 Left-upper fender trim 1

17 5103132-A01 Garnish, fender (UPR, RH) 1

18 Q2360625 Phillips button head combination screw 4

19 Q40206F6 Large washer 14

~ 240 ~
 1
16 2
13 19
17
12
18 14
15

Fig. 105 Fender (UPR), mud guard (UPR) and three-stage footboard (I)

~ 241 ~
 106. Cab

S/N Part number Part name Qty. S/N Part number Part name Qty.

5000040DB85 Welded cab assembly 1

~ 242 ~
Fig. 106 Cab

~ 243 ~
 107. Floor insulation pad

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5109311-A01 Left section, heat insulator, floor 1

2 5109312-A01 Right side of floor insulation 1

3 5109313-A01 Middle section, heat insulator, floor 1

4 CQ34006 Hexagon nut 29

5 Q40206 Large washer 29

~ 244 ~
 1

4
3

Fig. 107 Floor insulation pad

~ 245 ~
 108 Blocked Floor

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5109611-A01 Oblong plug A-floor 9

2 5109617-A01 Round plug B-floor 1

3 5109619-A01 Oblong plug C-floor 1

4 5109612-A01 Oblong plug B-floor 14

5 5109616-A01 Round plug A-floor 15

~ 246 ~
 1
5

3
4

Fig. 108 Floor plug

~ 247 ~
 109. Wiper

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5205010AA01 Wiper assembly 1

2 CQ1460820F6 Assembling bolt 6

3 CQ32608 Hexagon flange locknut 2

~ 248 ~
 1

Fig. 109 Wiper assembly

~ 249 ~
 110. Front Windscreen Glass

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5206011-A01 Front windscreen glass 1

2 5206022-A01 Front windscreen sealing strip 1

3 5206036-A01 Check sleeve –front windscreen glass 2

~ 250 ~
 2

3
1

Fig. 110 Windscreen

~ 251 ~
 111. Washer

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5207010BA01 Washer assembly 1

2 CQ32606 Hexagon flange locknut 3

3 3724012-A01 Strap type harness clamp II 3

4 T67414646 Plastic strap 4

~ 252 ~
 4

Connect with
wiper pipe
3

2
2

Fig. 111 Washer

~ 253 ~
 112. Plug and Waterpro of Membrane, Front Wall

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5109616-A01 Round plug A-floor 2

2 5302806-A01 Oblong plug A-front wall 4

3 5302807-A01 Oblong plug B-front wall 2

4 5302808-A01 Round plug C-front wall 1

5 5302821-A01 Waterproof membrane-front wall 5

~ 254 ~
1 2

Fig. 112 Plug and waterproof membrane, front wall

~ 255 ~
 113. Side Wall Tool Box

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5402630-A01 Tool box cover assembly-side wall tool box 1

2 CQ1460625F6 Assembling bolt 4

3 5402690-A01 Air spring assembly-side wall tool box 2

4 5402660-A01 Hinge assembly-side wall tool box 2

5 Q2360612F6 Phillips button head combination screw 4

6 5402721-A01 Buffer block-side wall tool box 4

7 5402635-A01 Tool box lining board assembly-side wall 1

tool box
8 Q2714213F6 Fuel tank inspection hole cover assembly 8

9 Q37504168 Spring nut 6

~ 256 ~
 3
1

8
4
6

Fig. 113 Side wall tool box

~ 257 ~
 114. Lock and Cable, Side Wall Tool Box

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5402680-A01 Cable assembly-side wall tool box 1

2 5402670-A01 Lock assembly-side wall tool box 1

3 Q2360625F6 Phillips button head combination screw 2

~ 258 ~
 3

2
1

Fig. 114 Lock and cable, side wall tool box

~ 259 ~
 115. Side Window Glass

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5403041AA01 Glass, side window (LH) 1

5403042AA01 Glass, side window (RH) 1

2 5403062-A01 Rubber pad-side window 6

3 5403066AA01 Trim washer-side window 6

4 Q2560616F6 Cross recessed semi countersunk head 6

screw

~ 260 ~
 1

2
3
4

Fig. 115 Side window glass

~ 261 ~
 116. Glass, Rear Window

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5603026-A01 Glass, rear window 1

2 5603038-A01 Seal-rear window glass 1

~ 262 ~
 2

Fig. 116 Glass, rear window

~ 263 ~
 117. Air Grille

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5610010-A01 Air grille assembly, rear wall 1

2 CQ32605 Hexagon flange locknut 6

~ 264 ~
 1

Fig. 117 Air grille

~ 265 ~
 118. Hole Plug, Rear Wall

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5613163-A01 Blind plug-rear wall 1

2 5302808-A01 Round plug C-front wall 2

3 5613161-A01 Round plug-rear wall 1

~ 266 ~
 1

2
3

Fig. 118 Hole plug, rear wall

~ 267 ~
 119. Instrument Panel (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5310030-B27 Welded instrument panel assembly 1

2 5310041-B27 Central storage box 1

3 5310085-B27 Central drawer bracket 1

4 5310043-B27 Air pipe connection bracket 1

5 CQ2214216F6 Phillips pan head self-tapping screw and 11

plain washer subassembly

~ 268 ~
31

30

29

28

27

Fig. 119 Instrument panel (I)

~ 269 ~
 120. Instrument Panel (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1840620F6 Hexagon flange bolt 3

2 5310310-B27 Instrument panel beam welding assembly 1

3 Q2360620F6 Phillips button head combination screw 9

~ 270 ~
 2

1
3

Fig. 120 Instrument panel (II)

~ 271 ~
 121. Instrument Panel (III)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5310090-B27 Central drawer assembly 1

2 5310155-B27 Central guard board assembly 1

3 CQ2214216F6 Phillips pan head self-tapping screw and 7

plain washer subassembly
4 Q2360620F6 Phillips button head combination screw 5

~ 272 ~
 1

2
3

Fig. 121 Instrument panel (III)

~ 273 ~
 122. Instrument Panel (IV)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5310055-B27 Left switch panel assembly 1 17 5310150-B27-C00 Passenger side right air vent grille assembly 1

2 5310050-B27 Instrument cover assembly 1 18 3403064-61B Dustproof plate 1

3 5310060AB27 Right Switch panel assembly 1

4 5310171-B27 Radio lower storage box 1

5 Q2360620F6 Phillips button head combination screw 4

6 5310075-B27-C00 Air grille assembly (MID) 1

7 5310135-B27 Passenger side left trim panel assembly 1

8 5310100-B27 Fuse box cover assembly 1

9 5310127/8-B27 Fuse box cover, left/right lock sleeve 2

10 5310129-B27 Fuse box cover, buffer button 2

11 5310140-B27 Passenger side right trim panel assembly 1

12 8203010-E06C Ash tray assembly 1

13 5310044-A01 Trim-instrument panel 1

14 5310065-B27-C00 Left vent grille assembly at the driver’s side 1

15 5310070-B27-C00 Right vent grille assembly at the driver’s 1

side
16 5310145-B27-C00 Passenger side leftair vent grille assembly 1

~ 274 ~
 13

4
18

1
12
6 17
11
7 16
10

3
9
2
14 15 8

Fig. 122 Instrument panel (IV)

~ 275 ~
 123. Instrument Panel Component (V)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5310010-B27 Instrument panel body assembly 1

2 5310590-A01 Reinforced support assembly, steering 1

column
3 CQ1460820F6 Assembling bolt 11

~ 276 ~
Welded front wall and floor
前围及地板焊接总成
assembly

2
3

3
1

Fig. 123 Instrument panel component (V)

~ 277 ~
 124. Instrument Panel Component (VI)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q1840620F6 Thick rod, hex. flange bolt (standard) 4

2 5310175/180-B27 Left /right upper trim cover 2

assembly-instrument panel
3 5310010-B27 Set assembly, instrument panel 1

~ 278 ~
 1
2

白 车
Welded 身 焊
white接 总 成
vehicle
body assembly

Fig. 124 Instrument panel component (VI)

~ 279 ~
 125. Instrument Panel Component (VII)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q2360620F6 Phillips button head combination screw 6

2 5310242-B27 Left grating of air delivery to floor outlet 1

3 5310220-B27 Left-middle-lower guard assembly 1

4 5310210-B27 Left lower guard assembly 1

5 5310240-B27 Right lower shield assembly 1

~ 280 ~
 白车 身 焊
Welded white vehicle body
assembly
接总 成

3
4

1 1

Fig. 125 Instrument panel component (VII)

~ 281 ~
 126. Overhead Box Component (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315020 AA02 Body assembly, overhead storage unit 1

2 5315030AA02 Bottom plate assembly-overhead storage 1

unit
3 Q2360616F6 Phillips button head combination screw 10

~ 282 ~
 1

Fig. 126 Overhead box component (I)

~ 283 ~
 127. Overhead Box Component (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315020 AA02 Body assembly, overhead storage unit 1

2 5315210AA02 Welded hinge mount assembly 1

3 Q2360616F6 Phillips button head combination screw 7

~ 284 ~
3

2
Fig. 127 Overhead box component (II)

~ 285 ~
 128. Overhead Box Component (III)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315020AA02 Body assembly, overhead storage unit 1

2 5315037AA02 Separator (LH)-overhead storage unit 1

3 5315039AA02 Middle separator-overhead storage unit 1

4 5315038AA02 Separator (RH)-overhead storage unit 1

5 Q2360616F6 Phillips button head combination screw 6

6 CQ2214295F6 Phillips pan head self-tapping screw and 3

plain washer subassembly

~ 286 ~
 1

6
3

2
5
6
5

Fig. 128 Overhead box component (III)

~ 287 ~
 129. Overhead Box Component (IV)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315020AA02 Body assembly, overhead storage unit 1

2 5315030AA02 Bottom plate assembly-overhead storage 1

unit
3 5315077AA02 Storage box felt gasket (LH)-bottom plate 1

4 5315078AA02 Storage box felt gasket (RH)-bottom plate 1

5 5315310AA02 Lid set assembly, storage box (LH) 1

6 5315410AA02 Right storage box cover assembly 1

7 CQ2120510F6 Hexagon socket pan head screw 24

~ 288 ~
 6

5
4

7
3

Fig. 129 Overhead box component (IV)

~ 289 ~
 130. Overhead Box Component (V)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315020AA02 Body assembly, overhead storage unit 1

2 5315058AA02 Stopper-lock assembly 3

3 CQ2214213F6 Phillips pan head self-tapping screw and 6

plain washer subassembly
4 5315072AA02 Storage bin-overhead storage unit 4

5 8204015-A01 Sun visor assembly (FR, LH) 1

6 8204020-A01 Headlight assembly (RH) 1

7 CQ2714819F6 Fuel tank inspection hole cover assembly 8

~ 290 ~
 1

3
2

4
5
6
7

Fig. 130 Overhead box component (V)

~ 291 ~
 131. Overhead Box Component (VI)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315010AA02 Overhead storage unit assembly 1

2 Q2360616F6 Phillips button head combination screw 4

3 Q2360630F6 Phillips button head combination screw 12

4 Q2360640F6 Phillips button head combination screw 2

~ 292 ~
 Welded cab assembly

Shield, roof (LH)

驾驶室焊接总成 Shield, roof (FR)

Shield, roof (RH)
左顶盖护板

顶盖前护板
右顶盖护板

3 （7处）

（2处）
2
1

2 3 4

Fig. 131 Overhead box component (VI)

~ 293 ~
 132. Overhead Box Component (VII)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5315085AA02 Mounting bracket assembly 1

(LWR)-overhead storage unit
2 Q2360630F6 Phillips button head combination screw 6

~ 294 ~
 驾驶室焊接总成
Welded cab assembly

1
2

Fig. 132 Overhead box component (VII)

~ 295 ~
 133. Side Wall Guard Board and Get On/Off Armrest Assembly (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5402055-B27 Left pneumatic stay bar trim panel 1

assembly
2 5402081-B27 Left pneumatic stay bar trim cover plate 1

3 CQ2714213F6 Fuel tank inspection hole cover assembly 2

4 5402060-B27 Right pneumatic stay bar trim panel 1

assembly
5 5402082-B27 Right pneumatic stay bar trim cover plate 1

~ 296 ~
Fig. 133 Side wall guard board and get on/off armrest assembly (I)

~ 297 ~
 134. Side Wall Guard Board and Get On/Off Armrest Assembly (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5402181-B27 Cushion block A for side wall guard board 5

2 5402182-B27 Cushion block B for side wall guard board 2

3 5402183-B27 Cushion block C for side wall guard board 2

4 5402184-B27 Cushion block D for side wall guard board 1

~ 298 ~
 左
侧 围
Left 总 成
side wall assembly 右
侧 围
Right总 成
side wall assembly

2
3
1

2
4

Fig. 134 Side wall guard board and get on/off armrest assembly (II)

~ 299 ~
 135. Side Wall Guard Board and Get On/Off Armrest Assembly (III)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5402715-B27 Upper guard assembly, left-front pillar 1

2 Q2360616F6 Phillips button head combination screw 1

3 Q2360620F6 Phillips button head combination screw 10

4 5302771-A01 Lower trim, left-front pillar 1

5 5402115-B27 Welded left front get on/off armrest 1

assembly
6 CQ1460840F6 Assembling bolt 2

7 CQ1460820 Assembling bolt 7

8 5402723-B27 Left front get on/off armrest trim cover 1

9 5402135-A86 Welded left rear get on/off armrest 1

assembly
10 5402015-D04 Guard assembly, side wall (LH) 1

11 5702028-A01 Snap joint-roof guard panel 2

12 5402035-B27 Left wall guard board lower trim board 1

assembly
13 5402241-B27 Left loudspeaker cover 1

14 5402065-B27 Left air spring support trim board assembly 1

~ 300 ~
 Left side wall assembly

Fig. 135 Side wall guard board and get on/off armrest assembly (III)

~ 301 ~
 136. Side Wall Guard Board and Get On/Off Armrest Assembly (IV)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 Q2360616F6 Phillips button head combination screw 1

2 Q2360620F6 Phillips button head combination screw 10

3 CQ1460840F6 Assembling bolt 2

4 CQ1460820 Assembling bolt 7

5 5702028-A01 Snap joint-roof guard panel 2

6 5402720-B27 Upper guard assembly, right-front pillar 1

7 5302772-A01 Lower trim, right-front pillar 1

8 5402120-B27 Welded right front get on/off armrest 1

assembly
9 5402724-B27 Right front get on/off armrest trim cover 1

10 5402140-A86 Welded right rear get on/off armrest 1

assembly
11 5402020-B27 Guard assembly, side wall (RH) 1

12 5402091-B27 Clothing hook 1

13 Q21240616F6 Cross-recessed pan-head screw 1

14 5402242-B27 Right woofer cover 1

15 5402070-B27 Right Air spring support trim board 1

assembly

~ 302 ~
 Right side wall assembly

Fig. 136 Side wall guard board and get on/off armrest assembly (IV)

~ 303 ~
 137. Rear Wall Facing (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5602401-B27 Rear wall silencer cotton 1

~ 304 ~
 Rear wall assembly

Fig. 137 Rear wall facing assembly (1)

~ 305 ~
 138. Rear Wall Facing (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5602061-B27 Cushion block A for rear wall guard board 1

2 5602071-B27 Cushion block B for rear wall guard board 2

3 5602081-B27 Cushion block C for rear wall guard board 2

4 5602091-B27 Cushion block D for rear wall guard board 3

5 5602011-B27 Shield, rear wall 1

6 5702028-A01 Snap joint-roof guard panel 5

~ 306 ~
 Shield, rear
后 围 wall
护 板

1 2
5

3
6

Fig. 138 Rear wall facing (II)

~ 307 ~
 139. Roof Finisher Set (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5702401-B27 Soundproof sponge A for roof cover 2

2 5702402-B27 Soundproof sponge B for roof cover 1

~ 308 ~
 Cab assembly

Fig. 139 Roof finisher set (I)

~ 309 ~
 140. Roof Finisher Set (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5702026-B27 Cushion block A for roof cover guard board 3

2 5702027-B27 Cushion block B for roof cover guard board 8

3 5702028-B27 Cushion block C for roof cover guard board 2

~ 310 ~
 驾驶
Cab 室总 成
assembly

Fig. 140 Roof finisher set (I)

~ 311 ~
 141. Roof Finisher Set (III)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5702010-B27 Shield assembly (FR), roof 1

2 5702036-B27 Shield (RR), roof 1

3 5702065-B27 Shield assembly, roof (LH) 1

4 5702070-B27 Shield assembly, roof (RH) 1

5 5702021-B27 Shield (MID), roof 1

6 5702028-A01 Snap joint-roof guard panel 27

~ 312 ~
 驾
驶室总
成
Cab assembly

1
6

2 4

Fig. 141 Roof finisher set (III)

~ 313 ~
 142. Roof Finisher Set (IV)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5702080-B27 Left roof cover lower guard board assembly 1

2 5702082-B27 Right roof cover lower guard board 1

3 5702028-A01 Snap joint-roof guard panel 4

4 Q2360620 Phillips button head combination screw 4

~ 314 ~
 驾驶室
Cab 总 成
assembly

2
3

Fig. 142 Roof finisher set (IV)

~ 315 ~
 143. Roof Finisher Set (V)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5702215/20-B27 Left /right wall upper guard board 1

assembly
2 5702231/2-B27 Left /right wall, upper guard board lining 1

3 Q2360620 Phillips button head combination screw 12

~ 316 ~
 Cab
驾驶 assembly
室 总 成

3
2

Fig. 143 Roof finisher set (V)

~ 317 ~
 144. Roof Finisher Set (VI)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5702161/2-B27 Left /right curtain rail 2

2 5402083-240 Front curtain guide rail plug 1

3 5402225/30-A01 Left /Right front curtain assembly 2

4 CQ2714816F6 Fuel tank inspection hole cover assembly 26

5 5702171-A01 Connecting plate, guide rail 1

6 Q2140630F6 Cross-recessed pan-head screw 1

~ 318 ~
 驾
驶 室
Cab 总 成
assembly

A
-A

窗 帘 导
Curtain 轨
rail

滑 动
Slider器
左
36 右 侧 共 3
locations 6处
on the right
挂 钩
Hook and left sides
窗 帘
Curtain

1
A

2 A

5
3
6

Fig. 144 Roof finisher set (VI)

~ 319 ~
 145. Armrest, Door

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100055-B27 Welded door assembly (FR, LH) 1

6100060-B27 Welded door assembly (FR, RH) 1

6100055-B35 Welded door assembly (FR, LH) 1

6100060-B35 Welded door assembly (FR, RH) 1

2 6102125-B27 Left-front door handle assembly 1

6102130-B27 Right-front door handle assembly 1

3 Q2360616 Phillips button head combination screw 8

~ 320 ~
 1

3 2

Fig. 145 Armrest, door

~ 321 ~
 146. Door (FR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100055-B27 Welded door assembly (FR, LH) 1 9 Q2360612F6 Phillips button head combination screw 12

6100060-B27 Welded door assembly (FR, RH) 1 10 CQ34006 Hexagon nut 4

2 6103021-A01 Left front door window 1

6103022-A01 Right front door window 1

3 6102187-A01 Seal diaphragm, door (FR, LH) 1

6102188-A01 Seal diaphragm, door (FR, RH) 1

4 6101415-A01 Connection plate assembly, left-front door 1

interior plate
6101420-A01 Connection plate assembly, right-front door 1
interior plate
5 6104015-B27 Window regulator assembly (manual), door 1
(FR, LH)
6104015AA01 Window regulator assembly (electric), door 1
(FR, LH)
6104020-B27 Window regulator assembly (manual), door 1
(FR, RH)
6104020AA01 Window regulator assembly (electric), door 1
(FR, RH)
6 6104045-A01 Front window lifter handle assembly 2

7 Q2540620 Phillips button head combination screw 4

Q41406 Conical serrated lock washer 4

8 Q1840612 Hexagon head flange bolt 12

~ 322 ~
 2

1
7
9
8
9

4
6
3 10
5

9
9
8

Fig. 146 Door (FR)

~ 323 ~
 147. Finisher (LWR), Door

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100055-A01 Welded door assembly (FR, LH) 1 6101520-A01 Right front door, lower trim board 1
assembly (provided with-A01 door )
6100060-A01 Welded door assembly (FR, RH) 1 6101515DA01 Trim assembly (LWR), door (FR, LH) 1

6100055-B35 Welded door assembly (FR, LH) 1 (provided with-B35, B27door )

6100060-B35 Welded door assembly (FR, RH) 1 6101520DA01 Finisher assembly (LWR), door (FR, RH) 1

6100055-B27 Welded door assembly (FR, LH) 1 (provided with-B35, B27door )

6100060-B27 Welded door assembly (FR, RH) 1 8 Q2360616F6 Phillips button head combination screw 12

2 6101445-A01 Front left door front-lower guide assembly 1

6101450-A01 Front right door front-lower guide assembly 1

3 6103053-A01 Left-front window lower groove 1

6103054-A01 Right-front window lower groove 1

4 Q1840612F6 Hexagon head flange bolt 8

5 6101481-A01 Left-front door rear-lower guide 1

6101482-A01 Right-front door rear-lower guide 1

6 6103057-A01 Left-front door window rear-lower groove 1

6103058-A01 Right-front door window rear-lower groove 1

7 6101515-A01 Front left door lower trim assembly 1

(provided with-A01 door )

~ 324 ~
 4

4
5
6 1

8
2
3
8
7

Fig. 147 Finisher (LWR), door

~ 325 ~
 148. Door Interior Trim Parts

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100060-B27 Welded door assembly (FR, RH) 1 10 6102046-A46 Clamp-interior trim panel 14

2 6101415-A01 Connection plate assembly, left-front door 1

interior plate
6101420-A01 Connection plate assembly, right-front door 1
interior plate
3 6102025-B27 Welded trim assembly(manual), door (FR, 1
LH)
6102025AB27 Welded trim assembly, door (FR, LH) 1
(electric)
6102030-B27 Welded trim assembly(manual), door (FR, 1
RH)
6102030AB27 Welded trim assembly(electric), door (FR, 1
RH)
4 Q2360625F6 Phillips button head combination screw 6

5 6102033-B27 Left plug-door interior trim 1

6102034-B27 Block cover (RH)-door trim 1

6 6102117-A01 Bushing-inside lock button 2

7 6102043-B27 Front left door inner handle cover 1

6102044-B27 Front right door inner handle cover 1

8 Q2360616F6 Phillips button head combination screw 2

9 8102087-B27 Left door, defrost sealing ring 1

8102088-B27 Right door defrost ring 1

~ 326 ~
 8
1
7

6
10 4

2
9
5

3
4

Fig. 148. Door Interior Trim Parts

~ 327 ~
 149. Door Lock Mechanism

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100055-B27 Welded door assembly (FR, LH) 1 9 Q2360612 Phillips button head combination screw 4

6100060-B27 Welded door assembly (FR, RH) 1

6100055-B35 Welded door assembly (FR, LH) 1

6100060-B35 Welded door assembly (FR, RH) 1

2 6105025-A01 Front left door lock body assembly 1

(manual)
6105025AA01 Front left door lock body assembly (electric) 1

6105030-A01 Front right door lock body assembly 1

(manual)
6105030AA01 Front right door lock body assembly 1
(electric)
3 Q2540612F6 Cross recessed countersunk head screw 6

4 Q41406F6 Conical serrated lock washer 6

5 6105105-A01 Outside handle assembly, door (FR, LH) 1

6105110-A01 Outside handle assembly, door (FR, RH) 1

6 Q2360612F6 Phillips button head combination screw 6

7 6105190-A01 Key assembly 1

8 6105075-B27-C00 Front left door inner handle assembly 1

6105080-B27-C00 Front right door inner handle assembly 1

~ 328 ~
 9
7
8

1 2

3 4

6
6

Fig. 149 Door lock mechanism

~ 329 ~
 150. Lock Ring, Dowel Pin Boss and Door Outer Seal

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6107015-A01 Front left window outer weather strip 1

assembly
6107020-A01 Front right window outer weather strip 1
assembly
2 6101547-A01 Left-front door pin base 1

6101548-A01 Right-front door pin base 1

3 Q1840612F6 Hexagon head flange bolt 4

4 6105125-A01 Lock ring assembly 2

5 Q2540825F6 Cross recessed countersunk head screw 4

6 Q41408F6 Conical serrated lock washer 4

~ 330 ~
 4
5 6

3
1

Fig. 150 Lock ring, dowel pin boss and door outer seal

~ 331 ~
 151. Seal, Door

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100055-A01 Welded door assembly (FR, LH) 1

6100060-A01 Welded door assembly (FR, RH) 1

6100055-B27 Welded door assembly (FR, LH) 1

6100060-B27 Welded door assembly (FR, RH) 1

6100055-B35 Welded door assembly (FR, LH) 1

6100060-B35 Welded door assembly (FR, RH) 1

2 6103035-A01 Front left door window exterior seal strip 1

assembly
6103040-A01 Front right door window exterior seal strip 1
assembly
3 6102055-A01 Front left door window seal strip assembly 1

6102060-A01 Front right door window seal strip assembly 1

4 6103051-A01 Left-front window groove 1

6103052-A01 Right-front window groove 1

5 6107061-A01-C00 Left front door, the 2nd sealing strip 1

6107062-A01-C00 Right front door, the 2nd sealing strip 1

~ 332 ~
 4
1
5

3
2

Fig. 151 Seal, door

~ 333 ~
 152. Door Limiter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6100055-A01 Welded door assembly (FR, LH) 1

6100060-A01 Welded door assembly (FR, RH) 1

6100055-B27 Welded door assembly (FR, LH) 1

6100060-B27 Welded door assembly (FR, RH) 1

6100055-B35 Welded door assembly (FR, LH) 1

6100060-B35 Welded door assembly (FR, RH) 1

2 CQ1461035 Assembling bolt 12

3 6106061-A01 Adjusting shim-hinge As

needed
4 6106035-A01 Door check assembly (FR, LH) 1

6106040-A01 Check assembly, door (FR, RH) 1

5 Q1840616F6 Hexagon head flange bolt 8

6 6101543-A01 Bracket, dowel pin, door (FR, LH) 1

6101544-A01 Bracket, dowel pin, door (FR, RH) 1

7 6101541-A01 Damping block, dowel pin, door (FR) 2

8 Q1840612F6 Hexagon head flange bolt 4

~ 334 ~
 2

5
8
4
5
7 6

Fig. 152. Door Limiter

~ 335 ~
 153. Carpet Set

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5109211-B27 Left floor carpet 1

2 5109222-B27 Right floor carpet 1

3 5109226-B27 Middle floor carpet 1

4 5109231-B27 Carpet, floor (RR) 1

5 5109511-B27 Front moulding, left door sill 1

6 5109512-B27 Moulding, right door sill 1

7 5109521-B27 Middle moulding, left door sill 1

8 5109522-B27 Moulding, right door sill 1

9 Q2140616F6 Cross-recessed pan-head screw 12

10 Q40206F6 Large washer 12

~ 336 ~
Welded floor assembly of
white body

Fig. 153 Carpet set

~ 337 ~
 154. Gearshift Protective Sleeve

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 5305011-B27 Gearshift protective sleeve assembly 1

2 5305021-B27 Storage box of gearing shafting shield 1

3 Q2360616F6 Phillips button head combination screw 3

~ 338 ~
Body floor

Fig. 154 Gearshift protective sleeve

~ 339 ~
 155. Driver's Seat

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6800010-B27-C00 Driver’s seat assembly 1

2 CQ2180820F6 Hexagon socket cylindrical head screw 6

3 Q40308F6 Spring washer 6

4 6800015AA01 Air inlet pipe assembly-driver’s seat 1

5 6800020AA01 Air outlet pipe assembly-driver’s seat 1

6 6800016AA01 Air pipe clamp-driver’s seat 7

7 CQ34005 Hexagon nut 7

~ 340 ~
 Connected with seat
assembly

Side floor assembly

Fig. 155 Driver's seat

~ 341 ~
 156. Front Seat

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 6900010-B27-C00 Front base assembly 1

2 CQ2180820F6 Hexagon socket cylindrical head screw 6

3 Q40308F6 Spring washer 6

~ 342 ~
 Carpet assembly, floor (RH)

Welded floor assembly

Fig. 156 Front seat

~ 343 ~
 157. Berth Set (LWR) (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 7007010-A09 Welded berth bracket assembly-LH 1

2 7007040-A09 Welded berth bracket assembly-RH 1

3 CQ34006 Hexagon nut 16

4 7007130-A01 Cover plate assembly (UPR, RH)-berth 1

(LWR)
5 7007110-A01 Storage box assembly I-berth 1

6 Q2360620F6 Phillips button head combination screw 8

~ 344 ~
 6

3
2 5

Fig. 157 Berth set (LWR) (I)

~ 345 ~
 158. Berth Set (LWR) (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 7000010AB27 Berth assembly (LWR) 1

2 Q2360620F6 Phillips button head combination screw 4

3 7007121-A01 Front left baffle-lower sleeper 1

4 7007122-A01 Right-front baffle-lower sleeper 1

5 CQ2714213F6 Fuel tank inspection hole cover assembly 2

6 Q40105F6 Washer 2

7 7007123-A01 Fixing clip-berth baffle (FR) 8

~ 346 ~
 1

2 ² Side wall
àÎ §Ä Ê interior
Ú ³ trim
ΰ å× Ü É panel
4 assembly
6

7
5

Fig. 158. Berth set (LWR) (II)

~ 347 ~
 159. Berth (UPR) (I)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 7000235-B27 Left pneumatic stay bar bracket assembly 1

(see 7000241-B27)
7000240-B27 Right pneumatic stay bar bracket assembly 1
(see 7000241-B27)
2 CQ1460820F6 Assembling bolt 8

3 7000210-B27-C00 Air stay assembly-berth (UPR) 2

4 7000311-B27 Fixing steel plate for left pneumatic stay bar 1

trim cover
7000312-B27 Fixing steel plate for right pneumatic stay 1
bar trim cover

~ 348 ~
Left/right×side
/Ówall
ó ² àÎassembly
Ò × Ü
§ ³ É

×Left/right
/Ó Ò
ó ² àÎwall
» ¤
§ °guard
å

4 Left/right pneumatic stay bar trim panel assembly

× ó
/Ó Ò
² àÆ ø
³ Å̧ Ë
× °Ê ΰ å× Ü
³ É
1

Fig. 159 Upper sleeper (I)

~ 349 ~
 160. Berth (UPR) (II)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 7000110AB27-C00 Berth assembly (UPR) 1

2 CQ1460820F6 Assembling bolt 4

3 7000141-A02 Finisher-hook 2

4 CQ2714213F6 Fuel tank inspection hole cover assembly 4

5 CQ1420620 Assembling bolt 2

~ 350 ~
 Welded roof assembly Rear wall assembly
顶盖焊接总成 后围总成

顶盖中护板
Shield (MID), roof

Shield
后围护板总成 assembly, rear wall

3
5
4
1

Fig. 160 Upper sleeper (II)

~ 351 ~
 161. Outside Rear-View Mirror (LH)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8202015-A01 Left exterior rearview mirror assembly 1

2 8202021-A01 Finisher, holder (LWR, LH) 1

(see 8202015-A01)
3 T2180630F6 Allen cylindrical combination screw 5

4 8202071-B27 Door sealing plug 1

~ 352 ~
 左侧车门
Left side door

1
3

Fig. 161 Outside rear-view mirror (LH)

~ 353 ~
 162. Outside Rear-View Mirror (RH)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8202020-A01 Right exterior rearview mirror assembly 1

2 8202022-A01 Finisher, holder (LWR, RH) 1

(see 8202015-A01)
3 T2180630F6 Allen cylindrical combination screw 5

4 8219010-A01-C00 Down-view mirror assembly 1

5 T2180625F6 Allen cylindrical combination screw 2

6 8219020-A01 Front lower rearview mirror assembly 1

7 T2180650F6 Allen cylindrical combination screw 2

~ 354 ~
 Right
右侧车门 side door
5 4

7
6

Fig. 162 Outside rear-view mirror (RH)

~ 355 ~
 163. Sun Visor (FR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8204015-A01 Sun visor assembly (FR, LH) 1

2 8204020-A01 Headlight assembly (RH) 1

(see 8204015-A01)
3 CQ2714819F6 Fuel tank inspection hole cover assembly 8

~ 356 ~
 高架箱
Elevated box

1
2
3

Fig. 163 Sun visor (FR)

~ 357 ~
 164. Air Conditioning Equipment

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8100015-B27-C00 Two-box assembly-automatic air 1 17 8112010-B27-C00 Automatic A/C control mechanism 1

conditioner assembly
2 CQ1500620 Hexagon bolt 3 18 CQ2214219F6 Phillips pan head self-tapping screw and 4
plain washer subassembly
3 8101570-B27 Outside air filter assembly 1

4 Q40108 Washer 4

5 CQ34008 Hexagon nut 4

6 8101160-A01 Driver foot air duct assembly 1

7 8101185-B27-C00 Passenger foot air duct assembly 1

8 CQ2714813 Fuel tank inspection hole cover assembly 2

9 8107066-A01 Drain hose 1

10 8107047-A01 Drain hose bushing 1

11 CQ39606 Hexagon nut with flange 2

12 CQ1460820 Assembling bolt 1

13 8100106-A01 Drain hose bracket 1

14 Q40206 Large washer 3

15 T67414646 Plastic strap 1

16 8100201-B27 Use and maintenance caution label, air 1

conditioner

~ 358 ~
Cowl panel assembly,
front wall

Connect with body

harness
Connect with harness of
operation mechanism Floor assembly (MID)

Floor assembly (MID)

Lock body assembly-front wall

Fig. 164 Air conditioning equipment

~ 359 ~
 165. Outside Air Filter

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8101571-B27 Box A-outside air filter 1

2 8101572-A01 Box B-outside air filter 1

3 8101573-A01 Rubber pad-outside air filter 1

4 8101574-A01 Element-outside air filter 1

5 CQ2714816 Fuel tank inspection hole cover assembly 2

~ 360 ~
 5

Fig. 165 Outside air filter

~ 361 ~
 166. Air Duct

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 CQ2214216F6 Phillips pan head self-tapping screw and 15

plain washer subassembly
2 8102010-B27-C00 Air channel (from instrument panel outlets) 1
assembly
3 8102065-B27-C00 Left door defroster transition duct assembly 1

4 8102050-B27-C00 Central transition air channel assembly 1

5 8102070-B27-C00 Right door defroster transition duct 1

assembly

~ 362 ~
 Instrument panel body
仪表板本体

Fig. 166 Air duct

~ 363 ~
 167. Evaporator and Condenser Assembly

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8101110-A65-C00 Evaporator and condenser assembly 1

2 8101111-A01 Shell (UPR), evaporator and condenser 1

3 8101112-A01 Shell (LWR), evaporator and condenser 1

4 8107030-A65-C00 Evaporator assembly 1

5 8101210-A65-C00 Radiator assembly, heater 1

6 8107080-A65-C00 Evaporator temperature sensor 1

7 8106010-A65-C00 Expansion valve assembly 1

8 8101020-A65-C00 Temperature redirector with swing link 1

assembly
9 8101025-A65-C00 Rock arm-HVAC damper 1

10 8101015-A65-C00 Rocker arm-status door redirector 1

11 8101051-A65-C00 Central drive disc 1

12 8101241-A65-C00 Clamp-temperature sensor 1

13 8101010-A65-C00 Status redirector with swing link assembly 1

14 3724295-B27 A/C harness assembly 1

~ 364 ~
 9
8
1

6 2
4

7
5

10

14
13

11
12 3

Fig. 167 Evaporator and condenser assembly

~ 365 ~
 168. Condenser Assembly.

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8105010-70U-C00 Condenser with receiver assembly 1

2 CQ1460820 Assembling bolt 4

~ 366 ~
1

Fig. 168 Condenser assembly.

~ 367 ~
 169. Freon Duct

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 CQ1460612 Assembling bolt 2 17 8108150-70U L-shaped bracket assembly 1

2 8108075-50A Hoop assembly E 1 18 T67417246 Plastic strap 1

3 8108065-50A Hoop assembly A 2

4 CQ1460625 Assembling bolt 2

5 T67427946 Plastic strap 5

6 8108130-70U-C00 High-pressure flexible tube 1

assembly-receiver to refrigerator
7 CQ1460630 Assembling bolt 1

8 8108060-70U-C00 Low-pressure flexible tube 1

assembly-refrigerator to compressor
9 8108080-70U-C00 High-pressure flexible tube 1
assembly-compressor to refrigerator
10 CQ1460635 Assembling bolt 1

11 8108156-90C Bracket for strap 1

12 CQ34012 Hexagon nut 1

13 8108160-70U L bracket B assembly 1

14 CQ1461230 Assembling bolt 1

15 CQ1460616 Assembling bolt 4

16 8108095-70U Hoop assembly-for fastening cold air duct 2

~ 368 ~
 2
4
1
3
1
17

7
14

12 15
6 5
5
16
5
10 15

9 13 16
8

11
18

Fig. 169 Freon duct

~ 369 ~
 170. Heater Water Pipe

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8116711-90U Water inlet hose 1

2 8116712-90U Water outlet hose 1

3 CQ67627B Type B worm drive hose clamp 3

4 T67437676 Plastic strap 6

5 8116061-90U Pipe joint 1

6 CQ67635B Type B worm drive hose clamp 1

7 8116703-590 Heater water pipe connector 1

~ 370 ~
 7
4
3

4
6

4
5

Fig. 170 Heater water pipe

~ 371 ~
 171. Mud Guard (RR)

S/N Part number Part name Qty. S/N Part number Part name Qty.

1 8404025-61B Welded bracket assembly (FR, LH), wing 1 3 8404029-363 Mudguard 4

panel (RR)
(for working ladder) 4 8404031-367 End-pillar 4

8404025A61B Welded bracket assembly (FR, LH), wing 1 5 8404050-61B Welded support assembly (RR, RH) 1
panel (RR)
(for non-working ladder) CQ1460825 Assembling bolt 6

Q1841240T Thick rod, hex. flange bolt (standard) 3 CQ34008 Hexagon nut 6

CQ32612 Hexagon flange lock nut 3 Q1841250T Thick rod, hex. flange bolt (standard) 3

CQ1460825 Assembling bolt 6 CQ32612 Hexagon flange lock nut 3

CQ34008 Hexagon nut 6 6 8404045-61B Welded support assembly (RR, LH) 1

2 8404030-61B Welded bracket assembly (FR, RH), wing 1 CQ1460825 Assembling bolt 6
panel (RR)
(for working ladder or 600L fuel tank) CQ34008 Hexagon nut 6

8404030A61B Welded bracket assembly (FR, RH), wing 1 Q1841250T Thick rod, hex. flange bolt (standard) 3
panel (RR)
(for 400L fuel tank) CQ32612 Hexagon flange lock nut 3

Q1841240T Thick rod, hex. flange bolt (standard) 3 7 8404021-367 Pressure bar-mudguard 8

CQ32612 Hexagon flange lock nut 3

CQ1460825 Assembling bolt 6

CQ34008 Hexagon nut 6

~ 372 ~
Fig. 171 Mud guard (RR)

~ 373 ~