A Review On Utilisation of Coal Mine Overburden Dump Waste As Underground Mine Filling Material: A Sustainable Approach of Mining
A Review On Utilisation of Coal Mine Overburden Dump Waste As Underground Mine Filling Material: A Sustainable Approach of Mining
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Anup Gupta
Indian School of Mines
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Abstract: This paper reviews the application of coal mine overburden (OB)
dump material for backfilling in underground mine voids created due to coal
mining in deeper seams/horizons. Backfilling, which is commonly known as
stowing, provides stability of ground by preventing land subsidence, reducing
mine fire and improving the coal production by increasing extraction of coal
pillars. Different materials have been used for backfilling in underground mine
voids such as river sand, fly ash, mine tailing and waste foundry sand (WFS).
From last few decades, coal mining industry in India is facing scarcity of river
sand owing to some new mining legislations and its heavy demand in
infrastructure development. The existing coal mine overburden dumps might be
a good alternative for sand and provide a sustainable mining practice.
Geotechnical and physicochemical characterisation is required to evaluate the
suitability of OB dump material to be used as an alternative of river sand.
Reference to this paper should be made as follows: Gupta, A.K. and Paul, B.
(2015) ‘A review on utilisation of coal mine overburden dump waste as
underground mine filling material: a sustainable approach of mining’,
Int. J. Mining and Mineral Engineering, Vol. 6, No. 2, pp.172–186.
1 Introduction
Coal is a key energy resource of power production in India as most of the other countries
like USA, China and Australia. The power sector in India is dominated by coal, which
accounts for more than 70% of total electricity generation (Chikkatur, 2005). As we are
the second most populated country of the world, there is a need to produce coal in a large
scale to fulfil the energy demand of the country. Coal seams are found lying beneath the
surface of sedimentary rock mass or lying very near to the surface. Opencast mines
(blasting and digging) are used to extract the less deep coal seams whereas the coal seams
that are found deeper are mined out with underground mining practice.
Opencast mining is a dominated mining process that generates huge amount of rock
waste along with valuable minerals (Table 1). Waste rock material generated along with
mining is called mine overburden (Prashant et al., 2010). Generally, the amount of waste
rock is more in case of open pit mining rather than underground mining (Lu et al., 2012).
The US coal mines produce more than 150 million tons of coal refuse annually
(Karafakis et al., 1996). Dumping or management of this mine refuse is a big
environmental problem for the mining industry. Most of this waste is disposed of at the
surface, which inevitably requires extensive planning and control to minimise the
environmental impact of the mining.
Table 1 Global production of land won minerals including waste and overburden
Production net weight, % Increase since Materials moved gross % Increase since
Year 1.000 tons 1975 weight 1000 tons 1975
2000 20,933070 47.7 62,265038 48.2
1998 20,610531 45.4 60,015452 42.9
1995 19,735291 39.3 57,548678 36.8
1988 18,607294 31.1 56,864321 35.4
1985 16,942603 19.5 52028252 23.9
1980 16,196957 11.4 47407590 12.8
1975 14,172463 4200725
Source: Sustainable mining practices a global perspective,
Rajaram et al. (2005)
Figure 1 Cross section of subsidence trough, a zone of shattered roof beds over mine excavation
(see online version for colours)
On the other hand, its overexploitation may negatively affect the riverine ecosystem as
well as the productivity of nearby land mass. Some legislations are there going to be
implemented in India (Kumar et al., 2003) to overcome these implications owing to
overexploitation of river sand. In this way, this is a challenge for mining industries to find
other materials as alternative of river sand for backfilling.
Fly ash, WFS, mine tailings, etc., have been used as the alternative of the sand
(Mishra and Rao, 2006) but they do not at least provide the economic value of the
production. It is often observed that sand or mill tailings as backfilling material remain
loose and merely serve as temporary working platform rather than offering any lateral
stress on the opening walls to improve the stability situation. Another drawback with the
sand backfilling is its cost and is estimated that it tends to be 10–20% of the total
operating cost of the mine and the additive cement represents up to 75% of that cost
(Grice, 1998).
Backfilling with mine overburden or waste rock material may provide an alternative
for river sand. Utilisation of these nearby mine overburden dumps as backfilling material
in underground mine voids might be a good alternative of river sand (Prashant et al.,
A review on utilisation of coal mine overburden dump waste 175
2010). Backfill underground mine voids with OB material are not only significant to the
environmental restoration and mining condition, but also beneficial for disposal of OB or
waste rock generated during mining (Lu et al., 2012). Backfilling with mine refuse and
waste rock also includes the elimination of the environmental, health, safety and social
problems associated with surface disposal (National Academy of Sciences, 1975).
Figure 2 Comparative study of mining cycle between using paste backfill and slurry backfill
in a VRM stope (see online version for colours)
Figure 3 Flow chart for conceptual design of mine back fills system (see online version
for colours)
Figure 4 Underground paste backfilling mechanism (see online version for colours)
Factor Value
Density of cement/(gcm–3) 3.00
–3
Unit weight of cement/(gcm ) 1.30
Density of gangue/(gcm–3) 2.65
–3
Unit weight of gangue/(gcm ) 1.41
Density of fly ash/(gcm–3) 2.44
–3
Unit weight of fly ash/(gcm ) 1.02
Density of mixture/(gcm–3) 2.62
–3
Unit weight of mixture/(gcm ) 1.42
Mediate size of mixture/mm 0.32
Average size of mixture/mm 0.83
Density of backfill slurry/(gcm–3) 1.77
Mass fraction of backfill slurry (%) 72.0
Volume fraction of slurry (%) 49.5
Mass ratio of solid-liquid of slurry 2.57
Volumetric solid liquid ratio of slurry 0.98
Volume liquid solid ratio of slurry 1.02
Particles whose diameters are less than the mediate size make up half of total backfill
mixture Zheng et al. (2008).
Pipe diameter, particle size, slurry density, etc., are some of the parameters that influence
the slurry transportation through this technique. The most effective pipe diameter is
300 mm when the material is up to 80 mm diameter with some clay content. The best part
of the gravity transport systems is its ability to be installed in ventilation shafts, thus
easing congestion in roadways, etc. All methods of gravity transport generally require the
lowering of backfill via the vertical or declined pipe, which is accompanied by
continuous unloading at the bottom via some discharge/feeder mechanism.
A review on utilisation of coal mine overburden dump waste 179
4 Backfill materials
rock and OB material are found to be useful in backfilling in underground mine voids as
an alternative of river sand. Prashant et al. (2010) concluded that most of the physical and
geotechnical parameters like bulk density and specific gravity are comparable with river
sand while porosity will achieve the same with washing efforts (Table 3). Grain size
distribution results show that finer particles present in OB sample hinder some properties
such as percolation but by washing it can also be achieved near to river sand at
150 micron cut-off size.
S. no. Sampling sites Gravel (%) Sand (%) Silt + Clay (%)
1 Nudkhurkee 31 68 0.8
2 Muriadih 25.6 73.6 0.8
3 Akashkinaree 28.9 69.7 0.6
4 Mudidih 24.9 71.3 0.8
5 Nichitpur 26.2 70 2.4
Source: Arvind et al. (2011)
and wetting. This is an index test and can be used to compare the slake properties of two
different materials (ASTM D 4644-87). Gamble (1971) proposed that there is a direct
relationship between slake durability and the Atterberg limits. Rocks with low slake
durability index should be subjected to the plasticity test to characterise better their
potential behaviour with water. He proposed a classification based on the results of slake
durability as well as Atterberg limits test, whereby analysing the durability index for first
and second cycles (Id1 and Id2). We can give each sample with a general durability
ranking on Gamble’s slake durability ranking (Figure 5).
Figure 5 Gamble’s (1971) classification for the test of slake durability of coal mine refuse
(see online version for colours)
walls, seepage rate from waste storage facilities (landfills, ponds, etc.) and for the
calculation of the rate of settlement of clayey soil deposits.
Acknowledgement
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