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Manual

The UPS system consists of a rectifier, battery bank, inverter, static switch, and circuit breakers. It operates as follows: 1) During normal operation, the rectifier converts AC to DC to charge the battery and power the inverter. The inverter converts DC to stable AC for loads. 2) During a power outage, the battery instantly provides DC power to the inverter to maintain continuous AC output without interruption. 3) If the inverter fails, the static switch transfers the load to the reserve AC source without power interruption. Maintenance bypass mode isolates the UPS during maintenance for safety.

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0% found this document useful (0 votes)
79 views

Manual

The UPS system consists of a rectifier, battery bank, inverter, static switch, and circuit breakers. It operates as follows: 1) During normal operation, the rectifier converts AC to DC to charge the battery and power the inverter. The inverter converts DC to stable AC for loads. 2) During a power outage, the battery instantly provides DC power to the inverter to maintain continuous AC output without interruption. 3) If the inverter fails, the static switch transfers the load to the reserve AC source without power interruption. Maintenance bypass mode isolates the UPS during maintenance for safety.

Uploaded by

Malchiel Ramos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 25

1.

System Description

1.1 System Configuration

Bypass Switch

Reserve AC input
Static Switch
Reserve C.B.

Rectifier C.B.
Battery SW.
AC O/P
DC Filter

O/P Breaker
AC Input I/P Rectifier O/P Tr.
Capacitor IGBT
Inverter
Battery

The UPS system consists of a rectifier, battery bank, inverter, static switch, circuit
breaker, monitoring, and indicators.

Normal Operation:
In normal operational conditions, the UPS receives AC power and consequently
transforms to DC power through rectifier for charging battery and supplying inverter.
The inverter transforms DC power to stable and clean AC power for the various
loads.
When the utility AC power is absent, the battery will instantly provide DC power to
inverter for continuous operation. Hence, the UPS output will not be interrupted for
insuring normal operation of the load.

Reserve AC Supply Mode:


When the inverter in abnormal situations, such as over temperature, short circuit,
abnormal output voltage, the inverter will shutdown due to self-protection function. If
the utility power is normal, the static switch shall transfer the load to the reserve
source without interruption of power supply.

1
Maintenance Bypass mode:
During maintenance, turning off the inverter and all circuit breakers except the
maintenance bypass switch keeps continuously power supply to the load. Risk will
not exist in UPS for making sure safety of service personnel.

Note !
If only single mains power is available, please utilize the same power source for
reserve AC input and rectifier input.

1.2 Profile Construction

The above diagrams are the foresight drawing and side-view drawing of the UPS profile
frame-work. Regarding dimensions and weights information is detail listed in Section 1.8.

2
1.3 Rectifier

Rectifier C.B. Rectifier 1 DC

Rectifier I/P Isolation/


Auto Tr.

Rectifier 2

The rectifier transforms AC power to DC power and supplies to inverter, battery charger.
Its input is protected by circuit breaker and current sensor that can protect input from over
current. It also has the function of steady current charging (current limit is adjustable). The
large capacity models can have option for 2 sets of rectifier (12 pulse rectifier) to reduce
the harmonics of input current.

Another function of the rectifier is to charge the battery and the charge voltage can set in
floating mode or boost mode. If the battery is discharged under 2 volts per cell and AC
utility restores, the rectifier automatically goes into the boost mode and supplies sufficient
current to charge the battery for the purpose of extending battery life and insuring the
battery in a full charged condition.(The time of boost charge is adjustable).

To prevent the disturbance surges and inrush current of the input AC power source, the
rectifier is soft started and DC bus voltage is set up over a time period of 20 seconds.

3
1.4 Inverter

B+
Fuse

To Static Switch
DC Cap. IGBT AC Capacitor
Inverter 輸出電容
B- O/P Tr.

The purpose of the inverter is to convert the DC output of the rectifier or battery into AC
power for accommodating different loads under all conditions. The inverter consists of
IGBT transistors with full bridge circuit which is under control by sinusoidal pulse-width
modulation (SPWM).

The frequency of the inverter is maintained in a phase locked condition with the reserve
input frequency as long as the reserve input frequency is with in a predetermined
tolerance of nominal. If the frequency of utility power is beyond the predetermined
tolerance, logical control circuit will lock phase using the crystal oscillating frequency.

The inverter has the protection of short circuit, over load and over temperature. The
acceptable DC input range is between 300 and 400 Vdc, and the inverter output is
connected to static switch.

4
1.5 Static Switch and Maintenance Bypass Switch

Reserve AC I/P Bypass Switch

AC O/P
Reserve C.B.

O/P C.B.
AC I/P
AC/DC/AC
Converter
Rectifier C.B.

Static Switch

The static switch consists of SCR, and its function is to transmit the inverter AC output to
external load.

When following conditions occur: 1.UPS shutdown due to DC low voltage, 2.Over
temperature or fuse failure, 3.Inverter output over the permitted tolerance, 4.Inverter
malfunction, 5.Inverter serious overload, the load will automatically transfer to the
reserved AC source. When the over load condition is disappear, the static switch will
again turn back the load to inverter. When reserved AC source voltage or frequency is
over the permitted tolerance, the static switch will not transfer the load to reserved AC
source.

When the UPS needs to be maintained, service personnel can consequently operate the
UPS in bypass mode. The internal circuit is completely isolated from AC supply, and
protects service personnel from electric shock.

5
1.6 Control panel

1 25 6 7 8 10 11 12 13 14

INV RES WARING FAULT


3
4
ON OFF
SELECT ENTER

15
9

Front Panel

Explanation:
1. Bypass LED (red)--When LED lighted, the bypass switch is turn on.
2. Reserved AC source LED (green)--When LED lighted, UPS is supplied by the
reserved AC source.
3. Rectifier LED (green)--When LED lighted, the rectifier is in operation。
4. Battery LED (red)--When LED lighted, the main power is failure, and output power
is sustained by the battery bank.
5. Inverter LED (green)--When LED lighted, the inverter is in operation.
6. Reserved AC power LED (Yellow)--When LED lighted, the load is supplied power
by reserved AC source through the static switch.
7. Inverter AC power LED (green)--When LED lighted, the load is supplied power by
inverter through the static switch.
8. AC output LED (green)--When UPS is in normal output status, LED will be lighted.
9. Inverter control button--Press “ON” and “ ”in synchronization for turning on the
inverter. Press “OFF” and “ ”in synchronization for turning off the inverter.
10. LCD display--Its used for message display.
11. Inverter LED (green)--When LED lighted, the load is supplied power by inverter.
12. Reserve AC LED (yellow)--When LED lighted, the load is supplied power by

6
reverse AC source.
13. Warning LED (yellow)--When LED lighted, one of the following condition is
happen. The inverter will still operate, and the load is supplied power by inverter.
Rectifier I/P abnormal Battery low
Battery ground fault Inverter overload
Reserve power failure Utility frequency abnormal
14. Emergency conditions (red)-- When LED lighted, one of the following conditions is
happen, the load will switch to reserve AC source instantly.
Rectifier high DC voltage Over temperature / Fuse fail
Battery low stop Inverter abnormal
15. “SELECT” key and “ENTER” key--Used to select and set LCD display function.

16. Warning LED inside front panel:

FUSE
RES FREQ ABNORNAL

BATT LOW / STOP


BATT GND FAULT

RECT HI DC STOP

RECT MAINS FAIL


RES MAINS FAIL

INV OVERLOAD

/
LOAD ON RES

LOAD LEVEL

OVERTEMP
INV FAULT

INV ON

FAIL

7
1.7 LCD Display

1. Initial display as follow:

BYPASS

OUTPUT

MAINS

2. UPS status display as follows:

(1) LOAD ON BYPASS (2) LOAD ON RESERVE


BYPASS
BYPASS

MAINS
MAINS

(3) LOAD ON INV. (4) LOAD ON BATTERY

BYPASS BYPASS

MAINS

(5) BATTERY LOW (6) LOW SHUTDOWN

8
3. Measurement Display

(1) I/P,O/P Voltage & I/P Frequency (2) O/P Load, O/P Current & Battery Voltage

AC: INPUT OUTPUT LOADING OUTPUT


R: 220V, 220V R: 110%, 60A
S: 220V, 220V S: 110%, 60A
T: 220V, 220V T: 110%, 60A
: 50Hz : 400V

(3) I/P,O/P Voltage, & O/P Frequency

AC:INPUT OUTPUT
RS: 380V, 380V
ST: 380V, 380V
RT: 380V, 380V
: 50Hz
***The load percentage is the ratio of load to UPS rated power output (power factor
P.F.=0.8). If output P.F.≥0.8, the load percentage will be judged by rated KW value. If
output P.F.<0.8, the load percentage will be judged by rated KVA value. Please see the
following chart.

Therefore, according to the load percentage on LCD display, users can determine the
moderate load.

9
4. LCD display when UPS in abnormal condition

(1) Inverter overload (2) Inverter over current shutdown

UPS INVERTER INVERTER OVER -


OVERLOAD! CURRENT STOP!

Output current Output current


is in excess of is in excess of
110% loading. 200% loading.
Please reduce Reduce load or
output load! short circuit!

(3) Rectifier abnormal (4) Over temperature or fuse failure

RECTIFIER HIGH OVERTEMPERATURE


DC SHUTDOWN! FUSE FAILURE!

DC bus voltage Warning signal!


too high! Check Inv. fuse
Please consult & cooling fan
the maintenance before restart
personnel. the inverter.

(5) Battery ground fault

BATTERY
GROUND FAULT!

Please check
battery wiring
& any battery
fluid leakage.

10
5. Auxiliary Screen—Using “SELECT” & “ENTER” key to chose the following
function.
VIEW DATA Log
MEASURE Screen
DEMO UPS Screen
START UP Step
SHUTDOWN Step
INVERTER : (OFF)
INVERTER : ( ON)
ALARM IS : (OFF)
UPS I. D. : ( 31)
LANGUAGE: (ENG)

6. Function Setting
(1) Function key:
a. Press SEL key: Used for selecting [Auxiliary Display].
b. Press ENT key: To enter [Auxiliary Display] function. Press SEL key for
setting the detail, and press again ENT key to complete the setting.
c. Press ENT key twice: To change [Auxiliary Display] selecting direction.
(2) View data log: UPS historical records are displayed as follows:

INTELLIGENT
U.P.S. DATA LOG

BACKUP No. : xxxx


OVERLOAD No. : xxx
INV. Operating
x Years, xxx Days
xx Hours, xx Mins

(3) Measure screen: Press SEL key to display measurement data.


(4) Demo-UPS screen: Automatically demo the UPS status, measurement and
abnormal status display.

11
(5) Start-up step: According to UPS status automatically indicates the start-up
procedure step by step. The LCD display as follows:

SYSTEM START UP
PROCEDURE

1. Close BYPASS MCB


2. Close RECTIFIER MCB
3. Close RESERVE MCB
4. Close OUTPUT MCB
5. Open BYPASS MCB
6. Close BATTERY FUSE
ISOLATOR
7. Press INV. ON & (CTRL) button simultaneously
8. Load on INV. Automatically

(6) Shutdown step: According to UPS status automatically indicates the shutdown
procedure step by step. The LCD display are as follows:

SYSTEM SHUTDOWN
PROCEDURE
1. Press INV. OFF & (CTRL) button simultaneous
2. Close BYPASS MCB
3. Open BATTERY FUSE
ISOLATOR
4. Open RECTIFIER MCB
5. Open RESERVE MCB
6. Open OUTPUT MCB
7. Wait 5 mins DC discharge
8. Open BYPASS MCB

(7) INVERTER ON : When ON is flashing, it indicates the inverter is ON.


(8) INVERTER OFF : When OFF is flashing, it indicates the inverter is OFF.
(9) UPS I.D.: Setting UPS Identification number (ID range: 1≤ ID ≤ 31).

12
1.8 Technical Specification
DELTA 3∅ GES T-series UPS Technical data
Power rating KVA ( P.F.=0.8) 10 15 20 30 40 50 60 80
Nominal voltage V 220/380 (*)
Voltage range % ±20
Input

Nominal frequency Hz 50 / 60
Frequency range % ±5
Nominal current A 20 29 39 58 77 96 116 154
Maximum input current A 28 41 55 82 109 136 163 218
Nominal voltage V 220/380 (*)
Phase 3∅4W+G
Nominal voltage adjustment range % ±10
Waveform Sinusoid
Output

T.H.D. (with linear load) % ≦3


Voltage regulation
—static % ±1
—dynamic % ±5
Nominal frequency Hz 50 / 60
Frequency regulation
—with internal oscillator % ±0.01
—with mains synchronize % ±1
Alarm

Buzzer Load on battery Discontinuous alarm

UPS abnormal Continuous alarm


LED status indication UPS status indication: AC mains normal, reserve source normal, rectifier,
inverter, static switch, and battery status indication.
Indication

LCD display UPS abnormal display: inverter over-current shutdown, inverter overload,
rectifier high DC voltage stop, low battery stop,
over-temperature, fuse fail, and battery ground
fault.
Input voltage and frequency, output voltage, current, and frequency,
battery voltage and current, and load level self-diagnosis wisely.
Monitor Multi-unit monitor, graphic display, and history data statistics.
Remote

Control Inverter/horns remote control, password setting, fault information


reading, and auto-dialer.
Overload current capacity
system Static switch

—30 minutes % 120


—30 milliseconds % 1000
Maximum transfer time:
—From inverter to reserve
a. inverter failure msec <1
b. inverter overload or manual
operation msec 0
—From reserve to inverter msec 0
Overall efficiency ( at nominal load) % 86 88 89 90 91 92 92 92
Inverter efficiency % 88 90 91 92 93 94 94 94
Inverter overload ≦110% : 15 min ≦125%: 10 min ≦150% : 60 sec
Maximum power dissipated KW 1.30 1.63 1.98 2.67 3.16 3.48 4.17 5.57
Audible noise ( at a distance of 1.5m ) dBA ≦60
Ambient temperature ℃ 0~40
Complete

Relative humidity (no condensate) % 90


Dimensions: —width mm 600 600 600 600 600 800 800 1200
—depth mm 800 800 800 800 800 800 800 800
—height mm 1700 1700 1700 1700 1700 1700 1700 1700
Weight kg 480 380 420 490 550 670 750 900

(*) The different voltage specification is available.

13
DELTA 3∅ GES T-series UPS Technical data
Power rating KVA ( P.F.=0.8) 100 120 150 160
Nominal voltage V 220/380 (*)
Voltage range % ±20
Input

Nominal frequency Hz 50 / 60
Frequency range % ±5
Nominal current A 193 231 289 308
Maximum input current A 272 326 408 435
Nominal voltage V 220/380 (*)
Phase 3∅4W+G
Nominal voltage adjustment range % ±10
Output

Waveform Sinusoid
T.H.D. (with linear load) % ≦3
Voltage regulation:
—static % ±1
—dynamic % ±5
Nominal frequency Hz 50 / 60
Frequency regulation:
—with internal oscillator % ±0.01
—with mains synchronize % ±1
Indication Alarm

Buzzer Load on Battery Discontinuous alarm

UPS abnormal Continuous alarm


LED status indication UPS status indication: AC mains normal, reserve source normal, rectifier,
inverter, static switch, and battery status indication.
LCD display UPS abnormal display: inverter over-current shutdown, inverter overload,
rectifier high DC voltage stop, low battery stop,
over-temperature, fuse fail, and battery ground fault.
Input voltage and frequency, output voltage, current, and frequency,
battery voltage and current, and load level self-diagnosis wisely.
Monitor Multi-unit monitor, graphic display, and history data statistics.
Remote

Control Inverter/horns remote control, password setting, fault information


reading, and auto-dialer.

Overload current capacity


system Static switch

—30 minutes % 120


—30 milliseconds % 1000
Maximum transfer time:
—From inverter to reserve
a. inverter failure msec <1
b. inverter overload or manual
operation msec 0
—From reserve to inverter msec 0
Overall efficiency ( at nominal load) % 92 92 92 92
INVERTER efficiency % 94 94 94 94
INVERTER overload ≦110% : 15 min ≦125%: 10 min ≦150% : 60 sec
Maximum power dissipated KW 6.98 8.35 10.4 11.13
Audible noise ( at a distance of 1.5m ) dBA ≦60
Ambient temperature ℃ 0~40

Complete

Relative humidity ( no condensate) 90


Dimensions: —width mm 1200 1200 1200 1200
—depth mm 800 800 800 800
—height mm 1700 1700 1700 1700
Weight kg 1050 1200 1400 1450

(*) The different voltage specification is available.

14
DELTA 3∅ GES T-series UPS Technical data
Power rating KVA ( P.F.=0.8) 10 15 20 30 40 50
Nominal voltage V 220/380 (*)
Voltage range % ±20
Input

Nominal frequency Hz 50 / 60
Frequency range % ±5
Nominal current A 20 29 39 58 77 96
Maximum input current A 28 41 55 82 109 136
Nominal voltage V 220 (*)
Phase V 1∅2W+G
Nominal voltage adjustment range % ±10
Waveform Sinusoid
Output

T.H.D. (with linear load) % ≦3


Voltage regulation:
—static % ±1
—dynamic % ±5
Nominal frequency Hz 50 / 60
Frequency regulation:
—with internal oscillator % ±0.01
—with mains synchronize % ±1
Buzzer Load on battery Discontinuous alarm
Alarm

UPS abnormal Continuous alarm

LED status indication UPS status indication: AC mains normal, reserve source normal,
rectifier, inverter, static switch, and battery status
Indication

indication.
LCD display UPS abnormal display: inverter over-current shutdown, inverter
overload, rectifier high DC voltage stop, low
battery stop, over-temperature, fuse fail, and
battery ground fault.
Input voltage and frequency, output voltage, current, and frequency,
battery voltage and current, and load level self-diagnosis wisely.
Static switch Remote

Monitor Multi-unit monitor, graphic display, and history data statistics.

Control Inverter/horns remote control, password setting, fault information


reading, and auto-dialer.
Overload current capacity
—30 minutes % 120
—30 milliseconds % 1000
Maximum transfer time:
—From inverter to reserve
a. inverter failure msec <1
b. inverter overload or manual
operation msec 0
—From reserve to inverter msec 0
Overall efficiency ( at nominal load) % 86 88 89 90 91 91
system

INVERTER efficiency % 88 90 91 92 93 94
INVERTER overload ≦ 110% : 15 min ≦125%: 10 min ≦150% : 60 sec
Maximum power dissipated KW 1.30 1.63 1.98 2.67 3.16 3.96
Audible noise ( at a distance of 1.5m ) dBA ≦60
Ambient temperature ℃ 0~40
Relative humidity ( no condensate) % 90
Complete

Dimensions:
—width mm 600 600 600 600 600 800
—depth mm 800 800 800 800 800 800
—height mm 1700 1700 1700 1700 1700 1700
Weight kg 460 350 390 450 500 630

(*) The different voltage specification is available.

15
2. Instructions for Installation

2.1 Location Environment and Safety Precaution


For ensuring UPS normal operation , prolonging UPS lifetime, and protecting UPS
from disorder and malfunction, user should select optimal installing location and
environment according to the following instructions, and observe the noticed items
of safety.
1. The weight of the UPS system (see paragraph 1.8) is concentrated on a
relatively small floor area due to the cabinet design. The installing location must
therefore have a sufficient floor loading capacity adequate to bear the load.
2. The UPS should be located on place with good ventilation. Its rear panel should
be kept away from wall at least 50 cm. A space of about 1m should be kept clear
in front of the UPS to provide room for both operation and maintenance.
3. The UPS is capable of continuous normal operation with in a temperature range
of 0℃to 40℃( 32°F to 104°F). For optimum performance and reliability to prolong
UPS lifetime, the temperature should be kept below 25 ℃environment, and
humidity must be maintained within a range of 0 to 95% (non-condensing).

For decreasing the dangerous due to accident, following rules should be observed.
1. Walls, ceiling, floors as well as everything surrounding or near the UPS should
be preferably constructed of noncombustible materials. The room should be
equipped with a portable fire extinguisher.
2. Litter or trash of any sort should not be allowed to accumulate in or around the
UPS system. The floor area surrounding the UPS should be kept clean so that
metallic powder and filings are not sucked into the unit thus causing a short circuit
and damage to the system.
3. Access to the UPS room should be limited to a minimum number of operation
and maintenance personnel only. The doors should be kept locked and the keys
should be controlled to authorized personnel only.
4. All personnel who operate or maintain the UPS system should be proficient in
normal and emergency operational procedures. New personnel should be trained
and tested prior to operating the equipment.

16
2.2 Electrical Connections

1. Terminals of 3 phase input Y connection / 3 phase output Y connection

I/P O/P BATT GND

R S T N N R S T B+ B- G

2. Terminals of 3 phase input Y connection / single phase output

I/P O/P BATT GND

R S T N N L L B+ B- G
** Connection of extra reserve AC power source:
Please take off wires on AC input terminals that connect to reserve input circuit breaker,
and connect the reserve AC power source to reserve input circuit breaker.

3. UPS systematic circuit breakers are aligned from left to right by the following order:
(1) AC input circuit breaker
(2) Rectifier input circuit breaker
(3) Reserve input circuit breaker
(4) UPS output circuit breaker
(5) Manual bypass circuit breaker
Note: In some UPS unit, the AC input circuit breaker is not installed depending on
the input voltage type.

17
4. Following is the table correlating UPS rating capacity to input power requirements,
output cables and battery cables. If the wire length is too long and cause the voltage
drop too large, please according to the allowable voltage drop to chose adequate
wire cables.

I/P O/P I/P I/P RES RES O/P O/P BAT. BAT.
RATED
VOLTAGE VOLTAGE C.B. CABLE C.B. CABLE C.B. CABLE CABLE FUSE
VA
(V) (V) (A) (mm²) (A) (mm²) (A) (mm²) (mm²) (A)
120/208 120/208 50
40 14 40 14
127/220 127/220 40
10K 220/380 220/380 14 14 30
230/400 230/400 40 20 8 20 8
240/415 240/415
120/208 120/208
75 22 50 14 50 14
127/220 127/220
15K 220/380 220/380 22 50
230/400 230/400 40 14 30 8 30 8
240/415 240/415
120/208 120/208 100
22 75 22 75 22
127/220 127/220 75
20K 220/380 220/380 50 22 60
230/400 230/400 40 14 40 14 40 14
240/415 240/415
120/208 120/208
125 30 100 30 100 30
127/220 127/220
30K 220/380 220/380
230/400 230/400 75 22 75 22 75 22 30 100
240/415 240/415
120/208 120/208 175 50
150 50 150 50
127/220 127/220 150 38
40K 220/380 220/380 38 120
230/400 230/400 100 22 75 22 75 22
240/415 240/415
120/208 120/208 225 80
175 60 175 60
50K 127/220 127/220 200 60
220/380 220/380 50 160
125 30
230/400 230/400 100 30 100 30

240/415 240/415 100 22

18
O/P I/P I/P RES RES O/P BAT. BAT.
RATED I/P VOLTAGE O/P CABLE
VOLTAGE C.B. CABLE C.B. CABLE C.B. CABLE FUSE
VA (V) (mm²)
(V) (A) (mm²) (A) (mm²) (A) (mm²) (A)
120/208 120/208 250 100
200 60 200 60
127/220 127/220 225 80
60K 220/380 220/380 150 38 60 200
230/400 230/400 125 30 125 38 125 38
240/415 240/415
120/208 120/208 350 150
300 125 300 125
127/220 127/220 300 125
80K 220/380 220/380 80 250
230/400 230/400 175 50 150 60 150 60
240/415 240/415
120/208 120/208 500 250 350 150 350 150
127/220 127/220 400 200
100K 220/380 220/380 100 300
225 80
230/400 230/400 200 80 200 80
240/415 240/415 200 60
120/208 120/208
500 250 400 200 400 200
127/220 127/220
120K 220/380 220/380 300 125 125 350
230/400 230/400 225 100 225 100
250 80
240/415 240/415
120/208 120/208 700 400
500 250 500 250
127/220 127/220 600 325
150K
220/380 220/380 200 450
350 150
230/400 230/400 300 125 300 125

240/415 240/415 300 125


120/208 120/208 700 400
600 250 600 250
127/220 127/220 600 325
160K
220/380 220/380 200 500
230/400 230/400 350 150 300 125 300 125

240/415 240/415

Note: Output neutral cable should double the size of phase cable for non-linear load.

19
2.3 Check UPS and Battery Cabinet
The UPS system had been carefully checked both electrical and mechanical
characteristics in detail prior to shipment from the factory. The system should be in
proper conditions upon receipt. A thorough visual/mechanical inspection of the
system should be performed to determine if any physical damage was caused
during transit. Confirm all plug-connectors are properly.

2.4 Isolated Redundancy Wiring


UPS1

AC INPUT

UPS2

To
LOAD

The advantages of isolated redundancy wiring:


1. Higher reliability than single module.
2. Higher fault clearance capability than single module when main power failure.
3. 100% UPS cover during maintenance intervals.
4. Life time of both UPS is increased.

20
3. Operation

3.1 Parameter Settings


Boost charge time: Use dip switch SWA1-5 & SWA1-6 on A PCB behind the UPS
front door to adjust boost charge time. The preset values of boost time is 1 hour.
Following is the time table.

SW1-5 SW1-6 BOOST TIME


OFF OFF 1 HOUR
OFF ON 2 HOURS
ON OFF 4 HOURS
ON ON 8 HOURS
Boost charge reset: Press SWA4 on A PCB behind the UPS front door to clear
boost charge function.

3.2 System Start-up procedure


Please check the following noticed items before UPS start-up:
1. All circuit breakers and isolators are in off position and battery fuse is out.
2. Ensure that neutral line and grounding are the same voltage level.
3. Apply power to the AC input cables and check that input voltage, frequency and
phase order are with in the machine specifications.
When UPS comply with the above mentioned conditions, start-up UPS according to the
following procedure:
1. Close “ MANUAL BYPASS ” breaker, at the same time LCD display ” LOAD ON
BYPASS ”.
2. Close “ AC INPUT ” and “ RECTIFIER INPUT ” breaker,wait 15~20 seconds
until “ BATT LOW ” LED behind the door is off.
3. Close “ RESERVED INPUT ” breaker, at the same time LCD display ” LOAD
ON RESERVE ”.
4. Close “ UPS OUTPUT ” breaker.
5. OPEN “ MANUAL BYPASS ” breaker.
6. Close “ BATTERY FUSE ISOLATOR ” in battery cabinet.
7. Press the inverter “ON” & “ ” button simultaneously, the load will be
transferred from reserve to inverter automatically, at the same time LCD
display ” LOAD ON INVERTER ”.

21
Note: It must nerver turn on “manual bypass” circuit breaker when the
inverter is turned on. It will damage the UPS owing to utility power
parallel with inverter output.

3.3 Maintenance Manual Bypass Procedure


This procedure leaves the critical load undisturbed and the UPS batteries still being
charged.
1. Check “ MAIN FREQ ABNORMAL ” “ RES MAIN FAIL ” LEDS behind the door
are all off.
2. Press inverter “ OFF ” & “ ”button simultaneously. Check that “ INV ON ” LED
behind the door is off.
3. Close “ MANUAL BYPASS ” breaker.
4. OPEN “ UPS OUTPUT ” breaker.
5. OPEN “ RESERVE INPUT ” breaker.

3.4 Return from Bypass to Normal Mode


This operating procedure will transfer load from bypass to normal mode as follows:
1. Check that “ INV ON ” LED behind the door is off.
2. Close “ RESERVE INPUT ” breaker.
3. Close “ UPS OUTPUT ” breaker.
4. Open “ MANUAL BYPASS ” breaker.
5. Press the inverter “ ON ” & “ ” button simultaneously.
6. The load will be transferred from reserve to inverter automatically.

3.5 System Shutdown Procedure


This operating procedure can turn off power supply to UPS, please first confirm the
load has been shutdown, the procedures as follows:
1. Press inverter “OFF” & “ ” button simultaneously,Check that “INV ON ”LED
behind the door is off.
2. Close “ MANUAL BYPASS ” breaker.
3. Open “ BATTERY FUSE ISOLATOR ” in battery cabinet.
4. Open “ RECTIFIER INPUT ” breaker.
5. Open “ RESERVE INPUT ” breaker.
6. Open “ UPS OUTPUT ” breaker.
7. Wait 5 mins for DC CAP to discharge.
8. Open “ AC INPUT ” & “ MANUAL BYPASS ” breaker.

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4. Maintenance

To increase system reliability, please according to the following notice do the cyclical
maintenance:

1. Blowers or fans, mounted in the top of the system, should be checked for proper
operation at monthly intervals. Improper blower operation can cause a rise in
system operating temperature resulting in an over temperature shutdown.

2. Cable connections to circuit breakers and other terminals should be checked for
discoloration produced by overheating also at monthly intervals.

3. Every 6 Months a qualified service engineer should check the machines electronic
settings and take any appropriate action to ensure the long term reliability of the
UPS.

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5. Options

5.1 Remote Monitoring

RS485
/CTRL
TO UPS

SEL/FUNC
LCD

ENT/EXIT
TO AC SOURCE

When the remote monitor communicates with the UPS, you can see not only more than
one UPS test data and status, but also can set inverter and alarm ON / OFF. LCD
display is the same as UPS synchronously, but with more three keys.
Silence/Control ( /CTRL) key: When UPS status is abnormal, pressing this key
will turn off alarm.
Select/Function (SEL/FUNC) key: Press for selecting control item.
Enter/Exit (ENT/EXIT) key: Press for entering or setting on communication.
You can monitor and control three sets of UPS by using only one remote monitor.

5.2 Dry Contact

OR

**Inside the UPS, the dry contact


UPS location transmitter must be equipped.

The user can use four sets dry contact for indicating status or driving the alarm device,
which are synchronized with four LEDs located on the left side of the front panel. Their
statuses are described as follows:

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1. INV (load on inverter): The inverter is in operating condition.
2. RES (load on reserve AC source): The load is supplied by reserve AC source.
3. WARNING: Indicate the rectifier input voltage abnormal, battery low stop,
reserve AC source abnormal, battery low, battery ground fault, or
inverter overload.
4. FAULT: Indicate the rectifier high dc voltage, over temperature / fuse failure, or
inverter short circuit.

5.3 Monitoring software

RS-485
RS-485 RS232
RS-232
Adapter PC

If the exclusive software---UPSentry for GES T-series is installed, you can monitor 31
sets UPS status at the same time on one PC with inverter/horns remote control,
password setting, automatic detection and warning, malfunction data statistics, real
time monitoring (input / output voltage, current and frequency etc.), and file
transmission.

5.4 Custom- Mode Accommodation


According to the customer’s wiring system, we can design the different input / output
voltage specifications to meet the customer’s demand.

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