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IAE V2500 Under Cowl Guide

Check the oil tank for damage and security of mounting. Check the oil quantity transmitter for condition. Check pipes and hoses connected to the tank for leaks and security of connections. Check the scavenge filter housing and cover for condition and security. Check the area around the tank for oil leaks.

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Walter Radzewicz
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100% found this document useful (2 votes)
3K views

IAE V2500 Under Cowl Guide

Check the oil tank for damage and security of mounting. Check the oil quantity transmitter for condition. Check pipes and hoses connected to the tank for leaks and security of connections. Check the scavenge filter housing and cover for condition and security. Check the area around the tank for oil leaks.

Uploaded by

Walter Radzewicz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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International

Aero Engines

V2500-A5 / Airbus A319, A320, A321


Under Cowl Guide
V2500-A5 / Airbus A319, A320, A321
Under Cowl Guide
Contents International
Aero Engines
1. V2500 Powerplant 3 15. Combined Nozzle Assembly 31
2. Intake 5 16. Right Side Engine Core 33
3. Left Fancase 7 17. Active Clearance Control Valve 35
4. Fuel / Oil Heat Exchanger (FCOC) 9 18. Active Clearance Control Actuator 37
5. Lower Left Fancase 11 19. Handling Bleed Valves 39
6. Oil Tank 13 20. Right Inner C-Duct 41
7. Fuel Pump & Fuel Metering Unit 15 21. Right Front C-Duct – Right Thrust Reverser 43
8. Fuel Flow Transmitter 17 22. Right Fancase 45
9. Fancase Underside 19 23. Air / Oil Heat Exchanger & Air Modulating Valve 47
10. Left Front C-Duct – Left Thrust Reverser 21 24. Solenoid Valves 49
11. Left Inner C-Duct 23 25. Electronic Engine Control – EEC 51
12. Low Pressure Compressor Bleed Master / 26. Pneumatic Starter 53
Slave Actuator 25
27. Pylon Disconnect 55
13. Variable Stator Vane (VSV) Actuator 27
28. Airbus AMM Task References 56
14. Left Side Engine Core 29

1
2 4
1
3

8
6

9 7

2
1. V2500 Powerplant International
Aero Engines

Item Description

1 Right Hand Fan Cowl Door

2 Right Hand Thrust Reverser C-Duct

3 Front and Rear Engine Mounts

4 Common Nozzle Assembly

5 Exhaust Plug

6 Left Hand Thrust Reverser C-Duct

7 Left Hand Fan Cowl Door

8 Dressed Engine

9 Intake Cowl

3
6
7

1
2

5
4

4
2. Intake ATA 71-11 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the LP Compressor (Fan) blades and the 1 P2/T2 Probe


Inlet Guide Vanes (IGV) aerofoils for damage. 2 LP Blade Attrition Liner
3 Inlet Cone
• Check the LP Compressor for freedom of rotation. 4 TAI Outlet Grille
5 Intake Cowl
• Check the LP Compressor blade tip rub strip for 6 P2/T2 Probe Access Panel
heavy wear. 7 Zone 1 Ventilation Intake

• Check the blade root and annulus fillers for


cracks.

• Check the P2/T2 probe for damage and security.

• Check the inlet cowl for damage.

• Check the Nose Cone/fairing for damage and the


security of the rubber tip.

5
5

1
6

11

10
8

3 9
4

6
3. Left Fancase ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the harnesses for chafing, cuts, abrasion and 1 Fuel Inlet Line
security of connectors. 2 FCOC Heat Exchanger Housing
3 FCOC Fuel Filter Cap
• Check the pipes and harness clamps for chafing and 4 FCOC Fuel Filter Housing
general conditions. 5 Fuel Lines
6 Hydraulic Lines
• Check the security of all pipe connections. 7 Hydraulic Pressure Switch
8 Differential Pressure Switch for
• Check the FCOC housing for fuel/oil leaks. the Engine Scavenge-Oil Filter
9 Fuel Outlet Line
10 Fuel Cooled IDG Oil Cooler
11 Fuel Diverter and Return Valve

7
15

1 14
13
12
2

11

10

9
3

7
4

5 6

8
4. Fuel / Oil Heat Exchanger (FCOC) ATA 79-21-43 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the security of the fuel pressure differential and 1 Engine Oil Pressure Transducer
low pressure switches. 2 Hydraulic Pressure Switch
3 FCOC Body
• Check the security of the FCOC mountings. 4 Differential Pressure Switch for
the Engine Scavenge-Oil Filter
• Check the area for fuel/oil leaks. 5 FCOC Fuel Filter Housing
6 Fuel Outlet Port
• Check the security of all pipe connections. 7 EEC Fan Harness - Fin 4018KS-A
8 Flow to Fuel Cooled IDG Oil Cooler
• Check the pipes and harness clamps for chafing and 9 Spill Flow from FMU
general conditions. 10 EEC Fan Harness - Fin 4018KS-B
11 Fuel Diverter and Return Valve
• Check the harnesses for chafing, cuts, abrasion and 12 Oil Outlet Line
security of connectors. 13 Oil Inlet Line
14 Fuel Inlet Port
15 Engine Oil Pressure Switch

9
1

4
8

2
6 7
3

10
5. Lower Left Fancase ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Hydraulic Tubes


2 EDP Case Drain Filter
• Check the security of all pipe connections. 3 Oil Pressure Pump
4 Fuel Diverter and Return Valve
• Check the pipes and harness clamps for chafing and 5 Fuel Cooled Oil Cooler
general conditions. 6 Oil Tank
7 Scavenge Filter
• Check the harnesses for chafing, cuts, abrasion and 8 Fuel Cooled IDG Oil Cooler
security of connectors. 9 Master Chip Detector

• Examine the external gearbox lower housing for


fretting.

11
1

6 8

5 9

12
6. Oil Tank ATA 79-11-41 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Oil Quantity Transmitter


2 Sight Glass
• Check tank oil level 3 Oil Tank Body
(AMM Task 12-13-79-610-011). 4 Scavenge Filter Cover
5 Scavenge Filter Housing
• Check the security of all pipe connections. 6 Master Chip Detector
7 Scavenge Filter Inlet
• Check the pipes and harness clamps for chafing and 8 Scavenge Filter Outlet
general conditions. 9 Oil Temperature Sensor
Fin 4004EN-A
• Check the harnesses for chafing, cuts, abrasion and
security of connectors.

13
7

1 5

3
4
2

14
7. Fuel Pump & Fuel Metering Unit International
ATA 73-12-41 / 73-22-52 Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Fuel Metering Unit


2 MCD
• Check the security of all pipe connections. 3 Fuel Pump
4 Fuel Flow Transmitter
• Check the pipes and harness clamps for chafing and 5 Electrical Connector EEC Channel B
general conditions. Fin 4000KC-C
6 Electrical Connector EEC Channel A
• Check the harnesses for chafing, cuts, abrasion and Fin 4000KC-B
security of connectors. 7 Electrical Connector PRSOV
Fin 4000KC-A

15
1

4 6

7
3 3

16
8. Fuel Flow Transmitter ATA 73-31-17 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Fuel Inlet Line


2 Electrical Connector
• Check the security of all pipe connections. 3 Fuel Outlet Line
4 Bonding Lead
• Check the pipes and harness clamps for chafing and 5 EEC Fan Harness - Fin 4010KSA
general conditions. 6 Fuel Pump
7 Fuel Flow Transmitter
• Check the harnesses for chafing, cuts, abrasion and
security of connectors.

17
1 6

2
5
5
3 8
4

18
9. Fancase Underside ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the harnesses for chafing, cuts, abrasion and 1 Gearbox Breather Outlet
security of connectors. 2 Scavenge Tube
3 No.4 Bearing Scavenge Valve
• Check the pipes and harness clamps for chafing and 4 Air Turbine Starter
general conditions. 5 Air Starter Duct
6 Hydraulic Tubes
• Check the security of all pipe connections. 7 Oil Pressure Pump
8 High Speed External Gearbox
• Check the area for oil leaks.

19
1

7 3
2
13
11 10
4
9
5
8

12 7

20
10. Left Front C-Duct – Left Thrust Reverser ATA 78-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check harnesses for chafing, cuts and security of 1 Translating Sleeves


connectors. 2 Cascades
3 Non-Locking Actuator
• Check the area for fuel/hydraulic oil leaks. 4 Left C-Duct
5 Inner Barrel
• Check pipes and harnesses for chafing and 6 Locking Actuator
damage. 7 Blocker Doors
8 Pin Stowage Bracket Assembly
• Check the general area for damage, corrosion, 9 Lockout Assembly
seal condition and cracks. 10 Actuator Access Panel
11 Seal
• Check the C-Duct V-Blade for damage. 12 7C Bleed Valve Orifice
13 V-Blade
• Check all the Thrust Reverser installations are
attached securely.

• Check the Blocker doors for damage.

21
7

1 6

4
3

22
11. Left Inner C-Duct ATA 78-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the fire seals for damage and security of 1 Thermal Blanket
attachment. 2 ACAC Inlet Duct
3 Latch Hook
• Check the Thermal Blanket for damage and security 4 ACAC Inlet
of attachment. 5 7C Bleed Valve Orifice
6 Pre Cooler Duct
• Inspect the Thermal Blanket for evidence of contact 7 Torque Ring
with the core.

• Check the condition of the Pre-Cooler Duct interface


seal and mounting links.

• Check the C-Duct latches for security.

23
6

7
2

24
12. Low Pressure Compressor Bleed Master / Slave International
Actuator ATA 75-31-42 / 75-31-43 Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Pressure Regulating Valve (PRV)
2 VSV Actuation System
• Check the security of all pipe connections. 3 LPC Bleed Master Actuator
4 VSV Actuator
• Check the pipes and harness clamps for chafing and 5 Igintion Box
general conditions. 6 Ignition Box Air Cooling Hose
7 LPC Bleed Slave Actuator
• Check the harnesses for chafing, cuts, abrasion and 8 Active Clearance Control Actuator
security of connectors.

• Check the mechanical components of the Low


Pressure Compressor Bleed system for tightness,
security and damage.

25
9

3
7

5
6

26
13. Variable Stator Vane (VSV) Actuator ATA 75-32-41 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Variable Stator Vane Actuator
2 LP Return Tube
• Check the security of all pipe connections. 3 Fuel Drain Tube
4 Torque Motor Harness Connector
• Check the pipes and harness clamps for chafing and Fin 4022KS-C
general conditions. 5 Torque Motor Harness Connector
Fin 4022KS-B
• Check the harnesses for chafing, cuts, abrasion and 6 Crank Assembly
security of connectors. 7 Actuator Rod
8 LVDT Harness Connector
• Examine the mechanical components of the VSV Fin 4022KS-D
system for tightness and security. 9 LVDT Harness Connector
Fin 4022KS-A
• Check the VSV actuating mechanism for
loose/missing bushes and pin hole wear.

27
1

8
2

7
9

10

3 4

28
14. Left Side Engine Core ATA 72-40 to 72-56 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Pre Cooler Duct - Engine Side
2 HPC Stage 7 Air Offtake
• Check the security of all pipe connections. 3 Stage 7 C Bleed Valve
4 Air Cooled Air Cooler
• Check the pipes and harness clamps for chafing and 5 Active Clearance Control Manifold
general conditions. 6 HPC Stage 10 Air Offtake
7 TCA Supply Tube
• Check the harnesses for chafing, cuts, abrasion and 8 Pre Cooler Duct – Nacelle Side
security of connectors. 9 PS3 Cooling Air Tube
10 TCA Supply Tube
• Check the Bleed Valve ducts for cracks, and seals for
conditions and security.

• Examine the Turbine Case Cooling Manifold/Duct for


cracks.

29
7

6
1

10

9
5

4 8
3

30
15. Combined Nozzle Assembly ATA 78-11 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the LP Turbine Blades for damage. 1 Pen Nib Fairing


2 Mount Flange
• Check the area for evidence of oil leakage. 3 Radial Strut
4 Inner Duct
• Check the seals and joints for security of attachment, 5 Lifting Points
wear and/or damage. 6 Exit Nozzle
7 Outer Duct
• Check the struts for security of attachment. 8 Exhaust Cone
9 Turbine Exhaust Case Strut
10 LP Turbine Blades

31
5

6
2

3
7
8 9

32
16. Right Side Engine Core ATA 72-40 to 72-58 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 Bleed Valve Stage 7A


2 Bleed Valve Stage 10
• Check the security of all pipe connections. 3 Bleed Valve Stage 7B
4 Active Clearance Control Valve
• Check the pipes and harness clamps for chafing and 5 TCA Supply Tube
general conditions. 6 ACC Manifold
7 Active Clearance Control Manifold
• Check the harnesses for chafing, cuts, abrasion and 8 TCA Supply Tube
security of connectors. 9 Intermediate Case

• Check the Bleed Valve ducts for cracks, and seals for
conditions and security.

• Examine the Active Clearance Control Cooling


Manifold/Duct for cracks.

• Inspect the Active Clearance Control Valve and check


for freedom of movement.
33
3
2

6
5

34
17. Active Clearance Control Valve ATA 75-24-51 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the security of all pipe connections. 1 LP Turbine ACC Manifold


2 ACC Rear Duct
• Check the pipes and harness clamps for chafing and 3 HP Turbine Cooling Tube
general conditions. 4 ACC Valve Actuation Rod
5 ACC Valve
• Examine the Active Clearance Control Cooling 6 HP Turbine ACC Manifold
Manifold/Duct for cracks.

• Inspect the Active Clearance Control Valve and check


for cracks and freedom of movement.

• Check the mechanical components of the Active


Clearance Control system for tightness, security and
damage.

35
4

6 5
1 7

36
18. Active Clearance Control Actuator ATA 75-24-52 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/oil leaks. 1 ACC Valve Actuation Rod
2 EEC Core Harness - Fin 4027KSA
• Check the security of all pipe connections. 3 Active Clearance Control Actuator
4 Electrohydraulic Servo Valve
• Check the pipes and harness clamps for chafing and 5 Servo Retract Fuel Line
general conditions. 6 Servo Extend Fuel Line
7 Fuel Drain Line
• Check the harnesses for chafing, cuts, abrasion and
security of connectors.

• Check the mechanical components of the Active


Clearance Control system for tightness, security and
damage.

37
1
7

2 6

4
8

38
19. Handling Bleed Valves ATA 75-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the security of all pipe connections. 1 Stage 7A Bleed Valve


2 Stage 10 Bleed Valve
• Check the pipe clamps for chafing and general 3 Stage 7B Bleed Valve
conditions. 4 Ignition Box
5 Igintion Lead
• Check the mechanical components of the Solenoid 6 Silencer
Valves for tightness, security and damage. 7 HPC Stage 7 Air Offtake
8 Stage 7C Bleed Valve
• Check the Bleed Valve ducts for cracks, and seals for
conditions and security.

39
1
8

1 2

3
6

40
20. Right Inner C-Duct ATA 78-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the fire seals for damage and security of 1 Pre Cooler Duct
attachment. 2 Stage 7A Bleed Valve Orifice
3 Stage 10 Bleed Valve Orifice
• Check the Thermal Blanket for damage and security 4 Stage 7B Bleed Valve Orifice
of attachment. 5 ACC Inlet Duct
6 ACC Inlet
• Inspect the Thermal Blanket for evidence of contact 7 Thermal Blanket
with the core. 8 Torque Ring

• Check the condition of the Pre-Cooler Duct interface


seal and mounting links.

• Check the C-Duct latches for security.

41
1

3
2
7
10
4 11

9
5
8
12

13

42
21. Right Front C-Duct – Right Thrust Reverser International
ATA 78-32 Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/hydraulic oil leaks. 1 Translating Sleeves


2 Cascades
• Check the harnesses for chafing, cuts and security of 3 Non-Locking Actuator
connectors. 4 Right C-Duct
5 Inner Barrel
• Check the pipes and harness clamps for chafing and 6 Locking Actuator
general conditions. 7 Blocker Doors
8 Pin Stowage Bracket Assembly
• Check the general area for damage, corrosion, 9 Lockout Assembly
seal condition and cracks. 10 Actuator Access Panel
11 Seal
• Check the C-Duct V-Blade for damage. 12 7B Bleed Valve Orifice
13 V-Blade
• Check all the Thrust Reverser installations are
attached securely.

• Check the Blocker doors for damage.

43
2 3

6
15 5

14
13
12 11 10
7

9 8

44
22. Right Fancase ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the harnesses for chafing, cuts, abrasion and 1 Data Entry Plug
security of connectors. 2 Electronic Engine Control
3 Starter Duct
• Check the pipes and harness clamps for chafing and 4 Anit Ice Duct
general conditions. 5 EEC Fan Harness - Fin 4100KS-A
6 Power Plant-Relay Box
• Check the security of all pipe connections. 7 Engine-Air Intake Anti Ice Valve
8 Starter Air Valve
• Check the FCOC housing for fuel/oil leaks. 9 Solenoid Valves
10 Air Modulating Valve
11 EEC Fan Harness - Fin 4100KS-B
12 EEC Fan Harness - Fin 4100KS-C
13 EEC Fan Harness - Fin 4100KS-D
14 EEC Fan Harness - Fin 4100KS-E
15 EEC & Ignition Supply Harness
Fin 4003VC-A

45
7

9
1

2 6
10

5
3

46
23. Air / Oil Heat Exchanger & Air Modulating Valve International
ATA 79-21-42 & 79-21-51 Aero Engines

Area, Visual Inspection: Item Description

• Check the condition of the Air/Oil Heat Exchanger 1 Oil Inlet Line
seal. 2 Outlet Line
3 Fuel Oulet Line
• Check the area for oil leaks. 4 Electrical Connector EEC Channel B
Fin 4019KS-B
• Check the security of all pipe connections. 5 Electrical Connector EEC Channel A
Fin 4019KS-A
• Check the pipes and harness clamps for chafing and 6 Fuel Inlet Line
general conditions. 7 Oil Temperature Sensor
Fin 4016KS-A
• Check the harnesses for chafing, cuts, abrasion and 8 Oil Cooler Housing
security of connectors. 9 Air Modulating Valve
10 Heat Shield

47
1 2 3 4

9
8 6
7

10 12
13
11

14

15

48
24. Solenoid Valves ATA 75-32 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the security of all pipe connections. 1 Cabin Air Bleed Solenoid Valve
2 Stage 7A Bleed Solenoid Valve
• Check the pipes and harness clamps for chafing and 3 Stage 7C Bleed Solenoid Valve
general conditions. 4 Stage 7B Bleed Solenoid Valve
5 Service Line
• Check the harnesses for chafing, cuts, abrasion and 6 Inlet Line
security of connectors. 7 Filter Screen
8 Stage 10 Air Inlet Line
• Check the mechanical components of the Solenoid 9 Service Line
Valves for tightness, security and damage. 10 EEC Fan Harness - Fin 4029KS-A
11 EEC Fan Harness - Fin 4020KS1-A
12 EEC Fan Harness - Fin 4020KS3-A
13 EEC Fan Harness - Fin 4020KS2-A
14 Stage 10 Bleed Solenoid Valve
15 EEC Fan Harness - Fin 4023KSA

49
1

4 5 6

7 8 9
50
25. Electronic Engine Control - EEC ATA 73-22-34 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the EEC mount security. 1 Electronic Engine Control


2 Data Entry Plug
• Check the harnesses for chafing, cuts, abrasion and 3 Vibration-Isolated Mounts
security of connectors. 4 P5 (P4.9) – LP. Turbine Exhaust
Pressure
• Check the pipes and harness clamps for chafing and 5 P2 – Fan Inlet Pressure P2/T2
general conditions. probe
6 P12.5 – Fan Outlet Pressure
• Check all pressure tubes for damage, security and 7 P2.5 – Booster Stage Outlet
tightness of connections. Pressure
8 Pb – Burner Pressure P3T3 probe
• Check the security of the Data Entry Plug and 9 Pamb – Ambient Air Pressure
integrity of the lanyard.

51
1
2

8 5

6
7

52
26. Pneumatic Starter ATA 78-13-41 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for oil leaks. 1 Inlet Housing


2 Pneumatic Starter
• Check the security of all pipe and duct connections. 3 Quick Detach Clamp
4 Gearbox Housing
• Check the condition of the lock wires. 5 Oil Sight Glass
6 Overflow Port
• Check the oil level at the oil sight glass - if installed. 7 MCD and Drain Plug
8 Gravity Fill Port
9 Exhaust Baffle

53
LH

1 2 3 4 5
6

RH

7 8 9 10 11

54
27. Pylon Disconnect ATA 71-00 International
Aero Engines

Area, Visual Inspection: Item Description

• Check the area for fuel/hydraulic oil leaks. 1 Hydraulic Suction Line
2 Hydraulic Pressue Line
• Check the security of all pipe connections. 3 Hydraulic Drain Line
4 Fuel Return Line
• Check the pipes and harness clamps for chafing and 5 Fuel to Engine Line
general conditions. 6 Thrust Reverser Hydraulic Lines
7 IDG Cable
• Check the harnesses for chafing, cuts, abrasion and 8 Harness Interface
security of connectors. 9 Starter Duct
10 Anti Icing Duct
11 Harness Interface

55
28. Airbus AMM Task References International
Aero Engines

Ground Check 10-12-00-553-070

Check Oil Level And Replenish 12-13-79-610-011

FADEC System Check on Ground 73-22-00-710-040

Dry Motoring Leak Check 71-00-00-710-045

Wet Motoring Leak Check 71-00-00-710-046

Thrust Reverser Test 78-31-00-710-041

Ignition System Test 74-00-00-710-041

Inspection of the VSV Mechanism 75-32-42-200-010

56
Notes

57
Notes

58
International
Aero Engines

The information and instructions in this booklet are prepared for


general information purpose only.
The data contained herein shall be considered in no way as
replacing or superseding the information contained in the Airbus
319, 320, 321 Aircraft Maintenance Manual.

Issue 1 January 2007

Compiled by Werner Licht, IAE Technical Services, Dahlewitz

 2007 International Aero Engines


59

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