5528 PDF
5528 PDF
FA5526/5527/5528
FA5536/5537/5538
Application Note
April.-2011
Fuji Electric Co., Ltd.
Warning
1. This Data Book contains the product specifications, characteristics, data, materials and structures as
of April in 2011. The contents are subject to change without prior notice for specification changes or
other reasons. When using a product listed in this Data Book, be sure to obtain the latest
specifications and check the data.
2. All applications described in this Data Book give examples of applications of Fuji Electric’s products
for your reference. No right or license, either express or implied, under any patent, copyright, trade
secret or other intellectual property right owned by Fuji Electric Co., Ltd. shall be granted.
3. Although Fuji Electric Co., Ltd. continually strives to enhance product quality and reliability, a small
percentage of semiconductor products may become faulty. When using Fuji Electric semiconductor
products in your equipment, be sure to take adequate safety measures such as redundant,
flame-retardant and fail-safe design in order to prevent a semiconductor product failure from leading
to a physical injury, property damage or other problems.
4. The products introduced in this Data Book are intended for use in the following electronic and
electrical equipment which requires ordinary reliability:
・Computers ・OA equipment ・Communications equipment (terminal devices)
・ Measurement equipment ・Machine tools ・Audiovisual equipment
・ Electrical home appliances ・Personal equipment ・Industrial robots, etc.
5. If you need to use a semiconductor product in this Data Book for equipment requiring higher reliability
than normal, such as listed below, be sure to contact Fuji Electric Device Technology Co., Ltd. to
obtain prior approval. When using these products, take adequate safety measures such as a backup
system to prevent the equipment from malfunctioning when a Fuji Electric’s product incorporated in
the equipment becomes faulty.
・Transportation equipment (mounted on vehicles and ships) ・Trunk communications equipment
・Traffic-signal control equipment ・Gas leakage detectors with an auto-shutoff function
・Disaster prevention / security equipment ・Safety devices
6. Do not use a product in this Data Book for equipment requiring extremely high reliability such as:
・Space equipment ・Airborne equipment ・Atomic control equipment
・Submarine repeater equipment ・Medical equipment
7. All rights reserved. No part of this Data Book may be reproduced without permission in writing from
Fuji Electric Co., Ltd.
8. If you have any question about any portion of this Data Book, ask Fuji Electric Co., Ltd. or its sales
agencies. Neither Fuji Electric Co., Ltd. nor its agencies shall be liable for any injury or damage
caused by any use of the products not in accordance with instructions set forth herein.
Contents
1. Outline ・・・・・・・・・・・・・・・ 4
2. Features ・・・・・・・・・・・・・・・ 4
3. External dimension diagram ・・・・・・・・・・・・・・・ 4
4. Block diagram ・・・・・・・・・・・・・・・ 5
5. Pin assignments ・・・・・・・・・・・・・・・ 5
6. Selection Guide of ・・・・・・・・・・・・・・・ 6
FA5526/27/28/36/37/38 series
7. Ratings and characteristics ・・・・・・・・・・・・・・・ 6 to 9
8. Characteristic curves ・・・・・・・・・・・・・・・ 10 to 14
9. Description of block circuits ・・・・・・・・・・・・・・・ 15 to 24
10. Design advice ・・・・・・・・・・・・・・・ 25 to 32
11. Examples of application circuits ・・・・・・・・・・・・・・・ 33
Note)
・The contents of this Data Book are subject to change without prior notice for improvement or other
reasons.
・Application examples and parts constants listed in this Data Book are intended for design reference,
without giving due consideration to unevenness in parts characteristics and usage conditions.
When using, be sure to design the relevant circuit giving due consideration to unevenness in parts
characteristics and usage conditions.
1. Outline
FA5526/27/28/36/37/38 series are current-mode switching power control ICs that can directly drive power MOSFETs.
Low-power dissipation is achieved due to adoption of high break-down voltage CMOS process. In addition, stand-by power
consumption can substantially be reduced due to a built-in start-up circuit. Many functions are incorporated in an eight pin
package, reducing the number of external parts and allowing compact and high cost performance power supply
2. Features
▪ Built-in start-up circuit of 500V break-down voltage that is cut off after start-up (input current after cutoff: 25µA (typ.))
▪ Low power dissipation due to adoption of high break-down voltage CMOS process
Supply Current in Operating Mode : 1.4mA (typ.) ( for FA5528 and FA5538 )
▪ Built-in frequency-decreasing function at light load
▪ Oscillating frequency
FA5526/5536 : 130kHz(typ.), FA5527/5537 : 100kHz(typ.), FA5528/5538 : 60kHz(typ.)
▪ Built-in latch-mode cutoff function of overload ( over current ) for FA5526/5527/5528
▪ Built-in Auto-Recovery cutoff function of overload ( over current ) for FA5536/5537/5538
▪ Built-in latch-mode cutoff function of over-voltage for 28V(typ.) at VCC pin for FA5526/5527/5528.
▪ Built-in Auto-Recovery-mode cutoff function of over-voltage for 28V(typ.) at VCC pin for FA5536/5537/5538.
▪ Built-in Under Voltage Lock-Out for VCC pin (15V : ON, 9V : OFF)
▪ 8 pins package(DIP / SO)
Unit:mm
-8 °
0°
8 5
8 5
6.5
6.0±0.2
3.9±0.1
0.65±0.25
1 4
9.4
1 4 1.0±0.3 1.5±0.3
4.9±0.1
0.2 0
3 M IN 4.5 MAX
3 .4
0.18±0.08
0 .2 5
1.7MAX
+ 0 .1
/- 0 .0
5
2.54 0.5±0.1
0 -1
5° 7.6
0.40±0.1 2.54×3=7.62
1.27
5V reg
VCC Latch 11µA/4µA
off
5V 1.3mA VH
ENB OVP (8)
START
UVLO 8.5V/7.9V VCC
(6)
28V UVLO
0.68V 30V
4.0V/3.5V
2.9V Buf 3R R
4.8V 15V/9V
7.4k x1
ENB OUT
OverLoad OSC
FB Blanking (5)
VCO Q
(2) 1 shot OUT
1Meg PUT
5pF T TRG Q
CLR
S Q
0.28V SLOPE R Q
60k GND
GENERATOR F.F.
- IS comp. (4)
+Σ
20k 0.52V
IS (3)
5V reg
VCC Auto-Recovery 11µA/4µA
off
5V 1.3mA OVP VH
ENB (8)
START
UVLO 8.5V/7.9V VCC
(6)
28V UVLO
0.68V 30V
4.0V/3.5V
2.9V Buf 3R R
4.8V 15V/9V
7.4k x1
ENB OUT
OverLoad OSC
FB Blanking (5)
VCO Q
(2) 1 shot OUT
1Meg PUT
5pF T TRG Q
CLR
S Q
0.28V SLOPE R Q
60k GND
GENERATOR F.F.
- IS comp. (4)
+Σ
20k 0.52V
IS (3)
5. Pin assignments
*In defining a current, “+” represents a sink current and “-” a source current.
400mW(SO)
800mW(DIP)
power dissipation
Permissible
0
-30 25 85 125
Ambient temperature Ta ( ℃ )
Over Current Protection circuit (CS pin) : Latch OFF for FA5526/27/28 and Auto-Recovery for FA5536/37/38
Item Symbol Condition MIN TYP MAX Unit
Charging current ICS4 CS pin = 4V -6 -4 -2 uA
Sink current Isink CS pin = 6V 34 59 84 uA
VTHCSF ON→OFF 8.0 8.5 9.0 V
Cutoff threshold voltage
VTHCSN OFF→ON 7.4 7.9 8.4 V
Hysteresis width VTHHYS VTHCSF - VTHCSN 0.6 V
Clamp voltage at latch mode VCS2 FB pin : open 8.9 V
8. Characteristic curves
Variation Ratio of Switching Frequency (delta fosc) Variation Ratio of Switching Frequency (delta fosc)
vs. VCC pin voltage (Vcc) vs. Junction Temperature (Tj)
2 2
1.5 1.5
1 1
delta fosc (%)
Switching Frequency (fosc) vs. FB pin voltage Minimum Switching Frequency (fmin) vs. Junction
Temperature (Tj)
140
2.0
120 FA5526 / 36
100 1.5
FA5527 / 37
fosc (kHz)
fmin (kHz)
80
1.0
60
FA5528 / 38
40 0.5
20
0.0
0
-40 -20 0 20 40 60 80 100 120 140
0 0.5 1 1.5 2 2.5 3
VFB (V)
Tj(degree)
Tmin (ns)
FA5527 / 37
80.0 500
400
79.5 FA5526 / 36
300
79.0 200
-40 -20 0 20 40 60 80 100 120 140 -40 -20 0 20 40 60 80 100 120 140
Tj(degree) Tj(degree)
Ics (uA)
-4.5
Ics (uA)
-11
-12 -5
-13 -5.5
-14 -6
-40 -20 0 20 40 60 80 100 120 140 -40 -20 0 20 40 60 80 100 120 140
Tj (degree) Tj (degree)
CS pin current (Ics) vs. CS pin voltage (Vcs) CS pin current (Ics) vs. CS pin voltage (Vcs)
80 80
70 FB=open 70 FB=3V
60 60
50 50
40
Ics (uA)
Ics (uA)
40
30 30
20 20
10 10
0 0
-10 -10
-20 -20
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Vcs (V) Vcs (V)
15.2 9.2
15.0 9.0
14.8 8.8
14.6 8.6
14.4 8.4
14.2 8.2
14.0 8.0
-40 -20 0 20 40 60 80 100 120 140 -40 -20 0 20 40 60 80 100 120 140
Tj (degree) Tj (degree)
OUT pin High Output Voltage (VOH) OUT pin Low Output Voltage (VOL)
vs. VCC pin Voltage (Vcc) vs. VCC pin Voltage (Vcc)
3 0.8
IOH = -100mA IOL = 100mA
0.7
2.5
Vcc - VOH (V)
0.6
VOL (V)
2
0.5
1.5
0.4
1 0.3
10 15 20 25 30 10 15 20 25 30
Vcc (V) Vcc (V)
IS pin maximum input threshold volatge(Vthis1) IS pin input threshold voltage (Vthis)
vs. Junction Temerature (Tj) vs. FB pin voltage (VFB)
0.53 0.6
Duty cycle = 50%
0.52 0.5
0.51 0.4
Vthis1 (V)
Vthis (V)
0.50 0.3
0.49 0.2
0.48 0.1
0.47 0
-40 -20 0 20 40 60 80 100 120 140 0 1 2 3 4
Tj (degree) VFB (V)
FB pin source current (IFB) vs. FB pin voltage (VFB) Threshold Voltage of Over-Voltage Protection
(Vthvcc) vs. Junction Temperature (Tj)
0
30.0
-100 29.5
29.0
-200
Vthvcc (V)
IFB (uA)
28.5
-300
28.0
-400 27.5
27.0
-500
26.5
-600
26.0
0 1 2 3 4 5
VFB (V) -40 -20 0 20 40 60 80 100 120 140
Tj (degree)
Start-up Circuit VCC pin Source Current (Ipre) Start-up Circuit VCC pin Source Current (Ipre)
vs. VCC pin voltage (Vcc) vs. Junction Temperature (Tj)
-5.0 -5.5
VVH = 100V VVH = 100V
-5.5 Vcc = 0V
-6.0
-6.0
Ipre (mA)
Ipre (mA)
-6.5
-6.5
-7.0
-7.0
-7.5
-7.5
-8.0 -8.0
0 5 10 15 -40 -20 0 20 40 60 80 100 120 140
Vcc (V) Tj (degree)
Start-up Circuit VCC pin Source Current IS pin threshold voltage (Vthis) vs. Duty Cycle
vs. VH pin voltage (VVH) at FB pin = 4V and CS pin = 4V
-6 0.60
FB=4V
-6.2 CS=4V
Vcc = 0V
0.55
-6.4
Ipre (mA)
Vthis (V)
-6.6
0.50
-6.8
-7
0.45
-7.2
-7.4 0.40
0 100 200 300 400 500 0 10 20 30 40 50 60 70 80
VVH (V) D (%)
IS pin threshold voltage (Vthis) vs. Duty Cycle(D) IS pin threshold voltage (Vthis) vs. DutyCycle(D)
at FB pin = 3V for FA5528/5538 at FB pin = 2V for FA5528/5538
0.50 0.30
FB=3V FB=2V
0.45 0.25
Vthis (V)
V th is (V )
0.40 0.20
0.35 0.15
0.30 0.10
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
D (%) D (%)
FA5526 / 36
1.6
FA5527 / 37
1.6
Iccop1 (mA)
Iccop1 (mA)
FA5527 / 37
1.5 1.5
FA5528 / 38
FA5528 / 38
1.4 1.4
1.3 1.3
10 15 20 25 30 -40 -20 0 20 40 60 80 100 120 140
Vcc (V)
Tj (degree)
(2) Oscillator
The oscillator determines switching frequency. For
steady operation at heavy load, the oscillating frequency
is set at 130kHz for FA5526/36, 100kHz for FA5527/37
or 60kHz for FA5528/38 inside the IC.
OSC Blanking
(4) Blanking
When MOSFET turns on, a surge current is generated
due to discharge current from the capacitor in the main
circuit or gate drive current. If the surge current reaches
the IS pin threshold voltage, current comparator output
could be inverted and normal pulses would not be
generated from the OUT pin.
To avoid this, a blanking function is incorporated into
the current comparator. When a trigger signal is input
from the oscillator, the blanking circuit outputs a
certain-width pulse signal as a PWM latch (F.F.) set
signal.
Since the set signal is given a high priority in PWM
latch input signals, the output of PWM latch (F.F.) will not
be inverted while the set signal is input from the blanking
circuit, even if a rest signal is input from the current
comparator (IS comp.).
As a result, the IS pin input voltage is ignored for a
blanking time (200ns for FA5526/36, 400ns for
FA5527/37 and 600ns for FA5528/38) immediately after
an output pulse has been generated from the OUT pin
and does not respond to a surge current at turn-on.
(See Fig.8.)
Fig.8 Blanking
In general, the blanking circuit eliminates the need for
a noise filter at the IS pin.
5V Reg.
(6) Slope compensation
In the current mode control, subharmonic oscillation
may occur at a continuous current mode operation with
7.4k
a duty cycle of 50% or more. OSC
FB
Q
2 VCO
To avoid this, FA5526/36, FA5527/37 and FA5528/38 1Meg
have built-in slope compensation circuits. 5pF
Cs
(8) Overload protection of FA5526/27/28 CS
1
FA5526, FA5527 and FA5528 have built-in time-latch 6
5V Reg. VCC
type overload protection. Fig.12 shows its block diagram VCC
Latch
5V
and Fig.13 its Timing chart. ENB 11uA/4uA
5V Reg. 8.5V/7.7V
UVLO
In steady operation, FB pin voltage is 3V or less and UVLO
CS pin voltage is clamped at 4V by a zener diode in the
2.8V ENB
OUT
IC. FB 5
4.8V
When power supply voltage drops on account of 2
Overload
overload or short-circuit on the load side, FB pin voltage
S Q
increases. If FB pin voltage exceeds the 3.6V threshold
R
voltage for overload protection, output voltage of a
F.F.
comparator for overload detection (Overload) is inverted
and 4V clamp of the CS pin is canceled, increasing CS
pin voltage again due to a built-in constant current Fig.12 Overload protection circuit
source. The current supplied from the CS pin becomes
4µA.
If the power supply voltage continues to decrease and
CS pin voltage reaches the threshold voltage (8.5V) of
the comparator (Latch), the output of the comparator
(Latch) is inverted, turning off a 5V circuit in the IC and
forcing OUT pin voltage to be low.
This status is the latch mode of the IC. In the latch
mode, the start-up circuit resumes operation to supply
current to Vcc and to hold the latch mode.
Oscillator (OSC)
Trigger (T) Output
Blanking
CLR Signal
Blanking
Output signal
(set pulse)
FB pin
Voltage
IS pin
Voltage
IS comp. output
(reset pulse)
FF
“Q” output
OSC
Q output
OUT pin
Output voltage
Blanking Time
Blanking Blanking
CLR Signal CLR Signal
Blanking Blanking
Output signal Output signal
(set pulse) (set pulse)
FB pin FB pin
Voltage Voltage 0.36V
IS pin IS pin
Voltage Voltage
FF FF
“Q” output “Q” output
OSC OSC
Q output Q output
Fig.19 Timing chart at maximum duty cycle operation Fig.20 Timing chart at FB pin < 0.36V
Oscillator (OSC)
Trigger (T) Output
Blanking
CLR Signal
Blanking
Output signal
(set pulse)
FB pin
Voltage
CS pin
Voltage
( CS pin Voltage ) / 4
IS pin
Voltage
IS comp. output
(reset pulse)
FF
“Q” output
OSC
Q output
OUT pin
Output voltage
Blanking Time
10.Design advice
(1) Start-up and stop
To properly start up and stop the power supply, optimum
Secondary
values shall be set for capacitors connected to the CS pin Side DC
and VCC pin. Output
Voltage
(1-3) At stopping
When the power supply is turned off by shutdown of
input voltage, output voltage remains low for certain period
of time before the IC stops operation. Fig.25 Vcc waveform at start-up (2)
During this period, FB pin voltage increases and the CS (when the power supply can not start up)
pin clamp circuit is cancelled because output voltage
remains low. As a result, CS pin voltage increases as
Secondary
shown in Fig.26. Side DC
Output
Voltage
CS pin voltage shall not reach the threshold voltage of
the latch mode. As shown in Fig.27, if CS pin voltage
VCC pin OFF
reaches the threshold voltage, the latch mode is held for a Threshold
Voltage
period of time until Vcc capacitor voltage drops to OFF Voltage
( 9V )
threshold voltage. As a result, the power supply cannot be
re-started even if input voltage is turned on again.
In such a case, the following measures shall be taken: FB pin
Voltage
・Reduce the time taken until the IC stops operation after
the output voltage has dropped through reducing Vcc
capacitance.
8.5V
・Suppress CS pin voltage rise through increasing CS pin CS pin
Voltage
capacitance.
FB pin
Voltage
8.5V
CS pin
Voltage
Latch Mode
Fig.28 Vcc circuit ( The period when
IC can not re-start )
Fig.27 Waveform at stopping (2)
Fuji Electric Co., Ltd.
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April-2011
FA5526/5527/5528/5536/5537/5538
(3-1) Overvoltage detection on the secondary side Fig.29 Over Voltage protection (1) for FA5526/27/28
Fig.29 shows an example of an overload detection
circuit on the secondary side to change the IC into the
latch mode.
(3-3) Detection of Vcc (2) Fig.30 Over Voltage protection (2) for FA5526/27/28
Fig.31 shows another circuit to detect Vcc overvoltage.
In this case, Vcc voltage is latched approximately at ZD
voltage.
Use a ZD whose voltage is larger than the ON threshold
voltage of the low-voltage malfunction preventive circuit.
Otherwise, the IC cannot start.
(4) Protection using CS pin for FA5536/37/38 Fig.31 Over Voltage protection (3) for FA5526/27/28
FA5536/37/38 does not include any latch function.
Therefore, the external latch circuit is necessary for
Over-Voltage Protection as latch mode. Fig.32 shows
the OVP latch circuit by primary side detection at VCC pin
and Fig.33 shows the OVP latch circuit by secondary side
detection through a optocoupler “PC”.
When CS pin voltage is pulled down below 0.68V ( typ. ),
the switching is shut-down. Once the NPN transistor “Q2”
and “Q3” turn-on when the diode “ZD1” or optocoupler
“PC” supplies the current to resistor “R1” by detection of
Over-Voltage, PNP transistor “Q1” turns-on and “Q2” and
“Q3” are maintained in ON-State.
Then, CS pin voltage is maintained at low level until the
current of a diode ZD2 is cut VCC pin voltage decreases
below OFF threshold ( 9V ) . Fig.32 Over Voltage protection (1) for FA5536/37/38
Fuji Electric Co., Ltd.
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April-2011
FA5526/5527/5528/5536/5537/5538
In such a case, connect R4 between the current Fig.34 When not using overload protection
detection resistor Rs and IS pin, and add a correction
resistor R5 as shown in Fig.35. The typical resistance of
R5 is several hundreds of k ohm to several Meg ohm. Note
that the above correction slightly decreases the value of
overload current limit to stop the IC in the latch mode even
if input voltage is low.
(8-2) IS pin
As described in “9.-(4) Blanking,” this IC has a blanking
function, and malfunction caused by a surge current
produced at turn-on of the MOSFET is hard to occur.
A malfunction, however, may occur when a surge current
is excessively large or when any noise is externally applied
at other than turn-off.
In such a case, add a CR filter to the IS pin as shown in
Fig.38.
Fig.38 Prevention of malfunction caused by noise
(8-3) VCC pin (IS pin)
Relatively large noise may occur at the VCC pin because
a large current flows from the VCC pin at the instant of
driving the MOSFET. If noise is excessively large, a
malfunction may occur of the IC. Pay full attention to
capacitance and characteristics of the capacitor between
the VCC pin and GND to reduce noise as much as possible.
Fuji Electric Co., Ltd.
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April-2011
FA5526/5527/5528/5536/5537/5538
In Fig.41, the driving current is limited by Rg1 + Rg2 at Fig.41 Gate circuit (1)
turn-on and by only Rg2 at turn-off
(Example)
When the VH pin is connected to half-wave rectification
waveform at power supply of 264Vac, the average VH pin
voltage is approximately 119V.
Under above condition, let us suppose Vcc = 18V and
Qg = 80nC at Tj = 25 degree.
When using FA5528 or FA5538, according to the
specifications IHrun = 25uA = 0.025mA ( typ. ), Iccop1 =
1.4mA ( typ. ) and f = 60kHz = 0.06MHz ( typ.).
Thus, typical IC loss Pd:
(Reference)
Sub-harmonic oscillation and slope
compensation
In a peak-value-control current mode, when the
converter operates in an inductor-current continuous mode
and at duty cycle of 50% or more, the current may oscillate
at an integral multiple of switching frequency. This
oscillation is called subharmonic oscillation. Fig.43 Inductor current without slope compensation
Fig. 43 shows an example of inductor current waveform
when a subharmonic oscillation occurs.
The subharmonic oscillation can be prevented by giving Fig.44 Inductor current with slope compensation
a certain gradient to the threshold of the peak current as
shown in Fig. 44. This is called slope compensation.
Ld Lu
Kc
2
Here,
Lu:Gradient of an inductor current during the ON period
Ld:Gradient of an inductor current during the OFF period
Kc:Gradient of slope compensation
The following circuit is common to both of FA5528 and FA5538. FA5526/27/28/36/37/38 can be used for same
topology
except the protection circuit and the transformer design which depends on switching frequency.
Note :
The example of an application circuit is intended to be used only for reference and not to guarantee performance or
characteristics.
Efficiency (%)
87
150 86
85
100
84
83
50
82
81
0
50 100 150 200 250 300
50 100 150 200 250 300
Line Voltage (Vac) Line voltage (Vac)
7.0
DC Output Current at OCP
20
6.5
fsw (kHz)
15 6.0
5.5
10
5.0
5
4.5
0 4.0
50 100 150 200 250 300 80 100 120 140 160 180 200 220 240 260 280
Line voltage (Vac) AC Line Voltage ( V)