3 3 0 C H Y D R A U L I C E X C AVAT O R

HYDRAULIC SYSTEMS

© 2002 Caterpillar Inc.

 2 3
1

5 6
4 7 8

10

12 13
11

14
15

17
16
18

41
20 21 37
42

19 27 23 24 25
28 33
34
22

29 30 31 P
26
35 M

32
38 P
36

39 40
43

RENR5434 - 1
RENR5434 - 2
RENR5434 - 3
RENR5434 - 4
 ELECTRONIC CONTROL SYSTEM
ENGINE
SPEED SENSOR
ENGINE

MAIN
ACTION ALARM PUMPS

ENGINE SPEED DIAL START

SWITCH
ENGINE ECM
SWITCH PANEL
BATTERY
HYDRAULIC OIL TEMPERATURE SENSOR BACKUP SWITCH
ENGINE COOLANT TEMPERATURE SENSOR

ALTERNATOR MONITOR

ENGINE POWER SHIFT SOLENOID

FUEL LEVEL SENSOR
AND
ENGINE OIL PRESSURE SENSOR STRAIGHT TRAVEL SOLENOID
PUMP
TRAVEL SPEED SOLENOID
CONTROL
MANUAL LOW IDLE SWITCH
SWING PARKING BRAKE SOLENOID
ENGINE OIL LEVEL SWITCH
TRAVEL ALARM
HYDRAULIC OIL LEVEL SWITCH

RESTRICTED AIR FILTER SWITCH

WATER SEPARATOR LEVEL SWITCH

RESTRICTED HYDRAULIC RETURN FILTER SWITCH

IMPLEMENT/SWING PRESSURE SWITCH
AIR HEATER INDICATOR
RIGHT TRAVEL PRESSURE SWITCH
ENGINE COOLANT LEVEL SWITCH
LEFT TRAVEL PRESSURE SWITCH
ATTACHMENT PUMP PRESSURE SWITCH
STRAIGHT TRAVEL PRESSURE SWITCH ATTACHMENT PEDAL PRESSURE SWITCH NO.1

IDLER PUMP PRESSURE SENSOR ATTACHMENT PEDAL PRESSURE SWITCH NO.2

PROPORTIONAL REDUCING VALVE

DRIVE PUMP PRESSURE SENSOR
FOR AUXILIARY HYDRAULICS

RENR5434 - 5
RENR5434 - 6
RENR5434 - 7
 330C
HYDRAULIC SYSTEM

RENR5434 - 8
PILOT MANIFOLD

SWING PARKING BRAKE TRAVEL SPEED

SOLENOID VALVE SOLENOID VALVE

HYDRAULIC HYDRAULIC
ACTIVATION ACTIVATION
SOLENOID VALVE VALVE

RENR5434 - 9
 POWER SHIFT PRESSURE SYSTEM

PILOT
ENGINE SPEED PUMP
SENSOR
DRIVE IDLER
PUMP PUMP

PROPORTIONAL
ENGINE
REDUCING VALVE
ECM

ENGINE AND ENGINE

PUMP CONTROL SPEED DIAL

MONITOR

RENR5434 - 10
RENR5434 - 11
RENR5434 - 12
IN OUT
PILOT SYSTEM FILTER
FILTER RELIEF VALVE
AND
PILOT SYSTEM
RELIEF VALVE
PILOT SYSTEM
RELIEF VALVE

PILOT FILTER
RELIEF VALVE

PILOT SYSTEM
PILOT SYSTEM
FILTER
RELIEF VALVE

PILOT FILTER
RELIEF VALVE
PILOT SYSTEM
FILTER

RENR5434 - 13
RENR5434 - 14
RENR5434 - 15
PILOT SYSTEM
ACCUMULATOR

C C

C-C

RENR5434 - 16
RENR5434 - 17
RENR5434 - 18
RENR5434 - 19
HYDRAULIC ACTIVATION LIMIT
CONTROL LEVER SWITCH PLUNGER

RENR5434 - 20
RENR5434 - 21
 HYDRAULIC ACTIVATION SOLENOID VALVE
UNLOCKED
HYDRAULIC
ACTIVATION
VALVE HYDRAULIC
TO PILOT ACTIVATION
VALVES SOLENOID
VALVE

TO SWING
PARKING
BRAKE
DRAIN

TO HYDRAULIC
ACTIVATION
VALVE
SWING
PILOT
BRAKE
PRESSURE
SOLENOID

HYDRAULIC ACTIVATION
SOLENOID VALVE FROM PILOT PUMP

RENR5434 - 22
 HYDRAULIC ACTIVATION SOLENOID VALVE
LOCKED

HYDRAULIC
TO PILOT HYDRAULIC ACTIVATION
VALVES ACTIVATION SOLENOID
VALVE VALVE
TO SWING
PARKING
BRAKE

FROM HYDRAULIC
ACTIVATION
VALVE
SWING
PILOT
BRAKE
PRESSURE
SOLENOID

HYDRAULIC ACTIVATION
SOLENOID VALVE FROM PILOT PUMP

RENR5434 - 23
RENR5434 - 24
RENR5434 - 25
 A

PILOT CONTROL VALVE

A
JOYSTICK

FROM PILOT
MANIFOLD TO TANK
ROD

SPRING

SEAT

RETURN
CHAMBER

TO CONTROL TO CONTROL
TO CONTROL SECTION A-A
VALVE VALVE
VALVE

RENR5434 - 26
RENR5434 - 27
 PROPORTIONAL
REDUCING VALVE
SOLENOID PWM SIGNAL INCREASE

PLUNGER

SPRING

DRAIN

POWER SHIFT PRESSURE

PILOT PRESSURE

RENR5434 - 28
 PROPORTIONAL
REDUCING VALVE
SOLENOID PWM SIGNAL DECREASE

PLUNGER

SPRING

DRAIN

POWER SHIFT PRESSURE

PILOT PRESSURE

RENR5434 - 29
 1

6
4
3

5 P
M 9
8
2

11

RENR5434 - 30
RENR5434 - 31
RENR5434 - 32
(26) DRIVE PUMP VALVE PLATE (37) IDLER PUMP VALVE PLATE

RENR5434 - 33
 NFC ADJUSTMENT
SCREW
PISTON
NEGATIVE FLOW
CONTROL SIGNAL
CROSS SENSING
PRESSURE POWER SHIFT SIGNAL
FROM DRIVE PUMP
CONTROL PISTON
PIN
HORSEPOWER CONTROL
ADJUSTMENT SCREW

CONTROL PISTON

330C PUMP
REGULATOR
IDLER VALVE
PUMP PLATE

TRUNNION

PISTON

PISTON

MAXIMUM FLOW
ADJUSTMENT SCREW

RENR5434 - 34
RENR5434 - 35
 NFC ADJUSTMENT SCREW

PISTON
NEGATIVE FLOW CONTROL SIGNAL

CROSS SENSING PRESSURE POWER SHIFT SIGNAL

FROM DRIVE PUMP
CONTROL PISTON
PIN
HORSEPOWER CONTROL ADJUSTMENT SCREW

CONTROL PISTON

330C PUMP
REGULATOR
UPSTROKE
IDLER VALVE
PUMP PLATE

TRUNNION

PISTON

PISTON

MAXIMUM FLOW
ADJUSTMENT SCREW

RENR5434 - 36
 330C PUMP REGULATOR
UPSTROKE

POWER SHIFT SIGNAL

CROSS SENSING PRESSURE
FROM DRIVE PUMP
CONTROL PISTON
FROM IDLER PUMP
PIN
HORSEPOWER CONTROL
ADJUSTMENT SCREW

FROM IDLER PUMP CONTROL PISTON

RENR5434 - 37
 NFC ADJUSTMENT SCREW

PISTON
NEGATIVE FLOW CONTROL SIGNAL

CROSS SENSING PRESSURE POWER SHIFT SIGNAL

FROM DRIVE PUMP
CONTROL PISTON
PIN
HORSEPOWER CONTROL ADJUSTMENT SCREW

CONTROL PISTON

330C PUMP
REGULATOR
DESTROKE
VALVE
IDLER PLATE
PUMP

TRUNNION

PISTON

PISTON

MAXIMUM FLOW
ADJUSTMENT SCREW

RENR5434 - 38
 330C PUMP REGULATOR
DESTROKE

CROSS SENSING PRESSURE POWER SHIFT SIGNAL

FROM DRIVE PUMP
CONTROL PISTON
FROM IDLER PUMP
PIN
HORSEPOWER CONTROL
ADJUSTMENT SCREW

FROM IDLER PUMP CONTROL PISTON

RENR5434 - 39
 330C PUMP REGULATOR
NFC OPERATION

NEGATIVE FLOW NEGATIVE FLOW

CONTROL CONTROL
NFC ADJUSTMENT SCREW
ORIFICE SIGNAL LINE

NEGATIVE FLOW
CONTROL SIGNAL

MAIN CONTROL POWER SHIFT SIGNAL

VALVE
FROM DRIVE PUMP
FROM IDLER PUMP
IDLER CONTROL PISTON
PUMP
PIN
HORSEPOWER CONTROL
ADJUSTMENT SCREW
FROM IDLER PUMP
CONTROL PISTON

RENR5434 - 40
 IMPLEMENT PUMP P-Q CURVE
DESTROKE
POINT
FLOW (Q)

PRESSURE (P)
RENR5434 - 41
 1 2 3 4

SP1 SP2
HYDRAULIC SCHEMATIC BP2 BP1

SDr

5 SP3
6 BP3 BDr
BR5
AL4 SP1 ST aL3 BL2 AL2 BL1 aL1 Di4 Pi4 aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 BP1 BT AR5 aR5 R3
aL4 BL3 AL3 (IN) aL2 AL1 (REV) (REV) BR4 R1
T
(RAISE) (L) (CLOSE) (LOWER)

8 9
10 11 12 13 14 15 16
7
(IN)

17 18 19

20
29
21 22 23 24 25 26 27 28

33 30 31 32
34 35

SWING TRAVEL (R) ATCH BUCKET

BOOM 2 STICK (1) TRAVEL (L) BOOM (1) STICK (2)
(OUT) (R) (FWD) FWD) (OPEN) (RAISE) (OUT) HR
HL bL4 Di2 bL1 DST PL PR bR1 bR3 bR4 Di1 bR5
Pi2 bL3 Pi3 Di3 bL2 bR2
36

38 37 39 40

R3 R1 A3

42
X2

X3

M2
S
A2
41 J2

R4 43
44 M1
A1
J1
M3

X1

R2

RENR5434 - 42
 MAIN CONTROL VALVE

A A

STICK 2 BOOM 1 BUCKET SWING STICK 1 BOOM 2

VIEW A-A

ATTACH RIGHT STRAIGHT LEFT

TRAV TRAV TRAV
VIEW B-B

B B

RENR5434 - 43
RENR5434 - 44
RENR5434 - 45
RENR5434 - 46
 MAIN CONTROL VALVE
NEUTRAL

ATTACHMENT
BOOM STICK SWING LEFT PARALLEL RIGHT BOOM STICK
2 1 TRAVEL FEEDER TRAVEL BUCKET 1 2
PASSAGE

STRAIGHT
INLET
NFC SIGNAL TRAVEL
PORT
PRESSURE
TO RIGHT
PUMP

NFC SIGNAL
PRESSURE
TO LEFT
PUMP

RETURN
PORT

NEGATIVE RETURN CENTER INLET CENTER RETURN NEGATIVE

FLOW PASSAGE BYPASS PORT BYPASS PASSAGE FLOW
CONTROL PASSAGE PASSAGE CONTROL
ORIFICE ORIFICE

RENR5434 - 47
 BUCKET CONTROL VALVE
NEUTRAL
TO ROD END TO HEAD END

PARALLEL CENTER
FEEDER BYPASS
PASSAGE PASSAGE

RENR5434 - 48
 BUCKET CONTROL VALVE
BUCKET CLOSE
FROM ROD END TO HEAD END

PILOT PORT
CENTER
BYPASS
PASSAGE
PARALLEL
FEEDER
PASSAGE
RENR5434 - 49
 STRAIGHT TRAVEL CONTROL VALVE
AND MAIN RELIEF VALVE

MAIN CONTROL VALVE GROUP

STRAIGHT
TRAVEL MAIN
RELIEF CENTER
SOLENOID BYPASS RIGHT
RIGHT VALVE
TRAVEL
PARALLEL CONTROL
FEEDER LEFT VALVE PARALLEL
FEEDER RIGHT
STRAIGHT CENTER
TRAVEL BYPASS FROM
CONTROL RIGHT IDLER
CENTER
VALVE PUMP
BYPASS LEFT

MAIN CHECK
RELIEF VALVES
VALVE FROM
DRIVE
PARALLEL PUMP
FEEDER RIGHT

DRIVE PARALLEL
PUMP M FEEDER LEFT
STRAIGHT TRAVEL
CONTROL VALVE
IDLER
PUMP

RENR5434 - 50
 MAIN RELIEF VALVE
CLOSED
VALVE

ORIFICE POPPET
RENR5434 - 51
 MAIN RELIEF VALVE
OPEN

ORIFICE POPPET
RENR5434 - 52
 LINE RELIEF VALVE
CLOSED
OUTER POPPET
SPOOL

PISTON INNER SPRING SPRING

SPOOL CHAMBER
RENR5434 - 53
 LINE RELIEF VALVE
OPEN
OUTER POPPET
SPOOL

PISTON INNER SPRING SPRING

SPOOL CHAMBER
RENR5434 - 54
 LINE RELIEF VALVE
MAKEUP
OUTER POPPET
SPOOL

PISTON INNER SPRING SPRING

SPOOL CHAMBER
RENR5434 - 55
 BOOM 1 CONTROL VALVE
BOOM RAISE PARTIAL SHIFT
BOOM BOOM
HEAD END ROD END
LOAD
CHECK VALVE

PARALLEL
FEEDER
PASSAGE

TO BOOM
CENTER
REGEN VALVE
BYPASS
PASSAGE

RENR5434 - 56
 BOOM 1 CONTROL VALVE
BOOM RAISE FULL SHIFT
LOAD BOOM BOOM
CHECK VALVE HEAD END ROD END

PARALLEL
FEEDER
PASSAGE

TO BOOM
REGEN VALVE
CENTER
BYPASS
PASSAGE

RENR5434 - 57
RENR5434 - 58
 NEGATIVE FLOW CONTROL OPERATION
CONTROL VALVES IN THE NEUTRAL POSITION

NFC
NFC RELIEF
RELIEF VALVE
VALVE

DRIVE
PUMP PILOT
M
PUMP

IDLER
PUMP

RENR5434 - 59
 BUCKET CONTROL VALVE
NEUTRAL
LOAD BUCKET BUCKET
CHECK VALVE ROD END HEAD END
PARALLEL
FEEDER
PASSAGE

CENTER
BYPASS
PASSAGE

RENR5434 - 60
 NEGATIVE FLOW CONTROL OPERATION
BUCKET CONTROL VALVE SHIFTED

BUCKET
VALVE

NFC
NFC RELIEF
RELIEF VALVE
VALVE

DRIVE
PUMP
PILOT
M
PUMP

IDLER
PUMP

RENR5434 - 61
 BUCKET CONTROL VALVE
BUCKET CLOSE

LOAD CHECK
VALVE
PARALLEL
FEEDER
PASSAGE

CENTER
BYPASS
PASSAGE

RENR5434 - 62
 BUCKET CONTROL VALVE
FINE CONTROL
LOAD CHECK
VALVE

PARALLEL
FEEDER
PASSAGE

CENTER
BYPASS
PASSAGE

RENR5434 - 63
 TO PUMP REGULATOR

NFC ORIFICES

RELIEF NEGATIVE
VALVE FLOW CONTROL (NFC)
RELIEF VALVE

FROM
CENTER
BYPASS

RENR5434 - 64
 BOOM RAISE
HIGH SPEED

BOOM I
VALVE

BOOM II
VALVE

DRIVE
PUMP
M
PILOT
SWING/STICK BOOM/BUCKET
PUMP
PILOT VALVE PILOT VALVE IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

RENR5434 - 65
RENR5434 - 66
RENR5434 - 67
 BOOM 1 CONTROL VALVE
BOOM RAISE
LOAD CHECK
VALVE

PARALLEL
FEEDER
PASSAGE

CENTER
BYPASS
PASSAGE

RENR5434 - 68
 BOOM 2 CONTROL VALVE
BOOM RAISE
FROM SWING PRIORITY VARIABLE SWING
PRESSURE PRIORITY VALVE
REDUCING VALVE

FROM TO DRAIN
BOOM CYLINDER TO
ROD END BOOM CYLINDER
HEAD END
PARALLEL FEEDER
PASSAGE

CENTER BYPASS
PASSAGE
RENR5434 - 69
 BOOM PRIORITY
BOOM UP AND STICK IN

STICK II
BOOM I VALVE
VALVE

STICK I
VALVE

DRIVE
PUMP

PILOT
SWING/STICK BOOM/BUCKET PUMP
PILOT VALVE PILOT VALVE IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

RENR5434 - 70
 BOOM LOWER
BOOM I
FAST WITH REGENERATION VALVE

BOOM II
VALVE

DRIVE
PUMP
M
PILOT
SWING/STICK BOOM/BUCKET PUMP
PILOT VALVE PILOT VALVE IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

RENR5434 - 71
 BOOM 1 CONTROL VALVE
BOOM LOWER
LOAD CHECK
VALVE

PARALLEL
FEEDER
PASSAGE

CENTER
BYPASS
PASSAGE

RENR5434 - 72
LOW BOOM DOWN
PILOT PRESSURE BOOM REGENERATION VALVE
SLOW BOOM DOWN

TO A A
BOOM
CYLINDER
ROD END
FROM
BOOM
CYLINDER
HEAD END

A-A

RENR5434 - 73
HIGH BOOM DOWN
PILOT PRESSURE BOOM REGENERATION VALVE
FAST BOOM DOWN

TO
BOOM
CYLINDER A A
ROD END
FROM
BOOM
CYLINDER
HEAD END

A-A

RENR5434 - 74
 BOOM DRIFT REDUCTION VALVE
BOOM RAISE
MANUAL BLEED
VALVE
LINE RELIEF
VALVE B B
CHECK VALVE

BOOM 2
SHUTTLE
VALVE
A-A
BOOM 1
FROM BOOM 1
AND BOOM 2
CONTROL VALVES

TO BOOM CYLINDERS CHECK

HEAD END VALVE

SHUTTLE VALVE

A A

LINE RELIEF VALVE LINE RELIEF SHUTTLE

VALVE VALVE
B-B
RENR5434 - 75
 BOOM DRIFT REDUCTION VALVE
BOOM LOWER
MANUAL BLEED
VALVE
LINE RELIEF
CHECK VALVE VALVE B B

BOOM 2
SHUTTLE TO TANK
VALVE
A-A
BOOM 1
TO BOOM 1
CONTROL VALVE

FROM BOOM CYLINDERS

HEAD END CHECK
VALVE

SHUTTLE VALVE

A A

LINE RELIEF VALVE LINE RELIEF SHUTTLE

VALVE VALVE
B-B
RENR5434 - 76
 MAIN HYDRAULIC CIRCUIT
STICK OUT

STICK II
VALVE

STICK I
VALVE

DRIVE
PUMP
M
PILOT
SWING/STICK BOOM/BUCKET PUMP
PILOT VALVE PILOT VALVE IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

RENR5434 - 77
RENR5434 - 78
RENR5434 - 79
 MAIN HYDRAULIC CIRCUIT
STICK IN / FAST WITH REGENERATION
STICK
CYLINDER

STICK DRIFT
REDUCTION VALVE

STICK
REGENERATION
VALVE
STICK II
VALVE

STICK I
VALVE

STICK
UNLOADING
VALVE

DRIVE
PUMP
M
PILOT
SWING/STICK BOOM/BUCKET PUMP
PILOT VALVE PILOT VALVE IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

RENR5434 - 80
 MAIN HYDRAULIC CIRCUIT
STICK IN / SLOW WITHOUT REGENERATION
STICK
CYLINDER

STICK DRIFT
REDUCTION VALVE

STICK
REGENERATION
VALVE
STICK II
VALVE

STICK I
VALVE

STICK
UNLOADING
VALVE

DRIVE
PUMP
M
PILOT
SWING/STICK BOOM/BUCKET PUMP
PILOT VALVE PILOT VALVE IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

RENR5434 - 81
 FROM
STICK IN STICK REGENERATION VALVE
PILOT STICK STICK IN
REGENERATION
VALVE

CHECK
VALVE

TO
HEAD
END

FROM
ROD END

A-A A A

RENR5434 - 82
 FROM
STICK IN STICK STICK UNLOADING VALVE
PILOT REGENERATION STICK IN
VALVE

CHECK STICK
VALVE UNLOADING
VALVE

TO
HEAD
END

FROM
ROD END

A-A A A
TO
RETURN

RENR5434 - 83
 A

FROM STICK 1
AND STICK 2
STICK DRIFT REDUCTION VALVE
CONTROL STICK OUT
VALVE
B
TO STICK
CYLINDER
ROD END

TO STICK
CYLINDER
ROD END

FROM STICK 2
CONTROL
A VALVE

FROM STICK 1
FROM STICK 1 CONTROL
AND STICK 2 VALVE
CONTROL STICK IN
VALVE PILOT SHUTTLE
PRESSURE VALVE

TO STICK DRAIN
CYLINDER
ROD END
B-B

STICK OUT
LINE RELIEF
VALVE

A-A

RENR5434 - 84
A

TO STICK 1
TO STICK 1 STICK DRIFT REDUCTION VALVE
CONTROL
CONTROL
VALVE STICK IN
VALVE
B FROM STICK
CYLINDER
ROD END

FROM STICK
CYLINDER
ROD END

TO STICK 2
TO STICK 1 CONTROL
CONTROL VALVE
A VALVE
TO STICK 1
STICK IN CONTROL
PILOT SHUTTLE VALVE
PRESSURE VALVE

FROM STICK DRAIN

CYLINDER
ROD END
B-B

STICK OUT
LINE RELIEF
VALVE
A-A

RENR5434 - 85
 BUCKET HYDRAULIC SYSTEM
BUCKET
BUCKET CLOSE CYLINDER

BUCKET
VALVE

DRIVE
PUMP
M
PILOT
SWING/STICK BOOM/BUCKET
IDLER PUMP
PILOT VALVE PILOT VALVE
PUMP

PILOT OIL MANIFOLD

RENR5434 - 86
RENR5434 - 87
 BOOM
CYLINDER

STICK
CYLINDER

BUCKET
CYLINDER

RENR5434 - 88
BOOM AND STICK CYLINDER
SNUBBER OPERATION
EXTENDING ROD
PASSAGE SNUBBER

RENR5434 - 89
STICK CYLINDER SNUBBER OPERATION
RETRACTING ROD

SNUBBER PASSAGE

RENR5434 - 90
RENR5434 - 91
RENR5434 - 92
RENR5434 - 93
TRAVEL OPERATION

RENR5434 - 94
 LEFT TRAVEL MOTOR RIGHT TRAVEL MOTOR
BRAKE BRAKE
PILOT PILOT
VALVE VALVE

HYDRAULIC CIRCUIT
FORWARD TRAVEL / HIGH SPEED

COUNTERBALANCE COUNTERBALANCE
VALVE VALVE

SWIVEL

TRAVEL PILOT
CONTROL VALVE

RIGHT
TRAVEL
VALVE
LEFT
TRAVEL
VALVE

DRIVE
PILOT
PUMP
PUMP

M
IDLER
PUMP
TRAVEL
SPEED
SOLENOID
VALVE

RENR5434 - 95
RENR5434 - 96
 LEFT TRAVEL MOTOR
LOW SPEED
DISPLACEMENT
CHANGE VALVE

LEFT TRAVEL
MOTOR

SWASHPLATE
CONTROL PISTON

MOTOR
ENGINE AND
PUMP CONTROL
TRAVEL SPEED
SOLENOID VALVE

PILOT
PUMP

DRIVE PRESSURE
COUNTERBALANCE VALVE
PUMP SENSOR

RENR5434 - 97
RENR5434 - 98
 LEFT TRAVEL MOTOR
HIGH SPEED
DISPLACEMENT
CHANGE VALVE

LEFT TRAVEL
MOTOR

SWASHPLATE
CONTROL PISTON

MOTOR ENGINE AND

PUMP CONTROL
TRAVEL SPEED
SOLENOID VALVE

PILOT
PUMP

PRESSURE
COUNTERBALANCE VALVE DRIVE
SENSOR
PUMP

RENR5434 - 99
RENR5434 - 100
 TRAVEL PILOT CONTROL VALVE

FROM PILOT MANIFOLD

TO TANK

TO TANK

FROM PILOT
MANIFOLD

TO/FROM
CONTROL VALVE

TO CONTROL TO TRAVEL FROM TO TO TRAVEL FROM

VALVE PRESSURE CONTROL CONTROL PRESSURE CONTROL
SENSOR VALVE VALVE SENSOR VALVE

RENR5434 - 101
 A

TRAVEL MOTOR
C SECTION B-B

B
VIEW A-A

SECTION A
C-C

RENR5434 - 102
 TRAVEL MOTOR

BRAKE PILOT
VALVE
DISPLACEMENT
CHANGE
VALVE

RENR5434 - 103
 MOTOR PASSAGES
BARREL
PASSAGES
A
VALVE PLATE
VALVE PLATE PASSAGES
PASSAGES

D B

BARREL
C PASSAGES

RENR5434 - 104
 PARKING BRAKE
ENGAGED

PISTON BRAKE
CHAMBER PISTON
FRICTION SEPARATOR RETAINER ORIFICE
PLATE PLATE

BARREL

HOUSING HEAD

DRIVE SHAFT

RENR5434 - 105
 PARKING BRAKE
RELEASED

PISTON BRAKE
CHAMBER PISTON
FRICTION SEPARATOR RETAINER ORIFICE
PLATE PLATE

BARREL
HOUSING HEAD

DRIVE SHAFT

RENR5434 - 106
 BRAKE PILOT
VALVE
DISPLACEMENT
CHANGE
VALVE

PISTON

RENR5434 - 107
 SWASHPLATE

DISPLACEMENT CHANGE VALVE

PIST0N SMALL DISPLACEMENT CHANGE
SPOOL
CHAMBER
DISPLACEMENT
SPOOL CHANGE VALVE
CHAMBER

CHECK CHECK
VALVE VALVE

PORT PORT

RENR5434 - 108
 SWASHPLATE

DISPLACEMENT CHANGE VALVE

PIST0N LARGE DISPLACEMENT CHANGE
SPOOL
CHAMBER
DISPLACEMENT
SPOOL CHANGE VALVE
CHAMBER

CHECK CHECK
VALVE VALVE

PORT PORT

RENR5434 - 109
RENR5434 - 110
 COUNTERBALANCE VALVE
LEVEL TRAVEL

CROSSOVER CROSSOVER
RELIEF VALVE RELIEF VALVE

CROSSOVER RELIEF VALVES

TRAVEL VALVE
COUNTERBALANCE
FROM MAIN VALVE
CONTROL VALVE

MAIN
RELIEF MAIN
VALVE PUMP

RENR5434 - 111
 COUNTERBALANCE VALVE
OVERRUNNING

CROSSOVER CROSSOVER
RELIEF VALVE RELIEF VALVE

CROSSOVER RELIEF VALVES

TRAVEL VALVE
COUNTERBALANCE
FROM MAIN VALVE
CONTROL VALVE

MAIN
RELIEF MAIN
VALVE PUMP

RENR5434 - 112
 COUNTERBALANCE VALVE
TRAVEL STOP

CROSSOVER CROSSOVER
RELIEF VALVE RELIEF VALVE

CROSSOVER RELIEF VALVES

TRAVEL VALVE
COUNTERBALANCE
FROM MAIN VALVE
CONTROL VALVE

MAIN
RELIEF MAIN
VALVE PUMP

RENR5434 - 113
 TRAVEL CROSSOVER RELIEF VALVE
SHOCK REDUCING ORIFICE VALVE
PISTON

ORIFICE STEM ORIFICE

TO
TANK
RENR5434 - 114
TRAVEL CIRCUIT
MAKEUP OPERATION

TRAVEL
MOTOR

CROSSOVER RELIEF VALVES

LEFT TRAVEL CONTROL VALVE

COUNTERBALANCE
VALVE

SWIVEL

RENR5434 - 115
TRIPLE REDUCTION FINAL DRIVE

SUN GEARS - RED

RING GEAR - PURPLE
OUTPUT SHAFT - BLUE
PLANET CARRIER - PINK
PLANET GEARS - GREEN
PLANET SHAFTS - BROWN

RENR5434 - 116
 FINAL DRIVE
FIRST STAGE REDUCTION

FIRST STAGE
SUN GEAR ROLLER
BEARING

FIRST STAGE
FIRST STAGE
PLANETARY
PLANETARY
CARRIER
GEAR

RING GEAR
FIRST STAGE
PLANETARY
SHAFT

RENR5434 - 117
PLANETARY REDUCTION GROUP
SPLINES ENGAGEMENT

PLANETARY GEAR
(FIRST STAGE)

PLANETARY SHAFT
(FIRST STAGE)

PLANETARY CARRIER
(FIRST STAGE)

SUN GEAR
(SECOND STAGE)

RENR5434 - 118
PLANETARY REDUCTION GROUP
SPLINES ENGAGEMENT

PLANETARY CARRIER
(SECOND STAGE)

SUN GEAR
(THIRD STAGE)
RENR5434 - 119
 SWIVEL

A A

B B

A-A

FRONT

B-B
RENR5434 - 120
 SWING MOTOR GROUP
SWING PARKING
BRAKE HYDRAULIC CIRCUIT
SWING RIGHT

ANTI-REACTION
VALVE

STICK I
SWING
VALVE
VALVE

VARIABLE
SWING
PRIORITY
VALVE

DRIVE
SWING/STICK BOOM/BUCKET PUMP
PILOT VALVE PILOT VALVE M
PILOT
PUMP
IDLER
BOOM PRIORITY PUMP
PRESSURE
REDUCING VALVE

IMPLEMENT/SWING
PRESSURE SWITCH

PILOT
MANIFOLD

SWING PARKING BRAKE

SOLENOID VALVE

RENR5434 - 121
RENR5434 - 122
RENR5434 - 123
 SWING PRIORITY PRESSURE REDUCING VALVE
AND VARIABLE SWING PRIORITY VALVE
SWING PRIORITY NOT ACTIVATED

FROM FROM
BOOM UP SWING FROM PILOT
PILOT PILOT SYSTEM
FROM
STICK IN TO
PILOT B2 STICK 1
B1
PILOT
DRAIN

P1 P2

TO STICK 2
STICK IN A1 A2
PILOT

DRAIN FROM PUMP

SUPPLY

RENR5434 - 124
 SWING
MOTOR
SWING
PRIORITY CIRCUIT
NOT ACTIVATED

STICK 1 SWING
CONTROL CONTROL
VALVE VARIABLE VALVE
SWING
PRIORITY
VALVE

IDLER PUMP
PILOT
PUMP

M
DRIVE PUMP

PILOT PRESSURE
CONTROL VALVE REDUCING
VALVES

RENR5434 - 125
 SWING PRIORITY PRESSURE REDUCING VALVE
AND VARIABLE SWING PRIORITY VALVE
SWING PRIORITY ACTIVATED
FROM BOOM UP
PILOT
FROM
STICK IN FROM
FROM
PILOT SWING PILOT VARIABLE SWING
PILOT SYSTEM TO PRIORITY VALVE
STICK I
B1 B2 PILOT

TO DRAIN

P1 P2

TO STICK II
STICK IN
A1 A2
PILOT

BOOM PRIORITY SWING PRIORITY

PRESSURE REDUCING PRESSURE REDUCING BOOM II
VALVE VALVE CONTROL VALVE

RENR5434 - 126
 SWING
SWING MOTOR

PRIORITY CIRCUIT
ACTIVATED

STICK 1 SWING
CONTROL CONTROL
VALVE VALVE

DRIVE PUMP
PILOT
M PUMP

IDLER PUMP

PILOT
PRESSURE
CONTROL VALVE
REDUCING
VALVES

RENR5434 - 127
 SWING
PARKING
PILOT OIL SUPPLY
TO TANK
BRAKE
SWING MOTOR
SECTIONAL VIEW

RENR5434 - 128
 A
MOTOR PASSAGES
VIEW FROM HEAD

D B

C
RETURN SUPPLY
PASSAGE PASSAGE

RENR5434 - 129
RENR5434 - 130
 SWING
PARKING BRAKE
OFF

RENR5434 - 131
 SWING
PARKING BRAKE
ON

RENR5434 - 132
 SWING MAKEUP CIRCUIT
MAKEUP
LINE

RETURN LINE SWING

CONTROL
VALVE

SLOW RETURN
CHECK VALVE
M

RENR5434 - 133
RENR5434 - 134
SWING RELIEF VALVE

RENR5434 - 135
 SWING MAKEUP OIL CIRCUIT
MAKEUP
LINE

SWING
RETURN LINE CONTROL
VALVE

SLOW RETURN
CHECK VALVE M

RENR5434 - 136
RENR5434 - 137
 SLOW RETURN
CHECK VALVE

MAKEUP LINE
TO SWING MOTOR

RETURN LINE RETURN LINE

TO DRAIN FROM MAIN
CONTROL VALVE

RENR5434 - 138
RENR5434 - 139
ANTI-REACTION VALVE
NEUTRAL

TO STICK 1
VALVE

RENR5434 - 140
ANTI-REACTION VALVE
SWING

TO
STICK 1
VALVE

RENR5434 - 141
ANTI-REACTION VALVE
SWING STOP

TO STICK 1
VALVE

RENR5434 - 142
ANTI-REACTION VALVE
REVERSE

TO STICK 1
VALVE

RENR5434 - 143
 SWING DRIVE
FIRST STAGE
PLANETARY CARRIER SHAFT

FIRST STAGE
PLANETARY GEAR

FIRST STAGE
SECOND STAGE SUN GEAR
PLANETARY CARRIER

RING GEAR SECOND STAGE

SUN GEAR

SECOND STAGE
PLANETARY GEAR

HOUSING
SUN GEARS - RED
RING GEAR - PURPLE
INPUT SHAFT - BLUE
PLANET CARRIER - PINK
PLANET GEARS - GREEN
ROLLER BEARING

PINION SHAFT
BEARING GEAR

RENR5434 - 144
 PLANETARY ASSEMBLY
SHAFT

FIRST STAGE
PLANETARY
GEAR

FIRST STAGE
SUN GEAR
FIRST STAGE
PLANETARY
CARRIER
FIRST STAGE
PLANETARY
RING GEAR GEAR

SHAFT
SHAFT

RENR5434 - 145
 SWING DRIVE

SECOND SECOND STAGE FIRST STAGE

STAGE PLANETARY GEAR PLANETARY GEAR
PLANETARY
CARRIER
INNER
CIRCUMFERENCE

SUN GEARS - RED

RING GEAR - PURPLE
PLANET CARRIER - PINK
FIRST PLANET GEARS - GREEN
STAGE PLANET SHAFTS - BROWN
SUN GEAR

FIRST
STAGE
PINION ROLLER SECOND RING PLANETARY
SHAFT BEARINGS STAGE GEAR CARRIER
SUN GEAR

RENR5434 - 146
 BEARING
PINION
GEAR
SHAFT

PINION SHAFT
ROTATION

RENR5434 - 147
 2

RETURN
HYDRAULIC SYSTEM

6
4

5
10
9 11
8

13 12

15 28

16

14

17 20

24 21 P
19
23 M

22
P

18

25 26 27

RENR5434 - 148
RENR5434 - 149
 SLOW RETERN CHECK VALVE
AND BYPASS CHECK VALVE
MAKEUP LINE
SLOW RETURN CHECK TO SWING MOTOR
CHECK VALVE VALVE

INLET LINE
TO OIL COOLER

RETURN LINE

BYPASS
CHECK VALVE

RETURN LINE RETURN LINE

FROM OIL COOLER TO RETURN FILTER

RENR5434 - 150
RENR5434 - 151
 SLOW RETERN CHECK VALVE
AND BYPASS CHECK VALVE
MAKEUP LINE
SLOW RETURN CHECK TO SWING MOTOR
CHECK VALVE VALVE

INLET LINE
TO OIL COOLER

RETURN LINE

BYPASS
CHECK VALVE

RETURN LINE RETURN LINE

FROM OIL COOLER TO RETURN
FILTER

RENR5434 - 152
 HYDRAULIC TANK AND RETURN FILTER

RETURN CHAMBER
ELEMENT
HYDRAULIC PORT
TANK

RELIEF
VALVE
LINE

RETURN
FILTER

PASSAGE

A A

RETURN
TANK
LINE
CHAMBER

SUCTION A-A
SUCTION LINE FILTER

RENR5434 - 153
RENR5434 - 154
RENR5434 - 155
RENR5434 - 156
RENR5434 - 157
RENR5434 - 158
RENR5434 - 159