NO.9, INDUSTRY SOUTH 6 RD.

上緯企業股份有限公司 NAN-TOU CITY,TAIWAN 540

SWANCOR IND. CO., LTD. TEL: 886-49-2255420
FAX: 886-49-2251534
E-mail:[email protected]

Recommendation of Anti-corrosion Linning for

Concrete (RC) Pool
1. PURPOSE
In order to establish one complete, no defect and no-leak anti-corrosion linning for concrete
pool.

2. SUBSTRATE
2.1 The requirements of substrate: Before proceeding the surface treatment of concrete and
linning construction, the RC pool should match below requirements:
2.1.1 Aging time > 28 days. *1
2.1.2 Water content < 10 %
2.1.3 Compression strength > 3000 psi
2.1.4 Tensile strength > 300 psi
2.1.5 Adequate surface treatment of concrete
2.2 Surface treatment of concrete
Before applying concrete-primer, the surface of concrete should make sure that is “
Clean”, “ Dry “, and “Sound” *2
2.2.1 Clean Surface: There is no oil, stain, dust and loose.
2.2.2 Dry Surface: Water content must below 8%, according to*3 ASTM D4263 ---
“ Test method for indicating moisture in concrete by plastic sheet method. “
2.2.3 Sound Surface: The laitance must be removed by mechanical or chemical
method.
2.2.3.1 mechanical method: sand-blast
2.2.3.2 chemical method: according to ASTM S4260 *4 Acid Etching Concrete
2.2.4 Please find the Attachment 1----Surface treatment for Concrete.

3. SPECIFICATION OF MATERIALS
3.1 Resin: Vinyl ester resin SWANCOR 901
Concrete primer: Vinyl ester resin SWANCOR CP99

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 NO.9, INDUSTRY SOUTH 6 RD.
上緯企業股份有限公司 NAN-TOU CITY,TAIWAN 540
SWANCOR IND. CO., LTD. TEL: 886-49-2255420
FAX: 886-49-2251534
E-mail:[email protected]

3.2 Specification for physical properties of resin

Item Laminating Resin Primer Standard
Tensile strength* >12,000 psi ---- ASTM D638
Flexural strength* >19,000 psi ---- ASTM D790
Barcol Hardness** 30-38 30 ASTM D2583
H. D. T.** > 95oC > 95oC ASTM D648
Elongation** > 5.0% > 5.0% ASTM D638
Adhesion to concrete ---- > 45 kg/cm2 CNS A3134
*: Laminate **: Casting

3.3. Glass Fiber

3.3.1 Chopped Strand Mat: E-glass，450 g/m2
3.3.2 Surfacing Veil: C-Veil，25-35gg/m2
3.3.3 Synthetic (Polyester) Surfacing Veil: Double synthetic surfacing veils should
be used in inner layer, when the chemical are Fluoric chemical, Alkali,
Sodium Hypochlorite…etc.

4. PROCESSING SEQUENCE
4.1. Applying sequence
Coverage Thickness
Sequence Item Coat Interval Note
(kg/m2) of Film (mm)
(1)Concrete aging >28 days (2) Water content < 10%
Surface
1 (3) Compression strength > 3000 psi (4) Tensile strength > 300 psi
treatment
(5) Adequate surface treatment of concrete
2 Primer 1 0.3 0.1 mm ASTM D4263 SWANCOR CP99
SWANCOR 901
3 Putty 3 cm radius putty is needed 3 hr - 2 weeks
with china clay
1 –1.1 0.9-1.0 SWANCOR 901
4*** Laminate 3 3 hr - 2 weeks
kg / coat mm / coat with #450 g/m2 mat
Surfacing 0.4 - 0.5 SWANCOR 901
5 2 0.2 mm / coat 3 hr - 2 weeks
Veil kg/coat with 30g/m2 C-Veil
SWANCOR 901
6 Top Coat 1 0.3 0.1 – 0.2 3 hr - 2 weeks
with wax and pigment
Remark:
a. Any overlapped area will be more than 3 cm. *5
b. The surface of substrate must be free of water, oil and dirt.
c. To get a good laminate, it is necessary to remove bubble by corrugated roller during
laminating.
d. Putty is applied at any angle in order to get a smooth surface for lining. Putty is made
by mixing china clay with SWANCOR 901.

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 NO.9, INDUSTRY SOUTH 6 RD.
上緯企業股份有限公司 NAN-TOU CITY,TAIWAN 540
SWANCOR IND. CO., LTD. TEL: 886-49-2255420
FAX: 886-49-2251534
E-mail:[email protected]

4.2 Construction

Top Coat
Surfacing Veil
Laminate
Primer
Substrate

4.3 Construction in angle***

Substrate
Primer

Laminate
Surfacing Veil
Top Coat
Putty

3cm

4cm
*** Putty is needed in welded and sharp angle site.

5. INSPECTION
5.1 Visual inspection: There is no obvious surface defect. *6
5.2 Barcol hardness: more than 30 (ASTM D2583)
5.3 Pinhole test or Spark test: Voltage: 4500 V *7
5.4 Adhesive test: Using wood hammer to test if there is any dislaminate.

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 NO.9, INDUSTRY SOUTH 6 RD.
上緯企業股份有限公司 NAN-TOU CITY,TAIWAN 540
SWANCOR IND. CO., LTD. TEL: 886-49-2255420
FAX: 886-49-2251534
E-mail:[email protected]

6. SAFETY CONSIDERATION
6.1 It is necessary to have good ventilation in working area
6.2 Don’t smoke and prevent any fire and spark in working area.
6.3 SWANCOR 901 contains styrene monomer. Please put on protective clothes and mask
and good ventilation is needed.
6.4 SWANCOR 901 is a potential reactive resin. Please keep away from dark and light. Please
store it at dark and low temperature site.
6.5 Hardener (MEKP) is a highly explosive chemical, please note the following:
6.5.1 Keep away from fire, high temperature and sunlight.
6.5.2 Don’t mix directly with cobalt salt. It will cause explosion
6.5.3 If skin contact with resin or hardener, please cleaning it with flowing water at
least 15 minutes.
6.6For safety, please refer to MSDS before lining.

Ref:
1. American concrete institute, ACI 308-81 “ Curing Concrete”
2. Journal of Protective Coating & Linning, Nov. 1986, P.984
3. ASTM D4263 ”Test method for indicating moisture in concrete by plastic sheet method”
4. ASTM D4260 “Acid Etching Concrete”
5. NBS 15-69, “ Custom contact-molded Reinforced Polyester Chemical Resistant Process
Equipment”
6. ASTM D2563 “Visual defects in Glass-reinforced plastics laminate parts.”
7. ASTM D2787 “Continuity verification of liquid or sheet lining applied to concrete
substrate.”

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