General Information: Industrial Engines
General Information: Industrial Engines
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General Information
Perform maintenance at whichever interval occurs first. At each scheduled maintenance interval,
perform all previous maintenance checks that are required for scheduled maintenance.
The QSK78 engines have the following lubricating oil filtration options:
Industrial Engines
Eliminator™ with Centinel™
Eliminator™ without Centinel™
Power Generation Engines
Eliminator™ with Centinel™
Eliminator™ without Centinel™
Spin-on Oil Filter with Centinel™
Spin-on Oil Filter without Centinel™
See the applicable maintenance schedule for the specific oil filtration option used.
Industrial
Eliminator™ with Centinel™
Batteries - Check
Cooling System - Flush
Fan Hub, Belt Driven - Check
Water Pump - Check
Turbocharger - Inspect for Reuse
Air Compressor - Check
Air Compressor Unloader and Valve Assembly - Check
Vibration Damper, Viscous - Inspect for Reuse
Maintenance Procedures at 12,000 Hours or 6 Years (2)
Eliminator™ Filter - Check (Hydraulic Motor)
Eliminator Filter Centrifuge - Inspect for Reuse
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Power Generation
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CAUTION
Do not extend oil change intervals beyond the maximum
point shown when fuel consumption rates are less than
the minimum shown. Doing so can result in shortened
engine life due to oil degradation processes associated
with lightly loaded engines.
CAUTION
Inaccurate fuel consumption records can result in incorrect oil change intervals that can
result in premature engine wear and/or deposits.
CAUTION
Do not extend oil change intervals beyond the maximum point shown when fuel
consumption rates are less than the minimum shown. Doing so can result in shortened
engine life due to oil degradation processes associated with lightly loaded engines.
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Oil change intervals can be determined by one of the following recommended methods:
Fixed-Hour method (based on fixed hours or months, whichever occurs first)
Chart Method (based on known fuel consumption rates, coupled with oil analysis program)
Centinel™ System, coupled with an oil analysis program.
The chart method is recommended to provide the lowest total cost of operation, while still
protecting the engine.
The information listed below is required when using the chart method to determine the correct oil
and filter change interval for the engine.
System capacity can be determined by knowing the volume of the oil required to touch the high-
level mark on the dipstick and the volume of any remote oil tanks on the machine in which oil is
continuously circulated. Oil sump capacities are listed in the operation and maintenance manuals
for all Cummins® engines. It is imperative that the total system volume be known when using the
chart method. Use the following procedure for information on the oil sump capacity. Refer to
Procedure 018-017 in Section V. (/qs3/pubsys2/xml/en/procedures/56/56-018-017.html) If the
machine is equipped with an oil reserve system with a reservoir remote from the engine oil sump,
the reservoir volume must be added to the engine sump volume to determine the total system
capacity. This is only true for remote tanks in which the oil is continuously circulated. The
Centinel™ make-up tank volume does not add to system capacity since the engine oil is not
continuously circulated through this tank.
When oil is changed on an engine with a remote oil tank in which oil is continuously circulated
(not a Centinel™ make up tank), the oil in the tank must be changed in addition to the oil in the
engine sump.
To use the chart method effectively, accurate fuel consumption records must be kept and
maintained. Fuel consumption information must be in liters per hour or gallons per hour units to
use the charts. Fuel consumption rates can change over time because of an increasing or
decreasing engine duty cycle. Accurate records are essential in determining average fuel
consumption during a given oil change interval.
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The charts are categorized and labeled by the system capacity for a specific engine family. Select
the chart representing the correct oil system capacity for engine model in question. The left
vertical axis of the chart represents fuel consumption in U.S. gallons per hour. Determine the
intersection point of the fuel consumption rate on the applicable interval curve by drawing a
horizontal line. From this point, draw a vertical line down until it intersects with the horizontal axis
representing hours. This point represents the acceptable oil change interval.
Note : Before using the charts below it is important to note the grade of oil being used.
Reference Table 1. This can affect which chart can be used.
Table 1: Engine Oil Grades
North American International
CES Description
Classification Classification
Standard Obselete.
API1 CD API CE These oils are no
ACEA2 E1 longer recommend Do not use the Chart
1
API CG-4/SH for use in Cummins® Method if using these
engines. oils.
ACEA2 E2
API CF-4/SG 2
CES 200757
ACEA E3
Engines using this oil
grade Must be
considered a high
JAMA3 DH-1 CES 20071 Load Factor engine
API1 CH-44 /SJ and must use that
line on the relevant
chart
CES 20076
ACEA2 E55
CES 20077 Engines using these
oil grades can use
API1 CI-4 ACEA2 E7 CES 20078
1 2
either line on the oil
API CI-4 ACEA E7 CES 20078 depending on load
ACEA2 E9 factor
API1 CJ-4 CES 20081
JAMA3 DH-2
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CAUTION
Lubricating oils must be classified by one of the standards listed in Table 1. Oils that have
never been tested nor received a certificate of compliance from Cummins Inc. cannot be
recommended for use in Cummins® products.
Note : When using the graphs below to calculate oil change interval, High Load Cycle
engines refers to engines with a load cycle over 45%. Low Load cycle engines refers
to engines with a load cycle below 45%. Contact your Local Cummins® Distributor for
help calculating engine load factor.
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For oil system volumes not shown on the charts, the appropriate oil change interval can be
calculated by interpolation between oil change intervals obtained from charts of system volumes
below and above the desired system volume.
Method:
Variables
Oil System volume for which change interval desired = VS _____
Oil System volume for chart below desired volume = VB _____
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Premium oil filters, such as Fleetguard® LF 9000 series filters, or equivalent, are also required
when using Centinel™ with spin-on filters.
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