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Abstract: Three main components influence the pressure drop inside a vertical pipe when the fluid flow is multiphase are
Elevation,Friction and Acceleration.Many authors evaluated the available correlations for multiphase flow in vertical pipes.
These studies showed that Hagedorn and Brown correlation is one of the best correlations available for pressure drop prediction
over a wide range of parameters such as pipe size, flow rates, etc.Hagedorn& Brown correlation used Griffith’s correlation for
liquid holdup in bubble flow conditions. Hence this method is selected for calculating the pressure drop in our study.In this
study, both Hagedorn& Brown liquid holdup correlation is revised by using various flow rates ranging from 100 bbl/d to 5000
bbl/d with varying tubing sizes(between 1’in to 4’ in). In comparison with the calculated pressure drops, Hagedorn& Brown
correlation gave consistent results with observed values.
I. INTRODUCTION
Multiphase flow in pipes is defined as the concurrent movement of free gases and liquids in the pipes. Flow may be in any direction.
The gas and liquid may exist as a homogeneous mixture, or the liquid may be in slugs with the gas pushing behind it. The liquid and
gas may also flow parallel to each other, or other combinations of flow patterns may be present. The gas may be flowing with two
liquids (normally oil and water), and the possibility exists that the two liquids may be emulsified.
The multiphase flow problem can be divided into four categories:
Based on field data from 49 flowing and gas-lift wells, Poettman and Carpenter (1952) correlated the friction factor of multiphase
flow with the product of the inside diameter of tubing and the mass velocity of the mixture flowing through the pipe. It should be
noted that this dimensional product corresponds to the numerator of the Reynolds number.
H. Flow condition ranges for the test are as follows (Eaton, Knowles and Silberbrg, 1967)
1) Liquid rates: 50 to 2500 bbl/day for the 2-in line; 50 to 5500 bbl/day for the 4-in line.
2) Gas-liquid ratio: 0 to 132000 scf/bbl. for the 50 bbl/day liquid rate; a narrower range for the higher liquid rates. The physical
properties of test fluids can be summarized as,
3) Gas: natural gas with S.G. (specific gravity) of 0.6111 and viscosity of 0.012 cp @ 80F.
4) Water: S.G. of 10.01, surface tension of 66.0 dynes/cm, viscosity of 1.01 cp @ 80F.
5) Crude: S.G. of 0.865, surface tension of 30.0 dynes/cm, viscosity of 13.50 cp @ 80F.
6) Distillate: S.G. of 0.77, surface tension of 26.0 dynes/cm, viscosity of 3.50 cp @ 80F.
7) Based on studies of small amounts of condensate in gas lines, Flanigan (1958) developed a liquid holdup correlation to
account for the hydrostatic pressure difference in upward inclined flow. The Flanigan correlation is utilized in this study
to calculate the elevation part of total pressure gradient. As for downhill flow, the elevation gradient is neglected.
in the tubing. Pressure loss is also important in artificial lift installations where the pump is set far off bottom and the well is
producing with a high gas-oil ratio because pressure loss may be significant in that section of the vertical pipe below the pump.
5) Gathering and separation systems:In centralized gathering and separation systems it is necessary to transport gas-liquid
mixtures for relatively long distances. Correct sizing of the horizontal pipe used in these systems is important to prevent high
pressure losses in the systems.
6) Sizing surface flow lines:The sizing of surface flow lines for oil production is extremely important in designing for maximum
allowable production. The size of the surface flow line from the wellhead to the separator combined with separator pressure
establishes the flowing wellhead pressure. The flowing wellhead pressure controls the flowing bottomholepressure which, in
turn, controls the productive capacity of the well.
7) Sizing of transmission lines: prediction of pressure losses is important in the sizing of large transmission lines containing a
liquid phase.
8) Sizing of gas lines.:Pressure loss calculations must be made when gas lines where glycol or some other* chemical is being
injected to prevent freezing are designed.
9) Tubing design in deviated wells: The design of tubing string; for directionally-drilled wells is becoming more and more
important as additional offshore wells are drilled.
10) Surface design for inclined flow.:The calculation of pressure losses for sizing of surface flow lines and transmission lines for
inclined flow over hilly terrain, and for offshore-to-onshore facilities, is a necessity.
11) Heat exchanger design:In refineries and chemical plants two-phase mixtures of petroleum fractions sometimes circulate
through heat exchangers. The design of the heat exchangers involves two-phase pressure-drop correlations.
12) Condensate line design.:Mixtures of partially- condensed vapors flowing through condensate lines in steam and refrigeration
plants are in two-phase flow. The design of these lines must take into account the additional pressure loss caused by the
existence of the liquid phase.There are other uses for multiphase flow calculations. All of the mentioned applications point out
the fact that an economic problem is involved in the optimization of pipe sizes for vertical, horizontal, and inclined flow.There
are numerous correlations that give excellent results depending upon the ranges of flow conditions. Based on comparisons made
by Lawson and Brill, the following methods and the order in which they will be discussed are those of Hagedorn and Brown,
Duns and Ros, Orkiszewski and Beggs and Brill. All four of these methods represent generalized correlations to take care of all
pipe sizes, fluid properties and flow rates. Also of significance is the correlation of Govier and Aziz.This section will introduce
the procedure for vertical multiphase flow problem , offer a brief historical review, and discuss one of the best correlation
(Hagedorn& Brown correlation).
1) Reference to Fig. 3.1.1 shows a generalized flow diagram which should help in the following discussions.
These investigators also started with the general energy equation to obtain the pressure loss equation:
∆
144 ∆ℎ
= + . ∗
+ ∆ ∆ℎ
(3.1)
where
̅ = ̅ + ̅ (1 − ) (3.2)
The mixture viscosity was represented in the manner suggested by Arrhenius28 and a Reynolds number for the two-phase mixture
was defined by the equation:
. ∗
( ) = (3.3)
( )
2) Referring to Eq. 3.3, if the limit is taken of the Reynolds number for the mixture as HL —» 0, qL —» 0, it reduces to a single-
phase gas-flow equation, and if the limit is taken as HL —» 1, qg —» 0, it reduces to the single-phase liquid- flow equation. The
respective Reynolds numbers for all gas and all liquid reduce to
( ) = (3.4)
( ) = (3.5)
Using methods similar to those of Duns and Ros and Ros, Brown and Hagedorn showed that the liquid holdup (Hl) is principally
related to four dimensionless parameters:
= (3.6)
= (3.7)
= (3.8)
= (3.9)
Converting to common oilfield units, these relations become:
= 1.938
= 1.938
= 120.872
= 0.15726
Where;
d = Ft
P lbm/cu ft
VSL ft/sec
Vs6 = ft/sec
PL = Cp
cr dynes/cm.
A regression analysis technique was used to relate the four dimensionless groups, as well as a pressure term, and the result is shown
as Fig. 3.1.3.
It should be noted at this point that the Hagedorn and Brown holdup correlation is in fact a pseudoholdup correlation. Holdup was
not actually measured but back-calculated from knowing the total pressure loss and using a friction factor obtained from a two-
phase Reynolds number.
To account for the viscosity- of the liquid, the term CNL was included in the numerator of the correlating function used for the
abscissa of Fig. 3.1.3. A plot of NL versus CNLis noted in Fig. 2.56. Water was chosenasthe base curve; C was taken as 1.00 for
water. This plot shows that for low values of the liquid viscosity, the viscosity has very little effect.
An additional factor was needed to properly account for the holdup because it was impossible to obtain one curve to account for the
deviation at high gas rates in high viscosity crude oils.
This secondary correction factor OP) was plotted against values of the group of terms NgvNL°-38/Nd2-14 (Fig. 3.1.4). In most cases it
will be found that T = 1.00.
The correlating function for liquid holdup can be expressed in field units as follows:
. . .
. +
. = 0.00326 .
. ( ) . .
−
where:
qL = liquid production rate, stb/d
d = pipe diameter, ft.
Z = average gas compressibility factor,
dimensionless
T = average temperature, °R
_P = average pressure, psia
Further work by Brill and Hagedorn has considerably improved this method. This work was performed in connection with better
inclusion of the effects of holdup and slippage and the inclusion of the Griffith bubble flow correlation. Figs. 3.1.5 and 3.1.6 give an
indication of the discrepancies that needed to be resolved. Fig. 3.1.5 presents a set of pressure traverses as calculated by Hagedorn
and Brown for 100 bpd water in 3 in. tubing. There is a wide spread between the 0 and 50 scf/bbl gas-liquid ratio curve. It was
thought that this was caused by an error in the original holdup correlation; but later it was found that the predicted holdup for low
flow rates and low gas- liquid ratios was less than the holdup would be if there was no slippage. This discrepancy was more
pronounced for large pipe sizes. Brill and Hagedornsuggested that a calculation be made for holdup from the Hagedorn and Brown
correlation and that these results be compared to the holdup when no slippage is assumed. If the latter was found to be greater than
the former, the HL value excluding slippage was used.
(Fig. 3.1.5 which requires using the HL value for no slippage shows the same pressure traverse as found in Fig. 3.1.6.)
The curves recently presented by Brownwere prepared in this manner. This discrepancy occurs only in larger tubing sizes at low
flow rates and low gas-liquid ratios; therefore, except for these cases, this adjustment is not necessary.
At the suggestion of Brill and Hagedorn, the Griffith correlation was added to the Hagedorn
and Brown correlation. The Griffith correlation is used when flow is in the bubble flow regime. For a complete description of this
correlation and its incorporation into the multiphase vertical flow problem, reference should be made to Orkiszewski.The Griffith
method is explained by Orkiszewski and an example problem is worked by him. The modification incorporates the Griffith cor-
relation after the manner suggested by Orkiszewski but only for bubble flow.
In summary, the following two adjustments are made:
The density of the mixture is calculated using the Hagedorn and Brown holdup correlation and this value is compared to the density
of the mixture assuming that there is no slippage. The largest of these two values is then used.
The flow regime is determined, and if it is bubble flow, the pressure traverse is calculated by the Griffith correlation.
It is recommended that these two adjustments always be used in the generalized Hagedorn and Brown method.
It is recommended that Eq. 3.2 be solved for Ah and that a pressure traverse be calculated from the result. Rearranging Eq. 3.2, the
equation becomes:
∆ ∆
∆h =
. ∗
This form eliminates the necessity for a trial-and-error solution and permits solving for the distance between two pressure points.
Fig.3.1.5 shows a detailed flow diagram of the Hagedorn and Brown method which shows how to calculate a pressure traverse by
this method.
R. Detailed procedure for calculating a vertical pressure traverse by the method of Hagedornand Brown
Equation:
∆
144 ∆ℎ = + . ∗
+ ∆ ∆ℎ
Start with the known pressure p1, assume a value for p2 and calculate the depth increment.
1) Calculate the average pressure between the two pressure points;
= + 14.7
2) Calculate the specific gravity of oil;
141.5
γ0 =
131.5 + API
3) Find total mass associated with one bbl of stock tank liquid;
= γ ( ) γ ( ( . )( )γ
)
.
γ (62.4) + γ 1 W
.
= + γ (62.4)
1+W 1+W
(again this represents only an approximation of the surface tension of the liquid phase)
13) Calculate the viscosity number ;
1
= 0.15726 µ
= 1.938
− 14.7 ̅
=
86400 520 1
20) Determine the gas velocity number ;
= 1.938
21) Check the bubble floe regime to determine whether to continue with Hagedorn&Brown correlation (or) to proceed with the
Griffith’s correlation for bubble flow.
If A ≥ 0.13 , then use the calculated value and if A ≤ 0.13 , then use A = 0.13
Another number ‘B’ is calculated by the following ;
=
+
(if (B-A) is positive proceed with Hagedorn& Brown correlation , if (B-A) is negative proceed with Griffith’s correlation)
22) Find the pipe diameter number ;
= 120.872 √
23) Calculate the holdup correlation function ;
.
ɸ= . 14.7
∆( )= [ − ]
35) Calculate∆ℎ corresponding to ∆P ;
144 ∆ − ∆ ∆
∆ℎ =
+ . ∗
36) Starting with P2 and the known depth at P2 , assume another pressure point and repeat the procedure until reaching total depth
(or) until reaching the surface depending upon whether you are starting from the bottom (or) top of the tube.
sizes (ranging from 0.13’ in to 3.5’ in) were calculated and respective graphs were obtained, which gives us the clear view of
pressure vsflowrate curve (TPR curve).Sensitivities were made for varying tubing sizes and flowrate for which respective pressures
were obtained at constant depth (5000 ft.).
The following flowratevs pressure graph were obtained from the calculated sensitivities;
The assumed data to develop this correlation was acquired under the following conditions:
A. 5000-ft experimental vertical well;
B. 1.9, 2.28, 2.8,3, 4.2 in nominal diameter tubes;
C. Liquids with different viscosities: 0.63 cp water, 17 cp oil;
D. Liquid flow rates: 100-5000bbl/day; and,
E. Gas-liquid ratios: 0-1000scf/bbl.
Fig.1. was obtained by using Hagedorn& Brown correlation calculation method for predicting pressure drop with the help of given
and assumed data. This graph is constructed with ‘flowrate in the X-Axis’ and ‘pressure in the Y-Axis’. It was calculated with the
tubing size of 2 3/8’ inches diameter and respective pressure were obtained for the flowrate ranging from 100 to 5000 bpd at the
depth of 5000ft.Fig.2was obtained by using Hagedorn& Brown correlation calculation method for predicting pressure drop with the
help of given and assumed data. This graph is constructed with ‘flowrate in the X-Axis’ and ‘pressure in the Y-Axis’. It was
calculated with the tubing size of 2 5/8’ inches diameter and respective pressure were obtained for the flowrate ranging from 100 to
5000 bpd at the depth of 5000ft.
Fig.3. was obtained by using Hagedorn& Brown correlation calculation method for predicting pressure drop with the help of given
and assumed data. This graph is constructed with ‘flowrate in the X-Axis’ and ‘pressure in the Y-Axis’. It was calculated with the
tubing size of 2 7/8’ inches diameter and respective pressure were obtained for the flowrate ranging from 100 to 5000 bpd at the
depth of 5000ft.
Fig.4 was obtained by using Hagedorn& Brown correlation calculation method for predicting pressure drop with the help of given
and assumed data. This graph is constructed with ‘flowrate in the X-Axis’ and ‘pressure in the Y-Axis’. It was calculated with the
tubing size of 3 1/2’ inches diameter and respective pressure were obtained for the flowrate ranging from 100 to 5000 bpd at the
depth of 5000ft.Fig.5. was obtained by using Hagedorn& Brown correlation calculation method for predicting pressure drop with
the help of given and assumed data. This graph is constructed with ‘flowrate in the X-Axis’ and ‘pressure in the Y-Axis’. It was
calculated with the tubing size of 4 1/2’ inches diameter and respective pressure were obtained for the flowrate ranging from 100 to
5000 bpd at the depth of 5000ft.
Flowrate VS Pressure
3500
3000
2500
Pressuree
2000
1500
1000
500
0
0 1000 2000 3000 4000 5000 6000
Flowrate
Flowrate VS Pressure
2500
2000
Pressuree
1500
1000
500
0
0 1000 2000 3000 4000 5000 6000
Flowrate
Flowrate VS Pressure
1600
1400
1200
Pressuree
1000
800
600
400
200
0
0 1000 2000 3000 4000 5000 6000
Flowrate
Flowrate VS Pressure
2000
1500
Pressuree
1000
500
0
0 1000 2000 3000 4000 5000 6000
Flowrate
Flowrate VS Pressure
1280
1270
Pressuree
1260
1250
1240
1230
1220
0 1000 2000 3000 4000 5000 6000
Flowrate
Flowrate VS Pressure
3500
3000
2500 Series1
Pressure
2000 Series2
1500
Series3
1000
Series4
500
0 Series5
100
400
700
1000
1300
1600
1900
2200
2500
2800
3100
3400
3700
4000
4300
4600
4900
Where;
Series1 – from fig.1
Series2 – from fig.2
Series3 - from fig.3
Series4 – from fig.4
Series5 – from fig.5
By combining these graphs together (fig.1 to fig.5), taking flowrate in X-Axis and pressure in Y-Axis, creating flowratevs pressure
graph gives us a clear result of tubing performance relationship curves for respective tubing sizes from the given and assumed data.
Observation tells us that series2 – from fig.2 is the best tubing size for the given data.
III. CONCLUSION
The observed Haagedorn& Brown correlation by running sensitivities for various inputs gave us the appropriate tubing size to be
used for the given data.Also other parameters like flow rate, pressure drop, liquid holdup can be obtained through this correlation
method.Similarly, we can obtain different graphs for different inputs for various vertical multi-phase flow, which helps us to predict
the pressure drop and to choose the reliable tubing sizes from the particular data.It is necessary to be able to predict a vertical
multiphase flow pressure traverse in order to correctly select completion strings, predict flow rates, and design artificial lift
installations. Most of the progress towards a solution of the problem has been made since the publication of Poettmann and
Carpenter’s paper in 1952. Most of the approaches use some form of the general energy equation. This work can be extended in
future by running sensitivities on changing temperatures for various types of flow pattern.
REFERENCES
[1] Aziz, Khalid, George Govier and Maria Fogarasi. 1972. “Pressure Drop in Wells Producing Oil and Gas.” Journal of Canadian Petroleum Technology.
[2] Beggs, D.H. and J.P. Brill. 1973. “A Study of Two-Phase Flow in Inclined Pipes.” Journal of Petroleum Technology.
[3] Brill, J. P. and H. Mukherjee.1999. Multiphase Flow in Wells. Vol. 17 of Monograph Series Richardson, TX: SPE
[4] Duns, H. and N. C. J. Ros.1963. Vertical flow of gas and liquid mixtures in wells. In 6th World Petroleum Congress. Frankfurt am Main, Germany: World
Petroleum Congress.
[5] Fancher, George and Kermit Brown. 1963. “Prediction of Pressure Gradients for Multiphase Flow in Tubing.” Society of Petroleum Engineers Journal
[6] Gray, H. E. 1978. “Vertical Flow Correlation - Gas Wells.” User Manual for API 14B, Subsurface Controlled Safety Valve Sizing Computer Program.
[7] Hagedorn, Alton and Kermit Brown. 1965. “Experimental Study of Pressure Gradients Occurring During Continuous Two-Phase Flow in Small-Diameter
Vertical Conduits.” Journal of Petroleum Technology
[8] Mukherjee, H. and J. P. Brill. 1985. “Pressure Drop Correlations for Inclined Two-Phase Flow.” Journal of Energy Resources Technology
[9] Poettman, Fred H. and Paul G. Carpenter. 1952. The Multiphase Flow of Gas, Oil, and Water Through Vertical Flow Strings with Application to the Design of
Gas-lift Installations. In Drilling and Production Practice. American Petroleum Institute.