Green Pea Separator Machine

ACKNOWLEDGEMENT

We know why and when beautiful image of our respectable teachers, rather in quick
succession were being curved on our mental screen .The image we are sure, will remain there
even in future,as a constant source of inspiration for moulding our career.

It gives us a greater pleasure to represent this project in “Bi-directional Mixer”

We are sincerely thankful to project guide prof …………………….. and HOD

Our gratitude are members if workshop for their precious co-operation.

Lastly, We express out thanks to the friends for valuable suggestion ,which
encouraged us to complete the project successfully.

Date:

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 Green Pea Separator Machine

-: INDEX :-

Sr. No. Description

1 Introduction

2 Convectional method

3 Construction and working

4 Design

5 Mechanical Design

6 Design of components

7 Details and drawing

8 Cost analysis

9 Advantages

10 Application

11 Bibliography

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Chapter1

INTRODUCTION
India is an agricultural based country. Since last 50 year’s lot of changes has been

occurred in agriculture sector. Many new agricultural based industries have been started new

varieties and species of plant have been discovered. In our country most of the people can be

depend on the agriculture sector/field.

The green pea is one of the products in the marathwada-nashik region. The product in

the farm, in abundant quantity. There is lot of time waste in old method of green pea pod

separating. The time required for 1 Kg of green pea separating from this green pea is about 1 to 2

hours. So we have we have produces new machine for fast green pea separating.

In the Marathwada region people collect the green pea from the green pea plant

directly for pod separating purpose. The ground spreads on the ground and the pod of green pea

can be separated manually. Because of this method lot of time waste takes place as well as due to

striking process some ground nut can be brakes of damage.

But by using the green pea separating machine we separate the pea from green pea

efficiently and large quantity in very less time. So we increase the work capacity and saving the

time efficiently & effectively. So our machine in very useful to separating the pod from green

pea.

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 Green Pea Separator Machine

Project concerns.

Since the 20th century the production of green pea is increased. It is the main

underground crash crop giving more profit to summers in the marathwada-Nashik region; it is

the main product in Maharashtra, Karnataka, Madhya Pradesh etc. the large production is taken

in district of the Maharashtra is usmanabad, Latur, Kolhapur etc.

When we use traditional method of separating the pod from the green pea there is

very large time wastage during the process and the work done is very large time wastage during

the process and the work done is very less as compare to time use for working. So the farmer

goes under a big loss. So we develop a new “green pea separating machine” which separates the

green pea from the green pea effectively and easily and in more quantity.

By using this machine time required for separating the pods from green pea is

comparatively very less. Therefore it is profitable for farmer.

Considering these aspect we have prospered a “green pea separating machine”

which gives us maximum output in less labor, less efforts, cost with maximum efficiently and

effectively.

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Chapter2

WORKING PRINCIPLE

By using electrical motor, the rotating moment transferred with the help of belt to

the rotor shaft and pressing shaft. The step pulley is maintained on the electrical motor shaft.

When rotor rotating the green pea falls in the hopper and then green pea pressed between the

rotors and pressing shaft. At that time green pea seed separated. The green pea and green pea

seeds fall in the tray. The green pea seed falls in the tray due to this weight. We collect the seeds

in the pot of bag.

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Chapter3

PROJECT DESIGN
For proper utilization and reducing the time waste for separating the pod from green

pea, we plant to prepare a “green pea separating machine”; we have proposed the design of

mechanical machine. The machine is operating with the help of electric motor.

We proposed a full proof model of green pea separating machine which separates

the pea from the green pea without damaging the green pea.

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Chapter5

CONSTRUCTION

2) To provide rotating to rotor a shaft is constructed by wing different Machining

processes and this shaft is fitted inside the rotor.

3) The shaft with rotor can be mounted on the bearing, the bearing which Fixed on

the supporting table.

4) Then we fixing the grill bellow the rotor, with providing specific gap Between

pressing shaft and rotor this gap can be maintained, Less than the Green pea size.

5) After fixing the rotor and pressing shaft we mount the hopper and casing on the

6) Then we select the proper belt and placing this belt on pulley and

Transmitting the power from motor to rotor.

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 Green Pea Separator Machine

Chapter6

TRANSMISSION SYSTEM
The mechanical power produced by prime mover I used to drive various machines in the
workshop and factories. A transmission system is the mechanism, which deals with transmission
of the power and motion from prime mover to shaft or from one shaft to the other. The machine
tool drive is an aggregate of mechanism that transmits motion from an external source. To the
operative elements of the machine tool. The external source of energy is generally a three phase
A.C. motor, which has a rotary motion at its output shaft.

The rotary motion of the motor is transmitted to the operative element to provide an
operative working or auxiliary motion. When the required motion is rotary; the transmission
takes place through mechanisms that transfer Rotary motion from one shaft to another.

Transmission of the motion from the external source to the operative element can take place
through Mechanical elements such as belts,

Gears, chains etc.

Mechanical Transmission and its elements: -

1) Belt Transmission

2) Gear Transmission

3) Chain Transmission

1) Belt Transmission: -

Belt drive is one of the most common effective devices transmitting motion and power
from one shaft to the other by means of thin inextensible belt over running over to pulleys. This
largely used for general purpose on mills and factories especially when the distance between the
Shafts is not very great.

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 Green Pea Separator Machine

When the center distance between the two shafts is large than the tight side of the belt
should be the lower one the pulley called driver is mounted on the driving shaft while the shaft
while the other, which is mounted on the shaft to which power is to be transmitted is called the
driven pulley or follower.

When the belt moves over the pulleys there is always the possibility of slipping between
the belt and pulley and hens the

Character of the motion transmitted is not positive when positive action is required. Gears and
chain must be used.

2) Gear Transmission: -

Efficiency of power transmission in belt and rope drives is less. The power may be
transmitted from one shaft another by means of mating gears with high transmission Efficiency
and a gear drive is also provide when the between driver and follower is very small.

3) Chain Transmission: -

Chains are used for high transmission number. They are mostly used when distance
between center is short but the center distance is as much as 8m. They are now generally used for
transmission of power in cycle, motor vehicle, and agriculture machinery in workshops.

It is general requirement for any machines that they should provision for regulating speed
of travel

The regulation may be available in discrete steps or it may be steeples i.e. continuous.
The format are known as stepped drives Ex. Lathe machine, milling machine, printing machine
etc.

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CONSTRUCTION

The Spatial agitator machine consists of the following parts:-

1 motor:-

The motor is a single phase AC commentator’s motor, 0.5 hp powers meaning that the
speed is infinitely 1440 rpm. The motor is mounted on the base plate and is connected to the
input shaft by means of a v belt.

2 Main Pulleys:-
The main pulley is V- belt pulley mounted on the input shaft by means of an Allen
head grub screw. This pulley is a reduction pulley that is time reduces the motor speed 5 times so
also torque available at machine input shaft is amplified.

3 Input shafts:-
The input shaft is held in ball bearing supported in the central bearing block. The
input shaft carries reduction pulley at one end where as the input crank at the other end. The
input end. The input crank is fixed on the input shaft and carries the fork at the other end.

Design of Shaft: --

Data:

P= 650 N( Assumed )

L = 408.20 mm

Selected material is M. S.

From design data book permissible shear stress ( for M. S.)

As we know

T= P x L

T= 650 x 408.20

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 Green Pea Separator Machine

= 265330 N mm

Allow the stresses,

Shear stress = 16 T / x d 3

=d3 = 16 x 265330 / 3.14 x 40

= d =32.33 mm

Select d = 33 mm

Here shaft is loaded both the ends therefore bending doesn’t occur at all Here shaft design
is for torsion only.

4 ) Design of lever –

Data, P= 650 N, L = 200 mm

Bending shear stress = 60 Mpa ( fro GI )

Shear stress = 16T / x d3

And T= P X L

T = 2350 x 650 = 705000N mm

16 x 705000

60 = ------------------

3.14 x D 3

D3 = 59842.25 mm3

D =39.11 mm

Select D = 40 mm

Cross selection of lever

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 Green Pea Separator Machine

Bending stress = M/Z

M= P x L And Z = x D4 / 32

60 = 2350 x 300 / d4 / 32

D4 = 119684.51

D= 18.59mm

D =20mm ( Standard available)

Motor design

1- PHASE INDUCTION MOTOR ( 2 POLE )

230 VOLTS, 50 Hp ( 0.18 Kw)

FRAME SIZE = 71

CURRENT = 1.70 AMP

TORQUE = O.17 kg .M

TEFC CONSTRUCTION.

DETAILS OF FRAME SIZE: 71

(FOOT MOUNTED)

A) TORQUE ANALYSIS :-
Torque at spindle is given by

P=2NT

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 Green Pea Separator Machine

------

60

Where;

T = Torque at spindle (Nm)

P = POWER (kw)

N = Speed (rpm)

T = 185 x 60

--------

2 x 600

T = 2.94 N.m

Considering 25% overload;

T design = 1.25 T

= 1.25x 2.94

=3.68 N.m

T design = 3.68 N.m

5.4 DESIGN OF BELT DRIVE FOR MEACHINE SPINDLE

Selection an open belt drive using V- belt;

Reduction ratio = 1440 = 2.88

------

500

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Planning an 1 stage reduction;

STAGE

A) Motor pulley ( D1) 2”

B) Main shaft pulley ( D2) =7”

A) INPUT DATA

INPUT POWER = 0.18 KW

INPUT SPEED = 1440 RPM

CENTERDISTANCE = 300MM

MAX BELT SPEED = 1600 M/MIN =26.67M/ SEC

GROOVE ANGLE ( 2 ) =40O

COEFFICIENT OF FRICITION =0.25

BETWEEN BELT AND PULLEY

ALLOWABLE TENSILE STREES = 2.5N/ mm2

B) Section of belt section

Ref PSG DESIGN DATA (PG NO. 7.58)

C/S UEUAL NOMINAL NOMINAL WEIGHT DER

A 0.75-5 13 8 0.106

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 Green Pea Separator Machine

Sin = 02M R2 -R 1 D 1 -D 1

-------- ------------------ --------------

0102 x 2x

= 150 - 50

-----------------------

2 x 300

 = 9.590

Angle of lap smaller pulley; i.e; motor puller

00 = 180 - 2

= 180 -2 (9.59)

0 = 160 .82

 0 = 2.80c

Now;

Mass of belt / meter length = 0.106kgf

Centrifugal Tension ( Tc) Mv2

T c = 0.106 (26.67)2

Tc = 75.397N

Max Tension in belt (T) =f all x Area

= 2.5x 104 = 260N/mm2

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A) Tension in Tight side of belt = T 1 = T- Tc

= 260-75.397

T1 = 184 N

B) Tension in slack side of belt = T

2.3 log T1

--------- = 0 x x cos sec

T2

= 0.25x 2.8 x cosec 20

Log T1

---------- 0. 86

T2

T1 (7.27)

----

T2

T2 = 25.28 N

POWER TRANSMITTING CAPACITY OF BELT ;

P ( T 2 -T 2) O

= ( 184 – 25.28) 26.67

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 Green Pea Separator Machine

P = 4.23kw

 Belt can safely tansmit o . 18Kw power

C ) LENGTH OF BELT

L = II ( R2 - R1) + 2 (X) + ( T2-T1)2

----------------

L =922 .49 mm

 L 35”

SELECTION OF BELT.

Selection of belt ‘ A- 35’ from std manufacturers catalogue

MAKE : PIX

5.5 RESULT TABLE

1 BELT SELECTED A- 36

2 Tight side Tension T 1 = 184N

3 Slack side Tension T 2 = 25.28 N

4 Motor pulley did .(0 D1) D 2= 50MM

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5 Pulley(a) diameter (0D2) D 2 = 150 MM

5.6 DESIGN OF MAIN SPINDLE.

T Design = 1.5234 Nm.

= 1.5234 x 10 3 N.mm

Selection of main spindle material

Ref:- PSG Design Data

Pg No.:- 1.10 & 1.12.

1.17

Designation Ultimate Tensile Yield strength N/mm

Strength N/mm2

EN 24(40 N; 2 cr 1 Mo28) 720 600

using ASME code of design

Allowable shear stress;

Fs all is given stress;

Fs all = 0.30 syt = 0.30 x 600

= 180N/mm2

Fs all = 0.18 x Sult = 0.18 x720

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 Green Pea Separator Machine

= 130 N/mm2

Considering minimum of the above values;

fs all =130 N/mm2

Reducing above value by 25%

fs all =0.75 x 130

= 97.5 N/ mm2

a) Considering pure torsional load;

----

16

d 3 = 16 x 3.68 x 10 3

-------------------

II x 97.5

d = 5.77 mm

selecting minimum diameter of spindle = 16 mm from ease of

construction because the standard pulley has a pilot bore of 12.5 mm

in as cast condition,

ft x 119 = 3.68 x103

ft = 30 .92 N

30 .9 N (T1 –T2) = 158.72N

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A --------------------D

157 C 157 B60

FY =O

(T1 – T2) + F T = RA = RB

 ( RA + RB) = 189.64

= 240.2 N

MA =O

RB x 314 =30.92 x 157 + 158.72 x 374.

RB = 204.50 N

RA = -14.86N

Max BM = 59.36 x 103 Nmm

Equivalent Torque;

_________

Te = M2+ T2

_________

Te = ( 59.36x103 )2 + ( 3.68 x103 ) 2

Te =59.47 x 103Nm

Te = II

- ------------ fs act x d3

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 Green Pea Separator Machine

16

fs act = 16 x T

_________

II d3

----------------------

 16 x 59.47 x 103 11(16)3

fs act = 73.94 N/mm2

AS fs act < fs al

Shaft is safe under torsional load

B ) Check for bending failure of shaft

Max bending moment occurs at point ‘A’, the section diameter at point

DA = 20 MM

 Me = ½ M + Te.

= ½ x 59.36 x 103 + 59.47 x 103

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89.15 x 103 Nm

Me = II fb act d3

32

Fb act = 89.15 x10 3 x32

---------------------

II x 20 3

113.5 N mm2

As fb act < fb all

Shaft is safe under bending load

5.5 Selection of Bearing

Spindle bearing will be subjected to purely medium radial loads; hence we shall use ball bearings
for our application.

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Selecting; single Row deep groove ball bearing as follows;

Series 62

I S I No. Bearing of Basic design No. d D1 D D2 B Basic Capacity

20 BC02 6204 20 12 42 41 19 10000 6550

P=XF+ YFa

For our application F a = o

P=XFr

Where F r = 204.5 N

As ; F r < e  X = 1

P=Fr

Max radial load = F r = 204.5 N

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 Green Pea Separator Machine

 P = 204.5 N

Calculation dynamic load capacity of bearing

L = ( C ) p where p =3 for ball bearings

---

When P for ball Bearing

For m/c used for eight hr of service per day;

L h = 12000- 20000 hr

But ; L = 60 n L h

-----------

10

L = 600 mrev

Now; 600 = ( C )3

---------

( 204.5)3

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 C =1724.8 N

 As the required dynamic capacity of bearing is less than the rated dynamic capacity of
bearing;

 Bearing is safe

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Chapter7

PROCESS SHEET

1.PART NAME: SHAFT

Part weight – 1.5 kg

Part material – C30

Part quantity – 1

Part size – Φ20 x 170 mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Power Hacksaw Blade 10 min

required size. Hacksaw

2 facing both side Lathe facing tool 10 min

machine

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2. PART NAME: BEARING MOUNTER-1

Part weight – 1 kg

Part material – M.S

Part quantity – 4

Part size – 60 x 60 x 10 mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Power Hacksaw Blade 10 min

required size. Hacksaw

2 Drilling 10mm hole and 20mm Lathe Drilling Bit 10 min

hole machine 10mm&20mm

3 Make Φ42mm Lathe Boring tool 15 min

machine

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4. PART NAME: SLIDER BUSH

Part material – M.S

Part quantity – 2

Part size – Φ30 x 25 mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Power Hacksaw Blade 10 min

required size. Hacksaw

2 Drilling at center 14mm hole Lathe Drilling Bit 10 min

machine 14mm

3 Tapping M6 on body Drilling Drilling bit 15min

machine 5.2mm andM6

tap

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6. PART NAME: SHAFT 2

Part weight – 1.5 kg

Part material – C30

Part quantity – 1

Part size – 30 x 16x 320 mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Power Hacksaw Blade 10 min

required size. Hacksaw

2 Turning both side and make Lathe turning tool 10 min

dia14mm machine

3 Drilling at center 10mm hole Lathe Drilling Bit 11 min

machine 10mm

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Chapter8

USED MATERIALS AND THEIR PROPERTIES

The materials used in this project are detailed as follows

 FERROUS MATERIALS

A ) Mild steel – EN – 4 to EN – 6

Carbon – 0.15% to 0.35%

Tensile strength –1200/1420MPA

Yield strength – 750/1170 MPA

B) C30 Carbon – 0.25% to 0.35%

Tensile strength – 620 MPA

Yield strength – 400 MPA

Izod Impact Value – 55 Nm

% Minimum Elongation – 21

Typical composition –– Carbon – 0.25% to 0.35%

Manganese – 0.60% to 0.90%

BHN – 207

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C30 material is generally used for cold formed levers, hardened and tempered tie

rods, Cables, Sprockets, Hubs and Bushes –Steel Tubes.

C) 40C8 Carbon – 0.25% to 0.35%

Tensile strength – 620 MPA

Yield strength – 400 MPA

Izod Impact Value – 55 Nm

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Chapter 9

ADVANTAGES AND DISADVANTAGES

ADVANTAGES:-

1) Low cost of production because it does not require any gear box
2) Fast production rate.
3) Compact size so minimum space required.
4) Initial as well as running cost is less.

5) It is simple in construction

6) It is maintenance free
7) Easy to installation.
8) The availability of energy input the cost effectiveness is achieving maximum benefit

DISADVANTAGES

1. There are maximum moving parts so maximum vibrations are created. So in design
considerations dumper system is needed for machine.

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Chapter 10

APPLICATIONS

Using removing aqua

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Chapter 11

COST ESTIMATION
COST OF MATERIAL:

Sr.No Part Name Weight Rate/kg Total Cost

1 Shaft 1.5kg 60

2 Bush 1 kg 60

3 Bearing Mounter plate 1 kg 60

5 Shaft 2 1.5 kg 60

6 Upper plate 1.0 kg 50

Rs.

COST OF MACHINING:

Sr.No Part Time Rate/hr Total Cost

1 Power Hacksaw 100 min 360 600 /-

2 Lathe m/c 85 min 360 ---- /-

3 Drilling m/c 10 min 120 20/-

4 Welding m/c 180 min 200 ----- /-

5 Milling machine 20min 300

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Rs. 1710 /-

COST OF STANDARD PARTS:

Sr.No Part Quantity Rate/unit Total Cost

1 Motor 1 2000 2000

2 Pulley - 1 1 80 80

3 Pulley - 2 1 375 375

4 bearing 1 150 150

5 belt 1 125 125

7 Nut and bolt 20 1 20

Rs.

OTHER COST:

Sr. No Details Total Cost

1 Painting 150

2 Transport 300

3 Other/overhead 700

Rs. 1150

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TOTAL PROJECT COST:

Cost of material + Cost of machining + Cost of std. part + other Cost

= ---- + -------- + --------+ --------

= -------------/-

Total project cost = Rs. ---------------------/-

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Chapter 12

CONCLUSION

While concluding this part, we fill quite contended in having completed the project

assignment well on time. We had enormous practical experience on the manufacturing schedules

of the working project model. We are therefore, happy to state that the inculcation of mechanical

aptitude proved to be a very useful purpose. We are as such overwhelmingly elated in the arriving

at the targeted mission.

Undoubtedly the joint venture has had all the merits of interest and zeal shown by

all of us the credit goes to the healthy co-ordination of our batch colleague in bringing out a

resourceful fulfillment of our assignment described by the university.

Although the design criterion imposed challenging problems which however were

welcome by us due to availability of good reference books. The selection of choice of raw materials

helped us in machining of the various components to very close tolerances and thereby minimizing

the level of wear and tear.

In this report, we developed a branch and bound approach which is coupled with

quick.

The design of control architecture was an important aspect of study because a strong

interaction between the many different parts was needed.

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Chapter 13

REFERENCES

1. Design of Machine Elements by Prof. V.B.Bhandari.

2. P.S.B. Design Data Book.

3. Theory of Machines by Thomas Beven.

4. Theory of Machines by J.E.Shigley.

5. Theory Of Machines by P.L.Ballaney.

6. Machine design - Khurmi Gupta

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