Specifications Section 3413: SCADA RTU Panel Part 1 - General 1.01
Specifications Section 3413: SCADA RTU Panel Part 1 - General 1.01
CHAPTER 3 SPECIFICATIONS
Section 3413: SCADA RTU Panel February 11, 2011
PART 1 - GENERAL
1.01 SUMMARY
A. The CONTRACTOR shall provide and install a SCADA Remote Terminal Unit (RTU)
as described within this SPECIFICATION.
B. SCADA Panel Types:
1. Type 1, Type 2 and Type 3 panels shall be purchased and installed by UTILITIES
SCADA personnel. CONTRACTOR shall provide conduits between devices and
SCADA panel location. DEVELOPERS shall pay a fee to UTILITIES to cover the
cost of the SCADA panel;
2. Type 4, 5 and 6 panels provide full control of pump stations using the SCADA panel
PLC and are of a different configuration that Types 1, 2 or 3 panels.
C. The CONTRACTOR shall purchase and install equipment compatible with the
UTILITIES existing SCADA central station equipment.
D. Programmable Logical Controller (PLC) equipment installed as part of the SCADA
panel shall have the type of inputs and outputs identified in Table 3413-1.
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Section 3413: SCADA RTU Panel February 11, 2011
PART 2 - PRODUCTS
2.01 RTU
A. UTILITIES SCADA consists of RTUs, field interface units/front end processors
(FIU/FEPs) and multiple redundant SCADA computers operating with Human Machine
Interface (HMI) software. Pump station SCADA shall be compatible with UTILITIES’
800 MHz trunked radio system.
B. Type 1, 2 and 3 RTUs
See Part 1. paragraph 1.01 B.
C. Type 4, 5 and 6 RTUs
1. The SCADA panel and pump control panel shall be integrated into a single panel
assembly. A backup float based control panel shall be provided in case of failure of
the SCADA PLC. CONTRACTOR shall provide 2 conductor shielded cable for 4-
20 ma signal.
2. The SCADA RTU and back-up control panels shall house the control devices, PLC,
RTU, displays and necessary accessories, wiring and terminal blocks required for a
full operational system. Panel doors shall be equipped with a door latch kit or fast
operating clamp assembly, as applicable. Panels shall operate on 120 VAC control
voltage and shall develop other required voltages internally.
3. HMI and HMI software shall be provided to view and change PLC parameters and
to display alarm messages. The HMI shall be a touch screen type.
4. The software programming shall provide the following features:
a. Control shall alternate wet wells on each lead pump start and select pump with
the lowest hours of operation for each new start for Type 4, 5 and 6 pump
stations with dual wet wells.
b. Control options shall provide the ability to isolate each wet well for service,
while maintaining pump station operation.
c. Control options shall allow the operator to set the total number of pumps that can
be active
d. Upon the activation of a high level alarm from a float ball, the station shall
automatically switch to the backup float control panel and take over operation of
the station from the primary SCADA panel. The SCADA system shall indicate
a PLC failure alarm under this condition.
2.02 FUNCTIONALITY (ALL PANEL TYPES)
A. The RTU shall provide local automatic monitoring of float switches, bubbler systems,
transducers, ultrasonic level sensor inputs and dry contacts. Inputs shall be provided
for both digital inputs and analog (4 to 20 milliamps DC) transducers. If a critical
analog level sensing device fails, then an alternate level sensing device(s) shall be
automatically activated. Analog sensors and specific float alarms shall report to the
central HMIs if floats operate of out sequence. The RTU shall be supplied with an
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input for an emergency “high level float”. Battery backup power shall be provided so
that monitoring is maintained during utility power failures.
B. Local manual pump control is provided by “Hand-Off-Auto” (HOA) switches,
located in the pump control panel. In the absence of RTU power, or in the case of a
RTU failure, the pump motor starters shall remain operational in the “hand” position.
In no case shall the RTU have the capability to operate or override the pumps in the
“hand” or “off” positions. HOA switches shall be reported back to the central HMIs
when a switch has been set in the “hand”, “off” or “auto” positions.
C. The capability to remotely override or disable individual pumps shall be provided.
These functions shall be logged with a time stamp at the redundant central HMIs.
D. The capability to remotely disable the pump station shall be provided. This function
shall be logged with a time stamp at the redundant central HMIs.
E. The capability to control a local alarm system, consisting of an alarm horn and light,
shall be provided. Inputs and outputs shall be provided for this functionality. Under
a “high level” or other specified alarm condition, the alarm shall be reported to the
central HMIs. The alarm horn may be silenced either locally from the pump control
panel or remotely from central HMIs via the RTU. When silenced, the alarm light
shall remain on. If the alarm condition clears, the alarm silence control shall be
restored.
F. The RTU shall have the capability to be configured for two to six pumps.
G. Individual pump run status shall be reported to the central HMI.
H. The RTU shall report elapsed runtime and number of starts for each pump to the
central HMIs. These values shall be stored in the RTU. In the case of failure of the
RTU, these values shall be restored without user intervention. The central HMIs shall
have the ability to individually reset each pump’s starts and/or runtimes without loss
of data. On demand reports shall be made available for detailed pump start times and
duration, average pump starts per hour and total runtimes for each pump and station.
I. The RTU shall be provided with routines to detect individual pump fault alarms and
shall report these alarms to the central HMIs.
1. Alarms shall report when the following events occur:
a. A pump is called to run, but fails to start;
b. When a pump is called to turn off, but continues to run; or
c. When a pump is running and shuts off before it is called to turn off.
2. An additional spare input point shall be provided for each pump for use with an
external pump fault indicator, such as a seal or thermal failure.
3. These alarms shall be individually reported back to the redundant central HMIs.
J. The capability to interface with a phase monitor and associated inputs and outputs
shall be provided with the RTU. The phase monitor shall detect loss of phase, phase
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reversal and phase-to-phase voltages. Utility line voltages shall not be wired directly
to the RTU.
1. Alarms shall be reported to the central HMIs for the following events:
a. Upon loss of phase;
b. Phase reversal;
c. Low or high line voltages;
d. Phase voltages from Phase A to Phase B, from Phase C to Phase B and from
Phase A to Phase C on three-phase systems; and
e. Voltages from L1 to neutral, L2 to neutral, and L1 to L2 on single phase 240
VAC systems.
K. A fail-safe input shall be provided indicating intrusion. Upon loss of this signal or a
series of devices providing this signal, the RTU shall report an alarm to the central
HMIs. Battery backup power shall be provided for this input.
L. If the pump station has backup generator power, two inputs shall be provided and
reported to the central HMIs; one indicating generator power is online and the second
indicating a generator/transfer switch failure. Battery backup power shall be provided
for these inputs.
2.03 CONSTRUCTION
A. All assemblies shall be UL listed and approved.
B. RTU Mountings:
1. Outdoors
a. The RTU shall be housed in a dust-proof and waterproof NEMA 3R, Type
316, 14-gauge stainless steel enclosure, door seal, rain drip guard, powder
coated white with a 316 stainless steel, lockable, three-point handle type
latching mechanism. Exterior hardware and hinges shall be stainless steel.
b. A stainless steel sunshield shall be provided for the panel. The sunshield shall
be powder coated white and provide shielding to the panel on the top, left and
right sides.
2. Indoors (Dry location within non-corrosive environment)
a. The RTU shall be mounted in a NEMA 12, steel enclosure with a lockable,
three point latching mechanism.
C. A 14-gauge painted steel back panel shall be provided to mount all electrical control
devices. All interior electrical control components mounted on the back panel shall
be secured using a minimum size of 8-32 stainless steel machine screws. Heavier
items, including the RTU panel, control power transformed and times in excess of 10
pounds, shall be secured with 1/4-20 stainless steel machine screws. Screw anchor
nuts shall be permanently installed in the sub-panel using cadmium plated steel
knurled threaded inserts AKV Model AKS7 or equal. No self-tapping or sub-panel
tapped screws shall be used.
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Section 3413: SCADA RTU Panel February 11, 2011
D. Wiring:
All wiring to the control devices within the RTU panel shall be harnessed and
permanently attached to the panel using welded 8-32 studs and stud mounted cable
ties. Stick-on tie wrap fasteners are not acceptable. Wiring shall be supported a
minimum of every eight inches. The panel shall be grounded via 10-32 stud located
in the bottom hinged side and bonded to the enclosure and ground buss.
E. There shall be a permanently affixed document pocket in the interior side of the
exterior enclosure door to include a laminated wiring diagram and bill of materials.
F. No devices or equipment shall be mounted to the top of the control panel enclosure,
exclusive of radio antenna.
G. Paint:
The enclosure, sub-panel and dead front operator panel shall be painted with heat
fused polyester powder, electro-statically applied paint on a phosphatized base. The
enclosure shall be white, inside and outside. The interior panels shall be silver-tek
bronze.
H. Environmental Ratings:
All components shall be able to operate at –22 degrees Fahrenheit or lower to 140
degrees Fahrenheit and higher at 95 percent humidity.
I. RTU Panels:
1. Type 1, 2 or 3 Panels: See Part 1, paragraph 1.01 B.
2. Type 4, 5 or 6 Panels:
Contact UTILITIES Water Reclamation Division at 407-254-9680 for approved
SCADA RTU equipment for Type 4, 5 or 6 panels.
J. RTU Software Application:
Each RTU shall have the latest RTU SCADA application license compatible with the
existing central configuration. Software functionality and algorithms shall perform
all of the function listed in “PART 2.02 Functionality” of this SPECIFICATION.
Proven debugged software shall be provided to perform the functions listed under
each pump station type.
K. Radio:
1. Type 1, 2 or 3 Panels: See Part 1, paragraph 1.01 B.
2. Type 4, 5 or 6 Panels:
a. Contact UTILITIES Water Reclamation Division at 407-254-9680 for approved
SCADA RTU equipment for Type 4, 5 or 6 panels.
L. Antenna:
1. Type 1, 2 or 3 Panels: See Part 1, paragraph 1.01 B.
2. Type 4, 5 or 6 Panels:
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2. Level control pressure transducers are provided in the wet well to control the
pump stations. Backup wet well ball floats are also provided.
3. Type 4, 5 and 6 SCADA panels require remote start/stop pump control through
the SCADA system for all pumps. Where pump control digital outputs are
required, they shall be configured such that if a pump is disabled by the SCADA
HMI and a high level alarm is detected, then the control lockout output is disabled
and the pump is turned on. Alternatively, if a pump is activated by the SCADA
HMI and a low-level alarm or stop float signal is detected, then the control output
is disabled and the pump shall be turned off.
4. Generators with fuel tanks and transfer switches are required at these pump
stations.
5. Pump station pumps shall have motor fail and motor temperature alarms.
6. Odor control equipment is required at these stations.
7. Input/Output:
a. Digital Inputs
i. Control power alarm;
ii. Low-level wet well alarm (ball float)
iii. Pumps off (ball float);
iv. Lead pump start (ball float)
v. Lag pump start (ball float);
vi. Lag lag pump start (ball float);
vii. Lag lag lag pump start (ball float);
viii. Lag lag lag lag pump start (ball float) – Type 5 and 6;
ix. Lag lag lag lag lag pump start (ball float) – Type 6;
x. High-level wet well alarm (ball float);
xi. Station power alarm;
xii. Intrusion alarm;
xiii. Power phase monitor alarm pump 1;
xiv. Power phase monitor alarm pump 2;
xv. Power phase monitor alarm pump 3;
xvi. Power phase monitor alarm pump 4;
xvii. Power phase monitor alarm pump 5 – Type 5 and 6;
xviii. Power phase monitor alarm pump 6 – Type 6;
xix. Pump 1 run status;
xx. Pump 2 run status;
xxi. Pump 3 run status;
xxii. Pump 4 run status;
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PART 3 - EXECUTION
3.01 INSTALLATION OF RTU PANEL
A. CONTRACTOR shall provide conduits from the device to the SCADA panel location
in Type 1, 2 and 3 panels. It shall be the responsibility of the CONTRACTOR to
mount the RTU in Type 4, 5 and 6 installations. All required hardware and software
components necessary for a complete functional RTU shall be provided. A Florida
certified electrical CONTRACTOR shall perform the installation. All work shall be
in accordance with the current edition of the NFPA, NEC, UL and COUNTY
electrical codes.
B. Type 1, 2 and 3 Panels:
1. The CONTRACTOR shall leave a minimum of 36” clear on the pump equipment
electrical rack for installation of the SCADA control panel. Orange County
personeel will install and wire the SCADA control panel into the pump control
panel.
2. Type 1, Type 2 and Type 3 panels, CONTRACTOR shall provide the following
conduits with pull strings from the listed device to the SCADA panel location
a. Valve box – one (1) 1-inch conduit
b. Flow meter- one (1) 1-inch conduit
c. Biofilter – two (2) 1-inch conduits per unit
d. Generator – one (1) 1-inch conduit
e. Fuel Tank – one (1) 1-inch conduit
f. Pump Control – two (2) 1-inch conduits
g. Future spare – two (2) 1-inch conduits
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