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168 viewsPSG Design Data Book ME6503 Design of Machine Elements PDF
Uploaded by
Venkatagiri Srinivas MurthyCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 30
=
see ANNA UNIVERSITY ea DEERE
‘cera fsa
OFFICE OF THE CONTROLLER OF EXAMINATIONS —_[E™5F | seaBamsunis
Letter No.24100/UG/C1072015 Dated: 31/08/2015
From To
DeGV.UMA, “The Principals of al Afilisted College!
Controller of Examinations Government College / Deans of University
‘Anna University Colleges under Anna Univesity,
Chennai ~ 600 025 ‘Chennai ~600 025 (Zone I t0 XI)
Sir,
Sub: Ofo COE Anna University, Chennai ~25~ Theory Examinations ~ Afiiated
Colleges — Nov/Dec 2015 Exams Permission to use the Code books for ME6SO3,
Regulation 2013 ~ Reg.
‘The principals of all the affiliated colleges, offering BE Mechanical
Engineering is informed thatthe Approved Additional Pages are also permite along withthe
PSG Design Data Book inthe Examination *ME6S03 - Design of Machine Elements’
Yow tts
eS
\ CONTROLLEROF EXAMINATIONS
Exc As above
‘Copy Al be Zonal Co-ordinator
Zonal 02 PSG DESIGN DATA BOOK
ADDITIONAL PAGES. ANNA UNIVERS TY :: CHENNAL-25
DrG.RA SAIYAN, Paid Perens simzasi
CHARAN fata, beni
FACULT / OF MECLANICAL ENGINE: RING cated my
LeNo. $3 2/AC21/2003 H Date:25" Se tember,200=
To — oe
The Dire of, =
‘Academic Courses QB.
‘Anna University A
tenn? AL
a
2A
{nae caiculum of BE, Mectaniest Engineering, here is a ours “MB. 331
Design of Machine Elements”. The PSG Design Data Book is an approved te dae book
‘hich is ported in vhe examination. However the Frscipal, Sti Keshn: College of
Engineering and Technology, Colmbstore has staid tat data are not avglib=for eeiain
items like Design of Pipe Joints, Design of Piston Assembly, Design of set coupings
and has sent data including figues for use inte examination, The sane’ has been
‘scrutinized by me and fond tobe inorder.
‘The Principal ofall fined colleges, offering BE. Mechanical Engi sesng may
Please be informed that the aditional pages (copy tobe sent) enclosed are eso permited
slong with the PSG Design Data Book in the Examination on “Design of Machine
Elements”
Yours faittuliy,
sa
Chaleman
Enc: Date Sheets: 20 pages
ANNA UNIVERSITY:CHENNAI 600 025
Academic Courses
99.2003,
Endi No, SVAU/ACOI?003
Copy forwarded for information and necessary action
jon
(Acadene Gourses)
To
All Principals offering B.E. Mechanical Engineering Sy
2 CONTENTS:
2. DESIGN OF PISTON ASSEMBLY -
2.1 Design of Cylinder
2.2 Design of Piston .
2.3 Design of Piston Rings :
{
24 Piston Barrel :
2.5 Piston Skir .
2.6 Pis :
3. DESIGNOFSHAFTCOUPEINGS == 12
3.1 Mult Copling - oR
3.2 Hage Coupling -
3.3 Hub Design in Coupling -
34 Flexible Coupling [Bushed Pin Tyre] ry
4.5 Marine Coupling - on List of Figures
1.1 Circular Flanged Pipe Joint
1.2 Oval Flanged Pipe Joint
1.3 Square Flanged Pipe Joint
2.1 Piston for IC Engines
2.2 Piston Pin
3.1 Sleeve of Muff Coupling
3.2 Unprotected Type Flange Coupling
43.2 Protective Type Flange Coupling
3.3 Bushed ~ Pin Flexible Coupling
3.4 Macine Type Flange Coupling
10
"
“
Is
16
7
8 Li Circular Flanged pine ii
Di=Drdh,
Son (oom
PeeaDyh
40754 100
noo0n750 +16
(eo St 3
bau
dye Deze 28
DyeD eae 24 42mm
2 ol
Pend (D9? C971?
Frnt 6
40.816 100m
= 1502 3m
ESIGN OF PIPE JOINTS
Di~tneral diameter pe
W-Discorge or flow aimee frees &
“Tonnes for Lig
1» Deny in Kg for gases 2-8 Tonneln? for
Tigi
VE Flow velit m
Dy Diameter ofthe cece ovcing al oles
pc ice dete
1 Diameser of bat ele
= Resistance terngof ts
Cored ofbals
No. oFBats
P.—Cieamfeenti Pic of bls
Pz shouldbe between 201 030%,
{4 Nomina! ameter of tts
1 No. of tits
(¢-Thickness of ange
1B Wid of ange
‘Dp- Oude ameter of ange
Dp Pic ee amatec of bo.
Fre eure to separate th anges
By Ouse Diameter of Pack
D—lovemal Diaeter af Pipe
Presi of ie passing Ma
Farce or oad taken up by bots
Ge Allowable resi sess oo meit
Nominal ameter of tots
tr These of the age
Faas 3 DeeDe2t+ 468 a -Out side daetr of ange
D.=D, (0+ 20mm) Dy — Pichi diameter,
1.3 Square Flunged Poe doit
CROAT EAT
According to Lames equation
m4 09" P Fore required ty separate the flanges
Fin Fr Force exch bit
Fi
|. Outside dtmete ofthe pipe +2 Diameter of bolt
= Dens
L-Miniquen Length of agonal fo te sare
uate
Ly ~Side of the square lang hetwen eter
eof bol holee
Lae bitd
Ly Side ofthe ange forms & tis without
overtang
er D4 = Nomina or Major ianeter of tes 2.DESIGN OF PISTON ASSEMBLY
2D r
0? pl] ey? 0
eDp/a
(nr) =
m]
1 Appetit tes tin
‘Da Outside dante ate eind- a
1D tsi daneser other mn
_P--Matinun ves in gin on?
‘GThicknes athe elindr all
Hin Poss tin- lly 25
‘e- Appaencirutvenal rca! eine
Fath tener
‘94-Net longitu ses
‘a Net Cicer
CAllawance rhein
Diam 75 100 150 200 250 300.380 400 450 son
cinmm 15
1 00880 + 160m
‘001 Dwo0ssD
aa
40 63 40 95°11 125 125 25
Thicke dy ne
"w= 00920 + 1m oF 13 fr bigger liner. 34 fr smal yin,
ater pace between the ower inde walla nner
‘ket wall = 10mm fr 5mm eine 7S fon
Tsim singer oe 0.080 6 Sam
‘ena of he stoke (is ener 1251 «9 29
Leigh he Cinder 15% greet th eth of the
stoke, N30 :
"he Max ex resre (pay he taken 8 nee
themean elective pose)
Phe Mange tikes shld be ake a 1.214014 Whee the val thehnese
oferta
The som or ma
‘otewher tithe the
"one dameter
or dinner fhe sudo ol (stale Hew 784
Neo ange. As bolt nw ean sate tg
The rch ofthe se rbot shold te bance 194 028.8
fase © NepTacd
gad a ron
1390776 in mm
no HU 12.S6K (Te — Te) vn
‘= Cylinder head thickness
Diner bre in mi
PM. pres ine the_cyindrin Nin?
‘8.— Allowable cute sess in MP.
eS geonsant le 0.
Dy —The pte rele diameter
eee |
fat
'D-Cyliner Borer ots diameter ofthe
piston ini,
1,— Permian esi) ses of psn
‘motrin
For Grey Ct= 351040 MP,
ForNickel C12 Aluminun alloy = 50.0 90M,
For forged set ta 100 MP,
{Thickness of piston hed (aged on het
transl)
Heat owing Wrought piston hed in wats
onli
K-Heat conductivity fetorin Wine
For Gry C1~ 46.6Winie ;
For Stel = 51.25 Wine
For Alaina loys = 174.75 Wine
‘Te~ Temperate a the centr of pin n°
Te Temperate st the edge of te pnd "C
“Te temperature irene (Te Ty) mat be taken 8 220°C for C1. 76°C
Sorts sina
H=€.1CV.m. Bp ink)
Heat Roi ough the ps ead (0)
(C~Corstat eresenting the potion othe at,
spilt he engine wale can be her st
as
TCV = Higher storie wee cn
Fewa-b 45X10 41 Rp edit
47X10 fo pol
trae ofthe lured ing eake per Sc
pes power fhe eng presi
1. The lager oft vals of ake ine acount
2. When ino ese need tobe provided. Whe ys tera nm.
ibs hou be provided for a thickest o 3 0/2
3 For engines having length stoke to efinde ore (LID) ratio Uo 59 ps
provided inthe top ofthe on ving rads ua 00.70
u=DIIOm
bet 12
by 075i 1088
= Radia hicks ofthe ing
Pa Presireof gs onthe eer wall Nin?
‘Valu inte from 0025Nfina 9 0.082 Nim
