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Okamoto Ogm III

The document describes the OGM MDI Series cylindrical grinder. It can grind up to 10 diameters in a single setup using 4 grinding cycles. It features a user-friendly control, precision servo drive wheelhead, and versatility like variable workhead swivel. Options include ID grinding, coolant systems, and size gauges to optimize performance for multi-diameter grinding.

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Haris Setiawan
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0% found this document useful (0 votes)
456 views10 pages

Okamoto Ogm III

The document describes the OGM MDI Series cylindrical grinder. It can grind up to 10 diameters in a single setup using 4 grinding cycles. It features a user-friendly control, precision servo drive wheelhead, and versatility like variable workhead swivel. Options include ID grinding, coolant systems, and size gauges to optimize performance for multi-diameter grinding.

Uploaded by

Haris Setiawan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

OGM Series Cylindrical Grinde.

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The OGM MDI Series grinds up to 10 different diameters
in all cycles, in any order - all in a single set-up.
Choose from 4 versatile grinding cycles.
• Plunge for rapid stock removal ^
• Stilft-Plunge / Traverse for fast stock removal and fine

OGM 10'Step MDI Series... finish


• Traverse v/ith infeed at right end,
left end or both ends for fine finish
• t\Jlanual Traverse that eliminates the
the efficient way to grind multi-diameter work need for program Input - saves time -
ideal for single workpiece requirements
without CNC!
The OGM MDI Control Series The OGM'S Servo Driven
Cylindrical Grinders embodies Wheelhead is designed to withstand the
rigors of high volume production work, yet
the unique blend of performance
deliver consistent fine finish capability to
features and simplicity of operation "tenths". Its built-in rapid advance/retract
that today's fine finisher demands. simplifies set-up - a real convenience
They are available in Plain and feature. The wheelhead incorporates a
cartridge type wheel spindle (lubed for
Universal models. Superior quality
life) that provides the utmost in reliability
starts from the ground up with rigid
and ease of maintenance. Wheelheads on
construction that utilizes heavily Universal models feature ±30° swivel.
ribbed Meehanite cast beds with
double Vee ways. All components
- servo motors, ball screws, control
components are of the highest grade.
It's our way of assuring that your O G M
Series grinder delivers many years of
peak performance and accuracy. OGM
MDI Series grinders deliver precision,
flexibility and operator convenience at
an astonishingly affordable price.
They are the real value in
OD Grinders.

Shown with options


Plunge Shift-Plunge I Traverse Traverse

Mm m

OGM MDI Models feature a


2-point table mounted wheel
dresser for precise, efficient
dressing.

OI<amotoalso designed performance into the


OGM'S Workhead. Both Plain and Universal
models feature a variable speed workhead
with live-dead centerstandard on all models.
Thisallows for chuck workapplication. Variable
workhead swivel from 90° CCW (counter-
clockwise) to 3CP CW(clockwise) Is ideal
for grinding angles or compound angles. It Is
standard on all OGfi/l Universal models.

OGM Ulll & Pill MDI Series Cylindrical Grinders


with multi-diametergrinding capabUity

Optional Locating Device Available


on l\/IDI Models

Shown with options


•kaiTiDtD
O G M Series M D I & CNC
Control Cylindrical Grinders
incorporate numerous standard
1. Optional ID Grinding Attachment 2. High efficiency Coolant Systems are
features that optimize
expands grinding capability. Ideal for tool optional on all OGM Series Grinders.
performance and productivity. room work. Available on OGfVI Universal Magnetic Swarf Separators are also
models. Automatic infeed on all models. available as options.
Special options are also
available to meet specific
customer applications.

Features

3. Automatic Lubrication System


assures reliable lubrication to all critical
way systems. Standard.

4. Table Swivel Dial Indicator assures


precise table swivel settings - a valuable
option for taper grinding applications.
Optional.

5. Marposs Size Gauge Optional on MDI


and CNC models.

6. A Marposs Flagging System simplifies


set-up and assures accurate
shoulder positioning.
Standard on all OGM CNC models.
Optional on MDI models.

Contact your OI<anioto representative for a complete list of optional equipment including auto-loading systems.

4
The O G M M D I Series utilizes a "user-friendly" Fanuc electronic M D I control with a
Programmable powerful teach function. Data input is so simple that even operators unfamiliar with
Grinding cylindrical grinding can quickly and easily learn to operate the machine and efficiently
and precisely grind up to 10 diameters in a single workpiece set-up. A built-in Manual
Pulse Generator is a real operator convenience in set-up and when grinding in the
manual mode. Another unique feature is a Dress Interrupt Function that enables the
operator to dress the grinding wheel, on demand, at any point during the grinding cycle.
The O G M will automatically stop its infeed, dress, and return to the exact point where
the interruption occurred and resume grinding. In addition, a Cycle Skip Function allows
the operator to skip the dress and roughing cycles and proceed directly to finish grind
plus size compensation.

MDI Control

a ^

i d X 300.0200
Z 449.0000
X
^ . " » r, 3 . F 0.00

IVIain Data Page Used to input grinding


data such as number of different steps,
type of grind cycle, transverse, plunge,
oscillation, shift plunge and optional
shoulder grinding.

14.81428
10.4S300
n_s F 0.0000
S 88:34 S 0 ^
OD Data Page Used to input grinding data Program Storage Page Used for naming Dressing Data Page Used to input wheel
sucti and table reversal position, rough, and storing of up to 21 Individual programs width, diamond distance, wheel type, dress

i
medium, fine stock allowances, and initial internally, with external program storage to data (Infeed amount, speed, number of
air cut plus clearance amount to next grind. compact flash card capability dresses).

5
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OGM NC Series Cylindrical Grinders

Powerful Control Capability


The OGM NC Series rounds out
the Okamoto Cylindrical Grinder
line-up. They are designed, • Powerful state-of-the-art
Fanuc CNC
engineered and built with the
• Quick, easy set-up. Designed
same dedication to quality, for optimum operator convenience
• No prior CNC experience
performance and value as the
necessary - Short learning curve
OGM MDI line. These two axis • Fanuc reliability
simultaneous controlled grinders • Conversational or G and M code
programming standard
utilize a powerful, easy-to-use
Fanuc control. The combination
of proven machine design, superb
control capability and Okamoto
grinding machine expertise
makes for a grinder that delivers
long term optimum accuracy,
productivity and true operator
convenience.

Shown with options

6
Data Entry

X 8. 9 7 3 6 0

Z - 1 5 . 1 8 1 6 5

U -9.91158 X -S.97102 U -2.43276 X 0.50780


U -10.36470 Z 3.12S02 U 0.00800 Z 9.31529
I ^ 2<J 1
Distance X Set Automaticaliy sets Worl( Distance Z Set Automatically locates Work
Reference Point (X-Axis). Datum (Z-Axis). Corrects for workpiece
variations.

u - 2 . 4 3 2 7 6 II X 0.50780 X 0.50780
U)

51
0 . 0 0 8 0 0 II Z
BH »
",;;j;;,vv;„-s
Locator Initial Set l\/linimizes set-up times.
9.31529
s F 0.0000
o m mm Z

Grinding Data Set Simplifies Grinding


13.49873
»• • -»3 s F 0.0000
S
1 13:88 0 ^

Data Input.

I I I a ^ 2<l
l-l l-l
i-eaee I 1
fl.B4aee| 8.38998
1

6
8. 74408 1
"-Si
il
X 0.50780 X 0.50780
Z 9.31529 Z 9.31529
." » ~^3 s F 0.0000 X
e K a n 83 5 F 0.0000
iBtJ^lyJl 12:57 S 0
2813/81^31 12:58 S 0

Dress Position Set


Dress Infeed - Roug/;, /Werf/um, f/ne. Provides System Parameters.
Dress Speed - floug/j, Medium, Fine. Machine Set-Up.
Dress Frequency. Grinding Data.
Dressing Data.
Machine Data.

7
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ding Dressing
es Patterns Floor Plans

Front View

u
Plunge

1 1
o@ ' '• c = 0

I 1

Straight Std.
Traverse

Left End
TJ
Face & R Std.
Top View
Plunge Oscillation

Taper Opt.

-1 c

Plunge + Fine
Grinding Oscillation NC Format Std.

Multistage
Straight Opt. Dimensions
OGM-8-20 OGM-12-20 OGM-12-36 OGM-12-60
Shift-Plunge + Traverse
A 115.0" 134.0" 166.0" 220.0"
B 79.0" 92.0" 92.0" 92.0"
C 77.0" 77.0" 77.0" 77.0"

OGM CNC Grinders feature a


i: table-mounted 3-point dresser
Manual Traverse The dressing arm is mounted
to the lower portion of the table.
This allows taper adjustments
without changing dressing.

Contour Opt.

8
Specifications
Models OGIVI-8*20 Pill, Ulll, PNCIII, UNCIII & 0GIVI-12*20/36/60 PIN, Ulll, PNCIII, UNCIII
8-20 Pill & PNCIII 8-20UIII & UNCIII 12 Pill & PNCIII 12 Ulll & UNCIII
CAPACITY
Swing Over Table: 8.6" 12.6" Standard
Distance Between Centers:
Maximum Diameter to be Ground:
19,68'
8.0"
20"/36"/59" (*)
12.0"
Accessories
Maximum Weight Between Centers: 110 lbs (Center Work) 330 lbs (Center Work) • Grinding Wfieel with
GRINDING WHEEL Adaptor
Size ( D x W x B ) : 14" x 1.5" X 5" 12"x1"x5" 16"x2"x5- 14" X 1.5" X 5" • Wheelguard
Grinding Wheel Speed (60 hz): 1,610 rpm 1,880 rpm 1,410 rpm 1,610 rpm • Central Lubrication System
• Dressing Device with
Total Strol<e (X-Axis): 8" 11 .8"
Diamond
Swivel Angle: Non-Swivel ± 3 0 deg. Non-Swivel ± 3 0 deg.
Automatic Infeed:
• Variable Wheel Speed
0.00001" ~ 0.002" (16 settings) / 0.00001" - 0.004" (PNCIII & UNCIII Models)
Minimum Increment: 0.00001" (PNCIII & UNCIII Models Only) • Coolant Hoses and Nozzles
Manual Pulse Feed (x.1, x1, x10): 0.00001", 0.0001", 0.001" • Manual Pulse Generator
Rapid Feedrate: 157 ipm
• Semi-Enclosed Splashguard
Grind Feed Override: 0 - 200%
• Leveling Pads & Bolts
• Operation Manual
Maximum Table Travel: 30" 34" / 50" / 73.5" (*)
Swivel Angle: 0 ~ - 9 deg 0 to-10 / 0 t o - 8 . 5 / 0 t o - 5 deg (*) • Tools & Tool Box
Traverse Speed: 0-315ipm 0 - 394 ipm
Minimum Programmable Increment: 0.00001" (PNCIII & UNCIII Models Only)
Manual Pulse Feed (x.1, x1, x10): 0.00001", 0.0001", 0.001" Optional
Rapid Feedrate:
Feedrate Override:
315 ipm
0 - 2 0 0 % (Max. 3151pm)
394 ipm
0 ~ 200% (Max. 394 ipm)
Equipment
Spark-Out: 0 -10 Seconds (Plunge Grind); 0 - 1 0 Cycles of Table (Traverse Grind) • Drive Dog Set
Infinitely Variable on PNCIII & UNCIII Models
• Grinding Wheel Adaptor
WORKHEAD
• Grinding Wheel Balancing
Center: MT No. 3 MT No. 4 Stand
Swivel Angle: Non-Swivel + 30 to-90 deg. Non-Swivel +30 to-90 deg.
• Balancing Test Arbor
Spindle Speed: 10 - 5 0 0 rpm 10 - 500 rpm
TAILSTOCKi • Magnetic Separator
Center: MTNo. 3 MT No. 4 • Fully Enclosed Splashguard
Spindle Stroke: 0.8" 1.2" • Workrest
muiuns • Steadyrests
Grinding Wheel Spindle: 5 hp AC Spindle Motor 7.5 hp Spindle Motor
Workhead Spindle: 1.6 hp, AC Servo 2.4 hp, AC Servo
• I.D. Grinding Attachment
for Universal Models
Wheelhead Feed & Rapid Feed: 1.6 hp, AC Servo
Table Feed & Rapid Feed: 1.6 hp, AC Servo • Gauging System
POWER SUPPLY • Chucks
Desired Power Supply Including
• Dial Indicator for Table
Lubrication & Coolant System: 15 KVA 20 KVA
Swivel
FLOOR SPACE
• Signal Light
Width X Depth x Height: 115"x79"x77' 134"/166"/220"x92"x77" (*)
• Work Light
WEIGHT JMHI
Net Weight 7,500 lbs 10,500/11,500/ 13,500 lbs

(*) Specification matclies corresponding center distance. Specifications Subject to Change Without Notice.

9
The only manufacturer in the world
supplying overall solutions for a total
abrasive process.

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Emerging Abrasives Tecfinology

Okamoto Corporation
370 Corporate Woods Parkway Vernon Hills, IL 60061 USA Tel: (847) 235-3500 Fax: (847) 235-3274
www.okamotocorp.com
PRINTED IN USA 07/13 5M REV 1

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