Lambda Series CNC System

Manufacturers’ Manual

9th Edition

(For PM85A/95A, NC65A/65B/65C)

Weihong Electronic Technology Co., Ltd.

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 The copyright of this manual belongs to Weihong Electronic Technology Co., Ltd. (hereinafter referred to as
Weihong Company). This manual and any image, table, data or other information contained in this manual may
not be reproduced, transferred, or translated without any prior written permission of Weihong Company.
The information contained in this manual is constantly being updated. You can login to the official website of
Weihong Company www.weihong.com.cn/en/ to download the latest PDF edition for free.

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Preface
About This manual

This manual is intended for manufacturers. If you use the CNC system for the first time, you need to read
through the manual. If you are experienced with the system, you can search for the desired info via the
contents.
With 7 chapters, this manual can be divided into 4 parts, as follows:
1) Part 1: preface, introducing the precautions about transportation and storage, installation, wiring,
debugging, usage, and so on. You need to read them carefully beforehand to ensure safe
operations.
2) Part 2: product, including chapter 1~4. Chapter 1 is product overview, chapter 2 wiring, chapter 3
and 4 are installation and machine debugging.
3) Part 3: appendix, including chapter 5~6. Chapter 5 lists parameter settings and wiring diagrams of
various drivers. Chapter 6 introduces certain important terms and concepts in motion control field.
4) Part 4: software license agreement in chapter 7.

Applicable Product Models

This manual is applicable to Lambda series CNC system, including NC65A/65B/65C host, PM85A/95A
communication card and Lambda series controller. Refer to the table below for details:
Product Model Remarks
Integrating CPU, 60G SSD, 1G RAM, communication card and
NC65A/65B host NcStudio motion control software, used together with Lambda
4S/5S controller.
Integrating dual-core CPU, 60G SSD, 2G RAM, communication
card and motion control software NcStudio, NC65C is an upgraded
NC65C host
product in terms of mainboard on the basis of NC65B, and can be
used together with Lambda 3S/3L/4S/5S/5E/5M controllers.
PM85A/95A communication Self-developed multi-axis communication card, used together with
card Lambda series controllers.
High-performance integrated controllers, including Lambda
3S/3L/4S/5S/5E/5M, used together with PM85A/95A communication
cards or NC65A/65B/65C hosts.
Lambda series controller
Lambda 5M is applied in bus CNC systems or systems with
absolute encoders, while Lambda 3S/3L/4S/5S/5E is applied in
non-bus CNC systems.

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Revision History

You can refer to the following table for the revision records of each edition.
Date Edition Revision
1) Add section 1.7 Lambda 5M Controller;
2) Add section 2.3 Lambda 5M Controller;
3) Add section 5.2.2 Parameter Setting of WISE Servo Driver(Bus);
2017.02 R9 4) Add section 5.2.5 Parameter Setting of YASKAWA Σ–7 Servo
Driver(Bus);
5) Update section 1.9.2, 1.10, 2.1, 2.2.4, 2.4.2, 4.1 and 6.3;
6) Other revisions.
1) Wiring diagram of laser cutting software in section 2.2.4 updated.
2) Settings for parameters ―Screw pitch‖, ―PG division ratio (X4)‖ and
―Allowable move distance at power off‖ in section 6.2.5 updated.
3) Settings for parameters Pr008, Pr009, Pr010 and Pr0.08, Pr0.09
2016.10 R7.3
and Pr0.10 in section 5.1.1, 5.2.1 and 5.2.7 updated.
4) Remarks added in section 5.1.6 and 5.2.9.
5) Terminals in wiring diagram with DELTA servo driver in section 5.4.6
revised.
1) Contact information updated;
2) Wiring diagrams related to Lambda controllers updated in section
1.4, 1.5, 1.6, 2.1 and 2.2;
2016.02 R7
3) Add wiring diagrams of Lambda controllers in two-axis and
three-axis configuration of waterjet cutting software in section 2.2.3;
4) Wiring diagrams in section 5.4 updated.
1) Update chapter 2.2.1, including revision of wiring in case of standard
configuration of three-axis engraving and milling software, and
additions of wirings in case of disk-type tool magazine and linear
2015.12 R6
tool magazine of three-axis engraving and milling software.
2) Revision of parameter setting in chapter 6.2.5.
3) Other revisions.
1) Add chapter 1.6 introduction to Lambda 5E controller.
2) Add chapter 2.2.3 wiring diagram of Lambda 5E controller in case
of AC-type machine in waterjet cutting application as well as
descriptions of the driver interfaces when Lambda 5E controller is
used together.
2015.11 R5
3) Add chapter 6.2 introduction to absolute encoder function.
4) Update of chapter 5 wiring diagrams of the controller and the driver.
5) Add chapter 1.2 introductions to NC65C host and other information
related to NC65C in other chapters.
6) Other revisions.
1) Update of 2.1 Lambda 3S/3L Controller according to the latest
software;
2) Update of 2.2 Lambda 4S/5S/5E/5M Controller according to the
2015.07 R3 latest software;
3) Update of 3.1.2 Driver Update;
4) Update of 3.2.1 Software Setup;
5) Other revisions.

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Contact Us

You can contact us by the following info for technical support and pre-sales/after-sales service:
Company Name: Weihong Electronic Technology Co., Ltd.
Headquarters Address: No.1590, Huhang Rd., Fengxian, Shanghai, PRC 201400
Tel: +86-21-33587550
Fax: +86-21-33587519
Website: http://www.weihong.com.cn/en/

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Precautions

Precautions can be divided into caution and warning according to the degree of possible loss or injury in
case of negligence or omission of precautions stipulated in this manual.

CAUTION
: general info, mainly for informing, such as supplementary instructions and
conditions to enable a function. In case of negligence or omission of this kind of precautions, you may
not activate a function. Note that in some circumstances, negligence or omission of even this kind of
precautions could cause physical injury or machine damage.

WARNING
: warning info requiring special attention. In case of negligence or omission of this
kind of precautions, you may suffer physical injury, or even death, machine damage or other losses.

WARNING

1) Precautions Related to Storage and Transportation

 The products should be transported properly in terms of the weight;
 An excess of specified quantity of stacking products is prohibited;
 Climbing, standing or placing heavy loads on the products is prohibited;
 Dragging or carrying the products via cables or devices connected to them is prohibited;

2) Precautions Related to Installation

 Only when this equipment installed in the qualified electricity cabinet can it be used. The
construction of the cabinet must reach IP54 grade of protection;
 Paste sealing strips on the joint of the cabinet to seal all the cracks;
 Cable entry should be sealed while easy-to-open on the spot;
 A fan or heat exchanger should be adopted for the heat dissipation and air convection of the
cabinet;
 If a fan is adopted, air strainer is a must in air inlet or air outlet;
 Dust or cutting fluids may have access to the CNC device via the tiny cracks and tuyere.
Therefore it is necessary to pay attention to the surroundings and air flow direction of the air
vent to make sure that the outflow gas is towards pollution source;
 100 mm space should be preserved between the back of the CNC device and the cabinet wall
for plugging cable connected with the device and the ventilation & heat dissipation in the
cabinet;
 Space between this device and other equipment should also be preserved according to the
requirements;
 The product should be installed firmly and without vibration. During installing, casting,
knocking, striking, or loading on the product is forbidden;
 To reduce electromagnetic interference, power-supply components used should be above AC
or DC 50V and the space between cable and CNC device should be preserved above 100mm;

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WARNING
 It will be better if CNC device is installed at a position facilitating debugging and maintenance.

3) Precautions Related to Wiring

 Only qualified people are allowed to participate in the wiring and checking;
 The CNC device should be grounded reliably and grounding resistance should be less than 4
ohm. Neutral line is absolutely not allowed to replace earth wire. Otherwise, it may result in
malfunction of the device due to the interference;
 Wiring should be firm and steady, or misoperation may occur;
 Voltage values and positive & negative polarity of any connection plug should be in
accordance with specifications set forth in the manual, or it may result in breakdowns such as
short circuit and permanent damage to the device;
 To guard against electric shock or CNC device damage, fingers should keep dry before
plugging or touching switch;
 The connecting wire should not be damaged and squeezed, or the leakage or short circuit may
occur;
 It is prohibited to plug or open the chassis of CNC device when power on.

4) Precautions Related to Running & Debugging

 Parameters setting should be checked before running, since wrong setting may lead to
accidental movements;
 Modification to parameters should be within the allowable range, or such breakdowns as
unsteady running and machine damage will occur.

5) Precautions in Use
 Before power-on, please make sure that the switch is on blackout to avoid occasional start-up;
 Please check the electromagnetic compatibility during electrical design in order to avoid or
reduce electromagnetic interference to the CNC device. A low pass filter should be employed
to reduce electromagnetic interference if there are other electrical devices nearby;
 It is not allowed to frequently power on and power off. It is recommended to power up the
machine again at least one (1) minute later after power failure or blackout.

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CAUTION

1) Precautions Related to Product and Manual

 Matters related to restrictions and functions available stipulated in the manuals issued by the
machine manufacturer are prior to those in this manual;
 This manual assumes all the optional functions are available, which you must confirm through
manuals issued by the machine manufacturer;
 Please refer to manuals issued by the machine manufacturer for the instructions of machine
tools;
 Functions, and software interfaces vary with the system and the version of software. Before
using the system, you must confirm the specifications.

2) Precautions When Opening the Package

 Please make sure that the products are what you have ordered;
 Check if the products are damaged in transit;
 Check if the components and accessories are damaged or missing in terms of the detailed list;
 Please contact us promptly if product discrepancy, accessory missing or transit damage
occurs.

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Contents
1 Overview ...................................................................................................................... 1

1.1 Host NC65A/65B ......................................................................................................................................... 1

1.2 Host NC65C ................................................................................................................................................ 2

1.3 Communication Card PM85A/95A .............................................................................................................. 2

1.3.1 Structural Drawing of Communication Card PM85A ................................................................................ 3
1.3.2 Structural Drawing of Communication Card PM95A ................................................................................ 3

1.4 Lambda 3S/3L Controller ............................................................................................................................ 4

1.5 Lambda 4S/5S Controller ............................................................................................................................ 5

1.6 Lambda 5E Controller ................................................................................................................................. 6

1.7 Lambda 5M Controller ............................................................................................................................... 7

1.8 System Running Status Description ............................................................................................................ 8

1.9 Configuration ............................................................................................................................................. 8

1.9.1 Lambda 3S/3L CNC System........................................................................................................................ 8
1.9.2 Lambda 4S/5S/5E/5M Series CNC System ................................................................................................. 9

1.10 Overall Connection Diagram .................................................................................................................10

2 Wiring ........................................................................................................................ 12

2.1 Lambda 3S/3L Controller ...........................................................................................................................12

2.1.1 Wiring of Lambda 3S Controller ............................................................................................................. 12
2.1.2 Definitions of Inputs ............................................................................................................................... 13
2.1.3 Definitions of Outputs ............................................................................................................................ 14

2.2 Lambda 4S/5S/5E/5M Controller ................................................................................................................15

2.2.1 Wring in Engraving and Milling software ................................................................................................ 15
2.2.1.1 Three-axis Configurations in Engraving and Milling Software........................................................ 16
2.2.1.2 Four-axis Configuration in Engraving and Milling Software ........................................................... 19
2.2.1.3 Five-axis AC Configuration in Engraving and Milling Software ...................................................... 20
2.2.2 Wiring in Glass Cutting Software ............................................................................................................ 21
2.2.2.1 XYA Configuration in Glass Cutting Software ................................................................................. 21
2.2.2.2 XYZA Configuration in Glass Cutting Software ............................................................................... 23

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2.2.2.3 X1YAX2 Config in Glass Cutting Software ....................................................................................... 25

2.2.2.4 XYA No Edge Configuration in Glass Cutting Software ................................................................... 27
2.2.2.5 XYZA No Edge Config in Glass Cutting Software ............................................................................. 28
2.2.3 Wiring in Waterjet Cutting Software ...................................................................................................... 29
2.2.3.1 XY1Y2 Configuration in Waterjet Cutting Software ........................................................................ 30
2.2.3.2 XY1ZY2 Configuration in Waterjet Cutting Software ...................................................................... 32
2.2.3.3 XYC Configuration in Waterjet Cutting Software............................................................................ 34
2.2.3.4 XY1CY2 Configuration in Waterjet Cutting Software ..................................................................... 36
2.2.3.5 XYZC Configuration in Waterjet Cutting Software .......................................................................... 38
2.2.3.6 XY1ZCY2 Configuration in Waterjet Cutting Software .................................................................... 40
2.2.3.7 StadA with 2Y Configuration in Waterjet Cutting Software ........................................................... 42
2.2.3.8 In case of Five-axis Waterjet Cutting Machines of AC-type ........................................................... 45
2.2.4 Wiring of Three-axis Configuration in Laser Cutting Software ............................................................... 47
2.2.5 Wiring in Dual Z Axes Configuration Software ........................................................................................ 50
2.2.6 Wiring in Three Z Axes Configuration Software ...................................................................................... 52

2.3 Lambda 5M Controller ..............................................................................................................................53

2.3.1 Waterjet Cutting ..................................................................................................................................... 54
2.3.2 NK280B ................................................................................................................................................... 56
2.3.3 NK300CX ................................................................................................................................................. 58
2.3.3.1 Integrated software ....................................................................................................................... 58
2.3.3.2 Union configuration in multi Z software ........................................................................................ 60
2.3.3.3 Turn configuration in multi Z software........................................................................................... 62
2.3.3.4 Dual Y union configuration in multi Z software ............................................................................. 64
2.3.4 NK500 ..................................................................................................................................................... 65
2.3.5 NcStudio V10 Three-axis Dual Z axes ...................................................................................................... 66
2.3.6 NcStudio V10 Three-axis Quadruple Z .................................................................................................... 68

2.4 Driver Interface .........................................................................................................................................70

2.4.1 Lambda 3S/3L Controller......................................................................................................................... 70
2.4.2 Lambda 4S/5S/5M Controller .................................................................................................................. 70
2.4.3 Lambda 5E Controller ............................................................................................................................. 71

2.5 MPG Interface ...........................................................................................................................................73

2.6 Extended Terminal Board Interface ...........................................................................................................74

2.6.1 Cascade Connection ............................................................................................................................... 74
2.6.2 Non-cascade Connection ........................................................................................................................ 74

2.7 Signal Types ..............................................................................................................................................75

2.7.1 Binary Input Signal .................................................................................................................................. 75
2.7.2 Relay Output Signal ................................................................................................................................ 75

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2.7.3 Servo Enable Signal ................................................................................................................................. 75

2.7.4 Encoder Signal ........................................................................................................................................ 76
2.7.5 Command Pulse Signal ........................................................................................................................... 76
2.7.6 Analog Output Signal .............................................................................................................................. 77

3 Installation ................................................................................................................. 78

3.1 PM85A/95A Communication Card .............................................................................................................78

3.1.1 Installation Steps .................................................................................................................................... 78
3.1.2 Driver Update ......................................................................................................................................... 78
3.1.3 Customization of Setup Installation Package .......................................................................................... 82

3.2 NC65A/65B/65C Host .................................................................................................................................83

3.2.1 Software Setup ....................................................................................................................................... 83
3.2.2 OS Backup and Restore ........................................................................................................................... 85
3.2.2.1 First-time OS Backup ...................................................................................................................... 85
3.2.2.2 Other Backups ................................................................................................................................ 85
3.2.2.3 OS Restore ...................................................................................................................................... 86
3.2.3 OS Backup and Restore via USB Flash Disk ............................................................................................. 87
3.2.3.1 Preparation .................................................................................................................................... 87
3.2.3.2 Setup .............................................................................................................................................. 87
3.2.3.3 OS Backup and Restore .................................................................................................................. 88

4 Machine Tool Debugging ............................................................................................. 90

4.1 Debugging Steps .......................................................................................................................................90

4.2 Pulse Test ..................................................................................................................................................94

4.2.1 Stepping Driver ....................................................................................................................................... 94
4.2.2 Servo Driver ............................................................................................................................................ 94

5 Driver Parameter Settings and Wiring Diagrams .......................................................... 95

5.1 Driver Parameter Setting (Lambda 3S/3L) ..................................................................................................95

5.1.1 Parameter Setting of WISE Servo Driver ................................................................................................. 95
5.1.2 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver ................................................................................ 97
5.1.3 Parameter Setting of DELTA ASDA-A Servo Driver .................................................................................. 98
5.1.4 Parameter Setting of DELTA ASDA-B Servo Driver .................................................................................. 99
5.1.5 Parameter Setting of Panasonic MINAS A4 Servo Driver ...................................................................... 100
5.1.6 Parameter Setting of MITSUBISHI MR-E Servo Driver .......................................................................... 101

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5.1.7 Parameter Setting of FUJI FALDIC-β Servo Driver ................................................................................. 102

5.1.8 Parameter Setting of STONE GS Servo Driver ....................................................................................... 103

5.2 Driver Parameter Setting (Lambda 4S/5S/5E/5M) ....................................................................................104

5.2.1 Parameter Setting of WISE Servo Driver(Pulse) .................................................................................... 104
5.2.2 Parameter Setting of WISE Servo Driver(Bus) ....................................................................................... 106
5.2.3 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver .............................................................................. 107
5.2.4 Parameter Setting of YASKAWA Σ–Ⅴ/ Σ–7 Servo Driver ....................................................................... 109
5.2.5 Parameter Setting of YASKAWA Σ–7 Servo Driver(Bus) ......................................................................... 111
5.2.6 Parameter Setting of Panasonic MINAS A4 Servo Driver ...................................................................... 117
5.2.7 Parameter Setting of Panasonic MINAS A5 Servo Driver ...................................................................... 119
5.2.8 Parameter Setting of MITSUBISHI MR-JE Servo Driver ......................................................................... 121
5.2.9 Parameter Setting of MITSUBISHI MR-E Servo Driver .......................................................................... 122
5.2.10 Parameter Setting of DELTA ASDA-A Servo Driver ............................................................................ 123
5.2.11 Parameter Setting of DELTA ASDA-A2 Servo Driver .......................................................................... 126
5.2.12 Parameter Setting of DELTA ASDA-B Servo Driver ............................................................................ 128
5.2.13 Parameter Setting of DELTA ASDA-B2 Servo Driver .......................................................................... 130
5.2.14 Parameter Setting of SANYO PY Servo Driver ................................................................................... 132
5.2.15 Parameter Setting of SANYO R Servo Driver ..................................................................................... 134
5.2.16 Parameter Setting of SANYO Q Servo Driver .................................................................................... 135
5.2.17 Parameter Setting of KT270 Servo Driver ......................................................................................... 136
5.2.18 Parameter Setting of FUJI FALDIC-β Servo Driver ............................................................................. 138
5.2.19 Parameter Setting of Stone GS Servo Driver .................................................................................... 139
5.2.20 Parameter Setting of TECO TSDA Servo Driver ................................................................................. 141

5.3 Wiring Diagrams with Drivers (Lambda 3S/3L) ........................................................................................142

5.3.1 Wiring with Stepping Driver with Common Port .................................................................................. 142
5.3.2 Wiring With Differential Input Stepping Driver .................................................................................... 142
5.3.3 Wiring with WISE Servo Driver ............................................................................................................. 143
5.3.4 Wiring with YASKAWA ∑-Ⅱ Servo Driver ......................................................................................... 144
5.3.5 Wiring with DELTA ASDA-A/AB Servo Driver ......................................................................................... 145
5.3.6 Wiring with PANASONIC MINAS A4 Servo Driver ................................................................................. 146
5.3.7 Wiring with MITSUBISHI MR-E Servo Driver......................................................................................... 147
5.3.8 Wiring with FUJI FALDIC-β Servo Driver ............................................................................................... 148
5.3.9 Wiring with STONE GS Servo Driver ..................................................................................................... 148

5.4 Wiring Diagrams with Drivers (Lambda 4S/5S/5M) ..................................................................................148

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5.4.1 Wiring Diagram with WISE Servo Driver ............................................................................................... 149

5.4.2 Wiring Diagram with YASKAWA AC Servo Driver .................................................................................. 150
5.4.3 Wiring Diagram with PANASONIC AC Servo Driver ............................................................................... 151
5.4.4 Wiring Diagram with MITSUBISHI MR-JE Servo Driver ......................................................................... 152
5.4.5 Wiring Diagram with MITSUBISHI MR-E Servo Driver .......................................................................... 153
5.4.6 Wiring Diagram with DELTA Servo Driver ............................................................................................. 153
5.4.7 Wiring Diagram with FUJI Servo Driver ................................................................................................ 156
5.4.8 Wiring Diagram with HITACHI Servo Driver .......................................................................................... 156
5.4.9 Wiring Diagram with SANYO PY Servo Driver ....................................................................................... 157
5.4.10 Wiring Diagram with SANYO R Servo Driver .................................................................................... 158
5.4.11 Wiring Diagram with KT270 Servo Driver ......................................................................................... 158
5.4.12 Wiring Diagram with STONE GS Servo Driver ................................................................................... 159
5.4.13 Wiring Diagram with TECO TSDA Servo Driver ................................................................................. 160
5.4.14 Wiring Diagram with TECO ESDA Servo Driver ................................................................................. 161

6 Appendix .................................................................................................................. 162

6.1 Back to Machine Zero (Back to Reference Point) .....................................................................................162

6.1.1 Principle of Returning to Machine Origin (without Encoder Feedback) ............................................... 163
6.1.2 Principle of Returning to Machine Origin (with Encoder Feedback) .................................................... 165

6.2 Absolute Encoder Function .....................................................................................................................166

6.2.1 Brief Introduction to Absolute Encoder ................................................................................................ 166
6.2.2 Hardware Basis of Absolute Encoder .................................................................................................... 166
6.2.3 Driver Setup .......................................................................................................................................... 168
6.2.4 How to Use Absolute Encoder Function in the Software ...................................................................... 168
6.2.5 Parameter Setup in the Software ......................................................................................................... 169

6.3 Pulse Equivalent Adjustment .................................................................................................................. 170

6.3.1 Concept of Pulse Equivalent ................................................................................................................. 170
6.3.2 Calculation of Pulse Equivalent............................................................................................................. 171

6.4 Electronic Gear Ratio .............................................................................................................................. 172

6.4.1 Electronic Gear ..................................................................................................................................... 172
6.4.2 Electronic Gear Functions ..................................................................................................................... 172
6.4.3 Computing Method of Electric Gear Ratio ............................................................................................ 173
6.4.4 Samples of Electronic Gear Setting ....................................................................................................... 174

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7 Software License Agreement..................................................................................... 177

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1 Overview

1.1 Host NC65A/65B

Independently developed and industrial-mainboard based, NC65A/65B integrated CNC system
comprises Lambda 4S/5S controller and NC65A/65B host integrating CPU, 60G SSD, 1G RAM, control
card and NcStudio motion control software, having proven its daily use in glass edging, glass cutting,
engraving & milling, and other cutting industries.
Running on PC-based OS platform, NC65A/65B, through strict EMC test, is with digital verification
function and thus anti-virus, featuring high reliability, high cost performance and compact design.
There are some external interfaces on host NC65A/65B:
 L, N and E: live wire, neutral wire and earth wire respectively, for external connection with 220V
power supply;
 USB: for external connection with USB device (e.g. USB flash drive);
 LAN: Ethernet port, 100Mbps;
 VGA: video output interface;
 Terminal board: for external connection with Lambda 4S/5S controller;
 Fuse: replaceable, only available in NC65B host.
Dimensional drawings of NC65A/NC65B are shown as Fig. 1-1 and Fig. 1-2.

56 158.15
54.4 153
261
248

248
230

3.5 4-M3
6 35 35

Fig. 1-1 Dimensional drawing of NC65A host

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60 155.15
38 153.5
6 3.5

235

222
248

Fig. 1-2 Dimensional drawing of NC65B host

1.2 Host NC65CNC65B主机外形尺寸图

Independently developed by Weihong Electronic Technology Co., Ltd, NC65C host is an upgraded
product on the basis of NC65B in terms of mainboard. Upgraded mainboard boasts faster CPU clock
speed and memory data rate, or 40% higher performance compared with NC65A/65B. Running on
Win8.1-32bit operating system, NC65C features faster boot speed and better anti-virus function.
Specifically, NC65C host takes dual-core CPU, 60G SSD, 2G RAM, communication card, NcStudio
motion control software as a whole, and can be used together with Lambda 3S/3L/4S/5S/5E/5M
controllers, depending number of axes and applied industries.
Dimension of NC65C host is 248mm*153.5mm*60mm, same as dimension of NC65B host. You can
refer to Fig. 1-2 for details.
For definition of external interfaces on NC65C host, you can turn to the counterpart information of
NC65A/65B in section 1.1. However, please note that, terminal board interfaces on NC65C host can be
connected to Lambda 3S/3L/4S/5S/5E/5M controller. You can choose suitable Lambda controller
according to number of axes, and requirement of encoder feedback function or bus function.

1.3 Communication Card PM85A/95A

Independently developed by Weihong Electronic Technology Co., Ltd., communication card PM85A/95A,
when used with NcStudio motion control software, has proven itself in daily use on routers, engraving
and milling machines, drilling machines and cutting machines, available of comprehensive functions and
convenient to use.

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1.3.1 Structural Drawing of Communication Card PM85A

PM85A should be inserted into a PCI slot, and its dimension is 138.4mm * 59.7mm.

+3.3V_OK
D2
D1
SYS_OK

Fig. 1-3 Structural drawing of communication card PM85A

1.3.2 Structural Drawing of Communication Card PM95A

PM95A should be inserted into a PCI-E slot, and its dimension is 138mm * 60.5mm.

+3.3V_OK
D2
D1
SYS_OK

Fig. 1-4 Structural drawing of communication card PM95A

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CAUTION
Both PM85A and PM95A have two indicator lamps: +3.3V_OK (D2) and SYS_OK (D1). The latter one is the
system indicator lamp. See Section 1.6 for details. The former one is the power indicator lamp, on after the card is
correctly inserted into the PC slot and the PC is started.

1.4 Lambda 3S/3L Controller

Independently developed by Weihong Electronic Technology Co., Ltd., Lambda 3S/3L controller, used
together with PM85A/95A communication card, is mainly applied to controlling routers, engraving and
milling machines, drilling machines and cutting machines, available of comprehensive functions and
convenient to use. Generally, Lambda 3S/3L controller is used together with stepping motor drivers.
Lambda 3S supports time registration function for the driver while Lambda 3L does not. Besides,
Lambda 3S has a MPG interface while Lambda 3L does not have a MPG interface. Their other functions
are the same.
Lambda 3S/3L controller includes the following features:
 Enclosed controller, oil-proof, dust-proof, and water-proof;
 Serial communication, high speed 485 interface, baud rate 10Mbps;
 Max. pulse output frequency: 1MHz;
 Fewer cables and easier wiring;
 On-line update of firmware; hardware adaptable, software customizable;
 Hardware encryption and software encryption for safety concerns;
 Input polarity adjustable, inputs active high/ low.
See Fig. 1-5 for the dimensional drawing of Lambda 3S. The dimension of Lambda 3L is the same as
that of Lambda 3S.

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4 187
4
4

1.5

35.5
100
115
92

195 2-Φ3.5 49.5

Fig. 1-5 Dimensional drawing of Lambda 3S

Lambda3S尺寸图

1.5 Lambda 4S/5S Controller

Fully enclosed, Lambda 4S/5S controller not only has better protection, but also improves appearance
and quality. With a brand new hardware design scheme for the control board in the controller, Lambda
4S/5S is designed in an integrated way, extensively applied in engraving & milling, waterjet cutting, glass
cutting and other industries.
Lambda 5S can support motion control of up to 5 axes, while Lambda 4S up to 4 axes.
Lambda 4S/5S controller includes the following features:
 Enclosed controller, oil-proof, dust-proof, and water-proof;
 Input polarity adjustable, inputs active high/ low;
 Serial communication, high speed 485 interface, baud rate 10Mbps;
 Max. pulse output frequency: 1MHz;
 Fewer cables and easier wiring;
 On-line update of firmware; hardware adaptable, software customizable;
 Hardware encryption and software encryption for safety concerns;
 Incremental encoder feedback function available;
 2 to 5 axes motion control;
 Time registration function for drivers available.

CAUTION
As with interfaces of external terminal boards, cascade connection is unavailable in Lambda 4S, while available
in Lambda 5S.

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See Fig. 1-6 for the dimensional drawing of Lambda 5S controller, whose dimension is the same as that
of Lambda 4S controller.

5 255
5

1.5

35.5
112

122
137
265 2-Φ 4.5 63.28
Fig. 1-6 Dimensional drawing of Lambda 5S controller

1.6 Lambda 5E Controller

Based on the Lambda 5S controller, Lambda 5E controller supports absolute encoder function, and can
be widely used in such industries as milling and engraving, waterjet cutting, glass cutting.
Lambda 5E controller can support motion control of up to 5 axes.
Lambda 5E controller includes following features:
 Enclosed controller, oil-proof, dust-proof, and water-proof, enhanced stability;
 Input polarity adjustable, inputs active high/low supported;
 Serial communication, high speed 485 interface, baud rate 10Mbps;
 Max. pulse output frequency: 1MHz;
 Fewer cables and easier wiring;
 On-line update of firmware; hardware adaptable and software customizable;
 Hardware encryption and software encryption for safety concerns;
 Encoder feedback from both incremental and absolute encoders available;
 2 to 5 axes motion control;
 Time registration function for drivers available.
See Fig. 1-7 for dimensional drawing of Lambda 5E controller:

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55 255

1.5

35.5
112

122
137
265 2-Φ 4.5 63.28

Fig. 1-7 Dimensional drawing of Lambda 5E controller

1.7 Lambda 5M Controller

Based on Lambda 5S controller, Lambda 5M controller supports bus function, and can be widely used in
such industries as milling and engraving, wood and 3C.
Lambda 5M controller includes the following features:
 Enclosed controller, oil-proof, dust-proof, and water-proof, enhanced stability;
 Support 24V power;
 Support a group of spindle analog output with voltage range 0~10V, and precision 0.2V;
 28 common input ports(X00~X27). Support modification of input polarity and active high/low inputs;
 8 common output ports(X00~X07). Port Y00/Y01 is added with protective circuit and voltage under
24V for brake;
 1 pulse axis interface, which supports control of pulse axis. Max. pulse output frequency: 1MHz;
 1 Mechatrolink- Ⅱ interface which supports bus control of at most 8 axes;
 1 MPG interface, which supports control of at most 6 axes through MPG;
 1 extended interface for cascade. Serial communication, high-speed 485 interface, baud rate
10Mbps;
 On-line update of firmware; hardware adaptable and software customizable;
 Phoenix communication. Communication cycle of link layer is 50µs.
 Support encoder latch and absolute encoder feedback;
 Support M2 communication mode. Pulse interpolation cycle is 1ms.
 Support slave station loss detection and station address set.
 Fewer cable and elbow plug terminal, which is easier to wire.
 Time registration function for drivers available.

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See Fig. 1-8 for dimensional drawing of Lambda 5M controller:

5 255
5

1.5

35.5
112

122
137
265 2-Φ 4.5 63.28

Fig. 1-8 Dimensional drawing of Lambda 5M controller

1.8 System Running Status Description

The system indicator lamp of PM85A/95A is SYS_OK, while that of Lambda series controllers is
SYSTEM. Their flash frequency is used to tell whether the system communication is normal, as follows:
 When the machine tool is in idle status, the flash frequency is 0.33Hz (flashing once every 3
seconds);
 When the communication is normal, the flash frequency is 2Hz (flashing twice every second);
 When the system is abnormal, the flash frequency is 10Hz (flashing 10 times every second);
 When hardware exception occurs, such as under voltage, hardware damage, pseudo soldering,
and short circuit, the system indicator lamp is always on or off.
 For a Lambda 4S/5S series CNC system, when PC logical data or physical connection interrupted,
the IO ports on the controller and the extended terminal board maintain their status.

1.9 Configuration

1.9.1 Lambda 3S/3L CNC System

 One communication card (PM85A or PM95A), or one NC65A/65B/65C host;
 One Lambda 3S/3L controller;
 One DB9M/F cable (Cable length customizable);
 Cables (DB15) connected to stepping drivers (Configured according to actual situations);
 One NcStudio motion control software CD (Not required if software customized);

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 One NK-MPG-06 handwheel (Optional).

1.9.2 Lambda 4S/5S/5E/5M Series CNC System

 One communication card (PM85A or PM95A) or one NC65A/65B/65C or NK300BX host or
NK300CX host;
 One Lambda 4S/5S/5E/5M controller;
 One NcStudio motion control software CD (not required if software customized);
 One DB9M/F cable (cable length customizable);
 M2 communication wires,
 One M2 terminal resistance(for Lambda 5M controller)
 One handwheel (optional, including NK-MPG-06, aviation plug handwheel NK-MPG-09 and
EHDW-DA5S-1M).

CAUTION
1) For the info related to Lambda 4S controller used together with NK300BX, please refer to NK300BX
Integrated CNC System Manufacturers’ Manual.
2) The configuration specified in Section 1.9 is the standard one. Please make sure the configuration according
to the delivery note.
3) Production of NK300BX has been ceased since October, 2016.

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1.10 Overall Connection Diagram

Lambda 3S/3L/4S/5S/5E controllers are used in non-bus CNC system. Fig. 1-9 is an example of non-bus
system connection with Lambda 4S controller. And bus system connection connection with Lambda 5M
controller is as shown in Fig. 1-10.

Fig. 1-9 Overall wiring diagram (non-bus system)

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Fig. 1-10 Overall wiring diagram (bus system)

CAUTION
Please connect according to the actual situations. The above pictures are provided for reference only.

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2 Wiring

2.1 Lambda 3S/3L Controller

Lambda series controllers are compatible with PNP and NPN switches, with inputs NO/NC and active
high/low. When S is connected to COM, inputs are active high; when connected to +24V, active low.
The type of the power circuit of Lambda 3S/3L series circuit board is switching power supply, with
overvoltage and under-voltage protection.

2.1.1 Wiring of Lambda 3S Controller

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

To Z-axis driver

To MPG

Analog output +24V power

Common Active high/low
Spindle ON ESTOP
Common Tool sensor signal
Same as Y00 Cycle stop
Coolant Cycle start
Common X -axis REF. point
Green Y-axis REF. point
Red Y-axis REF. point

Fig. 2-1 Wiring of Lambda 3S controller

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CAUTION
1) Except for no MPG interface, Lambda 3L controller has the same inputs and outputs as Lambda 3S.
2) The above wiring is standard, provided for reference only. Please refer to the specific software for IO
definitions and IO wiring.
3) In system with Lambda 3S/3L controller, port Y01 synchronizes with port Y00.

2.1.2 Definitions of Inputs

There are altogether 7 inputs, with their definitions as follows:

Category Port No. Definition Remark

External +24V
DC 24V power
power Providing power supply for the controller.
COM supply
supply
X00 Emergency stop Binary input, generally connected to a NC button.
Tool sensor
X01 Binary input, connected to tool sensor signal.
signal
X02 Cycle stop For external connection with an operating button.
Inputs X03 Cycle start For external connection with an operating button.
commonly X-axis reference
used X04 Binary input, connected to X-axis home switch.
point
Y-axis reference
X05 Binary input, connected to Y-axis home switch.
point
Z-axis reference
X06 Binary input, connected to Z-axis home switch.
point
Common port of
When S is connected to COM, inputs are active high;
Common S the above 7
when to +24V, active low.
input signals

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2.1.3 Definitions of Outputs

The definitions of the outputs are as follows:

Category Port No. Definition Remark

Controlling the rotary speed of spindle motor. It

Analog voltage externally connects with the analog voltage frequency
AVC (0~10V) output instruction input terminal of an inverter (generally
signal known as AVI/VI) and controls spindle speed through
Spindle
voltage change causing frequency change of inverter.
control
Analog voltage Connecting with analog ground of an inverter
GND
ground (generally known as ACM).
Y00 Spindle on Relay output.
Y01 - Synchronizing with Y00
Y02 Coolant Controlling coolant pump on/off.
Outputs
Green lamp on when a machine tool is in normal
commonly Y03 Green
working status.
used
Red lamp on when system E-stop occurs, also on as a
Y04 Red
reminder when machining ends regularly.
C00 Common of Y00
Common of Y01
C01
Common and Y02
Common of Y03
C02
and Y04

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2.2 Lambda 4S/5S/5E/5M Controller

The normal working range of Lambda 4S/5S/5E/5M controller is 17V~30V, and the rated voltage is 24V.
When the voltage difference between power voltage and the Common S is over 8V, the input connection
becomes effective. The inputs of Lambda 4S/5S/5E/5M controller can be active high/low, so can the
extended terminal board. When Common S is connected to COM, inputs are active high; when to +24V,
active low.

CAUTION
The wirings below are for the general software for the time being, provided for reference only. Please refer to the
specific software for definitions and wiring of input and output ports.

2.2.1 Wring in Engraving and Milling software

See this section for the wiring diagrams of controller for three to five axis engraving and milling
machines.
For three-axis and four-axis engraving and milling system, Lambda 4S controller is used. When IOs are
not enough, you can choose extended terminal board EX27A.
For non-bus five-axis engraving and milling system, Lambda 5S controller is used. When IOs are not
enough, you can choose extended terminal board EX31A. In addition, if encoder feedback function is
required, choose Lambda 5E controller.

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2.2.1.1 Three-axis Configurations in Engraving and Milling Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z Limit
Lube pump detection alarm
To MPG General input
Breakpoint resume

Cycle start
Analog output
Cycle stop
Lube level detection
Common Tool sensor signal
Z-axis brake Feedrate override bandswitch A
Common Spindle alarm
Spindle ON Feedrate override bandswitch F
Common ESTOP
Illumination Feedrate override bandswitch B
Common Feedrate override bandswitch E
Lube Spindle override bandswitch A
Coolant Spindle override bandswitch F
Common Spindle override bandswitch B
Red Spindle override bandswitch E
Green Z-axis brake
Yellow General input

Fig. 2-2 Wiring according to three-axis standard configuration according to engraving and milling software

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To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z Limit
General input
To MPG Manual tool clamp/unclamp
General input

Cycle start
Analog output
Cycle stop
Tool counting sgnal
Common Tool sensor signal
Z-axis brake General input
Common Spindle alarm
Spindle ON External input for magazine IN/OUT
Common ESTOP
Dust cover General input
Common General input
Tool clamp/unclamp Magazine push-out confirmation
Magazine pull-in/push-out Magazine pull-in confirmation
Common Tool unclamp confirmation
Magazine CW Tool clamp confirmation
Magazine CCW Z-axis brake
Magazine gate Lube level detection

Fig. 2-3 Wiring according to three-axis disk-type tool magazine configuration according to engraving and milling software

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To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z Limit
Lube pump detection alarm
To MPG Manual tool clamp/unclamp
Breakpoint resume

Cycle start
Analog output
Cycle stop
Lube level detection
Common Tool sensor signal
Z-axis brake General input
Common Spindle alarm
Spindle ON External input for magazine IN/OUT
Common ESTOP
Dust cover Dust cover up in-position confirmation
Common Dust cover down in-position confirmation
Tool clamp/unclamp Magazine push-out confirmation
Magazine pull-in/push-out Magazine pull-in confirmation
Common Tool unclamp confirmation
Red Tool clamp confirmation
Green Z-axis brake
Yellow General input

Fig. 2-4 Wiring according to three-axis linear tool magazine configuration according to engraving and milling software

CAUTION
1) For Lambda 4S/5S controller, C00 is the common of Y00, C01 the common of Y01, C02 the common of Y02,
C03 the common of Y03 and Y04, and C04 the common of Y05, Y06 and Y07.

2) Terminals Y00/C00 and Y01/C01 (marked with in the wiring diagrams below) on Lambda 4S/5S
controller should only be connected with load of voltage lower than or equal to 24V, otherwise, they will be
damaged and cannot work due to burn-out of the piezoresistor, since a protective circuit is added to them for
brake function (for serial connection with 24V motor brake coil).

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2.2.1.2 Four-axis Configuration in Engraving and Milling Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
To A-axis driver +X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z Limit
A-axis REF. point
To MPG +A limit
-A limit

Feedrate override bandswitch A

Analog output
Feedrate override bandswitch B
Feedrate override bandswitch E
Common Cycle start
Z-axis brake Cycle stop
Common Lube level detection
Spindle ON Tool sensor signal
Common Spindle alarm
Coolant ESTOP
Common Feedrate override bandswitch F
Lube Spindle override bandswitch A
Illumination Spindle override bandswitch B
Common Spindle override bandswitch E
Green Spindle override bandswitch F
Red General input
Yellow Z-axis brake

Fig. 2-5 Wiring according to four-axis configuration according to engraving and milling software

CAUTION
You can decided whether to connect input ports of feedrate override band switch and spindle override band switch
according to the actual situation.

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2.2.1.3 Five-axis AC Configuration in Engraving and Milling Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis drive
Active high/low
X-axis REF. point
To A-axis driver +X limit
-X limit
Y-axis REF. point
+Y limit
To C-axis driver -Y limit
Z-axis REF. point
+Z limit
-Z limit
A-axis REF. point
To MPG +A limit
-A limit

C-axis REF. point

Analog output
+C limit
-C limit
Common Cycle start
Z-axis brake Cycle stop
Common Lube level detection
Spindle ON Tool sensor signal
Common Spindle alarm
Coolant ESTOP
Common
Lube
Illumination
General input
Common
Green
Red
Yellow Z-axis brake

Fig. 2-6 Wiring according to five-axis AC configuration according to engraving and milling software

For AB and BC configuration, the definitions of inputs and outputs are the same as those in AC configuration,
except X9~X14 are defined as REF. point and upper and lower limits of AB/BC axes respectively.

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2.2.2 Wiring in Glass Cutting Software

Glass cutting software includes five kinds of configuration—XYA config, XYZA config, X1YAX2 config,
XYA no edge config and XYZA no edge config.

2.2.2.1 XYA Configuration in Glass Cutting Software

To NC65C or
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To A-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
A-axis REF. point
+A limit
-A limit

To MPG

Analog output

Common Cycle start

Cycle stop
Common Pause
Kerosene ESTOP
Common Manual movement in +X
Analog enable Manual movement in -X
Common Manual movement in +Y
Lube Manual movement in -Y
Green Manual movement in +A
Common Manual movement in -A
Red Lube level detection
Yellow Tool head over-travel
Suction

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-7 Wiring according to XYA configuration according to glass cutting software

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The extended terminal board EX27A3 (118mm*83mm*56.45mm) is required in XYA configuration. See
Fig. 2-8 for the I/O definition and wiring diagram.

To Lambda 4S controller

Common C00 +24V +24V power

C00
Blow C0M

Y00
Y00
Y00
Normal conveyor gear Y01 S00 Active high/low
Y01

Y01 Y02
Decel. conveyor gear Y02 X00 Machine unlocked
Y02
External foot switch

POWER
Common C01 X01
C01
Conveyor cylinder Y03 X00
X01
X02
Y03

Y03 Y04
Conveyor CCW Y04 X02 X03 Loading machine in-position

EX27A
Y04 X03
Loading machine ON Y05 S01 Active high/low
Y05 X04
Common C02 X05 X04 Edge finding signal
X06
Y05

C02
Positioning block Y06 X07 X05 Stroke positioning
Y06
Common Manual loading
Y06

C03 X06
C03
Y07 X07 Glass transmitted
Y07

Y07

Fig. 2-8 Wiring example of EX27A3 according to XYA configuration according to glass cutting software

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2.2.2.2 XYZA Configuration in Glass Cutting Software

To NC65C or
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
To A-axis driver -X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z limit
A-axis REF. point
To MPG +A limit
-A limit

Analog output

Common Cycle start

Z-axis brake Cycle stop
Common Pause
Kerosene ESTOP
Common Manual movement in +X
Analog enable Manual movement in -X
Common Manual movement in +Y
Lube Manual movement in -Y
Green Manual movement in +Z
Common Manual movement in -Z
Red Lube level detection
Yellow Tool head over-travel
Suction Z-axis brake

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-9 Wiring according to XYZA configuration according to glass cutting software

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The extended terminal board EX27A3 (118mm*83mm*56.45mm) is required in XYZA configuration. See
Fig. 2-10 for the I/O definition and wiring diagram.

To Lambda 4S controller

Common C00 +24V

C00 +24V power
Blow C0M

Y00
Y00
Y00
Normal conveyor gear Y01 S00 Active high/low
Y01

Y01 Y02
Decel. conveyor gear Y02 X00 Machine unlocked
Y02
Feed accelerate

POWER
Common C01 X01
C01
Conveyor cylinder Y03 X00 X02 Feed decelerate
Y03 X01

Y03 Y04
Conveyor CCW Y04 X02 X03 Loading machine in-position

EX27A
Y04 X03
Loading machine ON Y05 S01 Active high/low
Y05 X04
Common C02 X05 X04 Edge finding signal
X06
Y05

C02
Positioning block Y06 X07 X05 Stroke positioning
Y06
Common Manual loading
Y06

C03 X06
C03
Y07 X07 Glass transmitted
Y07

Y07

Fig. 2-10 Wiring example of EX27A3 according to XYZA configuration according to glass cutting software

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2.2.2.3 X1YAX2 Config in Glass Cutting Software

To NC65C or
PM85A/95A

To X1-axis driver

To Y-axis driver

+24V power
To A-axis driver
Active high/low
X-axis REF. point
+X limit
To X2-axis driver -X limit
Y-axis REF. point
+Y limit
-Y limit
A-axis REF. point
+A limit
-A limit
X2-axis REF. point
To MPG +X2 limit
-X2 limit

Analog output

Common Cycle start

Cycle stop
Common Pause
Kerosene ESTOP
Common Manual movement in +X
Analog enable Manual movement in -X
Common Manual movement in +Y
Lube Manual movement in -Y
Green Manual movement in +A
Common Manual movement in -A
Red Lube level detection
Yellow Tool head over-travel
Suction

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-11 Wiring according to X1YAX2 configuration according to glass cutting software

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The extended terminal board EX27A3 (118mm*83mm*56.45mm) is required in X1YAX2 configuration.

See Fig. 2-12 for the I/O definition and wiring diagram.

To Lambda 4S controller

Common C00 +24V

C00 +24V power
Blow C0M

Y00
Y00
Y00
Normal conveyor gear Y01 S00 Active high/low
Y01

Y01 Y02
Decel. conveyor gear Y02 X00 Machine unlocked
Y02
Feed accelerate

POWER
Common C01 X01
C01
Conveyor cylinder Y03 X00 X02 Feed decelerate
Y03 X01

Y03 Y04
Conveyor CCW Y04 X02 X03 Loading machine in-position

EX27A
Y04 X03
Loading machine ON Y05 S01 Active high/low
Y05 X04
Common C02 X05 X04 Edge finding signal
Y05 C02 X06
Positioning block Y06 X07 X05 Stroke positioning
Y06
Common Manual loading
Y06

C03 X06
C03
Y07 X07 Glass transmitted
Y07

Y07

Fig. 2-12 Wiring example of EX27A3 according to X1YAX2 configuration according to glass cutting software

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2.2.2.4 XYA No Edge Configuration in Glass Cutting Software

To NC65C or
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To A-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
A-axis REF. point
+A limit
-A limit

To MPG

Analog output

Common Cycle start

Blow Cycle stop
Common Pause
Kerosene ESTOP
Common Manual movement in +X
Analog enable Manual movement in -X
Common Manual movement in +Y
Lube Manual movement in -Y
Green Manual movement in +A
Common Manual movement in -A
Red Lube level detection
Yellow Tool head over-travel
Suction Machine unlocked

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-13 Wiring according to XYA no edge configuration according to glass cutting software

Wiring「27」

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2.2.2.5 XYZA No Edge Config in Glass Cutting Software

To NC65C or
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
To A-axis driver -X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z limit
A-axis REF. point
To MPG +A limit
-A limit

Analog output

Common Cycle start

Z-axis brake Cycle stop
Common Pause
Kerosene ESTOP
Common Manual movement in +X
Analog enable Manual movement in -X
Common Manual movement in +Y
Lube Manual movement in -Y
Green Manual movement in +Z
Common Manual movement in -Z
Red Lube level detection
Yellow Tool head over-travel
Suction Z-axis brake

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-14 Wiring according to XYZA no edge configuration according to glass cutting software

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CAUTION
Extended terminal board EX27A is not required if XYZA no edge configuration is selected in Glass Cutting
software.

2.2.3 Wiring in Waterjet Cutting Software

For two-axis and three-axis waterjet cutting machines, Lambda 4S controller and extended terminal
board EX27A are required. For four-axis and five-axis waterjet cutting machines, Lambda 5S controller
and extended terminal board EX31A are required.

Wiring「29」

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2.2.3.1 XY1Y2 Configuration in Waterjet Cutting Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y1-axis driver

+24V power
To Y2-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y1-axis REF. point
+Y1 limit
-Y1 limit
Y2-axis REF. point
+Y2 limit
-Y2 limit

To MPG +Z limit
-Z limit

Analog output

Common Cycle start

Z-axis brake Cycle stop
Common Pause
ESTOP
Common Feeding decelerate
Z up
Common Feeding accelerate
Lube Z-axis REF. point
Z down Lube level detection
Common High pressure alarm
Green X+
Red X-
Z-axis brake

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-15 Wiring according to XY1Y2 configuration according to waterjet cutting software

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The extended terminal board EX27A (118mm*83mm*56.45mm) is required in XY1Y2 configuration, with
wiring as shown in Fig. 2-16.

To Lambda 4S controller

Common C00 +24V

C00 +24V power
HP Close C0M

Y00
Y00
Y00
HP Open Y01 S00 Active high/low
Y01

Y01 Y02
Water pump Y02 X00 Y+
Y02
Y-

POWER
Common C01 X01
C01
Cutting Y03 X00 X02 Z+
Y03 X01

Y03 Y04
Abrasive Y04 X02 X03 Z-

EX27A
Y04 X03
Lube pump open Y05 S01 Active high/low
Y05 X04
Common C02 X05 X04 Lube pump close
X06
Y05

C02
Lube pump close Y06 X07 X05 Lube pump open
Y06
Common High pressure close
Y06

C03 X06
C03
Y07 X07 High pressure open
Y07

Y07

Fig. 2-16 Wiring of EX27A according to XY1Y2 configuration according to waterjet cutting software

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2.2.3.2 XY1ZY2 Configuration in Waterjet Cutting Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y1-axis driver

+24V power
To Z-axis driver

X-axis REF. point

+X limit
To Y2-axis driver -X limit
Y1-axis REF. point
+Y1 limit
-Y1 limit
Z-axis REF. point
+Z limit
-Z limit
Z-axis REF. point
To MPG +Z limit
-Z limit

Altimetric cylinder ejected

Analog output
Altimetric cylinder withdraw
Altimetric signal
Common Cycle start
Z-axis brake Cycle stop
Common Pause
ESTOP
Common Feeding decelerate

Common Feeding accelerate

Lube Z-axis set origin
Lube level detection
Common High pressure alarm
Green X+
Red X-
Z-axis brake

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-17 Wiring according to XY1ZY2 configuration according to waterjet cutting software

The extended terminal board EX27A (118mm*83mm*56.45mm) is required in XY1ZY2 configuration,

with wiring as shown in Fig. 2-18.

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To Lambda 4S controller

Common C00 +24V

C00 +24V power
HP Close C0M

Y00
Y00
Y00
HP Open Y01 S00 Active high/low
Y01

Y01 Y02
Water pump Y02 X00 Y+
Y02
Y-

POWER
Common C01 X01
C01
Cutting Y03 X00 X02 Z+
Y03 X01

Y03 Y04
Abrasive Y04 X02 X03 Z-

EX27A
Y04 X03
Lube pump open Y05 S01 Active high/low
Y05 X04
Common C02 X05 X04 Lube pump close
X06

Y05
C02
Lube pump close Y06 X07 X05 Lube pump open
Y06
Common High pressure close
Y06
C03 X06
C03
Altimetric cylinder Y07 X07 High pressure open
Y07 Y07

Fig. 2-18 Wiring of EX27A according to XY1ZY2 configuration according to waterjet cutting software

Wiring「33」

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Four-axis waterjet cutting software includes four configurations—XYC, XY1CY2, XYZC and XY1ZCY2.

2.2.3.3 XYC Configuration in Waterjet Cutting Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To C-axis driver
Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit

+Z limit
-Z limit
C-axis REF. point
To MPG +C limit
-C limit

Analog output

Common Cycle start

Cycle stop
Common Pause
High pressure ON ESTOP
Common Feeding decelerate
High pressure OFF Auto reverse
Common Feeding accelerate
Lube
Lube level detection
Common High pressure alarm
Green X+
Red X-

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-19 Wiring according to XYC configuration according to waterjet cutting software

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The extended terminal board EX31A1 (153mm*118mm*56.45mm) is required in XYC configuration, with
wiring as shown in Fig. 2-20.

To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Water pump Y00 Y00 COM
Water valve Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Abrasive valve Y02 Y02 X00 Y+
Common C01 C01 X01 Y-
Lube pump ON Y03 Y03 X02 Lube pump OFF
X00
Lube pump OFF Y04 Y04 X01
X02 X03 Lube pump ON
Z+ Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04 High pressure OFF
Z- Y06 Y06 X06 X05 High pressure ON
X07
Common C03 C03 X06 Water pump OFF
X08
Y07 Y07 X09
X07 Water pump ON
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Common C05 C05 S03
Active high/low
Y09 Y09 X09

Fig. 2-20 Wiring of EX31A1 according to XYC configuration according to waterjet cutting software

CAUTION
For terminal board EX31A1, C00 is the common of Y00, Y01 and Y02, C01 the common of Y03, Y04 and Y05,
C02 the common of Y06, C03 the common of Y07, C04 the common of Y08, and C05 the common of Y09.

Wiring「35」

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2.2.3.4 XY1CY2 Configuration in Waterjet Cutting Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y1-axis driver

+24V power
To C-axis driver
Active high/low
X-axis REF. point
+X limit
To Y2-axis driver -X limit
Y1-axis REF. point
+Y1 limit
-Y1 limit

+Z limit
-Z limit
C-axis REF. point
To MPG +C limit
-C limit

Y2-axis REF. point

Analog output
+Y2 limit
-Y2 limit
Common Cycle start
Cycle stop
Common Pause
High pressure ON ESTOP
Common Feeding decelerate
High pressure OFF Auto reverse
Common Feeding accelerate
Lube
Lube level detection
Common High pressure alarm
Green X+
Red X-

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-21 Wiring according to XY1CY2 configuration according to waterjet cutting software

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The extended terminal board EX31A1 (153mm*118mm*56.45mm) is required in XY1CY2 configuration,

with wiring as shown in Fig. 2-22.

To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Water pump Y00 Y00 COM
Water valve Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Abrasive valve Y02 Y02 X00 Y+
Common C01 C01 X01 Y-
Lube pump ON Y03 Y03 X02 Lube pump OFF
X00
Lube pump OFF Y04 Y04 X01
X02 X03 Lube pump ON
Z+ Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04 High pressure OFF
Z- Y06 Y06 X06 X05 High pressure ON
X07
Common C03 C03 X06 Water pump OFF
X08
Y07 Y07 X09
X07 Water pump ON
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Common C05 C05 S03
Active high/low
Y09 Y09 X09

Fig. 2-22 Wiring example of EX31A1 according to XY1CY2 configuration according to waterjet cutting software

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2.2.3.5 XYZC Configuration in Waterjet Cutting Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
To C-axis driver -X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point
+Z limit
-Z limit
C-axis REF. point
To MPG +C limit
-C limit

Analog output
Z-axis brake
Common Cycle start
Cycle stop
Common Pause
ESTOP
Common Feeding decelerate
Auto reverse
Common Feeding accelerate
Lube Z-axis set origin
Lube level detection
Common High pressure alarm
Green X+
Red X-
Z-axis brake

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-23 Wiring according to XYZC configuration according to waterjet cutting software

Two pieces of extended terminal board EX31A1 (153mm*118mm*56.45mm) are required in XYZC
configuration, with wiring as shown in Fig. 2-24.

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To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 ﹢24V power
High pressure ON Y00 Y00 COM
High pressure OFF Active high/low

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Water pump Y02 Y02 X00 Y+
Common C01 C01 X01 Y-
Water valve Y03 Y03 X00 X02 Z+
Abrasive valve Y04 Y04 X01
X02 X03 Z-
Lube pump ON Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X04 Lube pump OFF
X05
Lube pump OFF Y06 Y06 X06
X07 X05 Lube pump ON
Common C03 C03 X06 High pressure OFF
X08
Altimetric cylinder Y07 Y07 X09 X07 High pressure ON
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Water pump OFF
Common C05 C05 S03
Active high/low
Y09 Y09 X09
Water pump ON

To extended terminal board EX31A1-2

To extended terminal board EX31A1-1

+3.3V
SYSTEM
POWER

Common +24V
C00 C00 +24V power
Y00 Y00 COM
Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09

Y01 Y01 S00

Y02 Y02 X00 Altimetric cylinder ejected
Common C01 C01 X01 Altimetric cylinder withdrawn
Y03 Y03 X00 X02 Height measurement
Y04 Y04 X01 X03
X02
Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04
Y06 Y06 X06
X07 X05
Common C03 C03 X08 X06
Y07 Y07 X09
X07
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Common C05 C05 S03
Active high/low
Y09 Y09 X09

Fig. 2-24 Wiring example of EX31A1 according to XYZC configuration according to waterjet cutting software

Wiring「39」

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2.2.3.6 XY1ZCY2 Configuration in Waterjet Cutting Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y1-axis driver

+24V power
To Z-axis driver
Active high/low
X-axis REF. point
+X limit
To C-axis driver -X limit
Y1-axis REF. point
+Y1 limit
-Y1 limit
To Y2-axis driver Z-axis REF. point
+Z limit
-Z limit
C-axis REF. point
To MPG +C limit
-C limit

Y2-axis REF. point

Analog output
+Y2 limit
-Y2 limit
Common Cycle start
Z-axis brake Cycle stop
Common Pause
ESTOP
Common Feeding decelerate
Auto reverse
Common Feeding accelerate
Lube Z-axis set origin
Lube level detection
Common High pressure alarm
Green X+
Red X-
Z-axis brake

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-25 Wiring according to XY1ZCY2 configuration according to waterjet cutting software

Two pieces of extended terminal board EX31A1 (153mm*118mm*56.45mm) are required in XY1ZCY2
configuration. The wiring is as shown in Fig. 2-26.

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To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
High pressure ON Y00 Y00 COM
High pressure OFF Active high/low

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Water pump Y02 Y02 X00 Y+
Common C01 C01 X01 Y-
Water valve Y03 Y03 X00 X02 Z+
Abrasive valve Y04 Y04 X01
X02 X03 Z-
Lube pump ON Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X04 Lube pump OFF
X05
Lube pump OFF Y06 Y06 X06
X07 X05 Lube pump ON
Common C03 C03 X06 High pressure OFF
X08
Altimetric cylinder Y07 Y07 X09
X07 High pressure ON
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Water pump OFF
Common C05 C05 S03
Active high/low
Y09 Y09 X09
Water pump ON

To extended terminal board EX31A1-2

To extended terminal board EX31A1-1
+3.3V
SYSTEM
POWER

Common +24V
C00 C00 +24V power
Y00 Y00 COM
Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09

Y01 Y01 S00

Y02 Y02 X00 Altimetric cylinder ejected
Common C01 C01 X01 Altimetric cylinder withdrawn
Y03 Y03 X00 X02 Height measurement
Y04 Y04 X01 X03
X02
Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04
Y06 Y06 X06 X05
X07
Common C03 C03 X08 X06
Y07 Y07 X09 X07
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Common C05 C05 S03
Active high/low
Y09 Y09 X09

Fig. 2-26 Wiring example of EX31A1according to XY1ZCY2 configuration according to waterjet cutting software

Wiring「41」

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CAUTION
Only one piece of EX31A1 is enough if height measurement function is not needed.

2.2.3.7 StadA with 2Y Configuration in Waterjet Cutting Software

To connect
NC65A/65B/65C
PM85A/95A

To connect
X-axis driver

To connect
Y-axis driver
+24V power
To connect
Z-axis driver Active hgh/low
X-axis REF. point
To connect +X limit
-X limit
A-axis driver
Y-axis REF. point
+Y limit
To connect -Y limit
B-axis driver Z-axis REF. point(+Z limit)

-Z limit
A-axis REF. point(+A limit)
To connect
MPG -A limit

Analog output B-axis REF. point(+A limit)

-B limit
Y2-axis REF. point
Common Cycle sart
Z-axis brake Cycle stop
Common Pause
Water valve ESTOP
Common Feed+
Water pump Feed-
Common Set Z workpiece origin
Lube Water pump OFF
Water pump ON
Common Lube pump OFF
Green Lube pump ON
Red High pressure OFF
Yellow Z-axis brake

Open the cover and connect

extended terminal board EX31A1

Fig. 2-27 Wiring according to StadA with 2Y configuration according to waterjet cutting software

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CAUTION
1) The REF. point and positive limit of Z axis share the same port, so do the REF. point and positive limit of A
axis, while the REF. point and negative limit of B axis share the same port.
2) The wiring according to StadA configuration is the same as that according to StadA with 2Y configuration,
except that the input port X14 is reserved for use instead of being defined as the Y2-axis REF. point. The Y2
axis in dual Y configuration is controlled by pulses
Two pieces of extended terminal board EX31A1 (153mm*118mm*56.45mm) are required according to
five-axis waterjet cutting software, with wiring as shown in
Fig. 2-28.

Wiring「43」

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 Specialized Concentrated Focused

To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
High pressure ON Y00 Y00 COM
Lube pump ON Active high/low

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Lube pump OFF Y02 Y02 X00 High pressure ON
Common C01 C01 X01 X+
Y03 Y03 X00 X02 X-
Auto mode Y04 Y04 X01
X02 X03 Y+
High pressure OFF Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X04 Y-
X05
Abrasive valve Y06 Y06 X06 X05 Z+
X07
Common C03 C03 X06 Z-
X08
Y07 Y07 X09
X07 Jog/Rapid jog
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Water pump OFF
Common C05 C05 S03
Auto/Manual
Y09 Y09 X09
Water pump ON

To extended terminal board EX31A1-2

To extended terminal board EX31A1-1
+3.3V
SYSTEM
POWER

Common +24V
C00 C00 +24V power
Y00 Y00 COM
Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09

Y01 Y01 S00

Y02 Y02 X00 Altimetric cylinder ejected
Common C01 C01 X01 Altimetric cylinder withdrawn
Y03 Y03 X00 X02 Height measurement
Y04 Y04 X01
X02 X03
Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04
Y06 Y06 X06
X07 X05
Common C03 C03 X08 X06
Y07 Y07 X09
X07
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Common C05 C05 S03
Active high/low
Y09 Y09 X09

Fig. 2-28 Wiring of EX31A1 according to StadA with 2Y configuration according to waterjet cutting software

「44」Wiring
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 Specialized Concentrated Focused

CAUTION
Only one piece of EX31A1 is enough if height measurement function is not needed.
In case of five-axis waterjet cutting machines of AC-type, wiring of Lambda 5S or Lambda 5E controller
are the same. Below is an example of wiring of Lambda 5E controller.

2.2.3.8 In case of Five-axis Waterjet Cutting Machines of AC-type

To connect
NC65A/65B/65C
PM85A/95A

To connect
X-axis driver

To connect
Y-axis driver
+24V power
To connect
Z-axis driver Active hgh/low
X-axis REF. point
To connect +X limit
-X limit
A-axis driver
Y-axis REF. point
+Y limit
To connect -Y limit
C-axis driver Z-axis REF. point
+Z limit
-Z limit
A-axis REF. point
To connect +A limit
MPG -A limit

Analog output C-axis REF. point

Reserved
Y2-axis REF. point
Common Cycle sart
Z-axis brake Cycle stop
Common Pause
Water valve ESTOP
Common Feed+
Water pump Feed-
Common Set Z workpiece origin
Lube Water pump OFF
Water pump ON
Common Lube pump OFF
Green Lube pump ON
Red High pressure OFF
Yellow Z-axis brake

Open the cover and connect

extended terminal board EX31A1

Fig. 2-29 Wiring in case of five –axis waterjet cutting machine of AC-type

Wiring「45」

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 Specialized Concentrated Focused

Under this configuration, two pieces of extended terminal boards EX31A1 (153mm*118mm*56.45mm)
are used. The wiring diagram is as shown below.
To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
High pressure ON Y00 Y00 COM
Lube pump ON Active high/low

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Lube pump OFF Y02 Y02 X00 High pressure ON
Common C01 C01 X01 X+
Height measurement Y03 Y03 X00 X02 X-
Auto mode Y04 Y04 X01
X02 X03 Y+
High pressure OFF Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X04 Y-
X05
Abrasive valve Y06 Y06 X06
X05 Z+
X07
Common C03 C03 X06 Z-
X08
Y07 Y07 X09
X07 Jog/Rapid jog
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Auto/Manual
Common C05 C05 S03
Active high/low
Y09 Y09 X09
Reserved

To extended terminal board EX31A1-2

To extended terminal board EX31A1-1
+3.3V
SYSTEM
POWER

Common +24V
C00 C00 +24V power
Y00 Y00 COM
Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09

Y01 Y01 S00

Y02 Y02 X00 Altimetric cylinder ejected
Common C01 C01 X01 Altimetric cylinder withdrawn
Y03 Y03 X00 X02 Height measurement
Y04 Y04 X01 X03
X02
Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04
Y06 Y06 X06 X05
X07
Common C03 C03 X08 X06
Y07 Y07 X09
X07
Common C04 C04 S02
Active high/low
Y08 Y08 X08
Common C05 C05 S03
Active high/low
Y09 Y09 X09

Fig. 2-30 Wiring example of extended terminal board EX31A 1in case of five –axis waterjet cutting machine of AC-type

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2.2.4 Wiring of Three-axis Configuration in Laser Cutting

Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y1-axis driver

+24V power
To Y2-axis driver
Active high/low
+X limit
-X limit
To Z-axis driver +Y limit
-Y limit
+Z limit
-Z limit
ESTOP
X-axis REF. point
Y1-axis REF. point
Y2-axis REF. point
To MPG Z-axis REF. point
General input

Cycle start
Analog output
Cycle pause
Breakpoint resume
Common Cycle stop
Z-axis brake
Common General input
Lube General input
Common Set workpiece origin
Laser Manual movement in +X
Common Manual movement in -X
Pilot(Red) light Manual movement in +Y
Laser gate Manual movement in -Y
Common General input
Red General input
Green General input
Yellow Z-axis brake

Open the cover and connect to

extended terminal board EX31A1
Fig. 2-31 Wiring according to three-axis dual Y configuration according to laser cutting software

Wiring「47」

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 Specialized Concentrated Focused

CAUTION
The software consists of single Y configuration and dual Y configuration.
1) In single Y configuration, only X, Y and Z axes should be connected to the first three axes driver interfaces.
2) In single Y configuration, X08 is defined as Y-axis REF. point and X09 general input.
Extended terminal board EX30A5 (195mm*118mm*56.5mm) is required in laser cutting, with wiring
diagram as shown in Fig. 2-32.

To Lambda 5S controller

+5V Single-ended MOD(5V)

modulation signal COM
+24V single-ended MOD(24V)
modulation signal COM

±5V differential MOD(+) +24V

modulation signal MOD(-) +24V power
COM
AV01
Analog output 1 AVI1
COM AVI2
+3.3V

AV02 AVI3
Analog output 2
COM AVI4
AV03
Analog output 3 ACOM
COM S Active high/low
X00
X00
X01 X01
X02
X03 X02
X03 General input
X04 X04
X05
X06 X05
X07
X06
X07
Common
Y00

COM
Blow (Oxygen) Y00
SYSTEM
Y01

Blow (Nitrogen) Y01

Common
RS232

COM
Y02

Follow-up control switch Y02 To laser

Y03

Reserved output 1 Y03

Common COM
Y04

Reserved output 2 Y04

Pilot light
Y05

Y05
COM
Y06

Y06
Y07
Y07

SENSOR

3 2
To capacitive sensor
4 1

Fig. 2-32 Wiring of EX30A5 according to laser cutting software

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CAUTION
1) Ex30A5 is an upgraded version of EX30A3. Its layout has changed, while the port information has not. You
can still use EX30A3 in this case.
2) The outputs of extended terminal board EX30A5 are Darlington outputs, and their load current should be
≦0.4A.
3) Outputs Y00~Y05 should be connected to relays.

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2.2.5 Wiring in Dual Z Axes Configuration Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z1-axis driver
Active high/low
X-axis REF. point
+X limit
To Z2-axis driver -X limit
Y-axis REF. point
+Y limit
-Y limit
Z1-axis REF. point
+Z1 limit
-Z1 Limit
Z2-axis REF. point
To MPG +Z2 limit
-Z2 limit

Cycle start
Analog output
Cycle stop
Lube level detection
Common Z1 Tool sensor signal
Z1-axis brake Z2 Tool sensor signal
Common Spindle 1 alarm
Z2-axis brake Spindle 2 alarm
Common ESTOP
Work 1 cool Ice machine fault alarm
Common Spindle pressure low alarm
Spindle 1 ON Lube pump detection alarm
Spindle 2 ON Tool Mea. overtravel alarm
Common General input
Spindle 1 cool General input
Spindle 2 cool Z1-axis brake
Work 2 cool Z2-axis brake

Open the cover and connect to

extended terminal board EX27A3

Fig. 2-33 Wiring according to dual Z axes software

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Extended terminal board EX27A3 (118mm*83mm*56.45mm) is required in dual Z axes, with wiring
diagram as shown in Fig. 2-34.

To Lambda 4S controller

Common C00 +24V

C00 +24V power
Illumination C0M

Y00
Y00
Y00
Red Y01 S00 Active high/low
Y01

Y01 Y02
Green Y02 X00 General input
Y02
General input

POWER
Common C01 X01
C01
Tool Meas. blow Y03 X00 X02 General input
Y03 X01

Y03 Y04
General output Y04 X02 X03 General input

EX27A
Y04 X03
General output Y05 S01 Active high/low
Y05 X04
Common C02 X05 X04 General input
X06
Lube Y06 Y05 C02
X07 General input
X05
Y06
Common General input
Y06

C03 X06
C03
Draining pump Y07 X07 General input
Y07

Y07

Fig. 2-34 Wiring of EX27A3 according to dual Z axes software

CAUTION
Dual Z axes software for general purpose includes two configurations — Z1Z2 configuration and turn
configuration (alternative configuration), whose wirings are totally the same.

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2.2.6 Wiring in Three Z Axes Configuration Software

To
NC65A/65B/65C
PM85A/95A

To X-axis driver

To Y-axis driver

+24V power
To Z1-axis driver
Active high/low
X-axis REF. point
+X limit
To Z2-axis driver -X limit
Y-axis REF. point
+Y limit
-Y limit
To Z3-axis driver Z1-axis REF. point
+Z1 limit
-Z1 limit
Z2-axis REF. point
To MPG +Z2 limit
-Z2 limit

Z3-axis REF. point

Analog output
+Z3 limit
-Z3 limit
Common Cycle start
Z1-axis brake Cycle stop
Common Lube level detection
Z2-axis brake ESTOP
Common Z1 tool sensor signal
Z3-axis brake Z2 tool sensor signal
Common Z3 tool sensor signal
Lube Z1 spindle alarm
Illumination Z2 spindle alarm
Common Z3 spindle alarm
Spindle 1 ON Breakpoint resume
Spindle 2 ON General input
Spindle 3 ON General input

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-35 Wiring according to three Z axes software

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Extended terminal board EX31A1 (153mm*118mm*56.45mm) is required in three Z axes, with wiring
diagram as shown in Fig. 2-36.

To Lambda 5S controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Green Y00 Y00 COM
Red Y01
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 S00 Active high/low
Yellow Y02 Y02 X00 Temperature alarm
Common C01 C01 X01 Spindle speed abnormal alarm
Tool uncalmp delay Y03 Y03 X02 Pressure low alarm
X00
General output Y04 Y04 X01
X03 Ice machine fault alarm
X02
Spindle 1 cool Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04 Z1-axis brake
Spindle 2 cool Y06 Y06 X06
X07 X05 Z2-axis brake
Common C03 C03 X08 X06 Z3-axis brake
Spindle 3 cool Y07 Y07 X09
X07 General input
Common C04 C04 S02
Active high/low
General output Y08 Y08 X08
Lube pump pressure detection
Common C05 C05 S03
Active high/low
General output Y09 Y09 X09
General input

Fig. 2-36 Wiring of EX31A1 according to three Z axes software

2.3 Lambda 5M Controller

In bus control system, Lambda 5M controller is used. And terminal board EX31A is required to connect
to Lambda 5M.
Lambda 5M works normally under voltage from 17V~30V. Its rated voltage is 24V. When the voltage
difference between power and common port S is greater than 8V, the input ports are enabled. Lamda 5M
and terminal board EX31A support switch between high voltage and low voltage. When S is connected
to COM, inputs are active high; when connected to +24V, active low.

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2.3.1 Waterjet Cutting

To NC65C
PM85A/95A

To pulse spindle

To bus driver

﹢24V power

Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
Z-axis REF. point (+Z limit )
Y2-axis REF. point
-Z limit
A-axis REF. point(+A limit)
To MPG Altimetric cylinder ejected in place
-A limit

Analog voltage B-axis REF. point(-B limit)

Analog ground +B limit
Altimetric cylinder retracted in place
Common Cycle start
Z-axis brake Cycle stop
Common Pause
Water valve ESTOP
Feeding accelerate
Feeding decelerate
Common Altimetric signal
Lube Water pump OFF
Water pump ON
Common Lube pump OFF
Green Lube pump ON
Red High pressure OFF
Yellow Z-axis brake

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-37 Wiring of Lambda 5M in waterjet cutting five-axis AB structure

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common C00 C00 +24V
High pressure
+24V power
Y00 Y00 COM
Water pump Common

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Y02 Y02 X00 High pressure ON
Common C01 C01 X01 X+
Lube pump Y03 Y03 X00 X02 X-
Auto mode Y04 Y04 X01
X02 X03 Y+
Altimeter Y05 Y05 X03
S01 Common
Common C02 C02
X04
X05 X04 Y-
Sand valve Y06 Y06 X06
X07 X05 Z+
Common C03 C03 X08 X06 Z-
Low pressure Y07 Y07 X09 X07 High-speed/jog
C04 C04 S02 Common
Y08 Y08 X08 Auto/Manual
C05 C05 S03
Y09 Y09 X09

Fig. 2-38 Wiring of EX31A1 in waterjet cutting five-axis AB structure

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2.3.2 NK280B

To NK280B

To pulse spindle

To bus driver

﹢24V power

Active high/low
General input
General input
Z-axia calibration signal
Cycle pause
Brake input

General input

To MPG

Analog output General input

Analog ground Cycle resume
Cycle start
Common Cycle stop
Yellow +X limit
Common X-axis machine origin
Green -X limit
Common +Y limit
Red Y-axis machine origin
Common -Y limit
Brake +Z limit
Lube Z-axis machine origin
Common -Z limit
Spindle Cooling Tool calibration over-travel protection
Spindle CW Lube detection alarm
Spindle CCW Spindle alarm

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-39 Wiring of Lambda 5M in NK280B integrated CNC system

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Tool calibration blow Y00 Y00 COM
Tool magazine CW Common

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Tool magazine CCW Y02 Y02 X00
Common C01 C01 X01
General input
Illumination Y03 Y03 X00 X02
Cutting fluid Y04 Y04 X01
X02 X03
General output Y05 Y05 X03
S01 Common
Common C02 C02
X04
X05 X04
General output Y06 Y06 X06 X05
X07 General input
Common C03 C03 X08 X06
General output Y07 Y07 X09 X07
Common C04 C04 S02
Common
General output Y08 Y08 X08
General input
Common C05 C05 S03
Common
General output Y09 Y09 X09
General input

Fig. 2-40 Wiring of EX31A1 in NK280B integrated CNC system

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2.3.3 NK300CX

2.3.3.1 Integrated software

To NK300CX

To pulse spindle

To bus driver

﹢24V power

Active high/low
+X limit
X-axis REF. point
-X limit
+Y limit
Y-axis REF. point
-Y limit
+Z limit
Z-axis REF. point
-Z limit
4th axis positive limit
To MPG 4th axis REF. point
4th axis negative limit

Analog output Tool calibration protection

Analog ground Tool sensor
Lube level detection alarm
Common Spindle alarm
Spindle ESTOP
Common Cycle stop
Brake Cycle start
Common General input
Illumination Brake
Common
Lube
General input
Coolant
Common
Red 5th axis positive limit
Yellow 5th axis REF. point
Green 5th axis negative limit

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-41 Wiring of Lambda 5M in NK300CX integrated software

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Tool calibration blow Y00 Y00 COM
Spindle cooling Common

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
General output Y02 Y02 X00
Common C01 C01 X01
General input
Y03 Y03 X02
General output X00
X01
Y04 Y04 X02 X03
Workpiece blow Y05 Y05 X03
S01 Common
Common C02 C02
X04
X05 X04
Spindle CCW(reserved) Y06 Y06 X06
X05
X07 General input
Common C03 C03 X08 X06
General output Y07 Y07 X09 X07
Common C04 C04 S02
Common
General output Y08 Y08 X08
General input
Common C05 C05 S03
Common
General output Y09 Y09 X09
General input

Fig. 2-42 Wiring of EX31A1 in NK300CX software (integrated)

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2.3.3.2 Union configuration in multi Z software

To NK300CX

To pulse spindle

To bus driver

﹢24V power

Active high/low
+X limit
X-axis REF. point
-X limit
+Y limit
Y-axis REF. point
-Y limit
+Z1 limit
Z1-axis REF. point
-Z1 limit
+Z2 limit
To MPG Z2-axis REF. point
-Z2 limit

Analog output Tool calibration 1 over-travel protection

Analog ground Tool sensor 1
Lube level detection alarm
Common Spindle 1 alarm
Z1-axis brake ESTOP
Common Cycle stop
Z2-axis brake Cycle start
Common General input
Illumination Z1-axis brake
Common Z2-axis brake
Z1 spindle Tool calibration 2 over-travel protection
Z2 spindle Tool sensor 2
Common Spindle 2 alarm
Red
Yellow General input
Green

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-43 Wiring of Lambda 5M in union configuration in NK300CX software (multi Z)

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Tool calibration blow 1 Y00 Y00 COM
Z1 Spindle cooling Common

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Z1 Spindle cooling Y02 Y02 X00
Common C01 C01 X01
General input
Z1-axis coolant Y03 Y03 X00 X02
Z2-axis coolant Y04 Y04 X01
X02 X03
Tool calibration blow 2 Y05 Y05 X03
S01 Common
Common C02 C02
X04
X05 X04
Lube Y06 Y06 X06
X05
X07 General input
Common C03 C03 X08 X06
Workpiece blow Y07 Y07 X09 X07
Common C04 C04 S02
Common
General output Y08 Y08 X08
General input
Common C05 C05 S03
Common
General output Y09 Y09 X09
General input

Fig. 2-44 Wiring of EX31A1 in union configuration of NK300CX software (multi Z)

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2.3.3.3 Turn configuration in multi Z software

To NK300CX

To pulse spindle

To bus driver

﹢24V power

Active high/low
+X limit
X-axis REF. point
-X limit
+Y limit
Y-axis REF. point
-Y limit
+Z1 limit
Z1-axis REF. point
-Z1 limit
+Z2 limit
To MPG Z2-axis REF. point
-Z2 limit

Analog output Tool calibration over-travel protection

Analog ground Tool sensor
Lube level detection alarm
Common Spindle 1 alarm
Z1-axis brake ESTOP
Common Cycle stop
Z2-axis brake Cycle start
Common General input
Illumination Z1-axis brake
Common Z2-axis brake
Z1 spindle
General input
Z2 spindle
Common Spindle 2 alarm
Red
Yellow General input
Green

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-45 Wiring of Lambda 5M in turn configuration of NK300CX software (multi Z)

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Tool calibration blow Y00 Y00 COM
Z1 Spindle cooling Common

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Z1 Spindle cooling Y02 Y02 X00
Common C01 C01 X01
General input
Z1-axis coolant Y03 Y03 X00 X02
Z2-axis coolant Y04 Y04 X01
X02 X03
General output Y05 Y05 X03
S01 Common
Common C02 C02
X04
X05 X04
Lube Y06 Y06 X06
X05
X07 General input
Common C03 C03 X08 X06
Workpiece blow Y07 Y07 X09
X07
Common C04 C04 S02
Common
General output Y08 Y08 X08
General input
Common C05 C05 S03
Common
General output Y09 Y09 X09
General input

Fig. 2-46 Wiring of EX31A1 in turn configuration of NK300CX software (multi Z)

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2.3.3.4 Dual Y union configuration in multi Z software

To NK300CX

To pulse spindle

To bus driver

﹢24V power

Active high/low
+X limit
X-axis REF. point
-X limit
+Y limit
Y-axis REF. point
-Y limit
+Z1 limit
Z1-axis REF. point
-Z1 limit
+Z2 limit
To MPG Z2-axis REF. point
-Z2 limit

Analog output Tool calibration 1 over-travel protection

Analog ground Tool sensor 1
Lube level detection alarm
Common Spindle 1 alarm
Z1-axis brake ESTOP
Common Cycle stop
Z2-axis brake Cycle start
Common General input
Illumination Z1-axis brake
Common Z2-axis brake
Z1 spindle Tool calibration 2 over-travel protection
Z2 spindle Tool sensor 2
Common Spindle 2 alarm
Red General input
Yellow Y2-axis REF. point
Green General input

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-47 Wiring of Lambda 5M in dual Y union configuration of NK300CX software (multi Z)

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Tool calibration blow 1 Y00 Y00 COM
Z1 Spindle cooling Common

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Z1 Spindle cooling Y02 Y02 X00
Common C01 C01 X01
General input
Z1-axis coolant Y03 Y03 X00 X02
Z2-axis coolant Y04 Y04 X01
X02 X03
Tool calibration blow 2 Y05 Y05 X03
S01 Common
Common C02 C02
X04
X05 X04
Lube Y06 Y06 X06 X05
X07 General input
Common C03 C03 X08 X06
Workpiece blow Y07 Y07 X09
X07
Common C04 C04 S02
Common
General output Y08 Y08 X08
General input
Common C05 C05 S03
Common
General output Y09 Y09 X09
General input

Fig. 2-48 Wiring of EX31A1 in dual Y union configuration of NK300CX software (multi Z)

2.3.4 NK500
The wiring of Lambda 5M in NK500 integrated software is the same as that in NK300CX integrated
software. Please refer to 2.3.3.1. You only need to change ―To NK300CX‖ into ―To NK500‖ based on the
wiring in Fig. 2-41.

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2.3.5 NcStudio V10 Three-axis Dual Z axes

To NC65C
PM85A/95A

To pulse spindle

To bus driver

﹢24V power

Active high/low
X-axis REF. point
+X limit
-X limit
Y-axis REF. point
+Y limit
-Y limit
Z1-axis REF. point
+Z1 limit
-Z1 limit
Z2-axis REF. point
To MPG +Z2 limit
-Z2 limit

Cycle start
Analog output
Cycle stop
Lube level detection
Common Tool sensor 1
Z1-axis brake Tool sensor 2
Common Z1 spindle alarm
Z2-axis brake Z2 spindle alarm
Common ESTOP
Z1-axis coolant Ice machine failure alarm
Common Spindle low pressure alarm
Z1 spindle ON Lube pump detection alarm
Z2 spindle ON Calibrate over-travel protection
Common General input
Z1 spindle cool General input
Z2 spindle cool Z1-axis brake
Z2-axis coolant Z2-axis brake

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-49 Wiring of Lambda 5M in three-axis dual Z axes software

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 +24V power
Illumination Y00 Y00 COM
Red Active high/low

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Green Y02 Y02 X00
Common C01 C01 X01
General input
Tool calibration blow Y03 Y03 X00 X02
Tool life prompt Y04 Y04 X01
X02 X03
General output Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X05 X04
Lube Y06 Y06 X06 X05
X07 General input
Common C03 C03 X08 X06
Draining pump Y07 Y07 X09 X07
Common C04 C04 S02
Active high/low
General output Y08 Y08 X08
General input
Common C05 C05 S03
Active high/low
General output Y09 Y09 X09
General input

Fig. 2-50 Wiring of EX31A1 according to three-axis dual Z NcStudio V10 software

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2.3.6 NcStudio V10 Three-axis Quadruple Z

To NC65C
PM85A/95A

To pulse spindle

To bus driver

﹢24V power

Active high/low
Tool sensor 1
+X limit
-X limit
Tool sensor 2
+Y limit
-Y limit
Tool sensor 3
+Z1 limit
-Z1 limit
Tool sensor 4
To MPG +Z2 limit
-Z2 limit

General input
Analog output
+Z3 limit
-Z3 limit
Common General input
Z1-axis brake +Z4 limit
Common -Z4 limit
Z2-axis brake Cycle start
Common Cycle stop
Z3-axis brake ESTOP
Common Lube level detection
Z4-axis brake Lube pump detection alarm
Spindle 1 ON Calibrate over-travel protection
Common Z1-axis brake
Spindle 2 ON Z2-axis brake
Spindle 3 ON Z3-axis brake
Spindle 4 ON Z4-axis brake

Open the cover and connect to

extended terminal board EX31A1

Fig. 2-51 Wiring of Lambda 5M in three-axis Quadruple Z NcStudio V10 software

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To Lambda 5M controller

+3.3V
SYSTEM
POWER
Common +24V
C00 C00 ﹢24V power
Tool calibration blow Y00 Y00 COM
Illumination Active high/low

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 Y01 S00
Coolant Y02 Y02 X00 Z1 spindle alarm
Common C01 C01 X01 Z2 spindle alarm
Lube Y03 Y03 X02 Z3 spindle alarm
X00
Draining pump Y04 Y04 X01
X03 Z4 spindle alarm
X02
Green Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X04 Z1 tool calibration over-travel alarm
X05
Red Y06 Y06 X06
X05 Z2 tool calibration over-travel alarm
X07
Common C03 C03 X06
Z3 tool calibration over-travel alarm
X08
Yellow Y07 Y07 X09
X07
Z4 tool calibration over-travel alarm
Common C04 C04 S02
Active high/low
General output Y08 Y08 X08
Ice machine failure alarm
Common C05 C05 S03
Active high/low
General output Y09 Y09 X09
Spindle low pressure alarm

To extended terminal board EX31A1-2

To extended terminal board EX31A1-1

+3.3V
SYSTEM
POWER

Common +24V
C00 C00 ﹢24V power
Y00 Y00 COM
General output Active high/low
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09

Y01 Y01 S00

Y02 Y02 X00 X-axis REF. point
Common C01 C01 X01 Y-axis REF. point
Y03 Y03 X02 Z1-axis REF. point
X00
General output Y04 Y04 X01 X03 Z2-axis REF. point
X02
Y05 Y05 X03
S01 Active high/low
Common C02 C02
X04
X04 Z3-axis REF. point
X05
General output Y06 Y06 X06
X05 Z4-axis REF. point
X07
Common C03 C03 X08 X06 General input
General output Y07 Y07 X09 X07
Common C04 C04 S02
Active high/low
General output Y08 Y08 X08
General input
Common C05 C05 S03
Active high/low
General output Y09 Y09 X09
General input

Fig. 2-52 Wiring of EX31A1 in three-axis Quadruple Z NcStudio V10 software

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2.4 Driver Interface

2.4.1 Lambda 3S/3L Controller

Lambda 3S/3L controller provides 3 pulse feed driver interfaces for X/Y/Z axis. The 3 interfaces are
15-pin D-type sockets, and the pins definition is as shown in Fig. 2-53.

15: GND (Brown) 5

14: D- (Green Black) 10 4
13: D+ (Green) 9 3
8 2
12: P- (Yellow Black) 7
11: P+ (Yellow) 1
6: +5V (Blue)

Fig. 2-53 Definition of driver interface

Only 6 of the pins should be wired when connected with a stepping driver, and the 6 wires at one end of
DB15 provided by WEIHONG are distinguished by colors. You just need to connect the wires according
to the colors shown in the above picture.
+5V, GND: supplying 5VDC power to a stepping driver;
P+, P-: pulse (PULS), differential output signals;
D+, D-: direction (DIR), differential output signals.

2.4.2 Lambda 4S/5S/5M Controller

Lambda 4S/5S controller provides up to 5 pulse feed driver interfaces for X/Y/Z, the fourth and fifth axes.
Lambda 5M controller provides one pulse feed axis driver interface for pulse spindle. The interfaces are
15-pin D-type sockets, and the pin definition is as shown in Fig. 2-54.

15: GND 5: C+
10: CLR
14: DIR- 4: B-
9: SON
13: DIR+ 8: ALM 3: B+
12: PUL- 7: C- 2: A-
11: PUL+ 1: A+
6: +24V

Fig. 2-54 Definition of driver interface

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 Servo Driver Interface Definition

Name Definition Input /Output Description

Feedback signal of Input, differential signal

A+, A-
encoder phase A transmission mode Receive the differential output from
Feedback signal of Input, differential signal encoder signal (phase A, B, C) of
B+, B-
encoder phase B transmission mode driver frequency divider (equaling to
Feedback signal of Input, differential signal RS422).
C+, C-
encoder phase C transmission mode
When breakdown occurs in driver,
ALM Driver alarm signal Input the output (transistor) will be
disconnected.
This signal is used for opening
(power on) and closing (power off)
servo motor. When this signal is
SON Servo ON signal Output
connected to COM-, dynamic brake
will be released and thus the driver
is allowed to work (servo enabled).
This signal is used for alarm/warning
Driver alarm clear
CLR Output status clear, and can only remove
signal
the alarms that can be removed.
PUL+, Output, differential signal
Pulse output
PUL- transmission mode
DIR+, Output, differential signal
Direction output
DIR- transmission mode
+24V,
DC 24V power Output Connected to driver
GND

CAUTION
SON signal will be effective at 2 seconds after connecting of power supply. Don’t try to drive the motor through
external servo ON or servo OFF drive signal at any time, since the system controls the power-up state of the servo
motor.

2.4.3 Lambda 5E Controller

Pins definitions of interfaces on Lambda 5E controller are as follows:
DIR differential signals (DIR+ and DIR-) of the controller receive SIGN+ and SIGN- signal from the driver
respectively, used as pulse direction signals; meanwhile, DIR+ also can receive SEN signal from the
driver, used as enabling (SRV-ON) signal of the absolute encoder. Note that pulse direction signal and
enabling signal of the absolute encoder cannot be active at the same time. To put it in other words,

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generally DIR differential signals are used as pulse direction signals at servo-ON, while as SEN signal at
servo-OFF. See section 6.2.2 for wing diagrams.

 Servo Driver Interface Definition

Name Definition Input /Output Description

Feedback signal of Input, differential signal

A+, A-
encoder phase A transmission mode
Receive the differential output from
Feedback signal of Input, differential signal encoder signal (phase A, B, C) of
B+, B-
encoder phase B transmission mode driver frequency divider (equaling to
RS422).
Feedback signal of Input, differential signal
C+, C-
encoder phase C transmission mode

When breakdown occurs in driver,

ALM Driver alarm signal Input the output (transistor) will be
disconnected.

This signal is used for opening

(power on) and closing (power off)
servo motor. When this signal is
SON Servo ON signal Output
connected to COM-, dynamic brake
will be released and thus the driver
is allowed to work (servo enabled).

This signal is used for alarm/warning

Driver alarm clear
CLR Output status clear, and can only remove
signal
the alarms that can be removed.

PUL+, Output, differential signal

Pulse output
PUL- transmission mode

DIR+ also can receive SEN signal

DIR+, Output, differential signal
Direction output from the driver, used as enabling
DIR- transmission mode
(ON) signal of the absolute encoder.

+24V,
DC 24V power Output Connected to driver
GND

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2.5 MPG Interface

Lambda CNC system has a MPG (or called handwheel) interface for connecting with a handwheel up to
6 axes. You can buy MPGs from WEIHONG, or from other companies.
Our MPG interface is composed of dual-in line DB15 holes, and its pins definition is as shown in Fig.
2-55.

1:+5V 9: HSU
2:HA
3:HB 10: HSA
4:NC 11: GND
5:NC 12: HSB
6:HX1 13: HSZ
7:HX10 14: HSY
8:HX100 15: HSX

Fig. 2-55 Pins definition of MPG interface

 Definition of MPG interface

Pins No. Function Description

1 +5V Power on handwheel

2 HA Encoder phase A signal
3 HB Encoder phase B signal
4 NC
5 NC
6 X1 X1 override
7 X10 X10 override
8 X100 X100 override
9 HSU Selection of the fourth axis
10 HSA Selection of the fifth axis
11 GND Digital ground
12 HSB Selection of the sixth axis
13 HSZ Selection of Z-axis
14 HSY Selection of Y-axis
15 HSX Selection of X-axis

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2.6 Extended Terminal Board Interface

The extended terminal board interface type of Lambda 4S controller is non-cascade connection type,
while that of Lambda 5S controller is cascade connection type.

2.6.1 Cascade Connection

For cascade connection type, Lambda 5S controller should be connected with terminal board EX31A. N
and P in Fig. 2-56 are the negative and positive polarities of two groups of differential signal respectively.

5: COM
9: N
4: P
8
3
7
2: N
6: P
1

Fig. 2-56 Cascade connection type extended terminal board interface

2.6.2 Non-cascade Connection

For non-cascade connection type, Lambda 4S controller should be connected with terminal board
EX27A. See Fig. 2-57 for pin connection to EX27A.

20: X3 19: X2
18: X6 17: X7
16: +24V 15: Y7
14: Y6 13: Y3
12: Y2 11: COM
10: X1 9: X0
8: X5 7: X4
6: +24V 5: Y5
4: Y4 3: Y1
2: Y0 1: COM

Fig. 2-57 Non-cascade connection type extended terminal board interface

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2.7 Signal Types

2.7.1 Binary Input Signal

Binary input signals can be active low or active high. See Fig. 2-58. When S is connected to COM, inputs
are active high, when to +24V, active low.
Lambda Series
VCC

4.7k
S

+24V

COM
4.7k
IN

Fig. 2-58 Binary input connecting with mechanical switch

2.7.2 Relay Output Signal

The relay output contact points on Lambda series controllers have load capacity: 7A/250VAC and
7A/30VDC. If high power load is needed, a contactor can be used. See Fig. 2-59.
Machine Tool
Lambda Series (Example)
AC
C

Control
Output
OUT1

Control
Output
OUT2

Fig. 2-59 Connection of relay output with contactor

2.7.3 Servo Enable Signal

This signal is used to activate (power on) and close (non-power on) servo motor. See Fig. 2-60.

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Lambda 4S/5S Series

VCC

Fig. 2-60 Output circuit of servo enable signal

2.7.4 Encoder Signal

Servo interface receives differential output of encoder signal (phase A, B and C) from the frequency
divider (equaling to RS422) of the driver. See Fig. 2-61.

Lambda 4S/5S Series

VCC

330Ω
+
330Ω
-

Fig. 2-61 Input circuit of encoder signal

2.7.5 Command Pulse Signal

Pulse command format to control driver motion is ―pulse + direction, negative logic‖. Its maximum pulse
frequency is 1MHz and the pulse mode is as shown in Fig. 2-62.

Forward Rotation Reverse Rotation

1 2 3 1 2 3
PUL+

DIR+ ‘L’ ‘H’

Fig. 2-62 Output type of pulse command

The output circuit of pulse command is as shown in Fig. 2-63.

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Lambda Series
VCC

P-
P

P+

Fig. 2-63 Output circuit of pulse command

2.7.6 Analog Output Signal

SVC port, externally connected with the inverter analog voltage frequency command input port, outputs
voltage controlled from 0V to 10V. And it controls spindle speed through voltage change causing inverter
frequency change.

Lambda Series
Analog +24V
+ 47Ω
SVC
-

Fig. 2-64 Analog output signal circuit

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3 Installation

3.1 PM85A/95A Communication Card

3.1.1 Installation Steps

1) Insert the software CD into the CD driver of computer, double click in the NcStudio software
CD, and then install the software according to the prompts of the software installation wizard;

2) Power off the computer, open the computer chassis, insert the communication card into a PCI slot
(for PM85A) or PCI-E slot (for PM95A), fasten the screw of rail block, and cover the computer
chassis;

3) Power on the computer, the computer to find the new hardware-device automatically. And then
install the driver manually according to the driver installation wizard;

4) Double click the shortcut icon of NcStudio on the desktop; if it runs normally, installation is
completed (if the software fails, please check whether the communication card is well inserted and
whether gold fingers are clean).

3.1.2 Driver Update

If the system does not prompt finding a new device, you can update the driver manually by following the
steps below:

1) Right click ―My Computer‖, select ―Properties‖, and click ―Device Manager‖ under ―Hardware‖ tab in
the ―System Properties‖ window. And then find ―CNC Adapters‖ in the pop-up ―Device Manager‖
window, right click the option under ―CNC Adapters‖, and select ―Update Driver…‖ to start updating
the hardware driver. A new window appears, as shown in Fig. 3-1.

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Fig. 3-1 Beginning of driver update

2) Select ―Install from a list or specific location (Advanced)‖ in the pop-up ―Found New Hardware
Wizard‖. And then click ―Next‖. See Fig. 3-2 for the new pop-up window.

Fig. 3-2 Installation Options

3) Select ―Don‘t search. I will choose the driver to install‖, and then click ―Next‖. See Fig. 3-3 for the
new pop-up window.

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Fig. 3-3 Find driver location—1

4) Click ―Have Disk…‖, a new window to appear, as shown in Fig. 3-4.

Fig. 3-4 Find driver location—2

5) Click the ―Browse‖ button in the pop-up dialog ―Install From Disk‖, and select the target Lambda.inf
file under ―C:\Program Files\Naiky\PCIMC-Lambda‖. (Here takes PM85A as an example)

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Fig. 3-5 Find driver location—3

6) After selecting the corresponding driver file, click ―Open‖ to return to the previous page, showing the
file directory under ―Copy manufacturer‘s files from‖, as shown in Fig. 3-6.

Fig. 3-6 Find driver location—4

7) Click ―OK‖ to go back, and then click ―Next‖ to start updating the hardware driver with the progress
bar displayed. See Fig. 3-7.

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Fig. 3-7 Updating the driver

8) After updating completed, a new window, as shown in Fig. 3-8, appears. You just need to click
―Finish‖ to complete the update of the hardware driver, and then you can open the software
successfully.

Fig. 3-8 Update driver complete

3.1.3 Customization of Setup Installation Package

A tool, named NcHelper.exe under the installation directory, helps customize setup installation package.
For example, when you want to change the settings of some parameters and set them to default value in
the process of using NcStudio, to achieve the best performance of a machine tool, you can change the
settings, find this tool, double click it, select a default configuration, and generate a new software
package with the parameter settings changed.

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3.2 NC65A/65B/65C Host

Before leaving factory, the NC65A/65B/65C integrated CNC system has already been installed with
software. In case of software failure, you can re-install or update the software following the steps in 3.2.1.

3.2.1 Software Setup

1) Enter the desktop, and double click the desired software package. The first pop-up dialog is for
language selection. See Fig. 3-9. Selecting ―ENGLISH‖ will run the software in English. Likewise, if
―选择中文界面‖ is selected, NcStudio will run in Chinese.

Fig. 3-9 Language selection

2) Setup continues after a language is selected. If the operating system has already been installed with
NcStudio software, the installation package will delete the old files and give a prompt, as shown in
Fig. 3-10. If ―OK‖ is selected, the setup will continue. Otherwise, the setup will exit.

Fig. 3-10 Prompt to save parameters

3) Click ―OK‖. If software of old version has been installed in the host, a dialog box prompting
parameter saving will appear, as shown in Fig. 3-11. The step can save trouble of re-set parameters
again in the new software by keeping parameter settings of the old version software. You can select

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―Yes‖ or ―No‖ by your choice and continue the installation. Note that in first-time installation, this step
is absent, please jump to step 4) directly to go ahead.

Fig. 3-11 Prompt for parameter saving

4) Installation begins. The progress bar is displayed as shown in Fig. 3-12.

Fig. 3-12 Software setup progress

5) After setup completed, the system installs the driver automatically. See Fig. 3-13.

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Fig. 3-13 Driver installation

6) After driver installation completed, a dialog box prompting ―NcStudio installation is completed!‖ will
pop up. Click ―OK‖ to exit from the installation process.

CAUTION
Software installation process or software updating process of NC65A/65B/65C are the same in nature. While
appearance styles of dialog boxes may differ in NC65C host because of Win8.1-32bit operating system.

3.2.2 OS Backup and Restore

The OS can be backed up and restored in NC65A/65B/65C, and the concrete steps are as following.

3.2.2.1 First-time OS Backup

1) Press F7 repeatedly at boot until entering the interface shown in Fig. 3-14.

操作系统 一键还原

1 分区 备份

2 手动 Ghost

MS-DOS 重启（R）

Fig. 3-14 First-time backup interface

2) Select ―1 分区 备份‖ (means Partition Backup) to start OS backup.

3) After backup completed, the OS before backup will be rebooted automatically.

3.2.2.2 Other Backups

1) Press F7 repeatedly at boot until entering the interface shown in Fig. 3-15.

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操作系统 一键还原 *还原确认*

将还原系统到【2012-05-15】的状态。

还原（R） 取消（C）

Fig. 3-15 System restore

2) Select ―取消(C)‖ (means Cancel) to enter the interface shown in Fig. 3-16.

操作系统 一键还原

1 分区 还原

2 重新 备份

3 手动 Ghost

MS-DOS 重启（R）

Fig. 3-16 Backup interface under other conditions

3) Select ―2 重新 备份‖ (means Re-backup) by Up and Down keys to start OS backup.

4) After backup completed, the OS before backup will be rebooted automatically.

3.2.2.3 OS Restore

1) Press F7 repeatedly at boot until entering the interface shown in Fig. 3-15.

2) Select ―还原(R)‖ (means Restore) to start OS restore.

3) After restore completed, the fresh restored OS will be booted automatically.

CAUTION
Selecting “1 分区 还原” (means Partition Restore) in Fig. 3-15 will also execute OS restore.

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3.2.3 OS Backup and Restore via USB Flash Disk

If OS failed and cannot be backed up or restored following the above steps, you can execute OS backup
and restore by creating an USB startup disk.

3.2.3.1 Preparation

1) An USB flash disk (above 1G)

2) The backup and restore kit

3.2.3.2 Setup

 Creating USB Startup Disk

Double click ―hpUpgsh\hpUpgsh.exe‖ under the designated file folder. As shown in Fig. 3-17, a dialog
pops up. Select the drive letter, file system, format options and the path of boot files (H:\hpUpgsh\boot) in
this dialog, and then select ―Start‖ to begin formatting. Keep selecting ―Yes‖ until the making of USB
startup disk finishes.

Fig. 3-17 The interface to make a USB startup disk

 Tool Kit Installation

After creating the USB startup disk successfully, double click the installation package file
―WEIHONG-NC65A/65B-XP-V*.exe‖. Select ―浏览(W)…‖ (means Browse), and define ―目标文件夹‖

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(means Destination Folder) as the root directory of the USB flash disk. And then click ―安装‖ (means
Install) to start extracting, as shown in Fig. 3-18.

Fig. 3-18 Setup

After extraction finishes successfully, the setup of backup and restore kit is completed.

3.2.3.3 OS Backup and Restore

 Setting BIOS Booting from USB Flash Disk and the Sequence of System Disk and Data Disk

Insert the startup disk with the OS backup file into the NC65A/65B/65C host, and then reboot the
NC65A/65B/65C, while pressing the ―Delete‖ key to enter BIOS. Select ―Advanced Bios Features
–>Hard Disk Boot Priority‖ to set the disk sequence: U 盘设备(means USB flash disk)/Cho M/Cho S/;
(note: for start-up the OS, the sequence must be Cho M/ Cho S). Otherwise, OS restore and backup
may aim at the data disk.

 One-key Restore

After entering the one-key restore DOS environment by booting from the USB flash disk, there are two
options. Continuously pressing ―1‖ twice will make the tool kit restore the OS automatically. After
restoring, remember to reset BIOS ―Hard Disk Boot Priority‖ before removing the USB flash disk. Then
the OS can be rebooted.

CAUTION
After restore process completed, it is required to reboot the system in a normal way before installing the software,
because write-protect is not enabled after the OS is installed for the first time. After rebooting, write-protect is
opened.

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 One-key Backup

Select ―2‖ to return to DOS environment after entering environment selection by booting from the USB
flash disk. Input ―back‖, and then press ―Enter‖ to enter backup selection environment. Selecting ―2‖ will
enter into backup state automatically. If there is already the image file ―diskback.gho‖ in the USB flash
disk, remember to rename it or cut it before one-key backup. Otherwise, the tool kit will exit from backup
environment automatically if the image file has already existed in the USB flash disk.

CAUTION
If abnormal conditions occur during system restore and backup, the most possible causes are as following:
1) The boot sequence of BIOS hard disk is wrong.
2) The OS has already been broken before backup.
3) The USB space is not enough.
4) The image file has already existed in the USB in the process of backup.
5) Sometimes, if backup or restore exits abnormally, it is possible that there are bad sectors in the system CF
card. The way to solve it is to repair the hard disk of CF card.
6) On account of the above issues, it is suggested to check and repair the system disk before OS restore and
backup, or system performance may be affected, so is the data disk.

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4 Machine Tool Debugging

4.1 Debugging Steps

Debugging starts

（1） Do connections and supply power

Do connections and power on controller, machine signal system and
terminal board

Power lamps of controller and terminal board, and signal lamp of home False
switches are ON
True
（2） Change port polarity in the software
Change the polarities of inputs according to the hardware (e.g. home
switches, limit switches and E-stop button)

（3） Electrify the electrical box and check

（4） Check IOs of the controller

Check connections and short circuit an input and COM on the
controller

The LED of the input turns on and the software receives the signal False
True
Click the ―TestOn‖ and ―TestOff‖ buttons in the software
and see whether the LED of the output changes accordingly

The LED of the output changes accordingly False

True
（5） Set inverter parameters
Set inverter parameters, like max. and min. operating frequency and
source of external command

Check wirings and inverter parameters

Spindle rotates in the right direction and runs at speed according to the False
setting value
True
（6） Set relative parameters of servo driver
Please set them according to section 5.1 and 5.2

（7） Set pulse equivalent in manufacturer parameters of NcStudio

Please set it according to section 6.4

（8） Verify the settings of electronic gear ratio and pulse equivalent

（9） Manually move machine tool to confirm the correctness of directions of each axis
Alter the axis directions in the system manufacturer parameters or the
relative parameters of servo driver

（10）Set worktable stroke and back to REF. point parameters in manufacturer parameters

Debugging completed

Fig. 4-1 Process of machine tool debugging

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The above process is for preliminary debugging, see below for detailed steps:

1) Connect the Lambda controller to the communication card or NC65A/65B/65C host with a DB9M/F
cable, provide 24V power supply for the controller, check whether the power indicator on the
controller is on, and power on the machine signal system (proximity switch, etc). If the home
switches connected are normally closed, at this time, three LEDs of X0, Y0 and Z0 should be on.
Trigger a home switch through artificial imitation. (For a travel switch, artificial press can be used to
observe whether the signals can be received. For a photoelectrical switch, artificially obstruct the
light to see if the signals can be gotten. For a metal proximity switch, artificially approach it with a
metal block to see if the signals can be gotten.) If the corresponding LED is out, it indicates the REF.
point signals have been sent to the controller. If the home switches connected are normally open,
LEDs should be usually out, and by artificially touching a switch, the LED should light, which shows
the REF. point signals have been sent to the controller. The same method can be taken to test other
input ports to ensure the correctness of the wiring between the controller and the machine tool, to
greatly shorten the debugging time.

2) Power on the computer, run NcStudio software, and then switch to ―DIAG‖ IOPort‖ window,
displaying input and output signals (in dual Z axes software, switch to ―IOPort‖). Solid dots indicate
input signals, while hollow dots output signals; dots in red indicate the signals are invalid at the time
(with no input or output), while dots in green indicate valid at the time. The ―IOPort‖ window is as
shown in Fig. 4-2. (It is for reference only. Ports displayed in the ―IOPort‖ window vary with software
version and hardware. The actual situation is in line with shipment).

Fig. 4-2 NcStudio I/O ports window

3) Alter the input port polarity of the software in terms of the home switches and E-STOP button used:
the polarity of NO input ports is N, while that of NC input ports is P. The way to alter the polarity is as
follows:

In V8 version: press Ctrl, Alt and Shift simultaneously, while right clicking the signal to be modified
its polarity, a menu to appear, and then choose ―Toggle Polarity‖. After changing the polarity of all
desired ports, restart NcStudio, polarity modification to become valid instantly.

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In V9 and V10 versions: directly click the manipulation button [ConvtPol] under [IOPort] screen of
[DIAG] function section. After changing the polarity of all desired ports, close and restart NcStudio,
polarity modification to become valid instantly.

4) Electrify the electrical box. At this time, the dots in front of such input signals as REF. point signals of
the three axes, E-STOP signal, cycle start/stop signals and tool sensor signal should be in red,
indicating all these signals are invalid. Otherwise, it is necessary to check the correctness of
electrical circuitry and signals polarity. If electrical circuitry is correct, alter the corresponding signal
polarity to ensure the dots in front of the above-mentioned signals red.

5) Test whether the inputs and outputs on the controller work normally. For an input, the method is as
following: short circuit an input and COM on the controller: if the corresponding LED on the controller
turns on, but the corresponding input in the software does not have the signal, you need to check
the connection of the cable DB9M/F between the communication card (NC65A/65B/65C host) and
the controller. If the LED does not turn on, you need to check whether the controller meets a fault
(like power supply issue). For an output, the method is as following: click the ―TestOn‖ and ―TestOff‖
buttons in the software, and observe whether the corresponding LED on the controller turns on or off
accordingly. If so, the output works normally; if not, check the connection of the cable DB9M/F
between the communication card (NC65A/65B/65C host) and the controller.

6) Set inverter parameters to make the inverter work under 0~10V analog voltage control mode.
Spindle ON/OFF adopts forward rotation terminal control mode. Press down the [Spindle Start]
button in the software, and observe in the IOPort window whether the color of signal dot in front of
―Spindle‖ turns green, on the controller whether the green output indicator LED beside the
corresponding relay becomes brightening, and whether the spindle starts to rotate. If the spindle
does not rotate, please examine the connection of the inverter. Adjust the spindle speed in the
software and the actual spindle speed should be changed correspondingly; otherwise, examine the
connection and the parameters setting of the inverter. If the spindle rotates in a wrong direction, you
can change the settings of the relative inverter parameters, or change the connection between the
spindle and inverter: usually, there are three wires connected with the spindle. Exchanging any two
of them will alter the spindle rotation direction.

7) Set the relative parameters of servo driver. Refer to section 5 for the setting of driver parameters.

8) Set pulse equivalent in the ―manufacturer parameters‖ of Ncstudio. The password of manufacturer
parameters is ―ncstudio‖. The smaller the pulse equivalent is, the higher the resolution will be. The
value of pulse equivalent will affect the maximum feed speed. Generally speaking, regarding the
pulse equivalent of a mold machine, 0.001mm/p (the corresponding maximum feed rate is
9600mm/min) or 0.0005mm/p (the corresponding maximum feed rate is 4800mm/min) can be taken
into consideration; for users who are not very critical of the accuracy, the pulse equivalent can be set
a litter larger, such as 0.002mm/p (the corresponding maximum feed rate is 19200mm/min) or
0.005mm/p (the corresponding max. feed rate is 48000mm/min). When pulse equivalent is
confirmed, calculate the electronic gear ratio of servo driver in terms of value of pulse equivalent.
Refer to section 6.4 for the calculation of electronic gear ratio.

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9) Examine whether the value of electronic gear matches with that of pulse equivalent. Make a mark on
any axis of the machine tool and set this marked point as the workpiece zero. Drive this marked axis
to move a fixed distance by direct command input, jog or handwheel, and so on. Measure the actual
moving distance with a vernier caliper and check whether the result is equal to the distance showed
in the software.

10) Move the machine tool manually to make sure the correctness of moving direction of each axis.
Note that NcStudio adopts ―right hand‖ coordinate system. For X-axis, right movement is the positive
direction; for Z-axis, upward movement the positive direction; while the positive direction of Y-axis is
to move away from the operator (if the movement of Y-axis is the movement of worktable, its positive
direction is the worktable moving towards the operator). If the direction is not correct, alter the axis
direction in the system parameters or the relative parameters of servo driver. If Z-axis has brake,
check the relative wiring of brake and the relative parameters of servo driver before Z-axis starts to
move for the first time. After confirmation, move Z-axis in jog mode at a slow speed, and observe the
response of Z-axis, making sure the brake can be opened normally.

11) Set the worktable stroke in the manufacturer parameters according to the actual size of the machine
tool to enable software limit function.

12) Set ―Back to Machine Zero‖ parameter in manufacturer parameters according to the installation
position of home switches of the three axes. After correct setting, perform the ―Back to Machine
Zero‖ function under menu ―Operate‖. At first, home a single axis. Home the other two axes on
condition that the moving direction of the first axis is correct; otherwise, stop homing and revise ―The
Direction of Backing to Machine Zero‖ parameter in the manufacturer parameters until all axes can
return to the machine zero.

13) Axial acceleration: it is used to describe the acceleration / deceleration ability of a single axis, in
mm/s2. The value is determined by the physical characteristic of the machine tool, such as quality of
movement part, torque, resistance, cutting load of feed-motor, and so on. The larger the value is, the
less time spent in the process of acceleration / deceleration will be, and the higher the efficiency will
be. Generally, for a stepping motor system, the value is between 100 and 500; for a servo motor
system, the value is between 400 and 1200. Set the value smaller at the beginning; make the
machine tool perform various typical movements for a period of time, and carefully observe it; when
there is no abnormal situation, increase the value gradually; otherwise, decrease the value and
reserve 50% ~ 100% insurance allowance.

14) Turning acceleration: it is used to describe the acceleration/deceleration ability in synchronized

motion of multi-axis, in mm/s2. The value limits the maximum speed of the machine tool in circular
movement. The larger this value is, the higher the maximum allowable speed on circular movement
of the machine tool will be. Generally, for a stepping motor system, the value is between 400 and
1000; for a servo motor system, the value is between 1000 and 5000; for a heavy machine tool, the
value should be smaller. Set the value smaller at the beginning; make the machine tool perform
various typical movements for a period of time, and carefully observe it; when there is no abnormal
situation, increase the value gradually; otherwise, decrease the value and reserve 50% ~ 100%
insurance allowance.

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Usually, given the drive ability of servo motor, frication of machine assembly, and endurance capacity of
mechanical components, limit the maximum speed of the three axes in actual using by modifying the
max. speed of each axis in the manufacturer parameters.

15) Set the parameter of auto lubrication (set a value smaller, such as once every 5 seconds). Observe
if auto lubrication is executed correctly. If so, set it according to the actual need.

In case of any problem in the running of the machine tool, check every part carefully according to the
steps above.

CAUTION

For a stepping motor system, start-up speed should be set between 200 and 300.

4.2 Pulse Test

If you suspect there is pulse loss, you can confirm it by either of the following two methods.

4.2.1 Stepping Driver

Mark a little dot on the surface of a workpiece blank with a dagger; set this point as the workpiece zero;
lift up Z-axis; set the coordinate of Z-axis as 0; repeatedly move the machine tool, for example, run a
typical procedure with no tools (including synchronized movement of the three axes is much better), and
pause or stop during machining is permitted; and then back to the workpiece zero; descend Z-axis
slowly; observe whether the knifepoint matches with the marked dot.

4.2.2 Servo Driver

For a servo system, there is a more precise method: set servo driver mode as ― input pulse count mode
― in the ―surveillance mode― (for example, the parameter of YASKAWA servo is UN00C ); regulate it to
display the lower 4 bits (with ―L ‖ before the count value ) in count value (hexadecimal system); set
workpiece zero and then write down the pulse count value, then repeatedly run the procedure with no
tools on the machine tool, then back to the workpiece zero and see whether the pulse count value at this
time is the same with the original value.

CAUTION
For YASKAWA servo, as long as the value difference of pulse count value is no more than 4 (the frequency of
host controller is 1/4 times the frequency of pulse sent by servo drive), indicating that the main controller sends
the pulse within tolerance of 1 pulse, the control system runs normally; otherwise, please check the pulse signal
type of servo driver, and make the pulse type received by servo in accord with pulse type sent by the system.

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5 Driver Parameter Settings and Wiring

Diagrams
Driver parameters listed in the following chapters can only ensure normal working of a machine tool,
without ensuring machining results. To get a better machining result, you need to set those parameters
according to actual situations.

5.1 Driver Parameter Setting (Lambda 3S/3L)

5.1.1 Parameter Setting of WISE Servo Driver

Para.
Function Value Description
No.

Monitor if the number of sent and received pulses is

correct by setting this parameter. In Weihong control
Pr528 LED initial status 6 system, the correct quantity of pulses sent by control
card is detected by pulse inspection in order to
determine whether there is electrical interference.
Command pulse
When it is set to ―0‖, parameters Pr009 and Pr010 are
Pr008 No. per motor 0
valid.
circle
1st numerator of
command pulse Need Range: 0~230
Pr009
frequency division/ calculation Typical value: pitch 5 mm, encoder resolution 10000,
multiplication deceleration ratio 1:1, pulse equivalent 0.001 mm:
Denominator of Pr009＝10000
command pulse Need Pr010＝pitch 5mm/ pulse equivalent 0.001mm＝5000
Pr010
frequency division/ calculation
Pr009/Pr010=10000/5000=2/1
multiplication
1st position loop 480
Pr100 Unit: 0.1/s. Set it according to the actual situation.
gain (default)
1st velocity loop 270
Pr101 Unit: 0.1Hz. Set it according to the actual situation.
gain (default)

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Para.
Function Value Description
No.

1st velocity loop

210
Pr102 integrated time Unit: 0.1ms. Set it according to the actual situation.
(default)
constant
When the value of Pr008 is not ―0‖, it can be calculated in terms of the following formula:
Screw pitch 5mm
Command pulse No. per 
motor circle   5000
Pulse equivalent  Mechanical deceleration ratio 0.001mm / p

When pitch is 5mm and pulse equivalent 0.001mm/p, the value of Pr008 is ―5000‖.

 Attached List: the relationship among parameters Pr008, Pr009 and Pr010.

Pr008 Pr009 Pr010 Description

Command Position
Pulse Input Encoder Resolution Command
_ _ Setting Value of Pr008
20
1~2 (no (no
influence) influence) As shown above, the process is undergone in terms of the
setting value of Pr008, not affected by the settings of Pr009
and Pr010.
Command Position
Pulse Input Encoder Resolution Command
Setting Value of Pr010
0 1~230
When the values of Pr008 and Pr009 are both set to ―0‖, as
shown above, the process is undergone in terms of the
setting value of Pr010.
0
Command Position
Pulse Input Setting Value of Pr009 Command
Setting Value of Pr010
1~230 1~230
When the value of Pr008 is ―0‖, but the value of Pr009 is not
―0‖, as shown above, the process is undergone in terms of
the setting values of Pr009 and Pr010.

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5.1.2 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver

Para.
Function Value Description
No.

Monitor if the number of sent and received pulses is

LXXXX correct by setting this parameter. In Weihong control
Surveillance
Un00C (Hexadecimal system, the correct quantity of pulses sent by control
mode
system) card is detected by pulse inspection in order to
determine whether there is electrical interference.
Bit 0: Set 0, ―CCW‖ is forward rotation (viewed from the
Direction
load end of screw ball); Set 1, the rotation direction of
selection
Pn000 0010 the motor is reversed.
Control mode
Bit 1: Set 1, position control mode (calculate pulse
selection
instruction all the time).
Bit 0: Set ‖0‖, stopping the motor by applying dynamic
Selection
brake(DB) which will be maintained after stop;
servo off or
Pn001 XXX0 Set ‖1‖, stopping the motor by applying dynamic
alarm stop
brake(DB) and then the motor can rotate freely after
mode
stop.
Select pulse Bit 0: Set 5, select the instruction input mode as ―pulse
Pn200 instruction 0005 + direction‖, negative logic.
mode Bit 3: Set 0, input differential signal into filter.
Encoder Encoder Pulse No. per Motor
Type
cycle-divided Circle (pulse/ revolution)
ratio A 13bit 2048
(Pulses output Gain B 16bit 16384
Pn201 Right-side
per motor Encoder
cycle by
encoder after C 17bit 32768
cycle-divided)

Electronic Pn202 = pulse No. of each encoder circle × 4 ×

Need mechanical deceleration ratio.
Pn202 gear ratio
Calculation
(numerator) Pn203 = (screw pitch/ pulse equivalent).
Typical value: pitch 5mm, encoder 17-bit, deceleration
ratio 1:1, pulse equivalent 0.001mm/p, Pn202＝16384;
Electronic Pn203＝625.
Need
Pn203 gear ratio Pitch 5mm, encoder 17-bit, deceleration ratio 1:1,
Calculation
(denominator) pulse equivalent 0.0005mm/p, Pn202＝8192;
Pn203＝625.

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5.1.3 Parameter Setting of DELTA ASDA-A Servo Driver

Para. Format
Function Value Description
No. & Range

Monitor if the number of sent and received

pulses is correct by setting this parameter. In
Driver status Weihong control system, the correct quantity
P0-02 02
display of pulses sent by control card is detected by
pulse inspection to determine if there is
electrical interference.
External pulse X=2: pulse + direction;
P1-00 ZYX 102
input type Z=1: negative logic
Z=0: during control mode switching, DIO is
maintaining the set value. Since switching
control mode is not used, Z=0
Control mode
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (in terms of
setup
load);
Y=1: the rotation direction is reversed.
X1X0=00: position control mode
Electronic Gear N1/M= encoder pulses× 4× pulse
Need
P1-44 Ratio 1~32767 equivalent× mechanical deceleration ratio/
calculation
(Numerator)(N1) pitch
Representative value: encoder
pulses=2500, pitch=5mm, pulse
Electronic Gear
equivalent=0.001mm/p, deceleration
Ratio Need
P1-45 1~32767 ratio=1, calculation as below:
(Denominator) calculation
N1/M= 2500×4×0.001/5 = 2 / 1, N1=2, M=1;
(M)
When the multi-electronic gear ratio is not
used, P2-60~ P2-62 are not required.
0: Servo ON must be triggered by numerical
input signal.
Servo ON (SON)
P2-51 0 1: when servo is powered, if there is no
setup
alarm signal, servo will be automatically on.
Set 1 when there is no SON signal wire.

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5.1.4 Parameter Setting of DELTA ASDA-B Servo Driver

Para. Format &

Function Value Description
No. Range

Monitor if the number of sent and received

pulses is correct by setting this parameter.
In Weihong control system, the correct
Driver status
P0-02 02 quantity of pulses sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.
External pulse X=2: pulse + direction;
P1-00 ZYX 102
train input type Z=1: negative logic
Y=0: forward rotation (CCW) (from the
view of load);
P1-01 Set control mode YX1X0 000
Y=1: the rotation direction is reversed.
X1X0=00: position control mode
Y=0: when there is no servo enabled,
motor dynamic brake occurs; Y=1: motor
P1-32 Motor stop mode YX 00 is free.
X=0: motor stops instantly,
X=1: motor stops with deceleration.
Electronic Gear N1/M= mechanical deceleration ratio × 4 ×
Need
P1-44 Ratio 1~32767 encoder pulses× pulse equivalent / pitch.
calculation
(Numerator)(N1) Representative value: encoder
pulses=2500, pitch =5mm, pulse
equivalent=0.001 mm/p, deceleration ratio
Electronic Gear = 1, calculation as below:
Need
P1-45 Ratio 1~32767 N1 / M = 2500×4×0.001/5 = 2/1, N1=2,
calculation
(Denominator)(M) M=1;
When the multi-electronic gear ratio is not
used, P2-60 ~P2-62 are not required.
0: Servo ON must be triggered by
numerical input signal.
Servo ON (SON) 1: when servo is powered, if there is no
P2-30 0
setup alarm signal, servo will be automatically
on.
Set 1 when there is no SON signal wire.

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5.1.5 Parameter Setting of Panasonic MINAS A4 Servo Driver

Para.
Function Value Description
No.

Monitor if the number of sent and received

pulses is correct by setting this parameter. In
Weihong control system, the correct quantity
Pr01 LED initial status 12
of pulses sent by control card is detected by
pulse inspection in order to determine
whether there is electrical interference.
0: position mode
Pr02 Select control mode 0 1: velocity mode
2: torque mode
Selection of command
Pr40 1 1: input by differential exclusive circuit
pulse input
Select command Set command pulse input mode: command
Pr42 3
pulse input mode pulse + command direction, negative logic
1st numerator of Range: 1~10000.
command pulse Typical value: pitch 5 mm, encoder resolution
Pr48 Need calculation
frequency 10000, deceleration ratio 1:1, pulse
multiplication equivalent 0.001mm/p:
Denominator of the Pr48＝10000
command pulse Need calculation
Pr4B Pr4B＝pitch/pulse equivalent＝5000
frequency
multiplication Pr48/Pr4B=10000/5000=2/1

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5.1.6 Parameter Setting of MITSUBISHI MR-E Servo Driver

Para.
Code Function Value Description
No.

Bit 0, set 0: select position control mode.

Select control
Bit 1, select motor series: 0: HC-KFE; 1:HC-SFE;
mode and
0 *STY X0X0 Bit 3, select regenerative apparatus, and set 0:
regenerative
not use.
fittings
Bit 4, select motor power.
CMX/CDV=command unit × servo motor
Electronic gear Need
3 CMX resolution × mechanical deceleration ratio / pitch.
numerator calculation
E.G., pitch 5 mm, encoder resolution
10000,deceleration ratio 1:1, pulse equivalent
0.001 mm/p,
Electronic gear Need CMX/CDV=10000×0.001/5 = 2/1;
4 CDV
denominator calculation When pulse equivalent = 0.0005mm/p, CMX/CDV
= 1/1.
Electronic gear ratio range: 1/50 ~ 500
3: cumulative command pulses E: load inertia
When the parameter is set [3], monitor if the
number of sent and received pulses is correct by
Status display
18 *DMD 00XX setting this parameter. In Weihong control
selection
system, the correct quantity of pulses sent by
control card is detected by pulse inspection to
determine if there is electrical interference.
Function
selection 3
Set pulse command input form: pulse train+ sign,
21 *OP3 (command 0001
negative logic
pulse format
selection)
Bit 0: Servo-ON selection. [0]: servo on by
external input;
Signal input
SON-ON, [1]: servo on all the time inside.
LSP-ON and Bit 1: last signal of positive rotation range (LSP):
41 *DIA 0110
LSN-ON [1]: auto servo on inside, without external wiring.
automatically Bit 3: last signal of negative rotation range (LSN):
selection
[1]: auto servo on inside and no need of external
wiring.

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CAUTION
1) Both positional control mode and velocity control mode are supported for MR-E-A series servo drivers.
2) Only velocity control mode (analog input) is supported for MR-E-AG series servo drivers.

5.1.7 Parameter Setting of FUJI FALDIC-β Servo Driver

Para.
Name Value Description
No.

Need Command pulse numerator and denominator are

Command pulse
01 calculation equal to those of the electronic gear ratio.
numerator α
1~32767 α / β=encoder resolution× pulse equivalent×
mechanical deceleration ratio / screw pitch.
Typical value: encoder resolution 65536, pitch
Need
Command pulse 5mm, pulse equivalent 0.001mm/p, mechanical
02 calculation
denominator β deceleration ratio 1,
1~32767
α / β=65536×0.001 / 5=8192 / 625,
So α=8192, β=625.
Pulse string input Set the input mode of pulse string as: instruction +
03 0
form symbol, that is ‗pulse + direction‘.
Direction of rotation Set 0: Positive direction: Forward rotation (CCW);
04 0 or 1
switch Set 1: Positive direction: Reverse rotation (CW).
CONT1 is distributed as RUN (i.e. SON); if not
CONT1 signal
10 1 distributed, CONT1 will be auto ON if there is no
distribution
alarming when powered.
CONT2 is distributed as RST (i.e. servo alarming
clearance CLR).
CONT2 signal
11 2 When 12, 13, 14 are 0, that is CONT3, CONT4 and
distribution
CONT5 can‘t be distributed as OT over-travel or
EMG (external emergency stop).
Set 1, OUT1 is distributed as a-contact point of
OUT1 signal alarming output;
15 1
distribution Set 2, OUT1 is distributed as b-contact point of
alarming detection.
Parameter Set 0, write-enable.
27 0 or 1
write-protection Set 1, write-protected.

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5.1.8 Parameter Setting of STONE GS Servo Driver

Para.
Para. Name Value Description
No.

Electronic gear Electronic gear ratio of position mode: 4× pulse frequency fed
F0f 2
ratio numerator back by motor encoder = command pulse frequency× F0f /
Electronic gear F10; value of F0f / F10 must be within 1/100~100. (calculation
F10 1
ratio denominator with pitch as 10mm)
0: External speed running mode; make sure the value and
direction of motor speed according to the external analog
-10V ~ +10V signal of CN2-16, 17;
1: Internal speed running mode; make sure the value and
direction of motor speed according to the setting of parameter
F33, F35, F37, F39 and the port status of CN2-9, CN2-25;
2: Position pulse running mode; accept the input of external
position pulse and direction level signal;
3: Jog mode; make sure the motor speed in terms of
parameter setting of F3b, and control the rotation direction by
the direction keystroke ▼ and ▲;
Control mode 4: Torque mode; make sure the value and direction of motor
F00 2
selection torque according to the external analog -10V ~ +10V signal of
CN2-43, 1;
5~10: Mixed mode; select mode according to the port input
status of CN2-24:

F00 CN2-24 Interface Status

Value OFF (Mode One) ON (Mode Two)
5 Position Pulse Mode External Speed Running Mode
6 Position Pulse Mode Internal Speed Running Mode
7 Position Pulse Mode Torque Mode
8 Internal Speed Running Mode External Speed Running Mode
9 Internal Speed Running Mode Torque Mode
10 External Speed Running Mode Torque Mode

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Para.
Para. Name Value Description
No.

Command pulse string mode selection of position mode:

1 – Single pulse Pulse 12 27
train positive logic Direction 13 28
2 – Single pulse Pulse 12 27
train negative logic Direction 13 28
Pulse input mode 3 – Double pulse CCW 12 27
F2e 2 train positive logic CW 13 28
selection 4 – Double pulse 12 27
CCW
train negative logic
CW 13 28
5 – Orthogonal Phase A 12 27
pulse positive logic Phase B 13 28
6 – Orthogonal Phase A 12 27
pulse negative logic Phase B 13 28

5.2 Driver Parameter Setting (Lambda

4S/5S/5E/5M)

5.2.1 Parameter Setting of WISE Servo Driver(Pulse)

Para.
Function Value Description
No.

Monitor if the number of sent and received pulses is

correct by setting this parameter. In Weihong control
Pr528 LED initial status 6 system, the correct quantity of pulses sent by control
card is detected by pulse inspection in order to
determine whether there is electrical interference.
Command pulse
When it is set to ―0‖, parameters Pr009 and Pr010 are
Pr008 No. per motor 0
valid.
circle
1st numerator of
command pulse Need Range: 0~230
Pr009
frequency division/ calculation Typical value: pitch 5 mm, encoder resolution 10000,
multiplication deceleration ratio 1:1, pulse equivalent 0.001 mm/p:
Denominator of Pr009＝10000
command pulse
Need Pr010＝pitch/pulse equivalent＝5000
Pr010 frequency
calculation
division/multiplicati Pr009/Pr010=10000/5000=2/1
on

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Para.
Function Value Description
No.

Typical value: pulse equivalent 0.001mm/p, screw

Output pulse No. 2500
Pr011 pitch 10mm without a reduction box, Pr011=2500;
per motor circle (default)
screw pitch 5mm, Pr011=1250.
1st position loop 480
Pr100 Unit: 0.1/s. Set it according to the actual situation.
gain (default)
1st velocity loop 270
Pr101 Unit: 0.1Hz. Set it according to the actual situation.
gain (default)
1st velocity loop
210
Pr102 integrated time Unit: 0.1ms. Set it according to the actual situation.
(default)
constant
When the value of Pr008 is not ―0‖, it can be calculated in terms of the following formula:
Screw pitch 5mm
Command pulse No. per 
motor circle   5000
Pulse equivalent  Mechanical deceleration ratio 0.001mm / p

When screw pitch is 5mm and pulse equivalent 0.001mm/p, the value of Pr008 is ―5000‖.

 Attached list: the relationship among parameters Pr008, Pr009 and Pr010

Pr008 Pr009 Pr010 Description

Command Position
Pulse Input Encoder Resolution Command
_ _ Setting Value of Pr008
20
1~2 (no (no
influence) influence) As shown above, the process is undergone in terms of the
setting value of Pr008, not affected by the settings of
Pr009 and Pr010.
Command Position
Pulse Input Encoder Resolution Command
Setting Value of Pr010
30
0 1~2
When the values of Pr008 and Pr009 are both set to ―0‖,
as shown above, the process is undergone in terms of the
setting value of Pr010.
0
Command Position
Pulse Input Setting Value of Pr009 Command
Setting Value of Pr010
30 30
1~2 1~2
When the value of Pr008 is ―0‖, but the value of Pr009 is
not ―0‖, as shown above, the process is undergone in
terms of the setting values of Pr009 and Pr010.

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5.2.2 Parameter Setting of WISE Servo Driver(Bus)

Para.
Function Value Description
No.

Control mode Control mode should be set up when bus function is

Pr001 1
setup used in WISE driver.
Monitor if the number of sent and received pulses is
correct by setting this parameter. In Weihong control
Pr528 LED initial status 6 system, the correct quantity of pulses sent by control
card is detected by pulse inspection in order to
determine whether there is electrical interference.
Command pulse
When it is set to ―0‖, parameters Pr009 and Pr010 are
Pr008 No. per motor 0
valid.
circle
1st numerator of
command pulse
Need Range: 0~230
Pr009 frequency
calculation Typical value: pitch 5 mm, encoder resolution 10000,
division/
multiplication deceleration ratio 1:1, pulse equivalent 0.001 mm/p:

Denominator of Pr009＝10000
command pulse Pr010＝pitch/pulse equivalent＝5000
Need
Pr010 frequency
calculation Pr009/Pr010=10000/5000=2/1
division/multiplicat
ion
Typical value: pulse equivalent 0.001mm/p, screw
Output pulse No. 2500
Pr011 pitch 10mm without a reduction box, Pr011=2500;
per motor circle (default)
screw pitch 5mm, Pr011=1250.
1st gain of 320
Pr100 Unit: 0.1/s. Set it according to the actual situation.
position loop (default)
1st gain of 180
Pr101 Unit: 0.1Hz. Set it according to the actual situation.
velocity loop (default)
1st time constant
310
Pr102 of velocity loop Unit: 0.1ms. Set it according to the actual situation.
(default)
integration
1st time constant 126
Pr104 Unit: 0.01ms. Set it according to the actual situation.
of torque filter (default)
Velocity feed 300
Pr110 Unit: 0.1%. Set it according to the actual situation.
forward gain (default)
Velocity feed 200
Pr111 Unit: 0.01ms. Set it according to the actual situation.
forward filter (default)

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Para.
Function Value Description
No.

3rd notch 5000

Pr207 Unit: Hz. Set it according to the actual situation.
frequency (default)
3rd notch width
Pr208 2(default) Set it according to the actual situation.
selection
3rd notch depth
Pr209 0(default) Set it according to the actual situation.
selection
4th notch 5000
Pr210 Unit: Hz. Set it according to the actual situation.
frequency (default)
4th notch width
Pr211 2(default) Set it according to the actual situation.
selection
4th notch depth
Pr212 0(default) Set it according to the actual situation.
selection
When the value of Pr008 is not ―0‖, it can be calculated in terms of the following formula:
Screw pitch 5mm
Command pulse No. per 
motor circle   5000
Pulse equivalent  Mechanical deceleration ratio 0.001mm / p

When screw pitch is 5mm and pulse equivalent 0.001mm/p, the value of Pr008 is ―5000‖.

5.2.3 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver

Para.
Function Value Description
No.

Set [0000]:
Set password (to modification to user parameters [PnXXX] and part of
prevent arbitrary auxiliary function parameters [FnXXX] permitted;
Fn010 0000
modification to Set [0001]:
parameters) modification to user parameters [PnXXX] and part of
auxiliary function parameters [FnXXX] prohibited.

LXXXX Monitor if the number of sent and received pulses is

correct by setting this parameter. In Weihong control
(Hexa-
Un00C Surveillance mode system, the correct quantity of pulses sent by control
decimal card is detected by pulse inspection in order to
system) determine whether there is electrical interference.
Bit 0: Set 0, ―CCW‖ is forward rotation (viewed from
Direction selection the load end of screw ball); Set 1, the rotation
Pn000 Control mode 0010 direction of the motor is reversed.
selection Bit 1: Set 1, position control mode (calculate pulse
instruction all the time).
Select pulse Bit 0: Set 5, select the instruction input mode as
Pn200 0005
instruction mode ―pulse + direction‖, negative logic.

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Para.
Function Value Description
No.

Bit 3: Set 0, input differential signal into filter.

Bit 1: Set 0, Servo ON /S-ON, input from 40th pin; Set
7, Servo ON all the time.
Pn50A Selection function 8100
Bit 3: Set 8, positive rotation not used and signal input
(P-OT) prohibited.
Bit 0: Set 8, reverse rotation not used and signal input
Pn50B Selection function 6548
(N-OT) prohibited.
Set it when servo motor with brakes.
Pn50F Selection function 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output from
CN1-29, CN1-30 to control 24V relay for brake.
Set it when servo motor with brakes.
To avoid of CN1-29 and CN1-30 being used for other
Pn50E Selection function 0211
function and leading to brake ineffective, ―3‖ is not
allowed to appear in the 4 digits.
Servo off, time
Set it when motor with brakes.
Pn506 delay of brake Depended
Default setting is ―0‖, setting unit is 10ms.
when motor stops
Range: 16~214, set according to the parameter setting
of ―Frequency Division Pulses of PG (X4)‖.
Need
Pn201 PG division ratio Typical value: pulse equivalent 0.001mm/p, screw
Calculation
pitch 10mm without a reduction box, Pn201=2500;
screw pitch 5mm, Pn201=1250.

Electronic gear Pn202 = pulse No. of each encoder circle × 4 ×

Need mechanical deceleration ratio.
Pn202 ratio
Calculation
(numerator) Pn203 = (screw pitch/ pulse equivalent).
Typical value: pitch 5mm, encoder 17-bit,
deceleration ratio 1:1, pulse equivalent 0.001mm/p,
Electronic gear Pn202＝16384; Pn203＝625.
Need
Pn203 ratio Pitch 5mm, encoder 17-bit, deceleration ratio 1:1,
Calculation
(denominator)
pulse equivalent 0.0005mm/p, Pn202＝8192; Pn203
＝625.

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5.2.4 Parameter Setting of YASKAWA Σ–Ⅴ/ Σ–7 Servo Driver

Para.
Function Value Description
No.

Set [0000]:
modification to user parameters [PnXXX] and part of
Parameter input
auxiliary function parameters [FnXXX] permitted;
Fn010 prohibition 0000
Set [0001]:
setting
Modification to user parameters [PnXXX] and part of
auxiliary function parameters [FnXXX] prohibited.
Bit 0: Set 0, positive rotation at positive rotation
Function
command.
Pn000 selection basic 0010
Bit 1: Set 1, position control mode (pulse sequence
switch 0
command).
Format selection
Bit 0: Set 5, select the instruction mode as ―pulse +
Pn200 switch of position 0005
direction‖, negative logic.
control command
Bit 1: Set 0, Servo ON /S-ON, input from the 40th pin;
Input signal Set 7, Servo ON all the time.
Pn50A 8100
selection 1 Bit 3: Set 8, positive rotation not used and signal input
(P-OT) prohibited.
Input signal Bit 0: Set 8, negative rotation not used and signal input
Pn50B 6548
selection 2 (N-OT) prohibited.
Set it when servo motor with brakes.
Output signal
Pn50F 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output from
selection 2
CN1-29, CN1-30 to control 24V relay used for brake.
Set it when servo motor with brakes
Output signal To avoid of CN1-29 and CN1-30 being used for other
Pn50E 0211
selection 1 function and leading to brake ineffective, 3 is not
allowed to appear in the 4 digits.
Brake
instruction- servo Set it when motor with brakes.
Pn506 Depended
OFF and time Default setting is ―0‖, setting unit is ms.
delay

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Para.
Function Value Description
No.

Electronic gear Pn20E Encoder resolution  Pulse equivalent  Deceleration ratio


Need Pn210 Screw pitch
Pn20E ratio
Calculation For example, screw pitch 5mm, 20-bit encoder,
(numerator)
deceleration ratio 1:1, pulse equivalent 0.001mm/p,
Pn20E 220  0.001 1048576 131072
  
Pn210 5 5000 625

Pn20E 1048576 65536

Electronic gear When screw pitch is 10mm,  
Need Pn210 10000 625
Pn210 ratio
Calculation For a rotary axis with 13-bit encoder and deceleration
(denominator)
ratio as 60,
Pn20E 213  0.001 60 8192 512
  
Pn210 360 6000 375

Range: 16~230, set according to the parameter setting

of ―Frequency Division Pulses of PG (X4)‖.
Encoder output Need
Pn212 Typical value: pulse equivalent 0.001mm/p, screw
pulses Calculation
pitch 10mm without a reduction box, Pn212=2500;
screw pitch 5mm, Pn212=1250.

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5.2.5 Parameter Setting of YASKAWA Σ–7 Servo Driver(Bus)

Para.
Function Value Description
No.

Bit 0 (Rotation direction selection)

0: use CCW as the forward direction. Use the direction
in which the linear encoder counts up as the forward
direction.
1: use CW as the forward direction. (Reverse Rotation
Mode) Use the direction in which the linear encoder
Function counts down as the forward direction. (Reverse
Pn000 selection basic 0000 Movement Mode)
switch 0 Bit 1 and 2: reserved parameter (Do not change.)
Bit 3 (Rotary/linear servomotor startup selection when
encoder is not connected)
0: When an encoder is not connected, start as
SERVOPACK for Rotary Servomotor.
1: When an encoder is not connected, start as
SERVOPACK for Linear Servomotor.
Bit 0 (Speed/position control option)
0: Do not use T-REF.
1: Use T-REF as an external torque limit input.
2: Use T-REF as a torque feedback input.
3: Use T-REF as an external torque limit input when
/P-CL or /N-CL is ON.
Bit 1 (Torque control option)
0: Do not use V-REF.
1: Use V-REF as an external speed limit input.
Function
Bit 2 (Encoder usage)
Pn002 selection basic 0000
switch 2 0: Use the encoder according to encoder
specifications.
1: Use the encoder as an incremental encoder.
2: Use the encoder as a single-turn absolute encoder.
(Rotary motor)
Bit 3 (External encoder usage )
0: Do not use an external encoder;
1: Use the encoder as an incremental encoder;
2: Reserved setting (Do not use.)
3: The external encoder moves in the reverse direction

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Para.
Function Value Description
No.

for CCW motor rotation;

4: Reserved setting (Do not use.).
Bit 0 (Low battery voltage alarm/warning selection)
0: Output alarm (A.830) for low battery voltage.
1: Output warning (A.930) for low battery voltage.
Bit 1 (Function selection for undervoltage)
0: Do not detect undervoltage.
Function 1: Detect undervoltage warning and limit torque at host
Pn008 selection basic 4000 controller.
switch 8 2: Detect undervoltage warning and limit torque with
Pn424 and Pn425 (i.e., only in SERVOPACK).
Bit 2 (Warning detection selection)
0: Detect warnings.
1: Do not detect warnings except for A.971.
Bit 3: reserved parameter (Do not change.)
Bit 0 (Operator parameter display selection)
0: Display only setup parameters.
1: Display all parameters.
Bit 1 (Motor stopping method for group 2 alarms)
0: Stop the motor by setting the speed reference to 0.
1: Apply the dynamic brake or coast the motor to a stop
Function
(use the stopping method set in Pn001 = n. 󲐀󲐀󲐀X).
Pn00B selection basic 0000
2: Set the stopping method with Pn00A = n. 󲐀󲐀󲐀X.
switch B
Bit 2 (Power input selection for three-phase servopack)
0: Use a three-phase power supply input.
1: Use a three-phase power supply input as a
single-phase power
supply input.
Bit 3: reserved parameter (Do not change.)
Set [0000]:
modification to user parameters [PnXXX] and part of
Parameter input
auxiliary function parameters [FnXXX] permitted;
Fn010 prohibition 0000
Set [0001]:
setting
Modification to user parameters [PnXXX] and part of
auxiliary function parameters [FnXXX] prohibited.

Pn100 Speed loop gain 400 10~20000. Unit: Hz.

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Para.
Function Value Description
No.

Speed loop
Pn101 integral time 2000 15~51200. Unit: ms.
constant
Position loop
Pn102 400 10~20000.
gain
Moment of
Pn103 100 0~20000.
inertia ratio

Pn109 Feedforward 0 0~100.

Feedforard filter
Pn10A 0 0~64. Unit: ms.
time constant
Position integral
Pn11F 0 0~50000. Unit: ms.
time constant
Bit 0 (Model following control selection)
0: Do not use model following control.
1: Use model following control.
Bit 1 (Vibration suppression selection)
0: do not perform vibration suppression.
1: Perform vibration suppression for a specific
frequency.
2: Perform vibration suppression for two specific
frequencies.
Bit 2 (Vibration suppression adjustment selection)
Model following 0: Do not adjust vibration suppression automatically
Pn140 control-related 0100 during execution
selections
of autotuning without a host reference, autotuning with
a host reference, and custom tuning.
1: Adjust vibration suppression automatically during
execution of autotuning without a host reference,
autotuning with a host reference, and custom tuning.
Bit 3 (Speed feedforward (vff)/torque feedforward (tff)
selection)
0: Do not use model following control and
speed/torque feedforward together.
1: Use model following control and speed/torque
feedforward together.

Anti-resonance Bit 0 (Anti-resonance control selection)

Pn160 control 0010 0: Do not use anti-resonance control.
selections 1: Use anti-resonance control.

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Para.
Function Value Description
No.

Bit 1 (Anti-resonance control adjustment selection)

0: Do not adjust anti-resonance control automatically
during execution of autotuning without a host
reference, autotuning with a host reference, and
custom tuning.
1: Adjust anti-resonance control automatically during
execution of autotuning without a host reference,
autotuning with a host reference, and custom tuning.
Bit 1 and 2: reserved parameter (do not change.)
Bit 0 (Tuning-less selection)
0: Disable tuning-less function.
1: Enable tuning-less function.
Bit 1 (Speed control method)
Tuning-less 0: Use for speed control.
Pn170 function-related 1401 1: Use for speed control and use host controller for
selections position control.
Bit 2 (Rigidity level)
0~7: Set the rigidity level.
Bit 3 (Tuning-less load level)
0 ~ 2: Set the load level for the tuning-less function.
Electronic gear Pn20E Encoder resolution  Pulse equivalent  Deceleration ratio

Pn210 Screw pitch
Pn20E ratio 1
(numerator) For example, screw pitch 5mm, 20-bit encoder,
deceleration ratio 1:1, pulse equivalent 0.001mm/p,
Pn20E 220  0.001 1048576 131072
  
Pn210 5 5000 625

Electronic gear Pn20E

When screw pitch is 10mm,  1048576 65536

Pn210 10000 625
Pn210 ratio 1
(denominator) For a rotary axis with 13-bit encoder and deceleration
ratio as 60,
Pn20E 213  0.001 60 8192 512
  
Pn210 360 6000 375

Range: 16~230, set according to the parameter setting

Number of of ―Frequency Division Pulses of PG (X4)‖.
Pn212 encoder output 2048 Typical value: pulse equivalent 0.001mm/p, screw
pulses pitch 10mm without a reduction box, Pn212=2500;
screw pitch 5mm, Pn212=1250.
First stage first
Pn401 torque reference 100 0~65535. Unit: ms.
filter time

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Para.
Function Value Description
No.
constant
Bit 0 (Notch filter selection 1)
0: Disable first stage notch filter.
1: Enable first stage notch filter.
Bit 1 (Speed limit selection)
0: Use the smaller of the maximum motor speed and
the setting of Pn407 as the speed limit. Or use the
smaller of the maximum motor speed and the setting of
Pn480 as the speed limit.
Torque-related 1: Use the smaller of the overspeed alarm detection
Pn408 function 0000
speed and the setting of Pn407 as the speed limit. Or
selections
use the smaller of the overspeed alarm detection
speed and the setting of Pn480 as the speed limit.
Bit 2 (Notch filter selection 2)
0: Disable second stage notch filter.
1: Enable second stage notch filter.
Bit 3 (Friction compensation function selection)
0: Disable friction compensation.
1: Enable friction compensation.
First stage notch
Pn409 5000 50~5000. Unit: Hz.
filter frequency
Second stage
Pn40C notch filter 5000 50~5000. Unit: Hz.
frequency
Bit 0 (Notch filter adjustment selection 1)
0: Do not adjust the first stage notch filter automatically
during execution of autotuning without a host
reference, autotuning with a host reference, and
custom tuning.
1: Adjust the first stage notch filter automatically during
Notch filter execution of autotuning without a host reference,
Pn460 adjustment 0101 autotuning with a host reference, and custom tuning.
selections 1 Bit 1: reserved parameter (Do not change.)
Bit 2 (Notch filter adjustment selection 2)
0: Do not adjust the second stage notch filter
automatically during execution of autotuning without a
host reference, autotuning with a host reference, and
custom tuning.
1: Adjust the second stage notch filter automatically

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Para.
Function Value Description
No.
during execution of autotuning without a host
reference, autotuning with a host reference, and
custom tuning.
Bit 3: reserved parameter (do not change.)
Speed
coincidence
Pn503 10 0~100. Unit: min-1.
detection signal
output width
Brake reference
Pn506 servo OFF delay 0 Set it according to the actual situation. Unit: ms.
time
Momentary
power
Pn509 20 20~5000. Unit: ms.
interruption hold
time
Bit 1: Set 0, Servo ON /S-ON, input from the 40th pin;
Input signal Set 7, Servo ON all the time.
Pn50A 1881
selection 1 Bit 3: Set 8, positive rotation not used and signal input
(P-OT) prohibited.
Input signal Bit 0: Set 8, negative rotation not used and signal input
Pn50B 6548
selection 2 (N-OT) prohibited.
Set it when servo motor with brakes
Output signal To avoid of CN1-29 and CN1-30 being used for other
Pn50E 0000
selection 1 function and leading to brake ineffective, 3 is not
allowed to appear in the 4 digits.
Set it when servo motor with brakes.
Output signal
Pn50F 0100 Bit 2: Set 3, brake interlock signal ―/BK‖ is output from
selection 2
CN1-29, CN1-30 to control 24V relay used for brake.
Bit 0 (/NEAR (near output) signal allocation)
0: Disabled (the above signal output is not used).
1: Output the signal from the CN1-1 or CN1-2 output
terminal.
Output signal
Pn510 0000 2: Output the signal from the CN1-23 or CN1-24 output
selection 3
terminal.
3: Output the signal from the CN1-25 or CN1-26 output
terminal.
Bit 1/2/3: reserved parameter (Do not change.)

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 Specialized Concentrated Focused

Para.
Function Value Description
No.

Bit 0/1/3: Reserved parameter (Do not change.)

Bit 2: /PM (Preventative Maintenance Output) Signal
Allocation
0: Disabled (the above signal output is not used).
Output signal 1: Output the signal from the CN1-1 or CN1-2 output
Pn514 0000
selection 4 terminal.
2: Output the signal from the CN1-23 or CN1-24 output
terminal.
3: Output the signal from the CN1-25 or CN1-26 output
terminal.
Position
deviation
Pn520 5242880 Set value: 5242880.
overflow alarm
level
Positioning
Pn522 7 Set value: 200.
completed width
Regenerative
Pn600 0 Depends on model. Unit: W.
resistor capacity

5.2.6 Parameter Setting of Panasonic MINAS A4 Servo Driver

Para.
Function Value Description
No.

Monitor if the number of sent and received

pulses is correct by setting this parameter. In
Weihong control system, the correct quantity
Pr01 LED initial status 12
of pulses sent by control card is detected by
pulse inspection in order to determine
whether there is electrical interference.
0: position mode
Pr02 Select control mode 0 1: velocity mode
2: torque mode
Selection of command
Pr40 1 1: input by differential exclusive circuit
pulse input
Select command Set command pulse input mode: command
Pr42 3
pulse input mode pulse + command direction, negative logic
Numerator of pulse Range: 1~32767, set according to the
Pr44 Need calculation
output parameter setting of ―Frequency Division

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division/multiplication Pulses of PG (X4)‖.

Typical value: pulse equivalent 0.001mm/p,
screw pitch 10mm without a reduction box,
Pr44 =2500; screw pitch 5mm, Pr44=1250.
1st numerator of Need calculation
command pulse Typical value: pitch 5 mm, encoder resolution
Pr48 Range: 10000, deceleration 1:1, pulse equivalent
frequency
multiplication 1~10000 0.001mm/p:

Denominator of Pr48＝10000
Need calculation
command pulse Pr4B＝pitch/pulse equivalent＝5000
Pr4B Range:
frequency Pr48/Pr4B=10000/5000=2/1
multiplication 1~10000

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5.2.7 Parameter Setting of Panasonic MINAS A5 Servo Driver

Para.
Function Value Description
No.

Monitor if the number of sent and received pulses is

correct by setting this parameter. In Weihong control
LED initial
Pr5.28 6 system, the correct quantity of pulses sent by control
status
card is detected by pulse inspection in order to determine
whether there is electrical interference.
0: position mode
Select control
Pr0.01 0 1: velocity mode
mode
2: torque mode
0: Photo-coupler input (PULS1, PULS2, SIGN1, SIGN2)
Selection of
1: Exclusive input for line driver (PULSH1, PULSH2,
Pr0.05 command XX
SIGNH1,SIGNH2)
pulse input
Note: generally, ―1‖ is selected for this parameter.
Command
Set command pulse input mode: command pulse +
Pr0.07 pulse input 3
command direction, negative logic.
mode setup
Command
When it is set as ―0‖, parameters Pr0.09 and Pr0.10 are
Pr0.08 pulse No. per 0
valid.
motor circle
1st numerator Need
of command calculation
Pr0.09 pulse Typical value: pitch 5 mm, encoder resolution 10000,
Range:
frequency deceleration ratio 1:1, pulse equivalent 0.001 mm/p:
multiplication 0~230
Pr0.09＝10000
Denominator of Need Pr0.10＝pitch/ pulse equivalent＝5000
command calculation
Pr0.10 pulse Pr0.09/Pr0.10=10000/5000=2/1
Range:
frequency
multiplication 0~230

Range: 1~262144, set according to the parameter setting

Output pulse of ―Frequency Division Pulses of PG (X4)‖.
Pr0.11 No. per motor 2500 Typical value: pulse equivalent 0.001mm/p, screw pitch
circle 10mm without a reduction box, Pr0.11=2500; screw pitch
5mm, Pr0.11=1250.
When the value of Pr0.08 is not ―0‖, it can be calculated in terms of the following formula:
Screw pitch 5mm
Command pulse No. per 
motor circle   5000
Pulse equivalent  Mechanical deceleration ratio 0.001mm / p

When screw pitch is 5mm and pulse equivalent 0.001mm/p, the value of Pr0.08 is ―5000‖.

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 Attached List: relationship among parameters Pr0.08, Pr0.09 and Pr0.10

Pr0.08 Pr0.09 Pr0.10 Description

Command Position
Pulse Input Encoder Resolution Command
— —
20 Setting Value of Pr0.08
1~2 (no (no
influence) influence) As shown above, the process is undergone in terms of the setting
value of Pr0.08, not affected by the settings of Pr0.09 and Pr0.10.
Command Position
Pulse Input Encoder Resolution Command
Setting Value of Pr0.10
0 1~230
When the values of Pr0.08 and Pr0.09 are both set as ―0‖, as
shown above, the process is undergone in terms of the setting
value of Pr0.10.
0
Command Position
Pulse Input Setting Value of Pr0.09 Command
Setting Value of Pr0.10
1~230 1~230
When the value of Pr0.08 is ―0‖, but the value of Pr0.09 is not ―0‖,
as shown above, the process is undergone in terms of the setting
values of Pr0.09 and Pr0.10.

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5.2.8 Parameter Setting of MITSUBISHI MR-JE Servo Driver

Para.
Code Function Value description
No.

Operation
PA01 *STY XXX0 _ _ _x: select position control mode.
mode
Output
_ _ xx: select MBR (electromagnetic brake
PD24 MBR assignation to XX05
interlock).
CN1-23 pin
Electronic CMX/CDV=command unit × servo motor
Need
PA06 CMX gear resolution × mechanical deceleration ratio / pitch
calculation
numerator of screw. E.G., pitch 5 mm, encoder resolution
10000, deceleration ratio 1:1, pulse equivalent
0.001 mm,
Electronic CMX/CDV=10000×0.001/5 = 2/1;
Need
PA07 CDV gear
calculation When pulse equivalent = 0.0005mm/p, CMX/CDV
denominator
= 1/1.
Electronic gear ratio range: 1/50 ~ 500
_ _xx: status display selection at power-on.
This is used to select a status display shown at
power-on.
Status display 00: cumulative feedback pulses
PC36 *DMD 00XX
selection 01: servo motor speed
02: droop pulses
03: cumulative command pulses
04: command pulse frequency
Command
Set command pulse input form: pulse train+ sign,
PA13 *PLSS pulse input 0011
negative logic.
form
Range: 1~65535, set according to the parameter
setting of ―Frequency Division Pulses of PG (X4)‖.
Encoder Need
PA15 *ENR Typical value: pulse equivalent 0.001mm/p, screw
output pulses calculation
pitch 10mm without a reduction box, PA15=2500;
screw pitch 5mm, PA15=1250.
Input
PD03 *DI1L assignation to XX02 _ _xx: select SON under position control mode.
CN1-15 pin

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5.2.9 Parameter Setting of MITSUBISHI MR-E Servo Driver

Para.
Code Function Value Description
No.

Select control Bit 0: set 0: select position control mode.

mode and Bit 1, select motor series: 0: HC-KFE; 1:HC-SFE;
0 *STY X0X0
regenerative Bit 3, select regenerative apparatus, set 0: not use. Bit
fittings 4, select motor power.
Bit 0: input signal filter. If external input signal causes
chattering due to noises, etc., input filter is used to
Function
1 MBR 001X suppress it. Bit 1: CN1-12 function selection, set ―1‖:
selection 1
electromagnetic brake interlock (MBR); set ―0‖: zero
speed detection signal.
Electronic Need CMX/CDV=command unit × servo motor resolution ×
3 CMX gear calcu- mechanical deceleration ratio / screw pitch. E.G., pitch
numerator lation 5 mm, encoder resolution 10000, deceleration ratio
1:1, pulse equivalent 0.001 mm/p,
Electronic Need CMX/CDV=10000×0.001/5 = 2/1;
4 CDV gear calcu-
When pulse equivalent = 0.0005mm/p, CMX/CDV =
denominator lation 1/1. Electronic gear ratio range: 1/50 ~ 500.
3: cumulative command pulses E: load inertia
When the parameter is set [3], monitor if the number of
sent and received pulses is correct by setting this
Status display
18 *DMD 00XX parameter. In Weihong control system, the correct
selection
quantity of pulses sent by control card is detected by
pulse inspection to determine if there is electrical
interference.
Function
selection 3
Set pulse command input form: pulse train+ sign,
21 *OP3 (command 0001
negative logic
pulse format
selection)
Range: 1~65535, set according to the parameter
Need setting of ―Frequency Division Pulses of PG (X4)‖.
Encoder
27 *ENR calcu- Typical value: pulse equivalent 0.001mm/p, screw pitch
output pulses
lation 10mm without a reduction box, the value is 2500;
screw pitch 5mm, the value is 1250.

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 Specialized Concentrated Focused

Para.
Code Function Value Description
No.

Bit 0: Servo-ON selection. [0]: servo on by external

Signal input
input; [1]: servo on all the time inside.
SON-ON,
LSP-ON and Bit 1: last signal of positive rotation range (LSP),
41 *DIA 0110
LSN-ON [1]: auto servo on inside, without external wiring.
automatically Bit 3: last signal of negative rotation range (LSN):
selection
[1]: auto servo on inside and no need of external wiring.

CAUTION
1) Both positional control mode and velocity control mode are supported for MR-E-A series servo drivers
2) Only velocity control mode (analog input) is supported for MR-E-AG series servo drivers.

5.2.10 Parameter Setting of DELTA ASDA-A Servo Driver

Para. Format
Function Value Description
No. & Range

Monitor if the number of sent and received

pulses is correct by setting this parameter. In
Driver status Weihong control system, the correct quantity
P0-02 02
display of pulses sent by control card is detected by
pulse inspection to determine if there is
electrical interference.
External pulse X=2: pulse + direction;
P1-00 ZYX 102
input type Z=1: negative logic
Z=0: during control mode switching, DIO is
maintaining the set value. Since switching
control mode is not used, Z=0
Control mode
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (in terms of
setup
load);
Y=1: the rotation direction is reversed.
X1X0=00: position control mode.
Y=0: when there is no servo enabled, motor
Motor stop mode dynamic brake occurs; Y=1: motor is free.
P1-32 YX 00
selection X=0: motor stops instantly, X=1: motor stops
with deceleration.

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Para. Format
Function Value Description
No. & Range

N1/M= encoder pulses× 4× pulse

Electronic Gear equivalent× mechanical deceleration ratio/
Need
P1-44 Ratio 1~32767 pitch
calculation
(Numerator)(N1)
Representative value: encoder pulses=2500,
pitch=5mm, pulse equivalent=0.001mm/p,
Electronic Gear deceleration ratio=1, calculation as below:
Ratio Need N1/M= 2500×4×0.001/5 = 2 / 1, N1=2, M=1;
P1-45 1~32767
(Denominator) calculation When the multi-electronic gear ratio is not
(M) used, P2-60~ P2-62 are not required.
X1X0=01: digital input (DI1=SON)
Digital input pin corresponds to 9th pin of CN1.
P2-10 X2X1X0 101
DI1 X2 = 1: set DI1 input as NO (normally open)
a-contact point.
Default factory setting of DI6 and DI7 are NC
Digital input pin (normally closed) limit signal input pins;
P2-15 X2X1X0 100
DI6 driver can‘t run without being connected to
pin 32 and pin 31 of CN1.

Digital input pin X2=1: set DI6 and DI7 inputs as NO

P2-16 X2X1X0 100 (normally open) a-contact points; X1X0=00,
DI7
limit signal input of the driver is not used.
Function setting
P2-17 for digital input X2X1X0 100 External EMG stop input is not used.
pin DI8
DO4 corresponds to pin 1 & pin 26, used as
clamping-position brake signal of Z-axis;
Function setting X2=1: set DO4 output as NO (normally
P2-21 for digital output X2X1X0 108 open) a-contact point; X2=0: set DO4 output
pin DO4 as NC (normally closed) b-contact point;
X1X0=08: set pin 1 and pin 26 as BK+ and
BK- respectively.
DO5 corresponds to pin 28 & pin 27, used as
servo alarm signal.
Function setting
X2=0: set DO5 output as NC (normally
P2-22 for digital output X2X1X0 007
closed) b-contact point.
pin DO5
X1X0=07: set pin 28 and pin 27 as ALRM+
and ALRM- respectively.

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Para. Format
Function Value Description
No. & Range

0: Servo ON must be triggered by numerical

input signal.
Servo ON (SON)
P2-51 0 1: when servo is powered, if there is no
setup
alarm signal, servo will be automatically on.
Set 1 when there is no SON signal wire.

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5.2.11 Parameter Setting of DELTA ASDA-A2 Servo Driver

Para. Format &

Function Value Description
No. Range

Monitor if the number of sent and received

pulses is correct by setting this parameter.
In Weihong control system, the correct
Driver status
P0-02 02 quantity of pulses sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.
External pulse X=2: pulse + direction;
P1-00 ZYX 102
train input type Z=1: negative logic
Z=0: during control mode switching, DIO is
maintaining the set value. Since switching
control mode is not used, Z=0;
Set control
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (from the view
mode
of load);
Y=1: the rotation direction is reversed.
X1X0=00: position control mode
Electronic Gear P1  44

p1  45
Ratio Need
P1-44 1~32767 Encoder resolution  Pulse equivalent  Deceleration ratio
(Numerator) calculation Screw pitch

(N1) When encoder resolution is 1280000,

screw pitch 5mm, pulse equivalent
0.001mm/p, and deceleration ratio 1:1,
Electronic Gear
Ratio Need P1  44 1280000  0.001 256
P1-45 1~32767  
(Denominator) calculation P1  45 5 1
(M) When the multi-electronic gear ratio is not
used, P2-60 ~P2-62 are not required.
Set according to the parameter setting of
―Frequency Division Pulses of PG (X4)‖.
Encoder output Need Typical value: pulse equivalent 0.001mm/p,
P1-46 20~320000
pulse number calculation screw pitch 10mm without a reduction box,
P1-46=10000; screw pitch 5mm,
P1-46=5000.
X1X0=01: digital input (DI1 = SON)
Function setting
corresponds to 9th pin of CN1.
P2-10 for digital input X2X1X0 101
X2=1: set DI1 input as NO (normally open)
pin DI1
a-contact point.

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Para. Format &

Function Value Description
No. Range

Function setting Default factory setting of DI6 and DI7 is NC

P2-15 for digital input X2X1X0 100 (normally closed) limit signal input; driver
pin DI6 can‘t run without being connected to pin 32
and pin 31 of CN1.
Function setting X2=1: set DI6 and DI7 inputs as NO
P2-16 for digital input X2X1X0 100 a-contact point.
pin DI7 X1X0=00, limit input of driver is not used.

Function setting
P2-17 for digital input X2X1X0 100 External EMG stop input is not used.
pin DI8

DO4 corresponds to pin 1 & pin 26, used as

clamping-position brake signal of Z-axis;
X2=1: set DO4 output as NO (normally
Function setting
open) a-contact point; X2=0: set DO4
P2-21 for digital output X2X1X0 108
output as NC (normally closed) b-contact
pin DO4
point;
X1X0=08: set pin 1 and pin 26 as BK+ and
BK- respectively.
DO5 corresponds to pin 28 & pin 27, used
as servo alarm signal.
Function setting
X2=0: set DO5 output as NC b-contact
P2-22 for digital output X2X1X0 007
point.
pin DO5
X1X0=07: set pin 28 and pin 27 as ALRM+
and ALRM- respectively.

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5.2.12 Parameter Setting of DELTA ASDA-B Servo Driver

Para. Format &

Function Value Description
No. Range

Monitor if the number of sent and received

pulses is correct by setting this parameter.
In Weihong control system, the correct
Driver status
P0-02 02 quantity of pulses sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.
External pulse X=2: pulse + direction;
P1-00 ZYX 102
train input type Z=1: negative logic
Y=0: forward rotation (CCW) (from the
view of load);
P1-01 Set control mode YX1X0 000
Y=1: the rotation direction is reversed.
X1X0=00: position control mode
Y=0: when there is no servo enabled,
motor dynamic brake occurs; Y=1: motor
P1-32 Motor stop mode YX 00 is free.
X=0: motor stops instantly,
X=1: motor stops with deceleration.
Electronic Gear N1/M= mechanical deceleration ratio × 4 ×
Need
P1-44 Ratio 1~32767 encoder pulses× pulse equivalent / pitch.
calculation
(Numerator)(N1) Representative value: encoder
pulses=2500, pitch =5mm, pulse
equivalent=0.001 mm/p, deceleration ratio
Electronic Gear = 1, calculation as below:
Need
P1-45 Ratio 1~32767 N1 / M = 2500×4×0.001/5 = 2/1, N1=2,
calculation
(Denominator)(M) M=1;
When the multi-electronic gear ratio is not
used, P2-60 ~P2-62 are not required.
X1X0=01: digital input (DI1 = SON)
Function setting
corresponds to 17th pin of CN1.
P2-10 for digital input pin X2X1X0 101
X2=1: set DI1 input as NO (normally open)
1 (DI1)
a-contact point.

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Para. Format &

Function Value Description
No. Range

Default factory setting of DI6 is NC

(normally closed) limit signal input; driver
Function setting can‘t run without being connected to pin
P2-15 for digital input pin X2X1X0 100 32 and pin 31 of CN1.
DI6 X2=1: set DI6 input as NO a-contact point.
X1X0=00, limit input of the driver is not
used.
DO1 corresponds to 16th pin, as
clamping-position brake signal of Z-axis;
Function setting X2=1: set DO1 output as NO a-contact
P2-18 for digital output X2X1X0 108 point;
pin DO1 X2=0: set DO1 output as NC b-contact
point;
X1X0=08: set 16th pin as BK+.
DO3 corresponds to pin 1, used as servo
Function setting alarm signal.
P2-20 for digital output X2X1X0 007 X2=0: set DO3 output as NC b-contact
pin DO3 point.
X1X0=07: set pin 1 as ALRM+.

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5.2.13 Parameter Setting of DELTA ASDA-B2 Servo Driver

Para. Format &

Function Value Description
No. Range

Monitor if the number of sent and received

pulses is correct by setting this parameter. In
Driver status Weihong control system, the correct quantity
P0-02 02
display of pulses sent by control card is detected by
pulse inspection in order to determine
whether there is electrical interference.
External pulse
X=2: pulse + direction;
P1-00 train input ZYX 102
Z=1: negative logic
type
Z=0: during control mode switching, DIO is
maintaining the set value. Since switching
control mode is not used, Z=0;
Set control
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (from the view
mode
of load);
Y=1: the rotation direction is reversed.
X1X0=00: position control mode
Electronic N1/M= mechanical deceleration ratio × 4 ×
Gear Ratio Need encoder pulses× pulse equivalent / pitch.
P1-44 1~32767
(Numerator) calculation Representative value: encoder
(N1) pulses=40000, pitch =5mm, pulse
equivalent=0.001mm/p, deceleration ratio =
Electronic 1, calculation as below:
Gear Ratio Need N1 / M = 40000×4×0.001/5 = 32/1, N1=32,
P1-45 1~32767
(Denominator) calculation M=1;
(M) When the multi-electronic gear ratio is not
used, P2-60 ~P2-62 are not required.
Set according to the parameter setting of
―Frequency Division Pulses of PG (X4)‖.
Encoder
Need Typical value: pulse equivalent 0.001mm/p,
P1-46 output pulse 20~40000
calculation screw pitch 10mm without a reduction box,
number
P1-46=10000; screw pitch 5mm,
P1-46=5000.
X1X0=01: digital input (DI1 = SON)
Digital Input corresponds to 9th pin of CN1.
P2-10 X2X1X0 101
Pin DI1 X2=1: set DI1 input as NO (normally open)
a-contact point.

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Para. Format &

Function Value Description
No. Range

Function
Default factory setting of DI6 and DI7 is NC
setting for
P2-15 X2X1X0 000 (normally closed) limit signal input; driver
digital input
can‘t run without being connected to pin 32
pin DI6
and pin 31 of CN1.
Function X2=0: set DI6 and DI7 inputs as NC
setting for b-contact point.
P2-16 X2X1X0 000
digital input
X1X0=00, limit input of driver is not used.
pin DI7
Function
setting for
P2-17 X2X1X0 000 External EMG stop input is not used.
digital input
pin DI8
DO1 corresponds to pin 6 & pin 7, used as
clamping-position brake signal of Z-axis;
Function
X2=1: set DO1 output as NO (normally open)
setting for
P2-18 X2X1X0 108 a-contact point; X2=0: set DO1 output as NC
digital output
(normally closed) b-contact point;
pin DO1
X1X0=08: set pin 6 and pin 7 as BK- and
BK+ respectively.
DO5 corresponds to pin 28 & pin 27, used as
Function servo alarm signal.
setting for
P2-22 X2X1X0 007 X2=0: set DO5 output as NC b-contact point.
digital output
pin DO5 X1X0=07: set pin 28 and pin 27 as ALRM+
and ALRM- respectively.

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5.2.14 Parameter Setting of SANYO PY Servo Driver

Para. Standard Setting

Abbr. Name Unit Remark
No. Value Range

Depend on the specific

encoder resolution. The
formula of electronic gear ratio
of servo driver is as below:
Electronic gear ratio numerator
=mechanical deceleration ratio
× 4× pulse No. per encoder
circle;
Electronic gear ratio
1/32767 denominator = (screw pitch /
Electronic
1-2 EGER 4/1 to pulse equivalent)
gear ratio
32767/1 E.G. In Weihong system, the
default pulse equivalent is
0.001mm/p, screw pitch is
5mm, pulse number per
encoder circle is 2000 and
deceleration ratio is 1:1; so the
numerator of the electronic
gear ratio is 8, and the
denominator is 5. (Select an
incremental type encoder)
Pulse amount of the motor
encoder
1. Set the pulse amount of
the motor encoder;
2. Standard configuration 500
1-16 MENP of the encoder pulse No. to P/R
is as below. 65535
Incremental encoder
omitting wiring: --2000P/R
Absolute
encoder:--2048P/R

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Para. Standard Setting

Abbr. Name Unit Remark
No. Value Range

Pulse format of position command:

Our system uses: direction + pulse format, the parameters are shown as
following:
PMOD 7 6 5 4 3 2 1 0
When bit 7=0
Bit Bit Command Pulse Input Digital Filter
1 0 Min. Pulse Width
0 0 0.8µs
0 1 0.2µs
1 0 0.4µs
1 1 1.6µs
2-0 PMOD When bit 7=1
Bit Bit Command Pulse Input Digital Filter
1 0 Min. Pulse Width
0 0 3.2µs
0 1 0.8µs
1 0 1.6µs
1 1 6.4µs

Bit6 Bit5 Command Pulse Format

1 0 Direction + Pulse

Switch of Digital Filter

0 High Speed
1 Low Speed (1/4)

Control mode:
*Select one control mode from position, velocity, and
torque modes.
Selection Item Content
Position Position control mode
Velocity Velocity control mode
Torque Torque control mode Our system
Velo Torq Velocity Torque switch mode selects
4-3 TYPE Posi Torq Position Torque switch mode 6 types
position
Posi Velo Position Velocity switch mode
control mode.
Referring to the switch type, the requisite control
mode can be selected from pin 36 or 35 of the CN1.
Func3, set Bit7 as 0: pin 36 is enabled.
set Bit7 as 1:pin 35 is enabled.
＄＄＄: standard value varies with the reset setup
(leave factory setting).

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5.2.15 Parameter Setting of SANYO R Servo Driver

Para. Set
Parameter Name Remarks
No. Value

Group 0, parameter setting of tuning mode

Setting of the tuning
00 00 Set as auto tuning mode
mode
Group 8, setting of the control parameters

00 Polarity of position input 00 Position command mode: positive rotation effective

11 Input command mode 02 Pulse + negative logic

It depends on the resolution of the specific encoder.

E.G.: incremental encoder 2000, the motor needs
2000 ×4=8000 pulses per circle. When pulse
Setting of electronic
15 8/5 equivalent of Weihong CNC system is 0.001mm/p, it
gear
needs 1000 pulses to move 1mm along line; in other
words, if the screw pitch is 5, so, to move 5mm along
line needs 5000 pulses, so F=8000/5000=8/5.
Group 9, setting of function effective

05 Servo ON selection 02 Select servo ON state.

02 Servo alarm elimination 10 Make the function of servo alarm effective.

Setting of the system parameters

Standard incremental encoder. The parameter
02 Encoder selection 00 depends on the specific situation, what we list is only
the representative one.
03 Encoder resolution 2000 500－65535, set the encoder resolution manually.

08 Control mode selection 02 Select position control mode.

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5.2.16 Parameter Setting of SANYO Q Servo Driver

Para. Parameter
Set Value Remarks
No. Name

Group 1
Set electronic gear ratio for position command pulse.
E.G., incremental encoder 2000, the motor needs 2000
×4=8000 pulses per circle. When pulse equivalent of
Electronic gear
GER1 1/1 Weihong CNC system is 0.001mm/p, it needs 1000
ratio 1
pulses to move 1mm along line, in other words, if the
screw pitch is 5, to move 5mm along line needs 5000
pulses, so F=8000/5000=8/5.
Electronic gear This setting is the same as that of electronic gear ratio 1
GER2 1/1
ratio 2 and activated during electronic gear switching.
Group 4
Command
PA400 00H Set position command pulse as ―pulse + direction‖.
pulse selection
Group 8

S-ON Servo ON 02H Select servo ON state.

AL-RST Alarm reset 10H Make the function of servo alarm effective.

Setting of the system parameters

Standard incremental encoder. The parameter depends
Encoder
01 00 on the specific situation, what we list is only the
selection
representative one.
Incremental
03 encoder 2000 500－65535, set the encoder resolution manually.
resolution
Control mode
08 02 Select position control mode.
selection

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5.2.17 Parameter Setting of KT270 Servo Driver

Para.
Parameter Name Value Description
No.

The control mode of the driver can be set through this

Control mode parameter:
PA4 0
selection 0: position control mode; 1: speed control mode;
2: trial run control mode; 3: JOG control mode.
Set the ratio of the position command pulse (electronic
gear).
Under position control mode, with the setting of the PA12
and PA13, it is convenient to match with pulse source of
each type, which can reach users‘ perfect control resolution
(that is angle/pulse).
Expression: P  G  N  C  4
P: pulse amount of the input command;
G: electronic gear ratio, G=ratio numerator / ratio
Numerator of denominator.
PA12 position command 2 N: circle number that the motor rotates;
pulse ratio
C: each circle line number of photo electricity encoder,
C of our system =2500.
E.G.: input command pulse with number of 6000 to make
the servo motor rotate one circle,
N  C  4 1  2500  4 5
G  
P 6000 3
So set PA12 as 5 and PA13 as 3.
We recommend the range of electronic gear ratio as:
1
 G  50
50
Denominator of the
PA13 position command 1 Refer to parameter PA12.
pulse ratio
Set the input mode of the position command pulse; there
are following three modes which can be selected by setting
Input mode of the the parameter:
PA14 position command 0
0: pulse + symbol;
pulse
1: positive rotation pulse / negative rotation pulse;
2: two orthogonal pulses inputs

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Para.
Parameter Name Value Description
No.

0: Valid stroke end of LSP, LSN positive rotation, negative

rotation.
When switch LSP is connected, driving of the positive
rotation is allowed; When switch LSP is disconnected,
driving of the positive rotation is prohibited (torque of the
positive direction is 0). LSN is the same as LSP. If LSP and
LSN are both disconnected, the abnormal alarming of
driving prohibited will occur (NO.7).

1: Invalid stroke end of LSP, LSN positive rotation, negative

rotation.
No matter which state of the switch LSP and LSN is in,
driving of positive rotation and negative rotation are both
allowed. Simultaneously, even if LSP and LSN are both
disconnected, abnormal alarming of driving prohibited will
Invalid input on the not occur (NO.7).
PA20 1
end of the stroke
2: Invalid stroke end of LSP, LSN positive rotation, negative
rotation, and SON is forced to be effective. (Note: SON
forcedly effective is only used for motor debugging. In
normal use, we suggest controlling the state of SON by
input port.)

3: Valid stroke end of LSP, LSN positive rotation, negative

rotation.
When switch LSP is connected, driving of the positive
rotation is allowed; When switch LSP is disconnected,
driving of the positive rotation is prohibited (the speed of
positive direction is 0, but the torque is not 0). LSN is the
same as LSP. When LSP and LSN are both disconnected,
abnormal alarming of driving prohibited will not occur
(NO.7).

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5.2.18 Parameter Setting of FUJI FALDIC-β Servo Driver

Para.
Name Value Description
No.

Need Command pulse numerator and denominator are

Command pulse
01 calculation also equal to those of the electronic gear ratio.
numerator α
1~32767 α / β=encoder resolution× pulse equivalent×
mechanical deceleration ratio / screw pitch.
Typical value: encoder resolution 65536, pitch
Need
Command pulse 5mm, pulse equivalent 0.001mm/p, mechanical
02 calculation
denominator β deceleration ratio 1,
1~32767
α / β=65536×0.001 / 5=8192 / 625,
So α=8192, β=625.
Pulse string input Set the input mode of pulse string as: instruction +
03 0
form symbol, that is ‗pulse + direction‘.
Direction of rotation Set 0: Positive direction: Forward rotation (CCW);
04 0 or 1
switch Set 1: Positive direction: Reverse rotation (CW).
CONT1 is distributed as RUN (i.e. SON); if not
CONT1 signal
10 1 distributed, CONT1 will be auto ON if there is no
distribution
alarming when powered.
CONT2 is distributed as RST (i.e. servo alarming
clearance CLR).
CONT2 signal
11 2 When 12, 13, 14 are 0, that is CONT3, CONT4 and
distribution
CONT5 can‘t be distributed as OT over-travel or
EMG (external emergency stop).
Set 1, OUT1 is distributed as a-contact point of
OUT1 signal alarming output;
15 1
distribution Set 2, OUT1 is distributed as b-contact point of
alarming detection.
Parameter Set 0, write-enable.
27 0 or 1
write-protection Set 1, write-protected.
Its initial value is 0, and it is set ―1‖ here to enable
74 CONT Always ON 1 1
servo (RUN).

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5.2.19 Parameter Setting of Stone GS Servo Driver

Para.
Para. Name Value Description
No.

Electronic gear Electronic gear ratio of position mode: 4× pulse frequency fed
F0f 2
ratio numerator back by servo encoder = command pulse frequency× F0f /
Electronic gear F10; value of F0f / F10 must be within 1/100~100. (calculation
F10 1
ratio denominator with pitch as 10mm)
0: External speed running mode; make sure the value and
direction of motor speed according to the external analog
-10V ~ +10V signal of CN2-16, 17;
1: Internal speed running mode; make sure the value and
direction of motor speed according to the setting of parameter
F33, F35, F37, F39 and the port status of CN2-9, CN2-25;
2: Position pulse running mode; accept the input of external
position pulse and direction level signal;
3: Jog mode; make sure the motor speed in terms of
parameter setting of F3b, and control the rotation direction by
the direction keystroke ▼ and ▲;
Control mode 4: Torque mode; make sure the value and direction of motor
F00 2
selection torque according to the external analog -10V ~ +10V signal of
CN2-43, 1;
5~10: Mixed mode; select mode according to the port input
status of CN2-24:

F00 CN2-24 Interface Status

Value OFF (Mode One) ON (Mode Two)
5 Position Pulse Mode External Speed Running Mode
6 Position Pulse Mode Internal Speed Running Mode
7 Position Pulse Mode Torque Mode
8 Internal Speed Running Mode External Speed Running Mode
9 Internal Speed Running Mode Torque Mode
10 External Speed Running Mode Torque Mode

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Para.
Para. Name Value Description
No.

Command pulse string mode selection of position mode:

1 – Single pulse Pulse 12 27
train positive logic Direction 13 28
2 – Single pulse Pulse 12 27
train negative logic Direction 13 28
Pulse input mode 3 – Double pulse CCW 12 27
F2e 2 train positive logic CW 13 28
selection 4 – Double pulse 12 27
CCW
train negative logic
CW 13 28
5 – Orthogonal Phase A 12 27
pulse positive logic Phase B 13 28
6 – Orthogonal Phase A 12 27
pulse negative logic Phase B 13 28

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5.2.20 Parameter Setting of TECO TSDA Servo Driver

Para.
Function Value Description
No.

Control mode
Value CN1 Pin12 open CN1 Pin12 closed
circuit circuit
0 Speed control Speed control
Pn010-1 Set control mode 1 1 Position control Position control
2 Torque control Torque control
3 Speed control Speed control
4 Position control Position control
5 Torque control Torque control

Set the pulse Value The format of pulse input

input format under 0 Pulse + direction
Pn010-2 0
position control 1 Dipulse
mode 2 A/B phase difference
Value Function
Motor rotates CCW with input of positive
Set rotation 0
Pn010-3 1 order.
direction of motor
Motor rotates CW with input of positive
1
order.
Electronic gear The input pulse amount will be multiplied by this
Pn021 5
ratio numerator number before output. Ratio range of parameter 21
Electronic gear to 22:
Pn022 1
ratio denominator 1/127＜parameter 21/ parameter 22＜127
Value Function
Set the function of
Pn011-4 1 0 Output of ―0‖ speed signal
Pin20 of CN1
1 Output of brake signal
Set the max.
pulse frequency It can correct the phenomenon of unauthorized
received by the over-travel. Received frequency is divided into 8
Pn013-1 7
driver under segments from 500Kpps to 200Kpps. ―0‖ indicates
position control 500Kpps while ―7‖ 200Kpps.
mode

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CAUTION
For the parameter setting of driver of various brands, refer to the specific driver manual.

5.3 Wiring Diagrams with Drivers (Lambda

3S/3L)

5.3.1 Wiring with Stepping Driver with Common Port

Lambda 3S/3L Z-axis Stepping Driver

+COM (OPTO)
ZD-
ZD+ DIR
ZP-
ZP+ CP
+5V
Y-axis Stepping Driver
+COM (OPTO)
YD-
YD+ DIR
YP-
YP+ CP
+5V
X-axis Stepping Driver
+COM (OPTO)
XD-
XD+ DIR
XP-
XP+ CP
+5V

5.3.2 Wiring With Differential Input Stepping Driver

It is strongly recommended to connect Lambda 3S/3L with differential input stepping driver following the
connection method below, for this connection method can reduce interference effectively.

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Lambda 3S/3L Z-axis Stepping Driver

ZD+ D+
ZD- D-
ZP+ P+
ZP- CP
P-
+5V
Y-axis Stepping Driver

YD+ D+
YD- D-
YP+ P+
YP- P-
+5V
X-axis Stepping Driver

XD+ D+
XD- D-
XP+ P+
XP- P-
+5V Note: twisted pair
for differential
signals

5.3.3 Wiring with WISE Servo Driver

Lambda 3S/3L WISE Servo Driver

D- 12 /SIGN

D+ 11 SIGN

P- 8 /PULS
P+ 7 PULS

+5V 24V 47 +24VIN

40 SRV-ON
COM
1 GND

Z-axis Brake Line (Red) 29 BRK-OFF+

Z-axis Brake Line (Black) 30 BRK-OFF-

Note: twisted pair for
differential signals

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

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5.3.4 Wiring with YASKAWA ∑-Ⅱ Servo Driver

Lambda 3S/3L YASKAWA ∑-Ⅱ Servo Driver

D- 12 /SIGN

D+ 11 SIGN

P- 8 /PULS

P+ 7 PULS

+5V 24V 47 +24VIN

COM 1 SG
Z-axis Brake Line
(Red) 29 SRDY+
Z-axis Brake Line 30 SRDY-
(Black)

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

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5.3.5 Wiring with DELTA ASDA-A/AB Servo Driver

Lambda 3S/3L DELATA ASDA-A Servo Driver

D- 36 /SIGN

D+ 37 SIGN

P- 43 /PULSE

P+ 41 PULSE

+5V 24V 11 COM+

COM 45 COM-
Z-axis Brake Line
(Red) 1 DO4+
Z-axis Brake Line 26 DO4-
(Black)

Lambda 3S/3L DELTA ASDA-AB Servo Driver

D- 36 SIGN

D+ 37 /SIGN

P- 41 /PULSE

P+ 43 PULSE

+5V 24V 11 COM+

COM 45 COM-

Z-axis Brake Line (Red) 1 DO4+

Z-axis Brake Line (Black) 26 DO4-

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

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5.3.6 Wiring with PANASONIC MINAS A4 Servo Driver

Lambda 3S/3L PANASONIC MINAS A4 Servo Driver

D+ 46 SIGNH1

D- 47 SIGNH2

P+ 44 PULSH1
P- 45 PULSH2

+5V 24V 7 COM+

41 COM-
COM 29 SRV-ON
13 GND
Z-axis Brake Line
11 BRKOFF+
(Red)
Z-axis Brake Line 10 BRKOFF-
(Black)
50 FG

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

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5.3.7 Wiring with MITSUBISHI MR-E Servo Driver

Lambda 3S/3L MITSUBISHI MR-E Servo Driver

D- 24 NG

D+ 25 NP

P+ 23 PP

P- 22 PG

+5V 24V 1 VIN

COM 13 SG
Z-axis Brake Line 12 MBR
(Red)
Z-axis Brake Line 13 SG
(Black)

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

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5.3.8 Wiring with FUJI FALDIC-β Servo Driver

Lambda 3S/3L FUJI FALDIC-β Servo Driver

D- 21 *CB

D+ 20 CB

P- 8 *CA

P+ 7 CA

+5V 24V 1 P24

COM 14 M24

5.3.9 Wiring with STONE GS Servo Driver

Lambda 3S/3L STONE GS Servo Driver

D- 28 DIR-

D+ 13 DIR+

P- 27 PUL-

P+ 12 PUL+
Z-axis Brake Line 21 BRAKE+
+5V (Red)
Z-axis Brake Line 5 BRAKE-
(Black)

CAUTION
Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be connected
to relay to control brake.

5.4 Wiring Diagrams with Drivers (Lambda

4S/5S/5M)
Wiring diagrams in this part are the wiring diagrams of control system-axes control-driver motion. When
users want to use one axis of the control system to control the motion of two drivers, the wiring diagram
is as shown in Figure 2 in chapter 5.4.2 and Figure 4 in chapter 5.4.6 (take YASKAWA driver and DELTA

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driver as an example; for YASKAWA server, its alarm signal wiring is NC type, while for DELTA server, its
alarm signal wiring is NO type).

5.4.1 Wiring Diagram with WISE Servo Driver

Weihong DB15 Driver Interface WISE Servo CN20 50P HD Plug

+24V 6 47 +24VIN
ALM 8 31 ALM+
SON 9 40 SRV-ON
CLR 10 44 A-CLR
GND 15 1 GND
32 ALM-

PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN

A+ 1 33 PAO
A- 2 34 /PAO
B+ 3 35 PBO
B- 4 36 /PBO
C+ 5 19 PCO
C- 7 20 /PCO

Figure 1 without brake lines

Note: twisted pair for differential signals

Weihong DB15 Driver Interface WISE Servo CN2 50P HD Plug

+24V 6 47 +24VIN
ALM 8 31 ALM+
SON 9 40 SRV-ON
CLR 10 44 A-CLR
GND 15 1 GND
32 ALM-

PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN

A+ 1 33 PAO
A- 2 34 /PAO
B+ 3 35 PBO
B- 4 36 /PBO
C+ 5 19 PCO
C- 7 20 /PCO
BK+（Red ）
29 BRK-OFF+
Z-axis Brake Line
30 BRK-OFF-
BK-（Black）

Figure 2 with brake lines

Note: twisted pair for differential signals.

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5.4.2 Wiring Diagram with YASKAWA AC Servo Driver

Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Pins

Signal Pin Pin Signal

A+ 1 33 PA0
A- 2 34 /PA0
B+ 3 35 PB0
B- 4 36 /PB0
C+ 5 19 PC0
C- 7 20 /PC0

PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN

+24V 6 47 +24V
ALM 8 31 ALM+
SON 9 40 /S-ON
CLR 10 44 /ALM-RST
GND 15 32 ALM-
1 SG
Red
29 S-RDY+/BK+
Z axis brake line
30 S-RDY-/BK-
Black

Figure 1
SGDM Servo CN1 50P HD Plug Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Plug

Signal Pin Signal Pin Pin Signal

PA0 33 A+ 1 33 PA0
/PA0 34 A- 2 34 /PA0
PB0 35 B+ 3 35 PB0
/PB0 36 B- 4 36 /PB0
PC0 19 C+ 5 19 PC0
/PC0 20 C- 7 20 /PC0

PULS 7 PUL+ 11 7 PULS

/PULS 8 PUL- 12 8 /PULS
SIGN 11 DIR+ 13 11 SIGN
/SIGN 12 DIR- 14 12 /SIGN

+24V 47 +24V 6 47 +24V

ALM+ 31 ALM 8 31 ALM+
/S-ON 40 SON 9 40 /S-ON
/ALM-RST 44 CLR 10 44 /ALM-RST
ALM- 32 GND 15 32 ALM-
SG 1 1 SG

Red Red
S-RDY+/BK+ 29 29 S-RDY+/BK+
Z-axis Brake Line Z-axis Brake Line
S-RDY-/BK- 30 30 S-RDY-/BK-
Black Black

Figure 2

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5.4.3 Wiring Diagram with PANASONIC AC Servo Driver

Weihong DB15 Driver interface Panasonic MINAS-A5 Servo 50P HD Plug
Signal Pin Pin Signal
A+ 1 21 0A+
A- 2 22 0A-
B+ 3 48 0B+
B- 4 49 0B-
C+ 5 23 0Z+
C- 7 24 0Z-

PUL+ 11 44 PULS1
PUL- 12 45 PULS2
DIR+ 13 46 SIGN1
DIR- 14 47 SIGN2

+24V 6 7 COM+
ALM 8 37 ALM+
SON 9 29 SRV-ON
CLR 10 31 A-CLR
GND 15 41 COM-
36 ALM-
Red 11 BRKOFF+
Z-axis Brake Line 10 BRKOFF-
Black
50 FG

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5.4.4 Wiring Diagram with MITSUBISHI MR-JE Servo Driver

Weihong DB15 Driver interface Mitsubishi MR-JE CN1 50P HD Plug
Signal Pin Pin Signal
A+ 1 4 LA
A- 2 5 LAR
B+ 3 6 LB
B- 4 7 LBR
C+ 5 8 LZ
C- 7 9 LZR

PUL+ 11 10 PP
PUL- 12 11 PG
DIR+ 13 35 NP
DIR- 14 36 NG

+24V 6 20 DICOM
ALM 8 48 ALM
SON 9 15 SON
CLR 10 19 RES
GND 15 46 DOCOM
42 EMG
43 LSP
44 LSN
47 DOCOM

Figure 1 without brake lines

Note: twisted pair for differential signals.

Weihong DB15 Driver interface Mitsubishi MR-JE CN1 50P HD Plug

Signal Pin Pin Signal
A+ 1 4 LA
A- 2 5 LAR
B+ 3 6 LB
B- 4 7 LBR
C+ 5 8 LZ
C- 7 9 LZR

PUL+ 11 10 PP
PUL- 12 11 PG
DIR+ 13 35 NP
DIR- 14 36 NG

+24V 6 20 DICOM
ALM 8 48 ALM
SON 9 15 SON
CLR 10 19 RES
GND 15 46 DOCOM
42 EMG
43 LSP
44 LSN
47 DOCOM
BRK+ 23 MBR
BRK- 46 DOCOM

Figure 2 with brake lines

Note: twisted pair for differential signals.

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5.4.5 Wiring Diagram with MITSUBISHI MR-E Servo Driver

Weihong DB15 Driver Interface MITSUBISHI MR-E-A 26P HD Plug

Pin Signal
Signal Pin 2 OPC
+24V 6 1 VIN
ALM 8 9 ALM
SON 9 4 SON
CLR 10 3 RES
GND 15 13 SG
8 EMG

A+ 1 15 LA
A- 2 16 LAR
B+ 3 17 LB
B- 4 18 LBR
C+ 5 19 LZ
C- 7 20 LZR

PUL+ 11 23 PP
PUL- 12 22 PG
DIR+ 13 25 NP
DIR- 14 24 NG
Red 12 MBR
Z-axis Brake Line
13 SG
Black

5.4.6 Wiring Diagram with DELTA Servo Driver

DELTA ASDA-A, ASDA-A2 and ASDA-AB use the same cable. Among them, the wiring pins of ASDA-A2
and ASDA-AB are totally the same. As for ASDA-A, with PULSE as 41 and /PULSE as 43, its pulse
signal pins are opposite to those of ASDA-A2 and ASDA-AB, but the other wiring pins are totally the
same. For the detailed parameters settings, see chapter 5.2.10 and chapter 5.2.11.

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Weihong DB15 Driver Interface DELTA ASDA-A Servo 50P

Signal Pin Pin Signal
A+ 1 21 OA
A- 2 22 /OA
B+ 3 25 OB
B- 4 23 /OB
C+ 5 50 OZ
C- 7 24 /OZ

PUL+ 11 43 PULSE
PUL- 12 41 /PULSE
DIR+ 13 36 SIGN
DIR- 14 37 /SIGN
+24V 6 11 COM+
ALM 8 28 DO5+ ALRM
SON 9 9 DI1 SON
CLR 10 33 DI5 ARST
GND 15 45 COM-
30 DI8 EMGS
27 DO5-
47 COM-
Red
1 DO4+
Z-axis Brake Line
26 DO4-
Black

Figure 1

Weihong DB15 Driver Interface DELTA ASDA-B DB25 (Two-line Pinholes)

Signal Pin Pin Signal
+24V 6 4 COM+
ALM 8 1 DO3+ ALM
SON 9 17 DI1 SON
CLR 10 18 DI2 ARST
GND 15 13 COM-

PUL+ 11 22 PULSE
PUL- 12 21 /PULSE
DIR+ 13 20 SIGN
DIR- 14 19 /SIGN

A+ 1 10 OA
A- 2 23 /OA
B+ 3 12 OB
B- 4 11 /OB
C+ 5 24 OZ
C- 7 25 /OZ
Red
16 DO1+
Z-axis Brake Line
13 COM-
Black

Figure 2

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Weihong DB15 Driver Interface DELTA ASDA-B2 DB25(Two-line Pinholes)

Signal Pin Pin Signal

+24V 6 11 COM+
ALM 8 28 DO5+ ALRM+
SON 9 9 DI1 SON
CLR 10 33 DI5 ARST
GND 15 14 COM-

27 DO5- ALRM-
PUL+ 11 41 /PULSE
PUL- 12 43 PULSE
DIR+ 13 37 /SIGN
DIR- 14 39 SIGN

A+ 1 21 OA
A- 2 22 /OA
B+ 3 25 OB
B- 4 23 /OB
C+ 5 13 OZ
C- 7 24 /OZ
Bk+ (Brown)
7 DO1+
Z-axis Brake Line
6 DO1-
BK- (Black)

Note: twisted pair cable used for

differential signals
Figure 3

DELTA ASDA-B DB25 Weihong DB15 Driver DELTA ASDA-B DB25

(Two-line Pinholes) Interface (Two-line Pinholes)
Signal Pin Signal Pin Pin Signal
COM+ 4 +24V 6 4 COM+
DO3+ ALM 1 ALM 8 1 DO3+ ALM
DI1 SON 17 SON 9 17 DI1 SON
DI2 ARST 18 CLR 10 18 DI2 ARST
COM- 13 GND 15 13 COM-

PULSE 22 PUL+ 11 22 PULSE

/PULSE 21 PUL- 12 21 /PULSE
SIGN 20 DIR+ 13 20 SIGN
/SIGN 19 DIR- 14 19 /SIGN

OA 10 A+ 1 10 OA
/OA 23 A- 2 23 /OA
OB 12 B+ 3 12 OB
/OB 11 B- 4 11 /OB
OZ 24 C+ 5 24 OZ
/OZ 25 C- 7 25 /OZ
Red Red
DO1+ 16 16 DO1+
Z-axis Brake Line Z-axis Brake Line
COM- 13 13 COM-
Black Black

Figure 4

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5.4.7 Wiring Diagram with FUJI Servo Driver

Weihong DB15 Driver Interface FUJI FALDIC-β 26P HD Plug

Signal Pin Pin Signal

+24V 6 1 P24
ALM 8 15 OUT1
SON 9 2 CONT1 RUN
CLR 10 3 CONT2 RST
GND 15 14 M24
A+ 1 9 FFA
A- 2 10 *FFA
B+ 3 11 FFB
B- 4 12 *FFB
C+ 5 23 FFZ
C- 7 24 *FFZ

PUL+ 11 7 CA
PUL- 12 8 *CA
DIR+ 13 20 CB
DIR- 14 21 *CB

Note: twisted pair for differential signals.

Brake unavailable.

5.4.8 Wiring Diagram with HITACHI Servo Driver

Weihong DB15 Driver Interface HITACHI ADA Servo Driver

Signal Pin Pin Signal

+24V 6 2 PLC
ALM 8 11 ALM
SON 9 26 SON
CLR 10 27 RS
GND 15 30 CM1
34 CM2
33 PEN

PUL+ 11 15 PLSP
PUL- 12 16 PLSN
DIR+ 13 40 SIGP
DIR- 14 41 SIGN

A+ 1 21 OAP
A- 2 22 OAN
B+ 3 46 OBP
B- 4 47 OBN
C+ 5 23 OZP
C- 7 24 OZN

13 BRK
Z-axis Brake Line

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5.4.9 Wiring Diagram with SANYO PY Servo Driver

Weihong DB15 Driver Interface SANYO PY DB50 HD Plug
Signal Pin Pin Signal
A+ 1 3 OA
A- 2 4 /OA
B+ 3 5 OB
B- 4 6 /OB
C+ 5 7 OC
C- 7 8 /OC

PUL+ 11 28 NPC
PUL- 12 29 /NPC
DIR+ 13 26 PPC
DIR- 14 27 /PPC

+24V 6 23 COM+
49 COM+
ALM 8 43 ALM
SON 9 37 SON
CLR 10 30 RST
GND 15 24 COM
48 SG
47 SG
25 COM
12 SG
42 HBON
Z-axis Brake Line

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5.4.10 Wiring Diagram with SANYO R Servo Driver

Weihong DB15 Driver Interface SANYO R DB50 HD Plug
Signal Pin Pin Signal
A+ 1 3 OA
A- 2 4 /OA
B+ 3 5 OB
B- 4 6 /OB
C+ 5 7 OC
C- 7 8 /OC

PUL+ 11 28 PPC
PUL- 12 29 /PPC
DIR+ 13 26 NPC
DIR- 14 27 /NPC

+24V 6 50 COM+
49 COM+
ALM 8 46 OUT
SON 9 37 SON
CLR 10 15 RST
GND 15 24 COM
48 SG
47 SG
25 SG

42 HBON
Z-axis Brake Line

5.4.11 Wiring Diagram with KT270 Servo Driver

Weihong DB15 Driver Interface KT 270 Series Servo

Signal Pin Pin Signal

+24V 6 1 COM0
ALM 8 12 ALM
SON 9 2 SON CN4
CLR 10 3 RES
GND 15 6 COM1

PUL+ 11 3 PP
PUL- 12 8 PG
DIR+ 13 4 NP CN3
DIR- 14 9 NG

A+ 1 3 LA
A- 2 8 LAR
B+ 3 4 LB CN6
B- 4 9 LBR
C+ 5 2 LZ
C- 7 7 LZR

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5.4.12 Wiring Diagram with STONE GS Servo Driver

Weihong DB15 Driver Interface STONE GS Series Servo (3-line DB44 Pins )
Signal Pin Pin Signal
+24V 6 7 Input signal anode common port
ALM 8 22 Fault signal output+
SON 9 23 Servo enable input
CLR 10 8 Alarm clear signal input
GND 15 6 Fault signal output-

PUL+ 11 12 Pulse command signal input+

PUL- 12 27 Pulse command signal input-
DIR+ 13 13 Direction/pulse command input +
DIR- 14 28 Direction/pulse command input-

A+ 1 33 Signal differential output +

A- 2 34 Signal differential output -
B+ 3 35 Signal differential output +
B- 4 36 Signal differential output -
C+ 5 31 Signal differential output +
C- 7 32 Signal differential output -
Red 21 BRAKE+
Z-axis Brake Line
5 BRAKE-
Black

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5.4.13 Wiring Diagram with TECO TSDA Servo Driver

Weihong DB15 Driver Interface TECO TSDA Series Servo (50P)

Signal Pin Pin Signal

+24V 6 45 IN-COM
ALM 8 19 ALM
SON 9 1 /SON
CLR 10 2 /AL-RS
GND 15 46 DG
47 DG
48 DG
49 DG
4 FSTP
5 RSTP

PUL+ 11 14 PP
PUL- 12 15 PN
DIR+ 13 16 DP
DIR- 14 17 DN

A+ 1 35 PA
A- 2 36 /PA
B+ 3 37 PB
B- 4 38 /PB
C+ 5 39 PZ
C- 7 40 /PZ
BK+ 20 BI
BK- 47 DG
50 FG

With a towline

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5.4.14 Wiring Diagram with TECO ESDA Servo Driver

Weihong DB15 Driver Interface TECO ESDA Series Servo

Signal Pin Pin Signal

+24V 6 10 +24V
ALM 8 14 ALM
SON 9 1 SON
CLR 10 2 CLR
GND 15 22 N24

PUL+ 11 4 PP
PUL- 12 5 PN
DIR+ 13 6 DP
DIR- 14 7 DN

A+ 1 16 PA
A- 2 17 /PA
B+ 3 18 PB
B- 4 19 /PB
C+ 5 20 PZ
C- 7 21 /PZ

25 FG

Without brake treatment

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6 Appendix

6.1 Back to Machine Zero (Back to Reference

Point)
Machine Zero (also called machine origin, home) is the datum mark of MCS (machine coordinate
system). The process of returning to machine zero, varying with different machine structures & control
software versions, is achieved via the execution of a block of G codes.
―Back to Reference Point‖ is a process to synchronize local coordinate system with actual external
coordinate system via control system. In other words, since the system does not know the concrete
position of each axis after start-up, it will control the motion of each axis and detect the switch signals
pre-installed on each axis during the motion (the control system has already known the installation
position of these switches). Thus, once these switch signals are found, the system will learn that the
machine tool has reached the predetermined position and then set the coordinates of this position as
current coordinates, namely, the local coordinate system is synchronous with the actual one.
Generally, these switches are installed at the position of machine zero, i.e. ―Back to Machine Zero‖
equals to the term ―Back to Reference Point‖ in our system. Home switches are also allowed to be
installed at other locations.
The principle of returning to REF. point can be divided into two types—with encoder feedback and
without encoder feedback.

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6.1.1 Principle of Returning to Machine Origin (without

Encoder Feedback)
The sketch map of returning to machine origin with servo motor is as below (without encoder feedback):

 Coarse Positioning Stage

Legend：
C’ C
1 Initial stage
Coarse Positioning Signal Belt

4 D 2 Stop position after receiving signal

3 Enter into signal zone reversely
3
4 Leave signal zone reversely
2 Arrow tip indicates the machine stop position

Distance
B A

Fig. 6-1 Sketch map of coarse positioning (stopping within the signal belt after receiving REF. point signal)

Legend：
C’ C
1 Initial stage
Coarse Positioning Signal Belt

4 D 2 Stop position after receiving signal

3 Enter into signal zone reversely
3
4 Leave signal zone reversely
2 Arrow tip indicates machine stop position

Distance
B A

Fig. 6-2 Sketch map of coarse positioning (stopping out of the signal belt after receiving REF. point signal)

1) When the machine keeps moving until receiving REF. point signal at place A, it should stop
immediately, but it may stop at place C or C‘ due to time lag and inertia.

2) The machine keeps moving reversely at one third of ―Home Search Velocity‖ until receiving REF.
point signal (if the machine has stayed in the signal belt in the above step 1, it will make no motion in
this step).

3) The machine keeps moving reversely at one-tenth of ―Home Search Velocity‖ until the REF. point
signal disappears (across the signal belt).

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4) The machine halts at the red flag place D at the end of this stage.

 Fine positioning Stage

Fine positioning, with various methods, is used to make each axis return to machine zero exactly by
regarding encoder zero as fine positioning switch in our system, i.e. the axis is locating for machine zero
in the motion via detecting encoder zero. Due to one zero signal sent per revolution of encoder, the fine
positioning signal is periodic.

C’ C
Coarse Positioning Signal Belt

D 4

Fine Positioning Signal Belt

3
2
1

B A Distance

Fig. 6-3 The process of fine positioning

 Retracting Stage

After finishing the fine positioning stage, the system will execute retracting motion once with
recommended retracting distance as half of the screw pitch. The sketch map is shown in Fig. 6-4.

C’ C Retracting
Distance
Coarse Positioning Signal Belt

Fine Positioning Signal Belt

B A Distance

Fig. 6-4 Retracting stage

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6.1.2 Principle of Returning to Machine Origin (with Encoder

Feedback)
With encoder feedback function, the system will execute coarse positioning and fine positioning only
once in returning to machine origin. The retracting distance after fine positioning is the actual retracting
distance adjusted in terms of actual situation. And the concrete process is as below:

E F
Retracting
C distance

3 6
Coarse Positioning Signal Belt

Fine Positioning Signal Belt

2 5
1
4 Actual
retracting
distance

B A D
Legend

1 Initial stage of coarse positioning

2 Over-travel stage after receiving REF. point signal

3 Retracting stage after overtravel in coarse positioning

4 Initial stage of fine positioning

5 Over-travel stage after receiving encoder zero signal

6 Actual retracting stage

Fig. 6-5 The process of returning to machine origin

1) In coarse positioning stage, the machine tool should stop immediately at place ―A‖ when receiving
REF. point signal, but it may stop at place ―C‖ due to over-travel caused by inertia and time-lag.

2) The machine executes retracting stage of coarse positioning.

3) In fine positioning stage, the machine tool moves reversely and should stop at place ―D‖ immediately
when receiving encoder zero signal; at the meantime, the feedback data of encoder will be latched,
but the machine will generate over-travel and stop at place E due to inertia and time-lag. And the

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displacement between encoder zero signal and stop position (i.e. DE) is the across distance of
signal deceleration.

4) In terms of the retracting distance and across distance calculated, calculate the actual retracting
distance, and use this actual distance to make the machine move and stop at place F, keeping it free
from the signal source.

6.2 Absolute Encoder Function

6.2.1 Brief Introduction to Absolute Encoder

Servo motor feeds back the position information with the help of a built-in encoder, which can be divided
into two types, incremental encoder and absolute encoder, with differed working principles:
1) For servo motor with a built-in incremental encoder, every time the motor rotates a certain angle, the
servo motor feeds back a pulse. The driver receives the feedback pulses and calculates the motor
rotation degrees.
2) For servo motor with a built-in absolute encoder, any position within one revolution of the motor
rotation (360 degrees) corresponds to a sure pulse code. In this way, the drivers can secure the
motor rotated position through pulse code fed back from the servo motor.
Absolute encoder features recording function of the machine origin, which can greatly decrease
non-machining time or preparatory time in real practice, especially for multiple axes situations. That is
because with machine origin recording function, returning to the machine origin is not necessary once it
has secured during machine setup.
In terms of mechanical structure, positive direction limit, negative direction limit and origin signals for all
axes are omitted, improving cost performance and wiring.

6.2.2 Hardware Basis of Absolute Encoder

Speaking of hardware, differences between incremental encoder and absolute encoder lie in following
aspects:
1) Servo motor should be one that supports absolute encoder function. Requirements go as follows,
taking YASKAWA motor as an example:

Motor model:
SGMJV-04A3E6S

It represents for
absolute encoder.

Fig. 6-6 Example of absolute encoder of YASKAWA motor

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CAUTION
Please refer to the reference manual to confirm the motor’s support for absolute encoder.

2) In terms of wiring between the controller with absolute encoder and the driver, pulse positive
direction signal DIR+ can be used to control SEN signal. On basis of wiring of general incremental
encoder driver, make short-circuit between pin 4 (SEN) and pin 11 (SIGN) to save another pin of
+5V and simplify the wiring. See Fig. 6-7 and Fig. 6-8.

YASKAWA ∑-Ⅱ/∑-V
Weihong DB15 driver (50P HD plug) CN1

Signal Pin Pin Signal

A+ 1 33 PA0
A- 2 34 /PA0
B+ 3 35 PB0
B- 4 36 /PB0
C+ 5 19 PC0
C- 7 20 /PC0

PUL+ 11 7 PULS
PUL- 12 8 /PULS
4 SEN
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN

+24V 6 47 +24V
ALM 8 31 ALM+
SON 9 40 /S-ON
CLR 10 44 /ALM-RST
GND 15 1 SG
32 ALM-

Note: twisted pair for

differential signals

Without brake lines

Fig. 6-7 Wiring diagram of absolute encoder (without brake lines)

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YASKAWA ∑-Ⅱ/∑-V
Weihong DB15 driver (50P HD plug) CN1

Signal Pin Pin Signal

A+ 1 33 PA0
A- 2 34 /PA0
B+ 3 35 PB0
B- 4 36 /PB0
C+ 5 19 PC0
C- 7 20 /PC0

PUL+ 11 7 PULS
PUL- 12 8 /PULS
4 SEN
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN

+24V 6 47 +24V
ALM 8 31 ALM+
SON 9 40 /S-ON
CLR 10 44 /ALM-RST
GND 15 1 SG
32 ALM-
BK+ (Brown)
29 SRDY+
Z axis brake line
30 SRDY-
BK- (Black)
Note: twisted pair for
differential signals

With brake lines

Fig. 6-8 Wiring diagram of absolute encoder (with brake lines)

6.2.3 Driver Setup

Parameter Pn002.2 is named ―Absolute encoder function selection‖ for short, whose default value is 0.
That is, the absolute encoder function is enabled by default.

 Initialization of absolute encoder

When the absolute encoder function is enabled, the driver will prompt alarm (A.810) because of absolute
positional data error at startup or cable removal of back battery. For this reason, auxiliary setup of Fn008
is in need to make initialization setup of the absolute encoder.

6.2.4 How to Use Absolute Encoder Function in the Software

1) Set up the machine origin. During first-time setup, absolute encoder position and actual machine
position should be interrelated, or machine origin should be secured (once absolute encoder is reset,
machine origin should be set again). In later usage, the software only needs to read the actual
position of the machine.
Step 1: with [Manual] mode activated, move the target axis to the machine origin position;

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Step 2: turn to [Diagnosis]—[Position diagnosis] interface, click button [Initial setup] and enter
password ―NCSTUDIO‖.
Step 3: clicks on the target axis. Taking X axis as an example, clicks button [X datum]. Then an
origin symbol indicating X axis machine origin has been set and secured will appear in front of X
axis icon.
Step 4: repeats above operations to set machine origins of the rest axes. If other axes needs to be
displayed, clicks button [Show others].
Step 5: restarts the software to make settings effective.
2) After datum setup of machine origin is completed, click button [Export datum] to export the
machine origin position values to target file whose file name is ―SaveDatumValue.ini‖. In the same
way, you can click button [Import datum] to load datum file previously saved to the system.

6.2.5 Parameter Setup in the Software

 Parameters related to the absolute encoder

No. Name Range Default Comment

Absolute Whether to enable the absolute encoder or
N11001 Yes; No Yes
encoder not.
Encoder direction=Axis direction * Logic
Axis 1 control direction
N11110 Encoder -1;1 (Same for The driver adopts negative logic. Driver
direction 5 axes) parameter Pn200 is set to 0005, negative
logic.
In case of linear rail, sets pitch to the value of
lead of screw.
X~Z: 5mm
N11160 Pitch 0.001~99999 In case of gear, set pitch to value of
A/B:360deg Lead of screw
― ‖
Mechanical deceleration ratio
Encoder feedback pulse number via servo
PG division 1~999999 X~Z: 500 motor dividing per one revolution of the motor.
N11170
ratio (X4) (pulse/rev) A/B:36000
 PG division ratio Encoder division pulse No.  4
Allowable It stands for the deviation value of the
move X~Z: 1mm positions at software shutdown of this time and
N11180 0~99999
distance at A/B: 1deg last time. If the difference is larger than this
power-OFF setup value, alarm will occur.
Wait time 0.001~10 The waiting time for machine complete stop
N11303 1
at E-stop (sec) when emergency stop occurs.
Encoder
Whether to enable the encoder feedback
N11304 feedback Yes; No Yes
function or not.
function

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 Relevant calculation equations

Pitch
① Encoder position= (Current revolution No. - Re volution No. at MO) 
Mechanical deceleration ratio

Current Pulses less than one rev. - Pulses less than one rev. at MO Pitch
+ 
PG division ratio Mechanical deceleration ratio

(Note: ―MO‖ refers to the machine origin.)

② Current position  Machine origin position  Axis encoder direction  Encoder position

③ PG division ratio Encoder division pulse No.  4



6.3 Pulse Equivalent Adjustment

6.3.1 Concept of Pulse Equivalent

Pulse equivalent (p): the moving distance of workbench or rotation degree of rotary axis corresponding
to one pulse sent by CNC device, the minimum available distance controlled by CNC system as well.
The smaller the pulse equivalent is, the higher the machining precision and surface quality will be. The
larger, the faster feedrate will be. Therefore, lower pulse equivalent should be set under the condition of
meeting the demand of feedrate. The relationship between max. feedrate and pulse equivalent is as
following:

Max. Feedrate= pulse equivalent X 60 X frequency

For example, the hardware frequency of Lambda series CNC system is 1MHz and provided the pulse
equivalent is 0.001 mm/p, then:

Max. feedrate=0.001 X 60 X 1000000= 60m/min

 Mechanical deceleration ratio (m/n)

Mechanical deceleration ratio (m/n): the ratio of reducer input speed to output speed, equal to the ratio of
the teeth number of driven wheel to that of driving wheel. When applied in CNC machines, it specifies
the ratio of motor speed to screw speed.

reducer input speed teeth number of driven wheel motor speed

Mechanical
 deceleration ratio  
reducer output speed teeth number of driving wheel screw speed

 Pitch (d)

Pitch (d): or thread pitch, refers to the distance separating adjacent peaks of the threads on a screw.
The calculation of pulse equivalent varies with different motor systems.

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 Electronic gear ratio (B/A)

The parameter of servo driver (take YASKAWA driver as an example, B is PN202 while A PN203). This
ratio represents servo scales up or down the pulse frequency sent by CNC system. When B is larger
than A, it means scaling up and vice versa. For example, provided the pulse frequency sent by CNC
system is 100Hz, if the numerator of electronic gear ratio (B) is set as 1 while the denominator 2, the
actual running speed of servo is 50Hz. On the contrary, if the numerator is set as 2 while denominator 1,
the actual running speed turns to 200Hz.

 Encoder Resolution (F)

Needed pulse number for one circle of servo motor. Please see the servo motor label plate and then
refer to the corresponding manual to confirm its encoder resolution.

CAUTION
See section 6.4 for more info of electronic gear ratio and encoder resolution.

6.3.2 Calculation of Pulse Equivalent

 Stepping Motor

In general, firstly set the subdivision and then calculate the pulse equivalent. You can also set the pulse
equivalent before calculating subdivision. Their relationship can be shown as:

d 360 m
  x
p  n
Hereinto, p stands for pulse equivalent, x represents subdivision of stepping motor whileθrefers to
stepping angle. Therefore,

screw pitch
Pulse equivalent 
360
 subdivision  mechanical deceleration ratio
stepping angle
For instance, the selected screw lead of X-axis for a certain type of machine tool is 5mm, and the
stepping angle of stepping motor is 1.8 degree, with ―10‖ subdivision and motor directly connected with
screw by coupling. Thus, the pulse equivalent of X-axis is:

5mm
Pulse 
equivalent  0.0025mm/p
360
 10  1
1.8

 Servo Motor

In general, set the default value of pulse equivalent (p) as 0.001mm/p and calculate electronic gear ratio
(B/A). Their relationship can be shown as:

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B encoder resolution
Electronic
 gear ratio  mechanical deceleration ratio
A screw pitch
pulse equivalent
B Fp m
Namely,  
A d n
For instance: (an example of YASKAWA servo) screw pitch of a certain type of machine is 5mm, with 17
bit encoder resolution, ―0.001mm/p‖ pulse equivalent and ―1:1‖ deceleration ratio.

PN 202 217 131072 16384

1 1
Electronic gear ratio PN 203 = 5 / 0.001 = 5 / 0.001 = 625

CAUTION
The pulse equivalent of rotary axis refers to the rotation degree of the axis clamping the workpiece corresponding
to each pulse. The difference of rotary axis movement from linear axis movement lies in that the screw pitch of
rotary axis is 360 degrees. Therefore, in calculating rotary axis pulse equivalent, you just need to replace screw
pitch with 360.

6.4 Electronic Gear Ratio

6.4.1 Electronic Gear

Electronic Gear: assume that the system sends 5000 pulses per revolution of servo motor. When
doubling revolutions of servo motor driven by the same amount of pulses is needed, there are two
methods available, ―set servo parameters‖ and ―addition of mechanical gear between motor spindle and
load-spindle‖. Using circuit to realize the functions of mechanical gear is called electronic gear, viz. pulse
frequency multiplication function.

6.4.2 Electronic Gear Functions

Regarding ―Electronic Gear‖, it refers to a proportional control factor of output displacement to motor
when a certain amount of pulses is input. For the ―senior device‖ issuing pulses, it can be regardless of
encoder pulse No. and mechanical deceleration ratio in controlling.
Functions of electronic gear: it can set the command unit freely (the displacement of screw
corresponding to one pulse sent by the system). Frequency multiplication can be used to amplify the
frequency of pulse issued by the system.
Electronic gear ratio= encoder resolution × command unit × mechanical deceleration ratio / screw pitch
Please see the servo motor label plate and then refer to the corresponding driver manual to confirm the
encoder resolution of servo motor. Fig. 6-9 is a label plate of YASKAWA SGMSH motor, and the 4th

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character of the motor type is the serial encoder specification, so the resolution of this motor is 217, i.e.
131072.

Motor Type：
TYPE SGMSH-1 0 A C A 2 1
(The 4th character)

The 4th character:

serial encoder spec.

Sign Spec. Remark

2 17-bit absolute Standard

C 17-bit increment Standard

Fig. 6-9 Name plate of servo motor-encoder resolution

For instance: (an example of YASKAWA servo) screw pitch of a certain type of machine is 5mm, with 17
bit encoder resolution, ―0.001mm/p‖ pulse equivalent and ―1:1‖ deceleration ratio.

PN 202 217 131072 16384

1 1
Electronic gear ratio PN 203 = 5 / 0.001 = 5 / 0.001 = 625

The conversion of electronic gear ratio is as shown below.

With Electronic Gear

Worktable
Without Electronic Gear
Command unit: 1μm
Worktable

Encoder pulses: Ball screw pitch:

2048 6mm
Mechanical conditions and
Encoder pulses: Ball screw pitch:
command unit should be
2048 6mm
specified in advance.
To move workpiece 10mm
To move workpiece 10mm,
Traveling distance per revolution is 6mm,
since command unit is 1μm,
10÷6=1.6666 revolutions
10mm÷1μ=10000 pulses
One revolution needs 2048×4 pulses
1.6666×2048×4=13653 pulses
Input 13653 command pulses.
This conversion should be done at the senior device.

Fig. 6-10 Schematic conversion of electric gear ratio

6.4.3 Computing Method of Electric Gear Ratio

The setting of electronic gear ratio should be in accordance with the specification of equipment.

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Input Command SGDM Servo Unit SGDM□H

Pulses Servo Unit
Electronic
gear ratio: M
B/A

Fig. 6-11 Schematic map of electronic gear ratio function

B Pn202 Encoder Pulses  4 m

Electronic Gear Ratio
   ;
A Pn203 Amount of movement per revolution of bearing axle n

m
is mechanical deceleration ratio.
n

6.4.4 Samples of Electronic Gear Setting

 Sample One
As screw pitch= 6mm (the screw travels 6mm per revolution of bearing axle), ―2048‖ (213/22) pulses will
be generated per revolution of servo motor with 13-bit incremental encoder.
Command unit= 0.001mm (the screw moves 0.001mm per pulse generated by the system)
Amount of movement per revolution of bearing axle= 6mm/0.001mm=6000
Ball Screw

Worktable or Tool Rest Servo Motor

Encoder

Screw

Bearing Axle Coupling reduction

ratio 1:1

Fig. 6-12 Servo motor and screw sharing same axle (without reduction gearbox)

Servo motor and screw are sharing the same axle (without reduction gearbox), and one revolution of
motor will lead to one rotation of screw.
B 2048  4 1 8192 Pn202
Electronic Gear Ratio 
 
A 6000 1 6000 Pn203

(Note: for YASKAWA servo, ―4‖ should be multiplied by the numerator.)

Table 6-1 Parameters setting value

Parameter PN202 PN203

Setting Value 8192 6000

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 Sample Two
Round Table

Command unit: 0.1°

Deceleration ratio 3:1

Bearing axle

13-bit incremental encoder

Fig. 6-13 Sample of round table

Pulses generated per revolution of motor=213/22=2048

Angle of rotation per revolution=360°
Command unit=0.1°
Amount of movement per revolution of bearing axle= 360°/ 0.1°=3600
B 2048  4 3 Pn202
Electronic Gear Ratio
 
A 3600 1 Pn203

Table 6-2 Parameters setting value

Parameter PN202 PN203

Setting Value 24576 3600
 Sample Three
Belt + Pulley

Command unit: 0.02mm

Bearing axle

Deceleration ratio 2:1

Pulley dia. 100mm

16-bit absolute encoder

Fig. 6-14 Sample of belt and pulley

Pulses generated per revolution of motor=216/22=16384

Pulley diameter=100mm
Command unit=0.02mm

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Amount of movement per revolution of bearing axle= 3.14×100mm/ 0.02mm=15700

B 16384  4 2 Pn202

Electronic Gear Ratio  
A 15700 1 Pn203

CAUTION
If the calculation result is out of setting range, both the numerator and denominator should be divided by their
common divisor.

Table 6-3 Parameters setting value

Parameter PN202 PN203

Setting Value 131072 15700

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7 Software License Agreement

Important—Read Carefully before Using This Product:

The term ―Software Product‖ includes all copies of the licensed software and its documentation. This
license agreement is a legal agreement between You (either an individual, a legal entity or any affiliated
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