ANALYSIS OF RATES OF WORKING OF MACHINERY

Rate analysis has been carried out in the working rate/output of various
equipments based on output of various similar equipments are required

S No. Item Description Use Rate

per hour

3.1 Compressed Air for 100 cfm Rs. 526.00

3.2 a) Heavy Duty Jack Hammer 120 cfm Rs. 1,250.00
b) Heavy Duty Jack Hammer 200 cfm Rs. #REF!
3.3 AutoFeed Rs. 1.70
3.4 Rear Dumper 15 Tonnes (8.33 cum) Rs. 1,722.00
3.5 Rear End Tipper (4.5 cum) Rs. 1,035.00
3.6 Material Truck 10 Tonne (Rate per km) Rs. 43.80
3.7 Crawler dozer 180 HP Rs. 3,335.00
3.8 Crawler/Tractor dozer 90 HP Rs. 2,294.00
3.9 Front End Loader 1.0 cum Rs. 2,229.00
3.10 Hydraulic Excavator 0.6 cum Rs. 1,901.00
3.11 Diesel Shovel 1.15 cum 0 Rs. 2,665.00
3.13 Pressure grout pump Rs. 755.00
3.14 Shortcrete machine 8-18 cum Rs. 4,542.00
3.15 Concrete pump 30 cum/hr capacity Rs. 1,663.00
3.16 Transit Mixer 6.0 cum (Truck mounted) Rs. 1,819.00
3.17 Portable Concrete pump 25 cum/hr. capacity Rs. 1,913.00
3.20 Batching and Mixing Plant 40 cum/hour capacity Rs. 2,505.00
3.21 Batching and Mixing Plant 30 cum/hour capacity Rs. 2,688.00
3.22 Batching and Mixing Plant 10 cum/hour capacity Rs. 1,120.00
3.23 Ventilation Blower 40HP Rs. 620.00
3.24 Aggregate processing and classification plant 60 T Rs. 5,263.00
3.25 Aggregate processing plant 200 T Rs. 6,325.00
3.26 Ventilation Blower 10000 cfm Rs. 0.00
3.27 Raise Climber Rs. 6,369.00
3.28 Wagon drill/Air Track Rs. 3,315.00
3.29 Hydraulic Drill Jumbo - 2 Boom Rs. 10,536.00
3.30 Side End Loader 2.5 cum Rs. 2,285.00
3.31 Rock Bolter, Fully Mechanised Rs. 4,087.00
3.32 Tower Crane 10T- 30m radius Rs. 3,944.00
3.33 Transit Mixer 6.0 cum Rs. 1,819.00
 3.1 Compressed air for 100cfm
A) Diesel Air Compressor 400 cfm (Stationary Type)
a) Depreciation Charges
i) Cost of Compressor at site including Freight, insurance and all other taxes 785,160.00
Life in years 10.00

ii) Life of air compressor in hours 12,000.00

Life time repair provision (% of cost of equipment) 100.00
Annual Scheduled Production Hours - three shifts 3,000.00

iii) Depreciation charges w.r.t. life in hours 176,661.00

Depreciation with reference to life in years 70,664.40

Yearly Average Depriciation (in Rs.) 123,662.70

Hourly Average Depriciation (in Rs.) 41.2209

b) Interest on capital investment

Average annual cost 785160 X{(10+1)/(2X10)} 431838
Hourly interest-43183812/100/3000.00 17.27352

c) Repair and Maintenance Charges @ 80% of cost of machine per hour 65.43

d) P.O.L charges
Rated HP of Machine 125
Actual fuel consumption = 0.22 x 125 x C1 x C2 27.50
Type factor C1 = 1.0, Type factor C2 = 1.0

I) Cost of 27.50 ltr diesel @ Rs.36.03/LITRE 990.73

ii) Cost of lubricants and oil @ 25% of c(I) above. 247.68
iii) Sundries and miscellaneous supplies @10% of (b) above 6.54

Total P.O.L Charges 1,244.95

e) Labour Charges
Rated Life in hour/year/shift 1,000.00
Regular
1)Operator -1 No. 11,660.00
2) Electrician-1/2 No. 6,600.00
3) Foreman - 1/8 No. 1,911.25
4)Mechanic - 1/3 No. 4,400.00
Sub - Total 24,571.25
Casual
5)Helper-1 No. 8,910.00
6)Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00
Total Direct crew charges / month (in Rs.) 35,582.25
Add for indirect crew cost (in Rs.) 25,713.05

(80% of direct charges for regular worker & 55% of direct crew charges for casual
workers
Total crew charges/ month (in Rs.) 61,295.30

Total crew charges/ year (in Rs.) 735,543.60

Hourly Crew charges/hour (in Rs.) 735.5436

Hourly Use Rate of 400 cfm Diesel Compressor 2,104.42

Say 2,104.00
Compressed air for 100 cfm 526

B) Electric Air Compressor 500 cfm(Stationary Type)

a) Depreciation Charges

I) Cost of Compressor at site including Freight,insurance and all other taxes 735,000.00
ii)Life of air compressor in hours 30,000.00

Life in years 20.00

Life Time repair provision in years' 80.00
Annual Scheduled Production Hours - three shifts 3,000.00

iii) (I) Depreciation charges in hours 66,150.00

(II) Depriciation charges in years 33,075.00

Average Depriciation yearly (in Rs.) 49,612.50

Average Depriciation hourly (in Rs.) 16.54

b) Repair and Maintenance Charges @ 80% of cost of equipment/hour 19.60

c) P.O.L charges Power consumption at Full Load (KW/hr)
Energy Consumed = 90 x C1 x C2
C1 = 1.0 and C2 = 1.00
Energy Consumed = 90 x 1.0 x 1.00 90.00

i) Cost of Electric energy, 90 kWh 180.00

ii)Cost of lubricants and oil @ 25% of c(i) above. 45.00
iii) Sundries and miscellaneous suplies @10% of (b) above 1.96

Total P.O.L Charges 226.96

d) Labour Charges
Rated Life in hour/year/shift 1,000.00
Regular
1)Operator -1 No. 11,660.00
2) Electrician-1/2 No. 6,600.00
3) Foreman - 1/8 No. 1,911.25
4)Mechanic - 1/4 No. 3,300.00
Sub - Total 23,471.25
Casual
5)Helper-1 No 8,910.00
6)Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00
Total Direct crew charges / month (in Rs.) 34,482.25
Add for indirect crew cost (in Rs.) 24,833.05

(80% of direct charges for regular worker & 55% of direct crew charges for casual
workers

Total crew charges/ month (in Rs.) 59,315.30

Total crew charges/ year (in Rs.) 711,783.60
Hourly Crew charges/hour (in Rs.) 711.78
Hourly Use Rate of 500 cfm Electric Compressor 974.88
Hourly Use Rate of 500 cfm Electric Compressor Say 975
C)Diesel Compressor 500 cfm
a) Depreciation Charges
i) Cost of Compressor at site including Freight,insuranc and all other taxes 945,000.00
 ii)Life of air compressor in hours 12000
Life of air compressor in years 10.00
Life time repair problem in years 100.00
Annual Scheduled Production Hours - three shifts 3000

iii) Depreciation charges in hours 70.88

(II) Depreciation charges in years 28.35

Average Yearly Depreciation (in Rs.) 49.61

Average Hourly Depreciation (in Rs.) 49.61
b) Repair and Maintenance Charges @ 100% of cost of equipment/hour 78.75

c) P.O.L charges
FHP of the engine 148.00
Actual Fuel Consumption per hour = 0.22xC1xC2xFHP 32.56
Type factor C1 = 1.00, Duty factor C2 = 1.00
i) Cost of fuel consumption @ Rs.37.08 1,173.02
ii)Cost of lubricants and oil @ 25% of c(I) above. 293.25
iii) Sundries and miscellaneous suplies @10% of (b) above 7.88

Total P.O.L Charges 1,474.15

d ) Labour Charges
Rated Life in hour/year/shift 1000
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 16,871.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00
Total Direct crew charges / month (in Rs.) 27,882.25
Add for indirect crew cost (in Rs.) 19,553.05
(80% of direct charges for regular worker & 55% of direct crew charges for casual
workers
Total crew charges/ month (in Rs.) 47,435.30
Total crew charges/ year (in Rs.) 569,223.60

Hourly Crew charges/hour (in Rs.) 569.22

Hourly Use Rate of 500 cfm Diesel Compressor 2,171.74
Say 2172

Compressed Air Charges 100 cfm

Rate for 1500 cfm electric compressor for 100cfm @ 70% 0.00
Rate for 500 cfm electric compressor @ 20% 39.00
Rate for 500 cfm diesel compressor @10% 43.43
Average Rate for 100 cfm 82.43
Say 82.00
3.2 a) Heavy Duty Jack Hammer 120 cfm
Rs. / Hr
a) Depreciation Charges
i) Cost of Jack Hammer at site including 30,000.00
Freight,insurance and all other taxes
ii) Life of Jack Hammer in years 10.00
Life time repair provision 80.00
Life of Jack Hammer in hours 10,000.00
Annual Scheduled Production Hours 3,000.00
Depreciation charges in hours 8,100.00
Depriciation charges in years 2,700.00
Average Yearly Depriciation (in Rs.) 5,400.00
Average Hourly Depriciation (in Rs.) 1.80

b) Interest on capital investment

Average annual cost 30000.00 X{(10+1)/(2X10)} 16,500.00
Hourly interest-16500.00X12/100/3000 0.66

c) Repair and Maintenance Charges @ 80% of cost of 2.40

machine/hour
d) P.O.L charges
compressed air required 120 cfm
i) Cost of 120 cfm compressed air 631.20
ii) Cost of lubricants and oil @ 25% of c(i) above. 157.80

iii) Sundries and miscellaneous supplies @10% of (b) 0.24

above
iv) Pneumatic Rubber Hose Pipe 38mm dia with fitting @ Rs. 120 per meter (life 200 hr 9.00
15m 120 x 15/200

Total P.O.L Charges 798.24

e) Labour Charges
Rated Life in hour/year/shift 1,000.00
Regular
1) Operator -1 No. 11,660.00
2) Supervisor - 1/5 No. 2,640.00
3) Mechanic - 1/8 No. 1,650.00
Sub - total 15,950.00
Casual
4) Helper-1/2 No. 4,455.00
5) Chowkidar 1/8 No. 1,050.50
Sub - total 5,505.50
Total Direct crew charges / month (in Rs.) 21,455.50
Add for indirect crew cost (in Rs.) (80% of direct 15,788.03
charges for regular worker & 55% of direct crew
charges for casual workers)

Total crew charges/ month (in Rs.) 37,243.53

Total crew charges/ year (in Rs.) 446,922.30
Hourly Crew charges/ hourly (in Rs.) 446.92
Hourly Use Rate of Jack Hammer 120 cfm 1,250.02
Say 1,250.00
3.3 Auto Feed

a) Depreciation Charges Rs. / Hr

i) Cost of Auto Feed at site including 9,261.00
Freight,insurance and all other taxes
Life in years 8.00
Life time repair provision 80.00
Annual Scheduled Production Hours 3,000.00
ii) Life of Auto Feed in hours 8,000.00

iii) Depreciation charges in hours 1.04

Depriciation charges in years 0.35
Average Hourly Depriciation (in Rs.) 0.69

b) Repair and Maintenance Charges @ 80% of 0.93

cost of machine/hour
c) P.O.L charges
compressed air required 50 cfm
Sundries and miscellaneous supplies @10%
of (b) above - 0.09
d) Labour Charges -
Hourly Use Rate of Auto Feed 120 cfm 1.71
Say 1.70
3.4 Rear Dumper 15 Tonnes (8.33 cum)
a) Depreciation Charges
i) Cost of Rear Dumper at site including Freight, insurance and all other
taxes and excluding tyres 2,200,000.00
Life of Rear Dumper in years 10.00
Life of Rear Dumper in hours 12,000.00
Life time repair provision 175.00
Annual Scheduled Production hours 3,000.00
Depreciation charges in hours 495000.00
Depreciation with reference to life in years 198000

Average Depriciation yearly (in Rs.) 346500.00

Average Depriciation hourly (in Rs.) 115.50
Total Depreciation charges 115.50
b) Interest on capital investment
Average annual cost 2200000.00 X{(10+1)/(2X10)} 1,210,000.00
Hourly interest-1210000.00X12/100/3000 48.4

c) Repair and Maintenance Charges @ 175% of cost of machine 320.83

d) P.O.L charges
Rated FHP of Machine 200.00
Actual diesel consumption = 0.22 x C1 x C2 x 200 13.20
Type Factor C1 = 0.30 and Duty Factor C2 = 1.00
i)Cost of 13.20 ltr diesel @ Rs.36.03/liter 475.55
ii)Cost of lubricants and oil @ 25% of c(I) above. 118.89
iii) Sundries and miscellaneous supplies @10% of (b) above 32.08
Total P.O.L Charges 626.52
d) Labour Charges
Rated Life in hour/year/shift 1,000.00
Regular
1) Foreman - 1/4 No. 3,822.50
2) Mechanic - 1/4 No. 3,300.00
3) Driver - 1 No. 11,660.00
Sub - total 18,782.50
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - total 11,011.00
Total Direct crew charges / month (in Rs.) 29,793.50
Add for indirect crew cost (in Rs.) 21082.05
(80% of direct charges for regular worker & 55% of direct crew charges for
casual workers
Total crew charges/ month (in Rs.) 50,875.55
Total crew charges/ year (in Rs.) 610,506.60

Hourly Crew charges (in Rs.) 610.51

Hourly Use Rate of Rear Dumper 15 Tonne 1,721.76

Hourly Use Rate of Rear Dumper 15 Tonne Say 1722

3.5 Rear End Tipper (4.5 cum)
a) Depreciation Charges Rs. / Hr

i) Cost of Rear End Tipper at site including Freight, insurance and all
other taxes and excluding tyres 893,025.00
Life of Rear End Tipper in years 8.00
Life of Rear End Tipper in hours 10,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 175.00
Depreciation charges per hour 241,116.75
Depreciation with reference to year 100,465.31

Average yearly depriciation (in Rs.) 170,791.03

Average hourly depriciation (in Rs.) 56.93

Total Depreciation charges 56.93

b) Interest on capital investment
Average annual cost 893,025.00X{(10+1)/(2X10)} 502,326.56
Hourly interest-502326.56X12/100/3000 20.09
c) Repair and Maintenance Charges @ 175% of cost of machine 156.28

d) P.O.L charges
Rated HP of Machine 110.00

Actual fuel consumption = (0.22 x C1 x C2 x110) 7.26

Type factor C1 = 0.3, Duty Factor C2 = 1.00

I) Cost of 7.26 ltr diesel @ Rs.36.03/liter 261.55

ii) Cost of lubricants and oil @ 25% of c(I) above. 65.39
iii) Sundries and miscellaneous supplies @10% of (b) above 15.63

Total P.O.L Charges 342.57

e)Labour Charges
Rated Life in hour/year 1,000.00
Regular
1) Driver -1 No. 11,660.00
2) Mechanic - 1/8 No. 1,650.00
Sub - Total 13,310.00
Casual
3) Cleaner - 1 No. 8,910.00
4) Chowikar - 1/6 No. 1,400.67
Sub - Total 10,310.67
Total Direct crew charges / month (in Rs.) 23,620.67
Add for indirect crew cost (in Rs.) 16,318.87
(80% of direct charges for regular worker & 55% of direct crew
charges for casual workers

Total crew charges/ month (in Rs.) 39,939.53

Total crew charges/ year (in Rs.) 479,274.40
Hourly Crew charges/hour (in Rs.) 479.27
Hourly Use Rate of Rear End Tipper 1,035.05

Say 1,035.00
not in bghep
 3.6 Material Truck 10 Tonne
Rs./Km
a) Depreciation Charges
i) Cost of Material Truck 10 Tonne at site 644,962.50
including Freight,insurance and all other taxes
and including Tyres
ii) Life of Material Truck 10 Tonne in years 10.00
Life of Material Truck 10 Tonne in Km 200000
Life time repair provision 175.00
Annual Scheduled Operational KM 25,000.00
Depreciation charges
Depreciation in terms of life in years per km. (in 2.32
Depreciation in terms of life in km per km. (in Rs. 2.90
2.61

b) Interest on capital investment

Average annual cost- 644962.50 X{(10+1)/(2X10)} 354,729.38
Hourly interest-354729.38X12/100/3000
c) Repair and Maintenance Charges @ 175% of 5.64
depreciation charges/hour

d) P.O.L charges
Deisel Engine Powered
FHP of Engine 130.00
Hourly Fuel Consumption = 0.22*C1*C2*FHP 8.58
Assuming 25 km per hour, lt/km 0.34
i) Cost of 0.34 litre of Diesel per km. 12.36
ii) Cost of lubricants and oil @ 25% of c(i) above. 3.09

ii) Sundries and miscellaneous supplies @10% of 0.56

(b) above
Total P.O.L Charges 16.02

e) Labour Charges
Regular
1) Driver -1 No. 11,660.00
3) Mechanic - 1/8 No. 1,650.00
Sub - total 13,310.00
Casual
4) Cleaner-1 No. 8,910.00
5) Chowkidar 1/6 No. 1,400.67
Sub - total 10,310.67
Total Direct crew charges / month (in Rs.) 23,620.67
Add for indirect crew cost (in Rs.) (80% of 16,318.87
direct charges for regular worker & 55% of
direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 39,939.53

Total crew charges/ year (in Rs.) 479,274.40
 Hourly Crew charges/ KM (in Rs.) 19.17

Out Turn Rate of Marerial Truck 10 Tonne per 43.45

Km.
f) Token Tax and Goods Tax charges
i) Provision for tax/km.@2800/- per year 0.11
ii) Provision for tax/km.@5000/- per year 0.20
TotalTax 0.39
Out Turn Rate of Marerial Truck 10 Tonne 43.84
Say 43.80
not in bghep
3.7 Crawler dozer 180 HP

a) Depreciation Charges Rs./Hr

i) Cost of Crawler dozer at site including Freight,insurance and all other
taxes 5,800,000.00
Life of Crawler dozer in years 10
Life of Crawler dozer in hours 12000
Annual Scheduled production hours 3000
Life time repair provision 240
Depreciation charges in hours 1,305,000.00
Depreciation with reference to life in years 522,000.00

Average yearly depriciation (in Rs.) 913,500.00

Average hourly depriciation (in Rs.) 304.50

b) Interest on capital investment

Average annual cost 5800000.00 X{(10+1)/(2X10)} 3,190,000.00
Hourly interest-3,190,000.00X12/100/3000 127.60

c) Repair and Maintenance Charges @ 240% of cost of machine 1,160.00

d) P.O.L charges
FHP of Machine 180
Actual fuel consumption =0.22 x 180 x C1 x C2 22.57
Type factor C1 = 0.57, Duty Factor = 1.0

i)Cost of diesel @ Rs.36.03/liter 813.19

ii)Cost of lubricants and oil @ 25% of c(I) above. 203.30
iii) Sundries and miscellaneous supplies @10% of (b) above 116.00

Total P.O.L Charges 1,132.48

e) Labour Charges
Rated Life in hour/year 1000
Regular
1) Dozer Driver -1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 18,782.50
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00

Total Direct crew charges / month (in Rs.) 29,793.50

Add for indirect crew cost (in Rs.) 21082.05
(80% of direct charges for regular worker & 55% of direct crew charges
for casual workers
Total crew charges/ month (in Rs.) 50,875.55
Total crew charges/ year (in Rs.) 610,506.60

Hourly Crew charges/hour (in Rs.) 610.51

Hourly Use Rate of Crawler dozer 180 HP 3,335.09

Hourly Use Rate of Crawler dozer 180 HP , Say 3,335.00

as per bghep rate
3.8 Crawler dozer 90 HP

a) Depreciation Charges Rs./Hr

i) Cost of Crawler dozer at site including Freight,insurance and all
other taxes 3,350,000.00
Life of Crawler dozer in years 8
Life of Crawler dozer in hours 9000
Annual Scheduled production hours 3000
Life time repair provision 200
Depreciation charges in hours 1,005,000.00
Depreciation charges with reference to life in years 376,875.00
Average yearly Depreciation (in Rs.) 690,937.50
Average hourly Depreciation (in Rs.) 230.31

b) Interest on capital investment

Average annual cost 3350000.00 X{(10+1)/(2X10)} 1,884,375.00
Hourly interest-1884375.00X12%/3000 75.375

c) Repair and Maintenance Charges @ 200% of cost of machine 744.44

d) P.O.L charges
Rated HP of Machine 99
Actual fuel consumption = 0.22 x 99 x C1 x C2 12.41
Type factor C1 = 0.57, Type factor C2 = 1.0

I) Cost of 14.93 ltr diesel @ Rs.36.03/liter 447.25

ii) Cost of lubricants and oil @ 25% of c(I) above. 111.81
iii) Sundries and miscellaneous supplies @10% of (b) above 74.44

Total P.O.L Charges 633.51

e) Labour Charges
Rated Life in hour/year 1,000.00
Regular
1) Dozer Driver -1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 18,782.50
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00

Total Direct crew charges / month (in Rs.) 29,793.50

Add for indirect crew cost (in Rs.) 21,082.05
(80% of direct charges for regular worker & 55% of direct crew
charges for casual workers
Total crew charges/ month (in Rs.) 50,875.55
Total crew charges/ year (in Rs.) 610,506.60
Hourly Crew charges/hour (in Rs.) 610.51

Hourly Use Rate of Crawler dozer 90 HP 2,294.15

Say 2,294.00
 3.9 Front End Loader 1.0 cum
a) a)Depreciation Charges
i) Cost of Front End Loader at site including Freight,insurance and all
other taxes 4,815,000.00
Life of Front End Loader in years 10
Life of Front End Loader in hours 15000
Annual scheduled production hours 3000
Life time repair provision 200
Depreciation charges in hours 866,700.00
Depreciation charges with reference to life in years 433,350.00
Average yearly depreciation (in Rs.) 650,025.00
Average hourly depreciation (in Rs.)
b) Interest on capital investment
Average annual cost 4815000 X{(10+1)/(2X10)} 2648250.00
Hourly interest-2648250.00X12/100/3000

c) Repair and Maintenance Charges @ 200% of cost of machine/hr

d) P.O.L charges
FHP of Machine 112
Hourly Fuel Consumption = 0.22 x FHP x C1 x C2 14.29

Type Factor C1 = 0.58, Duty Factor C2 = 1.0

I) Cost of 14.29 ltr diesel @ Rs.36.03/liter 514.86
ii) Cost of lubricants and oil @ 25% of c(I) above. 128.72
iii) Sundries and miscellaneous supplies @10% of (b) above 64.20

Total P.O.L Charges

d) Labour Charges
Rated Life in hour/year 1000
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 16,871.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/6 No. 1,400.67
Sub - Total 10,310.67
Total Direct crew charges / month (in Rs.) 27,181.92
Add for indirect crew cost (in Rs.) 19,167.87
(80% of direct charges for regular worker & 55% of direct crew
charges for casual workers)
Total crew charges/ month (in Rs.) 46,349.78
Total crew charges/ year (in Rs.) 556,197.40
Hourly Crew charges / hour (in Rs.)

Hourly Use Rate of Front End Loader 1.50 cum

Say
Rs./Hr

216.68

105.93

642.00

707.78

556.20

2,228.58
2,229.00
3.10 Hydraulic Excavator 0.6 cum
Rs./Hr
a) Depreciation Charges
Cost of Hydraulic Excavator at site including freight, insurance
and all other taxes 3,024,320.00
Life of Hydraulic Excavator in years 10
Life of Hydraulic Excavator in hours 12000
Annual scheduled production hours 3000
Life time repair provision 150
Depreciation charges in hours 680,472.00
Depreciation charges with reference to life in years 272,188.80
Average depriciation yearly (in Rs.) 476330.4
Average depriciation hourly (in Rs.) 158.78
b) Interest on capital investment
Average annual cost 3024320 X{(12+1)/(2X12)} 1663376.00
Hourly interest-1663376.00X12/100/3000 66.54

b) Repair and Maintenance Charges @ 150% of cost of 378.04

equipment/hr

c) P.O.L charges
FHP of Machine 131.00
Actual fuel consumption = 0.22 x C1 x C2 x FHP Type Factor C1 14.41
= 0.50, Duty Factor C2 = 1.0

i) Cost of 14.41 ltr diesel @ Rs. 36.03/liter 519.14

ii) Cost of lubricants and oil @ 25% of c(i) above. 129.79
iii) Sundries and miscellaneous supplies @10% of (b) above 37.80
Total P.O.L Charges 686.73

d) Labour Charges
Rated Life in hour/year 1000
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 18,782.50
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00
Total Direct crew charges / month (in Rs.) 29,793.50
Add for indirect crew cost (in Rs.) (80% of direct charges for 21,082.05
regular worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 50,875.55

Total crew charges/ year (in Rs.) 610,506.60
Hourly Crew charges/ hour (in Rs.) 610.51
Hourly Use Rate of Hydraulic Excavator 1 cum 1,900.59
Say 1,901.00
CHANGED FROM 12 TO 10
CHANGED FROM 15000 TO 12000
3.11 Diesel Shovel 1.15 cum

a) Depreciation Charges
i) Cost of Diesel Shovel at site including Freight,insurance and all other 4,630,500.00
taxes
Life of Diesel Shovel in years 12
Life of Diesel Shovel in hours 15000
Life time repair provision 150
Annual scheduled Production hours 3000
Depreciation charges per hour 833,490.00
Depreciation with reference to year 347,287.50
Average Depriciation yearly (in Rs.) 590388.75
Average Depriciation hourly (in Rs.)

b) Interest on capital investment

Average annual cost 4,630,500.00 X{(10+1)/(2X10)} 2,508,187.50
Hourly interest-2,508,187.50X12/100/3000 100.33

c) Repair and Maintenance Charges @ 150% of cost of equipment

d) P.O.L charges
FHP of the engine 180.00
Actual fuel consumption = 0.22 x C1 x C2 x FHP, Type Factor C1 = 0.50, 19.80
Duty Factor C2 = 1.00
i) Cost of 19.80 ltr diesel @ Rs.36.03/liter 713.32
ii) Cost of lubricants and oil @ 25% of c(i) above. 178.33
iii) Sundries and miscellaneous supplies @10% of (b) above 46.31

Total P.O.L Charges

e) Labour Charges
Rated Life in hour/year 1000
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/2 No. 6,600.00
4) Supervisor - 1 No. 13,200.00
Sub - Total 35,282.50
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00

Total Direct crew charges / month (in Rs.) 46,293.50

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 34,282.05
worker & 55% of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 80,575.55
Total crew charges/ year (in Rs.) 966,906.60

Hourly Crew charges / hour (in Rs.)

Hourly Use Rate of Diesel Shovel 1.15 cum

Say
Rs./Hr

196.80

463.05

937.96
 966.91

2,665.04

2,665.00
3.13 Pressure grout pump

a) Depreciation Charges
i) Cost of machine at site including grouting mixer and grouting agitator 347,800.00
Life of machine in years 10
Life of machine in hours 12000
Annual Scheduled production hours 3000
Life time repair provision 100
Depreciation charges in hours 78,255.00
Depreciation charges with ref to life in years 31,302.00
Average yearly Depreciation (in Rs.) 54778.50
Average hourly Depreciation (in Rs.)

b) Interest on capital investment

Average annual cost 347,800.00 X{(10+1)/(2X10)} 191,290.00
Hourly interest-191290.00X12%/3000

c) Repair and Maintenance Charges @ 100% of cost of equipment/hr

c) P.O.L charges
HP of motor 15.00
Energy required/hour = 15 x 0.746 x1.0 x1.0 , Type factor C1 = 1.0, 11.19
Duty factor C2 = 1.00
i) Cost of 11.19 kwh electric energy @ Rs.12.00/unit 134.28
ii) Cost of lubricants and oil @ 25% of c(i) above 33.57
iii) Sundries and miscellaneous supplies @10% of (b) above 2.90

e) Labour Charges
Rated Life in hour/year 1000
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/6 No. 2,200.00
Sub - Total 15,771.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/6 No. 1,400.67
Sub - Total 10,310.67

Total Direct crew charges / month (in Rs.) 26,081.92

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 18,287.87
worker & 55% of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 44,369.78
Total crew charges/ year (in Rs.) 532,437.40

Hourly Crew charges/hour (in Rs.)

Hourly Use Rate of High Pressure grout pump

Say
Rs./Hr

18.26

7.65

28.98

167.85

532.44

755.18
755.00
3.14 Wet Shortcrete machine 8-18 cum with Robo Arm
Rs./Hr
a) Depreciation Charges
i) Cost of machine at site 8,486,096.00
Life of machine in years 10
Life of machine in hours 15000
Life time repair provision 100
Annual scheduled production hours 3000
Depreciation charges in hours 1,527,497.28
Depreciation charges with ref to life in years 763,748.64
Average yearly depreciation (in Rs.) 1145622.96
Average hourly depreciation (in Rs.) 381.87
b) Interest on capital investment
Average annual cost 8486096 X{(5+1)/(2X5)} 4,667,352.80
Hourly interest-5091657X12%/3000 186.69

b) Repair and Maintenance Charges @ 100% of cost of 565.74

c) equipment/hr
P.O.L charges Air Consumption 250 cfm
i) Cost of 250 cfm compressed air @ Rs.541.5/100 cfm 1,315.00
ii) Cost of lubricants and oil @ 25% of c(i) above. 328.75
iii) Sundries and miscellaneous supplies @10% of (b) above 56.57

F.H.P. of Engine 110.00

Hourly fuel consumption (in litres) C1= 0.3, C2=1 7.26
Cost of Diesel (Rs.) 261.55
Power of Electric Motor (KW) 22.50
Hourly Energy consumption (KWH) C1=1, C2=1 22.50
Cost of Electricity (Rs.) 270.00
Lubricants- 25% of fuel and elecricity charges 132.89
Hourly POL and Energy Charges (Rs.) 664.44
(e) Miscellaneous Charges (10% of Repair Charges) 56.57

Total P.O.L Charges 2,421.34

d) Labour Charges
Rated Life in hour/year 1000
Regular
1) Operator -2 No. 23,320.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 28,531.25
Casual
4) Helper-2 No. 17,820.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 19,921.00

Total Direct crew charges / month (in Rs.) 48,452.25

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 33,781.55
worker & 55% of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 82,233.80
Total crew charges/ year (in Rs.) 986,805.60

Hourly Crew charges/hour (in Rs.)

Hourly Use Rate of Shortcrete machine 8-18 cum 986.81

Say 4,542.45

4,542.00
3.2 Concrete pump30cum

a) Depreciation Charges
i) Cost of machine at site 1,897,765.00
Life of machine in years 5
Life of machine in hours 8000
Life time repair provision 100
Annual scheduled production hours 2200
Depreciation charges per hour 469,696.84
Depreciation with reference to years 341,597.70
Average yearly depreciation (in Rs.) 405647.26875

Average hourly depreciation (in Rs.) 184.39

b) Interest on capital investment

Average annual cost 1897765 X{(5+1)/(2X5)} 1,138,659.00
Hourly interest-1138659X12/100/2200 62.11

b) Repair and Maintenance Charges @ 100% of cost of machine 237.22

c) P.O.L charges
Power of Electric Motor (HP) 60.00
Hourly Energy consumption (KWH) C1=1, C2=1 44.76
Cost of Electricity (Rs.) 537.12
Lubricants- 25% of fuel and elecricity charges 134.28
Hourly POL and Energy Charges (Rs.) 671.40
(e) Miscellaneous Charges (10% of Repair Charges) 23.72
Total P.O.L Charges 695.12

d) Labour Charges
Rated Life in hour/year 1100
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/6 No. 2,200.00
Sub - Total 15,771.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/6 No. 1,400.67
Sub - Total 10,310.67
Total Direct crew charges / month (in Rs.) 26,081.92
Add for indirect crew cost (in Rs.) (80% of direct charges for regular 18,287.87
worker & 55% of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 44,369.78

Total crew charges/ year (in Rs.) 532,437.40

Hourly Crew charges / hour (in Rs.) 484.03
Hourly Use Rate of Concrete pump 5 cum 1,662.87
Say 1,663.00
 3.16 Transit Mixer 6.0 cum (Truck mounted)
a)Depreciation Charges
I) Cost of machine at site 3,500,000
Life of machine in years 10
Life of machine in hours 10000
Annual scheduled production hours 2200
Life time repair provision 120
Depreciation charges in hours 693000
Depreciation charges with ref to life in years 315000
Average Depreciation yearly (in Rs.) 504000
Average Depreciation hourly (in Rs.) 229.09

b) Interest on capital investment

Average annual cost 3500000 X{(10+1)/(2X10)} 1,925,000.00
Hourly interest-1925000.00X12/100/2200 105

c) Repair and Maintenance Charges @ 120% of cost of mixer/hr 420

d) P.O.L charges
FHP of the engine 170.00
Fuel consumption per hour = 0.22 x C1 x C2 x FHP in liter 11.22
Type factor C1 = 0.30, Duty factor C2 = 1.00
i)Cost of diesel @ Rs.36.03/liter 404.22
ii)Cost of lubricants and oil @ 25% of c(i) above. 101.05
iii) Sundries and miscellaneous supplies @10% of (b) above 42.00

Total P.O.L Charges 547.27

e) Labour Charges
Rated Life in hour/year 1100
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 16,871.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00
Total Direct crew charges / month (in Rs.) 27,882.25
Add for indirect crew cost (in Rs.) 19,553.05
(80% of direct charges for regular worker & 55% of direct crew
charges for casual workers
Total crew charges/ month (in Rs.) 47,435.30
Total crew charges/ year (in Rs.) 569,223.60
Hourly Crew charges / hour (in Rs.) 517.48

Hourly Use Rate of Transit Mixer 2.0 cum (Truck mounted) 1818.84
Say 1,819.00
 3 Portable Concrete pump 25 cum/hr. capacity
a) Depreciation Charges
I) Cost of machine at site 3,045,000.00
Life of machine in years 5
Life of machine in hours 8000
Annual scheduled production hours 2200
Life time repair provision 75
Depreciation charges in hours 753637.5
Depreciation charges with reference to life in years 548100
Average yearly depreciation (in Rs.) 650868.75

Average hourly depreciation (in Rs.) 295.85

b) Interest on capital investment
Average annual cost 3,045,000.00 X{(5+1)/(2X5)} 1,827,000.00
Hourly interest-1,827,000.00X12%/2200 99.65

c) Repair and Maintenance Charges @ 100% of cost of equipment/hr 285.47

d) P.O.L charges
FHP of the engine 60.00
Fuel consumption = 0.22 x C1 x C2 x FHP 13.20
Type factor C1 = 1.00, Duty factor C2 = 1.00
i) Cost of diesel @ Rs.36.03/hr 475.55
ii) Cost of lubricants and oil @ 25% of c(i) above. 118.89
iii) Sundries and miscellaneous supplies @10% of (b) above 28.55
Electrical Charges
BHP of the engine 67.00
Hourly energy consumption = 0.746xC1xC2xBHP 49.98
Type factor C1 = 1.00, Duty factor C2 = 1.00
i) Cost of 28.49 KWh electric energy @ Rs.2.00/kwh 99.96
ii) Cost of lubricants and oil @ 25% of c(i) above. 24.99
Total P.O.L Charges 747.94

e) Labour Charges
Rated Life in hour/year 1,100.00
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/6 No. 2,200.00
Sub - Total 15,771.25
Casual
4) Helper- 1 Nos. 8,910.00
5) Chowkidar - 1/6 1,400.67
Sub - Total 10,310.67

Total Direct crew charges / month (in Rs.) 26,081.92

Add for indirect crew cost (in Rs.) 18,287.87
(80% of direct charges for regular worker & 55% of direct crew charges
for casual workers
Total crew charges/ month (in Rs.) 44,369.78
Total crew charges/ year (in Rs.) 532,437.40
Hourly Crew charges (in Rs.) 484.03
Hourly Use Rate of Portable Concrete pump 25 cum 1912.94

Say 1,913.00
as per bghep
3.20 Batching and Mixing Plant 40 cum/hour capacity
a) Depreciation Charges
i) Cost of machine at site 6,930,000.00
Life of machine in years 18
Life of machine in hours 30000
Life time repair provision 75
Annual Schedule Production Hours 2200
Depreciation charges in hours 457,380.00
Depreciation charges with ref to life in years 346,500.00
Average Depreciation yearly (in Rs.) 401,940.00
Average Depreciation hourly (in Rs.) 182.70

b) Interest on capital investment

Average annual cost 6,930,000.00X(18+1)/(2X18) 3,657,500.00
Hourly interest-3,657,500.00X12/100/30000 199.50

c) Repair and Maintenance Charges @ 75% of cost of m/c per hr 173.25

d) P.O.L charges
KWH of the engine 80.00
Electrical energy consumed 80.00

i) Cost of 80 kwh electric energy 160.00

ii) Cost of lubricants and oil @ 25% of c(i) above. 40.00
iii) Sundries and miscellaneous supplies @10% of (b) above 17.33

Total P.O.L Charges 217.33

e) Labour Charges
Rated Life in hour/year 1,100.00
Regular
1) Operator -2 No. 23,320.00
2) Foreman - 1/2 No. 7,645.00
3) Mechanic - 1/2 No. 6,600.00
Sub - Total 37,565.00
Casual
4) Beldar - 6 No. 50,424.00
5) Chowkidar 1 No. 8,404.00
Sub - Total 58,828.00

Total Direct crew charges / month (in Rs.) 96,393.00

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 62,407.40
worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 158,800.40

Total crew charges/ year (in Rs.) 1,905,604.80

Hourly Crew charges (in Rs.) 1732.37

Hourly Use Rate of Batching and Mixing Plant 40 cum 2,505.14

Say 2,505.00
Production charges/cum 90.76
(Assuming 69% efficiency)

Say 91
not in bghep
 3.21 Batching and Mixing Plant 30 cum/hour capacity
a) Depreciation Charges
i) Cost of machine at site 4,113,075.00
Life of machine in years 18
Life of machine in hours 30000
Annual Scheduled production hours 2200
Life time repair provision 75%
Depreciation charges in hours 271,462.95
Depreciation charges with ref to life in years 205,653.75
Average Depreciation yearly (in Rs.) 238,558.35
Average Depreciation hourly (in Rs.) 108.44
Total Depreciation charges 108.44

b) Interest on capital investment

Average annual cost 4113075X{(18+1)/(2X18)} 2,170,789.58
Hourly interest-2170789.58X12/100/2200 118.41
c) Repair and Maintenance Charges @ 75% of cost of equipment/hr 102.83
d) P.O.L charges
HPof the engine 80.00
Energy required = C1 x C2 x KWh Type factor 60.00
C1=1.00,Duty factor C2=1.00
i) Cost of 60 kwh electric energy 720.00
ii) Cost of lubricants and oil @ 25% of c(i) above. 180.00
iii) Sundries and miscellaneous supplies @10% of (b) above 10.28
Total P.O.L Charges 910.28
e) Labour Charges
Rated Life in hour/year 1,100.00
Regular
1) Operator -2 No. 23,320.00
2) Foreman - 1/2 No. 7,645.00
3) Mechanic - 1/2 No. 6,600.00
Sub - Total 37,565.00
Casual
4) Beldar - 4 No. 33,616.00
5) Chowkidar 1 No. 8,404.00
Sub - Total 42,020.00
Total Direct crew charges / month (in Rs.) 79,585.00
Add for indirect crew cost (in Rs.) (80% of direct charges for regular 53,163.00
worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 132,748.00

Total crew charges/ year (in Rs.) 1,592,976.00
Hourly Crew charges (in Rs.) 1448.16
Hourly Use Rate of Batching and Mixing Plant 30 cum 2,688.11
Say 2,688.00
Plant Efficiency 69%
Actual Production of concrete in cum 20.70
Production charges/cum 129.86
Say 130
 3.22 Batching and Mixing Plant 10 cum/hour capacity
a) Depreciation Charges
i) Cost of machine at site 1,260,000.00
Life of machine in years 18
Life of machine in hours 30000
Annual Scheduled production hours 2200
Life time repair provision 75%
Depreciation charges in hours 83,160.00
Depreciation charges with ref to life in years 63,000.00
Average Depreciation yearly (in Rs.) 73,080.00
Average Depreciation hourly (in Rs.) 33.22
Total Depreciation charges 33.22

b) Interest on capital investment

Average annual cost 1,260,000.00X(18+1)/(2X18) 665,000.00
Hourly interest-665,000.00X12%/30000 2.66

c) Repair and Maintenance Charges @ 75% of cost of equipment/hr 31.50

d) P.O.L charges
KWH of the engine 20.00
Energy required = C1 x C2 x KWh Type factor 20.00
C1=1.00,Duty factor C2=1.00

i) Cost of 50 kwh electric energy 40.00

ii) Cost of lubricants and oil @ 25% of c(i) above. 10.00
iii) Sundries and miscellaneous supplies @10% of (b) above 3.15

Total P.O.L Charges 53.15

e) Labour Charges
Rated Life in hour/year 1,100.00
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/2 No. 6,600.00
Sub - Total 22,082.50
Casual
4) Beldar - 3 No. 25,212.00
5) Chowkidar 1 No. 8,404.00
Sub - Total 33,616.00

Total Direct crew charges / month (in Rs.) 55,698.50

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 36,154.80
worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 91,853.30

Total crew charges/ year (in Rs.) 1,102,239.60

Hourly Crew charges (in Rs.) 1002.04

Hourly Use Rate of Batching and Mixing Plant 25 cum 1,119.90
Say 1,120.00
Plant Efficiency 69%
Actual Production of concrete in cum 17.25
Production charges/cum 64.93
Say 65
not in bghep
3.23 Ventilation Blower 40 HP
a) Depreciation Charges
i) Cost of machine at site 250,000.00
Life of machine in years 12.00
Life of machine in hours 58,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 80%
Depreciation charges in hours 11,637.93
Depreciation charges with ref to life in years 18,750.00
Average yearly depreciation (in Rs.) 15193.97
Average hourly depreciation (in Rs.) 5.06
ii) Cost of 250m., 1.0 m dia air duct including fitting at site 200,000.00

Rated life in hours 58,000.00

Depreciation charges /hour 3.10
Total Depreciation charges 8.17

b) Interest on capital investment

Average annual cost (250000+200000) X{(12+1)/(2X12)} 243,750.00
Hourly interest-243750X12/100/3000.00 9.75

b) Repair and Maintenance Charges

i) Blower (80%of cost/hr ) 3.45
ii) Air duct (10% of cost / hr) 0.34
Total 3.79

c) P.O.L charges
HP of motor in HP 40.00
Energy required/hour = 40 x 0.746 x1.0 x1.0 , Type factor C1 = 29.84
1.0, Duty factor C2 = 1.00
i) Cost of 29.84 kwh electric energy @ Rs.12.00/unit 358.08
ii) Cost of lubricants and oil @ 25% of c(i) above 89.52
iii) Sundries and miscellaneous supplies @10% of (b) above 0.38

Total P.O.L Charges 447.98

d) Labour Charges
Regular
1) Operator -1/8 No. 1,457.50
2) Mechanic - 1/8 No. 1,650.00
Sub-Total 3,107.50
Casual
1) Helper - 1/2 No. 4,455.00

Total Direct crew charges / month (in Rs.) 7,562.50

Add for indirect crew cost (in Rs.) (80% of direct charges for 4,936.25
regular worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 12,498.75

Total crew charges/ year (in Rs.) 149,985.00

Hourly Crew charges (in Rs.) 149.99

Hourly Use Rate of Ventilation Blower 5000 cfm 619.68

Say 620.00
3.24 Aggregate processing and classification plant 60 T
Capacity of plant in MT/hr 60.00
Density of coarse Aggregate in Kg/cum 1,780.00
Ideal production/hour in cum 33.71
Assuming 69% efficiency of Actual production in cum/hour 23.26
a) Depreciation Charges
i) Cost of plant at site including erection 11,058,694.00
Life of machine in years 15.00
Life of machine in hours 30,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 100.00
Depreciation charges in hours 995,282.46
Depreciation charges with ref to life in years 663,521.64
Average Depreciation yearly (in Rs.) 829402.05
Average Depreciation hourly (in Rs.) 276.47
ii)Depreciation of civil works-cost of civil works@10% of plant cost 1,105,869.40
Taking life of civil works as 20000 hrs. 20,000.00
Depreciation charges /hour 55.29
Total Depreciation charges 331.76

b) Interest on capital investment

Average annual cost 11058694.00 X{(10+1)/(2X10)} 5,897,970.13
Hourly interest-608281.70X12%/3000.00 235.92

b) Repair and Maintenance Charges @ 100% of cost/hr 368.62

c) P.O.L charges
KWH of the engine 186.00
Energy required = C1 x C2 x KWh Type factor 186.00
C1=1.00,Duty factor C2=1.00
i)Cost of 120 kwh electric energy 2,232.00
ii)Cost of lubricants and oil @ 25% of c(i) above. 558.00
iii) Sundries and miscellaneous supplies @10% of (b) above 36.86

Total P.O.L Charges 2,826.86

d) Labour Charges
Regular
1) Operator - 1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 18,782.50
Casual
4) Chowkidar - 1 No. 8,404.00
5) Beldar - 6 No. 50,424.00
Sub - Total 58,828.00

Total Direct crew charges / month (in Rs.) 77,610.50

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 47,381.40
worker & 55% of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 124,991.90
Total crew charges/ year (in Rs.) 1,499,902.80
Hourly Crew charges (in Rs.) 1,499.90

Hourly Use Rate of Aggregate processing and classification plant 60 T 5,263.07

Say 5,263.00
Production charges of aggregate/cum 226.28
Say 226
3.25 Aggregate processing and classification plant 200 T
Capacity of plant in MT/hr 200.00
Density of coarse Aggregate in Kg/cum 1,780.00
Ideal production/hour in cum 112.36
Assuming 69% efficiency of Actual production in cum/hour 77.53
a) Depreciation Charges
i) Cost of plant at site including erection 25,000,000.00
Life of machine in years 15.00
Life of machine in hours 30,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 100.00
Depreciation charges in hours 2,250,000.00
Depreciation charges with ref to life in years 1,500,000.00
Average Depreciation yearly (in Rs.) 1875000
Average Depreciation hourly (in Rs.) 625.00
ii)Depreciation of civil works-cost of civil works@10% of plant cost 2,500,000.00
Taking life of civil works as 20000 hrs. 20,000.00
Depreciation charges /hour 125.00
Total Depreciation charges 750.00

b) Interest on capital investment

Average annual cost 25,000,000.00 X(15+1)/(2X15) 13,333,333.33
Hourly interest-13,333,333.33X12%/3000.00 533.33

c) Repair and Maintenance Charges @ 100% of cost/hr 833.33

d) P.O.L charges
KWH of the engine 600.00
Energy required = C1 x C2 x KWh Type factor 600.00
C1=1.00,Duty factor C2=1.00
i)Cost of 120 kwh electric energy 1,200.00
ii)Cost of lubricants and oil @ 25% of c(i) above. 300.00
iii) Sundries and miscellaneous supplies @10% of (b) above 83.33

Total P.O.L Charges 1,583.33

e) Labour Charges
Regular
1) Operator - 2 No. 23,320.00
2) Foreman - 1 No. 15,290.00
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 41,910.00
Casual
4) Chowkidar - 1 No. 8,404.00
5) Beldar - 10 No. 84,040.00
Sub - Total 92,444.00

Total Direct crew charges / month (in Rs.) 134,354.00

Add for indirect crew cost (in Rs.) (80% of direct charges for regular 84,372.20
worker & 55% of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 218,726.20
Total crew charges/ year (in Rs.) 2,624,714.40
Hourly Crew charges (in Rs.) 2,624.71

Hourly Use Rate of Aggregate processing and classification plant 30 T 6,324.71

Say 6,325.00
Production charges of aggregate/cum 81.58
Say 82
bghep
3.26 Ventilation Blower 10000 cfm
a) Depreciation Charges
i) Cost of machine at site 81,034.00
Life of machine in years 12.00
Life of machine in hours 58,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 80%
Depreciation charges in hours 3,772.27
Depreciation charges with ref to life in years 6,077.55
Average yearly depreciation (in Rs.) 4924.91
Average yearly depreciation (in Rs.) 1.64
Cost of 400m.,0.8m dia air duct including fitting at site @Rs 606/
ii) per m 242,400.00

Rated life in hours 58,000.00

Depreciation charges /hour 3.76
Total Depreciation charges 5.40

b) Interest on capital investment

Average annual cost-81,034.00x(12+1)/(2x12) 43,893.42
Hourly interest-43,839.42X12/100/3000.00 1.76

c) Repair and Maintenance Charges

i) Blower (80%of cost/hr ) 1.12
ii) Air duct (10% of cost / hr) 0.42
Total 1.54

d) P.O.L charges
HP of motor in HP 10.00
Energy required/hour = 10 x 0.746 x1.0 x1.0 , Type factor C1 = 7.46
1.0, Duty factor C2 = 1.00
i) Cost of 7.46 kwh electric energy @ Rs.2.00/unit 14.92

ii) Cost of lubricants and oil @ 25% of c(i) above 3.73

iii) Sundries and miscellaneous supplies @10% of (b) above 0.15

Total P.O.L Charges 18.80

e) Labour Charges
Regular
1) Operator -1/6 No. 1,943.33
2) Mechanic - 1/8 No. 1,650.00
Sub-Total 3,593.33
Casual
1) Helper - 1/2 No. 4,455.00

Total Direct crew charges / month (in Rs.) 8,048.33

Add for indirect crew cost (in Rs.) (80% of direct charges for 5,324.92
regular worker & 55% of direct crew charges for casual workers)
Add for indirect crew cost (in Rs.) (80% of direct charges for
regular worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 13,373.25

Total crew charges/ year (in Rs.) 160,479.00

Hourly Crew charges (in Rs.) 160.48

Hourly Use Rate of Ventilation Blower 5000 cfm 187.98

Say 188.00
as per bghep
3.27 Raise Climber
a)Depreciation Charges

I) Cost of machine at site 40,000,000.00

Life of machine in years 15.00
Life of machine in hours 18,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 120.00
Depreciation charges in hours 6000000.00
Depreciation charges with ref to life in years 2400000.00
Average Depreciation yearly (in Rs.) 4200000.00
Average Depreciation hourly (in Rs.) 1400

b) Interest on capital investment

Average annual cost40,000,000.00x(15+1)/(2x15) 21,333,333.33
Hourly interest-21,333,333.33X12/100/3000 853.33

c) Repair and Maintenance Charges @120% of cost/hr 2666.67

d) P.O.L charges
FHP of the engine 25.00
Consumption of diesel = 0.22 x C1 x C2 x FHP 2.75

Type factor C1 = 0.50, Duty factor C2 = 1.0

i)Cost of 8.80 L of diesel 99.07
ii)Cost of lubricants and oil @ 25% of c(I) above 24.77
iii) Sundries and miscellaneous supplies @10% of (b) above 266.67
Total P.O.L Charges 390.51

e)Labour Charges
Regular
1) Operator -2 No. 23,320.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
4) Electrician - 1/4 No. 3,300.00
Sub - Total 31,831.25
Casual
5) Helper-2 No. 17,820.00
6) Chowkidar 1/4 No. 2,101.00
Sub - Total 19,921.00

Total Direct crew charges / month (in Rs.) 51,752.25

Add for indirect crew cost (in Rs.) 36,421.55
(80% of direct charges for regular worker & 55%
of direct crew charges for casual workers)
Total crew charges/ month (in Rs.) 88,173.80
Total crew charges/ year (in Rs.) 1,058,085.60

Hourly Crew charges (in Rs.) 1058.09

Hourly Use Rate of Raise Climber 6368.59

Say 6369.00
as per bghep
3.28 Wagon drill/Air Track

a)Depreciation Charges
I) Cost of machine at site 729,303.75
Life of machine in years 8.00
Life of machine in hours 8,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 80.00
Depreciation charges in hours ( Cost / life in hr x 90% x 3000 ) 246140.02
Depreciation charges with ref to life in years ( 82046.67
Average yearly depreciation (in Rs.) 164093.34
Average hourly depreciation (in Rs.)

b) Interest on capital investment

Average annual cost 729,303.75X(8+1)/(2X8) 410,233.36
Hourly interest-410,233.36X12/100/3000.00 16.41

c) Repair and Maintenance Charges @ 80% of cost/hr

d) P.O.L charges
Compressed air required in cfm 400.00

i) Cost of 400 cfm compressed air @ Rs.127/100 cfm 2,104.00

ii)Cost of lubricants and oil @ 25% of c(I) above. 526.00
iii) Sundries and miscellaneous supplies @10% of (b) above 7.29

Total P.O.L Charges

e)Labour Charges
Regular
1) Operator - 1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/8 No. 1,650.00
Sub-Total 15,221.25
Casual
4) Chowkidar - 1/4 No. 2,101.00
5) Helper - 1 No. 8,910.00
Sub-Total 11,011.00

Total Direct crew charges / month (in Rs.) 26,232.25

Add for indirect crew cost (in Rs.) 18,233.05
(80% of direct charges for regular worker & 55% of direct crew charges for
casual workers)
Total crew charges/ month (in Rs.) 44,465.30
Total crew charges/ year (in Rs.) 533,583.60

Hourly Crew charges (in Rs.)

Hourly Use Rate of Wagon drill/Air Track

Say
 not in bghep

54.70

72.93

2,637.29

533.58

3314.91
3315.00
3.29 Hydraulic Drill Jumbo - 2 Boom
Cost of Equipment (Rs.) 32,500,000.00
Scheduled Life in years 10.00
Scheduled Life in hours 15,000.00
Life time repair provision (% of Cost of Equipment) 120.00
Estimated annual operational hours 3,000.00
(a) Depreciation
Hourly dereciation wrt life in years 975.00
Hourly dereciation wrt life in hours 1,950.00
Average hourly dereciation (Rs.) 1,462.50

b) Interest on capital investment

Average annual cost 32500000 X{(10+1)/(2X10)} 17,875,000.00
Hourly interest-17875000X12/100/3000.00 715.00

(b) Hourly Repair Charges @ 120%

Average over lifetime (Rs.) 2,600.00

(c) O & M Crew Charges Nos. Wages(Rs.) Amount (Rs.)

Regular
Foreman 0.38 15,290.00 5,733.75
Operator 6.00 11,660.00 69,960.00
Driver 0.00 11,660.00 0.00
Mechanic 0.75 13,200.00 9,900.00
Electrician 0.00 13,200.00 0.00
Supervisor 0.00 13,200.00 0.00
Total Monthly Wages of Regular Crew 85,593.75
Casual
Helper 6.00 8,910.00 53,460.00
Chowkidar 0.75 8,404.00 6,303.00
Cableman 0.00 8,404.00 0.00
Beldar 3.00 8,404.00 25,212.00
Total Monthly Wages of Casual Crew 84,975.00
Total Direct Crew Charges/month 170,568.75
Indirect Crew Charges (Regular-80%, Casual-55%) 115,211.25
Total Crew Charges/month (Rs.) 285,780.00
Total Crew Charges/year (Rs.) 3,429,360.00
Hourly Crew Charges (Rs.) 3,429.36

(d) POL and Energy Charges

F.H.P. of Engine 154.00
Hourly fuel consumption (in litres) C1= 0.25 8.47
C2= 1
Rate of Diesel (Rs./litre) 36.03
Cost of Diesel (Rs.) 305.14
Power of Electric Motor (KW) 150.00
Hourly Energy consumption (KWH) C1= 0.75 112.50
C2= 1.0
Rate of Electricity (Rs./KWH) 12.00
Cost of Electricity (Rs.) 1,350.00
Lubricants- 25% of fuel and elecricity charges 413.79
Hourly POL and Energy Charges (Rs.) 2,068.93
(e) Miscellaneous Charges (10% of Repair Charges) 260.00
Hourly Use Rate of the Equipment 10,535.79
[(a) + (b)+ (c) + (d) + (e)] Say: 10,536.00
BGHEP
 3.30 Side dump loader 2.5 cum
a)Depreciation Charges
i) Cost of Front End Loader at site including Freight,insurance and all
other taxes 4,596,966.00
Life of Front End Loader in years 10.00
Life of Front End Loader in hours 15,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 200.00
Depreciation charges in hours 827453.88
Depreciation charges with reference to life in years 413726.94
Average yearly depreciation (in Rs.) 620590.41
Average hourly depreciation (in Rs.) 206.86347
b) Interest on capital investment
Average annual cost 4596966 X{(10+1)/(2X10)} 2,528,331.30
Hourly interest-2528331X12%/3000.00 101.13
c) Repair and Maintenance Charges @ 200% of cost of machine/hr 612.93
d) P.O.L charges
FHP of Machine 130.00
Hourly Fuel Consumption = 0.22 x FHP x C1 x C2 16.59

Type Factor C1 = 0.58, Duty Factor C2 = 1.0

I) Cost of 16.59 ltr diesel 597.61
ii) Cost of lubricants and oil @ 25% of c(I) above. 149.40
iii) Sundries and miscellaneous supplies @10% of (b) above 61.29
Total P.O.L Charges 808.30
d)Labour Charges
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
Sub-Total 16,871.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/6 No. 1,400.67
Sub-Total 10,310.67

Total Direct crew charges / month (in Rs.) 27,181.92

Add for indirect crew cost (in Rs.) 19,167.87
(80% of direct charges for regular worker & 55% of direct crew charges
for casual workers)

Total crew charges/ month (in Rs.) 46,349.78

Total crew charges/ year (in Rs.) 556,197.40
Hourly Crew charges / hour (in Rs.) 556.20
Hourly Use Rate of Front End Loader 2285.42
Say 2285.00
 UTTARANCHAL JAL VIDYUT NIGAM LIMITED
WAGE STRUCRURE AS ON 1.1.1996 ( wage structure enclosed )
DA as on Jan. 2008
Chokidar/ UnSkilled Basic Structure Basic DA
For Dumper/Dozer/Pocklain/Drill Jumboo/ Rs. 3050 - 75 - 3950 - 4590 3820 4584
shotcrete machine/conctret pump/crane etc.

Helper/ SemiSkilled
For Dumper/Dozer/Pocklain/Drill Jumboo/ Rs. 3200 - 85 - 4900 4050 4860
shotcrete machine/conctret pump/crane etc.

Operator / Skilled Rs. 4200 - 100 - 6400 5300 6360

For Dumper/Dozer/Pocklain/Drill Jumboo/
shotcrete machine/conctret pump/crane etc.

Mechanic, Electrician, Supervisor / Skilled Rs. 4500 - 125 - 7500 6000 7200
For Dumper/Dozer/Pocklain/Drill Jumboo/
shotcrete machine/conctret pump/crane etc.

Foreman/ HighlySkilled Rs. 5300 - 150 - 8600 6950 8340

For Dumper/Dozer/Pocklain/Drill Jumboo/
shotcrete machine/conctret pump/crane etc.

Diesel rate at site 35.32

Storage 2% 0.71
36.03 per litre
 120%
Total
8404

8910

11660

13200

15290
3.31 Rock Bolter, Fully Mechanised
Cost of Equipment (Rs.) 17,500,000.00
Scheduled Life in years 10.00
Scheduled Life in hours 15,000.00
Life time repair provision (% of Cost of Equipment) 120.00
Estimated annual operational hours 3,000.00
(a) Depreciation
Hourly dereciation wrt life in years 525.00
Hourly dereciation wrt life in hours 1,050.00
Average hourly dereciation (Rs.) 787.50
b) Interest on capital investment
Average annual cost 17,500,000.00 X(10+1)/(2X10) 9,625,000.00
Hourly interest-9,625,000.00X12%/3000.00 385.00

c) Hourly Repair Charges

Average over lifetime (Rs.) 1,400.00

d) O & M Crew Charges Nos. Wages(Rs.) Amount (Rs.)

Regular
Foreman 0.38 15,290.00 5,733.75
Operator 6.00 11,660.00 69,960.00
Driver 0.00 11,660.00 0.00
Mechanic 0.75 13,200.00 9,900.00
Electrician 0.00 13,200.00 0.00
Supervisor 0.00 13,200.00 0.00
Total Monthly Wages of Regular Crew 85,593.75
Casual
Helper 6.00 8,910.00 53,460.00
Chowkidar 0.75 8,404.00 6,303.00
Cableman 0.00 8,404.00 0.00
Beldar 3.00 8,404.00 25,212.00
Total Monthly Wages of Casual Crew 84,975.00
Total Direct Crew Charges/month 170,568.75
Indirect Crew Charges (Regular-80%, Casual-55%) 115,211.25
Total Crew Charges/month (Rs.) 285,780.00
Total Crew Charges/year (Rs.) 3,429,360.00
Hourly Crew Charges (Rs.) 1,143.12

e) POL and Energy Charges

F.H.P. of Engine 60.00
Hourly fuel consumption (in litres) C1= 0.25 3.30
C2= 1
Rate of Diesel (Rs./litre) 36.03
Cost of Diesel (Rs.) 118.89
Power of Electric Motor (KW) 55.00
Hourly Energy consumption (KWH) C1= 0.75 33.00
C2= 0.8
Rate of Electricity (Rs./KWH) 2.00
 Cost of Electricity (Rs.) 66.00
Lubricants- 25% of fuel and elecricity charges 46.22
Hourly POL and Energy Charges (Rs.) 231.11
f) Miscellaneous Charges (10% of Repair Charges) 140.00
Hourly Use Rate of the Equipment 4,086.73
[(a) + (b)+ (c) + (d) + (e)]+ (f) Say: 4,087.00
not in bghep
3.32 Tower Crane, 10 t at 30m radius
Cost of Equipment (Rs.) 35,000,000.00
Scheduled Life in years 20.00
Scheduled Life in hours 30,000.00
Life time repair provision (% of Cost of Equipment) 120.00
Estimated annual operational hours = 2,200.00

(a) Depreciation
Hourly dereciation wrt life in years 715.91
Hourly dereciation wrt life in hours 1,050.00
Average hourly dereciation (Rs.) 882.955

b) Interest on capital investment

Average annual cost 35,000,000.00X(20+1)/(2X20) 18,375,000.00
Hourly interest-18,375,000.00X12/100/30000.00 73.50
c) Hourly Repair Charges
Average over lifetime (Rs.) 1,400.00
d) O & M Crew Charges Nos. Wages(Rs.) Amount (Rs.)
Regular
Foreman 0.50 15,290.00 7,645.00
Operator 4.00 11,660.00 46,640.00
Driver 0.00 11,660.00 0.00
Mechanic 0.50 13,200.00 6,600.00
Electrician 0.50 13,200.00 6,600.00
Supervisor 0.00 13,200.00 0.00
Total Monthly Wages of Regular Crew 67,485.00
Casual
Helper 4.00 8,910.00 35,640.00
Chowkidar 0.50 8,404.00 4,202.00
Cableman 0.00 8,404.00 0.00
Beldar 0.00 8,404.00 0.00
Total Monthly Wages of Casual Crew 39,842.00
Total Direct Crew Charges/month 107,327.00
Indirect Crew Charges (Regular-80%, Casual-55%) 75,901.10
Total Crew Charges/month (Rs.) 183,228.10
Total Crew Charges/year (Rs.) 2,198,737.20
Hourly Crew Charges (Rs.) 999.43

e) POL and Energy Charges

F.H.P. of Engine 60.00
Hourly fuel consumption (in litres) C1= 0.25 3.30
C2= 1.0
Rate of Diesel (Rs./litre) 36.03
Cost of Diesel (Rs.) 118.89
Power of Electric Motor (KW) 200.00
Hourly Energy consumption (KWH) C1= 0.60 120.00
C2= 1.0
Rate of Electricity (Rs./KWH) 2.00
Cost of Electricity (Rs.) 240.00
Lubricants- 25% of fuel and 30% of elecricity charges 89.72
Hourly POL and Energy Charges (Rs.) 448.61
f) Miscellaneous Charges (10% of Repair Charges) 140.00
Hourly Use Rate of the Equipment 3,944.49
[(a) + (b)+ (c) + (d) + (e)]+(f) Say: 3,944.00
not in bghep
3.33 Transit Mixer 6.0 cum (Truck mounted)

a)Depreciation Charges
I) Cost of machine at site 3,500,000
Life of machine in years 10
Life of machine in hours 10000
Annual scheduled production hours 2200
Life time repair provision 120
Depreciation charges in hours 693000
Depreciation charges with ref to life in years 315000
Average Depreciation yearly (in Rs.) 504000

Average Depreciation hourly (in Rs.) 229.09

b) Interest on capital investment

Average annual cost 3,500,000X{(10+1)/(2X10)} 1,925,000.00
Hourly interest-1,925,000.00X12/100/2200.00 105.00

c) Repair and Maintenance Charges @ 120% of cost of mixer/hr 420

d) P.O.L charges
FHP of the engine 160.00
Fuel consumption per hour = 0.22 x C1 x C2 x FHP in liter 10.56
Type factor C1 = 0.30, Duty factor C2 = 1.00

i)Cost of diesel @ Rs.36.03/liter 380.44

ii)Cost of lubricants and oil @ 25% of c(i) above. 95.11
iii) Sundries and miscellaneous supplies @10% of (b) above 42.00

Total P.O.L Charges 517.55

e)Labour Charges
Rated Life in hour/year 1100
Regular
1) Operator -1 No. 11,660.00
2) Foreman - 1/8 No. 1,911.25
3) Mechanic - 1/4 No. 3,300.00
Sub - Total 16,871.25
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00

Total Direct crew charges / month (in Rs.) 27,882.25

Add for indirect crew cost (in Rs.) 19,553.05
(80% of direct charges for regular worker & 55% of direct crew
charges for casual workers
Total crew charges/ month (in Rs.) 47,435.30
Total crew charges/ year (in Rs.) 569,223.60
Hourly Crew charges / hour (in Rs.) 517.48

Hourly Use Rate of Transit Mixer 2.5 cum (Truck mounted) 1789.12

Say 1789.00
as per bghep
3.12 Electric Shovel 3 cum
Rs./Hr
a) Depreciation Charges
i) Cost of Electric Shovel at site including Freight,insurance and all 10,997,437.50
other taxes
Life of Electric Shovel in years 15
Life of Electric Shovel in hours 25000
Annual Scheduled production hours 3000
Life time repair provision 150
Depreciation charges in hours 1,187,723.25
Depreciation charges with res. to life in years 659,846.25
Average yearly depreciation (in Rs.) 923784.75
Average yearly depreciation (in Rs.) 307.93

b) Interest on capital investment

Average annual cost 10,997,437.50X(15+1)/(2X15) 5,865,300.00
Hourly interest-5,865,300.00X12%/3000.00 234.61

c) Repair and Maintenance Charges @ 150% of cost of 659.85

equipment
d) P.O.L charges
BHP of Machine 300.00
Consumption Energy = (0.746 x C1 x C2 x BHP) Type Factor C1 =
0.61, Duty Factor C2 = 1.25 170.65
Say 171.00

i) Energy Charges for 171 KWH energy 342.00

ii) Cost of lubricants and oil @ 25% of c(i) above. 85.50
iii) Sundries and miscellaneous supplies @10% of (b) above 65.98
Total P.O.L Charges 493.48

e) Labour Charges
Rated Life in hour/year 1,000.00
Regular
1) Operator -1 No. 6,825.00
2) Foreman - 1/4 No. 3,150.00
3) Mechanic - 1/2 No. 4,200.00
4) Supervisor - 1 No. 2,625.00
5) Electrician - 1/2 No. 3,675.00
Sub - Total 20,475.00
Casual
6) Helper-1 No. 6,300.00
7) Chowkidar 1/4 No. 918.75
8) Cableman - 1 No. 3,675.00
Sub - Total 10,893.75

Total Direct crew charges / month (in Rs.) 31,368.75

Add for indirect crew cost (in Rs.) (80% of direct charges for 22,371.56
regular worker & 55% of direct crew charges for casual workers)
Add for indirect crew cost (in Rs.) (80% of direct charges for
regular worker & 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 53,740.31

Total crew charges/ year (in Rs.) 644,883.75
Hourly Crew charges / hour (in Rs.) 644.88

Hourly Use Rate of Electric Shovel 3 cum 2,340.75

Say 2,341
not in bghep
3.18 Centrifugal Pump 20 HP

a)Depreciation Charges

I) Cost of machine at site 45,000.00

Life of machine in years 12.00
Life of machine in hours 20,000.00
Annual scheduled production hours 3,000.00
Life time repair provision 70.00
Depreciation charges per hour 6075.00
Depreciation with reference to years 3375.00
Average yearly Depreciation (in Rs.) 4725.00

Average hourly Depreciation (in Rs.)

b) Interest on capital investment

Average annual cost 38,201.10X(12+1)/(2X12) 24,375.00
Hourly interest-17875000X12/100/3000.00 0.98
c) Repair and Maintenance Charges @ 70% of cost of equipment/hr

d) P.O.L charges
BHP of the engine 20.00
Energy required = 0.746 x C1 x C2 x BHP 14.92

Type factor C1 = 1.00, Duty factor C2 = 1.00

I) Cost of 14.92 kwh energy @ Rs.2.00/kwh 29.84

ii) Cost of lubricants and oil @ 25% of c(I) above. 7.46
iii) Sundries and miscellaneous supplies @10% of (b) above 0.16

Total P.O.L Charges

e)Labour Charges
Rated Life in hour/year 1,000.00
Regular
1) Operator -1 No. 6,825.00
2) Electrician - 1/8 No. 918.75
3) Mechanic - 1/4 No. 2,100.00
Sub - Total 9,843.75
Casual
1) Helper 1 No. 6,300.00

Total Direct crew charges / month (in Rs.) 16,143.75

Add for indirect crew cost (in Rs.) 11,340.00
(80% of direct charges for regular worker & 55% of direct crew charges for
casual workers

Total crew charges/ month (in Rs.) 27,483.75

Total crew charges/ year (in Rs.) 329,805.00
Hourly Crew charges (in Rs.)

Hourly Use Rate of Centrifugal Pump 20 HP

Say
 as per bghep

1.58

1.58

37.46
329.81

371.39
371
3.19 Centrifugal Pump 10 HP
a) Depreciation Charges
Cost of machine at site 25,000.00
Life of machine in years 12
Life of machine in hours 20000
Annual scheduled production hours 3000
Life time repair provision 70
Depreciation charges in hours 3,375.00
Depreciation charges with ref to life in years 1,875.00
Average yearly depreciation (in Rs.) 2625

Average hourly depreciation (in Rs.) 0.88

b) Repair and Maintenance Charges @ 70% of cost of equipment/hr 0.88

c) P.O.L charges
BHP of the engine 10.00

Energy required =0.746 x C1 x C2 x BHP Type factor 7.46

C1=1.00,Duty factor C2=1.00
i) Cost of 7.46 kwh energy 14.92
ii) Cost of lubricants and oil @ 25% of c(i) above. 3.73
iii) Sundries and miscellaneous supplies @10% of (b) above 0.09

Total P.O.L Charges 18.74

d) Labour Charges
Rated Life in hour/year 1,000.00
Regular
1) Operator -1 /2 No. 3,412.50
2) Electrician - 1/8 No. 918.75
3) Mechanic - 1/8 No. 1,050.00
Sub - Total 5,381.25
Casual
1) Helper 1 No. 6,300.00

Total Direct crew charges / month (in Rs.) 11,681.25

Add for indirect crew cost (in Rs.) (80% of direct charges for regular worker 7,770.00
& 55% of direct crew charges for casual workers)

Total crew charges/ month (in Rs.) 19,451.25

Total crew charges/ year (in Rs.) 233,415.00

Hourly Crew charges (in Rs.) 233.42

Hourly Use Rate of Centrifugal Pump 10 HP 253.90

Say 254
D.G Set (500 KVA)

a) Deprecation
1 Cost of equipment at site 2854958
Life in hours 30000
Life in Year 15
Annual Scheduled Production hours 3000
Hourly deprecation (Cost / Life in hours) 256946.22
Depreciation charges with reference to life in years 171297.48
Average yearly depreciation charges 214121.85
Average hourly depriciation (in Rs.) 71.37395
2 Interest on capital investment
Average annual cost 2854958 X{(15+1)/(2X15)} 1522644.267
Hourly interest-1522644.27X12/100/3000 60.91 60.91
Total 214254.13
b) Repair & Maintanence
R&M Charges @120% 120 114.20

c) P.O.L & Energy Charges

BHP Rating of Equipment 600
Deisel Consumption in ltr /hour(.22x.57*bhp) 75.24
Cost of Deisel @ Rs 36.03 per ltr. 36.03 2710.897
Lubricant cost @25% of energy cost 677.72
Sundries & Misc.Supplies @ 10% of R&M 11.42
Total P.O.L Charges 3400.04 3400.04
d Labour Charges
Rated life in hours per year 3000

Operator 1 10000 40
Electrician 0.5 11000 22
Foreman 0.125 20000 10
Mechanic 0.33 14000 18.67
90.67
Helper 1 7000 28
Chowkidar 0.25 6500 6.5
34.5
Direct Charges 125.167
Add for indirect charges(80% on skilled&55%on
unskilled) 91.51
216.68 216.68
Hourly use rate of equipment (D.G.Set) 3863.19

Hourly production of power in KWH with 80%

efficiency(500x.8x80%) 320
RATE PER UNIT(KWH) 12.07
Say 12.07
not in bghep

earlier 15%
3.7 D.G Set (500 KVA)

a) Depreciation Charges Rs./Hr

i) Cost of DG SET at site including Freight,insurance and all other taxes 2854958
Life of Crawler dozer in years 15
Life of Crawler dozer in hours 30000
Annual Scheduled production hours 3000
Life time repair provision 120
Depreciation charges in hours 256,946.22
Depreciation with reference to life in years 171,297.48

Average yearly depriciation (in Rs.) 214,121.85

Average hourly depriciation (in Rs.) 71.37

b) Interest on capital investment

Average annual cost 2854958 X{(15+1)/(2X15)} 1,522,644.27
Hourly interest-1522644.27X12/100/3000.00 60.91

c) Repair and Maintenance Charges @ 120% of cost of machine 114.20

d) P.O.L charges
FHP of Machine 600
Actual fuel consumption =0.22 x 600 x C1 x C2 75.24
Type factor C1 = 0.57, Duty Factor = 1.0

i)Cost of diesel @ Rs.36.03/Liter 2,710.63

ii)Cost of lubricants and oil @ 25% of c(I) above. 677.66
iii) Sundries and miscellaneous supplies @10% of (b) above 11.42

Total P.O.L Charges 3,399.70

e) Labour Charges
Rated Life in hour/year 3000
Regular
1) Dozer Driver -1 No. 11,660.00
2) Foreman - 1/4 No. 3,822.50
3) Mechanic - 1/4 No. 3,300.00
4) Electrician - 1/4 No. 3,300.00
Sub - Total 18,782.50
Casual
4) Helper-1 No. 8,910.00
5) Chowkidar 1/4 No. 2,101.00
Sub - Total 11,011.00

Total Direct crew charges / month (in Rs.) 29,793.50

Add for indirect crew cost (in Rs.) 21082.05
(80% of direct charges for regular worker & 55% of direct crew charges
for casual workers
Total crew charges/ month (in Rs.) 50,875.55
Total crew charges/ year (in Rs.) 610,506.60

Hourly Crew charges/hour (in Rs.) 203.50

Hourly Use Rate of DG Set 500 KVA 3,788.78

Hourly Use Rate of DG Set 500 KVA, Say 3,789.00

Hourly production of power in KWH with 80% efficiency(500x.8x80%)

320.00
RATE PER UNIT(KWH) 11.840625
Say 12
per unit