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SERVICE UAL
In-dash CD Changer Mechanism
1111111111111111111111111111111111111111 :3 Ll Snuttle
V14812

ADDENDUM & REVISED

OS SERIES [

Contents
CD Mechanism Assembly Parts List ....... .. .. .... .......... ... .. .. ... .. ............. ....... .... .. .......... .... .......... ..... .. ...... .. ...... ..... 2

Exploded View (CD Mechanism) ....... .. ... ......... .......... .. ... ..... ....... ....... .. .. .... ..... ... ....... .... ... ....... .... .. ....... .... .. 3 to 4

CD Mechanism Assembly Parts List

Note : The parts is not mentioned , refe r to the Service Manual
DS Series (68PS0238W01)

Symbol Symbol
No . Index Part No. Description Part No. Description
No .

5 2-B 41B31986W12 Spring, Coi l

27 4-E 04 B41345P24 Washer, Lock (M2 .1) Miscellaneous
0 33 5-C 01V41100W92 Assy., Driver Unit
0 33 5-C 01V41100W92 Assy ., Driver Un it 0 M103 01V14400W40 Assy ., Tray Motor (6V-260mA)
D. 33 5-C 01V53800W55 Assy. , Driver Unit 0 M103 01V14400W40 Assy ., Tray Motor (6V-260mA)
D. M103 01V61900W99 Assy., Tray Motor (6V-260mA)
0 35 2-E 01V41100W33 Assy. , Chassis Top (A) 0 M104 01V41100W38 Assy. , Loading Motor (7V-260mA
0 35 2-E 01V41100W33 Assy., Chassis Top (A) 0 M104 01V41100W38 Assy ., Loading Motor (7V-260mA
D. 35 2-E 01V63100WOl Assy., Chassis Top (A)
51 4-D 03S40014G02 Screw, W /Washer (M2 X 6) 6. Ml04 01V63100W04 Assy. , Loading Motor (7V-260mA
0 86 4-A 44A31 666WO 1 Worm , Wheel Tray

0 86 4-A 44A31666W01 Worm , Wheel Tray

6. 86 4-A 44A60134WO1 Worm , Wheel Tray
103 2-E 03S94385F28 Screw, Pan (M1 .7 X 2)
105 3-F 41B31986W13 Spring , Coil
118 l-G 03S94385F42 Screw, Pan (M1.7 X 2.5)

120
2-A
03S94385F41 Screw, Pan (M2 X 2.5)
03S40014G82 Screw, W / Washer (M2 X 3.5)
.'
122
123 41A 1 1480W01 Spring
124 04B41345P23 Wa sher, Lock (M 1.7)
125 04S40075G09 Washer, Polysl ider (M2 X 5)

126 4-C 03D40121T38 Screw, W/Double Washer

(M2 X 5)
127 84T45446W01 FPC LED (1) P.C.Board

Notes 0: DS24A010 Model Only, o : DS24A01A Model Only,

D. : DS24A020 Model Only, Others: Common .

-2-
 Exploded View (CD Mechanism) v;{~ :S A.L

1 Note: The pans with symbo ls higher than 300

PI1 01 and Ml 05 need height adjustment 10
~1) i2-i5 3 0 O.~O~H~B~g},irJPI 'O l . Ml05
(:-:>1,.I"[{;t, Assy. Chassis Top (A) l'
the Assy, and Chassis Top (A). So. they ~e~Dlf~~t~~~m . •• ~~
are not supplied as separate pans. When I~U%ttfi(",*ttA. o :)Et~Hr) ~ ~ J. ASSy
replacement for them is requ ired , replace Tray Magazine Unit ( !2~ , j 5) i:
the Assy . and Magazine (Symbol 35) , <xlllV« t~e c',

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V15404 I I

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SERVICE UAL
In-dash CD Changer Mechanism
3 Ll Snuttle

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OS Series \

Contents
Component disassembly and assembly notes .................................................................................................. 3

Exploded View (CD Mechanism) ...................................................................................................................... 9

CD Mechanism Assembly Parts List .................................................................................................~ ............. 11

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 Component disassembly and assembly notes
1. Drive unit disassembly

(1) Rem ove the five screws CD. (See Figures 1. 2. and 3)

Tightening
< Assembly note>
• M ove the Holder-rack assembled fully in the
direction indicated by the arrow. (See Figure 3)

CD Tigh te ning
Drive unit

Rig ht cr oss section Figure 1

Drive unit

Left cross section Figure 2

Drive unit

Holder· rack assembled

Tightening
torque: 2kg· cm

Rear cross section

.. .../
Figure 3

-3-
 ......

2. Tray motor (M103) disassembly

(1) Remove the four springs 0 and the three screws CD·
Disassemble the Loading tray assembled. (See Figure 4)
(2) Remove the two screws 0. Disassemble the Gear
bracket assembled. (See Figure 4)
(3) Remove the two screws 0. the Tray motor (M 103)
can be removed. (See Figure 4)

<Assembly notes>

• When the Gear bra cket assembled and Riveting bracket-damper

assembled are assembled. move the Riveting holder-rack assembled
of the Riveting damper-bracket assembled fully in the direction Drive unit
indicated by the arrow. (See Figure 5)
• Mount the Tray motor (M 103) so the label position
is correct. (See Figure 4)
• Use the correct springs for mounting the drive unit
because the springs 0 diffe r in size . (Spring 0-2 is
larger than spring CD -1)
Tightening
torque: 2kg . cm

Tightening
torque: 2kg . cm

Tightening
torque: 1.5-2kg· cm
/ // /

Loading tray assembled ---1~~"L______

I
_______ ___ _____ J
i
I
Riveting bracket-
damper assembled

4
Gear bracket
assembled
tI Tray motor (Ml03)

Tightening Label surface

torque: l.5kg· cm
Figure 4

Riveting holder-
rack assembled
Riveting bracket-
damper assembled

Figure 5 (
\ ...

-4-
 3. CD-LSI P.C.Soard disassembly

(1) Before disassembling the CD-LSI P.CBoard, remember to

solder point @on the Flexible P.CBoard connected
to the pick - up unit. (See Figure 6)
(2) Remove the three screws 0 and the connectors
connected to the CD - LSI P.CBoard. (See Figure 6)
The CD - LSI P.C.Board can be removed.

<Assembly notes>
• The screw 0-2 type is different from that of the
screws 0-1.
• The solder on the Flexible P.C.Board must be thoroughly
removed after inserting the connector into the
CD - LSI P.C.Board connector .

Tightening
A Solder
torque: 1.S k g . cm

IFlexible P.CBoad
CD - LSI P.CBoard

.... " .'

Tightening
torque: 1.5kg . cm

Tightening
torque: 1.Skg . cm

Tightening
torque: 1.S k g · cm

Disc guide

-. .. ....
Figure 6

4. Driver P.C.Soard disassembly

(1) Remove the two screws @.
Remove the two Disc guides. (See Figure 6)
(2) Remove all connectors and wires connected to the
driver P.C.Baord, the P.CBaord can be remove d .

; { I
\ ....:

-5-
5. Sled motor (M102) disassembly

(1) Remove the two screw (0 and two wires (blue and red)
connected between the Driver P.C.Baord and the Sled motor (M 102).
(See Figures 7 and 8)

Note: If the sled is pulled too forcibly, the Gear

rack will be b roken or the Screw shaft will
be scratched.

(2) Remove the Bushing, Shaft screws, and the

washer@ (Ml.7) to disassemble the Middle gears. Shaft stopper Shaft
(See Figure 8)
(3) Remove the two screws CD . (See Figure 8)
The Sled motor (M102) can be removed.

Tightening
torque: 1-1 .5kg· cm

Shaft stopper

"
!

CD ' Tightening
~ Middle gear

~
torque: 1.5-2kg 'cm Figure 7

Sled motor Red

(Ml02)

Motor bracket
Figure 8

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 \ -I \

DS Series DS Series
Exploded View (CD Mechanism)
Note: The parts with symbols higher than 300 and
1 PI101 and M105 need height adjustment to the /
/
~---------------

Assy. and Tray Magazine Unit. So , they are not

supplied as separate parts.
When replacement for them is required, ;
replace the Assy. and Magazine (Symbol 35) .

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6. Pick - up unit (HD101) disassembly 1. Lower roller disassembly

• Wear an electrostatic discharge band when disassembling (1) Remove the two screws @ and the Riveted roller
the Pick·up unit(H010l). Do not touch the lens or base . bracket. (See Figure 12)
(1) Remove the four screws @and four Shaft stoppers . _~I Tightening (2) Remove the washer @ (M2.6). (See Figure 12)
(See Figure 7) i 12 torque : 1kg , cm I (3) Straighten the Hook 0 using a pa ir of pliers. (See Figure 12)
(2) Remove the two Shafts . (See Figure 7) The Lower roller can be removed .
(3) Remove the two screws @and the Gear rack . (See Figure 9)

<Assembly note>
<Assembly notes>
• Flatten the Hook 0 with a pair of pliers as shown in Figure 13 .
• Always wear an electrostatic discharge band.
Pick - up unit
• Never touch the Lens of the Pick - up unit or the base.
(H0101)
(See Fig u re 10)

LOW~
• The Solder on the Flexible P.CBaord must be thoroughly Hook
removed after inserting the connector into the
CD - LSI P.CBoard connector. (See Figure 10)
Figure 9
• Form the two Flexible P.CBoard projecting f rom the Riveting roller "\ . g
Rivetm
.Pick - up unit (H0101) as shown in Figure 11. bracket
under - arm
Tightening
torque: 1.5-2kg · cm
Lens

P.CBaord
(Pin photodio,de)

Pair of pliers

Figure 12

Pick - up unit
------ ,
,- / Flexible P.CBaord'"',
" ,,
(H0101) /
Hook
/

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//~
\ Flexible P.CBaord
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\ I Lower roller
\
, /
I Figure 10

"" ~/
/
/
Riveting under - arm
------
Pick · up base Figure 13

Figure 11

t. -7- -8-
Cabinet Assembly Parts List (CD Mechanism)
. h ou t par t s I'IS t are no t supp I'le d
No t e : Th eRarts Wit
Symbol Symbol
No. Index Part No . Description No. In dex Part No. Description

2 4183198 6W10 Spring, Coil 46 4-C 07A31720W01 Stopper, Shaft (C)

3 03S94385F09 Screw, Pan (M2 x 3) 47 07A31721W01 Stopper, Shaft (D)
4 5-0 41831986W09 Spring, Coil 48 03S70494F14 Screw, Pan (M 1.7 x 4)
5 2-8 41831986W07 Spring, Coil 50 4-0 01A32068WOl Assy., Riv. Bracket Damper
6 75B38085W01 Damper, SDL 51 4-0 03S40014G61 Screw, WIWasher (M2 x 5)

7 15A40136W01 Holder, Damper-S 52 4-C 07A41531W01 Spring, GND

8 03S40014G07 Screw, WIWasher (M2 x 4) 53 5-0 15A31680WO 1 Guide, Disc R
10 04841345P22 Washer, Lock (M2.6) 54 3-D 15A31681WOl Guide, Disc L
11 3-A 44A31669WO 1 Gear, Tim ing 55 03S94385F18 Screw, Pan (M 2 x 3.5)
12 43A31617WOl Sleeve, Shaft Timing 56 2-C 03S70494F15 Screw, Pan (M2 x4)

57 5-F 01V41100W32 Assy., Bracket Roll Under

13 04841345P02 Washer, Lock (Ml.7) 58 4-0 01831975WOl Assy., Riv. Clamper C
14 2-B 07C31699W01 Bracket, Locator 59 4-0 41B31986W03 Spring, Coil
15 3-8 01A32057W01 Assy., Riv Disc Guide 60 04B41345P19 Washer, Loc k (M 1.7)
16 3-8 47A3 1658W01 Shaft, Arm 61 4-F 4 1A4 1640WO l Spr in g, Roller
17 2-8 04841345POl Washer, Lock (Ml.2)
62 4-8 84D3116 1W01 FPC Tra y Motor P.C.Board
53 3 -D 03S94385F30 Screw, Pa n (Ml.6x2.8)
18 2-B 41A32137W01 Spring , Disc Guide 64 3-D 44A3 2062WO 1 Gear, Middle (A)
19 2-B 47A31654W01 Sha ft, Timing 55 3-D 04S40075G05 Washer, Pol yslide r (M2 .1)
20 1-B 04C42091G11 Ring "E" (M2.5) 66 3-D 44A32053WO 1 Gear, Middle (B)
21 1-B 44A31669WO 1 Gear, Timing
22 3 -D 45A31566WO 1 lin k, Clamper 67 3-C 43A40058W01 Bushing, Screw
68 3-D 07B31714WOl Bracket, Motor
23 04B41345P04 Washer, Lock (M2.5) 69 3-C 43A40144WOl Bushi ng , Stopper
24 4-E 01C32060WOl Assy., Riv. Ciamper 70 3-C 46A32065WO 1 Stud, Middle
25 4-E 01 A31985W01 Assy., Riv. Spring 71 3-G 44A31670W01 Gear, Idler
26 4-E 47A32014W01 Rod, Lifter
27 4-E 04B41345P06 Washer , Lock (M2.1) 72 3-C 01V 41200W25 Assy., Shaft Screw
74 2-E 03S70494F18 Screw, Pa n (M1.7 x 2)
28 4-F 03S94385F06 Screw, Pan (M2 x 1.8 ) 76 2-D 43A40834WO 1 Base, Photo
29 4- E 41831986W02 Spri ng, Coil 77 2-D 14S7 1058 F40 Insulat or, Cover
30 03594385F19 Screw, Pan (M2 x 2.5) 78 2-D 84B 32020WO 1 FPC CD-LSI P.C.80ard
31 4-E 15A11267WOl Holder, Disc
32 5-E 01V41100W41 Assy., Clamper 8 81 4-B 44A31662WOl Rack
82 4-B 44A3167 2WO 1 Gear, Drive
33 5-C 01V41100W92 Assy., Drive Unit 83 S-A 03S94385F02 Screw, Pan (Ml.7 x 3)
(Included Spindle 84 4-B 44A407S2WO 1 Gear, Drive B
Motor (Ml01» 86 4-A 44A31666WOl Worm, Whe el Tray
35 2-E 01V41100W36 Assy., Tray Magazine Unit
37 4-E 30T73687F21 Wire, Parallel 2P 87 4-A 44A31668WO 1 Gear, Drive A
38 4-F 07A31556WOl Bracket, Top 88 5-A 44A31672WOl Gea r, Drive
39 5-F 43A41006F06 Spacer, Polyslider 89 4-H 30T73687F22 Wire, Parallel 3P
92 5-F 04841345P05 Washer , lock (M3.S)
41 4-C 44A31717WOl Rack, Gear 93 5-F 41B31986W06 Spring, Coil
42 4-C 03S94385F21 Screw, Countersink
(Ml.7x3) 95 5-F 04B41345P04 Washer, Lock (M2 .6)
43 4-C 47A31708W01 Shaft, Pick up 96 5-G 43A31619WO 1 Sleeve
44 4-C 47A31708W02 Shaft, Pickup 97 3-H 44A31661 WOl Rack, Tray
45 4-C 07A31719W01 Stopper, Shaft (8) 100 4-F 44A31670W01 Gear, Idler
101 3 -G 41B31986W04 Spring, Coil

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Symbol
Index Part No. Description Symbol Part No.
No. No. Description

102 2-E 03S94385F08 Screw, Pan (M2 x 3)

103 03S94385F28 Screw, Pan (M1.7x2) Miscellaneous
104 3-E 41831986WOS Spring, Coil
105 3-F 41831986W02 Spring, Coil HD10l 88T35580WO l PicK up, Unit
106 2-F 41A40795WOl Spring, Stopper LD701 48T16057W02 LED, ANS01 (RED)
LD702 48T16057WOl LED, ANS01 (RED)
107 03S94385F07 Screw, Pan (M2 x 2) LD703 48T16057W01 LED, ANSOl (RED)
109 1-E 84T45S6SW01 FPC Motor & Sensor Ml02 01V41200W24 Assy., Sled Motor (3.SV-200mA)
P.C.8oard
110 4-F 01831982W01 Assy., Riv. Arm R Under Ml03 01V14400W40 Assy., Tray Motor (6V-260mA)
111 4-F 01A41424W01 Assy ., Shaft R Under Ml04 01V41100W38 Assy., Loading Motor
112 4-F 43A3161SW01 Sleeve, Shaft Roll (7V-260mA)
PTl03 48T35506WOl Transistor, Photo PS306 2
0117 48T63420F04 Transistor, Chip 2SA 1037K
S701 40T15222WOl Switch, Detector (LOADING)

S702 40T15222WOl Switch, Detector (HMP)

S703 40T25956W01 Switch, Detector (MAGAZINE)
S704 40T35543W02 Switch, Detector (TRAY OUT)
S705 40T15222W01 Switch, Detector (TRAY IN)

\ \
-12-
 (

ALPINE ELECTRONICS INC. ALPINE ELECTRONICS OF CANADA, INC.

Tokyo Olfice: 1-1-8 Nishi Gotanda, 605 Alden RD Markham,
Shinagawa-ku, Tokyo, Japan 141 Ontario L3R 3L5 Canada
Phone 03-3494-.110.1 Telex 8927-61 Phone 416-475-7280 Telex 06-986789

ALPINE ELECTRONICS OF AMERICA, INC. ALPINE ELECTRONICS GmbH

Brandenburger Str. 2-6,
19145 Gramcrcy Place
0-4030 Ratingen F.R. Germany 3 /92-8
Torrance. California 90501
Phone 001-49·2102-4550 Telex 8589157 68P50238W01 -
Phone 310-326-8000
Fax 001-49-2102-445321 Prhte d in Japan
If