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Intertek

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Sw he Bes
t o t Cam Operated
Rotary Switches
 Cam Operated
Rotary Switches

Cam Operated Rotary Switches used to perform Make and Break

operation in a sequential way by rotating the switch to different positions.

The Cam, which closes and opens the contacts, has rotary movement to
multiple positions, thereby multiple Circuit functions can be controlled.

Further, the flexibility in the switch type selection covering various current /
voltage ratings and options to select the number of contacts, is added
advantage. This ensures that a right switch is chosen for the desired
application. CAM Switches thus offer complete design flexibility to assemble
complex switching programs, contact ratings and customize all switching
applications.

Moreover the Cam Switches are suitable for AC as well as DC switching

applications.

The basic operating mechanism of Cam Switch is required to suit intended

application coupled with “Quick-Make”, “Quick-Make-Quick-Break” and
“Spring Return” operating mechanisms are offered to cover wide range
requirements.

The Cam Switches offers versatile mounting options in addition to Standard

Panel/Flush Mounting and other special features like single hole, door
interlocking, padlock, Lock and Key for various needs. The wide option
such as type of Knob, Front plate Color and customized marking on the
Marking Plate gives compatible to the panel design and thus eliminates the
need of the separate label on the panel.

The superior quality of engineering materials and “Double Butt” contacts

with silver bimetal on copper/brass provide stable electrical performance.
The high-grade engineering plastics with high tracking index like Nylon,
Celcon and glass filled polyamide for the components ensures greater
mechanical strength.

Advanced manufacturing processes for Cam Switch components under

stringent quality conditions ensures durability, reliability and enhanced life
and safe operations for a very long time.

02
 Cam Operated
Rotary Switches

Contents
Introduction 02

Construction 04

Technical Specifications 05

Isolator Switches 06

Changeover Switches with OFF 07

Changeover Switches without OFF 08

Multistep Switches with OFF 09

Multistep Switches without OFF 10

Instrumentation Selector Switches 11

Motor Control Switches 13

Gang Switches 15

Control Switches 16

Mountings 17

Knobs and Handles 22

Accessories 23

Customised Programme 24

Ordering Code 25

Breaker Control Switches 26

Installation Procedure - Standard Switches 28

DC Switches 29

03
 Cam Operated
Rotary Switches

Construction

Cam Assembly Contact Assembly

Series S, TP, RT and SL Cam Switches incorporate two double break silver alloy contacts per stage at 180 degree
disposition. The AC Switches are “Quick Make-Slow Break” with in-built latching device feature in cam design. The Cam
Switches can be offered for DC applications with additional contacts in series according to the DC switching voltage and
with suitable duration and the DC Switches are "Quick Make - Quick Break".

Contacts : Double break type AgCdO Operating temp : -150C to 550C

Insulation : Glass filled polyamide Operating frequency : 50 to 60Hz
with high tracking index Humidity : 95%, Rh 48 hours

S Series TP Series RT Series SL Series

Open Version Touch Proof Touch Proof & Touch Proof &
Rear Termination Screwless Termination

l Available from 6 to 400Amp l Available from 6 to 20Amp l Available from 16 to 63Amp l Available from 6 & 10Amp
l Open terminals for easy l Finger Protection (IP20) l ‘Finger Protected convenient l Cage clamp (finger protected)
accessibility accessibility (IP20)

AC Duty Rating DC Duty Rating

Category Typical AC Application Category Typical DC Application

AC-1 Non-Inductive or slightly DC-1 Non-Inductive or slightly Inductive Loads,

Inductive Loads, Resistance Furnaces Resistance Furnaces.
AC-3 Squirrel Cage otors: starting DC-22 Switching of resistive loads,
switching off motors during running including moderate overloads

AC-15 Control of AC electromagnetic loads DC-13 Control of DC electromagnets

AC-21A Switching of resistive loads, DC-23 Switching of motor loads or

including moderate overloads other highly inductive loads
(frequent switching)

AC-23-A Switching of motor loads or other ------ -----

highly inductive loads (frequent switching)

04
 IEC/EN Ratings

AC Rating Code Unit S6 S10 S16/TP16/ S20/TP20/ S25 S32 S40 S63 S80 S100 S125 S200
TP6 TP10 RT16 RT20 RT25 RT32 RT40 RT53

Rated Operational Voltage(Ue) V 440 440 690 690 690 690 690 690 690 690 690 690
Rated frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Rated impulse withstand Voltage(Uimp) Kv 4 4 6 6 6 6 6 6 6 6 6 6
Rated Operational Current(Ie) AC21/AC1 A 6 10 16 20 25 32 40 63 80 100 125 200
Rated Uninterrupted Current (Ith) A 8 12 20 25 32 40 50 80 100 125 150 225
Rated Operational Power

AC23A "3 Ph , 415 V" KW 2.2 3 7.5 7.5 11 15 18.5 22 33 41 45 55

A -- -- 13 13 19 26 32 38 57 71 78 95
Technical Specifications

AC3 KW 1.5 3 5.5 5.5 7.5 11 15 18.5 22 33 37 45

"3 Ph , 415 V" A -- -- 10 10 13 19 26 32 38 57 64 78
Short Circuit Capacity
Rated Fuse Short Circuit Current KA 3 3 5 5 10 10 20 20 25 25 25 25
Fuse Size (Type gG/gM) A 6 10 16 20 25 32 40 63 80 100 125 200

Terminal Cross Section

2
Single / Multiple min mm 0.7 0.7 1.5 1.5 1.5 2.5 2.5 4 6 10 10 10
2
max mm 1.5 1.5 4 4 4 6 10 16 25 35 50 70
Fine strand min mm2 0.7 0.7 1 1 1 1.5 2.5 2.5 6 10 10 10
max mm2 1.5 1.5 2.5 2.5 2.5 4 6 10 16 25 35 50
Terminal Cross Section Metric M3 M3 M3.5 M3.5 M4 M4 M5 M5 2XM5 2XM5 2XM5 M10
Terminal Tightening Torque Nm 0.5 0.5 0.8 0.8 1.2 1.2 2 2 2.5 2.5 2.5 2.5

Rated Duty: 8 Hours, Installation, Operation and Maintenance Condition: Suitable for Environment A (for Industrial Application).
Switch life under standard operating conditions: Mechanical 100,000 operations @ 300 cycles / hour, Electrical 10,000 operations at 100 % rated duty for 120 cycles/hour

CSA/UL Ratings
Unit S6 S10 S16 S20 S25 S32 S40 S63 S80 S100 S125 S200
AC Rating Code TP16 TP 20 RT25 RT32
RT16 RT 20
Ampere Rating A 6 10 15 20 20 30 40 55 80 100 100 175
Intertek

Operational Voltage V 460 460 600 600 600 600 600 600 600 600 600 600
HP Rating 1 Phase 120V HP 0.25 0.33 0.33 0.33 1.5 1.5 2 3 - - - -
240V HP 0.50 0.75 1 1 3 3 5 7.5 - - - -
3 Phase 120V HP 0.75 1 1.5 1.5 3 3 5 7.5 10 10 10 15
American : UL 508 (2009)

240V HP 1 1 3 3 7.5 7.5 10 15 20 20 20 25

Conformance to standards :

480V HP 1 2 3 3 10 10 20 30 40 40 40 50
Cam Operated
Rotary Switches

IEC-60947-5 : 1992
IEC-60947-3 : 1990
European : IEC-60947-1 : 1988

600V HP - - 5 5 15 15 24 40 50 50 50 50

05
Canadian : CSA 22.2 No.14-2010

Note :- AC4 Rating = AC3 rating / 2, Star Delta Rating = 60% of AC3 Rating
 Cam Operated
Rotary Switches

Isolator Switches
Isolators are ON-OFF Switches to isolate the power to a particular area of operation. The Isolator Switches are
offered in a wide range from 1 Pole to 12 Poles. Isolators with spring return upto 4 Poles are available to energise
circuits. Isolators with pre-close contacts are used for safety circuits and for connecting neutral and earth lines.
Isolators are generally rated for AC1/AC21 while for motor applications they need to be rated for AC3/AC23A duty.

Applications: Switching of main/control and instrumentation circuits motor ON-OFF and other special application
circuits.

Connecting Diagram
1 3 5 7 9 11 13 15 17 19 21 23

2 4 6 8 10 12 14 16 18 20 22 24
1 to 12 pole

Stayput

OFF ON OFF

Script Plate ON OFF

ON ON
Marking
OFF

60 Degree 90 Degree 90 Degree Complete Rotation No of

Description
Stages
Programme Code Programme Code Programme Code
1 Pole 61001 61191 61195 1
2 Pole 61002 61192 61198 1
3 Pole 61003 61199 61197 2
4 Pole 61004 61194 61196 2
5 Pole 61005 - - 3
6 Pole 61006 61906 - 3
7 Pole 61007 - - 4
8 Pole 61008 - - 4
9 Pole 61009 - - 5
10 Pole 61010 - - 5
11 Pole 61011 - - 6
12 Pole 61012 - - 6
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 25, 20, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Isolators with Pre-close Contact Spring Return Isolators 45 Degree

1 3 5 7 9 1 3 5 7 1 3 5 7
Spring return to OFF
900 0
ON 45
OFF S
OFF T
A
R
T
2 4 6 8 10 2 4 6 8 2 4 6 8
4 to 5 Pole 61194 1 to 4 Pole

Programme No of Programme No of
Description Description
Code Stages Code Stages
4 Pole - 1 Pole Preclose 61194 2 1 Pole Spring Return 61351 1
4 Pole - 3 Pole Preclose 61904 2 2 Pole Spring Return 61352 1
5 Pole - 3 Pole Preclose 61905 3 3 Pole Spring Return 61353 2
3 Pole with Neutral Terminal 61178 2 4 Pole Spring Return 61354 2
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40, 63, 80, 100, 125, Feasible ampere rating for S, TP and RT Series: 16, 20, 25and 32Amps.
200 and 400Amps.

06
 Cam Operated
Rotary Switches

Changeover Switches with OFF

Changeover Switches also called Double Throw Switches are available with OFF and without OFF. These are used
to operate two different circuits with different number of inputs and outputs. Changeover Switches without Jumpers
(potential free contacts) are used to connect two different circuits from two different sources with two different
operating voltages or any other incompatible lines. All contacts by default are “Break Before Make” (BBM) type to
avoid overlapping of different circuits. However, for overlapping changeover contacts. “Make Before Break” (MBB)
type are offered against specific requirements.

Application: Power Supply to Generator Changeover, Auto/Manual Changeover, Standby/Remote Changeover and
other special application circuits. Mainly used in Distribution Panels, UPS etc.
Changeover with Centre OFF
Connecting Diagram Without Jumper
A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2 G1 G2 H1 H2 2 4 6 8 10 12

1 2 3 4 5 6 7 8 1 3 5 7 9 11
1 to 8 Pole 1 to 3 Pole

Stayput
0 0

1 2
1 2

60 Degree No of 90 Degree
Description Description
Programme Code Stages Programme Code
1 Pole 61025 1 1 Pole 61151
2 Pole 61026 2 2 Pole 61152
3 Pole 61027 3 3 Pole 61153
4 Pole 61028 4 4 Pole 61154
5 Pole 61029 5 - -
6 Pole 61030 6 - -
7 Pole 61031 7 - -
8 Pole 61032 8 - -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Spring Return
Spring return to "0" # Spring return from 1 to "0"
0 0 0 0
1 2 45 90
1
2

45 Degree Spring Return to “ 0” No of Spring Return from 1 to “ 0”

Description Programme Code Stages Description Programme Code
1 Pole 61361 1 1 Pole 61364
2 Pole 61362 2 2 Pole 61365
3 Pole 61363 3 3 Pole 61369
Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps. Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.

Stayput without Jumper

Spring return to "0"
0 0
1 2
1 2

60 Degree Stayput without Jumper No of 45 Degree Spring Return without Jumper

Description Programme Code Stages Description Programme Code
1 Pole 1 Pole
61625 1 61761
without Jumper without Jumper
2 Pole 2 Pole
without Jumper 61626 2 without Jumper 61762
3 Pole
without Jumper 61627 3 - -

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 Amps. Feasible ampere rating for S, TP and RT Series : 16, 20, 25, 32Amps.

07
 Cam Operated
Rotary Switches

Changeover Switches without OFF

Connecting Diagram Without Jumper
A1 B1 C1 D1 E1 F1 G1 H1 J1 K1 L1 M1 2 4 6 8 10 12 14 16
A2 B2 C2 D2 E2 F2 G2 H2 J2 K2 L2 M2

1 2 3 4 5 6 7 8 9 10 11 12 1 3 5 7 9 11 13 15

1 to 12 Pole 1 to 4 Pole

Stayput

1 1
2 1 2
2 2

90 Degree Complete Rotation No of 60 Degree No of 60 Degree No of

Description Programme Code Stages Description Programme Code Stages Description Programme Code Stages

1 Pole 61037 1 5 Pole 61041 5 1 Pole 60177 1

2 Pole 61038 2 6 Pole 61042 6 2 Pole 60178 2
3 Pole 61039 3 7 Pole 61043 7 3 Pole 60179 3
4 Pole 61040 4 8 Pole 61044 8 4 Pole 60180 4
- - - 9 Pole 61045 9 - - -
- - - 10 Pole 61046 10 - - -
- - - 11 Pole 61047 11 - - -
- - - 12 Pole 61048 12 - - -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.

Spring Return
Spring return to "1"
1
2

45 Degree Spring Return No of

Description Programme Code Stages
1 Pole 61371 1
2 Pole 61372 2
3 Pole 61373 3
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, and 32Amps.

Stayput without Jumper

Spring return to "1"
1 1
2
2 2

90 Degree Stayput without Jumper No of 45 Degree Spring return without Jumper

Description Programme Code Stages Description Programme Sode
1 Pole 1 Pole
61637 1 without Jumper 61771
without Jumper
2 Pole
without Jumper 61638 2 - -
3 Pole
without Jumper 61639 3 - -
4 Pole
without Jumper 61640 4 - -

Feasible ampere rating for S, TP and RT Series : Feasible ampere rating for S, TP and RT Series :
6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps. 16, 20, 25, and 32Amps.

08
 Cam Operated
Rotary Switches

Multistep Switches with OFF

Multi-Step Switches also called Pole-Way Switches, are available with OFF and without OFF. Multi-Step Switches
connect different circuits to a common supply or vice-versa. Multi-Step Switches with 1 Pole, 2 Poles and 3 Poles
are popular for 1-Phase, 2-Phase and 3-Phase supply.

Applications: As Tap Changing Switch for Transformer/Stabiliser and other special application circuits.

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of

No Operating Quadrant Stages

61059 1 Pole -2 Way 2 Way 0 1

0 60
A1 B1 C1 D1
61079 2 Pole-2 Way 1 2
2 1 A2 2 B2 3 C2 4 D2
61099 3 Pole-2 Way 3
61130 4 Pole-2 Way 1 to 4 Pole 4

61060 1 Pole-3 Way 3 Way 0 2

OFF 90
A3 1 A1 B3 2 B1 C3 3 C1 D3 4 D1
61080 2 Pole-3 Way 3
3 1
61100 3 Pole-3 Way A2 B2 C2
5
2 D2
61131 4 Pole-3 Way 1 to 4 Pole 6

61061 1 Pole-4 Way 4 Way 2

0 600 A1 B1 C1 D1
1
61081 2 Pole-4 Way 1 2 3 4 4
A4 A2 B4 B2 C4 C2 D4 D2
61101 3 Pole-4 Way 4 2
A3 B3 C3 D3
6
3
61132 4 Pole-4 Way 1 to 4 Pole 8
5 Way
61062 1 Pole-5 Way 0 600 A5 A1 B5 B1 C5 C1 3
5 1
1 2 3
61082 2 Pole-5 Way A4 A2 B4 B2 C4 C2 5
4 2
3
61102 3 Pole-5 Way A3 B3 1 to 3 Pole C3 8

6 Way
61063 1 Pole-6 Way 0 45
0 A1 B1 C1 3
1
A6 1 A2 B6 2 B2 C6 3 C2
61083 2 Pole-6 Way 6 2 6
3 A5 B5 B3 C5
5
4 A3 C3
61103 3 Pole-6 Way A4 B4
1 to 3 Pole C4 9

7 Way
450 A7 A1 B7 B1
0
7
61064 1 Pole-7 Way 1
A6 1 B6 2 B2 4
6 2
A2
3
61084 2 Pole-7 Way 5
4 A5 A3 B5 B3 7
A4 1 to 2 Pole B4

8 Way A1
0
0 30
1 A2
2
61065 1 Pole-8 Way 3 1 A3 4
8 4 A4
7 6 5 A8
A7 A5
A6

9 Way 0 A1
0 30
1 A2
2
61066 1 Pole-9 Way 9 3 A9 1 A3
5
8 4
7 6 5 A8 A4
A7 A5
A6

10 Way A1
0 300
1 A10 A2
10 2
61067 1 Pole-10 Way A9 1 A3
9
4
3 5
8 A8 A4
7 6 5
A7 A5
A6

11 Way
0 A11 A1
11
0
1
30
2
A10 A2
10
61068 1 Pole-11 Way 9 3 A9 1 A3 6
8 4
7 6 5 A8 A4
A7 A5
A6

09
 Cam Operated
Rotary Switches

Multistep Switches without OFF

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of
No Operating Quadrant Stages
61049 1 Pole - 3 Way 3 Way 2
61069 2 Pole - 3 Way A1 B1 C1 D1 E1 F1 3
1 600
61089 3 Pole - 3 Way 2 A2 B2 C2 D2 E2 F2 5
1 2 3 4 5 6
61120 4 Pole - 3 Way 3 6
A3 B3 C3 D3 E3 F3
61124 5 Pole - 3 Way 8
1 to 6 Pole
61126 6 Pole - 3 Way 9
61050 1 Pole - 4 Way 4 Way A1 B1 C1 D1 2
1 900

61070 2 Pole - 4 Way A4 1 A2 B4 2 B2 C4 3 C2 D4 4 D2 4

4 2
61090 3 Pole - 4 Way 6
3
61121 4 Pole - 4 Way A3 B3 1 to 4 Pole C3 D3 8
A1 B1 C1 D1
61051 1 Pole - 5 Way 5 Way 1 90
0 3
2 A2 B2 C2 D2
61071 2 Pole - 5 Way 1 2 3 4 5
61091 3 Pole - 5 Way 5
4
3 A5 A3 B5 B3 C5 C3 D5 D3 8
61122 4 Pole - 5 Way A4 B4 1 to 4 Pole C4 D4 10
A1 B1 C1
61052 1 Pole - 6 Way 6 Way 60
0 3
1
6 2 A6 A2 B6 B2 C6 C2
61072 2 Pole - 6 Way 1 2 3 6
5 3 A5 A3 B5 B3 C5 C3
4
61092 3 Pole - 6 Way 1 to 3 Pole 9
A4 B4 C4
A1 B1 C1
61053 1 Pole - 7 Way 7 Way 1 45
0
A2 B2 C2 4
2
61073 2 Pole - 7 Way 7 3 A7 1 A3 B7 2 B3 C7 3 C3 7
6 4
5 A6 A4 B6 B4 C6 C4
61093 3 Pole - 7 Way A5 B5 1 to 3 Pole C5 11

8 Way A1 B1 C1
61054 1 Pole - 8 Way 8
1 45
0
A8 A2 B8 B2 C8 C2 4
2
61074 2 Pole - 8 Way 7 3 A7 1 A3 B7 2 B3 C7 3 C3 8
6 4
5 A6 A4 B6 B4 C6 C4
61094 3 Pole - 8 Way A5 B5 1 to 3 Pole C5 12

9 Way 0 A1 A2
1 2 30
3 A3
61055 1 Pole - 9 Way 4 1 A4 5
9 5
8 7 6 A9 A5
A8 A7 A6

10 Way 300
A1 A2
1 2
3 A3
61056 1 Pole - 10 Way 10 4
5
A10 1 A4 5
9
8 7 6 A9 A5
A8 A7 A6

11 Way 0 A1 A2
1 2 30
11 3 A11 A3
61057 1 Pole - 11 Way 10 4 A10 1 A4 6
9 5
8 7 6 A9 A5
A8 A7 A6

12 Way 30
0 A12 A1 A2
12 1 2 A11 A3
11 3
61058 1 Pole - 12 Way 10 4 A10 1 A4 6
9 5 A5
8 7 6 A9
A8 A7 A6

Multistep Switches without Jumper

3 Way 60
0 2
1
61649 1 Pole - 3 Way 2
without OFF 1 3 4 5 3
3
without Jumper
6

1 Pole - 4 Way 4 Way 6

2 10 2
61650 without OFF 1 90
0

without Jumper 1 3 4 5 8 7 9 11 12 13 16 15
4 2
14
61670 2 Pole - 4 Way 3 4
without OFF 1 to 2 Pole
without Jumper
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125 and 200 Amps.

10
 Cam Operated
Rotary Switches

Instrumentation Selector Switches

The Instrumentation Selector Switches help to:
l Measure currents in different circuits with a current transformer a single analog ammeter and a switch
l Measure voltages between phases and phase and neutral with one voltmeter and a switch
l Measure voltages and currents of a circuit with one voltmeter one ammeter and a single switch

Voltmeter Selector Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of

No Operating Quadrant Stages

OFF 900
R
V V
61312 3 - Phase Line Y V
BR RY
B 2
to Line
YB
R Y B

OFF 450
61313 3 - Phase Line to RY RN
Line & Line to YB YN 3
BN R
Neutral BR
Y
V1 V2
B V
N
61314 3 - Phase Line to RY 600

Line, Line to BN YB R Y B N
3
Neutral & YN BR
RN
Without OFF

R
OFF 450
RY
Y
RN V V
61317 3 - Phase Line to B V
YB 3
Line & L1 to N N
BR

R Y B N
R L1
0
45 Source 1 Y L2 Source 2
OFF
RY L1L2 B L3
61318 3 - Phase Line to YB L2L3 4
Line 2 Sources BR L3L1 R Y B L1 L2 L3
V1 V2
V

0
R
OFF 90
Y
61311 3 - Phase Line to B V V
BN RN
N
V 2
Neutral
YN
R Y B N

0
RY 60 R
61319 3 - Phase Line to YB Y
V V
Line B V 2
Without OFF BR
R Y B

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

Voltmeter and Ammeter Selector Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of
No Operating Quadrant Stages

0
L1
OFF 90 A A
61336 3 Voltages L2
A
Line - Line & 3 1 L3 5
3 Currents A V V
2 L2 B Y R V
L1 L3
0
L1
1 90
L2 A A
61337 4 Voltages A
L3
& 4 2
N 6
V V
3 Currents 3
V
A
L1L2L3 N B Y R

L1
OFF 900 A A
61338 3 Voltages L2 A
Line to Neutral & 3 1
L3
5
V N
3 Currents V
2 A
L1 L2 L3 B Y R

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

11
 Cam Operated
Rotary Switches

Ammeter Selector Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of
No Operating Quadrant Stages
R
OFF 900
61325 1 Pole - Y
A A
3 Transformer B R
B
A 3
with OFF
Y A
R Y B
0
R
ON 90

61321 1 Pole - A A
1 Transformer OFF
A 1
A
R

0 R
OFF 90
1 Pole - Y
61331 A A
2 Transformer
3 1 A 2
2
A
Y R
0
R
2 90
61384 1 Pole - Y
A A
3 Transformer 1 3 A 3
B
without OFF
A
B Y R
0
L1
1 90
61326 1 Pole - L2
L3 A A
4 Transformer 4 2
L4 A 4
with OFF 3 A L4 L1
L3 L2

90 0 R
2 Pole - 0
61327 Y A1 A2
2 Transformer 1 2 A 3
with OFF R1 R2
Y1 Y2

0
OFF 90
61328 3 Pole -
3 Transformer B R 5
with OFF R
Y
Y A1 A2
A
900
B
Y
3 Pole -
R1 R2 Y1 Y2 B1 B2
61329 3 Transformer R B 5
without OFF

0
R
90
61330 4 Pole - 1 Y
4 Transformer B A1 A2
4 2 A 6
without OFF N
3
R1 R2 Y1 Y2 B1 B2 N1 N2
Direct ammeter L1
71000 OFF 90
0

L2
Selector without
L3 A1 A2
Current B R A 5
Transformer R1 Y1 B1
Y R2 Y2 B2
(16 to 63Amps)
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

Power Factor Meter and Wattmeter Switches

0 L1 3
73078 One Current OFF
90
L2 1
Transformer L3
7 5
ON
2
2
One Voltage PF
Transformer
8 6
0
6 7
OFF 90 L1
73079 Two Current L2 PF
Transformer ON ON L3 2
1 2
OFF

0 14
90
73071 Two Wattmeter OFF L1
L2
Method 1 2
L3 2 9 5
13 17 15 1 6 3 8
18
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

12
 Cam Operated
Rotary Switches

Motor Control Switches

Motor Control Switches directly operate the motor with AC3 or AC4 duty rating.
They are typically used for “Forward-Reverse”, “Star-Delta” and “Two Speed Forward-Reverse”. Motor Control Switches are also
designed to operate with a contactor having built-in tripping feature in the event of power failure and overload.

Motor Reversing Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of
No Operating Quadrant Stages

60
0 L1
61210 2 Pole 0
L1
2
1 2
UV L2 UVW
L2 L3
M 2~ M 3~
61211 3 Pole L1 L2 L1 L2 L3 3
Spring return to "1"
0
0 45 L1
61253 3 Pole 1 2 L2 U VW
Spring Return L3 3
M 3~
L1 L2 L3

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32Amps and above.

Motor Switches/Star Delta Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of
No Operating Quadrant Stages

Y 600
61200 OFF -
0
Star - Delta
L1 4
L2
L3

L1 L2 L3
U1 U2
M
450 V1 3~ V2
0 Y W2
W1
61201 Spring Return
from Star 4
to OFF

L1

0
L2
61203 Standard Y
0
Y
60
L3

5
L1 L2 L3
U1 U2
M V2
V1 3~
W1 W2

L1 L2 L3

Y 0 4 1
61239 Star Delta with 60
C 3 2
Sequence 0
C
Locking &
LMD Contractor e 3
A1 B1 C1 e
M3 ~
Y-
C

A2 B2C2 5 6 7

L1 L2 L3 1
2
61240 For use with Y 900

Contractors W1 V1 U1
0 4
4
M
U2
3~ V2
W2

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32. 40 and 63Amps.

13
 Cam Operated
Rotary Switches

Motor Switches/Multi Speed Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of

No Operating Quadrant Stages

1 600 L1 U1 U2
M V2
L2 V1
61212 2 Speed in one 0 2 3~
W2
L3 W1 4
Direction Single
Winding L1 L2 L3

600 L1 U1 U2
0 M
L2 V1 3~ V2
61213 2 Speed with 1 2
W1 W2
L3 4
Centre OFF
Single Winding L1 L2 L3

L1 L2 L3 17
1 600 18
61215 2 Speed Single 0 2 U1 U2
M
Winding for use V1 3~ V2 5
W1 W2
(with Contractor) L1 L2 L3
20
0 L1 U1 U2
0 60 M
61217 2 Speed Single 1 1
L2 V1 3~ V2
W1 W2
Winding L3 6
2 2
Forwarding/
L1 L2 L3
Reversing
60
0 L1
1
61219 2 Speed 0 2
L2 U1 U2
M
2 Separate L3 V1 3~ V2 3
W1 W2
Windings
L1 L2 L3

60
0 L1 1U1 2U1
OFF M
61226 3 Speed 1
L2 1V1 3~ 2V1
1W1 2W1
2 Windings L3 6
(O-A-B-A) 3
2
1U21V21W2
L1 L2 L3

90
0 L1 1U1 2U1
OFF M
61243 3 Speed L2 1V1 3~ 2V1
1W1 2W1
2 Windings 3 1 L3 6
(O-A-B-B) 2 1U21V21W2
L1 L2 L3

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.

Motor Switches - Start and Run Switches

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of

No Operating Quadrant Stages
Spring return from Start to "0"
L1
1
61208 START
Split - Phase N U1
M K1 2
Start 0 U2

L1 N
Spring return from Start
L1
0
61209 Split - Phase N U1 Z1
1 2 M 3
Start Reversing U2 Z2
START START
L1 N

60
0 1 L1
0
61270 Split - Phase 1 2 1 L2 2 L1 2 L2
Start Reversing M 3
3 L1 3 L2
Switching
1 L1 1 L2

Feasible ampere rating: 16, 20, 25 and 32Amps and for Sprint Return Switches and for Stay put 16Amps and above.

14
 Cam Operated
Rotary Switches

Gang Switches
The Gang Switches increase capacity of circuits by ganging in serial or parallel operations for different circuit
capacity. Serialing enhances power of battery supply and paralleling the power of resistor.

Applications: In railway coaches for controlling the Alternator and Battery supply. Also in telecom panels and
special application circuits.

Prog Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. of

No Operating Quadrant Stages

L1 A1 A2

61109 2 Gang with OFF N A B

1
1 Pole
1 Pole
2 GANG L1

60
0 A1 A2
0
1 L1
61117 2 Gang with OFF
N A B 2
2 Pole 2
L1 N B1 B2 2 Pole
A1 B1 C1 A2 B2 C2
L1
L2
61111 2 Gang with OFF
L3 3
3 Pole
A B
L1 L2 L3
3 Pole

L1 A1 A2 A3

61110 3 Gang with OFF N A B C

2
1 Pole
1 Pole
3 GANG L1

L1 A1 A2 A3
OFF 900 L2
61118 3 Gang with OFF L3
3 1
A B C 3
2 Pole
2 L1 L2 L3 B1 B2 B3
3 Pole

L1 A1 A2

61112 3 Gang with OFF N A B

5
3 Pole
1 Pole
L1

A1 A2
61113 2 Gang, Series L1
with OFF N A B 1
1 Pole 2 GANG 2 Pole
L1 N B1 B2

OFF 900 L1 A1 B1 C1 A2 B2 C2
61115 2 Gang, Series L2
3 1
with OFF L3 2
2 Pole 2 A B 3 Pole
L1 L2 L3

L1 A1 B1 C1 A2 B2 C2
61114 2 Gang, Series L2
with OFF L3 3
3 Pole A B 3 Pole
L1 L2 L3
2 Gang Series Parallel
OFF 900 L1 A1 B1 A2
61116 2 Gang, Series -
N
Parallel with OFF 3 1 A B 2
2 Pole L1 N 3 Pole
2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63Amps.

15
 Cam Operated
Rotary Switches

Control Switches
Control Switches are used to energise contactors for controlling motor operations. Most of the Switches are “Spring
Return” type for latching of the circuit with NO contact and facilitate tripping by the tripping device.

Applications: Control Switches offer unique alternative to multiple “Push Button Stations”, when one Switch
controls instead of many Push Buttons. Control Switch with many positions are offered for a suitable combination.

Prog No. Description Script Plate Marking/ Connecting Diagram/Terminal Marking No. Of
Operating Quadrant Stages
L1
1 Pole STOP - N
START with Spring return
61300 0
START A1
A2 1
Spring Return STOP
STOP START 4
2
L1
2 Pole STOP - N

61388 START with 0,1

START
1 3 2
Spring Return 2 4

1 Pole STOP - Spring return from START to "1"

START with 1 L1
61301 Spring Return START N

from Start to Run 0,1

START
1 3 1
0
2 4

61701 Without Jumper

STOP - START Spring return from START

L1
SWITCH with
61307 0 N
Spring Return to 0
1 2
3
1 2 START 1 5
Run for a2 Units START 2
6
START START 4 2

61707 Without Jumper

L1
N1
Contactor Control L2
Spring return to "0" N2
61366 with Spring 15
1 2 7 3 2
Return to OFF 0
START 2 6 8 4
1 2

P + L S
Motor Voltage _ SERIES
N 4
61271 6 M SPLIT
Control Switch 2 FIELD

1 5
L S 2

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.

16
 Cam Operated
Rotary Switches

Mountings Feasibility
Feasibility
Mounting Description
Code 6/10A 16/20A 25/32A 40/63A 80/100/ 200/
125A 400A
B03 Front Mounting, Standard Mounting plate 3 3 3 3 3
B13 Front Mounting with next size plate 3 3 3 3 3 3
B00 Front Mounting 48X48 plate for 25/32A and 64x64 plate for 40/63A 3 3
B19 Single Hole Mounting 32x32 plate for 6/10A only 48x48 Plate for 16-32Amps 3 3 3
B14 Single Hole Mounting 48x48 plate for 6/10A 3
B33 Front Mounting with Round padlock for 2 Position (for Isolators) 3 3 3 3 3
B30 Front Mounting with Rectangular Padlock 2 Position (for Isolators) 3 3 3 3 3
B63 Key Lockable type (Handle/Knob) 3 3 3
B90 Centre Key Lock (Pistol grip Handle in black colour only) 3 3
B02 Rear/(Back/Base) Mounting 3 3 3 3 3 3
B21 Din Rail Mounting on 35mm Rail 6-32Amps 3 3 3
B32 Rear/Base Mounting, Door Interlock + Rectangular Padlock (B30+B42) 3 3 3 3 3
B34 Rear/Base Mounting, Door Interlock + Round Padlock (B33+B42) 3 3 3 3 3
B41 Rear Mounting with Clutch Mechanism on Door 3 3 3 3 3
(Door Open in all position without Interlock)
B42 Rear Mounting with Interlock Mechanism on Door 3 3 3 3 3
F47 Door Clutch, Mounting Plate at front 3 3 3 3 3
B17 ABS Enclosure Max stages upto 4 upto 3 upto 5 upto 5
B31 ABS Enclosure with Round Padlock (B33+B17) Max stages upto 3 upto 2 upto 2
M17 Metal Enclosure Max stages upto 4 upto 4 upto 3 3
A17 Aluminium Enclosure Max stages upto 4 upto 3 upto 2
B40 Single Hole Mounting with Padlock 48 x 48 Plate For 16-32A 3 3
B43 Single Hole Mounting with Centre Key 48 x 48 Plate for 16-32A 3 3
B45 Single Hole Mounting with Round Ring with Knob 16A-32A 3 3

Mountings
Front Mountings
B03
S 3 to 5 ØB3 Drilling plan
Panel gap

ØB2
SQF
D

L A SQ B1

Length L = No of Stages of Prog x S + W

6/10 Amps by default B13 mounting 48x48mm only

IP55 protection from front Quote B13 for next bigger size front plate
Features: Type A B1 B2 B3 D F S W Max
n Standard 4 Hole front panel
mounting S6/S10/TP6/TP10/SL6/SL10 28 36 12 4.5 38 48 9.5 18.5 12
n Knob/Handle operatable (48x48mm)-B13
n Suitable for all switching angles and S16/TP16/RT16/TP20/RT20 28 36 12 4.5 58 48 12 26 21
Spring Return Switches
n Front assembly in 4 different colors, S25/S32/RT25/RT32 35 48 12 5.5 64 64 15 27 18
Yellow/Red, Grey/Black, S40/S63/RT40/RT63 44 68 15 5.5 95 88 21 33 12
Black/Black and aluminum finish
S80/S100/S125 44 68 15 5.5 118 88 26 40 10
S200 44 68 15 5.5 99 88 32 40 10
S400 44 68 15 5.5 99 88 64 40 4

17
 Cam Operated
Rotary Switches

Single Hole Mounting (22.5mm cutout)

Locking lever
B19/B14 S 3 Max. 3
Panel gap

13
D

F
L H A 23

Length L = No of Stages x S + W Drilling plan

IP65 protection from front

Quote B14 for next bigger size front plate (available for 6/10Amps. only)
Features:
n Single hole mounting with std dia Type Code A D F S H W Max
22.5 mm S6/S10/TP6/TP10 B19 25 38 32 9.5 13.5 28.5 10
n Eliminates the need for screws/hardware
B14 27 38 48 9.5 13.5 28.5 10
for Quick-Fit Single Hole panel fixing
n Easy termination S16/TP16/RT16/TP20/RT20 B19 32 58 48 12 13 36 8
n Available upto 32Amp S25/S32/RT25/RT32 B19 32 64 48 15 13 37 6

Pad Lockable Mountings

B33 Drilling plan
S 3 to 5
ØB3
Panel gap ØB2

ON
Features :
D

SQ B1
L A F

Length L = No of Stages x S + W
F-48mm with B1-36mm also available on request for 16,25,32Amps
IP55 protection from front
Type A B1 B2 B3 D F S W Max
Features:
n Four hole round padlockable mounting S16/TP16/RT16/TP20/RT20 44 36 12 4.5 58 65 12 26 6
n Secure with max. 3 padlocks in OFF
S25/S32/RT25/RT32 44 36 12 4.5 64 65 15 27 6
position prevents switching ON by
unauthorised personnel S40/S63/RT40/RT63 48 68 15 5.5 95 95 21 33 6
0
n Suitable for switches only with 90 switching S80/S100/S125 48 68 15 5.5 118 95 26 40 6
angle
S200 48 68 15 5.5 99 95 32 40 6
S400 48 68 15 5.5 99 95 64 40 3

B30 S
3 to 5
Panel
H
F1 Drilling plan
gap Ø5.5 B2
0
D

1
F2

B1
L

A
F3

IP55 protection from front Length L = No of Stages x S + W

Features: Type A B1 B2 D F1 F2 F3 H S W Max
n Four hole rectangular padlockable
mounting S16/TP16/RT16/TP20/RT20 35 48 12 58 76 104 12 23 12 26 6
n Secure with max four padlocks in OFF S25/S32/RT25/RT32 35 48 12 64 76 104 12 23 15 27 6
position S40/S63/RT40/RT63 44 68 15 95 99 128 15 25 21 33 6
n Prevents switching only
S80/S100/S125 44 68 15 118 99 128 15 25 26 40 6
n Unauthorised personnel
n Suitable for switches with 90switching S200 44 68 15 99 99 128 15 25 32 40 6
angle S400 44 68 15 99 99 128 15 25 64 40 3
n Available in Yellow/Red only

18
 Cam Operated
Rotary Switches

Key Lockabale
B63 Drilling plan
Ø5.5
3 to 5 A 48
S Panel
gap
B2

48

B5
L
IP40 protection from front B4

Length L = No of Stages x S + W
Features:
n Knob/Handle operatable Switch
With key lockable assembly prevents Type A B2 B4 B5 D F S W Max
switching by unauthorised personnel S16/TP16/RT16/TP20/RT20 35 13 23 43.5 58 64 12 45 21
n Key lock/Key removable only in OFF
position by default, key lockable and S25/S32/RT25/RT32 35 13 23 43.5 64 64 15 45 15
removable in any other position to be S40/S63/RT40/RT63 44 13 23 43.5 95 64 21 47 10
specified
n Lock assembly can also be provided on
any side
n Common key for all Switches

B17 Enclosure
LR/HR Model B
Ø5

.5

.5
.5

Ø5

Ø5
G
J

L
H

E D A
DrillingI plan

SM, M B
Ø4.5
IP55
Features:
n Switch mounted in ABS Enclosure
SQ F
G

n Provides protection from dust and

hazardous material with regular
Front Plate and Knob
n Suitable for all switching angles
E D A
n Knob/Handle operatable
Drilling plan
n IP65 can be given on request

Quote B31 (B17 Enclosure and B33 Round

Padlock) only for Isolater ON/OFF Switches Type Box Type A L B D E G Stages
S6/S10/TP6/TP10 SM 28 125 100 72 80 115 4
S16/TP16/RT16 SM 28 125 100 72 80 115 3
S16/TP16/RT16 M 28 175 125 90 105 155 4
S25/S32/RT25/RT32 SM 35 125 100 72 80 115 2
S25/S32/RT25/RT32 M 35 175 125 90 105 155 4
S40/S63/RT40/RT63 M 44 175 125 90 105 155 2

Type Code A L B D E G H I J Stages

S25/S32/RT25/RT32 LR 38 130 115 161 87 102 100 - - 5
S40/S63/RT40/RT63 HR 46 180 155 220 120 100 - 122 147 5

19
 Cam Operated
Rotary Switches

M17 Metal Enclosure

D1
Drilling Plan

2Holes
0
1 2

ØD

A2
D2
ØA3
Rubber grommet

A1
D3

Isolators by default with knob only

Features:
n Switches mounted in sheet metal Type A1 A2 A3 D1 D2 D3 Max
Enclosures provides protection from S6/S10/TP6/TP10 70 60 6 85 89 98 4
hazardous environment S16/TP16/RT16/TP20/RT20 70 60 6 85 89 98 4
n Knob/Handle operatable
n Suitable for Switches upto 32Amp
S25/S32/RT25/RT32 70 60 6 85 89 98 4
16A Forward/OFF/Reverse Only 70 60 5 75 75 110 --

B02 Rear Mounting Back Front

Drilling plan plate Drilling plan plate

S 3 to 5 B3 B2 A2
Panel gap
B

B1 A1
G
L
Features:
n Four hole base mounted on rear side Length L = No of Stages x S + W
of the panel
n Knob/Handle operatable Type A A1 B1 B2 B3 F B G S W Max
n Can also be used for panel/door
S6/S10/TP6/TP10 28 36 36 9 4.5 48 48 4.5 9.5 26 12
mounting
S16/TP16/RT16/TP20/RT20 28 36 48 12 4.5 48 64 3.5 12 30 12
S25/S32/RT25/RT32 35 48 48 12 4.5 64 64 3.5 15 31 8
S40/S63/RT40/RT63 43 68 68 15 5.5 88 88 5 21 41 6
S80/S100/S125 43 68 100 15 5.5 88 124 5 26 48 6
S200 43 68 83 15 5.5 88 104 5 32 48 6
S400 43 68 83 15 5.5 88 104 8 64 48 3

B21 DIN Rail Mounting

Ø4 Drilling plan
10 3 to 5 ØB2 Ø4.5
S
Panel gap
56

L A B1

Features: Length L = No of Stages x S + W

n Snap mounting base on DIN EN50022
(Omega) Rail 35mm and 1.2mm thick or Type A B1 B2 D F S W Max
two hole rear mounting S6/S10/TP6/TP10 28 36 9 38 48 9.5 28.5 10
n Provides easy termination
S16/TP16/RT16/TP20/RT20 28 36 12 58 48 12 37 12
n Can also be used for panel/door
mounting S25/S32/RT25/RT32 35 48 12 64 64 15 38 8

20
 Cam Operated
Rotary Switches

B42 Door Interlock

Front Back
3 to 5mm panel gap
A2 A3 B2
L

SQ F1
SQ D

SQ F
R 120
S
G
L1 C SQ-A1
A SQ-B1

IP55 protection from front Length L = No of Stages x S + W

L = L1 + C
Features:
n Mounted on rear side of the panel and Quote B41 for door openable in both positions without door interlock
operated from the front door
n Door interlockable mechanism and panel Type A A1 A2 A3 B1 F B G C N S W Max
door openable only in OFF position S16/TP16/RT16 35 48 4.5 15 48 64 64 3.5 25 22 12 54 8
n Provides safety feature TP20/RT20
n Knob/Handle oparatable S25/S32/RT25/RT32 35 48 4.5 15 48 64 64 3.5 25 22 15 57 8
S40/S63/RT40/RT63 44 68 5.5 18 83 88 104 5 27 26 21 66 6
S80/S100/S125 44 68 5.5 18 100 88 124 5 27 26 26 72 6
S200 44 68 5.5 18 83 88 104 5 27 26 32 72 6
S400 44 68 5.5 18 83 88 104 8 27 26 64 72 3

B03 Standard Mounting-Spring Return

(Square Latching Mechanism) 3 to 5mm Panel gap

S Ø4.5
Drilling plan

Ø12
ØD

SQ 48
L

69

SQ. 64 SQ. 64

0 B90 for 25A/32A 0

IP55 protection from front B13 for 16A
1 2 1 2
(with center key)
Features: B03 for 25A/32A
(without key)
n Standard 4 hole front panel mounting
pistol grip handle operatable
0 0
n Suitable for 45 /60 only
n Advanced special star/spring design on
latching provides guaranted spring
Available in
return operation black plate/black
PG handle

For B03 without key & for B90 with center kKey

Type L (No. of Stages)

1 2 3 4 5 6 7
S16 / TP16 / RT16 (B13) 52.5 64.5 76.5 88.5 100.5 112.5 124.5
S25 / S32 / RT25 / RT32 55.5 70.5 85.5 100.5 115.5 130.5 145.5

21
 Cam Operated
Rotary Switches

Knobs and Handles Knobs / Handle Colours RED BLACK

TD - TEAR DROP FL - FLAG KNOB

A A
B

B
C

C
D D

CODE - TD A B C D CODE - FL A B C D

S6/S10/TP6/TP10 27 41 25 21 S6/S10/TP6/TP10 17 23 13.75 19

S16/TP16/RT16 27 41 25 21 S16/TP16/RT16 27 38 24 23
S25/S32/RT25/RT32 36 51 31 25 S25/S32/RT25/RT32 27 38 24 23
S25/S32/RT25/RT32 50 70 42 33 S25/S32/RT25/RT32 50 68 42.5 32

PG - Pistol Grip Handle BG - Ball Grip Handle LV - Lever Handle

A A
A

B
C

B
B

C
C

D
D
D

CODE - PG A B C D CODE - BG A B C D CODE - LV A B C D

S16/TP16/RT16/TP20/RT20 36 102 82 56 S16/TP16/RT16/TP20/RT20 36 100 67 45 S80/S100/S125 50 115 90 45

S25/S32/RT25/RT32 36 102 82 56 S25/S32/RT25/RT32 36 100 67 45 S200/S400 50 115 90 45

S40/S63 36 102 82 56 S40/S63 36 100 67 45

Accessories Extended Terminals

7.5 S25/S32/SG25 2
S16 1.5 8.5 S63 R8
Ø 8.5
Ø 3.8
8

M4
3.2
13.8

27
13.5

7.5

12.5 8.5 9.5 15 16

Supplied as optional for S40 and S63 on request

Extended Terminals - Always mounted on Switch Push On Terminals

S80/S100/S125 S200 2-64020-00-001-401-14 S6/S10/S16/TP16
15 53
2 Ø 3
8. 5

Ø 10.5
6.3

6.3
8
43

44
32

4
30.5

45 0

45 0
0.8

0.8

1.5 22 22 61

Always mounted on Switch Mating terminal socket Code No : 1653

22
 Cam Operated
Rotary Switches

Accessories Standard Style Frame Size Bigger Style

Front Plate Current Ratings Current Ratings

SQ20
6/10Amps ---

SQ32

SQ36
16/20Amps 6/10Amps

SQ48

SQ48
25/32Amps 16/20Amps

SQ64

SQ68
S40Amps & above 25/32Amps

SQ88
Sq81

--- S40Amps & above

SQ104

Special Front Plates

48 x 60 ---
48

10Amps
16Amps
SQ 36

60

20Amps

64 x 80
64

25/32Amps 16/20Amps
80
SQ48

Protection Covers (Shrouds)

S-Series
H
Type øD 2 Stage 3 Stage
H

±0.2
S6/S10 43 25 34.5
±0.2
S16/S25/S32 69 35 50
D S40/S63 95
±0.2
54 75
Other special size mounting plates at Front or Rear can be supplied against requirement.
Rectangular L
Type L D H No. of Stages
210 200 73 2
S40/S63
210 200 94 3
H
D

175 110 115 2

S80 to S200
210 200 100 2
In case of fixing at site use supplied hardware only.

23
 Cam Operated
Rotary Switches

Customised Programme
Front plate Programme Number

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

Switching angle

Switching positions

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Locked position Contact closed Contact closed without Spring return

X X
interruption

1 2 3 With Without
Mounting
Switch Type Form Position
4 Size Colour 7
Front plate Optional extras

5
Marking
6 Type Colour Customer Date
Handle

Customer Code No.

24
 Cam Operated
Rotary Switches

Front plate

P
Programme Number 73037
Customised Programme Formation
OFF
The Switch design and construction gives flexibility for making customised programmes
1 3 5
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 within a very short period. Basically an engineer trying to specify the customised
programme should concentrate on the following points.
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 (a) Number of operating positions of Switch Handle
2 4 6

Switching angle 60
0 (b) Total number of contacts required
Switch positions (c) Contact closing sequence of all the contacts required in various positions of handle.
OFF 1
2 Please note :
3

TUBE
4
5
1) Each position should be identified and script plate marking required in those
6
7
positions should be mentioned.
8 0
TUBE & FAN 9 2) The standard latching angle (angle between positions)/switching angles are 60 ,
10 0 0 0 0
11 90 , 45 and 30. Spring Return are also possible for 45 and 90 switching angle.
12
FAN 13
14 (d) Total number of contacts can be decided based on the actual need. You may arrange
15
16 the contacts to your convenience and number them as ½,3/4, 5/6...etc. While making
FAN & LAMP 17
18 the Switch, we may rearrange the contacts to use solid Jumpers so as to avoid loose
19
20 wire Jumpers.
NIGHT LAMP 21
22
23
(e) Fill up the Programme sheet by marking ‘X’ at places where contacts have to Close
24
Contact Closed without
(NC).
Locked positions X Contact Closed Spring return
X interruption
1 2 Mounting 3 With Without
Also specify the ampere rating, mounting style, switching angle, script plate
Switch Type S 16 B03 Stop X
4
Front plate
Type Colour 7
Form
markings, terminal marking and lockable position (If any).
50 Yellow Optional extras
5
Marking For example refer the sample customised programme sheet of a Bedroom Switch
6
Handle
Type
Tear drop
Colour
Red
Customer Date having 3 contacts controlling a tube, fan and night lamp.
CUSTOMER CODE No. Note: The above construction carries a five digit number starting with (7xxxx) allotted by
us. This number alone is sufficient for future correspondence and further ordering.
Ordering Code
Programme Code Type Ampere Mounting Knob Color

Example : 6 1 1 9 7 S 2 0 0 B 0 3 T D Y R
Programme Selection Type Selection
Programmes Prog Type Code Possible Amps Ampere Code Ampere Code
Code S-Series S 6 to 400Amps 6 A 100 K
Isolators Pg 06 Touch Proof T 6 to 20Amps 10 B 125 L
Changeovers with OFF Pg 07 Rear Access Termination R 16 to 63Amps 16 C 200 N
Changeovers without OFF Pg 08 DC Switches D 16 to 500Amps 20 D 250 O
Multistep with OFF Pg 09 Phase Selector only for P 25 to 63Amps 25 E 300 P
Multistep without OFF Pg 10 1 Pole 3 Way with OFF 32 F 400 Q
Ammeter (CT Operated) P 6 and 10Amps
Instrumentation Switches Pg 11 40 G 500 R
Voltmeter (Phase to Phase (available only with
Motor Control Switches Pg 13 with OFF) four hole mounting) 63 I
Gang Switches Pg 15 80 J
L - Series L 6 to 10 Amps
Control Switches Pg 16 (Spring clamp screwless)

Color Combination Selection

CODE - YR CODE - GB CODE - BB CODE - AB

Yellow Front Plate Grey Front Plate Black Front Plate Alluminium (silver) Foil Front Plate
Red Handle Black Handle Black Handle with Black Handle

Knobs and Handles Selection

CODE- TD CODE- FH CODE - BG CODE- PG CODE- LV

Tear Drop Handle Flag Handle Ball Grip Handle Pistal Grip Lever Handle
Handle

25
 Cam Operated
Rotary Switches

Breaker Control Switches

Under this 3 types are widely used
a) Spring return
NEUTRAL
b) Lost Motion contact (LMD)
c) Sequence Locking (Two consecutive movement in one direction arrested) T C
R L
All the above can also be with external KEY and LOCK arrangement. I O
P S
E
In SPRING RETURN type the handle is always return to NEUTRAL position and does not stay in
other TWO positions, when the handle returned to Neutral the Main/TRIP contact will be in open
condition.
In LMD, the contact block is divided into two, as main contacts and LMD contacts. LMD Contacts will
be closed with the handle is moved to CLOSE side/TRIP side and the contact closing will be retained
even though the handle is returned to the NEUTRAL by virtue of Spring Return nature. When the
handle is rotated on the opposite direction then only the LMD contact will open. ! Spring Return to Neutral
Position from both the
Thus the LMD mechanism enables the Switch to have a memory feature of the previous operation, sides
which is considered to be a very essential for Circuit Breaker applications.
! Memory feature of the
In case of sequence lock, it acts like a mechanical interlock in the switch not permitting two previous Operation(LMD)
consecutive “CLOSE” operations. When you Turn the handle to CLOSE Position and handle will be ! Permits only one Close
back to NEUTRAL due to Spring Return action. Again the handle movement on the CLOSE Operation(Sequential
side will be locked. When the handle is moved to TRIP position then only rotation to CLOSE Lock)
position permitted.
As indicated all the above feature models can also be supported with external lock and key
arrangement with key lockable and removable only at NEUTRAL position and the handle shall not be
turned when the key is in locked condition.

Technical Specifications General

Endurance :
Description Unit S25 S32 Mechanical
100,000 operations at
V AC 690 690
Rated Operational Voltage Ue 300 cycles/hour
V DC 250 250
Resistance to Surge Voltage Uimp kV 6 6 Electrical
Rated Uninterrupted Current Ith A 32 40 10,000 operations at
Rated Operational Current Ie 120 cycles/hour
Operational Temperature
Pilot Duty Ac15
250C to 550C, frequency
220-240V AC A 8 14 upto 5 kHz
380-440V AC A 5 6
Short circuit protection 25 32
A
HRC fuse size
Rated short circuit kA 10 10
Terminal cross section
Rigid wire min mm
2 1.5 2.5
max 4 6
2
Flexible wire min mm 1 1.5
max 2.5 4
Terminal Screw M4 M4
Terminal Tightening Torque 1.2 Nm 1.2 Nm

No of S25/SG 25 S32/SG32
Voltage Contacts Inductive L/R Amps Inductive L/R Amps
Resistive Resistive
in series Amps 10 20 40 Amps 10 20 40
msec msec msec msec msec msec
50V 1 20 20 15 6 25 25 18 8
2 - - 20 14 - - 25 18
3 - - - 20 - - - 25
125V 1 3 2.5 1.5 1.0 5 3 2 1.2
2 20 15 10 5 25 18 12 6
3 - 20 20 10 - 25 25 12
250V 1 1.0 0.5 0.3 0.2 1.2 0.6 0.4 0.3
2 5 2 1.0 0.5 6 2.5 1.2 0.6
3 20 10 4 1 25 12 5 1.2

26
 Cam Operated
Rotary Switches

Mounting Styles

3 to 5mm Panel gap

S
Drilling plan
Ø 4.5 Ø 12
Ø58

82

78
SQ 48
B03 B90
SQ. 64 SQ. 64
Shorter length handle also available on request

Type L (No.of Stages) X* LMD Y* Sequential Lock

NEUTRAL NEUTRAL
S25/S32 1 2 3 4 5 6 7

T C T C 53 68 83 98 113 128 143 15 27.5

R L R L
I O I O
S S *LMD Dimension ‘X’ to be added
P P
E E *Sequential Lock Dimension ‘Y’ to be added

B90 is available only black front plate &

black PG handle type

Installation Procedure for Barrel Lock (Center Key Lock)

Ensure Mating Panel Fixing Screw
Orientation with Knob

Switch

Mounting Plate

Panel
c Thickness
3 To 5mm

Barrel Lock
Assembly

27
 Cam Operated
Rotary Switches

Installation Procedure-Standard Switch

Panel Fixing
Nut

*Ensure Mating Orientation with Knob

Switch

Mounting Plate

Panel
Thickness
3 To 5mm
Front
Plate & Panel
Screw Fixing

Front Plate

Script Plate

Raster Plate
Ring

Knob

Knob Screw

28
 Cam Operated
Rotary Switches

DC Switches (CPRI Tested & RDSO Approved)

Construction and Features
D16 - D63
D Series Switches are designed for DC Switching applications. These Switches are Constructed using snap action mechanism which
provides "Quick Make Quick Break" of the contacts which is essential for DC switching. The contacts are of AgCdO, double break and
butt type housed in a glass filled polyamide contact stage and are operated through cams for higher electrical endurance and smooth
operation.
Suitable for 90 and 60 degree switching programmes and applicable for bothAC and DC Switching. Suitable switching programmes for
Isolator, Changeover, Multi-step and Gang Switches etc. are offered.

DC Switches D100A-D500A
Features:
n Housing made up of SMC material for rigidity and
higher mechanical strength.
n “Wiping contacts” operations helps in dust free &
self cleaning concepts
n Extended terminals for Bus bar / Aluminium cable
connections
n Capston Handle Operation for better leverage.

Applications:
n D40R – Railway coaches lighting & fan circuits
switching
n ‘All DC power circuits – Railways,
Telecommunications & Power plants
n Battery charging equipments

Technical Specifications
Rated Operational Current le
DC
Description Unit Switch Type
Ratings
D 16 D 25 D 32 D 40 D 63
Rated on Interrupted Current (l th) A 20 32 40 50 80
DC 22A L/R 2m sec
Rated Operational 110 V 250 V
Voltage
A 16 25 32 40 63
No of Series Contacts 1 2

AC AC3 Rating 3 Phase 380-440V HP 7 10 14 20 25

Ratings AC21 Rating A 16 25 32 40 63
Fuse Protection A 16 25 32 40 63
Short Circuit through fault current kA 5 10 10 20 20
Terminal [Rigid] min mm2 1.5 1.5 1.5 1.5 1.5
General Cross Section [Flex] max mm2 4 4 6 10 16
Tightening Torque Nm 0.8 1.2 1.2 2 2
Maximum Contact Stages 16 10 10 6 6

Description UNIT D 100 D 200 D 300 D 400 D 500

Duty Rating - DC 22 A L/R 2m sec
Operational Voltage V DC 250 250 250 250 250
Voltage for AC Rating V AC 460 460 460 460 460
Operational Current A 100 200 300 400 500
Thermal Current (l th) A 125 250 375 500 625
Switching Angle Deg 90 90 90 90 90
Maximum Contact Stages 9 9 9 9 9

29
 Cam Operated
Rotary Switches

D16 D63

3 to 5
øB3
S Panel Gap Drilling Plan

øB2

SQ F
øD

L
35.5 SQ B1

Type B1 B2 B3 D F S
D 16 48 12 5.5 50 64 12
D 25 / D 32 48 12 5.5 50 64 15
D 40 / D 63 68 15 5.5 70 88 21

Stages 1 2 3 4 5 6 7 8 9 10 11 12
D 16 62 74 86 98 110 122 134 146 158 170 182 194
Length D 25/32 65 80 95 110 125 140 155 170 185 200 215 230
L in mm
D 40/63 69 90 111 132 153 174 195 216 237 258 279 300

M5
D40 R M6
90

PO
SI
105
59

90
Ø19

26 41.5
L
133

Length L
Type S S1 S2
1 2 3 4 5 6 7 8
D40 10 30.5 15 55.5 65.5 75.5 85.5 95.5 105.5 115.5 125.5

L = No. of Stages x S + (S+S)

D100 105
Ø10.5

170 PCD
0.8

Ø10.5
236
Ø32

3
S2 S S1
5.0
Ø3.1

24.5
33.5 35
L 138

Length L
Type S S1 S2
1 2 3 4 5 6 7
D100 32 32 15 112 144 176 208 240 272 304

30
 Cam Operated
Rotary Switches

D200-D500
105

Ø10.5
0.8
170 PCD

Ø10.5

236
Ø10.5

Ø32
3

5.0

Ø3.1
3 S
24.5 24.5 33.5 35
L 138

Length L
Type S
3 4 5 6 7
D200-D500 22 117 139 161 183 205

D100 with Door Interlock

120
170 PCD
0.8

3.1

PCD 44
Ø34.5

236
R200
S2 S S1

24.5 24.5
L 80

Length L
Type S S1 S2
1 2 3 4 5 6 7 8
D100 32 35 15 210 242 274 306 338 370 402 434

D200-D500 with Door Interlock

120
Ø10.5

170 PCD
0.8
Rectangle Slot 33X20

Ø4.3 (2Nos.)
Ø10.5

Ø10.5
PCD 44
Ø34.5

236

R200 3
Ø3.1

24.5 S 24.5
3
L 80

Length L
Type S
3 4 5 6 7
D200-D500 22 197 219 241 263 285

31
Salzer Electronics Limited
Samichettipalayam
Coimbatore - 641 047, INDIA.

Tel: +91 422 4233600/2692531.

Fax: + 91422 2692170.
Email: [email protected], [email protected].
Website: www.salzergroup.com