Specification Data CY4000 7195 40 Series Pressure Regulator for Reducing and Back Pressure Applications Steam, Gas and Liquid Service‘SD CY4000 7/95 40 Series Table of Contents Function 3 Body Construction .3 Trim aaa Flow Coefficients - C, 3 Critical Flow Factor F, 3 Reduced and Back Pressure Ranges 4 Pressure/Temperature Limits .. 4 Regulator Capacity Charts Steam... -5 Air. . .5 Water..... 6 Dimensions ....... aa Weights ... .7 Materials 40C Reducing... .. .9 42C Back Pressure .... a Foreword Series 40 regulators are designed for These regulators find applications reduced or back pressure control where throughout many industries, including highinlet pressures, high pressure drops the oil and gas, petrochemical, pulp and or low flow applications are encountered paper, power generation and chemical or where reduced trim options are processing industries. required. Models are available forsteam, air, gas or liquid service with internal or external sensing. Trade names noted throughout text are for reference only. Masoneilan reserves the right to supply trade named material or equivalent. (©1995 Masoneilan North American Operations All rights reserved 2‘SD CY4000 7/95 40 Series. Function Mode! Function 40C. Pressure Reducing 42. Back Pressure Body Construction Body Material & Regulator Size (inches) End Connection ‘e ) | 1 | 1%) 1%] 2 Forged Stee! a : : i Threaded NPT : . ri : 7 | Socket Weld amare : : = ‘ANSI Class 150 RF Flanges© ‘ANSI Class 300 AF Flanges® ‘ANSI Class 600 AF Flanges® | + Although flanges have ANSI drilling, the regulators are not ANSI rated. Trim Orifice Size (inches) rials Materials we [| % | % | ‘2 | % | % 316 St. St ee ee ee | || 316 St. St. Hard-faced . . . . . . © Model 42C with "/s" orifice in 316 St. St. is available in ranges 2-15 and 10-35 psi only. All other ranges with '/s" trim require hardened trim. Flow Coefficients - C, ical Flow Factor -F, = @ Orifice Size (inches) Diaphragm Rated C, Ye Ma Se. ia | 3a [0D Monel, 302 SLSt., 316 SLSt_| 0.15| 0.54 | 12] 18 | 28 | 72 Neoprene. 023] 081] 18] 27] 42] 80 © 7s" orifice available in 1'/2" and 2" bodies only ® %J" orifice not available in "/2" body‘SD CY4000 7/95 40 Series. Reduced and Back Pressure Ranges (psi) Model 40-C 42-C Reducing | Back Pressure 245 10-35 25-100 70-250 200-450 300-650 300-600 Pressure/Temperature Limits The inlet pressure and ambient or fluid temperature must be within the boundaries of the graph for the appropriate regulator. 4000 Pressure - psi 2000 oso estou «oo 42-C Leo a a a ra ‘Temperature - °F 4SD CY4900 7/95 40 Series Regulator Capacity ® - Saturated Steam (lb/hr) & Air (scfm) Steam Air Iintet | Outiet *Orifice Size (in.) “Orifice Size (in.) (psig) | (psig) Ve Me fe ‘fe la ‘ie ‘a | Ye ‘a Ma go | 240 | 12 | a2 | 92 | 135] as] 3 | 1 | 26 | 37 | 55 zo_| es | 31 | 7o| 105 | 160| 22} s2| 18 | 27 | 40 so | 520 | 18 | 63 | 145 | 220 | 340] 44| t6 | 34 | 51 | 79 30 15 | 54 | 120 | 100 | 285] a8] 13 | 30 | 44 | 69 40 11 | 39 | o8 | 195 | 205| 28 | 98| 23 | 93 | 50 eo | 525 | 20 | 72 | 155 | 205] 365] so| ta | 40 | 60 | 94 40 15 | 57 | 130 | 190 | 285} 40] 14 | 92 | 48 | 73 50 11| a1 | 92 | 195 | 265] 291 11 | 23 | 36 | 50 7 | 530 | 24 | a8 | 200] 300 | 470] 61] 2 | 49 | 73 | 115 50 19 | 70 | 185 | 235 | 360) 49] 17 | 99 | 5a | 91 60 16 | 57 | 125 | 190 | 300} ao | 14 | 31 | a7 | 73 too | 560 | a2 | 110 | 255 | 380 | soo] 79 | 28 | 61 | 94 | 140 60 | 28 | 97 | 210| 335 | seo] 68 | 25 | s4 | a0 | 125 so_| 21 | 74 | 165 | 250 | 390] 51 | 19 | 41 | 60 | 94 12s | 560 | 37 | 130 | 290 | 440 | 700] o6 | 34 | 77 | 115 | 170 so | a2 | t10 | 245 | 375 | s90| 86] 30 | 67 | 100 | 150 too | 25 | 91 | 195 | 205 | a7o| 64| 23 | so | 72 | 115 150 | 5-70 | 45 | 165 | 370 | sso | s60| 11 | 42 | a9 | 150 | 205 | 100 | a8 | 135 | 300 | 455 | 710] 96] 34 | 73 | 115 | 160 1a5_| 27 | 8 | 220 | 390 | s15| 69 | 24 | 54 | a3 | 125 175 | 590 | 49 | 175 | 995 | 610 | 965] 19 | 46 | 105 | 155 | 245 too | 43 | 155 | 955 | 525 | a30| 11 | 42 | 95 | 140 | 215 125 | 39 | 140 | 305 | 460 | 730] 10 | 36 | 81 | 120 | 185 1s0_| 29 | 105 | 230 | a50 | sao| 76 | 27 | 60 | 92 | 195 200 | 5100 | 61 | 215 | 475 | 700 | 1100] 15 | s2 | 115 | 170 | 270 12s | st | 185 | 415 | 615°| 975] 13 | 45 | 100 | 145 | 296 1s0 | 43 | 155 | 950} 530 | s25| 11 | 39 | a7 | 125 | 200 175_| 32 | 115 | 255 | 395 | ois | a2 | 29 | 65 | o7 | 145 225 | 5120 | 63 | 220 | 490 | 755 | 1200| 16 | s7 | 130 | 190 | a05 150 | 54 | 195 | 440 | 655 | 1000] 14 | 51 | 115 | 170 | 260 175 | 45 | 160 | 360) 540 | e4o| 12 | 42 | 93 | 135 | 220 200_| 93 | 115 | 260 | 395 | 610| a2 | 31 | 66 | 100 | 155 250 | 5-130 | 73 | 255 | seo | ego | 1950] 18 | @5 | 140 | 220 | 330 150 | 66 | 230 | 525 | 790 | 1250| 16 | s9 | 125 | 195 | 200 175 | 60 | 205 | 470 | 700 | 1100] 15 | s2 | 115 | 180 | 270 200 | 49 | 175 | 390 | 600 | o4o| 13 | 44 | 97 | 155 | 220 *Orifice size may not exceed regulator size. NOTE: Consult factory for?/s" orifice capacities. @ Regulator Capacity Tables are included to provide convenience on common applications and not intended to establish application limitations. if your particular service conditions are not listed in the Regulator Capacity Table, calculate the required Cv for selecting the correct regulator size. 5‘SD CY4000 7/95 40 Series Regulator Capacity © - Water (GPM) Pressure Drop ‘Metal Diaphragm Neoprene Diaphragm Inlet Pressure *Orifice Size (in.) *Orifice Size (in.) minus Outlet Pressure | ‘Ye | | % | te | % | Ye | tm | Ye ‘Ye | 10 os | 17] 38] 57] 9 o7| 26] 57] 86] 13 15 os | 21] 46} 7 | 11 os | 32] 7 | 105] 16 20 o7 | 24] 54} 8 | 115] 1 a7} a | 11 | 19 25 o75| 27| 6 9 | 2 12 | 4 | 9 | 115] 21 30 os | 29] 66| 10 | is5|) 13 | 45 [40 | 18 | 24 35 o9 | 32] 7 | 105 | 165| 14] 48] 105 | 16 | 25 40 1 34] 75 | 11 | 18 15} 52] 11 17 | 27 45 1 a6| a | 12 | 19 16 | 54|12 | 18 | 28 50 ii [38] 82] is | 20 16 | 57] 13 | 19 | 90 60 12 | 42| 93] 14 | 22 18] 63] 14 | a1 | 33 70 13 | 45| 10 | 15 | 24 2 67} 15 | 2 | 36 | ____80 14 | 40 [11 | 16 | 25 21 |_73|16 | 24 | 98 90 1s | sil as] a7 | 2 22] 78] 17 | 26 | 40 100 15 | 54/12 | 18 | 29 24] a1] te | a7 | 42 120 17 | 59] 13 | 20 | 31 26] 8820 | 29 | 45 140 18 | 62| 14 | a | 33 27| 94| 21 | a1 | 48 160 19 | 66] is | 22 | 36 2e| io | 2 | o4 | s2 190 21 | 75 | 17 | 25 | 40 a2] 11 | 25 | a8 | 59 230 24 | 8 | 19 | 29 | 45 as | 13 | 29 | 43 | 66 *Oritice size may not exceed regulator size NOTE: Consult factor for ’/" orifice capacities @® Regulator Capacity Tables are included to provide convenience on common applications and not intended to establish application limitations. f your particular service conditions are not listed in the Regulator Capacity Table, calculate the required Cv for selecting the correct regulator size.‘SD CY4000 7/95 40 Series Dimensions (inches) D Ranges (ps!) 25-100 ‘Threaded Flanged" 70-250 70-250 Regulator} & ] 200-450 200-450 Size Socket | 150 | 300 | 600 245 300-600 | 2-45 300-600 (inches) | __Weld | ANSI | ANSI | ANS! 1095 | 300650 | 10-35 | 300-650 te __| [stor | 11.37 [11.87 fa Ma [41.37 | 11.77 | 12.25 1 11.64 | 1213| 1263] 4 | 15% | 19% 8% 6's he | WA_| NA | NA [1% 6% [11.98 | 12.38 | 13.00 2 11.80 | 1230 | 13.06 | *All "A" Dimensions for Flanged~ .18" Weights Approximate (Ibs) Ranges (psi) Weights 2-15, 10-35 63 For flanged regulator weights: 25-100, 70-250 58 Add 10% to '/2" & */a" sizes 200-450, 300-600 in ere ° ee. & 300-650 59 ease Add 40% to 2" size25-100, 70-250 psi 200-450, 300-600 ps! ‘Metal Diaphragm 25-100, 70-250 pst 200-450, 300-650 psi Neoprene Diaphragm 2.18, 10-35 psi 2-18, 10-35 pst Neoprene Diaphragm Metal Diaphragm Model 40-C Pressure Reducing‘SD CY4000 7/95 40 Series Materials - Model 40C Reducing Regulators Ref. Description Materials No. 1_| Spring Barrel Cap Cast iron ASTM_A126 CLB 2 | Adjusting Screw '3_| Adjusting Screw Locknut Carbon Stee! 4__| Spring Button (upper) 5&6 | Range Spring(s) Carbon and Alloy Spring Steel 7_| Spring Barrel Carbon St. Welded Construction 8 Lockwasher 9” | Spring Button (lowe) 70 [Diaphragm Plate (upper) Carbon Stee! 11_| "Reducing Ring (200-400 & 300-600 psi ranges only) 12 [Diaphragm Plate (lower) (2-15 & 10-35 psi ranges only) [13 | Stud or Plug Gasket (Metal diaphragm only) Bluegard 3000 14 | Cap Screws (2-15 & 10-35 psi ranges only) Carbon Stee! 15 | Gasket (2-15 & 10-35 psi ranges only) Bluegard 3000 16 | “Guide Plate (upper) Carbon Steel 17_| Guide Post ‘304 Stainless Stee! 18 |" Seat Ring Gasket Biuegard 3000 20 | "Guide Plate (lower) Carbon Stee! 21 | Plug 316 Stainless Steel 22 | Orifice (Seating) '316 Stainless Steel 23 | Blindhead Gasket Bluegard 3000 24 | Guide Post Nut Carbon Stee! Carbon Steel (2-15 & 10-35 psi 25 | Upper Guide Plate Stud ranges) ‘Chrome Moly (25-100 70-250, 200-450 & 300-650 psi ranges) 26 | Stud Nut Carbon Stee! 27 _| Cap Screws (2-15 & 10-35 psi ranges only) Carbon Stee! 28 | Body Stud (25-100, 70-250, 200-450, & 300-650 psi ranges only) eee 29 {Stud Nut Carbon Stee! Neoprene 30 | Diaphragm Monel 302 St. St. 316 St. St. 31__| Adapter (2-15 & 10-35 psi ranges only) Carbon Steel 32] Nut : Carbon Steel [33 | Body Carbon Steel ASTM A105 34 | "Guiding Bushing _ ‘440C Stainless Stee! 35 | Blindhead Carbon Steel ASTM A105 36_| Stud — ‘Chrome Molybdenum N.S. | Identification Plate Stainless Stee!‘SD CY4000 7/95 40 Series 25-100, 70-250 psi 200-450, 300-650 psi ‘Metal Diaphragm 2-16, 10-35 psi 25-100, 70-250 pst Neoprene Diaphragm 200-480, 300-600 psi Neoprene Diaphragm Model 42-C Back Pressure 10Materials - Model 42C Back Pressure Regulators ‘SD CY4000 7/95 40 Series Ref. Description Materials No. 1_|_ Spring Barrel Cap Cast Iron ASTM_A126 CLB 2__| Adjusting Screw 3 | Adjusting Screw Locknut Carbon Stee! ‘4__| Spring Button (upper) 5&6 | Range Sprina(s) Carton and Alloy Spring Stee! 7_| Spring Barrel Carbon St. Welded Construction 8 | Lockwasher 9 {Spring Button (lower 10_| "Diaphragm Plate (upper) Carbon Stee! 11 | Reducing Ring( 200-400 & 300-600 psi ranges only) 12 | Diaphragm Plate (lower) (2-15 & 10-35 psi ranges only) 13_| Stud or Plug Gasket (Metal diaphragm only)_ Biuegard 3000 14 | Cap Screws (2-15 & 10-35 psi ranges only) Carbon Stee! 15__| Gasket (2-15 & 10-35 psi ranges only) Bluegard 3000 19 | Plug Ring Guide 21 | Plug 316 Stainless Stee! 22 | Orifice (SeatRing) 23 | Blindhead Gasket Bluegard 3000 26 | Stud Nut Carbon Steel 27_| Cap Screws (2-15 & 10-35 psi ranges only) Carbon Steel 28 | Body Stud (25-100, 70-250, 200-450, ‘Chrome Molybdenum & 300-650 psi ranges only) 29 [Stud Nut Carbon Steel Neoprene 30 | Diaphragm ‘Monel 302 StSt. 316 St. St 31_| Adapter (2-15 & 10-35 psi ranges only) Carbon Steel 32_[ Nut Carbon Steel 33_| Body Carbon Steel ASTM A105 35__| Blindhead Carbon Steel '36__| Stud ‘Chrome Molybdenum: NS. | Identification Plate Stainless Steel ahi