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Me8491 Engineering Metallurgy Unit I Alloys and Phase Diagrams

This document outlines the units of the ME8491 Engineering Metallurgy course. Unit I covers alloys, phase diagrams including iron-carbon diagrams, and the microstructure and applications of steel and cast iron. Unit II focuses on various heat treatment processes used for steel, including hardening and tempering. Unit III discusses the effects of alloying additions on ferrous and non-ferrous metals. Unit IV examines polymers, engineering ceramics, and composites. Finally, Unit V addresses deformation mechanisms, mechanical testing methods, and failure modes like fatigue and creep. The objective is to impart knowledge of materials selection for engineering applications. Upon completing the course, students will understand alloys, heat treatments, material properties and

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ABISHEK MATHAV
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167 views

Me8491 Engineering Metallurgy Unit I Alloys and Phase Diagrams

This document outlines the units of the ME8491 Engineering Metallurgy course. Unit I covers alloys, phase diagrams including iron-carbon diagrams, and the microstructure and applications of steel and cast iron. Unit II focuses on various heat treatment processes used for steel, including hardening and tempering. Unit III discusses the effects of alloying additions on ferrous and non-ferrous metals. Unit IV examines polymers, engineering ceramics, and composites. Finally, Unit V addresses deformation mechanisms, mechanical testing methods, and failure modes like fatigue and creep. The objective is to impart knowledge of materials selection for engineering applications. Upon completing the course, students will understand alloys, heat treatments, material properties and

Uploaded by

ABISHEK MATHAV
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ME8491 ENGINEERING METALLURGY

UNIT I ALLOYS AND PHASE DIAGRAMS​​ Constitution of alloys – Solid solutions,


substitutional and interstitial – phase diagrams, Isomorphous, eutectic, eutectoid, peritectic,
and peritectoid reactions, Iron – carbon equilibrium diagram. Classification of steel and cast
Iron microstructure, properties and application.

UNIT II HEAT TREATMENT​​ Definition – Full annealing, stress relief, recrystallisation and
spheroidising – normalising, hardening and Tempering of steel. Isothermal transformation
diagrams – cooling curves superimposed on I.T. diagram CCR – Hardenability, Jominy end
quench test - Austempering, martempering – case hardening, carburizing, Nitriding,
cyaniding, carbonitriding – Flame and Induction hardening – Vacuum and Plasma hardening.
.
UNIT III FERROUS AND NON-FERROUS METALS​​ Effect of alloying additions on steel- α
and β stabilisers– stainless and tool steels – HSLA, Maraging steels – Cast Iron - Grey,
white, malleable, spheroidal – alloy cast irons, Copper and copper alloys – Brass, Bronze
and Cupronickel – Aluminium and Al-Cu – precipitation strengthening treatment – Bearing
alloys, Mg-alloys, Ni-based super alloys and Titanium alloys.

UNIT IV NON-METALLIC MATERIALS​​ Polymers – types of polymer, commodity and


engineering polymers – Properties and applications of various thermosetting and
thermoplastic polymers (PP, PS, PVC, PMMA, PET,PC, PA, ABS, PI, PAI, PPO, PPS,
PEEK, PTFE, Polymers – Urea and Phenol formaldehydes)- Engineering Ceramics –
Properties and applications of Al2O3, SiC, Si3N4, PSZ and SIALON –Composites-
Classifications- Metal Matrix and FRP - Applications of Composites.

UNIT V MECHANICAL PROPERTIES AND DEFORMATION MECHANISMS ​ Mechanisms


of plastic deformation, slip and twinning – Types of fracture – Testing of materials under
tension, compression and shear loads – Hardness tests (Brinell, Vickers and Rockwell),
hardness tests, Impact test lzod and charpy, fatigue and creep failure mechanisms.

TEXT BOOKS:
1. Avner, S.H., “Introduction to Physical Metallurgy”, McGraw Hill Book Company,1997.
2. Williams D Callister, “Material Science and Engineering” Wiley India Pvt Ltd, Revised
Indian Edition 2014

REFERENCES:
1. Kenneth G.Budinski and Michael K. Budinski, “Engineering Materials”, Prentice Hall of
India Private Limited, 2010.
2. Raghavan.V, “Materials Science and Engineering”, Prentice Hall of India Pvt. Ltd., 2015.
3. U.C.Jindal : Material Science and Metallurgy, "Engineering Materials and Metallurgy", First
Edition, Dorling Kindersley, 2012
4. Upadhyay. G.S. and Anish Upadhyay, “Materials Science and Engineering”, Viva Books
Pvt. Ltd., New Delhi, 2006.
OBJECTIVE:

To impart knowledge on the structure, properties, treatment, testing and applications of


metals and non-metallic materials so as to identify and select suitable materials for
various engineering applications.

OUTCOMES

Upon the completion of this course the students will be able to


● CO1 Explain alloys and phase diagram, Iron-Iron carbon diagram and steel
classification.
● CO2 Explain isothermal transformation, continuous cooling diagrams and different
heat treatment processes.
● CO3 Clarify the effect of alloying elements on ferrous and non-ferrous metals
● CO4 Summarize the properties and applications of non metallic materials.
● CO5 Explain the testing of mechanical properties. .

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