Heller Industries

A688951: Rev-H Nov-2010

Oven System Setup Wizard: Software version 4.0.2.1

After installing the oven software the first step is to run the setup wizard program and configure the oven.
Various options can be enabled and set in the setup wizard. Many options will need appropriate hardware before
they can be enabled.
Run Start > All Programs > Oven Workstation > Oven Setup Wizard and setup the oven.

Page1:

Oven Model: Select from 1088, 1705, 1706, 1707, 1808, 1809, 1912, 1913
For the oven model not listed above select the higher zone model and then turn off unused channels.

Oven Direction: Left to Right or Right to Left

Use Custom Bitmap: select this if default background image on overview screen need to replace. Only bitmap
file can be used as a background.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Controller Type: HC1 (default).

Do not use this version for HC2 controller oven except to use as DEMO mode.

Units:
Temperature: Deg C or Deg F
Length: cm or inch
Speed: /min
Cooldown SP: 95C (default). This is a global set-point for cooldown mode.
HC2 Global High Process: 450C (default). For HC2 controller this is a global high process alarm in case of
temperature runaway and channel high process is turned off.
HC2 Alerts on Comm. Loss: With this selection, in case of comm. failure HC2 controller will turn on non-
flashing yellow light on a signal light tower while HC2 is still in control.

New Recipe Power Maximum Output: 80%.

Power up Delay Time: 5 sec
During startup, next group of heater channels will turn on after all channels in current startup group drop
below “..Maximum Output %” and then “Power up Delay Time” starts to countdown.
Tempzone limit in startup group: 4, (maximum number of zones can run at 100% power)
T/C Short Detection:
Minimum Heater Rise: 5 DegC or 9 DegF (1 Deg C for IR-Panels)
Rise Check: 60sec
Power Draw Warning: 100%
After startup sequence is completed and oven is in OK condition if any heater zone reaches to “TC Draw
Warning %” oven gives warning.

Power failure Time: 15sec (Range 1-900sec)

Start Barcode Reader: This option allows to interaction with Oven Barcode Software. Barcode reader option is
available only for HC1 controller.

IO Logging Days: default 15; if IO logging option is enabled in main program, a log file will created every
hour. Since this file is big in size, older files need to delete so hard drive do not get filled up. Software will keep
15days (default) worth files and delete rest; (HC1 controller only).

Launch the following program: by enabling this feature, oven program will launch an ECD-Cp-Cpk program
link.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Page 2:

Center Board Support Up/Down: this option is used for CBS Up or Down movement.
CBS Up/Down Feedback: this option is used to display the proper CBS Up/Down position depending on the
actual CBS position feedback.
Classic CBS Bitmap: selection allows to use original CBS Up/Down bitmap.

Nitrogen Option: is used for main N2 solenoid to turn On/Off from overview screen.
Password Protect Nitrogen Button: select this option to allow password window pop-up when turning N2 on or
off.

Auto Purge / Standby: option is used for nitrogen purge/standby control (high, normal and low flow).

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Dansensor Settings: allows to setup a link to Dansensor MapMon software version 1.52a or later.
This link can be used to read PPM_O2, Alarm1, Alarm2 values; write PPM_level in closed loop
with standby control.
Warning message gets displayed when PPM level exceeds alarm level set in
Map Mon software. If closed loop with standby option is selected then Autopurge/Standby
option also needs to select.

Alarm2 Low can be used to get a warning when PPM is below Alarm2 level.
Digital Outputs for High, Normal, Low flow solenoids can be released/freed for other use since with
closed loop Dansensor these solenoids are not used.

User can chose to acknowledge or not to acknowledge capability for Dansensor connection loss display
message. Connection loss message will close when Dansensor connection re-establishes.
Solid Color Light Tower: Select this option to disable the flashing light tower mode.

Flux Filter: option is used for Gen-4 flux system with service indicator option.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Custom Message/Alarm: a customizable warning/alarm, which gets activated when digital input signal is active.
Two custom message/alarm options are available.

Flux Condensation Service Option: Timed or Recipe mode (Gen5 or Gen9).

[Timed] Air Gen-5 mode: after interval time flux-box cool blowers will turn off for cycle duration time. Interval
time is counted only when oven is in OK state.

[Recipe] Gen-5 mode: a recipe named “autoclean” needs to be created with proper temperature settings.

Optional interval timer is used as a reminder to load Autoclean recipe. During oven operate mode
interval timer counts down and when reach 0 a message will pop-up. Interval can be edited from main
oven program by selecting the option.

When “autoclean” recipe is loaded, “Cycle Start Check” timer starts countdown and flux-box cool
blowers turn off. When all heater zones turn green, Flux Heater Delay timer starts. At the end of delay
timer exhaust blowers turn off and flux (cool zone) heater turns on. After all heater channels goes in OK
state flux condensation “Cycle Duration” timer starts countdown. At the end of cycle duration time,
cooldown mode gets loaded. If cycle duration timer does not start within cycle start check timer expires,
oven loads cooldown with alarm message.

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Oven System Setup Wizard: Software version 4.0.2.1

At the end of autoclean recipe one of the following can be selected in operate mode
a. Load Cooldown (default)
b. Load Cooldown w/Nitrogen w/Timer for N2 on time
c. Load selectable existing recipe
d. Reload previous recipe

[Recipe] Gen-9 mode: a recipe named “autoclean” needs to be created with proper temperature settings.

Optional interval timer is used as a reminder to load Autoclean recipe. During oven operate mode
interval timer counts down and when reach 0 a message will pop-up. Interval can be edited from main
oven program by selecting the option.

When “autoclean” recipe is loaded, “Cycle Start Check” timer starts countdown and Dout24 (water)
turns off. When all heater zones including cool zone heater turns in green state, Phase1 timer starts
countdown. At the end of Phase1 timer, Phase2 timer starts countdown and Dout25 turns on. At the end
of Phase2, cooldown mode gets loaded. If Phase2 timer does not start within cycle start check timer
expires, oven loads cooldown with alarm message.

At the end of autoclean recipe one of the following can be selected in operate mode
a. Load Cooldown (default)
b. Load Cooldown w/Nitrogen (Timer for N2 On time in main program)
c. Load selectable existing recipe
d. Reload previous recipe

Second Flux Heater: select proper T/C input and TPO output for second flux heater channel from pop-up
window.

Third Flux Heater: select proper T/C input and TPO output for third flux heater channel from pop-up window.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

[- While selecting 2nd or 3rd flux heaters make sure that inputs and outputs are not used by some other
channels/options.
- Second flux heater channel is used for bottom 13th zone on 1913 model.]

Flux Heats as heat-zones: For 1913 model, oven flux heaters are used as 13th zone. By selecting this option 13th
zone temperature will be displayed on ECD or KIC software.
Visible Flux Heater: Select only if cool zone flux heater channel need to display on main overview screen. If
this option is not selected then channel can be accessed via channel setup screen, only it will not display on
main overview screen.
Purge Output: select proper digital output for cooling purge after autoclean job. (Purge Timer can be set in
Heller Operating Program, default is 15min)
Recipe Output: select proper digital output for low N2 flow during autoclean job.
(Note: special plumbing and wiring need to be done for Purge and Recipe output options)
Custom Message On Autoclean: select this option if pop-up message should appear before loading
autoclean.job, which will allow continuing or canceling the recipe load.

Auto Lube: used for edge hold or CBS rail lube option.
After interval time countdown auto lube solenoids will turn on for duration time. Timers are active only
during operate mode.
Redundant Overtemp: option is used with temperature sensing devices such as thermostat, Capillary or Bi-
Metal switch. Oven loads cooldown on over temperature conditions with alarm message.

LTO Green On / LTO Green Off - for special light tower operation
New job –flashing Green, OK –Green light On or Off, Warning –Yellow,
Alarm, board drop / stop warning –flashing Red.
Light tower display shows Green, Red and Yellow from top to bottom.

High Water Temp Alarm: option is used for water cool system. Thermostat is used to generate a high water
temperature signal.

Low Exhaust:
Warning: 15sec default, selectable.
Alarm: 30sec default, selectable, loads cooldown.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Users will be automatically logged off: by enabling this option, user will log off after set time. This timer starts
as soon as user log on.

Auto log down to operator level: by enabling this option, user will be log down to operator level if there is no
activity by current user. Any keyboard or mouse activity for oven program will reset the timer.

Idle Mode Energy Saving Feature: This option allows loading Standby recipe and/or cooldown mode when
there are no boards in oven for set time. Timers for standby recipe and cooldown get reset after new recipe load
or while oven is not empty. After a recipe load timer countdown starts after startup sequence is complete.

While in Standby or Cooldown mode, upstream signal can be used to display a message on screen to load
proper recipe for new product.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Page 3:

Blower Control Setup: There are total five control channels (groups) available for blower control.
Each group can be set as (% or RPM) or (Low-Medium-High or Single control).
%: the blower speed control values are in the form of controller output percentage.
RPM: the blower speed control values are in the form of blower rpm. Software uses a look up file to set
appropriate control output %.
(Warning: for RPM setup the look up file called BlowerRPMgraph.csv located in c:\oven folder should
be updated as per blower and control hardware used.)
Single: blower speed control values can be changed during program run between minimum and
maximum allowed limit, in % or rpm.
L-M-H: low-medium-high values are set in setup wizard and cannot be changed during program run.
Only low, medium or high control level can be selected during program run.
The labels window can be used for labeling the control group.
Blower Initial 100% On Time: 15sec, at new recipe load
Blower Failure: Warning and/or Alarm selectable option with time delay; optional audible alarm on warning.
Warning: 15sec default, selectable.
Alarm: 30sec default, selectable, loads cooldown.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Page 4:

Movable Rails and Rail Configuration:

Control Type:
Automatic: enter set point
Jog: left or right arrow buttons to move the rail.
Home IN: select if home switch is towards fixed rail.
If home switch is away from fixed rail then uncheck Home IN, this will make the rail as Home Out.
Rail final position direction: “Hunt as Home In” or “Hunt as Home Out”.
Keep the default setting which is hunt from the home direction for standard ovens.
Coast Offset: use this distance to stop the rail enable signal before the final position. (range 0-10cm)
Backup Distance: rail always moves for “Backup” distance in home direction when new set point is
entered or if it is out of tolerance band and retrying (hunt) for final position. (range 0.5-3cm)
Home Distance: Board width distance when rail is on home switch. (range 0-100cm).
Travel Distance: is a minimum and maximum distance that user can enter for the rail position.
Pulse per cm: 1576 (for 200 pulse encoder); (range 0-9999)
Tolerance: allowed + and – distance from the set point; (default +0.1, -0; range 0-0.2cm).

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Maximum Hunt Tries: 5 (default). If rail falls out of tolerance band while trying to go to its final position, it
retries to achieve the final position; (range 0-5)

Manual (Hardware) Rail Controls: enable this option if hardware key switch is installed for manual rail
movement. Default manual/computer rail selection input signal is DIN-15.
Rail startup group: 1(default). This is to enable rail movement along with heat zone startup group.
Rail exercise feature: This feature will allow the rail exercise while loading cooldown or new recipe where rail
moves to home then to set-point and then back to home.

Page 5:

Belt Options:
Wafer belt display & warning bands: select for low belt speed and 0.1” minimum warning band. Need
1000 pulse encoder for better resolution.
Show Actual Belt PV in Deadband: to display the actual process value for belt when it is within deadband
Audible Alarm on Belt Deviation: secondary audible alarm by default on belt warning
Audible Alarm on Low exhaust warning: secondary audible alarm by default
Audible alarm on Dansensor Warning: secondary audible alarm by default

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Audible warnings: Buzzer output on all warning conditions except during recipe startup sequence
Alarming and cooldown Delays: High process alarm and cooldown can be delayed, usually use this option with
secondary control board option.
Disable Heat Zone Alarms: with this option selected, oven does not load cooldown for heat zone alarm
deviation. Usually select this option with redundant secondary control board.
Disable Auto Acknowledge Alarms: select this option if auto acknowledge on heat and belt channel
warnings are not needed.

Secondary Control Board options are for redundant alarm control option. If equipped with hardware, secondary
control board outputs can be used to cut power to heaters in case of heat deviation alarm.
Backup / Duplicate Belt Controller option is used as backup belt system. If equipped, belt system can be
switched between System-A (MotorA, encoder InputA) and System-B (MotorB, encoder InputB).

Run Multimedia file on Alarm or Warning: A multimedia file can be played in case of alarm or warning.
Computer speaker output should use to hear alarm or warning sound.

Disable New Job Output: Digital Output25 is shared between three options- Flux exhaust blower,
secondary audible alarm and new job 5sec output. Only one option can be used at a time, flux exhaust
blower has the priority. Secondary alarm output will move to main audible alarm if DOUT25 is used for
other option.

Create Channel Groupings: Four groups can be formed by selecting channels and adding to a group. Heater and
belt channel cannot be mixed. Change made in any channel parameter in a group applies to all other channels in
a group except channel set point.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Page 6:

Belt Speed control:

Closed Loop:
Input Range High: 188 cm/min (range 0-635cm/min)
Input Range Low: 0 cm/min
Max Frequency: (range 0-9999Hz)
200Pulse encoder: 82 Hz (encoder mounted on Square Drive shaft)
89 Hz for oven w/o edge hold (encoder mounted on Belt Drive shaft)
78 Hz for SX model oven (w/edge hold)
For 1000Pulse encoder: x5 Hz, (freq. for 200Pulse multiply by 5)
Warning Delay Time: default is 3sec, range 1-9999sec
Deadband Dev Time: default is 10sec, range 0-9999sec, (during this actual speed is not reported
for display on main overview screen)
Open Loop (1088):
Maximum Output: 100% = 100 cm/min
Minimum Output: 0% = 0 cm/min

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Option Boards Processed and Board in Oven should be selected together. Select Animation to display board
animation on the overview screen.
Sensor Distance: used for board drop option, animation.
Board Drop Warning: to detect a board drop condition (a board which does not reach exit sensor on time).
Select Timed; make sure to enter proper sensor distance.
Board Drop Tolerance: is used to allow more time to detect board at exit before board drop warning. (Default=
10cm, range 0-9999cm)
Board Exit Tolerance: is used for early board detection at exit end sensor. (Default= 10cm, range 0-9999cm)
Board Stop Warning: to detect board stop at exit side. When board is removed from exit sensor the board stop
warning will auto-acknowledge.
Board Stop Time: is used to allow more time for board to stay under exit sensor before board stop warning.
(Default= 10sec, range 0-9999sec)
Audible Board Warning: select to activate buzzer output on board drop/stop warnings.
Red Light on Board Drop/Stop: select if flashing red light is required instead of flashing yellow light for board
warnings.
Interface Type: select proper interface type from the drop down box; For ex. SMEMA II.
Board Spacing Entrance: 5cm default (range 0-9999cm); used by smema interface to delay oven ready signal to
up stream after board passes entrance sensor. This allows board spacing when entering oven and also help to
ignore cutouts on board.
Board Spacing Exit: 5cm default (range 0-9999c); used by smema interface to extend board available signal to
down stream after board passes exit sensor.
For 3rd and 4th lane SMEMA, lane 1 settings are applied for lane 3 and lane 2 settings for lane 4.
New Recipe Delay: enter a distance to allow for board to completely exit the oven after “boards in” oven count
becomes zero before new recipe can be loaded.
Delayed-Timed Output:

Optional digital output that can turn on after a delay for specified time when selected digital input is active. This
output can be used for various options like special flagged CBS.

Board Sensor Delay Output: optional digital output that can turn on for specified time after a delay when board
enters the oven. This output can be used for options like water spray cooling.

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Page 7:

On this page Heat channels will be enabled as per Oven Model selected on Page1.
High Limit: 350 Deg C for standard oven heat channel
(In Heat channel setup Hi Process: 400 Deg C, (50 + High Limit))
Cool1 Flux Heater (channel # 13) – OFF state (ON for heated cool zone1)
Belt 1 Speed (channel # 14) – ON state, default as startup group1
Profile Ports (channel # 27,28,29,30,31) – OFF state
Belt 2 Speed (channel # 32) – OFF state ( - ON only for Dual Belt Speed)
Cool2 Flux Heater (channel # 56) – OFF state (ON for heated cool zone2)
Cool3 Flux Heater (channel # 57) – OFF state (ON for heated cool zone3)
Start Group # - enter Heat Zone Startup sequence according to oven model and
oven operating voltage (Low Voltage: 208-240V, High Voltage: 380-480V). Put flux
heater channels in a separate last startup group. Max startup group# is 12.

* If “TH” is set as startup group#, channel will not be part of startup sequence. This Heat channel
will start as soon as job is loaded. Following are properties for this channel
- No heat rise rate alarm

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

- This channel is not considered for features like “more than 5 zones running at 100%
output power” and “heat#: is drawing output power beyond threshold”.
- Flux heater channels, cool1 & cool2, cannot set as “TH”
can be used for closed loop tunnel heater

NOTE:
1. WHEN SELECTING OPTIONS MAKE SURE OVEN IS EQUIPED WITH PROPER HARDWARE
2. FOR HC1 CONTROLLER USE SERIAL COMMUNICATION PORT-1 OF COMPUTER (IRQ-04, I/O RANGE: 03F8-
03FF)
3. FOR HC2 CONTROLLER USE ETHERNET RJ45 PORT (SET COMPUTER IP ADDRESS AS 192.168.10.1)
4. To Run the Oven Operating Program in DEMO mode –
- Change the Target in “Oven Operating Program” desktop shortcut properties to add DEMO as "C:\oven\Oven
Operating Program.exe" DEMO

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

Oven Setup Wizard checklist for HC1/HC2 Controller

MODEL: CUSTOMER NAME:

CO# S/N: SOFTWARE VER: DATE:

Page 1
Oven Model:
 1088  1705  1706  1707  1808  1809  1912  1913
(4 Zone) (5 Zone) (6 Zone) (7 Zone) (8 Zone) (9 Zone) (12 Zone) (13 Zone)

Oven Direction: Control Type:

 Left to Right  Right to Left  HC1  HC2
 Use Custom Background HC2 IP Address:
____.____.____.____

Units: Which units do you want to use?

Temperature:  Deg C or  Deg F Speed: /min Cooldown SP: _95_Deg

Length:  Cm or  inch HC2 Global High Process: _450_Deg
 HC2 Alerts on Comm. Loss
Startup Parameters: T/C Short Detection:
Maximum Output before next Group Start: 80 % Minimum Heater Temp Rise : 5 OC or 9 OF (1 OC for IR-panels)
Power up Delay Time : 5 sec. Rise Check Period : 60 sec
Maximum Heat Zones in Startup Group : 4 Power Draw Warning : 100 %

Oven Label Text: Power Failure Detection Time: 15 sec

OVEN  Opaque Background
Barcode:  Launch the following program:
 Start Barcode Reader Set BC Program Path
 Audible Alarm on Barcode Error File Path: ________________________
15 IO Logging Days (HC1 Ctrl.)
(Assumes continuously running oven) Default Language: ________________

Page 2
Options:
 Center Board Support Up/Down  Nitrogen Computer Ctrl.  N2 Auto Purge/Standby
 CBS Up/Down Feedback  Password Protect Nitrogen Button Purge Time: ______ min.
 Second Center Board Support Up/Down  Dansensor Settings Normal Time: ______ min.
 Second CBS Up/Down Feedback
 Classic CBS Bitmap[1st] N2 Purge/Standby Sensor Input:__________
 Classic CBS Bitmap[2nd]
 Flux Condensation Service Option  Solid Color Light Tower  Custom Message/Alarm1

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 Heller Industries
A688951: Rev-H Nov-2010
Oven System Setup Wizard: Software version 4.0.2.1

 [Timed] Air Gen-5  Edit Interval in Interval: _______ Hrs.  Custom Message/Alarm2
 [Recipe] Gen-5 Operating Program Cycle Duration: Min  Flux Filter (Gen-4, service
 [Recipe] Gen-9  Autoclean Reminder Cycle Start Check: Min indicator)
Flux Heater Delay: Min Interval Time:_______Hr
Purge Output: _______________ Phase-1: _______Min
Recipe Output: _______________ Phase-2: _______Min  Second Flux Heater
 Third Flux Heater
 Flux Heat[s] are heatzones
 Visible Flux1 Heater
 Visible Flux2 Heater
Visible Flux3 Heater
 Custom Message on Autoclean.job load: ___________________________________
Low Exhaust Alarm: (sec)
 Auto Lube # 1  Auto Lube # 2 Misc. Options  Warning: 15
Interval: _____Hrs. Interval: _____Hrs.  Redundant Overtemp  Alarm: 30
Duration:_____ sec Duration:_____ sec  High Water Temp Alarm
 LTO Green On Idle mode energy saving
 LTO Green Off feature:
 Standby recipe_______min
 Cooldown _____min
Upstream signal: Digital i/p___

 Users will be automatically Logged off  Log down to operator level:

Log off Time: ______hrs _____min Time: ______hrs _____min

 Custom Message/Alarm Setting1: Active: _________

Digital Input:_____________________________ Type: __________
Output: ____________________________ Delay: ______ sec
Light Tower:_____________________________  Audible (Buzzer)
Display Text: _____________________________
(Note: Make sure proper hardware is installed)

 Custom Message/Alarm Setting2: Active: _________

Digital Input:_____________________________ Type: __________
Output: ____________________________ Delay: ______ sec
Light Tower:_____________________________  Audible (Buzzer)
Display Text: _____________________________
(Note: Make sure proper hardware is installed)

 Dansensor Settings: Alarm2 Selection:

 Single Channel Monitor  Alarm2 High
 Multi-Channel Monitor  Alarm2 Low
 Disable Dansensor  Alarm1
 Closed Loop with Standby control Alarm1 Level Normal: _____
PPM Level Normal: _____ Alarm1 Level Standby: ______
PPM Level Standby: _______
 Release Autopurge/Standby Digital Outputs
 User can acknowledge connection loss
(Note: for Closed loop with Standby control option select “Auto Purge / Standby” option also)

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Oven System Setup Wizard: Software version 4.0.2.1

Page 3

Blower Control Setup

% RPM Single L-M-H Low/Min Medium High Labels

Group A:     _______ ______ ______ ______________

Group B:     _______ ______ ______ ______________
Group C:     _______ ______ ______ ______________
Group D:     _______ ______ ______ ______________
Group E:     _______ ______ ______ ____________

Blower Initial 100% On Time: _______ Sec.

Select Blower RPM Setup file: ____________________________________________

Warning: For RPM setup, make sure that Blower RPM graph {*.csv} file has correct data according to control hardware and
blower used.

Blower Failure:
 Alarm ______

 Warning ______  Warning is audible

Page 4

Movable Rails and Rail Configuration: (Computer controlled rails)

 1st Computer controlled Rail Width  3rd Computer controlled Rail Width
Control Type: Automatic Control Type: Automatic
Coast Offset:____cm  Home IN Coast Offset:____cm  Home IN
Backup Dist:____cm  Hunt as Home IN Backup Dist:____cm  Hunt as Home IN
Home Dist:_____cm Home Dist:_____cm
Travel Dist:_____Min ______Max Travel Dist:_____Min ______Max
Pulse per cm: 1576 Pulse per cm: 1576
Tolerance +_____ - _____ cm Tolerance +_____ - _____ cm
Maximum Retry: _____ Maximum Retry: _____
 2nd Computer controlled Rail Width  4th Computer controlled Rail Width
Control Type: Automatic Control Type: Automatic
Coast Offset:____cm  Home IN Coast Offset:____cm  Home IN
Backup Dist:____cm  Hunt as Home IN Backup Dist:____cm  Hunt as Home IN
Home Dist:_____cm Home Dist:_____cm
Travel Dist:_____Min ______Max Travel Dist:_____Min ______Max
Pulse per cm: 1576 Pulse per cm: 1576
Tolerance +_____ - _____ cm Tolerance +_____ - _____ cm
Maximum Retry: _____ Maximum Retry: _____
 Manual (Hardware) Rail Controls Rail startup group: ______

 Rail exercise feature 2nd Cbs Exercises w/Rail: ______________

(Set rail drive motor voltage for EXL/MK3.5 Model between 48V to 53V, for SX Model set between 28V to 33V)
(For single edge hold select, 1st Computer Controlled Rail Width,
For dual edge hold select, 1st and 2nd Computer Controlled Rail Width,
For single edge hold w/ CBS select, 1st Rail Width for CBS and 2nd Rail Width for Edge Hold)

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 Heller Industries
A688951: Rev-G Oct-2007
Oven System Setup Wizard: Software version 4.0.1.8
_____________________________________________________________________________________________________________________________

Page 5

Conveyor Belt Options Secondary Board Options  Disable New Job Output
 Slow Belt Display & Warning  Enable Secondary Control Board  Disable Heat Zone Deviation Alarms
Bands  Direct / Reverse control (board 2)  Disable Auto Acknowledge Warnings
 Show actual Belt PV in Deadband Monitoring Comm Port: _2_  Run Multimedia file on Alarm
 Audible Alarm on Belt Deviation  Run Multimedia file on Warning
 Audible Alarm on Low Exhaust Warning  Backup / Duplicate Belt Controller
 Audible Alarm on Dansensor Warning
 Audible Alarm on All Warning Belt Selection Relay: ______________

Alarming & Cooldown Delays Belt Selection Output: _____________

High Process Delay: ____ sec
 Delayed Cooldown, Delay Time: ____ min Switch Delay: _____ Sec.
Audible Alarm when switch to:  Motor-B  Input-
Channel Groupings:
Group1 Group2 Group3 Group4

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 Heller Industries
A688951: Rev-G Oct-2007
Oven System Setup Wizard: Software version 4.0.1.8
_____________________________________________________________________________________________________________________________

Page 6
Belt Speed Control
BELT ONE BELT TWO
 Closed Loop  Closed Loop
Input range high : ______ /min Input range high : ______ /min
Input range low : 0 cm/min or in/min Input range low : 0 cm/min or in/min
Max Frequency : ______ Hz Max Frequency : ______ Hz
Warning Delay Time: _____ sec Warning Delay Time: _____ sec
Deadband Dev Time: _____ sec Deadband Dev Time: _____ sec
 Open Loop (for 1088)
Maximum output : 100% = 100 cm/min
Minimum output : 0% = 0 cm/min

Board Tracking option:

 Audible Board Warning  Smema Lane #3  Audible Board Warning  Smema Lane #4
 Board processed  Animation Lane #3  Board processed  Animation Lane #4
 Board in Oven  Animation Lane #1  Board in Oven  Animation Lane #2
 Board Drop Warning – Timed  Board drop alarm – Timed
 Board Stop Warning  Board Stop Warning
Sensor distance : ______ cm or ______ inch Sensor distance : ______ cm or ______ inch
Interface type : __________ Interface type : __________
Board spacing Entrance : cm Board spacing Entrance : cm
Board spacing Exit : cm Board spacing Exit : cm
Board Stop Time : Sec Board Stop Time : Sec

Board Sensor Delay Output

Board Drop Tolerance : _____ cm _________________________
Board Exit Tolerance : _____ cm On After :______cm (Board length) + Duration :_____cm
New Recipe Delay : _____ cm

 Red Light on board drop/stop

 Delayed-Timed Output
(Must enter a sensor distance value for all ovens with board count or board drop option)

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 Heller Industries
A688951: Rev-G Oct-2007
Oven System Setup Wizard: Software version 4.0.1.8
_____________________________________________________________________________________________________________________________

Page 7
On this page heat channel will be enable as per oven model selected on page 1.
(In heat channel setup Hi process: 50 + High Limit)

Channel Enabled Channel Low High Limit Startup

# State Name Limit Limit Units Group #
1 ON / OFF Heat 1
2 ON / OFF Heat 2
3 ON / OFF Heat 3
4 ON / OFF Heat 4
5 ON / OFF Heat 5
6 ON / OFF Heat 6
7 ON / OFF Heat 7
8 ON / OFF Heat 8
9 ON / OFF Heat 9
10 ON / OFF Heat 10
11 ON / OFF Heat 11
12 ON / OFF Heat 12
13 ON / OFF Cool 1 Flux Heater
14 ON / OFF Belt 1 Speed
15 ON / OFF Heat 15
16 ON / OFF Heat 16
17 ON / OFF Heat 17
18 ON / OFF Heat 18
19 ON / OFF Heat 19
20 ON / OFF Heat 20
21 ON / OFF Heat 21
22 ON / OFF Heat 22
23 ON / OFF Heat 23
24 ON / OFF Heat 24
25 ON / OFF Heat 25
26 ON / OFF Heat 26
27 ON / OFF Profile 1
28 ON / OFF Profile 2
29 ON / OFF Profile 3
30 ON / OFF Profile 4
31 ON / OFF Profile 5
32 ON / OFF Belt 2 Speed
56 ON / OFF Cool 2 Flux Heater
57 ON / OFF Cool 3 Flux Heater

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