Decommissioning Programme Harding Submerged Turret Loading System
Decommissioning Programme Harding Submerged Turret Loading System
HAR-01031-DEC-PM-ADP-0001-TAQ
HAR-01031-DEC-PM-ADP-0001-TAQ
HARDING STL SYSTEM DECOMMISSIONING PROGRAMME
Inst P/L
CONTENTS
1.0 EXECUTIVE SUMMARY 9
1.1 Decommissioning Programme 9
1.2 Requirement for Decommissioning Programme 9
1.3 Introduction 9
1.4 Overview of Installation Being Decommissioned 12
1.5 Summary of Proposed Decommissioning Programme 13
1.6 Field Location including Field Layout and Facilities 14
1.7 Industrial Implications 16
2.0 DESCRIPTION OF ITEMS TO BE DECOMMISSIONED 17
2.1 Installation: Surface Facilities 17
2.2 Installation: Subsea including Stabilisation Features 17
2.3 Pipelines including Stabilisation Features 20
2.4 Wells 20
2.5 Drill Cuttings 20
2.6 Inventory Estimates 20
3.0 REMOVAL AND DISPOSAL METHODS 22
3.1 Topsides 22
3.2 Jackets 22
3.3 Subsea Installations and Stabilisation Features 22
3.4 Pipelines 31
3.5 Pipeline Stabilisation Features 31
3.6 Wells 31
3.7 Drill Cuttings 31
3.8 Waste Streams 31
GLOSSARY OF ABBREVIATIONS
CA Comparative Assessment
DP Decommissioning Programme
ER Environmental Report
ES Environment Statement
FLTC UK Fisheries Offshore Oil and Gas Legacy Trust Fund Limited
km kilometre
m metre
MS Marine Scotland
Te Tonne
APPENDICES
Appendices Description Page
Appendix 1 Public Notice and Statutory Consultee Correspondence 43
Appendix 2 Technical Note on Suction Anchor Removal Failure Modes 44
1.3 Introduction
The Harding field is located in the UKCS Licence Block 9/23b in the Central North Sea,
approximately 320 km north-east of Aberdeen (Figure 1.3). Water depth at the field is 110m. The
field was discovered in January 1988 and first production was in April 1996. The field was
operated by BP until June 2013, when TAQA purchased BP’s field equity and took over the
operatorship.
The field has one central production, drilling and accommodation platform located between the
Central and South reservoir accumulations. The Harding platform is a large, heavy-duty jack-up
rig fixed to a concrete gravity base structure containing oil storage tanks. The oil is exported from
the storage tanks to shuttle tankers via the STL which is located approximately 2km to the east of
the platform.
The STL is supported by a submerged mooring and loading interface buoy, which is anchored to
the seabed via eight mooring lines and suction anchors. Due to obsolescence the STL will be
replaced by a new Offshore Loading System (OLS).
• The shuttle tanker mooring and loading interface buoy and associated components
It is intended that all redundant equipment will be removed for reuse or recycling. If it is not
possible following reasonable endeavours to perform reverse installation of the individual suction
anchors then it is intended, following liaison and agreement with DECC, to cover the suction
anchor with rock dump and leave in situ. It is considered that the ‘partial recovery’ of an anchor,
i.e. suction anchor not fully removed from seabed at failure of reverse installation, is, after
detailed engineering and utilisation of optimal removal procedure, rated as very unlikely / very low
risk.
Reference Section 3.3.8 and Appendix 2 for further details on suction anchor removal by reverse
installation and suction anchor failure modes.
*The Harding oil export pipeline PL1176, inclusive of riser, is being modified. This will be defined in a variation to PWA
23/W/95; as a result the riser is not included in this Decommissioning Programme.
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Figure 1.3
3 Field Loca
ation in UKCS
Figu
ure 1.4 Field
d Layout (Existing & Proposed
d)
Engaged with representatives from DECC, statutory consultees and associations, inviting
those who expressed an interest in attending, to the main Stakeholder Engagement,
Decommissioning Options Comparative Assessment review, held on 15th December 2014.
Specific engagement sessions relating to the decommissioning of the facilities covered under
this Decommissioning Programme, are summarised in Table 5.1: Summary of Stakeholder
Comments.
Whilst First Point Assessment Ltd (FPAL) remains the primary source for establishing tender
lists for contracts/purchases, it is TAQA’s intention, given the nature and size of this scope, to
use the new loading system installation contractor to complete the Harding STL removal
activities.
With regard to waste management, TAQA intend to use its existing competent approved waste
management contractors, who will be engaged to deal with any and all waste as a result of the
decommissioning activities.
Messenger &
Pick up line with Attached to the
top of buoy and
marker buoys & 363m x 9 Te As per shuttle tanker mooring
1 weather vanes
navigation (approx.) and loading interface buoy as sea & tide
warning lights & dictate.
Lifting Bridle
* The mooring chain will be severed at the seabed as close to the suction anchor as possible. The length of chain remaining
attached to the suction anchor will be relatively short and will have a free end which would prevent the chain from becoming
a snagging hazard. During the offshore operations, if the chain is considered a hazard the chain will be jetted below the
surface of the seabed.
Figure
e 2.1 Hardin
ng STL Co mponents to be deco
ommission
ned
F
Figure 2.2 Harding
H ST
TL Suction Anchor
A Sc
chematic
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HARDING
G STL SYS
STEM DECO NING PROGRAMME
OMMISSION
2.3
2 Pip
pelines includin
ng Stabillisation Feature
es
The
e Harding cruude oil exporrt pipeline, P
PL1176, doess not form paart of the Ha rding STL In nstallation
and
d therefore, although
a reference is mad de, does not form part of this DP scoppe of activitie
es.
2.4
2 We
ells
2.5
2 Drrill Cuttin
ngs
Tab
ble 2.3: Dril l Cuttings Pile(s) Info
ormation
Location of Pile
L P Centre Seabed
d Area E
Estimated volume of
(Latitude/Lo
ongitude) (m²²) cuttings (m³)
N/A
A
2.6
2 Inv
ventory Estimattes
Figure
F 2.3 I nventory Estimate
E
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The inventory list in Table 2.4 has a total weight of 1629Te of which 1530Te is to be returned to
shore for recycling/disposal. The shuttle tanker interface buoy (99Te) is to be returned to its
owner TEEKAY Shipping Norway AS.
Equipment and vessel obsolescence is the driver for replacing the STL, and as such, assessment
determined that none of the STL Installation component parts were suitable for re-use or
redeployment at this time.
TAQA shall return the STL submerged buoy to the owner, TEEKAY Shipping Norway AS.
However; acknowledging that the crude oil export pipeline PL1176 and PLEM are not considered
part of the STL Installation, the assessment did confirm that both the export pipeline and PLEM
should remain in place as part of the replacement OLS system.
3.1 Topsides
N/A
3.2 Jackets
N/A
Messenger +
Pick up line
with marker
Removal as part of the works undertaken to
buoys & 1
install the replacement offloading system.
Onshore for disposal.
navigation
warning
lights
Wellheads N/A N/A N/A
Production
N/A N/A N/A
Frames
Concrete
N/A N/A N/A
Mattresses
This took the form of a formal removal options Comparative Assessment (CA) [2], in which various
technical options previously developed in dealing with these types of anchors, were considered.
The options were then ranked through a process as described in the following sections.
Based on a technical feasibility review the eleven options were reduced to seven. These seven
options were brought forward for Comparative Assessment.
The CA session was held in TAQA offices on the 15th December 2014 and facilitated and chaired
by PDi and attended by a number of stakeholders in the project, including:
TAQA
Maersk Oil
Joint Nature Conservation Committee (JNCC)
Marine Scotland Science (MS)
Environ (Independent environmental consultants)
Scottish Fisheries Federation (SFF) – who, whilst not present on the day, had been
advised of and consulted on the options being put forward for comparative assessment
and provided feedback as to their position on each option.
In order to compare the options, each option was scored against a set of assessment criteria in
the following categories:
Safety
Environmental
Technical
Societal
Reputational
Ongoing Liability
Economic.
This option proposes leaving the suction anchors in place, with no remedial protection and allows them to degrade naturally over time.
Leave in place to degrade naturally but cover with rock
Option 3 Taken forward for Comparative Assessment.
to provide over-trawlability.
Similar to option 2. In this case the anchors will be left in situ to degrade naturally, however they will also be covered with rock to
provide overtrawlability. Estimate to cover all anchors 8,400 tonnes of rock, impacting area of 0.003 km², ref appendix 2
Option 4 Complete removal by reverse installation. Taken forward for Comparative Assessment.
This option involves applying a reverse installation method, during which water is pumped into the anchors to force them out of the
seabed. The anchors will then be recovered back to the vessel deck and transported for onshore disposal/recycling.
Option 5 Complete removal by direct pull. Taken forward for Comparative Assessment.
This option involves divers installing rigging onto the suction anchors pad-eyes and opening the top vent on the anchors. Following
this, a suitable heavy lift vessel will be mobilised to perform the direct pull of the anchors from the seabed. The anchors will be
recovered to shore for disposal/recycling.
Disregarded, insufficient sediment in water column
Option 6 Leave in situ and install Frond Mats
to encourage sediment deposits to build up.
The suction anchors are to be left in situ, and frond mattresses are to be installed over them to encourage natural coverage.
Disregarded due to the high noise, vibration and the
Option 7 Leave in situ and drive to depth anchor was not designed with this application in
mind.
Using subsea piling equipment, drive the suction anchors to an agreed depth below the seabed and allow to backfill naturally.
Notes *Option 2 “Leave in place to degrade naturally” was initially scored but on advice from
stakeholder that this option was unacceptable and due to current DECC policy, the
option was not taken forward for the weighted assessment.
Option 2 was not considered viable due to concerns raised by stakeholder and current DECC
policy. As a result Option 4 is ranked the first in the CA review. However it is recognised that the
success of Option 4 cannot be guaranteed; see sub-section 3.3.8 and Appendix 2 below.
The calculated loads required to direct pull the suction anchors out of the seabed were
between 450 tonnes and 1600 tonnes.
The suction anchor lift points (padeyes) are only designed for 55 tonnes each and would
not be suitable for the loads required for direct pull
There are currently no vessels that operate in the North Sea capable of providing the
required lift capacity
Cranes are not designed to withstand the significant shock load that occurs when anchor
breaks free from the soil
Options 1a and 1b were considered to represent a single option but as there are two work
campaigns they were evaluated separately in the CA review. However, degradation of the
suction anchor in the period to end of field life is expected to prevent successful reverse
installation so this option is not considered to be viable.
It is intended that pressurisation shall be attempted for each anchor, regardless of any failures
encountered.
The potential failures of reverse installation are (1) failure to achieve the required pressurisation,
or (2) that the suction anchor / seabed soil interaction presents a resistance to the technique that
requires an applied pressure, and / or flowrate, higher than predicted and which is not achievable.
Where there are failures, of reverse installation that can be remedied using reasonable
endeavours to carry out repairs, these shall be carried out in 2016 and pressurisation re-applied.
However, failures which are due to soil piping or which for any other reason requires further
engineering, potentially bespoke fabrication and / or novel solutions (complex failures), are not
viable for repair / rectification to be effected in 2016.
Carrying out repairs of complex failures would require bespoke engineering, e.g. injection of drill
mud or injection of leak sealant compounds. Such bespoke engineering would be unproven,
have no guarantee of success and would require increased diving work, which would increase the
safety and environmental impact, and would also be more costly.
If the design pressure (installation pressure +10%) is successfully applied and the suction anchor
does not move then the reverse installation method is not viable and requires utilisation of
another removal method which increases the safety and environmental impact, and would be
more costly.
Therefore, it is intended to remove all anchors in 2016 using the reverse installation method.
However, in the event of failure of the reverse installation method in 2016, where the failure is
due to or resulting from a complex failure (i.e. further work would be required to identify a method
to complete reverse installation after 2016), it is intended, following liaison and agreement with
DECC, to cover the anchor, by rockdump and leave in situ; see Appendix 2 for estimate of
rockdump quantity. It is considered that the ‘partial recovery’ of an anchor, i.e. suction anchor not
fully removed from seabed at failure of reverse installation, is, after detailed engineering and
utilisation of optimal removal procedure, rated as very unlikely / very low risk.
Figure 3.1 illustrates the decision flowchart intended for the suction anchor removal by reverse
installation.
Survey anchor for damage/
deterioration
Remove anchor, by
Carry out Repair
reverse installation
Yes Yes
Design pressure ≡ installation
pressure +10%
No Failure to achieve pressure due to
Achieved design soil piping requires novel solution,
pressure ?
No Damage evident
engineering design and additional
vessel campaign in 2017, or later
Yes
No
Removal /
recovery No Soil Piping If design pressure is achieved and
achieved anchor not removed then reverse
installation is not viable
No Should anchor move but removal not
Yes
be achieved then reassessment
needed as potential for small bore
If repair is not viable and/or no piping repair or cut and recover may
movement occurs after be viable
pressurisation the pile cannot be Alternate removal methods increase
recovered by reverse installation. safety and environmental impact,
and are costly
Yes
All reasonable endeavours to
Partial recovery, revert to office for recover suction pile have failed;
further engineering review cover stuck pile with rockdump and
complete overtrawl survey
Removal successful:
Overtrawl Survey
3.4 Pipelines
No pipelines are being decommissioned as part of the STL decommissioning, however; the
Harding oil export pipeline, PL1176 will be modified as defined in a variation to PWA 23/W/95.
3.6 Wells
N/A
The evaluation of the potential effect of the preferred option for decommissioning of the STL
utilized a standard structured methodology based on established best practice guidance and the
professional judgment of environmental specialists. The application of the methodology also
draws, where appropriate, on previous experience and lessons learned from other
decommissioning projects. Following this evaluation, which was completed through a workshop
and subsequent environmental risk assessment, the ER concludes that the recommended
options to decommission the redundant STL can be completed without causing significant impact
to the environment.
Those activities that had a potential for a significant impact are summarised in Table 4.2, along
with the proposed environmental management strategy. There will be no planned use of
underwater explosives during these activities. We acknowledge that there will be a requirement
for an environmental protection plan to be produced and submitted to JNCC should this plan
change.
Decommissioning Stabilisation
Features N/A N/A
Independent verification of the seabed at the site of the recovered anchors and mooring system
will be obtained by over-trawling the seabed. This will be supported by a Certificate of Clearance
which will be submitted to DECC.
The post decommissioning survey results will be notified to the UK Fisheries Offshore Oil and
Gas Legacy Trust Fund Ltd (FLTC) for inclusion in their Fish Safe system, and for notification and
marking on Admiralty Charts and notices to Mariners. The UK Hydrographical Office and
Kingfisher will be informed.
Harding STL Decommissioning Programme Submission
1
and Approval
2 Decommissioning Options Engineering
3 Decommissioning Engineering Support to Offshore
4 Initial Decommissioning offshore survey and preworks
5 Mooring Line Recovery
6 Remove STL and return to owners
7 Remove Suction Anchors
8 As Left base line survey and over trawl test
9 Onshore re‐cycling of decommissioned equipment
6.4 Costs
An overall cost estimate (covering the items shown in Table 6.1 below) has been provided to
DECC in confidence.
Within the report will be independent verification of debris removal and verification of seabed
clearance.
Any variances from the approved Decommissioning Programme will be explained in the close out
report.
Notwithstanding, if the removal of suction anchors is unsuccessful, and there are some left in situ
covered with rockdump, then the requirement for post-decommissioning surveys shall be
reviewed in consultation with DECC and their statutory consultees.
APPENDIX 1
Public Notice Edinburgh Gazette 21 Public Notice The Press and Journal 18
September 2016 September 2015
APP
PENDIX 1.2
2 SFF Co
orresponde
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December 2015 Page 47
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orrespondence
Rev
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Thank You for your consultation we have no comment to make as it is out with the area that our members usual
operate.
Regards
Ian Kelly
From: Craig Stenhouse [mailto:[email protected]]
Sent: 21 May 2015 15:25
To: [email protected]
Cc: Anthony Yates; Ronnie Toal
Subject: Statutory Consultation Harding Loading System Decommissioning
Dear Sir/Madam
NIFPO are listed as a statutory Consultee from DECC for decommissioning activities.
Replacement System
In accordance with the Petroleum Act 1998, TAQA Bratani Limited (TAQA), as the operator of the Harding field STL, and on
behalf of the Section 29 holders (see Table 1.2), is applying to the Department of Energy and Climate Change (DECC), to obtain Please confirm the receipt of this e‐mail and should you require any additional information please do not hesitate to give me a
approval for decommissioning the Harding offloading system. call or e‐mail.
Please also advise, as discussed if you are happy, that we are in dialogue with the Scottish Fishing Federation.
The Harding field is located in the UKCS Licence Block 9/23b in the Central North Sea, approximately 320 km north‐east of
Aberdeen (Figure 1.3). Water depth at the field is 110m. The field was discovered in January 1988 and first production was in Many Thanks
April 1996. The field was operated by BP until June 2013, when TAQA purchased BP’s share and took over the operatorship.
The field has one central production, drilling and accommodation platform located between the Central and South reservoir Craig Stenhouse
accumulations. The Harding platform is a large, heavy‐duty jack‐up rig fixed to a concrete gravity base structure containing oil Construction Manager
storage tanks. The oil is exported from the storage tanks to shuttle tankers via the STL which is located approximately 2km to TAQA Bratani Limited
the east of the platform. D +44 (0)1224 286128
The STL is supported by a submerged mooring and loading interface buoy, which is anchored to the seabed via eight mooring M +44 (0)7787148867
Prospect Road, Westhill, Aberdeenshire
lines and suction anchors. Due to obsolescence the STL will be replaced by a new Offshore Loading System (OLS).
AB32 6FE United Kingdom
www.taqaglobal.com
Existing System
1 2
HAR-DEC-PM-ADP-0001-TAQ
HARDING STL DECOMMISSIONING PROGRAMME
Hi Ronnie,
www.taqaglobal.com
Apologies for the delay in responding.
TAQA is the brand name of Abu Dhabi National Energy Company PJSC
TAQA Bratani Limited, registered in England and Wales with registration number 05975475 and having its registered office at Cannon Place, 78
I don't have any specific comments on the programme of works itself as no cables should be directly affected in the Cannon Street, London EC4N 6AF.
immediate vicinity, and if any interaction were unexpectedly to be necessary in the course of engineering the
project, then it would be necessary to liaise with the specific cable owners who should be identified as early as
possible. Contact details and general cable information for any systems affected can be found using KIS‐ORCA cable
awareness charts/interactive map http://www.kis‐orca.eu/map#.VPmDJHZFDIU. Global Marine Systems would The information contained in this communication is confidential, may be
recommend that when notice to mariners are arranged for the offshore works, then the Kingfisher fortnightly attorney-client privileged, and is intended only for the use of the addressee.
It is the property of Abu Dhabi National Energy Company PJSC (TAQA) or one
bulletin should be updated (Contact: Kingfisher Information Service ([email protected]) to include details of of its affiliates. Unauthorized use, disclosure or copying of this
the works to inform sea users as well as notifying the relevant authorities and UKHO. communication or any part thereof is strictly prohibited and may be unlawful. If
you have received this communication in error, please notify me immediately by
Please let me know if you require any further information. return email and destroy this communication and all copies thereof, including
attachments.
Best regards,
*******************************************************************************************************************
John Please Think. Do you really need to print this e-mail?
From: Wrottesley, John (GMSL) [mailto:[email protected]]
Sent: 09 October 2015 12:18 Global Marine is an ISO certified company with a firm commitment to environmental issues. The information transmitted in this email (and contained in any
attachments) is intended only for the person or entity to which it is addressed and may contain confidential and/or privileged material. Any review, retransmission,
To: Ronnie Toal dissemination or other use of, or taking of any action in reliance upon, this information by persons or entities other than the intended recipient is prohibited. If you
Subject: RE: Decommissioning Programme Harding STL System issued for consultation receive this email in error, please contact the sender and delete the material from any computer
Dear Ronnie, Registered Number: 1708481 England
Registered Office: New Saxon House, 1 Winsford Way, Boreham Interchange, Chelmsford, Essex CM2 5PD
My colleague passed on your message this morning. Apologies for the delay in responding – I can confirm receipt of
the documentation that you sent by email and in the post. *******************************************************************************************************************
I will review and provide my response asap.
Kind regards,
The information contained in this communication is confidential, may be
John
attorney-client privileged, and is intended only for the use of the addressee.
It is the property of Abu Dhabi National Energy Company PJSC (TAQA) or one
From: Ronnie Toal [mailto:[email protected]] of its affiliates. Unauthorized use, disclosure or copying of this
Sent: 18 September 2015 07:50 communication or any part thereof is strictly prohibited and may be unlawful. If
To: Wrottesley, John (GMSL) you have received this communication in error, please notify me immediately by
Subject: Decommissioning Programme Harding STL System issued for consultation return email and destroy this communication and all copies thereof, including
attachments.
The attached document, Decommissioning Programme Harding STL System, has been issued for consultation today
18 September. We have sent a copy to Global Marine by post, with the attached letter, and this will arrive in the
afternoon, and also attached is an electronic version of the Decommissioning Programme.
I would appreciate if you would reply confirming receipt, or otherwise, of the Decommissioning Programme.
Regards
1 2
HAR-DEC-PM-ADP-0001-TAQ
HARDING STL DECOMMISSIONING PROGRAMME
APPENDIX 2
CONTENTS
Para Page
2.0 INTRODUCTION
The Harding field is located in the UKCS Licence Block 9/23b in the Central North
Sea, approximately 320 km north-east of Aberdeen. Water depth at the field is
110m. The field was discovered in January 1988 and first production was in April
1996. The field was operated by BP until June 2013, when TAQA purchased BP’s
field equity and took over the operatorship.
The field has one central production, drilling and accommodation platform located
between the Central and South reservoir accumulations. The Harding platform is a
large, heavy-duty jack-up rig fixed to a concrete gravity base structure containing oil
storage tanks. The oil is exported from the storage tanks to shuttle tankers via the
Submerged Loading System (SLS) which is located approximately 2km to the east
of the platform.
The SLS includes a submerged turret mooring and loading interface buoy (STL),
which is anchored to the seabed via eight mooring lines and suction anchors. Due to
obsolescence the SLS will be replaced by a new Offshore Loading System (OLS).
The following components of the original system are redundant and will be removed:
• Eight mooring lines and associated components
• Eight steel seabed suction anchors
• The shuttle tanker mooring and loading interface buoy and associated
components
• The offloading riser
*The Harding oil export pipeline PL1176, inclusive of riser, is being modified. This will be defined in a variation to
PWA 23/W/95; as a result the riser is not included in this Decommissioning Programme.
3.0 OBJECTIVE
During development of the Decommissioning Programme for the Harding SLS it was
identified through comparative assessment that the preferred decommissioning
option for the suction anchors is removal by following a reversal of the installation
procedure. TAQA have reviewed the installation records and expect to perform a
successful recovery of all suction anchors by reverse installation.
The objective of this technical note is to identify the possible failure modes that
could occur to prevent the successful removal, by reverse installation, of the Harding
SLS mooring suction anchors. In addition, contingencies have been identified to
address each failure. In the event that after reasonable endeavours to remove the
anchor, these attempts are unsuccessful, the anchor will be covered in rockdump
such that it does not pose a hazard to other users of the sea, and left in situ. The
volume of rock dump has been calculated and is included in section 7.0.
The technical note addresses failure to initiate movement or limited movement of the
anchor. In the event failure occurs part way through recovery with the anchor further
out of the seabed than initially found then further engineering would be required to
determine the appropriate course of action. It is considered that the ‘partial
recovery’ of an anchor, i.e. suction anchor not fully removed from seabed at failure
of reverse installation, is, after detailed engineering and utilisation of optimal
removal procedure, rated as very unlikely / very low risk.
Figure
F 4.1 S
Suction Anchor Details
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Techni cal Note on
n Suction Anchor
A Re moval Failure Modes
s
5.0 REVER
RSE INS
STALLA
ATION RECOVE
R RY MET
THOD
To extractt a suction anchor from m the seabe ed the simpplest methood is to pum
mp water
into the anchor to crreate a diffe erential pre
essure betwween the insside and ouutside of
the ancho or. The differential presssure acts over
o the diameter of thee anchor efffectively
acting as a hydraulic cylinder. If the pressure differential can be m
maintained the
t force
applied too the anchor will pussh the anch hor out of the seabeed. At som me point
sufficient crane
c tension will overrcome the remaining
r soil
s friction aand the ancchor can
be recove ered to the surface.
s
The proce
ess to extract a suctiion anchor is essentia ally the insstallation prrocedure
performed
d in reverse as outlined
d below and
d in Figures 5.1 and 5.22.
oy WROV with
Deplo w pump a nd dock into
o ROV hot stab panel
The ancho
or should sttart moving at a similarr pressure achieved
a duuring installa
ation i.e.
between 2 and 8 bar..
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Techni cal Note on
n Suction Anchor
A Re moval Failure Modes
s
Once anchor sta arts to movve WROV to maintain pressuree and vesse
el crane
contin
nues to apply constant tension
Contin
nue with thiis operation nchor is clear of the seeabed
n until the an
Disco
onnect WRO
OV
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Techni cal Note on
n Suction Anchor
A Re moval Failure Modes
s
Soil piping
g occurs whhen the fluiid leaks through the gaps betweeen the soil particles
and createes leak path
hs to the en
nvironment.
Mechanica
al failure woould be the result of a material de
efect, damaage by third party or
damage during
d installation, corro
osion or a combination
c n of these faactors.
The leak path resultts in press ure loss, i..e. failure to apply or increase pressure
p
within the anchor, and the loss, if large enoough, will ex
xceed the prressure sup pplied by
the pump p. This will result in a situation n where th here is insuufficient diffferential
pressure available
a to
o overcome the soil fric ction and it will not bee possible to
o extract
the suction anchor byy reverse in
nstallation.
Figure 6.1 s pressure loss due to soil piping and Figgure 6.2 illustrates
1 illustrates
pressure loss due to mechanica l failure.
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Techni cal Note on
n Suction Anchor
A Re moval Failure Modes
s
It should be
b noted tha at making a repair for one
o failure will
w not neceessarily pre
event
another faailure occurrring.
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A Re moval Failure Modes
s
Ta
able 6.1 Ran
nking of Co
ontingencies
Techn
nical Comp
plexity Schedule Impact Cost
New equ uipment or Siignificant effo
ort to achieve
e Additionnal vessel
extensivve modificatioon to in 2016, thereffore work mobilisaation and ves
ssel
existing equipment. shhall be execuuted in 2017. days inccluding spec
cialised
High Offshoree access difficult equipmeent and pers sonnel.
requiring
g further
modificaations.
Specialissed equipme ent Coould be achieved in 2016 6, Additionnal vessel
available
e for similar altthough delay
y to 2017 is mobilisaation not required,
application but would d prreferable. but mayybe preferable, and
Medium
m require modification
m to suit additionnal vessel da
ays.
this requ
uirement. Special ised equipment and
Offshoree access difficult. personnnel equipmen nt
requiredd.
Little pre
eparatory W
Would be achievable with No addiitional vesseel
engineerring and off the
t onnly a few wee
eks mobilisaation required.
Low shelf equuipment. prreparation.
Offshore e access goo
od.
Tab
ble 6.2 Sucttion Ancho
or Failure Modes
M and Contingen
ncies
Failure
e to Achiev
ve and/or Maintain
M Prressure
Pressurre loss caus
sed Instrument line leaking
g Pressure g
gauge dama
aged
by
Equip
pment Detaiil Thee instrument line between n the Prressure gaugge mounted on ROV
ancho or and pressu ure gauge is s small panel used dduring installation.
boree tubing. The gauge is loc cated
on the ROV pane el. The gauge e was
used during installlation to sho ow the
differentia l pressure.
Contingency The small bore pip pe can be claamped Disconnecct the gauge and
or criimped to redduce the leak k rate. cla
amp/plug or crimp the sm
mall bore
pipe.
Technic cal complex
xity Lo
ow Low
Scheedule Impactt Lo
ow Low
Cost Lo
ow Low
Likeliho
ood of succe
ess Hi gh High
In
nstrumentation Piping Pres
ssure Gauge
e
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Tab
ble 6.3 Sucttion Ancho
or Failure Modes
M and Contingen
ncies
Failure
e to Achiev
ve and/or Maintain
M Prressure
Pressurre loss caus
sed Pressu
urisation pip
pe leaking
by
Equipment Detail 2” piipe (approx.)) between su uction anchorr and WROV V hot stab rec
ceptacle
us ed for pressu urisation of the suction a nchor.
Co
ontingency If failure is accessible clamp
c the pippe.
If access is not suuitable it may y be possiblee to cut the p ipe work and
d re-route
th
he injection water.
w
Technic cal complex
xity Medium/high
Scheedule Impact Medium
Cost Medium
Likeliho
ood of succe
ess High
Pressurisation Pipin
ng
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Tab
ble 6.4 Sucttion Ancho
or Failure Modes
M and Contingen
ncies
Failure
e to Achiev
ve and/or Maintain
M Prressure
Pressurre loss caus
sed Vent hatc
ch leaking Vent hatch m
mechanical damage
d
by
Equip
pment Detaiil Vent hatch Veent hatch
he open posittion
The hatch in th The hatch inn the open po osition
ws the waterr to flow out of
allow o the alllows the watter to flow ou ut of the
ancchor during innitial self-we
eight anchor
a durinng initial self-weight
peneetration. For suction operration pe
enetration. FFor suction op peration
the ha
atch is close
ed and seals via an the
e hatch is cloosed and sea als via an
“O” ring. “OO” ring.
Co
ontingency Replace “O O” ring seal. Damage to be aassessed an nd further
engineeringg to be perforrmed.
Vent Hatc
ch
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Tab
ble 6.6 Sucttion Ancho
or Failure Modes
M and Contingen
ncies
Lift
ft Point Failure
Mecha
anical failurre Corro
osion
ca
aused by
Equip
pment Detaiil The
ere are threee pad eyes designed for lifting the sucction anchor during
installation
n.
Co
ontingency Ex
xtent of corro
osion to be measured
m an
nd further dettailed engine
eering
analysiis would be required
r to determine suiitable plan.
Technic cal complex
xity High
Scheedule Impact High
Cost High
Likeliho
ood of succe
ess Low
Lift Poin
nt
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7.0 ROCKD
DUMP REQUIR
R REMENT
TS
In the eve ent that rea
asonable enndeavours to t recover the
t suction anchor by reverse
installation
n have been n unsuccesssful, the an
nchor will be
e covered w
with rock dump such
that it doees not pose a hazard tto other useers of the seea. An overrtrawl surve
ey of the
rock berm ms will be pe
erformed on
n completion n of the rock
kdump.
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A Re moval Failure Modes
s
Table 7.1 EEstimate of Ro
ock Dump Covverage
Pile
e Protruding Rock Dum
mp
Rock Dump Mass* Plan area of ro
ockdump
Pile N
No abo
ove seabed Volumee
m m³ to
onne m² km²
1 1.5 450 10
034 380 0.00038
2 1.8 573 13
319 445 0.00044
3 1.6 489 1124 401 0.00040
4 1.1 314 7
721 302 0.00030
5 1.0 284 6
654 284 0.00028
6 1.0 284 6
654 284 0.00028
7 2.0 667 15
534 491 0.00049
8 1.8 573 13
319 445 0.00044
Total 3634 83
358 3031 0.00303
Assumptions
* Flat‐topped cone shappe, including 15% contingeency
Rock densitty 2 te/m
m³
Rock coverage 1m abbove highestt point
Slope 3 to 1
1
In the eve ent failure occurs parrt way through recove ery (i.e. thee anchor protrudes
significanttly further out of the se
eabed than initially found) the situuation will re
equire to
be assesssed prior to any furtherr interventio
on to determ mine the apppropriate course
c of
action.
e suction an
Note in the event the nchors were
e dredged out,
o the masss of materrial to be
excavatedd would be circa 110 ,000 tonnes and the area impaccted approximately
0.01915km m².
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8.0 ABBREVIATIONS
Dia Diameter
km Kilometer
m Meter
m³ cubic meter
OLS Offshore Loading System
ROV Remotely Operated Vehicle
SLS Submerged Loading System
STL Submerged Turret Loading
Te Tonne
WROV Workclass Remotely Operated Vehicle
9.0 REFERENCES
Decommissioning Programme HAR-01031-DEC-PM-ADP-0001
Suction Anchor Decommissioning
HAR-01031-DEC-SS-REP-0003
Comparative Assessment Report
Suction Anchor Extraction Review HAR-01031-DEC-SS-REP-0005