Project Report On Disposable Plastic Syringe

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DISPOSABLE PLASTIC SYRINGE [3584]

Disposable Syringe is an instrument which is used for injecting any liquid into the body
of human beings or of animals. It consists of a cylinder and an air tight piston. These
syringes are used for injecting the medicine into the body or into the nerve of the body
which are not possible to take in through mouth or takes much time in mixing with
blood. These syringes are available in sizes varying from 2 C.C. to 100 C.C. Most popular
and commonly used sizes are 2 C.C., and 5 C.C. Other sizes are also frequently used but
upto lesser extent. In this project, we are manufacturing the disposable syringes with the
sizes are 3 ml, 5 ml, 10 ml. 20 ml. and 50 ml.  Previously glass was used for making these
syringes; the most commonly used glass is Pyrex glass. This glass is shock-resistant,
temperature-resistant and has low thermal co-e cient of expansion. But with the
development of plastic technology, this glass has been substituted by high grade
plastics. Plastic can be used in place of glass for making syringes without any problem.
Plastic syringes are becoming more popular in the medical world due to its lower cost
and higher accuracy. To test the e ciency of a syringe, close the tip with a nger and
attempt to withdraw the plunger or piston. If the plunger and barrel t perfectly, the
vacuum created in the cylinder will prevent withdrawal of the plunger. The plunger
should not be pulled to return rapidly due to the vacuum created or the barrel may be
cracked. With the development of pharmaceutical industries the use of syringes has also
developed. About 70% pharmaceutical industries are in small scale sector. The output of
the small scale sector covers a wide spectrum of formulations, which includes antibiotics
vitamins, anti T.B. drugs, antidysentery drugs, anti-rheumatics, haematinies, hormonal
preparations, tranquilizers, analgesics and anti-phyreties. Indeed this is a very wider
range of product mix. About 50 percent of the above listed drugs are injectable and for
that purpose syringes are required. Disposable Syringes are being used by doctors to
inject medicines through intravenous or intramuscular ways for the treatment of
diseases & also by research & development personnel. Disposable syringes are made of
plastic material and are used in the eld of medical and veterinary science. Due to their
availability in sterilized condition, ready to use, and cost e ectiveness, disposable
syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS
worldwide has almost dispensed with the reuse of syringes and the demand of
disposable syringes has increased phenomenally. Disposable syringes are mostly
injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml
and 10 ml, 50ml in a variety of designs and consist of either two or three components
construction. The number and size of injection moulding machines required depend
upon syringe construction, number of mould cavities, annual production. Disposable
Syringes made of plastic Material have been successfully used in medical and
pharmaceutical practice for many years. The constantly increasing use of this type
Syringe indicates its importance. Which is based mainly on the advantages it o ers
regarding cost and hygienic applications. The manufacture of plastic syringes has been
developed to such a degree that the products now satisfy the requirements and
standards set by Hospital and physicians. At the same time they o er the best possible
technique of application to the physician and the highest possible degree of safety to the
patient.

COST ESTIMATION

Plant Capacity                       106666 Nos/Day  

INTRODUCTION                                            
CHARACTERISTICS OF SYRINGES                                
TYPES OF SYRINGE TIPS                                    
TYPES OF SYRINGES                                        
TYPES OF HYPODERMIC NEEDLES                                
USES AND APPLICATION                                    
B.I.S. SPECIFICATION                                        
PROCESS FLOW CHART FOR DISPOSABLE SYRINGE                    
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE                
LIST OF RAW MATERIAL                                    
INSPECTION AND TESTING                                    
LIMIT FOR EXTRACTABLE MATTER                                
LIMIT FOR EXTRACTABLE MATERIAL                            
LUBRICANTS                                            
NOZZLE                                                
GRADUATION POSITION OF SCALE NUMBERING                    
FLANGE OF BARREL OR FINGER GRIPS                            
PISTON                                                
DEAD SPACE VOLUM                                        
MAXMUM DEAD SPACE                                    
LEAKAGE TESTING                                        
MARKING OF UNIT CONTAINER                                
OUTER CONTAINER                                        
OVERVIEW OF DISPOSABLE PLASTIC SYRINGE IN NEPAL                
HEALTH CARE SERVICE IN NEPAL IS MOVING IN THE RIGHT DIRECTION    
ARRIERS TO EQUITABLE HEALTHCARE                            
DETAILED EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE        
MARKET POSITION                                        
EXPORT DATA OF DISPOSABLE SYRINGE                            
EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE                
IMPORT DATA OF DISPOSABLE SYRINGE                            
IMPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE                
GCC SYRINGES AND NEEDLES MARKET                            
PLANT LAYOUT                                            
MANUFACTURERS/SUPPLIERS OF DISPOSABLE SYRINGE                
COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES            
SUPPLIERS OF RAW MATERIALS                                
POLYPROPYLENE GRANULES                                    
SUPPLIERS OF THERMOPLASTIC ELASTOMER                        
SUPPLIERS OF ETHYLENE OXIDE                                
SUPPLIERS OF PRINTING INK                                    
SUPPLIERS OF PACKING PAPER                                
SUPPLIERS OF PACKING BOXES                                
SUPPLIERS OF PACKING MATERIALS                            
DISPOSABLE NEEDLE                                        
SUPPLIERS OF DISPOSABLE SYRINGE GASKET                        
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY
CONSULTANTS                           
INJECTION MOLDING MACHINE                                         
SCREEN PRINTING MACHINE                                            
STETRLIZING MACHINE                                            
AUTOMATIC BLISTER PACKING MACHINE                                
EOT CRANE                                                          
SUPPLIERS OF POWER TRANSFORMER                                           
SUPPLIERS OF ELECTRICAL PANEL                                               
SUPPLIERS OF COOLING TOWER                                                                   
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)                   
AIR POLLUTION CONTROL EQUIPMENTS                                                          
AIR CONDITIONING EQUIPMENTS                                                                   
AIR COMPRESSORS                                                                                     
PLATFORM WEIGHING MACHINE                                                                   
MATERIAL HANDLING EQUIPMENTS                                                         
FIRE FIGHTING EQUIPMENTS                                                                  
SUPPLIERS OF SUBMERSIBLE WATER PUMP                                                

APPENDIX – A:

01.    PLANT ECONOMICS    

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