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HDG Process Flow Chart PDF

The document outlines the hot dip galvanizing process used by Roshan Impex Private Limited. The process involves: 1) degreasing metal parts using sodium hydroxide, 2) pickling in hydrochloric acid, 3) fluxing in a zinc ammonium chloride solution, 4) pre-heating, 5) galvanizing by immersing in a zinc bath between 500-550°C, and 6) final inspection of the coated parts.

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693 views1 page

HDG Process Flow Chart PDF

The document outlines the hot dip galvanizing process used by Roshan Impex Private Limited. The process involves: 1) degreasing metal parts using sodium hydroxide, 2) pickling in hydrochloric acid, 3) fluxing in a zinc ammonium chloride solution, 4) pre-heating, 5) galvanizing by immersing in a zinc bath between 500-550°C, and 6) final inspection of the coated parts.

Uploaded by

Anonymous vIbTFwAStx
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Doc No QW/PR/01G

Rev A
Date 01-04-2016

ROSHAN IMPEX
PROCESS FLOW CHART HOT DIP GALVANIZING
PRIVATE LIMITED

DEGREASING
WITH 20% OF SODIUM HYDROXIDE
(TEMP 85˚C to 90˚C) DURATION: 10 to 15 Minutes

RINSING
CLEAN BY FLOWING WATER

PICKLING
HYDROCHLORIC ACID + WATER RATIO 3:2
SPECIFIC GRAVITY 1.10 to 1.20
DUARTION 2 to 4 Min

RINSING
CLEAN BY FLOWING WATER

FLUXING
ZINC AMMONIUM CHLORIDE (40Kg) / AMMONIUM CHLORIDE (40kg) + 200 Ltr WATER
SPECIFIC GRAVITY 1.10 to 1.15

PRE HEATING
DRYING AND WARM UP (120˚C - 150˚C)

GALVANIZING
ZINC + ALUMINIUM (625gm /Ton) + LEAD (625gm /Ton)
ZINC PURITY 99.995% Min, BATH TEMP 500˚C to 550˚C
DURATION 2 to 4 Min (till bubbling stop)

CENTRIFUGAL
DURATION: 1 to 2 Mint.

WATER COOLING

POST TREATMENT
DIP IN CHROMATING SOLUTION
1% SODIUM DICHROMATE & 0.5% SULPHURIC ACID SOLUTION

FINAL INSPECTION
COATING THICKNESS BY ELCOMETER , MASS OF ZINC & UNIFORMITY TEST , ADHESION TEST AND
VISUAL INSPECTION

Prepared By: Approved By:

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