Project Report On Washing Powder, Liquid Detergents, Lotion And

Shampoo

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'washing powder, liquid detergents, lotion and shampoo' market growth of the
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WASHING POWDER, LIQUID DETERGENTS,LOTION AND SHAMPOO [CODE NO.3510]  

Synthetic detergents occupy a vital place in the present age particularly when the
modern society is constantly looking for quick, e ective and economic cleaning agents.
Synthetic detergents emerged as a regular industry after Second World War only. The
development of this industry is closely linked with Petro-chemical industry which forms
the basis for its raw materials.

Detergents when dissolved in water, acquire better cleaning properties and hence
facilitates easy removal of dirt & dust and grease etc.

Apart from their use in clothes washing, detergents also have applications in the
following industries.

1.   In industry, in laundry and dry cleaning.

The principal types of synthetic detergents are an ionic, non-ionic and employtics.
Sodium dodecyle benzene sulphonate is an example of the ionic type while nylon
phenol, nylone oxide obtained from ethylene oxide is the non-ionic  type. The amploytic
detergents like the alkyl amino propionates behave  as cations in acidic solutions and
like anions in alkaline solution.

Among the numerous detergent powders are available today in the market e.g. Hipoline,
T.Series, Areal, Rin, Ghari, Surf, Sunlight, Nirma, Wheel detergent powder is most
popular.

The synthetic detergent industry is one of the largest chemical process industries. The
most recent estimates indicate an annual U.S production of synthetic detergents of
about 3 million tones with an approximate annual value of 2 billion. The industry di ers
from many other chemical process industries, however, in that the bulk of its production
is sold directly to individuals for house hold consumption primarily as branded products,
rather than to industrial or institutional users.

The detergent are highly popular replacing the soap  because of  their favourable
characteristics. Almost all  the  detergent, despite  their di erence in origin and methods 
of  manufacture, have  two points in common. One part the long  hydrocarbon  chain
that  is oil soluble (linophilic) and the other portion, a  water soluble  (hydrophilic) group.
The latter property may render  the whole  molecule so soluble in water as to impart
some or  all  of the characteristics mentioned.

The oil soluble portion may be derived from a natural fat or from  petroleuum, or
aromatic hydrocarbon, such as  benzene  etc. with  an  alkyl  side chain. The water 
soluble  portion  may  be derived   from  material  acids,  alklylene  oxides,   polyhydric
alcohols and polyamides.

The detergents are further divided into several classes e.g.

a.   Anionic
b.   Cationic
c.   Non-ionic
d.   Amphoteric.

Each type acts di erently in aqueous solutions.

When detergent is mentioned, the cake, bar or powder usually comes  to  mind.   For
small manufacturers, the  best  advice  on making liquid detergents is to purchase from
primary producers an intermediate dodecyl benzene sulphonic acid (DDBSA) better 
known as  acid  slurry.   They  themselves,can  neutrilize  the  doecyl compound in a
variety of ways.  They may use ammonia amines, soda or potash to yield liquid
detergents.
COST ESTIMATION

Plant Capacity                                         WASHING POWDER,LIQUID DETERGENT       

INTRODUCTION    
GENERALLY, THERE ARE TWO TYPES OF LIQUID DETERGENTS.    
PROPERTIES OF WASHING SOAP AND WASHING POWDER    
USES AND APPLICATION    
PROPERTIES OF SHAMPOO    
USE AND APPLICATION OF SHAMPOO    
B.I.S. SPECIFICATIONS    
SKIN LOTION INGREDIENTS    
MOISTURIZING INGREDIENTS    
OTHER INGREDIENTS    
MARKET SURVEY    
CAPITALISING ON REGIONAL DEMAND    
THE SOAPS AND DETERGENTS AND COSMETICS INDUSTRIES IN ZAMBIA
   AND SOUTH AFRICA    
THE COSMETICS MARKET IN SOUTH AFRICA AND ZAMBIA    
MAPPING THE COSMETICS AND SOAPS AND DETERGENTS VALUE
   CHAIN INDUSTRIES    
SOURCING UPSTREAM INPUTS    
FACTORS AFFECTING FIRM COMPETITIVENESS    
SCALE    
PACKAGING    
STANDARDS AND REGULATIONS    
GROWTH CONSTRAINTS    
BARRIERS TO ACCESSING SUPERMARKETS AND EXPORT MARKETS    
ZAMBIA    
COMPETITION FROM IMPORTS    
OTHER CONSTRAINTS    
GROWTH OPPORTUNITIES    
NATURAL AND ETHNIC PRODUCTS    
CONTRACT MANUFACTURING    
GETTING THE GOODS TO MARKETS    
RIDING ON THE SPREAD OF SUPERMARKETS    
TAPPING INTO ALTERNATIVE ROUTES TO MARKETS    
SALONS AND SPAS    
DIRECT MARKETING    
HOTELS    
CLEANING SERVICES    
MANUFACTURERS/SUPPLIERS    
MANUFACTURING PROCESS OF DETERGENT POWDER (SPRAY DRYING METHOD)    
DETERGENT POWDER MANUFACTURE    
STEP 1 - SLURRY MAKING    
STEP 2 - SPRAY DRYING    
STEP 3 - POST DOSING    
TABLE 2 - THE INGREDIENTS OF DETERGENT BASE POWDER    
ENVIRONMENTAL IMPLICATIONS    
SYNTHETIC DETERGENT BIODEGRADABILITY    
DETERGENT POWDER    
ROLE OF THE LABORATORY    
STANDARD DETERGENT POWDER MANUFACTURING PLANT CONSISTS
OF MIXING, DRYING AFTER DRYING PACKAGING AND ANTIPOLLUTION
UNITS.    
MANUFACTURING OF DETERGENT POWDER    
PROCESS - I    
PROCESS - 2    
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER    
SURF EXCEL TYPE DETERGENT POWDER    
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER    
HIGHER GRADE/QUALITY DETERGENT POWDER    
FORMULATION OF DETERGENT POWDER    
FORMULATION OF DETERGENT POWDER, SURF EXCEL TYPE    
FORMULATION OF DETERGENT POWDER, WHEEL TYPE    
OTHERS FORMULATION AND PROCESS OF GOOD QUALITY DETERGENT POWDER    
THE FOLLOWING FORMULATIONS ARE FOR MANUFACTURE OF DETERGENT POWDER:-    
THE GRINDING MACHINE    
RAW MATERIALS    
METHODS FOR PERFORMANCE TESTS FOR SURFACE ACTIVE AGENTS    
PART-I RELATIVE DESPERSING POWDER    
SURFACE ACTIVE AGENTS    
OUTLINE OF METHOD    
APPARATUS    
WHITE OIL-    
PREPARATION OF SOLUTIONS    
PROCEDURE    
CALCULATION AND REPORTING    
PART - II RELATIVE EMULSIFYING POWER    
OUTLINE OF METHOD    
REAGENTS    
LIQUID PARAFFIN    
APPARATUS    
PREPARATION OF STOCK SOLUTION    
PROCEDURE    
CALCULATION AND REPORTING    
PART - V WETTING POWER    
OUTLINE OF THE METHOD    
APPARATUS    
PROCEDURE    
FORMULATION OF DETERGENT POWDER    
SURF EXCEL TYPE DETERGENT POWDER    
FORMULATION OF LIQUID LAUNDRY DETERGENT    
MANUFACTURING PROCESS OF LIQUID DETERGENT    
MANUFACTURING PROCESS OF LIQUID DETERGENT IN DETAILS    
FORMULATIONS FOR LIQUID DETERGENT FOR WOOL,    
COLD WATER WOOL DETERGENTS    
OTHER FORMULATIONS FOR LIQUID DETERGENTS    
FORMULA 1:    
FORMULA NO.2    
FORMULA NO.3    
MANUFACTURING PROCESS    
FOR LIQUID DETERGENT FOR WOOL    
PROCESS FLOW DIAGRAM    
GENERAL PROCESS OF MANUFACTURE OF LIQUID DETERGENT    
THUS THE BATCH REQUIRES:    
DETAILS OF RAW MATERIALS FOR SHAMPOOS    
1. OPACIFYING AGENTS    
OPACITY OR PEARLESCENCE EFFECT IS PROVIDED BY:-    
2. CARIFYING AGENTS    
TRANSPARENCY EFFECT:-    
3. FINISHING AGENTS    
4. SEQUESTERING AGENTS    
5. CONDITIONING AGENT    
6. THICKENING AGENTS    
7. FOAM BUILDERS    
8. PRESERVATIVES    
9. ANTIDANDRUFF COMPOUNDS    
COLOURS:-    
PRESERVATIVES:-    
PERFUMES:-    
WATER:-    
VARIOUS FORMULATIONS    
1.  LIQUID SHAMPOOS:    
FORMULA NO.1    
FORMULATION NO.2    
2.   VEGETABLE OIL SHAMPOO    
FORMULA OIL SHAMPOO    
FORMULA NO. 2    
3.   EGG SHAMPOO:    
ALMOND SHAMPOO    
TONIC SHAMPOO    
TRANSPARENT CLEAR LIQUID SHAMPOO:-    
FORMULATION - 1    
FORMULATION - 2    
FORMULATION - 3    
FORMULATIONS    
1. SHAMPOOS:-    
2.   COCONUT OIL SHAMPOO:    
3.   TRIETHANOLAMINE SHAMPOO    
MANUFACTURING PROCESS (SHAMPOO)    
THE FORMULATION BEING DEALT WITH IS AS DESCRIBED BELOW:    
PROCESS FLOW SHEET DIAGRAM (SHAMPOO)    
MANUFACTURING PROCESS FOR COCONUT OIL SHAMPOO    
1.   COLD PROCESS    
2. HOT PROCESS    
ANALYSIS OF SHAMPOOS    
GENERAL ANALYSIS:-    
NET CONTENTS:-    
DESCRIPTION OF SHAMPOO:-    
PH OF SHAMPOO:-    
ASH AT 600OC:-    
EXAMINATION OF ASH:-    
NON-VOLATILE MATTER AT 105OC:-    
TEST FOR AMMONIA:-    
TEST FOR BASIC NITROGEN COMPOUNDS INCLUDING AMMONIA:-    
DETERMINATION OF WATER BY TOLUENE DISTILATION:-    
ETHYLENEDIAMINETETRAACETIC ACID:-    
LANOLIN AND/OR STEROLS:-    
WATER-SOLUBLE GUMS:-    
FORMULATIONS OF BODY LOTION    
FORMULATION OF BODY LOATION    
FORMULATION OF BODY LOATION    
GENERAL STAPS FOR MANUFACTURE LOTION    
MANUFACTURING LOTIONS AND CREAMS CAN BE COMPLETED IN TWO CYCLES:    
A TYPICAL OIL-IN-WATER MANUFACTURING PROCESS MIGHT GO LIKE THIS:    
THE PROCESS OF LOTION MAKING    
THE PROBLEMS OF TRADITIONAL LOTION MIXER    
THE SOLUTION OF LOTION MANUFACTURING    
SUPPLIERS OF RAW MATERIALS IN AFRICA    
SUPPLIER OF LINEAR ALKYL BENZENE SULFONATE IN AFRICA    
SUPPLIER OF CARBOXY METHYL CELLULOSE IN AFRICA    
SUPPLIERS OF RAW MATERIALS    
LINEAR ALKYL BENZENE (LAB)    
CARBOXY METHYL CELLULOSE (CMC)    
SODIUM SILICATE    
SODIUM SULPHATE    
DETERGEN FRAGRANCES/PERFUMES    
DETERGENT ENZYMES    
SUPPLIERS OF DETERGENTS MACHINES IN AFRICA    
SUPPLIERS OF PLANT AND MACHINERY    
STORAGE VESSEL    
PACKAGING MACHINE    
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS    
MATERIAL HANDLING EQUIPMENTS    
LABORATORY EQUIPMENTS    
D.G. SETS    

      
        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      

Detergent Powder (Surf Excel & Wheel Type)

Toilet Paper & Napkins

Detergent Washing Powder

Floor Cleaner

Tags: | Project Report on Detergent Like Washing Powder

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