CONTRACT NO.

:
PROCESS
SP-020/PG0330/2013-S7

DOCUMENT NUMBER: 11 Pages

SLS-70-PRO-PH-001

JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI

PEMBANGUNAN PIPA GAS GRISSIK - PUSRI

LOWERING RANGE OF PIPELINE OPERATING PRESSURE

A 11/02/2014 Issued for Review AFN BP RP

 JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN PIPA
GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

Kode Oleh Diperiksa Disetujui Diperiksa Disetujui

Tanggal Kode Status
Revisi PT SURYA CIPTA TEKNIK BPA PERTAGAS
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GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

REVISION TABLE

REVISION CODE REVISION CODE REVISION CODE

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GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

COMMENT SHEET

Comment
Revision
Chapter Page Revision Note Implementation Remark
Code
(Yes/No)
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GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
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Table of Contents
Page

1. INTRODUCTION------------------------------------------------------------------------------------------------ 6
2. OBJECTIVE------------------------------------------------------------------------------------------------------ 7
3. DEFINITION------------------------------------------------------------------------------------------------------ 7
THE DEFINITION CONTAINED IN THIS DOCUMENT IS AS FOLLOWS:----------------------------7
4. REFERENCE---------------------------------------------------------------------------------------------------- 7
5. GENERAL PROCESS DESCRIPTION------------------------------------------------------------------- 8
5.1 Belawan Gas Receiving Station-------------------------------------------------------------------------- 8
6. PROCESS CONTROL PHILOSOPHY FOR BELAWAN GAS RECEIVING STATION--------8
6.1 GAS SCRUBBER---------------------------------------------------------------------------------------------- 8
6.2 Sales Gas Metering Package------------------------------------------------------------------------------ 9
6.3 Condensate System------------------------------------------------------------------------------------------ 9
6.4 Vent System---------------------------------------------------------------------------------------------------- 9
6.5 Utility and Instrument Air System---------------------------------------------------------------------- 10
7. COMMISIONING DEFINITIONS----------------------------------------------------------------------------- 11
7.1 Mechanical Completion----------------------------------------------------------------------------------- 11
7.2 Ready for Pre-Commissioning-------------------------------------------------------------------------- 12
7.3 Pre – Commissioning Activities------------------------------------------------------------------------ 12
7.3.1 Electrical Checkout Procedure---------------------------------------------------------------------- 12
7.3.2 Instrumentation Checkout Procedure-------------------------------------------------------------13
7.3.3 Piping Checkout Procedure-------------------------------------------------------------------------- 15
7.3.4 Relief Valves----------------------------------------------------------------------------------------------- 15
7.3.5 System Leak Test---------------------------------------------------------------------------------------- 16
7.3.6 Systems Purging and Inerting----------------------------------------------------------------------- 16
7.4 Ready for Commissioning------------------------------------------------------------------------------- 18
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Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

7.5 Design Capacities------------------------------------------------------------------------------------------- 18

8. EXECUTION OF PRE-COMMISSIONING ACTIVITIES-----------------------------------------------18
8.1 Factory Acceptance Test Requirements (FAT)-----------------------------------------------------18
8.2 Minimum Pre-commissioning Activities to be carried out at Station----------------------19
9. COMMISSIONING----------------------------------------------------------------------------------------------- 20
10. PERFORMANCE TESTS FOR SYSTEM--------------------------------------------------------------24
10.1 Maximum Rate Performance Test of Metering Station------------------------------------------24
10.2 Minimum Rate Performance Test of Metering Station Project--------------------------------25
11. SPECIAL REQUIREMENTS------------------------------------------------------------------------------- 25
12. VENDOR’S REPRESENTATIVES------------------------------------------------------------------------ 25
13. DOCUMENTS TO BE SUBMITTED--------------------------------------------------------------------- 26
13.1 Operating Manual------------------------------------------------------------------------------------------- 26
14. MANPOWER FOR COMMISSIONING------------------------------------------------------------------ 27
15. SPARES, UTILITIES ETC.--------------------------------------------------------------------------------- 28
16. HANDING OVER OF MATERIALS---------------------------------------------------------------------- 28
17. INITIAL GAS IN PROCEDURE---------------------------------------------------------------------------- 28
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GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

1 INTRODUCTION
PT. Pertamina Gas (PERTAGAS) build a new pipeline to support the gas distribution for fertilizer,
by delivering gas source from Grisski Processing Plant heading to Pusri Plant at Palembang. A pig
launcher is installed in Conoco Phillips area and power source especially for RTU is provided via
solar cell. This pig launcher is designed for intelegent pig. Liquid drain from pig launcher is
collected using dedicated portable drum. Gas driven system will be provided to operate SDV and
fusible plug for fire detection system.
Pipeline is constructed through 3 (three) route, i.e. Right of Way (ROW) ConocoPhillips, ROW
Pertagas and ROW Jalan Raya Palembang-Jambi. About 70 MMSCFD (Future 126 MMSCFD)
gas will be transferred along ± 176 km via 20” pipeline and LBCV are installed along this pipeline.
LBCV are installed spread every 16 km for class 3 location and every 8 km for class 4 location.
The pipeline will be protected dew to high pressure by SDV installed at send out facility within Pig
Launcher Area ConocoPhillips Grissik while the low pressure will be prevented by LBCVs at
adjusent low low point set pressure. Due to corrosion, pipeline is protected by cathodic protection.
Pertagas intended to reduce the current range of high operating pressure (850 Psig to 1060 Psig)
due to safety aspect that some part of pipeline segment is lied under the dense population of
Palembang City. The target range of pressure is 500 Psig to 600 Psig, controlled by PCV installed
at upstream of SDV.

The 3 ROWs of gas transmission Grissik – Pusri pipeline system is illustrated on Figure 1-1.

2 OBJECTIVE
The objective of this document is to describe the assessment of lowering operating pressure
range by installing control valves at Pig Launcher Area ConocoPhillips Grissik and its process
control philosophy impact to existing control philosophy. Control valve sizing and its P&ID is also
considered to meet the best practice and standard installation.
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GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

3 SCOPE OF WORK
The scope of this study is to guide the Company in excuting the intention for lowering the pipeline
operating pressure and its consequences incurred, consist of:
 Hysys Simulation;
 Revise P&ID;
 Control Valve sizing;
 Study Report.

4 DEFINITION

The definition contained in this document is as follows:

PROJECT STUDY : Lowering of Grissik – Pusri operating pressure range for

safety reasons.

COMPANY : PT Pertamina Gas (PERTAGAS) as the owner and

operator of the pipeline.

CONSULTANT : Ahmad Santoso, as personal consultant appointed by

Company as their independent consultant.

CONTRACTOR : Company, firm, manufacturer which is responsible to

execute the Project as will specified in Contract.

VENDOR / MANUFACTURER : Person (S), company, firm, manufacturer or fabricator

who is supplier of materials, equipment, and/or services
to the Purchaser.

DITJEN MIGAS : Representatives from the Indonesian Government which

is responsible for issuing licenses and permits in oil and
gas facilities.

5 REFERENCE

The references described below shall be applicable for the study of process control philosophy
Grissik – Pusri Gas Pipeline Distribution.

No. Document Number Rev Document Title

1. GRPU-KRW-00-PROS-PFD-001 0 Process Floew Diagram
GRPU-KRW-00-PROS-HMB-001 B Heat and Material Balance Normal Case (850
2.
psig)
GRPU-KRW-00-PROS-HMB-001 B Heat and Material Balance Normal Case (1060
3.
psig)
GRPU-KRW-00-PROS-HMB-001 B Heat and Material Balance Future Case (850
4.
psig)
GRPU-KRW-00-PROS-HMB-001 B Heat and Material Balance Future Case (1060
5.
psig)
 JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN PIPA
GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

No. Document Number Rev Document Title

6. GRPU-KRW-00-PROS-PID-001 C P&ID Legend & Symbol
7. GRPU-KRW-00-PROS-PID-002 C P&ID Pig Launcher Grissik
8. GRPU-KRW-00-PROS-PID-003 C P&ID LBCV Sectional Block Valves
9. GRPU-KRW-00-PROS-LAP-008 0 HAZOP Study Report

6 GENERAL PROCESS DESCRIPTION

6.1 Grissik Area

Gas is sent out from this area to pipeline controlled by PCV set at the range of 850 psig to 1060
psig from up stream facility which deliver the pressure of about above the range. In the upset of
controlling the gas pressure at the mentioned range of pressure, SDV is equipped at the down
stream of the PCV to prevent over pressure and equipment damage. This facility is operated by
ConocoPhillips as the gas seller.
A Pig Launcher installed at this area for pipline maintenance proposes. The intelligent type pig is
relied verify pipeline integrity. The electricity source for power supply in this area is provided from
solar cell and stand by generator set engine. The SDV and fusible plug for fire detection are driven
by process gas it self.

6.2 Pipeline Area

The 20” pipeline is transfer about 10 MMSCFD (and 126 MMSCFD in the future) a gas to PT
Pupuk Sriwijaya (Pusri) Fertilizer Plant. Pipeline is constructed through 3 (three) route, i.e. Right of
Way (ROW) ConocoPhillips, ROW Pertagas and ROW Jalan Raya Palembang-Jambi. About 70
MMSCFD (Future 126 MMSCFD) gas will be transferred along ± 176 km via 20” pipeline.
LBCV are installed along this pipeline. LBCV are installed spread every 16 km for class 3 location
and every 8 km for class 4 location. This LBCVs will be shut and break the pipeline gas when the
unpredictable and unconfirmities lowered pressure condition of the line is happened. These
condition then conclude that there was cracked or damaged on the pipeline.

7 GRISSIK – PUSRI PIPELINE HYSYS SIMULATION

7.1 Gas Composition

Compsition Mol % Weight % Weight

Methane 91,1802 80,2303 16,0429

Ethane 2,8010 4,6196 30,0699

Propane 0,8209 1,9854 44,0970

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Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
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Compsition Mol % Weight % Weight

i-Butane 0,2093 0,6672 58,1240

n-Butane 0,2108 0,6720 58,1240

i-Pentane 0,1011 0,4001 72,1510

n-Pentane 0,0632 0,2501 72,1510

C8 0,1067 0,5043 86,1779

Nitrogen 0,2266 0,3482 28,0130

CO2 4,2739 10,3164 44,0097

H2S 0,0002 0,0000 34,0760

H2O 0,0061 0,0006 18,0151

Total 100.0000 100.0000

Natural sales gas comes into Belawan Gas Receiving Station from Gas Booster Compressor
Station in Stasiun Kompresor Gas (SKG) Pangkalan Brandan via the new 24-inches transmission
pipeline system along ± 69 km distance. The pressure of gas from SKG Pangkalan Brandan is
reduced by pressure control valve BLW-PCV-004 A/B to maintain the downstream pressure as per
requirement for PLTGU Sicanang – Belawan. Pressure control valve BLW-PCV-004 A/B operates
with configuration 2 x 100% where 1 (one) pressure control valve is in operation mode and
another one is in stand-by mode. Manual Soft Selector Switch (BLW-XS-004) will accommodate
the switching between the 2 (two) of pressure control valves BLW-PCV-004 A/B. The operation of
control valve is triggered by pressure transmitter BLW-PIT-004 installed at the downstream of
pressure control valves BLW-PCV-004 A/B.

Then the lower pressure gas is fed to Gas Scrubber (BLW-M-BF-001) to separate liquid from the
incoming natural gas which may be formed after pressure reducing process by that pressure
control valve pressure control valves BLW-PCV-004 A/B.
The outlet gas from Gas Scrubber (BLW-M-BF-001) is distributed to PLTGU Sicanang – Belawan
via Sales Gas Metering Package (BLW-Z-ZZ-001). Meanwhile the hydrocarbon liquid
(condensate) from Gas Scrubber (BLW-M-BF-001) will flow into Condensate Drum (BLW-M-BJ-
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001). The outlet flow of condensate from Gas Scrubber (BLW-M-BF-001) is managed by level
control valve BLW-LCV-001 which is triggered by level transmitter BLW-LIT-001.

7.2 Sales Gas Metering Package

Natural sales gas from Gas Scrubber (BLW-M-BF-001) is flowed On-Line Gas Analyzer (BLW-Z-
ZZ-002 A) then it goes to Sales Gas Metering Package (BLW-Z-ZZ-001) located in Belawan Gas
Receiving Station to monitor and get data record of gas prior to be distributed to Arun – Belawan
pipeline system. This custody gas metering will transfer data record to Control Room and
Administrative Office via Supervisory Control and Data Acquisition (SCADA).
The Sales Gas Metering Package (BLW-Z-ZZ-001) will monitor and get natural sales gas data
records as follows:
• Natural sales gas via Flow Metering System
• Gas composistion of C1 through C7, CO2, N2, and H2S via Gas Chromatograph
• Water content in natural gas via Moisture Analyzer
• Dew point of gas via Hydrocarbon Dew Point Analyzer
• Gas Heating Value (GHV) of gas being supplied from calculation of stream flow
computer in the associated meter run.

7.3 Condensate System

Condensate from Gas Scrubber (BLW-M-BF-001) is accumulated in Condensate Drum (BLW-M-

BJ-001). Condensate Drum (BLW-M-BJ-001) is completed with nitrogen blanketing system.
Nitrogen blanketing system will avoid air entering the drum to contact with condensate due to
hazard issue.
Nitrogen for blanketing system is taken from nitrogen bottles in Nitrogen Purging Package (BLW-
Z-ZZ-005). Blanket nitrogen inlet line and vent line have self regulating pressure control BLW-PRV-
001 and BLW-PRV-002, respectively each to control the pressure inside the Condensate Drum
(BLW-M-BJ-001). When tank pressure increase above its set point (e.g. during filling), the self
regulating pressure control BLW-PRV-002 on vent line will release the pressure to atmospheric.
When the tank pressure decreases below its set point, self regulating pressure control BLW-PRV-
001 at blanket nitrogen gas inlet line will add the pressure at its set point. Nitrogen flowrate for
blanketing can be monitored by rotameter type flowmeter BLW-FI-002.
Accumulated condensate in Condensate Drum (BLW-M-BJ-001) is removed intermittently via
Condensate Transfer Pump (BLW-P-BB-001) to a loading truck.

7.4 Vent System

Discharge gas from several pressure safety valves (PSVs) in Belawan Gas Receiving Station is
gathered into a single vent header and goes to Vent Stack (BLW-Z-ZZ-004). When emergency
depressuring happens, then the inventory gas within the the station will also be released to Vent
Stack (BLW-Z-ZZ-004) via the same single vent header.
Since vent system is designed only to collect and discharge gas to atmosphere, no control system
is required except for purging system by nitrogen taken from Nitrogen Purging Package (BLW-Z-
ZZ-005). The purging point is located at piping end of vent header. The purpose of this nitrogen
gas in a small amount is to purge air from the vent header in order to avoid released gas contact
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Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

with air before being discarded to Vent Stack (BLW-Z-ZZ-004). The purge system will be manually
open by operator to flow purge gas into the vent header. Nitrogen flowrate for blanketing can be
monitored by rotameter type flowmeter BLW-FI-001.
Vent Stack (BLW-Z-ZZ-004) is completed with flame arrestor and CO 2 Snuffing Package (BLW-Z-
ZZ-003). CO2 Snuffing Package (BLW-Z-ZZ-003) is provided to discharge CO 2 in the tip of Vent
Stack (BLW-Z-ZZ-004) in case of fire in the vent boom. The release of CO 2 is triggered by
temperature element BLW-TSE-007 located at the tip of Vent Stack (BLW-Z-ZZ-004). Whenever
the temperature of Vent Stack (BLW-Z-ZZ-004) increases indicated that fire hazard will happen,
then CO2 from CO2 Snuffing Package (BLW-Z-ZZ-003) will automatically release to suppressing
the fire.

7.5 Utility and Instrument Air System

The new utility and instrument air system supplies air for instrument and plant needs to run
Belawan Gas Receiving Station. The utility and instrument air system consists of:

(1) Air Compressor (BLW-C-BA-001 A/B)

(2) Utility Air Receiver (BLW-M-BF-002)
(3) Air Dryer Package (BLW-Z-ZZ-006)
(4) Instrument Air Receiver (BLW-M-BF-003)

The Air Compressor (BLW-C-BA-001 A) is a screw type air compressor with motor driver. The 2
(two) unit compressors are installed in running configuration 2 x 100%. The discharged
compressed air is directed to Utility Air Receiver (BLW-M-BF-002). The operation of Air
Compressor (BLW-C-BA-001 A) is controlled by lead and lag arrangement system of compressor.
Pressure controller BLW-PIC-009 shall be installed at outlet of Utility Air Receiver (BLW-M-BF-
002). When the pressure controller BLW-PIC-009 indicates low pressure meaning that the end
users usage for air instrument & utility air exceed than the flow capacity of the running air
compressor, then the stand-by air compressor will run automatically. When the pressure controller
BLW-PIC-009 indicates high pressure meaning that the end users usage for air instrument & utility
air is less than the flow capacity of the running air compressors, then the stand-by air compressor
will stop.
The Utility Air Receiver (BLW-M-BF-002) is also a basic water knock-out (KO) drum to separate
water from compressed air. Utility air is directed to utility air distribution system for being supplied
to the Belawan Gas Receiving Station and to Air Dryer Package (BLW-Z-ZZ-006) for instrument
air. Utility air supply points shall be located in all suitable locations to allow for maintenance usage
around the station. The water level is controlled by automatic drain trap (BLW-ADT-002). When the
liquid fulfills the trap, the trap will automatically and mechanically be opened to draw the liquid into
open ditch.

The utility air is dried in Air Dryer Package (BLW-Z-ZZ-006) to produce instrument air for
instrument users. The Air Dryer Package (BLW-Z-ZZ-006) is heatless regeneration type. The Air
Dryer Package (BLW-Z-ZZ-006) absorbs moisture from compressed air.

The dried instrument air enters the Instrument Air Receiver (BLW-M-BF-003). Instrument air is
directed to instrument air distribution system for being supplied to the Belawan Gas Receiving
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GAS GRISSIK - PUSRI

Document Number:
LOWERING RANGE OF PIPELINE OPERATING PRESSURE
GRPU-KRW-00-PROS-LAP-009

Station. Instrument air supply points shall be located in all station area and in suitable locations
where instrument air supply is needed around the station.

Pressure control valve BLW-PCV-010 is installed at upstream of utility air distribution system to
maintain instrument air supply to the station when there is utility air usage in the station. This
Pressure control valve BLW-PCV-010 is triggered by pressure transmitter BLW-PIT-010 installed at
outlet of Instrument Air Receiver (BLW-M-BF-003).

8 COMMISIONING DEFINITIONS

8.1 Mechanical Completion

Mechanical completion of a system include following but not limited to:

o All design and engineering has been completed
o All installation work for that system including all equipment has been completed in
accordance with “Approved for Construction” drawings, specifications, applicable
codes and regulations and good engineering practices.
o All instruments have been installed.
o All tie-in connections have been made.
o All factory acceptance tests and all other testing and inspection activities have been
completed.
CONTRACTOR has obtained approvals, which are the responsibility of the
CONTRACTOR to obtain. Safety Studies have been completed and satisfaction of all
the Safety Studies requirements have been met and all documentation put in place.

o All required documentation and certification documents required by the Contract

have been supplied.

o All operating procedures and maintenance procedures have been forwarded to the
COMPANY well in advance for review.

o All items for which CONTRACTORis responsible for obtaining third party, regulatory
or COMPANY approval have been obtained and confirmation documentation has
been provided to COMPANY.
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Document Number:
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SLS-70-PRO-PH-001

Mechanical completion of Metering Station defined as the state where all systems
including utility and auxiliary facilities have reached the condition of mechanical
completion and are certified as such by the COMPANY.

8.2 Ready for Pre-Commissioning

The System are Ready for Pre-Commissioning when the COMPANY has issued a
certificate for Mechanical Completion and notification in writing that the System is
Ready for Pre – commissioning.

8.3 Pre – Commissioning Activities

8.3.1 Electrical Checkout Procedure

Pre-commissioning activities are activities to be performed after Mechanical

Completion of a piece of equipment or system to make it safe and ready to receive
hydrocarbons gas and Ready for Commissioning. This include, but not limited to:

o Clean up all equipment areas, cubicles, interiors, etc., to eliminate combustible

material, surplus construction material, tools, unnecessary drawings, moisture
and other unsafe and unsightly materials which may caused short circuit,

o Check tightness of screwed terminal block connections and pressure connectors,

soundness of crimped lugs, and adequacy of wire supports.

o Check for consistency of duty, voltage, and environmental conditions.

o Check continuity of circuits to verify that circuits are complete from source to
load, except where circuits are disconnected for high voltage testing.

o During the early stages of checkouts and start-up, maintain barriers, DANGER
signs, lockout practices, and the like, to increase safety for personnel and to
prevent damage to equipment.

o Remove blockage from relay and contactor armatures.

o Verify the conformance of physical installation with working drawings, specifications,

codes, standards, regulations, and other contract documents. Check if motor
connection, starting switch gear and overload heaters are in accordance with motor
nameplate.
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SLS-70-PRO-PH-001

o Check the mounting and installation of units and systems if safe and secure, and
also the general workmanship.

o Check circuits to ensure the completion of wire and terminal identifications.

o Check the conformance of purchased equipment and materials with specifications

and standards.

o Check if all underground or concealed work has been field inspected and
tested before covering.

o Perform all specific tests for individual equipment and systems.

o Log all tests on equipment and include results in the handed-over dossier, for
future reference.

o Check all motors for proper rotation and alignment directions. Turn motor shafts
freely by hand.

o Check all equipment for grounding connections.

o Ensure that there is sufficient illumination around the unit and at all control
points.

8.3.2 Instrumentation Checkout Procedure

Open the main instrument air and purge air through the valve at the extreme end of the
header. Blow all pneumatic tubing completely clear.

- Check all pneumatic tubing for proper routing and test for leaks.

- Label spare pneumatic tubing as to origin and destination.

- Check electric transmission circuits and thermocouple lead wires for continuity, shorts,
and grounds.

- Check electronic circuits and thermocouple/RTD lead wires for proper routing.

- Check that all screwed connections are clean and tight.

- Check proper location in lines and vessels.

- Check all Transmitter for proper location.

- Check fuses and breakers for proper rating.

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OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

Document Number:
COMMISSIONING PROCEDURE BELAWAN Page 16 of 53
SLS-70-PRO-PH-001

- Set and test all safety valves.

- Install control valves after cleaning operations have been completed.

- Remove paint on control valve stems (to prevent valve stem damage) before stroking or
operating the control valve.

- Verify that valve nameplate information is in accordance with that provided in instrument
requisition documents.

- Check the action of the control valves to see that they move in the right direction, and that
the output of the controller changes in the correct direction following a measurement
change.

- Test the instrument air header at operating pressure to the first block valve. Each line up
to the instrument being supplied must be blown clean until no sign of moisture or dirt is
exhausted during the blow.

- Connect all transmitters and unblock pressure gauges after cleaning operations have
been completed.

- Connect properly process lead pipes and tubes to instruments if they are ship- loose, and
ensure all pipes and tubes do not have any leakage by pneumatic leakage test.

- Flange up and open block valves under relief valves, as required. Lock open the block
valves. Install locks (LO/CSO) on all manual valves as identified on the P&ID.

- Check if drain tubes of instruments are properly connected to drain header, especially for
sour service or as per P&ID approved.

- Check all transmitters, controllers, control loops, and shutdown logic for proper action.

- Check span calibration and zero on all instruments for accuracy. Set and/or adjust alarm
switches and verify that alarms work properly.

- Check that quadrant edge type orifice plate has been installed with the round edge
upstream and that in gas service the vent holes is on the bottom and in liquid service the
vent holes are on the top.

- Check if control valves, flow elements, and check valves are installed in proper direction.

- The shutdown system must be first simulated, then functionally tested by pressing
shutdown buttons and breaking the wire connection at the pressure switch. When the
connection to the pressure switches is broken the anounciator should alarm.

- Ensure that all moving parts such as air louvers and gauge glass cocks work freely.
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Document Number:
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SLS-70-PRO-PH-001

- Complete any specific commissioning checks identified by vendors or suppliers of

instruments.

8.3.3 Piping Checkout Procedure

Practice piping check procedures for all the lines within the unit in accordance with the
following guidelines:

Note: Prior to delivery of the unit, piping internal cleaning has been performed by air
blow to remove any dirt inside the piping at fabrication shop, with inspection report shall
be included in final documentation (QA/QC document).

- Each individual line must be checked in accordance with the piping and
instrument diagrams (P&ID), and process flow diagram (PFD) to determine that the
line is properly routed and installed.

- Check each line to determine that proper vents and drains are installed.

- Check each check valve, control valve, and all other valves to ensure proper
installation as indicated by the piping drawings.

- Verify that valves, both manual and control valves, are in accordance with the
specifications, with particular emphasis on trim inspection.

- Confirm that all anchors and guides are installed correctly, and function as required.

- Ensure that all temporary construction supports, braces, and guides have been
removed.

- Check that all instrument connections conform to P&ID and PFD.

- Check that adequate insulation and proper installation are made.

- Check that valve packing glands are not too tight and that stems move freely.

- Check that there is grease on valve stems and that the fittings are lubricated; if
lubricant is provided, make certain that it is suitable for this plant service.

8.3.4 Relief Valves

Relief valves must be checked for proper testing and installation. If the relief valves
have isolating block valves, then block valves must be checked and “locked” in the
proper positions.
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Maintain a list of all relief valves, their settings and test as well as comments on the
operating characteristics/ problems with individual relief valves.

8.3.5 System Leak Test

Prior to the introduction of feed gas to gas dehydration unit, a leak test must be
performed.

The following steps should be taken when leak testing the above system:

1) All flanges on piping that is to contain acid gas must be taped. These include all
process line flanges at control valves, vessels and equipment. All instrument bridles,
sample point connections, thermocouple points, drain valves, sight ports, etc. must
be included.

2) A check of each taped flange is carried out by making a needle sized hole in the tape and
applying a soap solution. If the solution forms bubbles, this indicates a leak and the
situation must be corrected. Usually this can be accomplished simply by tightening the
flange or replacing a gasket.

Note: It is imperative that the taping and leak test must be done thoroughly. While
this exercise is a tedious process, its importance should not be overlooked. The
results of an incomplete leak test could prove to be disastrous.

8.3.6 Systems Purging and Inerting

The following steps should be taken when purging system:

1) The operator must have a clear understanding of the system being purged. He
must know which valves and/or blinds contain the system and the pressure
rating for all of the equipment and piping in the system.

2) The first step in purging a specific area of the plant is to isolate that area from the
rest of the plant. The area to be purged must be isolated by closing valves leading to
or from the area. Man ways must be installed with the gaskets to be used regular
service. A pressure gauge should be installed in the area being purged.

3) Verify equipment design pressure and relief valve setting before starting to pressure
the system. Connect the nitrogen supply line to the system being purged.

4) Introduce nitrogen, slowly pressuring up the system. Once the system is pressured,
the pressure must be monitored and recorded over a period of time while checking
for leaks.

5) De-pressure the section being purged. Each low point drain should be blown down
during de-pressure to ensure no water is present.
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Note: Do not de-pressure into the flare system if the flare system is in service.
Oxygen present in the purge gas could cause an explosive atmosphere to
develop in the flare header.

6) Check the oxygen content of the section being purged. If oxygen content is below
0.5%, the section will have to be pressured up and vented again.

7) After purging, keep a slight positive pressure of nitrogen on the section to

prevent back flow of air into the section.

Prior to N2 Purging, refering to P & ID attached all the following valve position
shall verified:

Valve Tag Number Valve Position

24”-02-BV-0057 Close
8”-02-BV-0052 Close
8”-02-BV-0053 Open
2”-02-BV-0049
Open
(N2 Purging Connection)
2”-02-BV-0050 Open
2”-02-GLB-0006 Open
24”-02-BV-0060 Open
24”-02-BV-0061 Open
24”-02-BV-0062 Open
24”-02-BV-0063 Open
24”-02-BV-0064 Open
2”-02-BV-0076 Open
2”-02-BV-0077 Open
2”-02-BV-0078 Open
2”-02-BV-0079 Open
2”-02-BV-0068 Open
2”-02-BV-0080 Close
2”-02-BV-0069 Open
2”-02-BV-0070 Open
2”-02-GLB-0010 Open
24”-02-BV-0066 Open
24”-02-BV-0065 Open
2”-02-BV-0072 Close
2”-02-BV-0074 Close
2”-02-XV-0001 Open
2”-02-XV-0002 Open
20”-02-HCV-0028 Open
20”-02-MOV-0031 Open
20”-02-MOV-0030 Open
20”-02-MOV-0030-1 Open
2”-02-XV-0004 Open
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2”-02-XV-0004 Open
20”-02-HCV-0029 Open
20”-02-MOV-0032 Open
24”-02-BV-0081 Open
24”-02-BV-0082 Close
2”-02-BV-0083 Open
(N2 Outlet & Monitoring)

8.4 Ready for Commissioning

Ready for Commissioning means the point at which the COMPANY issues a certificate
to the CONTRACTOR saying that the system is ready for commissioning.

At this point all systems and equipment have been at a stage where hydrocarbons
gas can be safely introduced and all equipment can be safely operated with all controls
and safety devices in service.

8.5 Design Capacities

The Maximum Design Capacity and Minimum Design Capacity are defined in
engineering document.

9 EXECUTION OF PRE-COMMISSIONING ACTIVITIES

CONTRACTOR will complete all the pre-commissioning activities in

accordance with guidelines given in API –700 and conditions stipulated under
Attachment-A. CONTRACTOR will write necessary procedures and obtain approval
from COMPANY prior to commencing work and willcarry out the work in accordance
with approved procedures.

The CONTRACTORwill complete as many of the pre-commissioning activities as

possible at the fabrication yard to minimize the working time in offshore.

A guideline for carrying out the pre-commissioning activities at site is given below.
These are minimum requirements only.

The CONTRACTOR will submit a detailed schedule and procedure for carrying out
these activities for approval by the COMPANY before starting work.

9.1 Factory Acceptance Test Requirements (FAT)

As a minimum, Factory Acceptance Testing have been required on the following

packages:
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o Metering Skid System

o Emergency Shutdown System(ESD)

o Process Control System (PCS)

o Fire gas Gas Detection System (F&G).

o Uninterrupted Power System (UPS)

o Motor Control Center (MCC) and

o LV Switch Gear

o Air Compressor System

o Condensate Transfer Pump

The packages have been tested with the ancillary equipment that is to be supplied
with them.

Factory Acceptance Testing of Instrumentation related equipment have been as per

Functional Specifications of the respective instrument items.

A Factory Acceptance Testing willbe conducted prior to dispatch from the Vendors
System to determine that the assembled equipment meets the design requirements.

The testing procedure have been approved by the COMPANY prior to the
commencement of testing and have been complete with all equipment procedures,
checklists and safety requirements to be taken. The CONTRACTOR has been
responsible for providing all necessary equipment and utility services to conduct
the tests. The CONTRACTOR will ensure that an opportunity is given to all relevant
parties to attend all hold and witness points during Factory Acceptance Testing.

9.2 Minimum Pre-commissioning Activities to be carried out at Station

o Check systems conforming to the requirements of the P&IDs, drawings and

datasheets

o Testing of PSV’s.

o LeakTesting

o Inspection of strainers/filters, orifice plates and other piping specialties.

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o Operability test of all utility systems except those, which cannot be operated at the
Station.

o Equipment have been operated for a minimum of 4hrs.

o System Flushing and Cleaning

o Operability test of all pumps and rotating equipment.

o Pre-commissioning activities related to instrumentation at yard willbe as follows:

o Off line testing and calibration of instruments as reflected in P&IDs and safecharts

o Installation and hook-up as per installation & hook-up standard drawings A Factory
Acceptance Testing will be conducted prior to dispatch from the

o Hydrotesting of impulse tubing and other associated tubing

o On line testing and calibration checks of all instruments and loop checking of all such
instruments

o Installation and hook-up of gas detector fusible plug, ESD/FSD stations etc.

o ESD/FSD loop testing

o Functional test and associated loop testing incoming and outgoing (to and from we fire
shutdown panel)

o Functional test and associated loop testing related to Fire and Gas detection system

o Functional test and associated loop testing related to Telemetry Interface Cabinet

10 COMMISSIONING

a) Listed below are routine pre-startup items and are briefly reminded as they refer
to pre- commissioning activities.

- All equipment has been pressure tested, inspected, cleaned, drained and
dried, as required.

- All piping has been pressure tested, cleaned, and/or flushed, drained and
dried.

- All safety equipment is in place and fully operable.

- All instruments have been calibrated, loop checked and commissioned.

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- Instrument air is available and commissioned to all instruments.

- Electric system has been checked out, commissioned.

- Emergency shutdown systems are fully operational and a functional test

has been performed.

- All safety relief valves have been tested and are in service. All block
valves around relief valves are locked in the correct positions for startup.

- All utilities have been commissioned, lined up and are ready for use.

- Leakage test has been done.

- System has been purged with nitrogen gas.

b) Utility preparation

1) Start-up and run the Instrument Air Compressor Package BLW-C-BA-001A

and BLW-C-BA-001B.

2) Pressurize the instrument air line to a pressure not more than 150
psig by opening the valves 1-1/2”-01-BV-0105 at Air Outlet of Instrument Air
Receiver BLW-M-BF-003.

3) Check the pressure of inlet regulators at field instrument pressure gauge to

conform that the pressure of air supply 60 - 150 psig.

4) Turn the power source from PT. PLN at Chlorin Facility at Sicanang Power
Plant.

5) Turn on MCCB at Switchgear PM-8802A – Refer to Standard Operation

Procedure from manufacturer.

6) Turn on all three of BLW-ER-001 CB panel to energize UPS. (refer to

operation manual of UPS …….

7) By turning on SCADA system, all field instrument will be energized.

Refer to SCADA Commissioning Procedure provided by vendor.

8) Confirm stand by power for all MOVs, cathodic protection and outdoor
lighting by turning on corresponding CB at the panel.

9) Pressurize the instrument air line to a pressure not more than 150
psig by opening the valves 2”-01-BV-0042 at TP-004.
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10) Check the pressure of inlet regulators at field instrument pressure gauge to
confirm that the pressure of air at the range of 60 - 150 psig.

c) Charging gas to the system

1) Before charging the gas into the system all the following valve position
shall be confirmed and verified:

Valve Tag Number Valve Position

24”-02-BV-0057 Close
8”-02-BV-0052 Close
8”-02-BV-0053 Close
2”-02-BV-0049 Open
2”-02-BV-0050 Open
2”-02-GLB-0006 Open
24”-02-BV-0060 Open
24”-02-BV-0061 Open
24”-02-BV-0062 Close
24”-02-BV-0063 Close
24”-02-BV-0064 Close
2”-02-BV-0076 Open
2”-02-BV-0077 Open
2”-02-BV-0078 Open
2”-02-BV-0079 Open
2”-02-BV-0068 Open
2”-02-BV-0080 Close
2”-02-BV-0069 Open
2”-02-BV-0070 Open
2”-02-BV-0071 Close
2”-02-GLB-0010 Close
24”-02-BV-0066 Close
24”-02-BV-0065 Open
2”-02-BV-0072 Close
2”-02-BV-0074 Close
2”-02-XV-0001 Close
2”-02-XV-0002 Close
20”-02-HCV-0028 Close
20”-02-MOV-0031 Close
20”-02-MOV-0030 Close
20”-02-MOV-0030-1 Close
2”-02-XV-0004 Close
2”-02-XV-0005 Close
20”-02-HCV-0029 Open
20”-02-MOV-0032 Open
24”-02-BV-0081 Open
24”-02-BV-0082 Close
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2”-02-BV-0083 Close

2) All instrument valve shall be confirmed and verified at the open position.

3) Check all the set point of all instrument are correct based on SLS-95-
INS-LI-001, Instrument Index Arun.

4) All vents, drains, block and bleeds and by pass line valves should be
confirmed and verified at the close position.

5) Open slowly 24” Ball Valve 24”-02-BV-0057 at Receiver Area.

6) Full Open slowly 2”-02-BV-0050 and 2”-02-GLB-0006.

7) After check BLW-PI-002 until the gauge pointed at normal operation

pressure, continue with observing next BLW-PI-003 before scrubber inlet
pointed at the same value.

8) Open 24”-02-BV-0064 slowly. Examine pressure build-up in the Scrubber by

observing BLW-PI-005.

Note: Before introduce gas into scrubber, fill the scrubber with condensate
liquid to maintain the liquid level within normal level. This condition shall be
provided to prevent the BLW-LSHL-01 trigger SCADA to command BLW-SDV-
003 to close.

9) Open 24”-02-BV-0065 slowly to deliver gas into Gas Metering System.

Note: Prior to delivery of gas into Gas Metering System, system shall
be ready for commissioning furneshed with MC and Pre-commissioning
certificate.

10) Check the SCADA system from HMI Monitor and confirm that all
fields instrument has confirm the correct position under normal operation.

11) Check the SCADA system from HMI Monitor and confirm that all
process operating parameter are confirmed based on Cause and Effect
Chart at normal operation (Refer to SCADA System SAT Procedure).

12) After the system is running on normal condition, the Metering System can
be perform for commissioning (Refer to Metering System SAT Procedure).

Note: Prior to commission Metering System, system shall be

ready for commissioning furneshed with MC and Pre-commissioning
certificate.
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13) After the system is running on normal condition included the Metering
System gas is ready to deliver to Customer (PLN).

After COMPANY has given approval to commission the System, hydrocarbons gas
have been introduced to into the System. The flow of hydrocarbons gas have been
modulated as COMPANY judges appropriate. At a time to be determined by the
COMPANY, the System is ready for Performance Tests and these tests have been
conducted in accordance with there quirements of the COMPANY.

11 PERFORMANCE TESTS FOR SYSTEM

The CONTRACTOR will carry out Performance Tests. The CONTRACTOR will
develop a detailed procedure for the performance tests in accordance with the
requirements of the Contract and submit them to COMPANY for Approval.

11.1 Maximum Rate Performance Test of Metering Station

A performance test of the Metering Station have been carried out to

demonstrate that everything (including process facilities and utilities) meets its
Contract requirement.

The test has been arranged such that the inlet flow rate to the facilities is ramped
up in suitable steps until the Maximum Design Capacity is reached. A 72 hour test
period will commence once the process is in a stable operating mode at the Maximum
Design Capacity. Any reduction/change to the throughput (outside a band of ± 3%)
during the 72 hours will negate the test and it has been recommendedfor another 72
hours once the flow rate has again stabilized at the design throughput.

During the ramp up period process controls can be tuned. The appropriate process
measurements will be recorded from the beginning of the test, throughout the 72 hours
period and during the ramp down.

The performance test will demonstrate that the System meet the requirements of
the Contract. All equipment have been tested to see that they meet the requirements
specified (including capacities).

The test must successfully demonstrate that all equipment operates to specification and
the shut down systems for each system and the over all facility, work as required.

As part of the test, the process simulation model of the process must be
updated and validated against operating data.

At the end of the 72 hour test period, the flowrates have been ramped up and
process recordings continued until flow reach the design flow. The shutdown systems
can be tested during the ramp up and ramp down period, but should not be tested
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during the 72 hour stable operation period.

11.2 Minimum Rate Performance Test of Metering Station Project

The test procedure described above will be repeated at the Design Minimum
Capacities but for a period of 12 hours.

The Performance test will demonstrate the System meets the Design requirements and
demonstrate those things described in Section 10.1.

12 SPECIAL REQUIREMENTS

It have been CONTRACTOR’s responsibility to install, calibrate and make all

laboratory and System hops equipment operable. CONTRACTOR will involve
COMPANY’s chemist and maintenance engineers and impart necessary techniques and
know-how required for operation and maintenance of thise quipment.

13 VENDOR’S REPRESENTATIVES

The CONTRACTOR will arrange manufacturer’s representative(s) of at least the

following major equipment/systems during operability tests, pre-commissioning and
commissioning and up until the satisfactory completion of the PerformanceTests.

o Control Valves.

o Shutdown Valves.

o Metering Skid System

o EmergencyShutdownSystem(ESD)

o Process Control System (PCS)

o Fire gas Gas Detection System (F&G).

o Uninterrupted Power System (UPS)

o Motor Control Center (MCC) and

o LV Switch Gear

o SCADA System

o Air Compressor System

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It is CONTRACTOR’s responsibility to retain Vendor’s Representative at site if job is

not completed within the period indicated in the offer.

CONTRACTOR will inform the COMPANY about completion of job and willtake
approval from the COMPANY before sending vendor’s representative.

14 DOCUMENTS TO BE SUBMITTED

14.1 Operating Manual

The CONTRACTOR will prepare a draft start-up and Operating Manual for all of the
facilities that are included in the System and submit to COMPANY prior to start of pre-
commissioning activities for approval. Quantity of operating manuals requirement for
all equipments have been providedas perrespective specification given. The related
attachments will go with each manual. The following information have been included:

 Design basis

 Description of facilities

 Pre-commissioning checks

 Start-up, normal operation & shut down procedures for each equipment.

 Station start-up procedure.

 Station normal operation procedure

 Station shutdown procedure (normal/emergency)

 Vendor instructions for all equipment for normal operation and trouble
shooting.

 Emergency procedures.

 Operating parameters and set points of different alarms and trip devices

 Summary of utilities consumption for each equipment.

 Gas detection system operation, calibration and maintenance procedure.

 Life saving devices operation and maintenance procedure.

 Routine structural maintenance check.

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 List of equipment (showing skid size, weight, purchase order no., vendor data
book reference tag no.)

 Effluent disposal.

 Equipment and instrument datasheets in accordance with purchase order

 Electrical Single line diagrams, area classification drawings and control

schemes

 Process Flow Diagrams (PFDs) & Piping and Instrumentation Drawings (P&
IDs)

 Recommended Performa for recording routine parameters during normal

operation for all equipment.

 Equipment Layout

 Safety Escape Routes

 Field Location Maps.

 Lay out and Location Maps For Fire And Safety Equipments

The CONTRACTOR will submit the draft Operating Manual to the COMPANY for
Approval. The CONTRACTOR will discuss the comments with COMPANY & incorporate
the comments in the final document. After the document is approved by the
COMPANY/Engineer’s representative, CONTRACTOR will make the required number of
copies, specified elsewhere and submit to the COMPANY/engineers representatives.
This manual have been followed during start-up and commissioning of the facilities.
Vendor operating maintenance manuals have been submitted along with the final
operating manual.

15 MANPOWER FOR COMMISSIONING

For commissioning of the station, CONTRACTOR will deploy personnel with experience
inoperation of similar facilities, commissioning have been round the clock uninterrupted
operation. The CONTRACTOR will arrange & provide all categories of personnel i.e.
shift engineers, operators, technician, chemist, safety engineer etc. required for
manning the station during commissioning operations.

The CONTRACTOR will submit the commissioning organization chart with details of the
experience and qualifications of key commissioning personnel for approval
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to the COMPANY. CONTRACTOR will modify the charts to incorporate COMPANY

requirements. CONTRACTOR will submit this chart along with pre-commissioning
documents.

16 SPARES, UTILITIES ETC.

The CONTRACTOR has been responsible for supply of all the spares and
consumables till the station are mechanically completed, pre- commissioned
/commissioned and handed over to the COMPANY.

All utilities required during pre-commissioning/commissioning of the facilities, including

power, water, air, cranes, etc. have been provided by the CONTRACTOR. In no case
the facilities provided on the station have been used for this purpose unless authorized
by the COMPANY.

It will be CONTRACTOR’s responsibility to supply lubes, chemicals, purging

materials and other pre-commissioning/commissioning aids required till the stationis
handed over to the COMPANY. It have been CONTRACTOR’s responsibility to repair
any damage to the system occurred during load out, transportation and installation
and pre-commissioning of the facilities.
The CONTRACTOR will maintain a record of the start up spares consumed during
pre- commissioning and hand over the balance items to the COMPANY.

17 HANDING OVER OF MATERIALS

After the mechanical completion and completion of pre-commissioning activities for all
the systems installed on the station by the CONTRACTOR, the CONTRACTOR will
handover to the COMPANYall the materials which will include but not limited to
thefollowing:

- Special tools and tackles

- Commissioning spares
- Spares as specified in relevant functional specifications

18 INITIAL GAS IN PROCEDURE

COMPANY intended to initial start-up with limited utility support due to fulfill
contractual schedule and the CONTRACTOR propose the following procedure.

Basic assumption of minimum avaiability at date:

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1) Main process line piping has been completed and tested.

2) The utility instrument air system piping has been completed and tested.
3) The flare and depressurizing line header has been completed and tested.
4) Availability of 380 VAC, 24 VDC and 4-20 A power sources.
5) All safety equipment is in place and fully operable.
6) Control Building has been built to store the Metering Control in properly safe
place.

a) Listed below are routine pre-startup items and are briefly reminded as they refer
to pre- commissioning activities.

- All equipment has been pressure tested, inspected, cleaned, drained and
dried, as required.

- All piping has been pressure tested, cleaned, and/or flushed, drained and
dried.

- All safety equipment is in place and fully operable.

- All instruments have been calibrated, loop checked and commissioned.

- Instrument air is available and commissioned to all instruments.

- Electric system has been checked out, commissioned.

- Emergency shutdown systems are fully operational and a functional test

has been performed.

- All safety relief valves have been tested and are in service. All block valves
around relief valves are locked in the correct positions for startup.

- All utilities have been commissioned, lined up and are ready for use.

- Leakage test has been done.

- System has been purged with nitrogen gas.

b) Utility preparation

1) Start-up and run the Instrument Air Compressor Package BLW-C-BA-001A

and BLW-C-BA-001B.

2) Pressurize the instrument air line to a pressure not more than 150
psig by opening the valves 1-1/2”-01-BV-0105 at Air Outlet of Instrument Air
Receiver BLW-M-BF-003.
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3) Check the pressure of inlet regulators at field instrument pressure gauge to

conform that the pressure of air supply 60 - 150 psig.

4) Turn the power source from PT. PLN at Chlorin Facility at Sicanang Power
Plant.

5) Turn on MCCB at Switchgear PM-8802A – Refer to Standard Operation

Procedure from manufacturer.

6) Turn on all three of BLW-ER-001 CB panel to energize UPS. (refer to

operation manual of UPS …….

7) By turning on SCADA system, all field instrument will be energized.

Refer to SCADA Commissioning Procedure vendors.

8) Confirm stand power for all MOVs, cathodic protection and outdoor
lighting by turning on corresponding CB at the panel.

9) Pressurize the instrument air line to a pressure not more than 150
psig by opening the valves 2”-01-BV-0042 at TP-004.

10) Check the pressure of inlet regulators at field instrument pressure gauge to
confirm that the pressure of air at the range of 60 - 150 psig.

c) Charging gas to the system

1) Before charging the gas into the system all the following valve position
shall be confirmed and verified:

Valve Tag Number Valve Position

24”-02-BV-0057 Close
8”-02-BV-0052 Close
8”-02-BV-0053 Close
2”-02-BV-0049 Open
2”-02-BV-0050 Open
2”-02-GLB-0006 Open
24”-02-BV-0060 Open
24”-02-BV-0061 Open
24”-02-BV-0062 Close
24”-02-BV-0063 Close
24”-02-BV-0064 Close
2”-02-BV-0076 Open
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2”-02-BV-0077 Open
2”-02-BV-0078 Open
2”-02-BV-0079 Open
2”-02-BV-0068 Open
2”-02-BV-0080 Close
2”-02-BV-0069 Open
2”-02-BV-0070 Open
2”-02-BV-0071 Close
2”-02-GLB-0010 Close
24”-02-BV-0066 Close
24”-02-BV-0065 Open
2”-02-BV-0072 Close
2”-02-BV-0074 Close
2”-02-XV-0001 Close
2”-02-XV-0002 Close
20”-02-HCV-0028 Close
20”-02-MOV-0031 Close
20”-02-MOV-0030 Close
20”-02-MOV-0030-1 Close
2”-02-XV-0004 Close
2”-02-XV-0005 Close
20”-02-HCV-0029 Close
20”-02-MOV-0032 Close
24”-02-BV-0081 Close
24”-02-BV-0082 Close
2”-02-BV-0083 Close

1) All instrument valve shall be confirmed and verified at the open position.

2) Check all the set point of all instrument are correct based on SLS-95-
INS-LI-001, Instrument Index Arun.

3) All vents, drains, block and bleeds and by pass line valves should be
confirmed and verified at the close position.

4) Open slowly 24” Ball Valve 24”-02-BV-0057 at Receiver Area.

5) Full Open slowly 2”-02-BV-0050 and 2”-02-GLB-0006.

6) After check BLW-PI-002 until the gauge pointed at normal operation

pressure, continue with observing next BLW-PI-003 before scrubber inlet
pointed at the same value.

7) Open 24”-02-BV-0064 slowly. Examine pressure build-up in the Scrubber by

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observing BLW-PI-005.

Note: Before introduce gas into scrubber, fill the scrubber with condensate
liquid to maintain the liquid level within normal level. This condition shall be
provided to prevent the BLW-LSHL-01 trigger SCADA to command BLW-SDV-
003 to close.

8) When the pressure in Gas Scrubber pointed normal operation pressure and
the system at stable condition, release the gas to vent stack by manually
override BLW-SDV-006 to open.

9) Along with gas releasing activity, portable gas ditector shall be rely to check
hydrocarbon content in releasing gas.

Note: There will be Nitrogen path in front gas stream present from purging
activity.

10) After gas release at the stack become richer with hydrocarbon manually
override BLW-SDV-006 into close position.
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Attachment

1 INTRODUCTION

1.1 I NTRODUCTION

This document defines the Site Acceptance Test (SAT) procedure to be carried out for PT.Pertamina Gas
Indonesia Gas Metering System at Arun&Belawan.

Site Acceptance test is categorized onto two sections viz.

 The Calibration of Metering package consisting of field transmitters, Flow computers, Gas
Chromatograph, Moisture Analyzer, and Hydrocarbon Dew Point Analyzer. The USM has been dry and
wet calibrated factory and calibration report is provided.

 System Integration test for the Metering Skid along with the analyzers and flow computer. This is
carried out with dry simulation input from the transmitters, USM, and Gas Chromatograph. The flow
computer reading shall be verified against the manual calculation.

 Gas In commissioning Test. This is carried out with actual gas flowing through the metering skid. All the
readings of the transmitter and meter shall be recorded and verify for correct reading.

The purpose of carrying out the SAT is to check functionality of each instrument and package as per agreed
and approved documents.

The nominated representatives of PT.Pertamina Gas Indonesia, and any other interested agencies shall
witness and sign-off the SAT.

Metering system overview:

The gas metering system will consist of two metering streams, each consisting of 20” 300#ANSI multipath
Senior sonic ultrasonic meter, pressure and temperature transmitters, two manually operated upstream
isolation valves with limit switches, two MOV operated downstream with two flow computers. Both streams
are identical and each has 100% flow capacity at different operating temperature and pressure. A cross-
over line with two MOV operated valves linked the two streams together to enable gas flow through both
the meter-runs.

There are two sample probes feeding two C6+ Gas chromatograph and one moisture analyzer, and one
dew point analyzer. The two flow computers will feed the calculated values to the two redundant station
computers to provide automated measurement and monitoring for custody transfer. Reports will be
generated by the station computers using the data received from the flow computers. In addition, any alarm
that occurs is logged in the alarm/event printer.

Refer to the project drawing system architecture.

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1.2 R EFERENCE D OCUMENTS

The lists of applicable documents are enclosed along with this SAT procedure. The latest revision and
approved documents by will be applicable.

List of documents shall be as per Annexure – 1

1.3 T EST E QUIPMENT

The following is a list of test equipment used for verifying the functionality of the Control Panel and
skids mounted instruments. If required, other instruments will be used.

 Maintenance Laptop with USM, GC, Station Software

 Digital Multi-meter (DMM)
 Multifunction Loop calibrator
 Frequency calibrator
 HART Communicator
 Temperature Bath
 Verification Software

1.4 O RIENTATION OF W ITNESSES

All representatives shall be briefed on the operating principles of the Metering package before
commencing the SAT. The exact SAT schedule shall also be explained to the representatives during
this briefing.

1.5 P UNCH L IST

Any discrepancies noted during the tests shall be defined, agreed and recorded in the Punch list
Section. For punch list format refer Annexure – 2.

All the discrepancies shall have a solution satisfactory to both the Customer and P.T. Surya
CiptaTeknik (PT SCT) representatives. The solution, along with expected date of completion, shall
also be recorded in the Punch list.

Once a proper action has been taken to address the discrepancies, the Punch list shall be signed by
the Project Manager of PT.SCT to verify completion of the remedy action taken.
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2 P ROJECT D OCUMENTATION

2.1 I NTRODUCTION

This section of the Site Acceptance Test procedure describes the verification of the project
documentation related to the Control Panels, configurations and Metering Skids for compliance to the
applicable design codes and project specifications.

2.2 R EVIEWING OF I N -H OUSE TEST R ECORDS

Before starting testing of panel and other instruments, the following FAT records will be reviewed.

 Control panel – FAT Report.

 Analyzer Shelter – FAT Report.
 Metering Skid – FAT Report.
 USM Dry And Wet Calibration Test Report

2.3 C ALIBRATION /C ONFORMANCE C ERTIFICATES FOR I NSTRUMENTS AND E QUIPMENT

The factory calibration certificates of the following measuring / control instruments shall be checked for
compliance to the project requirement:

 Ultrasonic Flow Meter

 Pressure & Temperature Transmitters
 Gas Chromatograph’s Calibration Gas Certificate.
 Moisture Analyzer
 Hydrocarbon Dew Point Analyzer

2.4 C ALIBRATION C ERTIFICATES FOR TEST I NSTRUMENTS

The calibration certificates of the following test instruments to be reviewed. (Ensure that they have a valid
calibration certificate.)

 Digital Multi-meter (DMM)

 Multifunction Loop calibrator
 Frequency calibrator
 HART Communicator
 Temperature Bath
 Verification Software
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2.5 E QUIPMENT O PERATING M ANUALS

The Operation manuals of the following equipment will be available, for reference if required.

 Ultrasonic Flow meter

 Pressure & Temperature Transmitters.
 Gas Chromatograph
 Moisture analyzer
 Hydro Carbon Dew Point analyzer
 Flow Computers

2.6 T EST C ERTIFICATE FOR V ERIFICATION OF P ROJECT D OCUMENTATION

Upon completion of inspection of the project documentation described in this section, the Test
Certificate, Verification of Project Documentation form in the list of test certificates shall be duly
completed and signed by all the parties.
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3 I NSTRUMENT C ALIBRATION

3.1 I NTRODUCTION

The test described in this section is designed to check the calibration of the Pressure Transmitters,
Temperature Transmitters, Gas Chromatograph, Moisture Analyzer and Hydrocarbon dew Point
Analyzer
The calibration record is as per Metrology Calibration Sheet. All the instrument’s model number and the
serial number will be recorded and upon completion of the calibration, they will be sealed.

3.2 P OWER O N

Connect the 220V AC at the main incoming terminals of Control Panel. Switch on the power supply to
the equipment. Using DMM (Digital Multi-meter) verify that the voltage to the individual equipment is
within the acceptable range.

3.3 Pressure, Temperature, Gas Chromatograph, Moisture Analyzer, Sulphide and Hydrocarbon Dew
Point Analyzer

3.3.1 Pressure Transmitter Calibration Procedure

18.1.1.1 Calibration Equipment Required

Item Description
1 Pressure calibrator (Dead weight tester)
2 Digital Multimeter
3 Two Way Radios

Typical test hook-up is shown in Figure 1

1. Verify with appropriate authorities that the meter run is ready for test.
2. Close the piping first isolation block valve to the transmitter. Disconnect the
transmitter impulse tubing and connect the pressure calibrator. Put the Digital Multimeter in
series with the transmitter output.
3. Establish communication between the field and the control room with two-way
radios. Set up the Flow Computer for continuous display of upstream static pressure.

4. Apply nominal pressures with the calibrator, rising and falling, of 0%, 25%, 50%,
75% and 100% of the transmitter calibrated span. Suitable gravity correction to be done as
applicable for the pressure calibrator before proceeding with the test.
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With each of the above pressures applied, notes the Digital Multimeter and Stream Flow
Computer. Verify that the Flow Computer reads the Pressure Input to the desired accuracy.

5. Complete an Instrument Calibration Sheet; noting all input data and Stream Flow Computer
display readings. If the Stream Computer display was within the required acceptance limit
for all applied pressures, both rising and falling, then identify the Instrument Calibration
Sheet as Found, and_As_Left”.

Disconnect the test equipment, reconnect the output wires, tubing and turn all the valves to
operational status.

6. If the Flow Computer display readings were outside the acceptance limits at any calibration
point, rising or falling, then identify the Instrument Calibration Sheet as “As Found”.

Repair and/or re-calibrate the transmitter using Hart Communicator, then repeat the test.
When the Stream Computer display readings are within acceptance limits at all calibration
points, rising and falling, then complete a second Instrument Calibration Sheet, identifying it
as “As Left”.

Disconnect the test equipment, reconnect the tubing and turn all the valves to operational
status.

Figure 1: Equipment Hook-up for Pressure Transmitter Test

3.3.2 Temperature Transmitter Calibration Procedure

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Test Equipment Required

Item Description
1 Temperature Calibrator
2 Digital Multimeter
3 Two Way Radios

Test hook-up is shown in Figure 2

18.1.2 Temperature Transmitter Test Procedure

1. Verify with appropriate authorities that the meter run is ready for test.

2. Disconnect the output wiring from the transmitter and connect the Digital
Multimeter in series. Pull out the transmitter’s sensor and insert to a temperature calibrator.

3. Establish communication between field and control room. Set up the Flow
Computer and Station Computer for a continuous display of temperature.

4. Determine the 5 steps of temperature values within the calibrated span. Set the
temperature calibrator for the 5-point temperature.

5. Confirm that the temperature as determined agrees with that indicated by the
temperature display to not more than ± 0.2% of span.

6. If the required agreement is obtained, make a note on the Instrument Calibration

Sheet that the calibration check has been completed satisfactorily.

7. If the required agreement is not obtained then identify the instrument calibration
“As Found” and investigate the possible cause of non-compliance.

8. Test to be repeated when the repair/re-calibration work is completed and

calibration test sheet to be signed by all parties on satisfactory completion.
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Figure 2: Equipment for Temperature Transmitter Test

3.3.3 Gas Chromatograph Test

The Gas Chromatograph will be verified using calibration gas as sample gas. The GC shall analyze
the calibration gas as a sample stream. Three analysis reports shall be obtained, and the results
shall be tabulated and compared against the known calibration gas composition.

Test Procedure
1. On the GC and GC controller, force the running of calibration gas as sample stream.
2. Snoop solution shall be applied to the joints of fittings, valves etc. to check for any leakage.
3. Let the GC run for 5 consecutive analysis.
4. Allow for two runs to completely clear the columns of excess compositions, before accepting
the results.
5. If the gas analysis of the calibration gas is within the tolerance provided, then the test is
completed. Complete the Test Certificate Sheet.
6. If the analysis is out of the tolerance specified, then complete the Instrument Calibration
Sheet and investigate the cause of the non-compliance and repeat the test.
7. Upon completing the above tests, gas composition shall be downloaded to the Flow
Computer through RS 232.

3.3.4 Moisture Analyzer Test

The Moisture analyzer shall run with Nitrogen gas and the output is seen on the station computer.
This is only a functionality test which indicates the functioning of the moisture analyzer. Now, the
analyzer shall be switched to verification mode manually from a PC connected to the moisture
analyzer. The built-in moisture generator value and the analyser value can be seen using the
software. This is documented. Nitrogen/sample gas is taken-in, dried and a standard moisture added
by the moisture generator in analyzer verification mode.

Test Procedure
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1. On the analyzer, force the running of sample gas or nitrogen as sample stream.
2. Snoop solution shall be applied to the joints of fittings, valves etc. to check for any leakage.
2. Allow for some time to completely clear the analyzer of excess/unwanted compositions, before
accepting the results.
3. Check if the analyzer gives an output to the flow computer/station computers. Note down the value
as indicated in the station computer.
4. Switch the analyzer manually to verification mode from its software.
Check the moisture generator value and the analysis value on the software. Note down the same.
6. Repeat for 3 times.

3.3.5 HCDP Analyzer Test

The hydrocarbon Dew Point Analyzer shall run with Propane gas and the output is seen on the built in user
interface screen. This is only a functionality test which indicates the functioning of the hydrocarbon dew
point analyzer.

Test Procedure
1. Prepare the Model 241 CE Monitor for functional verification:
Close isolation valve at sample inlet valve.
Open Bypass valve, if not already done, and allow the gas pressure in the sampling system and
measuring cell to de-pressurize for approximately 5 minutes.
Disconnect the sample line from the monitor at the filter block assembly, and then remove the 1
Psig check valve temporarily. The check valve must be removed for this procedure and then
replaced before reconnecting the sample line and resuming normal sampling operations.
2. Prevent the model 241 CE monitor from cycling through the measuring cycle by setting the mirror low
set point temperature (ApplicCFG: MTLo) to 0.5 degrees below its High set point temperature
(ApplicCFG; MTHi). This will help maintain a relative constant temperature in the Measuring Cell
and will prevent premature condensation of propane while setting up the test
3. Connect an accurate pressure gauge and a manual valve to the inlet of the filter block Assembly.
Locate the gauge between the filter and the valve.
4. Next, connect a propane tank (with a regulator and shut-off valve) to the inlet of manual valve.
5. With the bypass valve in the closed position, thoroughly flush the measuring cell with propane to
remove all traces of process stream gas or air. This flushing is best accomplished by adjusting the
purge cycle flow rate in the range 1.0 – 4.7 Nl/m or 2 – 10 SCFH and allowing the model 241 CE
Monitor to purge the sampling system for at least 20 minutes. The propane pressure is adjusted to
the desired value.
6. When flushing is complete, reset the MTLo to a temperature below the propane’s dew point
temperature. This allows the model 241CE monitor to proceed through a proper measuring cycle.
Once the purging time (ApplicCFG: Purge) has elapsed and the solenoid valve has closed – prior
to the beginning of the cooling stage – check the pressure gauge to verify the correct pressure of
the propane. It should have increased slightly after the solenoid valve has closed.
The reported HCDP temperature should agree within +/- 1 oC (+/- 2 oF) of the temperature of
which the vapour pressure of propane is equal to the pressure of propane in the Measuring Cell.
7. Noted down the result in the report. Repeated step 5 – 6 for three (3) times.
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4 S YSTEM I NTEGRATION T EST

4.1 I NTRODUCTION

The tests described in this section are designed to demonstrate the functions of various instruments /
systems integrated to become a metering system.

The Flow Computers are configured as mentioned in the System Architecture Diagram and various
discussions with customer.

4.2 P OWER O N TEST

Connect the 220 VAC at the main incoming terminals of Control Panel. Switch on the power supply to the
equipment. Using DMM (Digital Multi-meter) verify that the voltage to the individual equipment is within the
acceptable range.

4.3 P OWER S UPPLY S YSTEM AND N ETWORK R EDUNDANCY T EST

The 24 VDC Power supplies are connected in redundant configuration such that if one fails the other one
automatically takes over. Their outputs are tied together through diodes. Verify that the outputs of the
Power Supplies are adjusted in such a way that one is operational at any given time. Switch off one Power
Supply and verify that the other Power Supply takes over.
For network redundancy test try to disconnect one flow computer and see the status on HMI. Make sure
that HMI can change to another flow computer when one flow computer is failed

4.4 F LOW C OMPUTER

4.4.1 Cold/Warm Start Test

The Flow Computer shall be tested on the cold start and warm start to verify no changes to the non-reset
values, and that the application program does not get corrupted upon start-up.

1. Cold Start Test

Cold start can be performed on Flow Computers only. The procedure for cold start of flow computer
as per Daniel FloBoss S600’s manual.

2. Warm Start Test

The Flow Computer shall be powered-off by cutting off the power supply.
The Flow Computer shall have its application program re-started automatically without any manual
intervention, once power supply is back on line. Record the all totals before and after the warm start
and verify that they have not changed.
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4.4.2 Analog Input Test (Pressure, Temperature Transmitter, Moisture Analyzer, And HCDP
analyzer)

During pressure and temperature transmitter’s calibration, the signal output from the transmitters were read by
the flow computer, then the data will be written down in the test sheet.
The integration check between transmitters and flow computer have been checked in this procedure, no more
test should be done.
To check the integration between moisture analyzer/HCDP analyzer and flow computer can be done by
simulate the output of the analyzer (refer to the analyzer’s manual). Then the flow computer reading compare
with the simulation value, if the deviation are within acceptance limits then the system is accepted.

4.4.3 Serial and Pulse Input Test (USM Input)

Test Equipment Required

Item Description
1 Frequency Calibrator
2 Digital Multimeter
3 Laptop with CUI software (If required to generate
frequency through USM Mark III)
4 Two Way Radios

18.1.3
USM’s measured data will be transmitted to flow computer by 2 (two) way:
1. Velocity and other information data are transmitted by serial communication
2. Uncorrected volume flow rate is transmitted as pulse signal.
The flow computer can be configured to make calculation based on the input type of USM’s signal. In this
project the flow computer is configured for serial data input from USM, and for advance monitoring capabilities
the pulse input can be activated.

To make integration check between USM and flow computer, the following procedure shall be followed:

18.1.4 USM Flow rate Test Procedure:

1. After the USM and flow computer have been switched on, check the communication status between USM
and flow computer. The communication status will appear on the display of flow computer at page: P58.1
(6. Tech/Engineer, 6. Communication, 1. Serial Ports, 7. Port 07). Write down the communication status
on test sheet.
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2. Check the following data: gas velocity and gas velocity of sound on the display of flow computer at page:
P17.1 & P17.3 (3. Operator, 2. Stream 1, 4. Meter IO). Verify that the value of that data are refreshed by
the newest USM’ value. Write down the value of above data in the test sheet and repeat 3 times.

3. If the communication status is healthy and the value of gas velocity and gas VOS are refreshed by the
newest value, it indicate that the USM and flow Computer communication is in good condition.

4. The calculation test for flow rate calculation with velocity input can be done by making the velocity mode
into Keypad Mode. The velocity input can be simulated by enter a value into velocity keypad. The flow
computer then calculate the standard flow rate and energy flow rate. The flow rate can be seen at flow
computer display page: P1.1, P2.1, P3.1 & P4.1 (1. Flow rates, 1. Stream 1, 1. Str01 Uvol Fr / 2. Str01
Cvol Fr / 3. Str01 Mass Fr / 4. Str01 Energy Fr ). Compare the measured flow rates with the calculated
flow rates, if the deviation within the deviation limits, then the metering system is accepted.

To support advance monitoring capabilities, the pulse input integration check can be done as below:

1. If using ‘Test’ mode on the USM Mark III electronics, power up the laptop and activate the CUI
application program. Initiate the test mode through this software and set the frequency to be
generated. The ‘Test’ mode on the USM Mark III electronics has a max. time limit of 60 min.

2. If using a frequency calibrator, connect the calibrator at the USM field terminals as shown in Figure 3.
Set the pressure and temperature values to as per Test Sheets onto the Flow Computer.

3. Trigger or Inject pulses from calibrator for 0%, 25%, 50%, 75% and 100% of the calibrated range into
the flow computer. The correct operation can be determined from the local display of the Flow
Computer and on the Station Computer.

Figure 3: Equipment setup for Ultrasonic Flow meter Test

4. Record the Flow rate, Net Volume Flow rate onto the Test Certificate for Ultrasonic Flow Computer.
(Meter Flow rate Calculations can be verified using entered gas composition using the equations
AGA 8 and GPA 2172).
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5. Verify the totalizer operation and record the result in the Test Certificate for Flow Computer.

4.4.4 Calculations Test

During the Calculation Test, Flow Computer shall be powered up and shall remain powered throughout the
test period. Test equipment shall be connected at panel terminals only and not at any intermediate point.
Analog inputs i.e. mA from current source shall be introduced at the Control Panel terminals to simulate field
devices. It should be noted that all tests are to establish system or component functions and not for
calibration. The calculations listed below should be checked and the results shall be recorded on the relevant
test certificates.

In order to obtain accurate results, wherever possible parameters like Pressure, Temperature, Gas
Composition, Gross Heating Value etc. inputs should be used in their keypad mode.

The following calculations will have to be done on all the Flow Computers.

1. Mass Flow rate

2. Mass Total
3. Energy Flow rate
4. Energy Total
5. Standard Volume Flow rate
6. Standard Volume Total
7. Gross Volume Flow rate
8. Gross Volume Total
9. AGA 8
10. AGA 9
11. GPA 2172
12. AGA 10
13. GHV
14. VOS
15. Wobbe index

All results shall be recorded in the test certificates.

4.4.5 F LOW C OMPUTER S ECURITY L EVEL , M AINTENANCE M ODE , T IME S YNCHRONIZATION

AND F ORMAT R EPORT C HECK

Flow computer shall not accept any changes made from the flow computer keypad. This shall be checked by
attempting to do a change from the flow computer. Make sure acces to flow computer is suitable with security
level.
For maintenance mode test make sure flow computer is put into maintenance mode and flow is simulated.
The flow computer totals will be recorded in separate series of total registers. Increment in maintenance mode
will not be added to cumulative totals.
Time synchronization is tested by printing some report via HMI and compare the time date between printed
report with flocom report stored in flocom database.
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Formreport is tested by printing report and verify weather the format is suitable with customer’s form or not.

4.4.1 F LOW C OMPUTER ALARM TEST

Flow computer shall generate alarm when the value of parameter exceed high limit parameter or less than low
limit parameter. It can be tested by simulating the value of parameter beyond the parameter’s range.

4.5 G AS C HROMATOGRAPH

The integration check between gas chromatograph and flow computer can be done by checking the
communication status of Daniel FloBoss S600’s port 3.
The communication status can be checked onthe display of FloBoss S600 P541 (6. Tech/Engineer, 6.
Communication, 1. Serial Ports, 3. Port 3).
If the communication status is healthy then the system is accepted.
During commissioning or GC has analyzed the stream gas, the selected moles value should be checked, the
values should change every 5 minutes.

4.6 M OISTURE ANALYZER

Refer to Analog Input Test for Moisture Analyzer, section 4.4.2

4.7 H YDROCARBON D EW P OINT ANALYZER

Refer to Analog Input Test for Hydrocarbon Dew Point Analyzer, section 4.4.2

4.8 S YSTEM I NTERGRATION T EST W ITH E XTERNAL S YSTEM (PCS S YSTEM )

By simulating process condition to flow computer make sure all data needed from flow computer can be read
other systems. Verify that all modbus data gathered by external system should have the same value with flow
computer data.

5 G AS I N C OMMISSIONING T EST

5.1 I NTRODUCTION

This section described the commissioning test to prove the system is working properly. On this test the actual service
gas is flowing through the system for a given time. During the test, the flow computer will be checked for giving the
correct display and readings. The flow computer calculation shall be checked to see any abnormalities.

5.2 P RE G AS I N
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After the System Integration Test is completed, all the instruments shall be checked for proper installation. The sensing
lines, wires, and electrical boxes & junction boxes shall be put and tightened accordingly. All the valves flanges bolts &
nuts shall be checked for tightness. All the isolation valves shall be in closed position as well as the instrument isolation
valves. The metering pipe shall be purged by nitrogen to flush the trap air inside the piping. After the air has been
completely vented, then closed all the drain and venting valves. The piping is ready for gas in.

Before the gas is brought into the system, they should be purged so that the entire pipe rust, welding trash, and other
foreign particles that may remain the upstream piping of the metering skid are blown to some safe location. Provision of
drain valves before the main inlet valves is mandatory. When the gas is considered clean and ready at the upstream of
the main inlet valve, slowly open the main inlet valve’s bypass to introduce the gas into the metering piping and purge
the remaining nitrogen.

5.3 P REPARATION

When the metering system piping has been fully pressurized, check for any leaks in the flanges, instrument-mounting
points, sample probes, and instruments sensing lines. Put in service the entire instrument by opening the sensing line
isolation valve slowly. For differential pressure transmitter, it might be needed to readjust the zero indication since
introducing the static pressure may shift the output slightly. The Control Panel and Gas Chromatograph are ensured for
fully functioning.

Prepare the Gas Chromatograph for operation with the actual gas. Allow the system to sample a few times and ensure
the composition reading is consistently obtained.

Prepare the Moisture Analyzer for operation with the actual gas. Allow the system to sample a few times.

Prepare the Hydrocarbon Dew Point Analyzer for operation with the actual gas. Allow the system to sample a few
times.

Prepare the H2S Analyzer for operation with the actual gas. Allow the system to sample a few times.

5.4 S YSTEM C OMMISSIONING

When the approval for flowing the gas through the metering system has been cleared, open the main inlet valve and all
the selected stream isolation valves subsequently. The flow computer shall start counting the flow rate, and displaying
the pressure and temperature. The Gas Chromatograph might still use the last value, however, after several minutes it
should update with the flowing gas.

During the commissioning test, observe any abnormalities that may occur in the skid. Report any suspicious condition
to control room.

After the time of testing has been elapsed, print the report and check the report for proper record. Keep all the report
for base condition and future reference. These reports shall be signed by all responsible parties.

5.5 USM V ALIDATION C HECK

 JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

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After the stream has been commissioned and the result seems acceptable, the USM validation can be commenced.
USM validation will be done with Daniel CUI Software installed at a maintenance laptop. Refer to USM manual for
detail information regarding USM validation procedure.
 JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

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6 ANNEXURE- 1

PROJECT TITLE : SALES GAS METERING

CUSTOMER : PT.PERTAMINA GAS

CONTRACTOR : PT. SURYA CIPTA TEKNIK

GAS METERING SKID TAG.NO. :

DOCUMENT NO. : SLS-70-QAC-PR-011

VENDOR : PT.MULTI KREASI ENGINEERING

DATE OF WITNESSED TEST :

P ERSONNEL W ITNESSING ACCEPTANCE TESTS

C USTOMER ’ S R EPRESENTATIVES

N AME ORGANISATION I NITIALS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

P.T. S URYA C IPTAT EKNIK

N AME D ESIGNATION I NITIALS

1.
2.
3.
4.
5.
 JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

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SLS-70-PRO-PH-001

7 ANNEXURE- 2

List Of Documents

S.No. Description Doc. No.

1. Gas Metering P&I Diagram SLS-75-PRO-PID-004 /
SLS-95-PRO-PID-004
2. Gas Metering System Architectural Diagram SLS-75-INS-DW-012 /
SLS-95-INS-DW-012
3. Gas Metering Instrument Data Sheet SLS-75-INS-DS-008/
SLS- 95-INS-DS-014
4. Gas Metering Analyzer Data Sheet SLS-75-INS-DS-007/
SLS- 95-INS-DS-013
5. Gas Metering Control Panel Layout Diagram SLS-75-INS-SP-007/
SLS-95-INS-SP-007
6. Gas Metering Control Panel Wiring Diagram SLS-75-INS-DW-015/
SLS-95-INS-DW-015
7. 3 Sided Analyzer Shelter Layout Diagram SLS-70-INS-DW-008
8. Gas Metering Functional Design Specification SLS-70-INS-SP-014
 JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

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8 ANNEXURE – 3

Punch List Date -

No. Description Action By