Module Maintain Training Facilities
Module Maintain Training Facilities
:
March 2012 Issued by:
Methodology I Revised by:
Maintain Training Facilities L. A. Ladia Page i of iv
Revision # 3
P.V. Lucas
R. M. Mirasol
Competency-Based Learning Materials
Maintaining Training
Facilities
Welcome!
The unit of competency, "Maintain Training Facilities", is one of the
competencies of TRAINERS METHODOLOGY LEVEL I (TM1), a course which
comprises the knowledge, skills and attitudes required for a TVET trainer to
possess.
The module, Maintaining Training Facilities contains training materials
and activities for you to complete on maintaining training facilities,
including implementation of housekeeping activities and maintaining
training systems, equipment, tools, materials and documents.
In this module, you are required to go through a series of learning
activities in order to complete each learning outcome. In each learning
outcome are Information Sheets, Self-Checks, Task Sheets and Job
Sheets. Follow and perform the activities on your own. If you have
questions, do not hesitate to ask for assistance from your facilitator.
Remember to:
Read information sheets and complete the Self-Checks. Suggested
references are included to supplement the materials provided in this
module.
Perform the Task Sheets and Job Sheets until you are confident that
your outputs conform to the Performance Criteria Checklist that
follows the sheets.
Submit outputs of the Task Sheets and Job Sheets to your facilitator
for evaluation and recording in the Achievement Chart. Outputs
shall serve as your portfolio during the Institutional Competency
Evaluation. When you feel confident that you have had sufficient
practice, ask your trainer to evaluate you. The results of your
assessment will be recorded in your Progress Chart and
Achievement Chart.
You must pass the Institutional Competency Evaluation for this
competency before moving to another competency. A Certificate of
Achievement will be awarded to you after passing the evaluation.
MODULE DESCRIPTOR
LEARNING OUTCOMES:
ASSESSMENT CRITERIA:
1. Training facilities and equipment are identified
2. Requisition for instructional equipment, tools, supplies and
materials are prepared according established procedures.
3. Training equipment, tools, materials/supply inventory are prepared.
4. Equipment, tools, supplies and materials option are thoroughly
researched and ergonomic requirements are considered.
5. Equipment, tools, supplies and materials are identified and
justified.
6. Equipment and systems impact on trainees are accurately
documented according to procedures.
7. Maintenance activities are established according to policies.
8. Ares/equipment to be maintained are identified.
CONTENTS:
ASSESSMENT CRITERIA:
CONDITIONS:
• Training Facilities/Area
- Work stations
- Equipment/Machines
- Furniture/Fixtures
• Group discussion
• Simulation
• Lecture
• Self-learning/Self-pace instruction
ASSESSMENT METHODS:
• Written Test
• Demonstration/Questioning
Learning Outcome 1
1. Practical Work Area – This area is where the trainee acquires the skills
and knowledge components of the competencies prescribed by the
standard.
6. Trainers Resource Area – This area houses the learning materials, the
training regulations and curriculum exemplars. This is also the place
where instructors produce courseware or training materials.
Sample Template #1
OPERATIONAL PROCEDURE
Equipment Type Desktop Computer
Equipment Code Computer 1
Location Practical Work Area/Computer Laboratory
Operation Procedure:
1. Inspect the set up of the computer. Be sure that the area is dry and no
spilt liquid nearby.
2. Check the stability of the computer and keyboard.
3. Check power cords and cables. Check connections.
4. Wipe dust and remove unnecessary objects that will obstruct the use of
the computer.
5. Turn on AVR/UPS and then turn on the computer.
6. Use the computer properly. Avoid downloading from
unrecognized/unsafe sites.
7. Before using external hard or flash discs, scan and clean. After using,
be sure to close the document/program and eject it.
8. Properly shut down the computer when not in use.
9. Turn off the AVR/UPS after shutting down the computer.
10. Return the mouse and keyboard to their proper place after use.
11. To protect the desktop computer, cover it (if available).
CBLM on Training Date Revised: Document No.:
March 2012 Issued by:
Methodology I Revised by:
Maintain Training Facilities L. A. Ladia Page 9 of 162
Revision # ___
P.V. Lucas
R. M. Mirasol
SELF-CHECK 5.1-1
Directions: Select the correct answer from the choices listed below each
item. Write the letter of your choice in your answer sheet.
2. This area provides the trainee with the knowledge requirements in the
various modules responding to the competencies.
A. Computer Laboratory
B. Contextual Learning Area
C. Learning Resource Area
D. Trainers Resource Area
3. The area where the trainees acquire the skills and knowledge
components of the competencies prescribe by the standard is ________.
A. Contextual Learning Area
B. Learning Resource Area
C. Trainers Resource Area
D. Practical Work Area
1. B
2. C
3. D
4. B
5. A
1. Technological development
This trend leads to a more mechanized and automated
equipment, resulting in great productive potential which must be
kept working. This means that training facilities are becoming
more complicated and required more advanced maintenance.
3. Greater complication
A complicated facility of piece of equipment includes many
components, any or all of which can constitute possible sources of
trouble. Although the operational reliability of each individual
component may be very high, it is necessary to multiply reliability
factor of all components that are dependent on each other in a
system in order to arrive at the total system reliability.
6. Environmental concern
The growing quantity of electronic wastes (monitors, laptops,
cellular phones, other electronic gadgets and its substances), the
increasing use of chemicals such as cleaning agents, paints, fuel
and its derivatives, the by-products created from its use, and its
disposal, pose danger to the environment and all living things.
Mass awareness on waste management brings the relevance of
conserving the natural resources and the products (machines, tools)
thru proper maintenance to lengthen its useful life.
Why Maintain?
General Objective:
• To keep the optimum condition of physical facilities at acceptable
levels and minimum cost to satisfy the expected of programs,
services and activities at acceptable and minimum costs
Specific Objectives:
• To extend the useful life of physical
facilities
• To assure the operational readiness of
installed equipment and maximum
possible return on investments
• To properly discard hazardous wastes
• To ensure the safety of personnel using
the facilities, physical properties and the
environment
How to maintain?
The question on how do we
implement the maintenance program
will center on the 5Ms are as follows:
• Manpower
• Money (Financial Resources)
• Methods and System
• Machines (Facilities)
• Materials and Supplies
A maintenance program is a
comprehensive list of maintenance and its incidents. This would include all
maintenance activities to be undertaken, manpower needed, maintenance
methods to be used, all the materials and supplies needed and cost involved
in the maintenance.
HOUSEKEEPING SCHEDULE
Qualification GMAW NC III Station/Bldg Welding (WAF)
Sample Template #5
EQUIPMENT MAINTENANCE SCHEDULE
EQUIPMENT TYPE GMAW welding machine (MILLER)
EQUIPMENT CODE GMAW-01to10
LOCATION PRACTICAL WORK AREA/WAF
Schedule for the Month of March
MANPOWER Daily Every Weekly Every Monthly Remarks
ACTIVITIES
Other 15th
Day Day
1. Check panel board, and Electrician Activity is
circuit breakers’ Trainer X done before
electrical connections, and after
cables and outlets using the
Clean and kept dry equipment
Parts are well-
secured/attached
Properly labeled
2. Check Mig gun (nozzle, Trainees Activity is
contact tip, diffuser) Trainer X done before
and ground cable: using the
Clean and kept dry equipment
Parts are well-
secured/ attached
Inspect for damages
and replace parts if
necessary
3. Check adjustment Trainees Activity is
lever’s if functional Trainer X done before
(amperages/speed); if using the
not, calibrate equipment
4. Check Gas cylinder Trainees Activity is
outfit for any Trainer X done before
abnormality using the
Gate valve equipment
Co2 regulator
Gas hose Fittings
Fittings
5. Check/Clean wire Trainees
feeder (rollers, wire Trainer X
speed/spool
adjustment); remove
used oil, dust; keep
dry.
6. Run the equipment for Check
5 minutes and observe X warranty
for unusual noise or and after
abnormal operation; if service
repair is necessary, assistance
send to technician. from dealer
Sample Template #6
6. Is the computer set clean and dry? Cables, plugs, mouse, properly laid out and
functional? No cuts or splices in flexible wires?
7. Is the air conditioning equipment clean and functional?
8. Is the Tool Room free of dust, with legible and visible labels/signage’s, logbook
and forms complete, in order & updated? Tools with safety guards and in
appropriate positions/ locations?
9. Is the wash area clean, sanitized, free from unnecessary objects such as mops,
rags? Are all water, drainage and electrical systems functional?
10. Is the rest room well-cleaned, dry and sanitized, no unacceptable odor and free
from unnecessary objects such as mops, rags, outdated signage, dangling
objects? Are the urinals, bowls, washbasins, walls and partitions free from
stains, dirt, oils, graffiti and unnecessary objects? Is it equipped with adequate
dipper and pails and properly located after use? Are all water, drainage and
electrical systems functional?’
11. Is the workshop surroundings clean and cleared of obstructions, no impounded
water and with adequate lights?
12. Are there available receptacles for waste? Are the waste materials properly
segregated and disposed?
Remarks:
Administrative Officer
Building/s
Tools and
Electrical Equipment
Diagram No. 1
Multiple Choice
Directions: Choose the best answer for each number by indicating in your
answer sheet the letter of your choice:
3. The best reference for the proper use and maintenance of an equipment
is the __________.
A. Inspection Checklist
B. Maintenance Program
C. Maintenance Schedule
D. Manufacturer’s Manuals
Multiple Choice
1. A
2. C
3. D
4. C
Learning Objectives:
After reading this information Sheet, the trainee must be able to identify and
determine areas/ facility that would require maintenance.
A. Building ( Housekeeping )
C. Lighting System
G. Elevators
I. Information/Telephone System
J. Vehicles
K. Ecology
Conducting Inventory
1. General
a. Kind/ type
b. Brand/ model
c. Date of acquisition/ operation
2. Specific
MATCHING TYPE
Column A Column B
MATCHING TYPE
1. B
2. C
3. A
4. F
5. D
Learning Objective: After reading the Information Sheets 5.1-3 given the
materials, equipment and procedure, YOU MUST be able to fill-out attached
General Form using the actual facility information of your own institution.
Procedure:
1. Identify the relevant facilities in your TTI base on those specified in
Information sheet
2. Select one facility that you think would enable you to fill-out completely
the required information in the suggested form ( Form 1A ).
3. Check your output using Performance Criteria Checklist
4. If you think you have satisfied the criteria, present your work to your
facilitator for comments.
5. When your output is acceptable, keep a copy of your work as reference
in the succeeding activities.
CRITERIA Yes No
INVENTORY OF EQUIPMENT
As of ________________
REMARKS
BALANCE PER ON HAND PER State
ARTICLE DESCRIPTION PROPERTY UNIT UNIT STOCK CARD COUNT SHORT OVER whereabouts
NO. VALUE Condition,
etc.
QTY. VALUE QTY. VALUE QTY. VALUE QTY. VALUE
Prepare by:
_______________________
Position:
_______________________
Date:
_______________________
(mm/dd/yy)
PLAN PLAN
DO = IMPLEMENT
CHECK = ASSESS/CORRECT
ACT = SUSTAIN
=
Diagram No. 2
Seiri (Sort)
• TIDINESS, ORGANIZATION
• Taking out and disposing of unnecessary items.
• Unneeded items are thrown away or disposed.
• Refers to the practice of sorting and through all the tools,
materials, etc., in the work area and keeping only essential items.
Note: Things that clutter the workplace that are not needed should be
taken out. They usually occupy space and restrict physical
movement.
Seiton (Systematize)
• ORDERLINESS: Tools, equipment, and materials must be
systematically arranged for the easiest and most efficient access.
• Arrangement/Organization of necessary items in good order
• Assign a place for everything. The most often used item should be
nearest and ergonomically situated, meaning – there should be
little effort required in accessing, using and returning the
equipment, tools and parts, even documents. There must be a
place for everything, and everything must be in place.
Seiso (Sweep)
• CLEANLINESS: Cleaning even if things are NOT
DIRTY. A regular cleaning schedule prevents
things from getting too dirty that it would be
difficult to making it clean and span.
• Indicates the need to keep the work place clean
as well as neat. Cleaning in Japanese
companies is a daily activity. At the end of each
shift, the work area is cleaned up and
everything restored to its place.
Seiketsu ((Standardize)
• STANDARDS: Maintaining the workplace in high standard
housekeeping.
• Allows for control and consistency. Basic housekeeping standard
apply everywhere in the facility. Everyone knows exactly what his
or her responsibilities are. Housekeeping duties are part of regular
work routines.
• Prepare Housekeeping Standard Checklist. Checklist should be
very detailed and stringent. Remember that thoroughness is a
requirement of EXCELLENCE.
• EVALUATE workstation according to the Housekeeping Standard
Checklist.
• IMPLEMENT a periodic clean-up schedule; and an award and
sanction scheme.
Shitsuke (Self-discipline)
• SUSTAINING DISCIPLINE: Doing things spontaneously without
having to be told.
• “Teach by doing”
• It is good discipline to leave the workplace cleaner than when it is
found.
• Refers to maintaining standards and keeping the facility in safe
and efficient order day after day, year after year.
Safety Precaution
Concerning People
• When working wear appropriate clothing.
• Make sure that the safety hat is worn properly.
• Do not wear gloves when operating equipment except when any
part thereof is hot.
• Never remove safety devices or safety cover from equipment.
• Be careful of high voltages. Never touch switches with wet hands.
• When repairing power lines turn off the main power supply first.
• Should an accident occur, it should be reported immediately to
proper authority no matter how trivia.
Concerning Facilities
• Facilities must be adequately illuminated, clear, neat and dry.
• Keep the area organized so there are no obstacles lying around the
floor.
• The equipment and the floor area round the equipment must be
free from dust and any chipping.
• Workbenches must be strong and sturdy, and their surfaces
treated with non-skid materials.
Physical Property
Keep your premises physically secure. Always ensure you know who in
the building. Prevent visitors casually wandering into your premises. If
appropriate, fit an alarm, lock valuable asset (e.g. laptops, mobiles and the
servers) in a secure room. Try to keep items out of direct public view.
Education
Let everyone know what is expected of them. Make sure they know the
value of the information they handle and are aware of any procedures you
have developed to combat threats. Make sure people know what their
responsibilities are.
Access Control
If you run a multi-user computer
system, use the appropriate access
control software to keep unauthorized
persons away from information held on your
computer systems. Make sure everyone who
needs access has their own ID and
password and ensure they can only
access what they need in order to do their
job.
Clear Desks
Establish a practice of clearing desks at the end of each day. This need
not be a complex process simply ensure that staff have lockable drawers or
cupboards in which to place their work, and make sure these are locked and
the keys removed.
Destruction
If you have sensitive information which you wouldn’t want to fall into
the wrong hands, destroy any copies you don’t need. , if you have a lot of
paper copies, modern shredders provide an inexpensive and effective
solution. Some organizations use specialists destruction companies; this is
normally only necessary if you have a lot of highly sensitive material.
TPM balances maintenance cost and efficiency so that all equipment and
facilities can operate at full capacity with the least possible cost. It aims to
improve an organization through the attitude and skill of all personnel from
the top management down to the operations level in various maintenance
undertakings.
Tag-out System
Sample Template #8
Multiple Choice
Directions: Select the best answer for each number by writing the letter of
your choice in your answer sheet.
Multiple Choice
1. A
2. D
3. B
4. B
5. A
6. D
7. C
8. C
9. D
10. C
Procedure:
1. Prepare all your reference materials and laptop/PC.
2. Identify the area or location you have chosen. A layout of the area shall
be useful as reference.
3. Fill up all items in Template 5.1-4a. Remember to provide the necessary
housekeeping activities.
4. Tick the box corresponding to each given inspection area.
5. Call your facilitator who will guide you and check your work after doing
this activity.
HOUSEKEEPING SCHEDULE
Qualification
Area/Section
In-Charge
To be included:
• Training equipment
• LCD projector
• Projector screen
• Audio visual
• Computer set
• Air conditioning
• Water dispenser
• Support equipment
• Fax machine/telephone
• Photocopier
CRITERIA YES NO
Did the trainer-trainee prepare the needed materials/equipment
for the task?
Did the trainee choose an area in his qualification/trade area?
Was the housekeeping activity appropriate to the area/facility
considering the size/structure/requirement of the equipment
(and amenities, if there are)?
Were the assigned person/s capable or authorized in performing
such activity based on the organizational policy/procedure?
Were the costs of housekeeping materials (i.e. cleaning agents,
handy vacuum, etc.) considered in the maintenance activities?
Was the presence or availability of the housekeeping equipment,
tools and materials considered in the preparation of the
schedule?
Was the cost of housekeeping activities considered in the
preparation of the schedule?
Were the housekeeping activities and schedule applicable to the
area/facility?
Was the task sheet accomplished/done within the required time
limit?
Procedure:
1. Prepare all your reference materials and laptop/PC.
2. Identify only one type of equipment from the Inventory of Tools and
Equipment.
3. Fill up all items in Template 5.1-4b.
4. Tick the schedule corresponding to each given activity.
5. Call your facilitator who will guide you and check your work after doing
this activity.
EQUIPMENT TYPE
EQUIPMENT CODE
LOCATION
Special Instructions:
Trainer:
CRITERIA YES NO
Did the trainee prepare the needed tools and equipment for the
task?
Did the trainee identify and choose the equipment from among
the list/inventory in his area/Qualification?
Was the Manufacturer’s Manual used as basis in the schedule
and maintenance activities of the equipment?
Were the costs of housekeeping materials (i.e. cleaning agents,
handy vacuum, etc.) considered in the maintenance activities?
Was safety and frequency of used considered in the equipment
maintenance schedule?
Was the person assigned as indicated in the schedule capable
or authorized to perform the maintenance activities?
Are the maintenance activities in accordance with the
organizational/school policy/regulations?
Was the task sheet accomplished/done within the required
time limit?
Procedure:
1. Prepare all your reference materials and laptop/PC
2. Identify the same area you have chosen in Task Sheet 5.1-4a.
3. Identify and determine the items to be indicated in the Inspection Items
of the template 5.1-4c.
4. Complete the details of Blank Template 5.1-4c. Remember that
checklist must be simple but detailed or tedious.
5. Call your facilitator who will guide you and check your work after doing
this activity.
Area/Section
In-Charge
Remarks:
CRITERIA YES NO
Procedure:
1. Prepare all your reference materials and laptop/PC
2. Identify the same equipment you have chosen in Task Sheet 5.1-4b.
3. Fill up all items in Template 5.1-4d.
4. Tick the box corresponding to each given inspection items.
5. Call your facilitator who will guide you and check your work after doing
this activity.
Remarks:
CRITERIA YES NO
CONTENTS:
Occupational Health and Safety
Waste Management
ASSESSMENT CRITERIA:
1. Regular inspections are carried out in the work area according to
workplace procedures and standards.
2. Facilities are maintained in accordance with Occupational Health and
Safety.
3. Disposal of waste and dangerous chemicals is checked in accordance
Occupational Health and Safety regulations and organizational policies
and other regulations.
4. Instructional materials and equipment are secured in safe place in
accordance with procedures.
CONDITIONS:
• Training Facilities/Area
- Work stations
- Equipment/Machines
- Furniture/Fixtures
- Instructional equipment
METHODOLOGIES:
• Group discussion
• Simulation
• Lecture
• Self-learning instruction
Learning Outcome 2
Infectious waste can be divided into three primary groups such as:
1. Liquid waste – blood, other bodily fluids or culture media which is
known or suspected to be contaminated with a disease agent.
Corrosivity – The material has a pH, whether acidic or basic, that will
corrode steel or injure human tissue. This includes materials with a pH
less than 5 or greater than 10, regardless of strength of the acid or base.
First Aid
First Aid Officers are responsible for taking positive action to prevent
further injury to staff, to render fist aid treatment in accordance with their
approved training, and to keep record of treatment
provided.
First Aid Officers are also responsible for ensuring
that the first aid box or kit in their workplace is kept
fully stock and accessible, and for ensuring that the
rest room or first aid room is kept in good condition.
TRUE OR FALSE
_____ 5. Corrosivity of waste means the material has a pH, whether acidic
or basic, that will corrode steel or injure human tissue. This
includes materials with a pH more than 5 or lesser than 10,
regardless of strength of the acid or base.
_____ 8. Factors that influence the degree of risk include: how much a
person is exposed to a hazardous thing or condition, how the
person is exposed, and how severe are the effects under the
conditions of exposure.
TRUE OR FALSE
1. T
2. T
3. F
4. T
5. F
6. T
7. F
8. T
Learning Objectives:
Waste Management
• Climate Management
- RA 9729, otherwise known as the CLIMATE CHANGE ACT, is
based on declared policy of the State to systematically
integrate the concept of climate change in various phases of
policy formulation, development plans, poverty reduction
strategies and other development tools and techniques by all
agencies and instrumentalities of the government.
Sample Template #9
WASTE SEGREGATION LIST
Qualification GMAW NC III
Area/Section PRACTICAL WORK AREA
In-Charge LORENZO A. LADIA
In the disposal of
waste, observance to
the prevailing laws, rules and
regulations is crucial. These
can be contained in
the Waste Management
System or Manual of the
organization.
Directions: Select the best answer from the choices indicated after the
number. Write the letter of your choice in your answer sheet.
1. A
2. B
3. D
4. A
5. B
Procedure:
1. Prepare all your reference materials and laptop/PC.
2. Identify the course/qualification.
3. Recall and identify the waste materials produced during training.
4. Classify and segregate the waste/items.
5. Determine and tick the column of Template 5.2-1a corresponding to
such waste/item falls.
6. After completion, call your facilitator who will guide you and check your
work after doing this activity.
Area/Section
In-Charge
CRITERIA Yes No
Did the trainee prepare the needed tools and equipment for the
task?
Did the trainee identify all the solid waste produced in the area?
CONTENTS:
Types of Maintenance
Maintenance Practices and Procedures
ASSESSMENT CRITERIA:
• Regular maintenance activities and routine servicing/repair are
performed according to scheduled plan.
• Maintenance procedures are followed in accordance with the
manufacturers manual and organization policies.
• Respond to unsafe equipment in accordance with organizational
policies and procedures.
• Equipment and tools are secured according to safety standards.
• Complex faults or repair requirements outside area of responsibility
or competence are reported for specialist assistance in accordance
with organizational procedures.
• Maintenance activities are documented and reported according to
procedures.
CONDITIONS:
•Training Facilities/Area
- Work stations
- Equipment/Machines
- Spare parts/Components
METHODOLOGIES:
• Lecture/Group discussion
• Self-learning/Self-paced instruction
• Simulation
ASSESSMENT METHODS:
• Portfolio
• Written Test
• Demonstration/Questioning
Learning Outcome 3
Compare answers with the model In comparing your answers from the
answer. model answer, be sure that all your
answers are correct before proceeding
to the next activity.
Read Information Sheet 5.3-2 on
Maintenance Procedures and In performing the task sheets,
Practices compare your output with the sample
template provided in the Information
Sheet/s. Assess/ Evaluate your work
Answer the Self-Check to measure according to the performance criteria
your knowledge on the topic. checklist. If not, make the necessary
correction or improvement. Secure the
Compare with the model answer. evaluation of your trainer and let him
record your accomplishment/s.
Types of Maintenance
Types of Maintenance
MAINTENANCE
PLANNED UNPLANNED
Diagram 5
Directions: Identify the term or terms described by the sentence. Write your
answer on your answer sheet.
1. Maintenance
2. Predetermined
3. Controlled or Proactive Maintenance
4. Reactive Maintenance
5. Timed-Based Maintenance
6. Condition- Based- Maintenance
7. Preventive Maintenance
8. Breakdown
9. Tag-out
10. Repair
WORK REQUEST
Unit Description: MILLING MACHINE (MICROCUT)
No.MM-01
Signature:
Ronnel Mirasol
SALVAGE REPORT
Inspections
Perform regular inspections on all equipment and
facilities that are subject to damage or normal wear and
tear. Inspect such things as roofs, pools, insulation,
ventilation systems and appliances to ensure that they are
operating safely and efficiently. Make inspection a priority
among your trainees especially if it the
course/qualification is related, i.e. RAC students to check
on insulation, ventilation; create thorough checklists that
must be marked off and signed by the inspecting group or authorized
person, and hold inspectors accountable for the thoroughness of their
examinations.
Cleaning
Stick to a regular cleaning schedule for fixtures such
as air ducts, pools and exterior siding to ensure that dirt,
mildew and other buildup does not cause any damage.
Clean and replace filters in heating and air conditioning
units, as well as appliances such as washing machines
and dryers (CES class can be assigned to this), to prevent
fire damage. New or cleaned filters also help to keep
electricity costs down, as the appliances can operate more
efficiently with an unrestricted flow of air.
Pest Control
Bring pest control specialists into your facility at least once per year,
even if your students have not complained about pests.
Common pests such as cockroaches and termites can
increase their populations rapidly and can quickly infest
an entire property, causing extensive damage to interiors
and electrical infrastructure. Act proactively to ensure that
pests do not gain a foothold, and respond quickly to any
pest complaints.
Sealants
Budget
Learning Objective: After reading the Information Sheets 5.1-1to 5.3-2, and
given the materials, equipment and procedures, you must be able to identify
and tag-out material/equipments and document tagged items/area in a
logbook or ledger card.
Steps/Procedure:
1. Identify an area or workshop.
2. Identify the tools/equipment which is defective, worn-out, dangerous or
equipment with improper operation of a component or a portion of a
system that was isolated or in abnormal operation in the area.
3. Write the proper signs or labels to caution or warn users or concerned
individuals. The signs or labels must be clear and visible at a distance
of 5 meters.
4. Place the sign or label in the appropriate part of the tool or equipment
or adjacent/near the equipment.
5. In template 5.3-2a , list all the items that were tagged. Be sure to
complete the information.
6. Call your facilitator who will guide you and check your work after doing
this activity.
Template 5.3-2a
LOG DATE TYPE DESCRIPTION
SERIAL ISSUED (Danger/Caution) (System Components, Test Reference,
etc.
CRITERIA YES NO
Did the Trainee identify all the items to be tagged in the area?
Learning Objective: After reading the Information Sheets 5.3-1 and 5.3-2,
using the TEMPLATE 5.3-2b, you must be able to prepare Breakdown/
Repair Report.
Procedure:
1. Prepare all your reference materials and laptop/PC.
2. Fill up all items in Template 5.3-2b
3. Identify the damaged tools/equipment.
4. Identify the nature of breakdown of the equipment.
5. Recommend possible solution.
6. Call your trainer who will guide you and check your work after doing
this activity
Property ID Number
Property Name
Location
Findings Recommendation
Date: Date:
Date: Date:
Date: Date:
CRITERIA YES NO
Did the trainee prepare the needed equipment for the task?
CONTENT:
ASSESSMENT CRITERIA:
• Regular inspections are carried out in the work area according to
workplace procedures and standards
• Maintenance and repair activities are documented and reported
according to organizational policies
• Documents and record keeping
CONDITIONS:
• Training Facilities/Area
- Work stations
- Equipment/Machines
- Furniture/Fixtures
METHODOLOGIES:
• Lecture/Group discussion
• Simulation
• Self-learning instruction
ASSESSMENT METHODS:
• Written Test
• Demonstration/Oral Questioning
Learning Outcome 4
Learning objectives: After reading this Information Sheet, you must be able
to:
1. Identify the relevance of documentation and reporting; and
2. Determine the proper forms to use in maintenance activities.
Importance of Documentation
Documentation is a must in the modern world.
Essentially, quality documentation is the type of
documentation where a physical process or activity is conveyed through the
medium of writing by having it noted down in a document of some kind.
This is a necessity due to several reasons. Most importantly, it allows errors
to be isolated and successes to be replicated. Documentation also helps you
to guard against the risk of potential litigation.
One of the most important parts of running any successful or
organization is to make sure that you always have clear precise
documentation of every single important transaction, process, and action
that takes place. This will allow you to have a clear reference point whenever
anything is in question. Additionally, the chances of processes and actions
deviating from their expected results are very low when there is a
comprehensive and systematic database of documentation concerning the
appropriate requirements and procedures that need to be implemented.
Maintenance Forms
Typical forms used in maintenance either in preventive or emergency
repairs are Breakdown/Repair Report. Others have Incident/Observation
Report Form. In requesting work, Job Order or Work Request Form is used.
At times, pre-inspection is done before repair. Another
inspection is done after the conditioning or repair of
equipment. This activity is documented in an Inspection Report
Form. At times, only one sheet or form is used for the
following: Repair/Breakdown Report, Work Request,
Findings: Recommendation:
All equipment are All equipment are ready for training purposes
functional
Date: Date:
Jan.20. 2012 Jan. 20, 2012
INSPECTION REPORT
Documentation Process
Storing Documents
• Available documents must be kept-up-to-date
• Each document must have a title and a control internal number
• The list shall mention where certain documents are, considering
that not all documents are always in the maintenance division
(location and responsible personnel.
Multiple Choice
Directions: Choose the best answer for each number. Write the letter of
your choice in your answer sheet.
Multiple Choice
1. D
2. D
3. C
4. A
Learning Objective: After reading the Information Sheets 5.4-1 given the
materials, equipment and procedure, YOU MUST be able to package a
maintenance inspection documentation of 1 equipment specifics to your
Qualification.
CRITERIA Yes No
Did the trainee identify all the solid waste produced in the area?
Inspection would involved periodic inspection of equipment to insure safe and proper
operation, assuring that periodic maintenance is performed, control of the quality of the
work accomplished by maintenance craftsmen ,inspection of materials and parts received
from vendors, and examination of items removed during repair or overhaul operations to
determine the feasibility of repair.
Maintenance would consist of the lubricating, adjusting, and routine replacement usually
classified as preventive maintenance. It would also include work necessary to restore
equipment to operation on a quick-fix basis in the event of a breakdown.
Planning involves the selection of objectives and the determination of the policies,
programs, and procedures to be used for the achievement of the selected objectives.
Repair would consist of replacing parts to restore a piece of equipment to full operating
condition, and to alleviate undesirable conditions found during periodic maintenance or
breakdown.
Responsibilities that are normally assigned to the maintenance department are the health
and safety of the public and employees, minimization of downtime hours on production or
building equipment, housekeeping and keeping the general appearance of the facilities
presentable. The ultimate goal should be to optimize the use of every maintenance dollar
spent in achieving the assigned mission.
Salvage would involve the reclamation and disposition of surplus material and scrap.
HOUSEKEEPING SCHEDULE
Qualification
Are/section
In-Charge
Schedule for the Month of _____________________
ACTIVITIES Responsible
Person Daily Every Weekly Every Monthly Remarks
other 15th
day Day
To be included:
Training equipment
LCD projector
Audio visual
Computer set
Air conditioning
Water dispenser
Support equipment
Fax machine
Photo copier
EQUIPMENT TYPE
EQUIPMENT CODE
LOCATION
Special Instruction
Trainer:
EQUIPMENT TYPE
EQUIPMENT CODE
LOCATION
YES NO
Remarks:
Remarks:
Qualification
Area/Section
In-Charge
GENERAL ACCUMULATED WASTE SEGREGATION METHOD
WASTES
Recycle Compose Dispose
Property ID Number
Property Name
Location
Findings: Recommendation:
Date: Date:
Date: Date:
INSPECTION REPORT
Property ID Number
Property Name
Location
Findings: Recommendation:
Date: Date:
WORK REQUEST
Unit Description
Reported by:
Signature:
TOTAL
Purpose
Requested by: Approved by:
Signature:
Printed Name:
Designation
NOTE: 1. Unit Cost are optional unless the requisitioning office is aware of the estimated
market cost.
2. All information required must duly be provided.
SALVAGE REPORT
AREA / SECTION
IN-CHARGE
FACILITY TYPE PART ID RECOMMENDATION
Published Books
Heintzelman, John E. The Complete Handbook of Maintenance Management
by Prentice hall Inc., c. 1976
Unpublished Materials
TESDA Equipment Maintenance Management System, NITVET-FEMD,
Taguig, MM
TM 1 Learning Modules, TESDA, Taguig City
TM 1 & TM 2 Learning Modules, NTTA, Marikina City
Web Pages
www.works.com.my/cw/downloads_asap
www.fda.go/Science Research/Field Science
www.training-management.info
www.tesda.gov.ph
www.quality-management-system.com
www. http://james-clausen.suite101.com/vehicle-maintenance-
schedule-
Begun and held in Metro Manila, on Monday, the twenty-fourth day of July, two thousand.
CHAPTER I
BASIC POLICIES
Article 1
General Provisions
Section 1. Short Title. -- This Act shall be known as the “Ecological Solid Waste Management Act of
2000”.
Section 2. Declaration of Policies. -- It is hereby declared the policy of the State to adopt a
systematic, comprehensive and ecological solid waste management program which shall:
(a) Ensure the protection of public health and environment;
(b) Utilize environmentally-sound methods that maximize the utilization of valuable resources and
encourage resources conservation and recovery;
(c) Set guidelines and targets for solid waste avoidance and volume reduction through source
reduction and waste minimization measures, including composing, recycling, re-use, recovery, green
charcoal process, and others, before collection, treatment and disposal in appropriate and
environmentally sound solid waste management facilities in accordance with ecologically sustainable
development principles;
(d) Ensure the proper segregation, collection, transport, storage, treatment and disposal of solid
waste through the formulation and adoption of the best environmental practices in ecological waste
management excluding incineration;
(e) Promote national research and development programs for improved solid waste management and
resource conservation techniques, more effective institutional arrangement and indigenous and
improved methods of waste reduction, collection, separation and recovery.
(f) Encourage greater private sector participation in solid waste management;
(g) Retain primary enforcement and responsibility of solid waste management with local government
units while establishing a cooperative effort among the national government, other local government
units, non-government organizations, and the private sector;
(h) Encourage cooperation and self-regulation among waste generators through the application of
market-based instruments;
(i) Institutionalize public participation in the development and implementation of national and local
integrated, comprehensive and ecological waste management programs; and
(j) Strengthen the integration of ecological solid waste management and resource conservation and
recovery topics into the academic curricula of formal and non-formal education in order to promote
environmental awareness and action among the citizenry.
Article 2
Definitions of Terms
Section 3. Definition of Terms. – For the purpose of this Act:
CHAPTER II
INSTITUTIONAL MECHANISM
(5) copy of written notification to the Department, local health agency, and fire authority of names,
addresses and telephone numbers of the operator or responsible party of the site:
(b) Water quality monitoring of surface and ground waters and effluent, and gas emissions;
(c) Documentation of approvals, determinations and other requirements by the Department;
(d) Signs –
(1) Each point of access from a public road shall be posted with an easily visible sign indicating the
facility name and other pertinent information as required by the Department;
(2) If the site is open to the public, there shall be an easily visible sign at the primary entrance of the
site indicating the name of the site operator, the operator’s telephone number, and hours of operation;
an easily visible sign at an appropriate point shall indicate the schedule of charges and the general
types of materials which will be accepted or not;
(3) If the site is open to the public, there shall be an easily visible road sign and/or traffic control
measures which direct traffic to the active face and other areas where wastes or recyclable materials
will be deposited; and
(4) Additional signs and/or measures may be required at a disposal site by the Department to protect
personnel and public health and safety;
(e) Monitoring of quality of surface, ground and effluent waters, and gas emissions;
(f) The site shall be designed to discourage unauthorized access by persons and vehicles by using a
perimeter barrier or topographic constraints. Areas within the site where open storage or ponding of
hazardous materials occurs shall be separately fenced or otherwise secured as determined by the
Department. The Department may also require that other areas of the site be fenced to create an
appropriate level of security;
(g) Roads within the permitted facility boundary shall be designed to minimize the generation of dust
and the tracking of materials onto adjacent public roads. Such roads shall be kept in safe condition
and maintained such that vehicle access and unloading can be conducted during inclement weather;
(h) Sanitary facilities consisting of adequate number of toilets and handwashing facilities, shall be
available to personnel at or in the immediate vicinity of the site;
(i) Safe and adequate drinking water supply for the site personnel shall be available;
(j) The site shall have communication facilities available to site personnel to allow quick response to
emergencies;
(k) Where operations are conducted during hours of darkness, the site and/or equipment shall be
equipped with adequate lighting as approved by the Department to ensure safety and to monitor the
effectiveness of operations;
(l) Operating and maintenance personnel shall wear and use appropriate safety equipment as
required by the Department;
(m) Personnel assigned to operate the site shall be adequately trained in subject pertinent to the site
operation and maintenance, hazardous materials recognition and screening and heavy equipment
operations, with emphasis on safety, health, environmental controls and emergency procedures. A
record of such training shall be placed in the operating record;
(n) The site operator shall provide adequate supervision of a sufficient number of qualified personnel
to ensure proper operation of the site in compliance with all applicable laws, regulations, permit
conditions and other requirements. The operator shall notify the Department and local health agency
in writing of the names, addresses, and telephone number of the operator or responsible party. A
copy of the written notification shall be placed in the operating record;
(o) Any disposal site open to the public shall have an attendant present during public operating hours
or the site shall be inspected by the operator on a regularly scheduled basis, as determined by the
Department;
(p) Unloading of solid wastes shall be confined to a small area as possible to accommodate the
number of vehicles using the area without resulting in traffic, personnel, or public safety hazards.
Waste materials shall normally be deposited at the toe of the fill, or as otherwise approved by the
Department;
(q) Solid waste shall be spread and compacted in layers with repeated passages of the landfill
equipment to minimize voids within the cell and maximize compaction. The loose layer shall not
This Act which is a consolidation of House Bill No. 10651 and Senate Bill No.
1595 was finally passed by the House of Representatives and the Senate on December
20, 2000 and December 12, 2000, respectively.
(Sgd.) LUTGARDO B. BARBO (Sgd.) ROBERTO P. NAZARENO
Secretary of the Senate Secretary General
House of Representatives
Approved: January 26, 2001
(Sgd) GLORIA MACAPAGAL-ARROYO
CHAPTER III
COMPREHENSIVE SOLID WASTE MANAGEMENT
Article 1
General Provisions
Section 14. National Solid Waste Management Status Report. – The Department, in coordination
with the DOH and other concerned agencies, shall within six\ (6) months after the effectivity of this
Act, prepare a National Solid Waste Management Status Report which shall be used as a basis in
formulating the National Solid Waste
Management Framework provided in Section 15 of this Act. The concerned agencies
shall submit to the Department relevant data necessary for the completion of the said
report within three (3) months following the effectivity of this Act. The said report shall
include, but shall not be limited to, the following:
(a) Inventory of existing solid waste facilities;
(b) General waste characterization, taking into account the type, quantity of
waste generated and estimation of volume and type of waste for reduction
and recycling;
(c) Projection of waste generation;
(d) The varying regional geologic, hydrologic, climatic, and other factors vital in
the implementation of solid waste practices to ensure the reasonable
protection of:
(1) the quality of surface and groundwater from leachate contamination;
(2) the quality of surface waters from surface run-off contamination; and
(3) ambient air quality.
(e) Population density, distribution and projected growth;
(f) The political, economic, organizational, financial and management problems
affecting comprehensive solid waste management;
(g) Systems and techniques of waste reduction, re-use and recycling;
(h) Available markets for recyclable materials;
(i) Estimated cost of collecting, storing, transporting, marketing and disposal of
wastes and recyclable materials; and
(j) Pertinent qualitative and quantitative information concerning the extent of
solid waste management problems and solid waste management activities
undertaken by local government units and waste operators.
Provided, That the Department, in consultation with concerned agencies, shall
review, update and publish a National Solid Waste Management Status Report every
two (2) years or as the need arises.
CHAPTER VI
Penal Provisions
Section 48. Prohibited Acts. – The following acts are prohibited:
(1) Littering, throwing, dumping of waste matters in public places, such as roads,
sidewalks, canals, esteros or parks, and establishment, or causing or
permitting the same;
(2) Undertaking activities or operating, collecting or transporting equipment in
violation of sanitation operation and other requirements or permits set forth in
or established pursuant to this Act;
(3) The open burning of solid waste;
(4) Causing or permitting the collection of non-segregated or unsorted waste;
(5) Squatting in open dumps and landfills;
(6) Open dumping, burying of biodegradable or non-biodegradable materials in
flood-prone areas;
(7) Unauthorized removal of recyclable material intended for collection by
authorized persons;
(8) The mixing of source-separated recyclable material with other solid waste in