401H000505

SMD REWORK SYSTEM

Instruction Manual

Thank you for purchasing our SMD Rework unit. The unit is exclusively
designed for reworking and soldering SMD component. Please carefully read
this manual before operating the unit. Store this manual in a safe, easily
accessible place for future reference.
 Safety Instruction
To prevent accidents, be sure to observe the following precautions:
1. Use the unit only in the described manners as the manual.
2. The air outlet and its surrounding area maybe very hot. Please take great care
and not to be burned.
3. After work, the handle must be placed on the holder and never place the handle
on the workbench or other places. The unit can be turned off only after it cools
below 100℃(sleeping mode) automatically.
4. Please keep the air outlet clear and not be blocked.
5. Do not place the sharp object besides or on the tube.
6. Keep the air outlet at least 2mm from the object.
7. Select the appropriate nozzle according to demands. Differences in temperature
may exist when different nozzle is used.
8. Turn off the power switch if not using in a period of time. Disconnect the
power cord when not in use for a long time.
9. Handle with care not to shock the unit sharply.
10. A periodically maintenance of the unit is necessary.
11. Don’t operate the unit with wet hand or when the power cord is damp to avoid
short circuit or electric shock.
12. Never use this unit in flammable gases or near other flammable materials.
After using, don’t put it near the flammable gases or materials.
13. Some areas such as behind walls, ceilings, floors, and other panels may contain
flammable materials which may not be found. The ignition of these materials
could result in property damage and injury to persons. When working in these
locations, move the handle back and forth and not pause at one point for
protecting the flammable materials from ignition and other things from
damage.
14. Children can’t recognize the danger of the electrical appliance and keep the
unit out of reach from children.

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1. Characteristic
1. There are three regular channels “CH1”, “CH2” and “CH3”and each channel’s
parameters including temperature and airflow can be set.
Handle cover for preventing burned
2. With password protection function and key-lock function.
Heater element assembly
3. Real time operation by the magnetic switch and it comes to sleep when putting
the handle on the holder.
4. It can automatically sleep and set parameters in the sleeping state.
Handle cover
5. Closed loop sensor, temperature can be controlled by zero voltage triggering
Handle cord
mode. Large power and rapid heating. Temperature can be conveniently
adjusted and the temperature is accurate and stable, and not affected by airflow.
6. It is with a brushless whirlpool motor and the airflow is adjustable with a wide
range but no level. It is a multipurpose unit.
7. Automatic cooling system can prolong the heating element’s life and protect Caution: Avoid invalidate the ground cord when replacing the heater
the handle. element.
Key of setting
airflow
9.2 Assembly and change of the nozzle
Key of setting
1. Assembly：Select one befitting nozzle and insert it into the outlet’s steel pipe.
temperature
Press it with hand until the nozzle has been locked. It can be used after the
nozzle has been fixed reliably.
2. Change: Take the handle down from the holder after the nozzle has cool down.
Power switch There is a slot between the nozzle and the outlet’s steel pipe. By the slot, put
the handle on the disassembly plate of the nozzle that is fixed at the holder.
After that, fix the holder with one hand and pull out the nozzle. Change another
Key of selecting channel
nozzle.
Note: The nozzle can be ordered by the custom.

Caution: Change the nozzle after it has cool down.

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 ▲”or “AIR▼” key to move the cursor. After inputting the testing result, click
the “CH2” key.
2. Specification
3. If calibration is successful, the LCD displays “C-L/C-H”，if not successful, the Power 1000W
LCD displays “no”.
Voltage 200V 50HZ/60HZ
4. If the temperature still has some departure, you can repeat calibration
according with the above steps. Temperature range 100℃~500℃
Note: * Suggest using 191 or 192 thermometer to measure the temperature. Airflow range 1~120 Level
Size (L*D*H) 188（L）*245（D）*135（H）mm
Weight 3.65kg
9. Replacing the parts
9.1 Replacing Heating Element 3. Applicable scene
1. Replace the heating element after the handle has cooled down.
1. It is suitable to the de-soldering of the SMD components, such as SOIC, CHIP,
2. Unscrew and remove the handle enclosure for preventing burned.
QFP, PLCC, BGA and so on.
3. Unscrew and remove the three screws on fixing the steel tube, in which has the
2. It is suitable to hot shrink, drying, remove lacquer and mucosity, thaw,
heater element assembly. And then it can pull out the heater element assembly
preheating, disinfect and so on.
to change a new one (the heater element assembly and the steel tube are
3. It is suitable for the situation needing different range airflow, softer or heavier.
incorporate and don’t need disassemble).
4. It is suitable for the hot air lead free de-soldering.
4. When installing the new heater element assembly, it must insert the pins of the
heater element assembly to the corresponding sockets, and insert the sensor
pins to the sensors sockets. 4. Setting of the Temperature and the Airflow
5. Reassemble the handle according to the opposite order of disassembling. The
Firstly, place the SMD rework system on the workbench. And then connect well the
heater element must be insert into the end.
power cord and other connection lines. Place the handle on the handle holder
before switching on the power supply.
4.1 Temperature Setting
Raise temperature: Click “TEMP ▲” key and then the temperature will rise１℃,
and the LCD displays the current setting temperature. If
pressing“TEMP ▲”not loosely at least one second, the
setting temperature will rise rapidly. Loose the “TEMP ▲”
key until up to the needed temperature.
Reduce temperature: Click “TEMP ▼” key and then the temperature will drop
１℃, and the LCD displays the current setting temperature.
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 If pressing “TEMP▼” key not loosely at least one second,
the setting temperature will drop rapidly. Loose the “TEMP
7. Sleeping
▼” key until down to the needed temperature.
7.1 How into the Sleeping State
4.2 Airflow Setting 1. Put the handle on the handle holder, the system will to the sleeping state come
Raise Airflow: Click “AIR ▲” key and then the airflow grade will rise 1, and the automatically.
LCD displays the current setting airflow grade. If pressing 2. During the system from work state to sleeping state, the window will display
“AIR ▲”not loosely at least one second, the setting airflow “Off”. and then when the temperature cooling down to 100℃, the unit comes
grade will rise rapidly. Loose the “AIR ▲”key until up to the into the sleeping state. In the sleeping state, the LCD will display “Sleep”.
needed airflow grade.
Reduce Airflow: Click “AIR▼” key and then the airflow grade will drop 1, and 7.2 Resume
the LCD displays the current setting airflow grade. If pressing 1. When the handle is putting on the handle, it cannot be resumed from sleeping.
“AIR▼”not loosely at least one second, the setting airflow 2. Take down the handle from the holder. At the time, the unit will work at once.
grade will drop rapidly. Loose the “AIR▼”key until down to 采用两点校准温度法（300℃和 500℃分别校准）
the needed airflow grade.
8. Calibration
It is better to calibrate the temperature after changing the heater element. Adopt two
5. Operation instruction point temperature calibrate, The method of calibrating the temperature is as
5.1 key instruction following:
POWER key Power supply switch 1. In work state, set the calibration temperature 300℃/500℃.
CH1 key Click it and work in the CH1 channel When the temperature is stable and the window displays “Real Temp”, test the
CH2 key Click it and work in the CH2 channel outlet temperature of the handle with thermometer and write down it.
CH3 key Click it and work in the CH3 channel 2. Into the calibration mode: When the temperature is stable, press the keys
“CH1” and “CH3” keys at the same time about 15seconds, and then the LCD
will display “cal” about two seconds and the system will enter into the
temperature calibrating mode.
Input the testing temperature after the hundreds digit twinkling.
3. Press “TEMP▲”or “TEMP▼” key to setting the data and press “AIR
to exit the password setting and come to the work state.

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 ③ If don’t do any operation during the 20s of displaying “SET”: TEMP▲/▼key Adjust the temperature
The system comes into the work state. AIR ▲/▼key Adjust the airflow
(4) After setting new password and turn on the power switch, the display CH1&CH2 Set the sound function
will show “no” and then comes into the work state or sleep state. CH1&CH3 Into the calibration function
Note:
 In the initial state, it can change the password directly and without input 5.2 Operation
the correct password “000” first. Note: check the parts in the package as the packing list. Some option parts may be
 After setting a new password in the initial state, it must turn off the not in the package if do not order.
power switch and then turn on it, and then the locking function of the 1. Put the unit on the flat workbench and select suitable nozzle to install (refer to
parameter setting comes to run. Or else, it can change the parameter after 9.2). After that, put the handle on the holder.
changing the password. 2. Insert the power plug into the power socket and then press the “POWER” key.
Switch on the power supply to the SMD rework system.
3. Take down the handle from the holder and the system comes into the work
6. Message instruction
state. When the temperature is stable, the temperature window displays “Real
1. Heater error: If there is some malfunction in the heater or in the heater circuit, Temp”.
the temperature parameter of LCD will display “H-E”. It must test the heater 4. If in the unlocking state, it can set the temperature and the airflow.
and the correlative parts. (1) Click “TEMP” or “TEMP” key to set the temperature and click
2. Sensor error: If there is some malfunction in the sensor or in the sensor circuit, “AIR ” or “AIR ” key to set the airflow (refer to the “temperature
the temperature parameter of LCD will display “S-E” and the power supply to setting & airflow setting”)
the handle will be cut off. (2) Select the working channel: After setting the temperature and airflow,
3. ERR: If there is some malfunction in the fan or in the fan circuit, the LCD will click CH1 (or CH2 or CH3) to save the setting data into channel CH1
display “ERR” and it must test the fan and the correlative parts. (or CH2 or CH3).
5. If in the locking state, it cannot set the temperature and the airflow and after
getting the power supply, the display shows “no” before into working.
6. After working, put back the handle on the holder. After that, the unit comes
into the cooling state and when cooling down to 100℃, the unit comes into
sleeping state.
7. If not use in a period of time, it must turn off the power switch and cut off
power supply.

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 (3) Finishing the first password input, click key “CH2” into the secondary password
Caution: input, the cursor of hundred twinkles.
 The initial password is “000”. At the initial state, the system is in the (4) If the next passwords are not identical, the setting of password is not
unlocking state and it can set the parameters and select the channel. successful and the window displays “no”. After that, the system comes
 For prolong the life of the heater and protect the safety of the chip, use as into work state and the password is still the former one.
low temperature as possible and as big airflow as possible if it can finish the (5) If the next passwords are identical, the setting of password is successful
de-soldering work. and the unit displays “SAV_ _ _” and has sound (run sound function).
After that, the system comes into work state.
2. If the password is not the initial password 000, it must input the correct
5.3 The sound setting password before into the password setting interface.
1. Press the “CH1” and “CH2” about three seconds at the same time in the （1） Input the password: Turn off the power switch firstly, and then press the
working state or in the sleeping state. It can switch on or off the sound. key “CH2” and turn on the power switch. Not loosely the “CH2” key
2. When the LCD displays “ ”, the system has key sound and alarm sound. until the window displays “C”. After that, the window displays
When not displaying “ ”, the system hasn’t key sound and alarm sound. “password” and the cursor of hundred twinkles. Which means the
system comes into the password-inputting interface. There are three
5.4 Password setting times to input the password. After three time, it will exit the
1. In the initial state (the password is 000) and the password setting steps as password-inputting interface and into the work state.
followings: (2) If the password is not correct: the display shows “no” and then comes
(1) Turn off the power switch firstly, and then press the key “CH2” and turn into the work state.
on the power switch. Not loosely the “CH2” key until the window (3) If the password is correct: the display shows “SET” about 20 seconds.
displays “C”. After that, the window displays “password” and “SET”, ① During the 20s of displaying “SET”: click “CH2” into the
which means the system comes into the password setting state. password setting(refer to the password setting at the initial state)。If
(2) In the password setting interface first time, the cursor of hundred input the initial password “000”, the system comes into the
twinkles. Press “TEMP” and “AIR” keys to set the password. unlocking state. Or else, it can set a new password.
① Press “TEMP▲” and “TEMP▼” keys to select password data ② During the 20s of displaying “SET”: click “CH1” or “CH3”
from 0~9.
② Press “AIR▲” and “AIR▼” keys to move the cursor among the
hundred, ten , one-digit.

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