COLECTIA

TEHNIUM AZI
D o i t y o u r s e l f

GX800
800W Hi-Fi Audio Amplifier

Hi-Fi Power Audio Amplifier for Public Address

2011@ by „donpetru”
http://www.forum.tehnium-azi.ro
http://www.tehnium-azi.ro
Not for commercial use! For DIY purposes only!
12/06/2011
 2. SCHEMA ELECTRONICĂ
GX800 – un amplificator audio Hi-Fi de 800W - compact si performant –

Not for commercial use! For DIY purposes only!

+90Vcc
C1 R1 D1 ~200mAdc F1 HD2

100µF 100Ω 1N4935 +90Vcc 6A

100V -90Vcc 1W C2 C3 C4 C5 C6 C7 C8 +Vcc
R2 D2 D3 R4 R5 R6 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF R8 C47
330Ω 75Ω 75Ω 75Ω R7 22kΩ C9 R9 0.1µF
~680mVdc 1N4148 1N4148 100V 100V 100V 100V 100V 100V 100V 12kΩ 100kΩ
0.25W R3 0.25W 0.25W 0.25W 0.25W Q33 680µF 250V
COLECTIA 39kΩ
0.25W
~8mAdc ~8mAdc ~8mAdc
1W 16V 0.25W

TEHNIUM AZI R11 MPSA92

~2,5mAdc Q6 R10 Q7 12kΩ
12.06.2011 39kΩ
BD135 BD135 1W R12 HD7
0.25W
Q1 Q10 Q11 Q12
R13 R14 R15 R16 R17 R18 R19 R20 68kΩ
220Ω 220Ω 220Ω 220Ω 220Ω 220Ω C10 LED1 R22 Q34
R21 47µF 0.25W MUTE
47kΩ 47kΩ 0.25W 0.25W 0.25W 0.25W 0.25W 0.25W 68kΩ
GX800 MJE350 0.25W 0.25W MJE350 MJE350 MJE350 82kΩ 63V PROTECT 0.25W
R23 C12 C13 C14 C15 C16 C17 C18 0.25W
"Am plificator Audio Hi-Fi 800W - 4 Ohm "
HD6
R24 C19 MJE350
27kΩ C11 220Ω 39pF 39pF 39pF 39pF 39pF 39pF 39pF 47µF
de "donpetru" D4
0.25W 1N4935 0.25W 500V Q19 500V Q20 500V Q21 500V Q22 500V Q23 500V Q24 500V Q25 63V Q36 Q35
www.forum.tehnium-azi.ro D5 Q37 OL_TEMP
470µF MPSA42
R26 C21 R25
1.5kΩ 35V
47nF 1N4935
0.25W C23 Q14 C20 IRFP240 IRFP240 IRFP240 IRFP240 IRFP240 IRFP240 IRFP240 MPSA42 MJE350
330Ω 470pF 100V
0.25W 50V
R27 C22 1µF R28 R29 R30 R32 R35 R54 R55 R56 R57 R58 R59
2N5551 R31 R38 R44 R47 R50 R53
63V 100Ω R33 R34 10Ω R36 R37 R39 R40 R41 R42 R43 R45 R46 R48 R49 R51 R52 68kΩ 68kΩ 68kΩ 68kΩ 33kΩ
3.3kΩ 3.3kΩ 3.3kΩ 3.9kΩ 470kΩ
100 50% 39pF Q13 0.47Ω 0.47Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω
0.5W 0.5W 0.5W 0.25W 0.25W 0.25W 0.5W 0.5W 0.5W 0.5W 0.25W 1W
OFFSET ADJ
500V 2W 2W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W
C50 C49 R60 MJE340
*
22kΩ R90 R92
10µF 10µF D6

1
0.5W R62 R63 R67 R74 R77 K1
25V 25V R64 R65 R66 R68 R69 R70 R71 R72 R73 R75 R76 R78 R79 R80 R81 R82 R83 R84 R85 R86 R87 R88 R89 33kΩ 1N4007 Tyco Electronics
C24 180Ω 47Ω 3.9kΩ 10Ω C25
R61 3.3kΩ 3.3kΩ 3.3kΩ 100Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 0.47Ω 0.47Ω 10Ω 1W SPDT PCB relay,
0.25W 0.25W 0.25W 3W R91 16A 110Vdc
0.5W 0.5W 0.5W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W 2W 2W 0.25W

4
100nF Cod producator
R93 Q2 Q3 470Ω 100nF Q15 R95 470kΩ
2SA970 2SA970 250V RT314110
R94 0.25W 50V 0.25W
1.8kΩ C26 10Ω
270pF 22kΩ LED2 R98 C48
C27
0.25W
500V 0.25W R97 2N5401 C28 47nF Q26 Q27 Q28 Q29 Q30 Q31 Q32 3W 2.2kΩ 0.1µF
100V D8 5W 250V
R96 100
100µF 330Ω PWR -90Vcc
50% D7 HD3
16V 0.25W 1N4935
BIAS ADJ 1N4935 IRFP9240 IRFP9240 IRFP9240 IRFP9240 IRFP9240 IRFP9240 IRFP9240 D9
C29 C30 C31 C32 C33
4.7µF R99 C34 C35 C36
1N4148 D11 OUTPUT
63V C37 220Ω min. 4 Ohm
39pF 39pF 39pF 39pF R100
0.25W 500V 500V 500V 500V 39pF 39pF 39pF D10 1N4935 HD4
HD1 39pF Q16 Q17 Q18 500V 500V 500V 1N4148 220Ω
R101 R102
100kΩ 100kΩ 500V R103 R104 R105 0.25W D12 D13
~1.5Vef pt. Pnom. R106 R107 R108
0.5W 0.5W 220Ω 220Ω 220Ω
0.25W 0.25W 0.25W 220Ω 220Ω 220Ω Q38 GND
INPUT Q4 Q5 MJE340 MJE340 MJE340 0.25W 0.25W 0.25W R111 1N4755A 1N4755A
R112 R113 C38
Q8 R110 100kΩ 1kΩ 1kΩ 270pF
2SC2240 2SC2240 MPSA42 0.4W MPSA92 2W 2W 500V
R109 1kΩ
R114
5.1kΩ 0.25W
0.5W Q9 1kΩ
~80mVdc R115
0.25W LED3
LED4 D14
R116 R117 R118 MPSA42 1kΩ C41 C42 C43 C44 C45 SIGNAL
47Ω 47Ω 5.1kΩ R119 0.25W R120 R121 R122 C39 C40 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF PEAK 1N4007
0.25W 0.25W 0.5W 1.2kΩ 47Ω 47Ω 47Ω 0.1µF 0.1µF 100V 100V 100V 100V 100V HD5
C46 0.25W 0.25W 0.25W 0.25W 100V 100V
R123 D15 F2

100µF 100Ω 1N4935 6A -Vcc

-90Vcc 1W ~200mAdc
100V

2 GX800 – 800W Hi-Fi Audio Amplifier | www.forum.tehnium-azi.ro

 12 iunie 2011 GX800 - Caracteristici Tehnice, Sursa de Alimentare

Caracteristici tehnice
(ATENTIE!!! curentul de mers in gol pentru tot amplificatorul se va ajusta NUMAI dupa anclasarea releului de pe iesire in domeniul 140...220mA)

Impedanta incinta Impedanta incinta

Zin Uin Fin_sin Ubias +/-Ualim SR Randament
Zload = 8 Ohm Zload= 4 Ohm
[kOhm] [Vef] [kHz] [V] [Vdc] P [W] THD[%] P [W] THD[%] [V/us] [%]
1,350 418,05 0,0015 835,87 0,002 ~53,50
GX800 ~20 1 ~6,850 95 ~55,00
~1,500 545,38 0,025 1100.05 0.08 ~68,50
SW1
Sursa de alimentare:
F1 IO1 IO3 T1
Com utator 230VAC 16A 60...68Vac
15A SOFTSTART
IO2 IO4 60...68Vac
230VAC 50Hz
min. 2kVA

+Vcc

C7 C5 C3 C1
10000µF 10000µF 10000µF 10000µF
100 sau 125V 100 sau 125V 100 sau 125V 100 sau 125V

1
GND

2
C8 C6 C4 C2
10000µF 10000µF 10000µF 10000µF PR

4
100 sau 125V 100 sau 125V 100 sau 125V 100 sau 125V 35A 600V
-Vcc
Obs!
1. Valorile componentelor din schema sunt recomandate pentru alimentarea a doua montaje GX800.
2. Dupa caz, condensatoarele de filtraj vor avea tensiunea nominala de 100V sau 125V.
3. Pentru descarcarea capacitatilor de filtraj la functionarea alimentatorului in gol, in paralel cu fiecare condensator se pot monta rezistente
electrice.

3 GX800 – 800W Hi-Fi Audio Amplifier | www.forum.tehnium-azi.ro

 12 iunie 2011 GX800 - Lista de componente (BOM = Bill of Materials)

Tranzistoare Capacitoare
Nr. Alte Nr. Alte
Denumire Bucati Valori Capsula Denumire Bucati Valori Tip
Crt. observatii Crt. observatii
1 Q19,Q20,Q21,Q22,Q23,Q24,Q25 7 IRFP240 TO247 - 1 C2,C3,C4,C5,C6,C7,C8,C39,C40,
14 0.1uF 250V MKS2
C41,C42,C43,C44,C45
2 Q26,Q27,Q28,Q29,Q30,Q31,Q32 7 IRFP9240 TO247 -
2 C23 1 1uF 63V MKS2
3 Q13,Q16,Q17,Q18 4 MJE340 TO126 -
3 C29 1 4.7uF 63V ELEC
4 Q1,Q10,Q11,Q12,Q34,Q35 6 MJE350 TO126 -
4 C49,C50 2 10uF 25V TANTAL
5 Q6,Q7 2 BD135 TO126 -
5 C22 1 39pF 500V LCC
6 Q8,Q9,Q36,Q37 4 MPSA42 TO92 -
6 C12,C13,C17,C30,C31,C34,C36 7 39pF 500V LCC
7 Q33,Q38 2 MPSA92 TO92 -
7 C14,C15,C16,C18,
8 Q15 1 2N5401 TO92 - 8 39pF 500V LCC
C32,C33,C35,C37
9 Q14 1 2N5551 TO92 - 8 C47,C48 2 0.1uF 250V MKS2
10 Q2,Q3 2 2SA970 TO92 - 9 C25 1 0.1uF 250V MKS2
11 Q4,Q5 2 2SC2240 TO92 - 10 C24 1 0.1uF 63V MKS2
11 C27 1 100uF 25V ELEC
Nr. Capsula Alte 12 C1,C46 2 100uF 125V ELEC
Denumire Bucati Valori 13 C20,C28 2 47nF 100V LCC
Crt. / Tip observatii
1 D6,D14 2 1N4007 DO-35 14 C10,C19 2 47uF 63V ELEC
2 D2,D3,D9,D10 4 1N4148 DO-35 15 C21 1 470pF 100V LCC
3 D12,D13 2 1N4755A DO-41 16 C11 1 470uF 63V ELEC
4 D1,D4,D5,D7,D8,D11,D15 7 1N4935 DO-41 17 C9 1 680uF 16V ELEC
Releu 110Vdc RM85-P- 18 C26,C38 2 270pF 500V LCC
5 K1 1 vezi foto
2x16A 110VDC
6 HD2,HD3,HD5,HD4 3 Mufa plata PCB PC187
7 HD6,HD7 1 Header PCB -
8 HD1 Header PCB NS25
9 LED1,LED2,LED3,LED4 4 LED ROSU 3mm
10 QUICK
F1,F2 2 8_AMP *10AMP
FUSE
11 J1…J21 21 JUMPERI L total 0.3m Releu 110VDC 2 x 16A

4 GX800 – 800W Hi-Fi Audio Amplifier | www.forum.tehnium-azi.ro

 12 iunie 2011 GX800 - Lista de componente (BOM = Bill of Materials) - continuoare

Rezistoare 22 R21 1 82 kOhm 0.4W

Nr. Capsula 23 R9,R101,R102,R111 4 100 kOhm 0.4W
Denumire Bucati Valori Alte obs.
Crt. / Tip
24 R97 1 100 Ohm multitur
R33,R34,R42,R43,R45,R46,R49, 25 R32,R68 1 100 Ohm 0.25W
R51,R70,R72,R73,R75,R78, metal-
26 R27 1 100 Ohm multitur 500Ohm
1 R79, R81,R82,R87,R88, 28 0.47 Ohm 3W oxid
R36,R37,R39,R40,R48, resistors 27 R1,R123 2 100 Ohm 1W
R52,R69,R76,R84,R85 28 R62 1 180 Ohm 0.25W
2 R119 1 1.2 kOhm 0.25W R15,R16,R17,R18,R19,R20,R23,
3 R25 1 1.5 kOhm 0.25W 29 R99,R100,R103,R104,R105, 15 220 Ohm 0.25W
R106,R107,R108
4 R93 1 1.8 kOhm 0.25W
30 R2,R26,R96 3 330 Ohm 0.25W
5 R110,R114,R115 3 1 kOhm 0.25W
31 R58,R91 2 470 kOhm 0.25W
6 R112,R113 2 1 kOhm 2W
32 R61 1 470 Ohm 0.25W
7 R98 1 2.2 kOhm 5W
8 R28,R29,R30,R64,R65,R66 6 3.3 kOhm 1W
9 R31,R67 2 3.9 kOhm 0.25W
10 R109,R118 2 5.1 kOhm 0.5W
R35,R38,R41,R44,R47,R50,R53,
11 14 10 Ohm 0.25W
R71,R74,R77,R80,R83,R86,R89 Rezistor 1W
Rezistor 3W
Rezistor 0.25W
12 R90,R95 2 10Ohm 3W
sau 0.4W
13 R7,R11 2 12kOhm 1W
14 R8,R60,R94 3 22 kOhm 0.25W
15 R24 1 27 kOhm 0.25W
16 R59,R92 2 33 kOhm 0.25W
17 R3,R10 2 39 kOhm 0.25W
18 R13,R14 2 47 kOhm 0.25W
Rezistor 5W
19 R63,R116,R117,R120,R121,R122 6 47 Ohm 0.25W
20 R12,R22,R54,R55,R56,R57 6 68 kOhm 0.4W
21 R4,R5,R6 3 75Ohm 0.4W

5 GX800 – 800W Hi-Fi Audio Amplifier | www.forum.tehnium-azi.ro

 12 iunie 2011 GX800 - Metodologia de ansamblare

VEDERE DE SUS

Gauri
de prindere
radiatoare

0S518 - AAVID THERMALLOY

VEDERE DIN SECTIUNE

VEDERE DIN LATERAL (din acest unghi de vizualizare se percep cele doua radiatoare)
(din acest unghi de vizualizare se percepe toata lungimea radiatorului) PCB
Top Top

Bottom PCB Bottom

RADIATOR

Tranzistoare
finale

Componente electronice prinse de radiator

ATENTIE! Deoarece rezistenta termica in convectie fortata a unui singur radiator 0S518 de lungime 30cm
este mai mare decat valoarea rezultata in urma calculelor, in ansamblarea montajului se vor folosi OBLIGATORIU
doua radiatoare 0S518 montate ca in figura alaturata. Cele doua radiatoare se vor ventila fortat cu ajutorul a cel
putin unui cooler cu v aprox. 2m/s iar tranzistoarele finale si cele in capsula TO126 se vor izola fata de
radiatoare. Radiatoarele se vor conecta ulterior la masa.
6 GX800 – 800W Hi-Fi Audio Amplifier | www.forum.tehnium-azi.ro