Trotec Speedy100 Manual
Trotec Speedy100 Manual
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TROTEC PRODUKTIONS
UND VERTRIEBS GmbH
Linzer Strasse 156
A – 4600 Wels
AUSTRIA
Ph.: ++43/7242/239-0
Fax: ++43/7242/239-7380
E-Mail: [email protected]
www.troteclaser.com
TROTEC cannot be held responsible for any direct or indirect damages, which result from using or
working with the products electric circuits or software described herein. The apparatus must be
used only by trained and skilled personnel. Before use the manual should be read and followed
carefully.
Furthermore TROTEC reserves the right to change or alter any product described herein without
prior notice.
In case of failure, please check the device first according to section 6.1 Tips for Troubleshooting.
If unsuccessful, please note all data of the device (year of manufacture, software version, etc.) and
call us from a telephone next to the switched on device.
For queries or technical problems please contact your dealer or TROTEC directly at the above
address.
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8011 Trotec Speedy 100 / R
TABLE OF CONTENTS
TABLE OF CONTENTS
1 GENERAL ........................................................................................................................5
1.1 Operation Manual Use – General Information ........................................................................................ 5
1.2 Designated Use.......................................................................................................................................... 6
1.3 Disposal remarks....................................................................................................................................... 6
1.4 Technical Data / Device Specification ..................................................................................................... 7
1.4.1 Technical Data Speedy 100.................................................................................................................. 7
1.4.2 Technical Data Speedy 100R ............................................................................................................... 9
1.5 Manufacturer's Label............................................................................................................................... 11
1.6 EU – Declaration of conformity .............................................................................................................. 12
2 SAFETY..........................................................................................................................13
2.1 General Safety Information..................................................................................................................... 13
2.2 Laser Safety Information ........................................................................................................................ 14
2.3 Safety Precautions when Operating the Device................................................................................... 15
2.4 Warning and Information Labels............................................................................................................ 16
3 BEFORE OPERATION...................................................................................................19
3.1 Unpacking ................................................................................................................................................ 19
3.2 Contents of Delivery................................................................................................................................ 20
3.3 Location.................................................................................................................................................... 21
3.4 Exhaust System – Requirements........................................................................................................... 22
3.5 Computer – Requirements...................................................................................................................... 22
3.6 Connections ............................................................................................................................................. 23
3.6.1 Connecting the Mains ......................................................................................................................... 23
3.6.2 Connecting the Computer ................................................................................................................... 24
3.6.3 Connecting the Exhaust System......................................................................................................... 25
4 OPERATION ..................................................................................................................26
4.1 Machine view and connections.............................................................................................................. 26
4.2 ON/OFF Switch......................................................................................................................................... 30
4.3 Keypad...................................................................................................................................................... 31
4.4 First Steps before Engraving ................................................................................................................. 34
4.5 First Engraving Tests.............................................................................................................................. 37
4.6 Rotary Engraving Attachment................................................................................................................ 39
4.7 Tips and Tricks for Laser Engraving ..................................................................................................... 42
4.8 Tips and Tricks for Laser Cutting .......................................................................................................... 44
4.9 Tips and Tricks for the Production of Rubber Dies ............................................................................. 45
5 MAINTENANCE .............................................................................................................46
5.1 Cleaning the System ............................................................................................................................... 46
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8011 Trotec Speedy 100 / R
TABLE OF CONTENTS
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8011 Trotec Speedy 100 / R
GENERAL
1 GENERAL
1.1 Operation Manual Use – General Information
Caution:
Please read and follow this Operation Manual carefully, before installation and operation.
Damage to persons and/or material can result from not following individual points of the
Operation Manual!
Operation of the system is only permitted with equipment and spare parts supplied or
listed in the spare parts and consumables lists.
Auxiliary equipment must be adjusted to the base machine (any queries to dealer or
manufacturer).
The following symbols are used for easier understanding of the Operation Manual:
Caution: In this area pay attention to the possible dangers of the laser beam.
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8011 Trotec Speedy 100 / R
GENERAL
The TROTEC Speedy 100, is used for engraving and cutting of signs, stamps and
suchlike.
A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel,
anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood
can be processed on the laser.
For cutting applications with 45 W the use of the cutting table is absolutely
necessary.
Use of the system in other areas is against the designated use. The
manufacturer does not admit liability for damage to personal and/or
equipment resulting from such use.
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8011 Trotec Speedy 100 / R
GENERAL
Mechanics
Working area 24“ x 12“/ 610 x 305 mm
Max. height of work piece 6,7 inch / 170 mm with 1,5 inch lens
6,2 inch / 157 mm with 2,0 inch lens
5,7 inch / 144 mm with 2,5 inch lens
Max. engraving speed 71 inch/sec. / 180 cm/sec. Standard
110 inch/sec / 280 cm/sec. Performance
Cutting speed depending on material, thickness, laser power
Motor Brushless DC servo
Encoder Increment
Work piece table Solid metal (Ferro-magnetic)
Max. load of work piece table 22 lbs / 10 kg
Lenses available 1,5”, 2,0” or 2,5”
Features
Standard:
Laser pointer (655nm, < 0,99mWcw), Ferro-magnetic table, 2” lens, USB connection, Interchangeable
exhaust connector, JobControl Basic software
Optional:
Electro-Optic Autofocus, Honeycomb Cutting Table, Rotary Attachment, Air Assist including
Compressor, Stand with Storage Area, Laser Power Upgrade, Performance Upgrade, JobControl
software Upgrade (Advanced, Expert), MCI Pad Production, Data import MAC
Control System
Laser power Adjustable from 0 - 100% (typically 10-100%)
Interface Hardware RS-232-C: Data Rate 19.200 -115.200 Baud
USB: Data Rate 460.800 Baud
Interface Software JobControl, HPGL
Laser Equipment
Laser tube Sealed off CO2 Laser, maintenance free
Laser power: 12W, 25W, 30W or 45W
Wavelength 10,6µm
Cooling System
Air cooling system 12W - 45W unit air-cooled
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8011 Trotec Speedy 100 / R
GENERAL
Dimensions
Width/depth/height (approx.) 38,3 inch / 30,1 inch / 18 inch; 974mm/765mm/457mm
Weight (approx.) 194 lbs / 88 kg for 25W unit
Ambient Conditions
Ambient temperature +15°C to +25°C / 59°F to 77°F
Humidity 40% to max. 70%, not condensing
Laser Safety
Laser class CDRH Laser Safety
Laser Class 2(M)
CE compliant, FDA approved
Interlock Double Interlock safety system
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE! DECEMBER 2007
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8011 Trotec Speedy 100 / R
GENERAL
Mechanics
Working area 24“ x 12“ / 610mm x 305mm
Max. height of work piece 6,7 inch / 170 mm with 1,5 inch lens
6,2 inch / 157 mm with 2,0 inch lens
5,7 inch / 144 mm with 2,5 inch lens
Max. engraving speed 71 inch/sec. / 180 cm/sec. Standard
Cutting speed depending on material, thickness, laser power
Motor Brushed DC servo
Encoder Increment
Work piece table Solid metal (Ferro-magnetic)
Max. load of work piece table 22lbs / 10 kg
Lenses available 1,5”, 2,0” or 2,5”
Features
Standard:
Laser pointer (655nm, < 0,99mWcw), Ferro-magnetic table, 2” lens, USB connection, Interchangeable
exhaust connector, JobControl Basic software
Optional:
Electro-Optic Autofocus, Honeycomb Cutting Table, Rotary Attachment, Air Assist including
Compressor, Stand with Storage Area, Laser Power Upgrade, JobControl software Upgrade
(Advanced, Expert), MCI Pad Production, Data import MAC
Control System
Laser power Adjustable from 0 - 100%
Interface Hardware RS-232-C: Data Rate 19.200 -115.200 Baud
USB: Data Rate 460.800 Baud
Interface Software JobControl, HPGL
Laser Equipment
Laser tube Sealed off CO2 Laser, maintenance free
Laser power: 12W, 25W, 30W or 45W
Wavelength 10,6µm
Cooling System
Air cooling system 12W - 45W unit air-cooled
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8011 Trotec Speedy 100 / R
GENERAL
Dimensions
Width/depth/height (approx.) 38,3 inch / 30,1 inch / 18 inch; 974mm/765mm/457mm
Weight (approx.) 194 lbs / 88 kg for 25W unit
Ambient Conditions
Ambient temperature +15°C to +25°C / 59°F to 77°F
Humidity 40% to max. 70%, not condensing
Laser Safety
Laser class CDRH Laser Safety
Laser Class 2 (M)
CE compliant, FDA approved
Interlock Double Interlock safety system
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE! DECEMBER 2007
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8011 Trotec Speedy 100 / R
GENERAL
The manufacturer's label is located on the back of the device (see Figure below).
It is recommended to enter data such as serial number and year of manufacture into the
manufacturer's label below so that you always have this data handy if you have problems
with your device or require spare parts.
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8011 Trotec Speedy 100 / R
GENERAL
The manufacturer
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8011 Trotec Speedy 100 / R
SAFETY
2 SAFETY
2.1 General Safety Information
All personnel involved in installation, set-up, operation maintenance and repair of the machine,
must have read and understood the Operation Manual and in particular the "Safety" section. The
user is recommended to generate company-internal instructions considering the professional
qualifications of the personnel employed in each case, and the receipt of the instruction/Operation
Manual or the participation at introduction/training should be acknowledged in writing in each case.
Safety-conscious Working
The machine must only be operated by trained and authorized personnel.
The scopes of competence for the different activities in the scope of operating the machine must
be clearly defined and observed, so that under the aspect of safety no unclear questions of
competence occur. This applies in particular to activities on the electric equipment, which must
only be performed by special experts.
For all activities concerning installation, set-up, start-up, operation, modifications of conditions and
methods of operation, maintenance, inspection and repair, the switch-off procedures that may be
provided in the Operation Manual must be observed.
• No working methods are permitted that affect the safety of the machine.
• The operator must also ensure that no unauthorized persons work with the machine (e.g. by
activating equipment without authorization).
• It is the duty of the operator, to check the machine before start of work for externally visible
damage and defects, and to immediately report changes that appear (including behavior during
operation) that affect the safety.
• The user must provide that the machine is only operated in perfect condition.
• The user must guarantee the cleanness and accessibility at and around the machine by
corresponding instructions and controls.
• Principally, no safety components may be removed or disabled (already here we emphasize the
imminent dangers, for example severe burns, loss of eye-sight). If the removal of safety
components is required during repair and service, the replacement of the safety components
must be performed immediately after completion of the service and repair activities.
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8011 Trotec Speedy 100 / R
SAFETY
• Preparation, retooling, change of work piece, maintenance and repair activities must only
performed with equipment switched off, by trained personnel.
• It is forbidden to perform unauthorized modifications and changes to the machine. It is
emphasized, that any unauthorized modifications to the machine are not permitted for safety
reasons.
To assess the potential dangers laser systems pose, they are classified into
5 safety classes: 1, 2, 3a, 3b and 4. Speedy 100 is a device of class 2 (USA:
Class II). This is guaranteed by the protective housing and the safety
installations.
Please note that improper operation of the device can override the status of
safety class 2 and can cause the emission of harmful radiation.
This laser engraving system contains a carbon dioxide (CO2) laser of class 4
that emits intensive and invisible laser radiation. Without safety precautions
the direct radiation or even diffuse reflected radiation is dangerous!
Without safety precautions, the following risks exist with exposure to laser
radiation:
Eyes: Burns to the cornea
Skin: Burns
Clothing: Danger of fire
Never try to modify or disassemble the laser and do not try to start up a
system that had been modified or disassembled!
Service technicians defeating the interlock safety circuit are required to wear
standard laser safety glasses for CO2 lasers (wavelength 10.6 µm).
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8011 Trotec Speedy 100 / R
SAFETY
In your Speedy 100, a closed safety system is integrated which immediately switches off
the power to the laser tube when the protection cover is opened. Consequently an
incomplete engraving can occur if the cover is opened during operation. Therefore, first
press the "PAUSE" button, if you want to interrupt an engraving process.
Please remember the following safety precautions when working with this device:
A fire extinguisher must always be handy as the laser beam can ignite flammable
materials. Do not store any flammable materials in the inside of the device or in the
immediate vicinity of the device. Particularly leftovers of produced materials have to be
removed to prevent fire hazard.
Because of their low absorption many metals, in particular un-coated aluminum, copper,
silver and gold cannot be processed with the laser and lead to high reflections of the laser
beam. Such materials must not be inserted into the beam, as a directed reflection could
destroy the protection cover.
Adjustment of the beam path must be performed only by especially trained personnel. An
improper setting can lead to uncontrolled emission of the laser radiation.
Before processing materials the user must verify, whether harmful materials can be
generated and whether the filter equipment of the exhaust system is suitable for the
harmful materials. We emphasize that it is the responsibility of the user, to consider the
national and regional threshold values for dust, fogs and gases when selecting the filters
and the exhaust system. (The values for the maximum workplace concentration must not
be exceeded.)
Please refer to the manual of the exhaust system on how and in what intervals you need to
replace filters.
PVC (polyvinyl chloride) must under no circumstances be processed with the laser.
Should you have further questions before starting work, please contact your dealer or
TROTEC.
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8011 Trotec Speedy 100 / R
SAFETY
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8011 Trotec Speedy 100 / R
SAFETY
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8011 Trotec Speedy 100 / R
SAFETY
CAUTION
INVISIBLE LASER RADIATION WHEN OPEN
BEFORE OPEN UNPLUG THE AVOID EYE OR SKIN EXPOSURE TO
MACHINE FIRST CAUTION DIRECT OR SCATTERED RADIATION
VISIBLE LASER RADIATION
WHEN OPEN DO NOT STARE
INTO BEAM
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
3 BEFORE OPERATION
3.1 Unpacking
You receive your Trotec Speedy 100 packed in a cardboard box or wooden box, which
contains the laser and additional accessories. The following steps give you an overview of
the unpacking and assembly of the laser. Please follow these steps carefully.
1. Remove the cover. Please do not forget to store this box in a dry place.
2. Carefully remove the foam material, which protects the viewing window of the cover,
and the tape that holds this cover in place.
3. Lift the laser machine out of the box. For this you will require two persons. Position the
laser machine on a stable table, on the delivered stand (optional) or on the ride-on
exhaust (optional).
4. Remove the accessories box which contains all accessory parts required for the
installation of the laser machine.
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
1 5 7
2 6 8
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
3.3 Location
Before you install the laser system, you should select an appropriate location. Follow the
guidelines shown below:
Avoid locations where the system is exposed to high temperatures, dust and
high humidity. (The humidity must not exceed 70% and the temperature
must not be close to the dew point.)
Fuse protection:
Do not connect other devices via the laser fuse, as the laser system
requires the full amperage.
Select a location that is not more than 2.50 m away from your computer
(max. cable length to avoid disturbing interferences).
Try to place a working table or a place to put things next to it. This shall
avoid, that the machine is misused as a table.
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
• Windows 7® 32/64-bit or
Windows Vista® 32/64-bit (with Service Pack 1 or later) or
Windows® XP 32/64-bit (with Service Pack 2 or later)
• 512 MB of RAM, 400 MB of hard disk space
• Pentium® 1 GHz processor or AMD Athlon™ XP
• 1024 x 768 or better monitor resolution
• 24-bit color depth graphics card
• 1 free USB interface
• Serial port RS232 for troCAM
• CD drive
• Mouse
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
3.6 Connections
Connect one end of the mains cable with the connection socket (1) at the rear side
of the laser device (see Figure below) and the other end with a protected power
outlet.
INPUT POWER
100-120VAC 60HZ
INPUT POWER
220-240VAC 50HZ
The main fuses are located inside the connection socket and are
accessible from the exterior.
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
The computer must be switched off and connected to the mains voltage.
Connect the laser (see Figure below) to a free serial interface (1) or USB port (2) on your
computer.
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8011 Trotec Speedy 100 / R
BEFORE OPERATION
Make sure that the mains voltage corresponds with the voltage
allocated for the exhaust system.
• Plug the ends of the exhaust duct into the allocated connection (2). The position
of the connector depends on the type of exhaust system.
• When using the TROTEC exhaust system, also connect it with the cable
included to the remote control connector of the laser (3).
Also follow the operation and maintenance instructions in the Operation Manual of
the exhaust system.
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8011 Trotec Speedy 100 / R
OPERATION
4 OPERATION
4.1 Machine view and connections
1 5
6
7
8
9
10
3
11 14 15
16
17
12
18
13 19
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8011 Trotec Speedy 100 / R
OPERATION
1 Top lid
If the Top lid is opened, no data is processed. After closing the Top lid,
the device is not ready to process commands for 5 seconds. If the
protection cover is opened during operation, the motion system is
stopped and laser source is turned off.
Please note, that the laser tube is switched off immediately and
consequently the result of the engraving is incomplete. During
processing of commands the protection cover must only be opened
after pressing the "Pause" button.
5 Focusing head
The lens that focuses the laser beam onto the material is mounted
inside the focusing head.
6 X axis
7 Ruler
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8011 Trotec Speedy 100 / R
OPERATION
8 Working Table
The work pieces to be processed are put onto the working table. To
facilitate orientation, a horizontal and a vertical ruler are located on the
engraving table. The table is ferromagnetic for easier fixation of work
pieces.
9 Keypad
The Keypad contains multiple buttons and displays for controlling the
device.
See section 4.3 Keypad for further information.
10 Maintenance Panel
11 Cooling Fan
Air cooled laser tubes are equipped with cooling fans on the laser tube
or the laser tube cover.
13 Manufacturer's Label
15 Power Supply
Changes the main power to power types suitable for the mechanic and
electronic parts of the machine.
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8011 Trotec Speedy 100 / R
OPERATION
16 Power Socket
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8011 Trotec Speedy 100 / R
OPERATION
Before switching on the device, the user must make sure that no
objects of any kind are located inside the operating space, which
could limit or obstruct the mechanics of the device.
When switching off the mains supply, all processing data is lost.
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8011 Trotec Speedy 100 / R
OPERATION
4.3 Keypad
5 4 3
1 POSITIONING KEYS Z
When pressing one of these two keys the engraving table moves in
Z direction (upwards or downwards).
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8011 Trotec Speedy 100 / R
OPERATION
Use the positioning keys to manually move the lens holder into the
indicated directions.
When you press two keys simultaneously, the lens holder moves
diagonally.
When you press the "Shift" key and one of the positioning keys
simultaneously, a movement to the corresponding end position is
performed.
If all panels are closed, the movement is done with the maximum
velocity, if opened, the speed is 1/4th of the maximum.
The status display (9) of the device is located in the center of the key
pad.
3 PAUSE
Used to stop the current working process (key lights up). As soon as
the last processing command is finished, the motion system moves
to the top-left position.
If this key is pressed a second time, the key illumination goes off, the
interrupted working process is continued.
4 STANDBY
Switches the device into Standby mode (Laser ready) – key lights up.
By pressing the key again the device is switched back to Ready mode.
Additionally the cooling fans of 12W, 25W and 30W units are turned
off.
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8011 Trotec Speedy 100 / R
OPERATION
5 EXHAUST
Used to manually switch the exhaust system on and off.
The key illumination shows the status of the exhaust system.
When the key is illuminated, the exhaust system is switched on.
After completing the engraving process, the exhaust system can only
be switched off after some seconds (follow-up time).
For additional Operations. When this key is pressed together with the
following keys, the functions indicated are activated:
- Exhaust (5):
Air assist on/off
- Pause (3)
Stops the job program immediately
- Positioning keys X/Y/Z (2):
These keys drive the laser head to the end position
- Repeat
Tests the laser source for proper function (acoustic signal
sounds simultaneously)
7 START (REPEAT)
9 STATUS DISPLAY
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To prepare your laser for the first engraving tests, perform the following steps:
3. Open the protection cover and place work piece on the working table.
Usually you position the work piece into the upper left-hand corner of the
engraving table against the horizontal and vertical rulers. However, any other
position on the engraving table is also possible.
For the laser beam in your laser system to be able to engrave and cut
precisely, the energy is focused with a lens system, which is mounted on the
motion system in a lens holder.
The focusing point of the laser beam (for the mid-resolving lens, which is part
of the delivery) is located 5.08 cm (2.0 inch) below the lens.
For optimal processing the surface of the material that you want to engrave
or cut, has to be adjusted to this point.
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A: Manual focusing
B: Focusing by software
To A – Manual focusing:
A1. Move the processing head over the material to be engraved by means
of the positioning keys X/Y
A2. Hang the focus tool on the external ring of the working head so that
the focus tool can move unhindered. Move the working table upwards
by pressing the Z positioning key (1). While doing this carefully
observe the focus tool.
Before the focus tool reaches the work piece, move the working table
upwards only very slowly and step by step by briefly tapping the
positioning key, until the tool tilts to the side. Now the lens is focused
onto the surface of the material.
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To B – Focusing by software:
C1. By pressing the two keys for Z positioning (1) of the working table
simultaneously, the laser beam is automatically focused onto the work
piece (If you don’t have the autofocus-option, the table will go down to
Z = 0).
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OPERATION
2. Put the object to be engraved into the laser and move into the desired position on the
engraving table. Usually the object is positioned in the upper left-hand corner. Use
the rulers to determine the dimensions of the object to be engraved.
3. With the positioning keys the lens is positioned over the material to be engraved. You
focus with the help of the focus tool or by auto focus (see page 34 ongoing).
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OPERATION
4. Generate a graphic with the help of your graphics software. The size of the graphic
does not matter as the printer driver adjusts it to the work piece automatically if
requested.
5. Select "File Print", to access the printer driver, where you can perform work piece
and material settings as well as specify a job name or a job number.
This file is automatically transferred into TROTEC JobControl.
6. After the engraving material, the engraving direction, die orientation of the work piece
and the orientation of the plate have been specified in the TROTEC JobControl under
"Plate, Setup Plate", the job can be positioned on the plate with a double-click. If
necessary, the job can be positioned at any position on the plate by dragging with the
mouse. The position of the job corresponds with the engraving position on the
engraving table.
Make sure that on engraving flammable materials the air assist is on
(e.g. rubber engraving)!
8. Switch on the exhaust system. When using an original TROTEC exhaust system with
installed connection cable, this happens automatically – check only, whether in the
indicator "Exhaust Ready" is green in the Engraver Control of the JobControl.
9. Finally press the START button (green arrow) in the Control of the JobControl, to
start the engraving process.
10. While the laser is engraving, you can generate the next graphic.
11. When the engraving is complete, the JobControl offers you the following possibilities:
- delete the job
- Job Reset and placing back in to the waiting list for later repeat of the engraving.
- Job Reset and immediate repeat
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The rotary engraving option in the printer driver is used in combination of the
rotary engraving attachment, to engrave cylindrical objects.
To compensate for the different diameters of different objects, the image
must be adjusted. This is performed automatically by the engraving driver, by
selecting the rotary engraving option and entering the diameter of the object
to be engraved.
Never plug or unplug the rotary engraving attachment while the machine is
turned on. If this is not observed, there insists the danger of irreparable
damage on the prints!
The rotary engraving attachment permits engraving of cylindrical objects with a diameter
from 30mm to 118 mm, a length of up to 350 mm at a maximum weight of 3 kg.
To install and set-up the rotary engraving attachment proceed as described as follows:
1. Move the working table to the lower position, switch off the laser and open the top
lid.
2. Put the rotary engraving attachment onto the working table and connect the rotary
engraving attachment to the working table. Before you fix the rotary engraving
attachment, align it so that its sides are parallel to the rulers. The rulers offer a
visual aid for placing the graphic.
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OPERATION
3. Connect the rotary engraving attachment via the control cable with the connector of
the motion system. The connector is located inside the left front of the interior.
4. Before you mount the object into the rotary engraving attachment, measure the
diameter of the object at the position to be engraved with a sliding caliper or a
similar tool. Write down this value.
5. Adjust and fix the slider with lever 1 to make the work piece fitting into the rotary
engraving attachment.
6. Now switch on the laser and wait until the referencing is finished. Position the
working head over the object at the position, where you want to engrave. Now focus
the object with the focus tool.
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OPERATION
Engraving:
7. Generate a graphic with the help of your graphics software. The size is not
important, as the graphic can be adjusted to the dimensions of the work piece by
the printer driver.
8. Then perform the settings for size and orientation in the JobControl under "Plate,
Setup Plate" and, if necessary, select the engraving material. Please note
especially, that you can determine the orientation of the graphic on the object with
"Job Orientation”.
9. In the "Options" menu of the JobControl select "Rotary Engraving Attachment" and
enter the diameter of the object.
10. Double-click on the previously generated job in the waiting list to place it on the
plate.
11. Use the mouse to drag the job to the position of the plate, at which the desired
engraving area is located on the object. Use the rulers in the machine and in
JobControl for orientation and move the lens holder directly over the desired
position, after you have connected the computer with the laser, and position the job
on the screen according to the position of the lens.
13. Switch on the exhaust system (only necessary if you do not use an original
TROTEC exhaust system).
14. Activate the START button in the Engraver Control of the JobControl and start the
engraving process.
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The engraving depth can easily be varied through the laser power or the speed. To
increase the engraving depth, reduce the speed or increase the power setting. This way
you increase the amount of energy per area unit. Engraving too deep, however, reduces
the quality of the details. With coated materials the required power depends of the kind
and thickness of the coating. With power set too high the individual lines become too thick
and a sharp picture cannot be achieved. The resolution of the graphics should usually be
at 500 dpi. The dpi setting (number of laser dots per inch) depends on the material. The
lower this setting is, the lower the resolution of the engraved picture will be. This, however,
reduces flaming and increases the energy of a pulse, which can improve the overall result
(e.g. when engraving some sorts of plastic materials).
Protection foil:
Remove the protection foil from the engraving area. However, leave the protection foil on
the area that is not engraved, to avoid scratching of the material.
Plastics:
Plastics for engraving are available in many different colors and thicknesses and with
many different coatings and surfaces. The majority of available plastics can be well
engraved and cut with the laser. Plastics with a micro-porous surface seem to give the
best result, because less surface material needs to be removed. As most plastic materials
have a low melting point, a low ppi setting should be selected to reduce the danger of
melting.
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OPERATION
Acrylic:
There are two different types of acrylic – cast and extruded. The cast acrylic becomes
white or mat after engraving, the extruded acrylic remains clear. Use extruded acrylic for
engravings that are filled with paint and cast acrylic for normal engravings. Cast acrylic can
be best engraved without protection foil. It is better to engrave the entire surface with a low
energy setting.
Engraving photographs:
Engraving photographs can be quite a challenge at the beginning. But as soon as you
understand the basics it will become easier for you. Scan the desired picture with a
resolution of 300 dpi. Adjust brightness and contrast so that lighter colors become lighter
and darker colors become darker. The photo might look better if you use a filter, which
sharpens the contours. The next step is the selection of a raster. Usually the software
offers a selection of different rasters with a specified number of lines per inch and different
raster angles. Use a raster with between 20 and 100 lines per inch. Increasing the number
of lines per inch decreases the size of the points. Try which raster you think looks best.
With one material large dot look better, with another material smaller points look better. If
you cannot select rasters with your software, the machine will select the raster
automatically.
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The various mixtures and densities of rubber plates cause a slightly varying engraving
depth. The settings in the overview table give a good indication. Since engraving a
standard rubber material requires a relatively high laser power, the laser power is
principally set to 100% and only the speed is varied.
Due to their lower density, so-called micro porous rubber materials allow a significantly
higher engraving speed. Test the rubber first, to find out the correct speed setting.
The TROTEC JobControl software simplifies the creation of a stamp significantly. Mirroring
as well as converting is performed automatically and a cone-shaped shoulder is generated
around each letter. Due to the wider base the letters are stabilized during stamping and
therefore the imprint becomes clearer. If you engrave rubber dies without using this option,
the letters will have no shoulders making them very thin and unstable.
To avoid flaming, we recommend a low HZ setting near 1000 Hz for cutting the rubber die.
The laser pulses are set apart from each other and their edges just touch. This results in a
perforation. The rubber die stays connected to the rubber plate but can be torn off easily.
The advantage of this method is that there is practically no further risk of deformation or
melting of the material. Furthermore, the entire plate can be removed from the laser at one
time instead of having to collect all dies individually.
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MAINTENANCE
5 MAINTENANCE
5.1 Cleaning the System
Before starting cleaning and maintenance work always switch off the device
and unplug the mains plug.
You should check at least once a day, whether dust has accumulated in the
engraving system. In case of soiling the machine must be cleaned.
The cleaning interval strongly depends on the material that is being
processed and the operating time of the device. Please bear in mind that only
a clean machine guarantees optimal performance and reduces the service
costs.
CAUTION: Always keep the system clean, as flammable parts in the working
area or exhaust area rise the fire hazard.
General Cleaning:
1. Move the engraving table into a position in which it is easiest for you to clean the
surface with a window cleaning agent and paper towels.
2. Make sure, that the device is switched off and unplugged. Open the protective cover.
3. Thoroughly remove all loose dirt particles and deposits in the interior of the machine.
5. You can clean the viewing window with a cotton cloth. Do not use paper towels as they
could scratch the acrylic.
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The lens has a durable multi-coating and won’t be damaged by correct and careful
cleaning. You should inspect the mirrors and the lens according the maintenance plan. If
you discover a veil of haze or dirt, you must clean them.
1. Move the engraving table to a distance approx. 10 cm under the lens holder.
2. Move the working head into the center of the working surface and put a cloth under the
lens holder (so that the lens is not damaged if it accidentally falls out of its holder).
4. Once positioned over a clean lens cleaning tissue, remove the lens from the lens
holder by carefully turning the lens holder and letting the lens and the O-ring drop onto
the cleaning cloth.
5. Examine the O-ring and, if necessary, clean it with a cotton bud and a lens cleaning
tissue.
6. Remove the coarse dust as good as possible by blowing air onto the lens surface.
7. Check the surface and if necessary clean the lens with the lens cleaning liquid and lens
tissue.
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MAINTENANCE
8. Hold the lens assembly by its edge with a lens cleaning tissue and use a drop of lens
cleaning liquid from the little bottle which you received as an accessory delivered with
the laser. While holding the lens on an angle, flush both surfaces of the lens, to wash
away coarse soiling.
9. Put the lens on a clean lens cleaning tissue. Put some lens cleaning liquid on one side
of the lens. Leave the liquid to take effect for approximately one minute and then gently
wipe it away with lens cleaning tissues soaked with lens cleaning liquid.
10. Finally, dry this side of the lens with dry lens cleaning tissues and repeat the cleaning
process on the other side of the lens.
Never use a cleaning tissue twice. Dust accumulated in the cleaning tissue
could scratch the lens surface.
11. Examine the lens. If it is still soiled, repeat the cleaning process until the lens is clean.
Ensure, that the rounded side (= convex) of the lens is facing upwards.
Then put the O-ring on top of the lens.
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MAINTENANCE
There are two mirrors in the operating area of the laser, which may have to
be cleaned if they are soiled. To clean the mirrors, follow the instructions
below.
MIRROR #2
1. The mirror #2 is located on the right-hand side of the machine. To be able to access
mirror #2, you must remove the right maintenance panel.
2. The mirror #2 is attached by means of two Allen screws (1), which are located on the
mirror holder. Open the screws and remove the lens holder together with the mirror. Do
not touch the milled screws while doing this (2).
Make sure that you do not touch the mirror surface with your fingers as this
reduces the mirror's working life significantly.
3. Use a drop of lens cleaning liquid from the accessories box and, while holding the
mirror on an angle, flush the surface of the mirror, to wash away coarse soiling.
4. Put the mirror on a working surface. Put some drops of lens cleaning liquid on the
mirror and leave the liquid take effect for approximately 1 minute.
5. Use a folded piece of lens cleaning tissue soaked with lens cleaning liquid and wipe
gently over the mirror only once. Use a fresh lens cleaning tissue soaked with lens
cleaning liquid each time and again wipe over the mirror only once. Then wipe the
mirror dry with a new dry lens cleaning tissue. Never use a cleaning tissue twice, as it
could carry dust particles, which can scratch the mirror surface.
7. Replace the mirror and fix it again with the two Allen screws.
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MIRROR #3
1. While holding the mirror, loosen the big screw (1) and lift the mirror from the laser head
Pay attention that the mirror doesn't grind over the mirror holder, as it can be
scratched very easily.
2. Use a drop of lens cleaning liquid from the accessories box and, while holding the
mirror on an angle, flush the surface of the mirror, to wash away coarse soiling.
3. Put the mirror on a working surface. Put some drops of lens cleaning liquid on the
mirror and leave the liquid to take effect for approximately 1 minute.
4. Use a folded piece of lens cleaning tissue soaked with lens cleaning liquid and wipe
gently over the mirror only once. Use a fresh lens cleaning tissue soaked with lens
cleaning liquid each time and again wipe over the mirror only once. Then wipe the
mirror dry with a new dry lens cleaning tissue. Never use a cleaning tissue twice, as it
could carry dust particles, which can scratch the mirror surface.
6. Re-insert the mirror into the mirror holder by setting it straight onto the holder and
tightening the screw.
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ADDITIONAL INFORMATION
6 ADDITIONAL INFORMATION
The machine does not react after activating the "ON" key.
• Check the mains connection.
• Check the main fuses. They are located next to the mains connection socket.
Replace defect fuses with fuses of the same type and value.
A job, which was created with the graphics software, does not appear in the
JobControl waiting list.
• Check whether the sorting function "Kind" and "Resolution" are activated in the
waiting list.
• Make sure that the directory ”Spool” has been created in the directory of
JobControl (”TROTEC”) and that the correct path to this directory has been set
under "Options" in the "Settings" menu.
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ADDITIONAL INFORMATION
6.2 Options
Cutting table: Honeycomb table especially for cutting tasks, is placed onto the
standard table, during cutting the residuals of the material fall through
the honeycombs onto the table, reverse side of the material remains
clean, cutting lines are cleaner.
Air assist: Especially for cutting of flaming materials like wood, rubber and
plastics.
Depending on the inserted lens the position of the air assist nozzle
has to be adjusted. Small noses on the holding unit mark the specific
positions.
1,5“ Linse und Düsenposition 2“ Linse und Düsenposition 2,5“ Linse und Düsenposition
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ADDITIONAL INFORMATION
has been checked according to the listed items and has been
transferred properly.
City, Date
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8011 Trotec Speedy 100 / R
ADDITIONAL INFORMATION
Employee/Trainee:
Trainer:
Date of Training:
The above mentioned Employee received instruction on the operation of the Speedy 100
Lasersystem.
Especially the following topics are covered:
- Machine Function
- Danger Area
- Warnings
- Interlock System
- Taking into Service and Shutdown
- Work Flow
- Announcement of unexpected working result and the resulting procedure
- Announcement of Failure and instituting Procedure
- Responsibility on remedial measure
- Operation Manual and its depository for inspection
- Cleaning and Maintenance
............................................................... ...............................................................
Signature of Trainer Signature of Trainee
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ADDITIONAL INFORMATION
Date
Serialnumber Name
Firmware Version
Problem Description
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ADDITIONAL INFORMATION
2. The window „Save Service File to“ shows up. Please select a directory to save the file and
click on „Save“.
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ADDITIONAL INFORMATION
3. The window „Add Layout File“ shows up. Please select the layout file, which was sent most
recently to JobControl and possibly caused a failure (example: Corel file, Photoshop file,
AutoCAD file,…). Click on „Open“.
4. The following window confirms, that the Service File (ServiceLog.txt) was created
successfully.
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