Steam Turbine
Steam Turbine
CONTENT
NAME OF THE TOPIC -------------------------------------------PAGE NO.
1. INTRODUCTION------------------------------------------------ 01- 09
When these turbines are used to drive generators and other low speed
machines, such as reciprocating compressors and cooling water pumps, a gear box must
be incorporated in order to reduce the speed.
To fit into varying operational requirements of energy balance, a wide range of
steam turbines are required. Steam turbines are made in a variety of sizes ranging
from small 1 hp (0.75 kW) units (rare) used as mechanical drives for pumps,
compressors and other shaft driven equipment, to 2,000,000 hp (1,500,000 kW) turbines
used to generate electricity.
PRINCIPLE OF WORKING:
RANKINE CYCLE:
Process 1-2: The working fluid is pumped from low to high pressure, as the fluid
is a liquid at this stage the pump requires little input energy.
Process 2-3: The high pressure liquid enters a boiler where it is heated at constant
pressure by an external heat source to become a dry saturated vapor.
Process 3-4: The dry saturated vapor expands through a turbine, generating power.
This decreases the temperature and pressure of the vapor, and some condensation
may occur.
Process 4-1: The wet vapour then enters a condenser where it is condensed at a
constant pressure and temperature to become a saturated liquid. The pressure and
temperature of the condenser is fixed by the temperature of the cooling coils as
the fluid is undergoing a phase-change.
In an ideal Rankine cycle the pump and turbine would be isentropic, i.e.,
the pump and turbine would generate no entropy and hence maximize the net work
output. Processes 1-2 and 3-4 would be represented by vertical lines on the Ts diagram
and more closely resemble that of the Carnot cycle. The Rankine cycle shown here
prevents the vapor ending up in the superheat region after the expansion in the turbine ,
which reduces the energy removed by the condensers.
Thermal efficiency of ideal Rankine cycle for superheated steam turbine power
plant can be defined as:
Here nth is the gross thermal efficiency that is without regard to the expense of
energy within the cycle.
In the cycle with steam reheat instead of through adiabatic steam expansion from
initial steam pressure p1 to end pressure p2, steam expands within the HP turbine part to
the intermediate pressure (point5) and then is heated isothermally to steam reheat
temperature (point 6) and then expands within IP-LP part to same end pressure p2 as
shown below. In this case, for ideal cycle the thermal efficiency is approximately given
by:
nth = (h1- h5)+ (h6 - h2)
(h1 - h4)+ (h6 - h5)
Combined cycle (CC) power plant generate electricity by both gas and steam turbines
within the joint unit and use the waste heat of gas turbine exhaust gas in the steam turbine
cycle. Combined cycle allows attaining quite high values of thermal efficiency due to the
high level of the upper cycle temperature (inlet gas turbine temperature) and the low level
of the bottom cycle temperature (temperature at the steam turbine exhaust) CC units have
lesser capital cost and require less time periods for launching than conventional steam
turbine one.
Condensing turbines
Most of the industrial steam turbines are high speed turbines for the power output range of
1-30MW with speed reduction by turbo gears which in turn means smaller sizes and
higher efficiency for the turbine for the output of 30MW and above the turbine speed is
3000rpm.
This sliding of front bearing pedestal results in moment of thrust bearing in the
rotor of the same amount and hence the expansion of the outer casing is nullified.
Type of governing system is nozzle governing type that has very good part load
efficiency.
BACK PRESSURE AND EXTRACTION BACK PRESSURE TURBINES:
Back pressure steam turbines are normally employed where the process steam is
required at one single pressure extraction. Back pressure sets are used where process steam
is required at two different pressure levels. In both the cases power generation is only a
byproduct. These turbines are extensively used in sugar plants and small paper plants where
clients desire more power from these turbines, the requirement can be met by designing the
turbine to pass more steam. Excess steam after meeting the process steam requirements can
be dumped in dump condenser.
Back pressure turbines are also employed as topping turbines .i.e. the exhaust
steam from back pressure turbines are fed to another steam turbine called bottom in
turbine .this arrangement has been adopted in some old power houses, which were
operating on low pressure cycles and where only boilers were replaced, but steam turbines
residual life is considerable .low pressure boilers were replaced with high pressure boilers.
Back pressure topping turbine was employed, to reduce the steam pressure to the levels at
which the old steam turbines in the power can accept. This arrangement has improved the
operating economics of the old power houses.
To meet the specific requirements of a leading chemical plant in India, BHEL
designed a back pressure turbines with Siemens assistance, to operate with high inlet
steam temperature of 565 deg c .this set is already manufactured at Hyderabad works and
supplied.
CONDENSING TURBINES:
Condensing turbines are primarily employed for power generation. These turbines
can be provided with uncontrolled extraction where clients require steam in small
quantities. Uncontrolled extraction avoids extraction controlled valves and therefore
throttling losses are reduced even while providing small quantitys of process steam.
Another application of uncontrolled extraction is wander controlled system. In
wander control system two bleeds are provided. One bleed is at high pressure and another
at low pressure. In part load operations HP bleed meets the process steam requirement. At
full load operations, the LP bleed will meet the steam requirement. This arrangement
reduces energy losses due to throttling, considerably. Condensing turbines are employed
mostly in industries like cement where process steam requirement is not required.
EXTRACTION CONDENSING:
Where customer gives equal importance for meeting the process steam and power
needs, extraction condensing sets become ideal choice. The benefit is, power generation
can be maintained at the required levels even when process steam needs to fluctuate. In
paper and pulp industries, process steam requirement of digesters fluctuate, while power
requirement of the paper plant remains almost constant. Hence in all medium and large
paper plants, extraction condensing sets are employed.
Extraction turbines are not restricted only to the provision of extracting steam, but
may also be employed as induction turbines, i.e. excess steam in LP bus line can be used
economically for power generation in such turbine without difficulty as in case of
extraction turbines, the turbines governing system for maintain constant pressure.
In the line can also be used for these injection turbines. Injection condensing
turbines are employed in combined cycle plants and in fertilizers industries.
APPLICATIONS:
The steam turbines are utilized in several industries viz.. Paper, fertilizers,
chemical petro chemicals, sugars, refinery, metallurgical etc foe power generation and
mechanical drives already described. The following illustration explains the selection -
application criteria of industrial turbines.
These series of turbines are of standard type and have been designed for the best
efficiency for range parameters. Based upon the inlet conditions like pressure temperature,
material selection is varied. Designs being the standard further based on then steam flow
quantities size of the turbine is selected .in these series of turbines the fixed blade grooves
are machined directly in the outer casing and guide blades are inserted.
-3 SERIES TURBINE:
Based on customers requirements and steps involved in design, the turbine is
divided into different sections: inlet section, transition, exhaust or condensing section
.these sections can be combined with each other. The figure shows the various sections of
these series and possible combinations of withy one size of admission section. the
admission sections are supplied in two versions, one from normal initial steam conditions
up to 100 bar / 510 deg C and for high steam initial steam conditions up to 140 bar /
540deg C .the size of the section is geometrically graded in the ratio to 1.25 to form
different sizes of section .The parts associated with front section as front bearing pedestal,
control valves, safety devices like emergency stop valves are fixed for a particular size.
Also the same is done for the exhaust sections. With this arrangement for a particular front
and rear section selected the connecting parts to the sections are common from case to
case. now the length of the middle are transition section can varied based upon the number
of blade stages required and the number of extractions required . with this concepts,
besides optimizing the flow path, the use of standard and proven components like casings ,
guide blade carriers , bearing pedestals, nozzles, servo- motors, stop and governing valves
from a particular model are ensured .unlike the -2 series the blade grooves in these
turbines are made in the guide blade carriers which is supported in outer casing .
Robust drum type rotors with integral shrouds, labyrinth glands for sealing of rotor
ends and inter stage blading, ensure greater reliability and efficiency. These turbines
usually employ a gear box between turbine and generator to achieve optimum efficiencies.
-4 SERIES TURBINES:
These types of series are called as centre admission steam turbines with counter
flow for the mid range of power, between 30MW to 150 MW. Using these concepts results
in the compact single casing solution in many cases up to 100 MW. The flow path is
initially towards the front and in inner casing after being admitted in the centre.
The steam reverses the direction on the reaching the end of inner casing to flow
around inner casing and expands towards the rear end of the turbine. This process of
reverse flow of steam helps in control the axial thrust to a large extent. The rear portion of
the turbine is constructed based upon the building block principle as explained in -3 series,
front being a standard from particular range of inlet parameters. These turbines are directly
coupled to the generator. The valve blocks in these turbines are separate and hence faster
startups of the turbine .these turbines are best suited for combined cycle plant application.
NEW SERIES TURBINE:
2.1.1 NOZZLE: The nozzle expands steam of comparatively low velocity and high static
pressure within considerable increase in velocity. The nozzle is so positioned as to direct
the flow of steam into the rotor passage.
2.1.3 BLADES OR BUCKETS: The blades or buckets form the rotor flow passage and
serves to change the direction and hence the momentum of the steam received in the
stationary nozzles.
2.1.5 CASING SHELL OR CYLINDER: The turbine enclosure is generally called the
casing although the other two names are in common use. The nozzle and guide are fixed
on casing, which in addition to confining the steam serves as support for the bearings.
Sometimes the word cylinder is restricted as a cylindrical form attached to inside of the
casing to which the guides are fixed.
2.1.6 SHAFT, ROTOR and SPINDLE: These terms are applied to the rotating assembly
which carries the blades.
2.1.7 DISC OR WHEEL: The moving blades are attached to the disc which in turn is
keyed to the shaft.
2.1.8 DIAPHRAGM: The diaphragm which is fixed to the cylinder or casing contains the
nozzle and serves to confine the steam flow to nozzle passage.
2.1.9 PACKING: Packing in the form of carbon rings minimizes the leaking in the
annular space between the diaphragm and shaft.
2.1.11 EXHAUST HOOD: The exhaust hood is the portion of the casing which collects
and delivers the exhaust steam to exhaust pipe or condenser.
STEAM CHEST: The steam chest is the supply chamber from which steam is admitted to
the nozzles.
GOVERNOR: The governing system may be designated to control steam flow so as to
maintain constant speed with load fluctuations to maintain constant pressure with variation
of demand for processed steam or both.
THROTTLES OR STOP VALVES: The throttle and stop valves are located in the steam
supply line to the turbine. The stop valve is hydraulically operated quick opening and
shutting valves designed to be either fully opened or shut. On small turbines the stop
valves may be manually operated but in any case is intended for emergency use or when
fully shut down. The throttle valve is used in smaller turbines in addition to stop valve as a
means of regulating steam flow during the starting or stopping the operation.
CHAPTER-3
The casing is out of cast steel and is split horizontally, the joint being level
with the rotor axis. The casing of back pressure turbines is supported, on separate
bearing pedestals with the support surface level with the rotor axis. This ensures that
the position of the casing relative to the rotor remains always constant at all operating
temperatures, the radial blade clearance thus remaining unchanged. In order to permit
unrestricted horizontal expansion of the casing, without moving it out of centre, the
casing of the back pressure turbines is located at both ends by two strong guide keys
arranged in the vertical centre plane at the bearing pedestals.
For condensing turbines, the casing supports and guide keys are provided
only at the front end bearing pedestals. The rear end bearing pedestal is cast integral
with the exhaust branch, the supporting surface being level with the rotor axis.
CONSTRUCTION:
Figure shows the basic version of the turbine rotor. The number of
blade rows shown many differ from the actual model.
The rotor is a single forging together with the thrust bearing collar (3).
In front of the thrust bearing collar is the over speed trip (1) and shaft end with the
coupling hub for the front power take-off.
After the front journal bearing come the sealing strips for the outer gland
bush (5) and the inner bush (6).
In the figure it is possible to see after the drum blading (7) and
the subsequent LP blading of expansion space II (ES II) a part of the rear outer gland
bush (10), which is followed by the rear journal bearing (11).
FIG 1.2 Turbine Rotor
The rotor ends in a tapered hub (14) suitable for fitting one half of a coupling which
compensates for any axial or radial displacement.
The primary balancing planes (17) are located in front of the inner gland bush,
after the final row of moving blades and between the two expansion spaces. In addition,
there are secondary balancing planes (15 & 17) in front of the outer gland bush and in
front of the coupling hub.
Blading
The blading converts the thermal energy of the steam into mechanical
energy. The efficiency and reliability of the machine are therefore very dependent on
the blading. Consequently , exceptionally high standards must be set in the design and
manufacture of the blades.
An impulse turbine has fixed nozzles that orient the steam flow into high
speed jets. These jets contain significant kinetic energy, which the rotor blades, shaped
like buckets, convert into shaft rotation as the steam jet changes direction. A pressure
drop occurs across only the stationary blades, with a net increase in steam velocity across
the stage.
As the steam flows through the nozzle its pressure falls from steam chest
pressure to condenser pressure (or atmosphere pressure). Due to this relatively higher
ratio of expansion of steam in the nozzle the steam leaves the nozzle with a very high
velocity. The steam leaving the moving blades is a large portion of the maximum velocity
of the steam when leaving the nozzle. The loss of energy due to this higher exit velocity
is commonly called the "carry over velocity" or "leaving loss".
REACTION TURBINE:
In the reaction turbine, the rotor blades themselves are arranged to form
convergent nozzles. This type of turbine makes use of the reaction force produced as the
steam accelerates through the nozzles formed by the rotor. Steam is directed onto the
rotor by the fixed vanes of the stator. It leaves the stator as a jet that fills the entire
circumference of the rotor. The steam then changes direction and increases its speed
relative to the speed of the blades. A pressure drop occurs across both the stator and
the rotor, with steam accelerating through the stator and decelerating through the rotor,
with no net change in steam velocity across the stage but with a decrease in both pressure
and temperature, reflecting the work performed in the driving of the rotor.
The reaction blades have rounded inlet edges, which are less affected by
changes in the direction of entry than thin profiles, thus giving high efficiencies even at
part load. The material used, the method of production and the profile adopted for the
blades assure a considerable degree of protection against crack formation and fracture
due to vibration.
Each blade is machines from the solid and has an integral shrouding at its
tip. When the blades are fitted in the rotor, the roots form a continuous ring of shrouding.
This helps to eliminate the danger from resonance, which is particularly liable to occur in
compressor drives. The maximum allowable stresses due to static and dynamic forces are
precisely calculated for the various steam zones. According to these limits the most
suitable blade profiles will be selected.
The reaction blading permits larger axial clearances than impulse type
blading without reduction of efficiency. The gap between the blade shrouding and
the casing is sealed by sealing strips caulked into the casing.
The A-wheel blades are of impulse type and in certain cases where the
blade stresses are very high the A-wheel blades are machined integral with the rotor by
electrochemical machining. The A-wheel blades are always of forked root construction
withstand the high concentration of stresses developed.
Moving Blades
Fig 2.2 Drum Blading Fig 2.3 Tapered and Twisted blades
(b). The tapered and twisted blade for the low pressure stages of condensing turbines.
Fig 2.4 Moving Blade with inverted T & Tree root with integral shroud
The moving blades have their root, web and shrouding milled from the
same solid forging. Exception to this rule are twisted blades of LP rows where it is not
possible to design them integral due to their wide spacing and, for damping blade
vibration in this section they provided with damping wires of steel or titanium. Normally,
only the roots of the control stages are forked. Sometimes, depending on the centrifugal
stresses, the last rows of low pressure blades also maybe designed with fork roots. The
running blades in the drum stages have roots of the inverted T-type. The guide blades are
manufactured from drawn bar material and pronged roots. Spacers are provide between
the guide blades and the group of blades are together held by a shroud which is riveted
into them.
The last three stages of the turbine form a standard stage group. The
substantial difference between the circumferential velocity at the hub and at the blade tip
is allowed for by using a suitable profile and stagger angle. This geves the low pressure
blades about their twisted form. The thickness of the blade also decreases from the hub to
the tip because of the high centrifugal force.
Fig 2.5 LP stage with T & fork root blades Fig 2.6 Blade root with multiple fork
Again the moving blades have inverted T roots which means that the
method of fixing is no different from the remainder of the drum blading. The final row
blade are with curved for tree roots. They are inserted into axial grooves in the rotor and
secured with caulking pieces.
The moving blades are fitted with loose damping pins. The final row
blades have integrally forged thickness around the hole for the damping pin so that the
remainder of the blade cross section is not over stressed.
The fixed blades of the LP stage groups have thin trailing edges in order to prevent the
formation of water droplets. The axial distance before the final row of moving
blades is made large in order to facilitate the acceleration and atomization of any water
droplets which detach from the trailing edges of the Ked blades.
This reduces the force with which the droplets Impinge on the leading
edges of the blades. The leading edges of the blades are hardened if circumferential is
high. The LP guide blades of the last two stages are of hollow type and manufactured
from alloy steel plates which have high erosion resistance.
Losses in Turbine
• External Losses
- ESV & strainer losses
- Governing losses (throttling losses)
- Leaving Energy Losses (Latent heat of exhaust steam in condenser)
- Radiation Loss to the surroundings
• Internal Losses
1. Blade losses
i) Primary Losses:
a) Shape loss due to mechanical strength
b) Friction loss due to profile surface finish
ii) Secondary Losses:
a) Incidence loss (Blade twist is required to minimize this loss)
b) Impingement loss
c) Boundary Layer loss ( between profiles and end walls)
d) Trailing edge loss
2. Disc Friction Losses:
Moving disc surface exerts a drag as steam which sets it in motion
and produces a definite circulation.
There is a radial clearance of several millimeters at the tip of all fixed and
moving blades fitted with shrouding. This eliminates any possibility of contact between
the stationary and moving parts of the machine due to distortion of the rotor or casing.
This relatively large radial cleaeance is sealed with sealing strips in order to restrict the
loss in power due to the tip loss to an absolute minimum. The sealing strips for fixed
blades are caulked into the rotor and those for the moving blades into the guide blade
carrier. The sealing strips are very thin and leave only a few tenths of a millimeter
between the shrouding and the rotor or guide blade carrier.
The sealing strips are also made of rust resistant steel. They are
sufficiently strong to withstand the maximum pressure differences which can occur. Due
to rubbing, the amount of heat generated is insufficient to cause any dangerous distortion
of the rotor or guide blade carrier.
The sealing strips are easy to replace. Therefore, it is a simple matter to remove
any damaged strips and fit new ones to give the proper clearance during overhaul at site.
CHAPTER -4
4.1.2 Design
A principal part of the supporting system is the casing support (3) which is
firmly anchored in the turbine foundation. The casing support carries screwed-in
adjusting elements (9) upon which the supporting brackets (2) of the turbine casing rest
and to which it is vertically aligned. The turbine is prevented from lifting off by screw
balls (4). As the temperature of the turbine casing increases the casing is free to expand in
the horizontal direction. To provide an additional safe guard against lifting off, the casing
brackets can be loaded by cup springs (10).
In addition to the turbine casing, the front shaft bearing housing (5) is
supported on the casing support. It rests freely on adjusting elements (6) and is prevented
from lifting off by screw bolts (8). These screw bolts allow a few hundredths of a
millimeter free play between the shaft bearing housing and the casing support so that the
shaft bearing housing can glide freely.
The bearing housing is rigidly connected to the lower section of the
turbine casing by two bolts (7) arranged parallel to the turbine axis and is therefore
constrained to follow any forward movement of the expanding turbine casing.
The bearing housing is axially split. It accommodates the thrust bearing
and the front journal bearing which carries the weight of the rotor. The inner space of the
bearing housing is sealed by a bearing seal ring at the point where the rotor extends into
the turbine casing.
A center rail (11) serves to guide the bearing housing. It also acts as a
guide for the outer casing so that the two can move in the axial direction. Lateral
alignment is carried out by means of adjusting elements (12).
The thrust bearing comprises two rings of pivoted segments. The two rings are
identical, but are situated on opposite sides of the collar in a reflected mirror
arrangement. This makes the thrust bearing equally well suited for taking up thrust from
either of the two axial directions. The precise axial positioning of the thrust bearing with
respect to the bearing housing is obtained by two liner rings.
4.3.3 Lubrication
The thrust bearing will be supplied with pressure oil from the general
lubricating oil system of the turbine. The lubrication oil entering the lower half of the
bearing housing flows into a circular outer oil channel (14) around the periphery of the
thrust bearing casing. From there it flows (1) through drilled radial holes (4), which start
from the outer oil channel, towards the turbine rotor where centrifugal forces are pressing
it again in outward direction through the oil film between rotor collar and pivoted
segments into the inner oil channel (8). Several axially directed oil drain passages (11)
are provided on both sides of the thrust bearing casing top half (3). As it has to be
ensured that oil pressure in the thrust bearing casing will be positive under all conditions,
the total flow section of the oil requirement which is a function of rotor speed and bearing
size. According to the circumstances prevailing in a particular installation, it may thus
become necessary to plug one or several drain passages by screw plugs.
Monitoring of oil temperatures is normally carried out by means of either a steam type or
a contact making thermometer (12). The temperature inside the babbit-lining of the
tilting segments can be measured with the help of thermo-couples. Sealing strips (10)
caulked circumferentially into the bore of the thrust bearing housing at the two points
where the rotor shaft penetrates the housing will, together with the over pressure
reigning inside the thrust bearing housing prevent aspiration of air along the shaft.
4.6 Seal Ring Rear It is similar in construction as that of front seal ring ,
except that the sealing gas connection is not existing.
CHAPTER-5
5.2.2 Construction
The strainer screen (~) is made of corrugated strip wound on e<1 on a
frame. This design offers a high degree of resistance even to particles impinging at high
velocity. The frame consists of two ring (1 & 6) and a number of rods (5) welded
between the rings. The rods are additionally braced by reinforcing rings (4) welded inside
them. The strainer is designed for a single direction of flow from the outside inwards. For
longer strainers, the screen is made up of several parts. The end turns of the corrugated
strip are then tacked to the T- section intermediate rings(3). The maximum mesh size of
the strainer, which is determined by the height of that corrugations, is 1.6mm . The
effective area is made at least three times the cross-sectional area of the pipe. The
strainer may be used for both initial commissioning of the turbine and for regular
operation.
Chapter- 6
6.1 Control Valves
The control valves regulate the amount of steam flowing to the turbine
according to the load. The cones of control valves are suspended from a beam ( fig 5.1).
The beam is supported by two spindles which are raised and lowered through a system of
levers by a servomotor arranged adjacent to the valves. Each control valve is adjusted to
give a different distance between the bottom of the backing nut and its seating on the top
of the beam, so that, when the beam is lifted, the valves open in a sequence and the
steam is admitted progressively to the various nozzle groups.
The advantages of independent mounting of control valves are:
Independent adjustment of the valves to the valve seats.
Spindle breakages due to vibration are avoided.
Only two spindle glands through the admission chest are necessary for a maximum
number of five control valves.
6.1.1 Function
The control valves are opened and closed in order to adjust the throughput
off steam to give the required power output from the turbine. Depending on the power
required, therefore, the control valves are opened or closed in a specific sequence. The
valve seats are in the form of diffusers in order to keep flow losses to a minimum.
6.1.2 Construction
The steam chest (4) contains valve crossbar (5) in which the actual control
valves (9) are suspended loosely. The crossbar is connected to the arm (1) through two
stems (9) and the pivoted links (2). The arm is operated by the actuator (15) which is
flexibly mounted on a bracket (11) attached to the stem chest.
The steam chest has two bonnets (3) in which the valve stems are guided
by two rings (10 & 12). The rings also form the top and bottom stem glands.
Each stem head (13) is loaded by a compression spring (14) so that the
control valves are held closed when the turbine is stationary.
6.1.3 Mode Of Operation
When the turbine is at rest the springs keep the crossbar in its lowest
position and the cones of the control valves are forced on to their seats (8) by the pressure
of steam. A control pulse from the governor causes the actuator to pull the arm
downwards, thus raising the stems and lifting the crossbar. The valves then lift in a
sequence determined by the different lengths of the spacer bushes (7) in the crossbar.
CHAPTER-7
CONSTRUCTIONAL DETAILS
INTRODUCTION:
As the steam moves over the blade, its direction is continuously changing
and centrifugal pressure exerted as the result is normal to the blade surface at all points.
The total motives force acting on the blades is thus the resultant of all the centrifugal
forces plus change of momentum. This causes the rotational motion of blades.
CONTRUCTIONAL DETAILS:
The constructional details of the turbine include the High Pressure (HP), Intermediate
Pressure (IP) and Low Pressure (LP) turbines.
H.P.TURBINES:
The outer casing of the HP turbine is of barrel type. This avoids mass
accumulation due to absence of flanges. It consists of following:
H.P rotor
The inner casing carries guide blades and is kinematically supported. The
spaces between inner and outer casings are filled by sealing rings. The inner casing is
fixed in the horizontal and vertical planes in the outer casings so that it can freely expand
radial in all directions and axially from a fixed point. The barrel construction permits rapid
starts-ups and higher rates of load changes due to absence of high thermal stress .Barrel
type casings are also easy to cast which means the casings can be exceptionally good
quality .The connection with the piping is made through breach nuts. This arrangement
provides ease of opening the joint during maintenance.
I.P.TURBINE:
The IP casing is split horizontally and is of double shell and double flow
construction, with the inner casing carrying the guide and kinematically supported within
the outer casing. The construction provides flexibility for choosing the location of bleed
steam point to suit the best thermal efficiency. The reheated steam enters the inner casing
through top and bottom. IP Turbine consists of the following regions.
IP outer casing
IP Inner casing
IP rotor.
The arrangement confines the high steam temperature to the admission branch
of the casing while the joint of the outer casing is only subjected to lower pressure and
temperature at the exhaust of the inner casing. The hydraulic turning gear blades are
located on the coupling of the IP Rotor.
LP TURBINE:
LP outer casing
LP Inner-outer casing
LP Inner-Inner casing
LPRotor.
CHAPTER-8
The steam turbines are utilized in several industries viz.. Paper, fertilizers, chemical petro
chemicals, sugars, refinery, metallurgical etc foe power generation and mechanical drives
already described. The following illustration explains the selection - application criteria of
industrial turbines
Steam turbines have a few drawbacks, although approximately 80 percent of the world's
electricity is reliant on steam turbines. Not Profitable Smaller Turbines Side Effect of
Low Pressure Steam Turbine Possibilities of Complete Mechanical Failure Load
Change Behavior
CONCLUSION
I have finally acquired knowledge over Steam turbines and its manufacturing process
which had led me know many unknown things that actually be followed during the
production procedure and also about the various materials used. This paper has attempted
to cover some of the issues related to Steam turbines which a designer should be aware of.
It is hoped that this notes helps a working Engineer have a better insight into the various
aspects of the Steam turbines, so that the related issues can be tackled with better
knowledge and confidence.
REFERENCE
A handbook on the steam engine, with especial reference to small and medium-sized
engines, for the use of engine makers, mechanical draughtsman, engineering students, and
users of steam power of Thermal engineering by R.K. RAJPUT