Strength of Materials Lab Manual PDF
Strength of Materials Lab Manual PDF
in JNTU World
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DEPARTMENT OF CIVIL ENGINEERING
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STRENGTH OF MATERIALS LAB
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EXPERIMENT NO. – 01
AIM: - Study of Universal Testing Machine (U.T.M.)
OBJECT: - To Study the various component parts of the Universal Testing
Machine (U.T.M.) & test procedures of various practical’s to be performed.
APPARATUS: - Universal Testing Machine with all attachment i.e. shears test
attachment, bending attachment, tension grips, compression test attachment etc.
DIAGRAM:-
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arrangement of chain. Each column passes through the main nut which is fitted in
the lower cross head. The lower table connected to main piston through a ball &
the ball seat is joined to ensure axial loading. There is a connection between
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lower table and upper head assembly that moves up and down with main piston.
The measurement of this assembly is carried out by number of bearings which
slides over the columns. The test specimen each fixed in the job is known as
‘Jack Job’. To fix up the specimen tightly, the movement of jack job is achieved
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helically by handle.
CONTROL PANEL:-
It consists of oil tank having a hydraulic oil level sight glass for checking the
oil level. The pump is displacement type piston pump having free plungers those
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ensure for continuation of high pressure. The pump is fixed to the tank from
bottom. The suction & delivery valve are fitted to the pump near tank Electric
motor driven the pump is mounted on four studs which is fitted on the right side
of the tank. There is an arrangement for loosing or tightening of the valve. The
four valves on control panel control the oil stroke in the hydraulic system. The
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For ex: - A specimen of 6 tones capacity gives more accurate result of 10 Tones
capacity range instead of 20 Tones capacity range. These ranges of capacity are
adjusted on the dial with the help of range selector knob. Engineering control
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weights of the pendulum are adjusted correctly. The ink should be inserted in
pen holder of recording paper around the drum & the testing process is started
depending upon the types of test as mentioned below.
TENSION TEST:-
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Select the proper job and complete upper and lower check adjustment.
Apply some Greece to the tapered surface of specimen or groove. Then operate
the upper cross head grip operation handle & grip the upper end of test specimen
fully in to the groove. Keep the lower left valve in fully close position. Open the
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right valve & close it after lower table is slightly lifted. Adjust the lower points to
zero with the help of adjusting knob. This is necessary to remove the dead weight
of the lower table. Then lock the jobs in this position by operating job working
handle. Then open the left control valve. The printer on dial gauge at which the
specimen breaks slightly return back & corresponding load is known as breaking
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Then adjust zero by lifting the lower table. Then perform the test in the same
manner as described in tension test.
FLEXURAL OR BENDING TEST:-
Keep the bending table on the lower table in such a way that the central position
of the bending table is fixed in the central location value of the lower table. The
bending supports are adjusted to required distance.
Stuffers at the back of the bending table at different positions. Then place the
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specimen on bending table & apply the load by bending attachment at the upper
stationary head. Then perform the test in the same manner as described in tension
test.
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BRINELL HARDNESS TEST:-
Place the specimen on the lower table & lift it up slightly. Adjust the
zero fixed value at the bottom side of the lower cross head. Increase the load
slowly ultimate load value is obtained. Then release the load slowly with left
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control valve. Get the impression of a suitable value of five to ten millimeter on
the specimen & measure the diameter of the impression correctly by microscope
& calculate Brinell hardness.
SHEAR TEST:-
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Place the shear test attachment on the lower table, this attachment consists of
cutter. The specimen is inserted in roles of shear test attachment & lift the lower
table so that the zero is adjusted, then applies the load such that the specimen
breaks in two or three pieces. If the specimen breaks in two pieces then it will be
in angle shear, & if it breaks in three pieces then it will be in double shear.
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STUDY OF EXTENSOMETER:-
This instrument is an attachment to Universal / Tensile Testing Machines. This
measures the elongation of a test place on load for the set gauge length. The
least count of measurement being 0.01 mm, and maximum elongation
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edges on the specimen. The extensometer will be now fixed to the specimen by
spring pressure. Set zero on both the dial gauges by zero adjusts screws (7). Start
loading the specimen and take the reading of load on the machine at required
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elongation or the elongation at required load. Force setter accuracies mean of
both the dial gauge (8) readings should be taken as elongation. It is very
important to note & follow the practice of removing the extensometer from the
specimen before the specimen breaks otherwise the instrument will be totally
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damaged. As a safety, while testing the instrument may be kept hanging from a
fixed support by a slightly loose thread.
TECHNICAL DATA:-
Measuring Range: 0 – 3mm.
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B) Stress-strain graphs of different materials.
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• Curve A shows a brittle material. This material is also strong because there is little
strain for a high stress. The fracture of a brittle material is sudden and catastrophic,
with little or no plastic deformation. Brittle materials crack under tension and the
stress increases around the cracks. Cracks propagate less under compression.
• Curve B is a strong material which is not ductile. Steel wires stretch very little, and
break suddenly. There can be a lot of elastic strain energy in a steel wire under
tension and it will “whiplash” if it breaks. The ends are razor sharp and such a
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failure is very dangerous indeed.
• Curve C is a ductile material
• Curve D is a plastic material. Notice a very large strain for a small stress. The
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material will not go back to its original length.
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EXPERIMENT NO. – 02
AIM: -To determine tensile test on a metal.
OBJECT: - To conduct a tensile test on a mild steel specimen and determine the
following:
(i) Limit of proportionality (ii) Elastic limit
(iii) Yield strength (IV) Ultimate strength
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(v) Young’s modulus of elasticity (VI) Percentage elongation
(vii) Percentage reduction in area.
APPARATUS: -
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(i) Universal Testing Machine (UTM)
(ii) Mild steel specimens
(iii) Graph paper
(iv) Scale
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(v) Vernier Caliper
DIAGRAM:-
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THEORY:-The tensile test is most applied one, of all mechanical tests. In this
test ends of test piece are fixed into grips connected to a straining device and to a
load measuring device. If the applied load is small enough, the deformation of
any solid body is entirely elastic. An elastically deformed solid will return to its
original form as soon as load is removed. However, if the load is too large, the
material can be deformed permanently. The initial part of the tension curve
which is recoverable immediately after unloading is termed. As elastic and the
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rest of the curve which represents the manner in which solid undergoes plastic
deformation is termed plastic. The stress below which the deformations
essentially entirely elastic is known as the yield strength of material. In some
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material the onset of plastic deformation is denoted by a sudden drop in load
indicating both an upper and a lower yield point. However, some materials do
not exhibit a sharp yield point. During plastic deformation, at larger extensions
strain hardening cannot compensate for the decrease in section and thus the load
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passes through a maximum and then begins to decrease. This stage the “ultimate
strength”’ which is defined as the ratio of the load on the specimen to original
cross-sectional area, reaches a maximum value. Further loading will eventually
cause ‘neck’ formation and rupture.
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PROCEDURE:-
1) Measure the original length and diameter of the specimen. The
length may either be length of gauge section which is marked on the
specimen with a preset punch or the total length of the specimen.
2. Insert the specimen into grips of the test machine and attach
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Diameter = ---------
Area = --------------
B) Final Dimensions:
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Diameter = ------------
Area = ------------------------
OBESERVATION TABLE:-
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Gauge length (mm)
Stress = Area Strain = ---------
Original length
(N/mm2)
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Length = -------------------
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PRECAUTION:-
1. If the strain measuring device is an extensometer it should be
removed before necking begins.
2. Measure deflection on scale accurately & carefully
EXPERIMENT NO-03
OBJECT: - To conduct hardness test on mild steel, carbon steel, brass and aluminum
specimens.
APPARATUS: - Hardness tester, soft and hard mild steel specimens, brass, aluminum
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etc.
DIAGRAM:-
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In scratch hardness method the material are rated on their ability to scratch one
another and it is usually used by mineralogists only. In rebound hardness
measurement, a standard body is usually dropped on to the material surface and the
hardness is measured in terms of the height of its rebound .The general means of
judging the hardness is measuring the resistance of a material to indentation. The
indenters usually a ball cone or pyramid of a material much harder than that being
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used. Hardened steel, sintered tungsten carbide or diamond indenters are generally
used in indentation tests; a load is applied by pressing the indenter at right angles to
the surface being tested. The hardness of the material depends on the resistance which
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it exerts during a small amount of yielding or plastic. The resistance depends on
friction, elasticity, viscosity and the intensity and distribution of plastic strain
produced by a given tool during indentation
PROCEDURE:-
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1. Place the specimen securely upon the anvil.
2. Elevate the specimen so that it come into contact with the penetrate and put
the specimen under a preliminary or minor load of 100+2N without shock
3. Apply the major load 900N by loading lever.
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OBESERVATION TABLE:-
Reading (HRC/)
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2 High Carbon steel HRC =
3 Brass HRB =
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4 Aluminum W HRB =
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1. Brielle test should be performed on smooth, flat specimens from which dirt
and scale have been cleaned.
2. The test should not be made on specimens so thin that the impression
shows through the metal, nor should impression be made too close to the
edge of a specimen.
EXPERIMENT No:-04
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2. Twist meter for measuring angles of twist
3. A steel rule and Vernier Caliper or micrometer.
DIAGRAM:-
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THEORY: -
A torsion test is quite instrumental in determining the value of
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torsion equation
T = Cθ q
Ip l = r
Where, T = Torque applied,
Ip = Polar moment of inertia,
C = Modulus of rigidity,
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θ = Angle of twist (radians), and l
= Length of the shaft
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q = Shear stress
r = Distance of element from center of shaft
PROCEDURE:-
1. Select the driving dogs to suit the size of the specimen and clamp it in
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the machine by adjusting the length of the specimen by means of a
sliding spindle.
2. Measure the diameter at about three places and take the
average value.
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portion of the torque twist (T- θ) graph and calculate the value of C
by using relation
Tl
OBESERVATION:-
C= θIp
Gauge length of the specimen, l = ………
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OBESERVATION TABLE:-
Torque 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
(T)
Angle of
twist(θ)in
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‘radians’
Modulus
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of
rigidity
(C)
N/mm2
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N/mm2
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EXPERIMENT No: - 05
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DIAGRAM:-
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THEORY:-
An impact test signifies toughness of material that is ability of material
to absorb energy during plastic deformation. Static tension tests of unnotched
specimens do not always reveal the susceptibility of a metal to brittle fracture.
This important factor is determined by impact test. Toughness takes into
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account both the strength and ductility of the material. Several engineering
materials have to withstand impact or suddenly applied loads while in service.
Impact strengths are generally lower as compared to strengths achieved under
slowly applied loads. Of all types of impact tests, the notch bar tests are most
extensively used. Therefore, the impact test measures the energy necessary to
fracture a standard notch bar by applying an impulse load. The test measures
the notch toughness of material under shock loading. Values obtained from
these tests are not of much utility to design problems directly and are highly
arbitrary. Still it is important to note that it provides a good way of comparing
toughness of various materials or toughness of the same material under
different condition. This test can also be used to assess the ductile brittle
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transition temperature of the material occurring due to lowering of temperature.
PROCEDURE:-
(a) lzod test
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1. With the striking hammer (pendulum) in safe test position, firmly
hold the steel specimen in impact testing machine’s vice in such a
way that the notch face the hammer and is half inside and half
above the top surface of the vice.
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2. Bring the striking hammer to its top most striking position unless it
is already there, and lock it at that position.
3. Bring indicator of the machine to zero, or follow the instructions of
the operating manual supplied with the machine.
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4. Release the hammer. It will fall due to gravity and break the
specimen through its momentum, the total energy is not absorbed
by the specimen. Then it continues to swing. At its topmost height
after breaking the specimen, the indicator stops moving, while the
pendulum falls back. Note the indicator at that topmost final
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position.
5. Again bring back the hammer to its idle position and back
OBESERVATION:-
Izod Test.
1. Impact value of - Mild Steel ------------N-m
2. Impact value of - Brass ------------N-m
3. Impact value of - Aluminum ------------N-m
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RESULT:- i. The energy absorbed for Mild Steel is found out to be Joules.
ii. The energy absorbed for Brass is found out to be Joules.
iii. . The energy absorbed for Aluminum is found out to be Joules
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PRECAUTION:-
1. Measure the dimensions of the specimen carefully.
2. Hold the specimen (lzod test) firmly.
3. Note down readings carefully.
EXPERIMENT No: - 06
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THEORY:- An impact test signifies toughness of material that is ability of material
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generally lower as compared to strengths achieved under slowly applied loads. Of all
types of impact tests, the notch bar tests are most extensively used. Therefore, the
impact test measures the energy necessary to fracture a standard notch bar by
applying an impulse load. The test measures the notch toughness of material under
shock loading. Values obtained from these tests are not of much utility to design
problems directly and are highly arbitrary. Still it is important to note that it provides
a good way of comparing toughness of various materials or toughness of the same
material under different condition. This test can also be used to assess the
Engineering ductile brittle transition temperature of the material occurring due to
lowering of temperature.
PROCEDURE :-( a) Charpy Test
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1. With the striking hammer (pendulum) in safe test position, firmly hold
the steel specimen in impact testing machines vice in such a way that
the notch faces s the hammer and is half inside and half above the top
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surface of the vice.
2. Bring the striking hammer to its top most striking position unless it is
already there, and lock it at that position.
3. Bring indicator of the machine to zero, or follow the instructions of the
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operating manual supplied with the machine.
4. Release the hammer. It will fall due to gravity and break the specimen
through its momentum, the total energy is not absorbed by the
specimen. Then it continues to swing. At its topmost height after
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RESULT:-i.The energy absorbed for Mild Steel is found out to be Joules.
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PRECAUTION:-
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EXPERIMENT NO: - 07
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carrying a concentrated load at the centre.
APPARATUS: -
1. Deflection of beam apparatus
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2. Pan
3. Weights
4. Beam of different cross-sections and
material (say wooden and Steel beams)
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DIAGRAM:-
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STRENGTH OF
MATERIAL- CIVIL
ENGINEERING LAB
MANUAL
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THEORY:-
If a beam is simply supported at the ends and carries a concentrated load at its centre,
the beam bends concave upwards. The distance between the original position of the
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beams and its position after bending at different points along the length of the beam,
being maximum at the centre in this case. This difference is known as ‘deflection’ In
this particular type of loading the maximum amount of deflection (δ) is given by the
relation,
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δ= W l3
48 EI ………… (i)
E= W l3
48 δ I ------------- (ii)
W =Load acting at the center, N
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BENDING STRESS
σ
M b
As per bending equation, =
I Y
Where, M = Bending moment, N-mm
I = Moment of inertia, mm.4
σb = Bending stress, N/mm2, and
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Y = Distance of the top fiber of the beam
from the neutral axis
PROCEDURE:
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1. Adjust cast- iron block along the bed so that they are symmetrical with respect to
the length of the bed.
2. Place the beam on the knife edges on the block so as to project equally beyond each
knife edge. See that the load is applied at the centre of the beam
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3. Note the initial reading of Vernier scale.
4. Add a weight of 20N (say) and again note the reading of the Vernier scale.
5. Go on taking readings adding 20N (say) each time till you have minimum six
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readings.
6. Find the deflection (δ) in each case by subtracting the initial reading of Vernier
scale.
7. Draw a graph between load (W) and deflection (δ). On the graph choose any two
convenient points and between these points find the
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δ WI 3 Calcula
= 48 δ I te the value of E
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OBESERVATION TABLE :-
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S.No. Load W moment stress Deflection, Modulus of
WI
M= (Nmm) WI3
(N) Бb = M y δ (mm) elasticity, E =
W 4 I 48δI
N/mm2
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RESULT:
1. The young’s modulus for steel beam is found to be----- N/mm2.
2. The young’s modulus for wooden beam is found to be----- N/mm2
PRECAUTION
1. Make sure that beam and load are placed a proper position.
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2. The cross- section of the beam should be large.
3. Note down the readings of the Vernier scale carefully
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EXPERIMENT NO: - 08
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DIAGRAM:-
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THEORY: -Place the shear test attachment on the lower table, this attachment
consists of cutter. The specimen is inserted in shear test attachment
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& lift the lower table so that the zero is adjusted, then apply the
load such that the specimen breaks in two or three pieces. If the
specimen breaks in two pieces then it will be in single shear & if it
breaks in three pieces then it will be in double shear.
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PROCEDURE:
1. Insert the specimen in position and grip one end of the attachment in
the upper portion and one end in the lower portion.
2. Switch on the main switch of universal testing machine.
3. The drag indicator in contact with the main indicator.
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4. Select the suitable range of loads and space the corresponding weight
in the pendulum and balance it if necessary with the help of small
balancing weights.
5. Operate (push) buttons for driving the motor to drive the pump.
6. Gradually move the head control level in left-hand direction till the
specimen shears.
7. Down the load at which the specimen shears.
8. Stop the machine and remove the specimen
OBESERVATION:-
Diameter of the Rod, D = ….. mm
Cross-section area of the Rod (in double shear) = 2x π/4x d2 =... mm2
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Load taken by the Specimen at the time of failure , W = N
Strength of rod against Shearing = ƒx2x π/4x d2
ƒ = W / 2x π/4x d2 N/mm2
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RESULT:
The Shear strength of mild steel specimen is found to be
= ……………… N/mm2
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PRECAUTION:-
2. The inner diameter of the hole in the shear stress attachment should be
slightly greater than that of the specimen.
3. Measure the diameter of the specimen accurately.
EXPERIMENT NO: - 09
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ii) A spring
iii) Vernier caliper, Scale.
iv) Micrometer.
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DIAGRAM:-
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THEORY: - springs are elastic member which distort under load and regain their
original shape when load is removed. They are used in railway carriages, motor cars,
scooters, motorcycles, rickshaws, governors etc. According to their uses the springs
perform the following Functions:
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carbon alloy steels. Phosphor bronze, brass, 18/8 stainless steel and metal and other
metal alloys are used for corrosion resistance spring. Several types of spring are
available for different application. Springs may classify as helical springs, leaf
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springs and flat spring depending upon their shape. They are fabricated of high
shear strength materials such as high carbon alloy steels spring form elements of
not only mechanical system but also structural system. In several cases it is
essential to idealize complex structural systems by suitable spring.
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PROCEDURE:
1) Measure the diameter of the wire of the spring by using the micrometer.
2) Measure the diameter of spring coils by using the Vernier caliper
3) Count the number of turns.
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4) Insert the spring in the spring testing machine and load the spring by a
suitable weight and note the corresponding axial deflection in tension or
compression.
5) Increase the load and take the corresponding axial deflection
readings.
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6) Plot a curve between load and deflection. The shape of the curve
gives the stiffness of the spring.
OBESERVATION
Least count of micrometer = ……mm
Diameter of the spring wire, d =………mm (Mean of three readings)
Least count of Vernier caliper = ……mm
Diameter of the spring coil, D = ……mm (mean of
three readings)
Mean coil diameter,
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Number of turns,
OBESERVATION TABLE:
S.NO Load,W Deflection,(δ)
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(N) (mm) Stiffness K = W / δ
N / mm
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Mean k = ……
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found to be------------ N / mm
PRECAUTION:-
1) The dimension of spring was measured accurately.
2) Deflection obtained in spring was measured accurately
EXPERIMENT NO: - 11
AIM: - COMPRESSIVE STRENGTH OF BRICK:-
OBJECT: - The specimen brick is immersed in water for 24 hours. The frog of the
Compressive Strength
APPARATUS: Bricks, Oven Venire Caliper, Scale, Etc.
FORMULA: - Max. Load at failure
Compressive Strength = -----------------------------
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Loaded Area of brick
THEORY: - Bricks are used in construction of either load bearing walls or in portion
walls in case of frame structure. In bad bearing walls total weight from slab and
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upper floor comes directly through brick and then it is transverse to the foundation. In
case the bricks are loaded with compressive nature of force on other hand in case of
frame structure bricks are used only for construction of portion walls, layers comes
directly on the lower layers or wall. In this case bricks are loaded with compressive
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nature of force. Hence for safely measures before using the bricks in actual practice
they have to be tested in laboratory for their compressive strength.
PROCEDURE: -
1. Select some brick with uniform shape and size.
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OBSERVATION TABLE:-
S.No L X B XH Area Load (N) Compressive Average
. Cm3 LXB (P) Strength Compressive
Cm2 P/A(N/mm2 Strength
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CALCULATION:- - Max. Load at failure
Compressive Strength = -----------------------------
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