34OFD Rev.

A/1SCC390116M0201

DC fuse monitor, OFD

Installation and operating instructions
Introduction
OFD fuse monitors signal a blown fuse in a switch fuse or a fuse base that is connected to
a DC supply circuit.

OFD products
OFD110
OFD500

Features
– – The condition of a fuse is indicated by two LEDs (green and red) and two auxiliary
contacts (NO and NC).
– – OFD is powered from the DC main circuit and it starts to operate once the DC circuit is
connected.
– – The fuse monitor is automatically reset after the blown fuses have been replaced.
– – Mounting on the side of OS switch fuses, onto DIN rail or with screws.
– – Operates with all standard fuses.
– – Fixed threshold voltage level on standard devices.
– – The functionality of the device is based on patented cross measurement over the fuses.
– – All wires are ETFE insulated.

L+

U thr
Ue
U thr
A06111

L-

Picture 1 OFD rated voltage U e and threshold voltage Uthr

The operating voltage range of the OFD fuse monitor is the range defined by rated voltage
Ue, e.g. OFD500EA 135...550 VDC. The OFD device is powered in front of the fuses from
the supply side + and - poles. The functionality of the device is based on patented cross
measurement over the fuses (Uthr). The value of Uthr is always standard based on the type of
the fuse monitor. See table 1.

The threshold voltage Uthr of fuse 1 (L+) is measured between the supply side - pole and
load side + pole and equivalently Uthr of fuse 2 (L -) is measured between supply side + pole
and load side - pole. The fuse monitor is intent to use for one fuse only. On case of several
fuses, every fuse needs an invidual monitor.

Type Ue/[DC] Uthr/[DC]

OFD110EA 45...140 V 21.3 V
OFD500EA 135...550 V 50.1 V
Table 1 Rated and threshold voltages of OFD

2 1SCC390116M0201, Rev. A | DC Fuse Monitor, OFD

Status indication
– – A green LED light indicates normal status (voltage on fuse holders).
– – A red LED light indicates a fuse blown.
– – The green LED turns off, the red LED turns on, and auxiliary contacts give an alarm or a
trip signal if fuse is blown.

In the case of a blown fuse, the OFD fuse monitor activates the auxiliary contacts after
operating time te (< 4s) when the voltage Uthr has dropped below the determined voltage
limit. Changed status is indicated to the user by a red LED.

Because the functionality of OFD is based on bistable relay, the state of auxiliary contacts
remains in the latest state even if the voltage drops down or a fuse is changed or de-
energized. When the voltage has returned and the fuse has been changed, the fuse monitor
indicates normal status with auxiliary contacts and a green LED after operating time te.

t0

21 22

13 14

te te te
A06110

Picture 2 Timing diagram of OFD 3

i
Functioning of OFD is based on bistable relay:
The state of auxiliary contact may vary prior to the device being supplied the first time.

DC Fuse Monitor, OFD | I1SCC390116M0201, Rev. A 3

Installation

13

PZ1
0,4 Nm/
3,5 lb.in
1

24
3
Label
OS32G-250_12/22 OS32G-1250_03/04 9
5 OR 5
10
6
I
NO
4
FF
OO

OR 180°
7

OFMZX2
2,8x 0,8 mm
0,110 x 0,32 in

8
A06105

Picture 3 Installation to the OS switch fuse

13

OSM_

5
180°
PZ1
0,4 Nm/
1 3,5 lb.in
A07274

24

Picture 4 Installation to the motorized OSM switch fuse

4 1SCC390116M0201, Rev. A | DC Fuse Monitor, OFD

Installation with screws

3,0 Nm/
1 2 26,6 lb.in 3
A06129

Picture 5 Screw installation

DIN rail installation Cabling

Insert Remove
1 0,2-2,5 mm2
1 24-14 AWG
1
2
A06120

35
1,38 IC
K
!
A06106

CL

2 2 0,6 mm x 3,5 mm
EN 50022 6,5 mm 0,5 Nm / 4,4 lb.in
Picture 6 Installation to DIN rail Picture 7 Cabling

Dimensions

67

12
8
Ø 4,5 16

9
30,5
116

39 100
33,6 82
128
D

13

5
14 21
M00367/OFD110E

4,5
22

28,2

50
3 13,4 61
44

Picture 8 Dimensions

DC Fuse Monitor, OFD | I1SCC390116M0201, Rev. A 5

Connection examples
+ 1 2 + 1 2

- -
3 4 3 4

13
13 14
14 21
21 22
22

A06119
A06118

Picture 9 Connection diagram: One fuse Picture 10 Connection diagram: One fuse
-system, possible minus line grounding -system, possible plus line grounding

Technical data for OFD110 and OFD500

Input voltage limits OFD110 OFD500
Rated DC voltage Ue 45...140 V 135...550 V
Power consumption 1W 2W
Functional characteristics OFD110/OFD500
Operating time te ≤4s
Measuring accuracy ± 5%
Main circuit connections OFD110/OFD500 Notice
Supply positive terminal Cable number 1 L+ Topside Notice! Wrong polarity
Supply negative terminal Cable number 3 L- Topside prevents intended
Load positive terminal Cable number 2 L+ Bottom side operation of the device
Load negative terminal Cable number 4 L- Bottom side
Connection cables OFD110/OFD500
Supply side cables of the main circuit 0,75 mm² Cu, ETFE insulated, length 700 mm
Load side cables of the main circuit 0,75 mm² Cu, ETFE insulated, length 700 mm
Voltage rating 1000 VDC / 1900 VAC
Output terminals OFD110/OFD500 Remark
Normally open (NO) contact Terminals 13 and 14 Output for alarm signal
Normally Closed (NC) contact Terminals 21 and 22 Output for trip signal
Solid/Stranded wire section 0.2 – 2.5 mm2 / 0.5 Nm
Stripping length 6,5 mm
Rated load, resistive 4 A at 240 V AC Utilization category AC-1
Rated load, inductive 3 A at 240 V AC Utilization category AC-15
Rated load, resistive 4 A at 24 V DC Utilization category DC-1
Rated load, inductive 2 A at 24 V DC Utilization category DC-13
Dielectric properties (IEC 60947-1) OFD110 OFD500
Rated impulse withstand voltage (Uimp), basic insulation 2.5 kV 6.0 kV
All poles connected together/Earth 1.50 kV/1 min 50 Hz 1.89 kV/1 min 50 Hz
All poles connected together/Auxiliary contacts 1.50 kV/1 min 50 Hz 1.89 kV/1 min 50 Hz
Insulation resistance > 1 MΩ, 250 VDC > 1 MΩ, 500 VDC
Mechanical characteristics OFD110/OFD500
Material of enclosure Self-extinguishing thermoplastic, UL 94 V-0
Degree of protection IP 20

6 1SCC390116M0201, Rev. A | DC Fuse Monitor, OFD

Mechanical test OFD110/OFD500
IEC 60068-2-6 Vibration test 2 Hz to 13,2 Hz: +/-1 mm
13,2 Hz to 100 Hz: +/- 0,7 g
Q does not exceed 5
Duration 90 min at 30 Hz or at each resonance frequency
IEC 60068-2-27 Shock test Acceleration 150 m/s2 peak
(15 gn). Pulse duration: 11 ms
Dimensions OFD110/OFD500
Height, without mounting brackets 100 mm
Height, with mounting brackets 128 mm
Width 44 mm
Depth 67 mm
Environmental conditions OFD110/OFD500
Ambient air temperature -25…+55 °C
Altitude of the site of installation ≤ 2000 m
IEC 60068-2-30 Humidity, relative < 93%, T = -25...+55 °C
IEC 60947-1 Pollution degree 3
Transport and storage OFD110/OFD500
Ambient air temperature -40…+70 °C
EMC characteristics OFD110/OFD500
Immunity; industrial environments (IEC61000-6-2, IEC 60947-1)
IEC 61000-4-2 Electrostatic discharge immunity test 8 kV (Level 3) Air discharge
4 kV (Level 2) Contact discharge
IEC 61000-4-3 Radiated, radio-frequency, electromagnetic field immunity test Level 3, 80 MHz...2.7 GHz
IEC 61000-4-4 Electrical fast transient/burst immunity test Level 3
IEC 61000-4-5 Surge immunity test, Tr/Th 1.2/50 µs (8/20 µs) Level 2
IEC 61000-4-6 Immunity to conducted disturbances, induced by radio-frequency fields Level 3
IEC 61000-4-8 Power frequency magnetic field immuntiy test Level 5
Emission; residential, commercial and light-industrial environments ( IEC 61000-6-3)
Radiated emission (CISPR 11, Group 1, Class B) 30 dB (µV/m) quasi-peak at 10 m / 30...230 MHz
37 dB (µV/m) quasi-peak at 10 m / 230...1000 MHz
Conducted emission, DC power port 66-56 dB (µV) quasi-peak (Decreasing logarithmically) /
(CISPR 11, Group 1, Class B) 0.15...0.50 MHz
56-46 dB (µV) average (Decreasing logarithmically) /
0.15...0.50 MHz
56 dB (µV) quasi-peak / 0.50...5.00 MHz
46 dB (µV) average / 0.50...5.00 MHz
60 dB (µV) quasi-peak / 5.0...30 MHz
50 dB (µV) average / 5.0...30 MHz
Table 2 Technical data

DC Fuse Monitor, OFD | I1SCC390116M0201, Rev. A 7

 Producted by A&V Insinöörit Oy / Tekninen viestintä, Vaasa, Finland

ABB Oy The technical data and dimensions are valid at the time of printing.
Breakers and Switches We reserve the right to make subsequent alterations.
P.O. Box 622
FI-65101 Vaasa, Finland
Phone: +358 10 22 11
Fax: +358 10 22 45708
E-Mail: [email protected]

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