Line Size Calculation for Cooling Water Pipes

Data Sheet No.:

Customer :- GSML Job No.: 1089 Doc. No.:
Date : 17-11-2007 Page No.: 1 Rev 0
LINE SIZE CALCULATION UNLOADING PUMP
DATA :-

1) Flow Rate (Q) = 27.600 m^3/hr = 0.00767 m^3/s CONSIDERING 15% EXTRA
2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 30.00 m
5) Velocity of Liquid (V) = 0.9766 m/s
6) Outside Dia. of Pipe provided = 100.00 mm 0.100
7) gravational Acc. 9.81 m/s^2
8) Pressure 3.00 Kg/cm^2
9) head available (Z2) = 8.00 m
By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0.01 /0.9766

d = (0.01 /0.9766 / (3.14 / 4 ))^0.5

= 0.1000 m
= 99.98 mm

Minimum Inside Dia. of Pipe required (d) = 99.9770 mm 0.1000

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 112.78 mm

Pipe size provided is OK

DATA :-

1) Flow Rate (Q) = 27.60 m^3/hr = 0.008 m^3/s

2) Velocity of Liquid (V) = 0.977 m/s
3) Outside Dia. of Pipe provided = 100.00 mm 0.10
pressure aatm. 101325.00 N/m^2
By Calculation, Va= 665.12
By Continuity Equation,
V= 0.9766454352
Q = AxV
A = Q/V Za = 2

(3.14 / 4 )*d^2 = 0.01 /0.97664543524 l = 15

d = (0.01 /0.976645435244161 / (3.14 / 4 ))^0.5

 = 0.1000 m
= 99.97 mm

Minimum Inside Dia. of Pipe Required (d) = 99.97 mm

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 112.77 mm

Increase Pipe size

or Cooling Water Pipes

CONSIDERING 15% EXTRA Re = DVq / u

(0.1 x 0.9766 x 850)/10.2
8138.3333333333 Re < 2100 LAMINAR
Re > 2100 TURBULANT
f = 16 / Re
0.0019660045

f = 0.079 /Re 0.25

= 0.0083175079

0.0083175079

hf = 4 f l v2 / 2 g d

((4x0.0083x30x H13^2)/2x9.81x100)
0.4852 m
0.6899355165 Head loss due to friction

Total head = 8.5338 m

safe Distance betn. Inlet to outlet.(Z) =

power req. = (gxZ2+V^2/2+hf)/ n

Total Head (H) =
862.8290459909
0.863 KW
1.157 Hp
v = 0.9766454352 Power Required =

Diff.Pr. = 0.049 Kg/cm^2

2.951 Kg/cm^2

NPSH = (Pa-Pv)/q - hfs +gZa

Re = DVq / u
8138.711960368
 f = 0.079 /Re 0.25 16 / Re
0.0083174112 0.001965913
0.0083174112
hfs = 4 f l v2 / 2 g d
0.2426131117

NPSH = 137.8007751235
14.0469699412
DIFF HEAD 8.2912 m
 DIFFERIENTIAL PRESSURE= (32xMuxVxL)/D^2
URBULANT
Mu = 0.0102 poise

956.29 N/m^2
(P1-P2) = 0.096 N/cm^2
0.0097 Kg/cm^2 0.009748
0.141 psi
hf = 0.099 m

power required(loss) 0.00073 W

0.00000073 KW
0.00000098 KW

ead loss due to friction = (32xMuxVxL)/(qxgxD^2)

Mu = 0.0102 pa.s

hf = 0.115 m
Distance betn. Inlet to outlet.(Z) = 8.00 m

Total Head (H) = Z+V^2+hf Eff.(n) = 0.60

9.068 m

Power Required = (mxHxg)/n

m = 6.517 Kg/s

P = 966.2186373 W

0.966 KW

1.296 Hp
 Line Size Calculation for Cooling Water Pipes
Data Sheet No.:
Customer :- GSML Job No.: 1089 Doc. No.:
Date : 17-11-2007 Page No.: 1 Rev 0
LINE SIZE CALCULATION TRANSFER PUMP
DATA :-

1) Flow Rate (Q) = 1.725 m^3/hr = 0.00048 m^3/s CONSIDERING 15% EXTRA
2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 30.00 m
5) Velocity of Liquid (V) = 0.9766 m/s
6) Outside Dia. of Pipe provided = 25.00 mm 0.025
7) gravational Acc. 9.81 m/s^2
8) Pressure 4.00 Kg/cm^2
9) head available (Z2) = 8.00 m
By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0 /0.9766

d = (0 /0.9766 / (3.14 / 4 ))^0.5

= 0.0250 m
= 24.99 mm

Minimum Inside Dia. of Pipe required (d) = 24.9942 mm 0.0250

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 37.79 mm

Pipe size provided is OK

DATA :-

1) Flow Rate (Q) = 1.73 m^3/hr = 0.00048 m^3/s

2) Velocity of Liquid (V) = 0.382 m/s
3) Outside Dia. of Pipe provided = 40.00 mm 0.04
pressure aatm. 101325.00 N/m^2
By Calculation, Va= 665.12
By Continuity Equation,
V= 0.3815021231
Q = AxV
A = Q/V Za = 4.4

(3.14 / 4 )*d^2 = 0 /0.38150212314225 l = 30

d = (0 /0.38150212314225 / (3.14 / 4 ))^0.5

 = 0.0400 m
= 39.99 mm

Minimum Inside Dia. of Pipe Required (d) = 39.99 mm

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 52.79 mm

Increase Pipe size

or Cooling Water Pipes

CONSIDERING 15% EXTRA Re = DVq / u

(0.025 x 0.9766 x 850)/10.2
2034.5833333333 Re < 2100 LAMINAR
Re > 2100 TURBULANT
f = 16 / Re
0.007864018

f = 0.079 /Re 0.25

= 0.0117627325

0.007864018

hf = 4 f l v2 / 2 g d

((4x0.0079x30x H13^2)/2x9.81x25)
1.8349 m
2.6092745042 Head loss due to friction

Total head = 9.8835 m

unsafe Distance betn. Inlet to outlet.(Z) =

power req. = (gxZ2+V^2/2+hf)/ n

Total Head (H) =
54.8430492882
0.055 KW
0.074 Hp
v = 0.9766454352 Power Required =

Diff.Pr. = 0.183 Kg/cm^2

3.817 Kg/cm^2

NPSH = (Pa-Pv)/q - hfs -gZa

Re = DVq / u
1271.6737438075
 f = 0.079 /Re 0.25 16 / Re
0.0132291873 0.012581843
0.0125818435
hfs = 4 f l v2 / 2 g d
0.2800015583

NPSH = 74.979386677
7.6431586827
DIFF HEAD 9.6035 m
 DIFFERIENTIAL PRESSURE= (32xMuxVxL)/D^2
URBULANT
Mu = 0.0102 poise

15300.59 N/m^2
(P1-P2) = 1.530 N/cm^2
0.1560 Kg/cm^2 0.155969
2.262 psi
hf = 1.590 m

power required(loss) 0.00073 W

0.00000073 KW
0.00000098 KW

ead loss due to friction = (32xMuxVxL)/(qxgxD^2)

Mu = 0.0102 pa.s

hf = 1.835 m
Distance betn. Inlet to outlet.(Z) = 8.00 m

Total Head (H) = Z+V^2+hf Eff.(n) = 0.60

10.789 m

Power Required = (mxHxg)/n

m = 0.407 Kg/s

P = 71.8441828 W

0.072 KW

0.096 Hp
 Line Size Calculation for Cooling Water Pipes
Data Sheet No.:
Customer :- GSML Job No.: 1089 Doc. No.:
Date : 17-11-2007 Page No.: 1 Rev 0
LINE SIZE CALCULATION PURIFICATION PUMP
DATA :-

1) Flow Rate (Q) = 6.900 m^3/hr = 0.00192 m^3/s CONSIDERING 15% EXTRA
2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 30.00 m
5) Velocity of Liquid (V) = 1.5260 m/s
6) Outside Dia. of Pipe provided = 40.00 mm 0.040
7) gravational Acc. 9.81 m/s^2
8) Pressure 4.00 Kg/cm^2
9) head available (Z2) = 8.00 m
By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0 /1.526

d = (0 /1.526 / (3.14 / 4 ))^0.5

= 0.0400 m
= 39.99 mm

Minimum Inside Dia. of Pipe required (d) = 39.9900 mm 0.0400

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 52.79 mm

Pipe size provided is OK

DATA :- Calculation For Suction Line

1) Flow Rate (Q) = 6.90 m^3/hr = 0.00192 m^3/s

2) Velocity of Liquid (V) = 0.977 m/s
3) Outside Dia. of Pipe provided = 50.00 mm 0.05
pressure aatm. 101325.00 N/m^2
By Calculation, Va= 665.12
By Continuity Equation,
V= 0.9766454352
Q = AxV
A = Q/V Za = 4.4

(3.14 / 4 )*d^2 = 0 /0.98 l = 30

d = (0 /0.98 / (3.14 / 4 ))^0.5

 = 0.0500 m
= 49.99 mm

Minimum Inside Dia. of Pipe Required (d) = 49.99 mm

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 62.79 mm

Increase Pipe size

or Cooling Water Pipes

CONSIDERING 15% EXTRA Re = DVq / u

(0.04 x 1.526 x 850)/10.2
5086.6666666667 Re < 2100 LAMINAR
Re > 2100 TURBULANT
f = 16 / Re
0.0031454784

f = 0.079 /Re 0.25

= 0.0093544611

0.0093544611

hf = 4 f l v2 / 2 g d

((4x0.0094x30x H13^2)/2x9.81x40)
3.3308 m
4.7364143351 Head loss due to friction

Total head = 11.4495 m

unsafe Distance betn. Inlet to outlet.(Z) =

power req. = (gxZ2+V^2/2+hf)/ n

Total Head (H) =
225.3005802748
0.225 KW
0.302 Hp
v = 1.5260084926 Power Required =

Diff.Pr. = 0.333 Kg/cm^2

3.667 Kg/cm^2

NPSH = (Pa-Pv)/q - hfs -gZa

Re = DVq / u
4069.355980184
 f = 0.079 /Re 0.25 16 / Re
0.0098911246 0.003931826
0.0098911246
hfs = 4 f l v2 / 2 g d
1.1540689547

NPSH = 74.1053192806
7.55405905
DIFF. HEAD 10.2954 m
 DIFFERIENTIAL PRESSURE= (32xMuxVxL)/D^2
URBULANT
Mu = 0.0102 poise

9339.12 N/m^2
(P1-P2) = 0.934 N/cm^2
0.0952 Kg/cm^2 0.0952
1.380 psi
hf = 0.971 m

power required(loss) 0.00179 W

0.00000179 KW
0.00000240 KW

ead loss due to friction = (32xMuxVxL)/(qxgxD^2)

Mu = 0.0102 pa.s

hf = 1.120 m
Distance betn. Inlet to outlet.(Z) = 8.00 m

Total Head (H) = Z+V^2+hf Eff.(n) = 0.60

11.449 m

Power Required = (mxHxg)/n

m = 1.629 Kg/s

P = 304.9569515 W

0.305 KW

0.409 Hp
 Line Size Calculation for Cooling Water Pipes
LINE SIZE CALCULATION TRANSFER PUMP TO GT
DATA :-

1) Flow Rate (Q) = ### = 0.03778 m^3/s CONSIDERING 15% EXTRA

2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 150.00 m
5) Velocity of Liquid (V) = 3.0000 m/s
6) Outside Dia. of Pipe provided = 40.00 mm 0.040
7) gravational Acc. 9.81 m/s^2
8) Pressure 6.00 Kg/cm^2
9) head available (Z2) = 8.00 m
By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0.04 /3

d = (0.04 /3 / (3.14 / 4 ))^0.5

= 0.1266 m
= 126.62 mm

Minimum Inside Dia. of Pipe required (d) = 126.6230 mm 0.0400

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 139.42 mm

Increase Pipe size

DATA :-

1) Flow Rate (Q) = 6.90 m^3/hr = 0.00192 m^3/s

2) Velocity of Liquid (V) = 0.977 m/s
3) Outside Dia. of Pipe provided = 50.00 mm 0.05
pressure aatm. 101325.00 N/m^2
By Calculation, Va= 665.12
By Continuity Equation,
V= 0.9766454352
Q = AxV
A = Q/V Za = 4.4

(3.14 / 4 )*d^2 = 0 /0.98 l = 30

d = (0 /0.98 / (3.14 / 4 ))^0.5

= 0.0500 m
= 49.99 mm
Minimum Inside Dia. of Pipe Required (d) = 49.99 mm
As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 62.79 mm

Increase Pipe size

or Cooling Water Pipes

CONSIDERING 15% EXTRA Re = DVq / u

(0.04 x 3 x 850)/10.2
10000 Re < 2100 LAMINAR
Re > 2100 TURBULANT
f = 16 / Re
0.0016

f = 0.079 /Re 0.25

= 0.0079

0.0079

hf = 4 f l v2 / 2 g d

((4x0.0079x150x H13^2)/2x9.81x40)
54.3578 m
77.297 psi Head loss due to friction

Total head = 62.8165 m

unsafe Distance betn. Inlet to outlet.(Z) =

power req. = (gxZ2+V^2/2+hf)/ n

Total Head (H) =
7350.1154943935
7.350 KW
9.857 Hp
v = 30.0778485492 Power Required =

Diff.Pr. = 5.436 Kg/cm^2

0.564 Kg/cm^2

NPSH = (Pa-Pv)/q - hfs -gZa

Re = DVq / u
4069.355980184
f = 0.079 /Re 0.25 16 / Re
0.0098911246 0.003931826
0.0098911246
hfs = 4 f l v2 / 2 g d
1.1540689547

NPSH = 74.1053192806
7.55405905
DIFF HEAD 61.6624 m
 DIFFERIENTIAL PRESSURE= (32xMuxVxL)/D^2
URBULANT
Mu = 0.0102 poise

91800.00 N/m^2
(P1-P2) = 9.180 N/cm^2
0.9358 Kg/cm^2 0.93578
13.569 psi
hf = 9.542 m

power required(loss) 0.34680 W

0.00034680 KW
0.00046506 KW

ead loss due to friction = (32xMuxVxL)/(qxgxD^2)

Mu = 0.0102 pa.s

hf = 11.009 m
Distance betn. Inlet to outlet.(Z) = 8.00 m

Total Head (H) = Z+V^2+hf Eff.(n) = 0.60

28.009 m

Power Required = (mxHxg)/n

m = 32.111 Kg/s

P = ###

14.705 KW

19.720 Hp
 Line Size Calculation for Cooling Water Pipes
Data Sheet No.:
Customer :- GSML Job No.: 1089 Doc. No.:
Date : 17-11-2007 Page No.: 1 Rev 0
LINE SIZE CALCULATION PURIFIER PUMP
DATA :-

1) Flow Rate (Q) = 2.760 m^3/hr = 0.00077 m^3/s CONSIDERING 15% EXTRA
2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 150.00 m
5) Velocity of Liquid (V) = 0.6104 m/s
6) Outside Dia. of Pipe provided = 40.00 mm 0.040
7) gravational Acc. 9.81 m/s^2
8) Pressure 6.00 Kg/cm^2
9) head available (Z2) = 8.00 m
By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0 /0.6104

d = (0 /0.6104 / (3.14 / 4 ))^0.5

= 0.0400 m
= 39.99 mm

Minimum Inside Dia. of Pipe required (d) = 39.9900 mm 0.0400

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 52.79 mm

Pipe size provided is OK

DATA :-

1) Flow Rate (Q) = 6.90 m^3/hr = 0.00192 m^3/s

2) Velocity of Liquid (V) = 0.977 m/s
3) Outside Dia. of Pipe provided = 50.00 mm 0.05
pressure aatm. 101325.00 N/m^2
By Calculation, Va= 665.12
By Continuity Equation,
V= 0.9766454352
Q = AxV
A = Q/V Za = 4.4

(3.14 / 4 )*d^2 = 0 /0.98 l = 15

d = (0 /0.98 / (3.14 / 4 ))^0.5

 = 0.0500 m
= 49.99 mm

Minimum Inside Dia. of Pipe Required (d) = 49.99 mm

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 62.79 mm

Increase Pipe size

LINE SIZE CALCULATION UNLOADING PUMP INLET(HSD)

DATA :-

1) Flow Rate (Q) = 55.200 m^3/hr = 0.01533 m^3/s CONSIDERING 15% EXTRA
2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 30.00 m
5) Velocity of Liquid (V) = 1.2500 m/s
6) Outside Dia. of Pipe provided = 125.00 mm 0.125
7) gravational Acc. 9.81 m/s^2

By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0.02 /1.25

d = (0.02 /1.25 / (3.14 / 4 ))^0.5

= 0.1250 m
= 124.97 mm

Minimum Inside Dia. of Pipe required (d) = 124.9736 mm 0.1250

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 137.77 mm

Pipe size provided is OK

LINE SIZE CALCULATION TRANSFER PUMP

DATA :-

1) Flow Rate (Q) = 1.725 m^3/hr = 0.00048 m^3/s CONSIDERING 15% EXTRA
2) Viscosity(u) = 10.20 Cp
3) Density(q) = 850.00 Kg/m^3
4) Length(L) = 30.00 m
5) Velocity of Liquid (V) = 0.5900 m/s
6) Outside Dia. of Pipe provided = 32.00 mm 0.032
7) gravational Acc. 9.81 m/s^2
By Continuity Equation,

Q = AxV
A = Q/V

(3.14 / 4 )*d^2 = 0 /0.59

d = (0 /0.59 / (3.14 / 4 ))^0.5

= 0.0322 m
= 32.16 mm

Minimum Inside Dia. of Pipe required (d) = 32.1568 mm 0.0320

As per Sch. 20 & 6.4 mm Thk. OD of Pipe required = 44.96 mm

Increase Pipe size

or Cooling Water Pipes

CONSIDERING 15% EXTRA Re = DVq / u

(0.04 x 0.6104 x 850)/10.2
2034.6666666667 Re < 2100 LAMINAR
Re > 2100 TURBULANT
f = 16 / Re
0.0078636959

f = 0.079 /Re 0.25

= 0.0117626121

0.0078636959

hf = 4 f l v2 / 2 g d

((4x0.0079x150x H13^2)/2x9.81x40)
2.2400 m
3.18528 Head loss due to friction

Total head = 10.2590 m

unsafe Distance betn. Inlet to outlet.(Z) =

power req. = (gxZ2+V^2/2+hf)/ n

Total Head (H) =
87.8732249591
0.088 KW
0.118 Hp
v = 0.610403397 Power Required =

Diff.Pr. = 0.224 Kg/cm^2

5.776 Kg/cm^2

NPSH = (Pa-Pv)/q - hfs -gZa

Re = DVq / u
4069.355980184
 f = 0.079 /Re 0.25 16 / Re
0.0098911246 0.003931826
0.0098911246
hfs = 4 f l v2 / 2 g d
0.5770344774

NPSH = 74.6823537579
7.6128800976

SD)

CONSIDERING 15% EXTRA

CONSIDERING 15% EXTRA

 DIFFERIENTIAL PRESSURE= (32xMuxVxL)/D^2
URBULANT
Mu = 0.0102 poise

18678.24 N/m^2
(P1-P2) = 1.868 N/cm^2
0.1904 Kg/cm^2 0.1904
2.761 psi
hf = 1.941 m

power required(loss) 0.00143 W

0.00000143 KW
0.00000192 KW

ead loss due to friction = (32xMuxVxL)/(qxgxD^2)

Mu = 0.0102 pa.s

hf = 2.240 m
Distance betn. Inlet to outlet.(Z) = 8.00 m

Total Head (H) = Z+V^2+hf Eff.(n) = 0.60

10.613 m

Power Required = (mxHxg)/n

m = 0.652 Kg/s

P = 113.0744737 W

0.113 KW

0.152 Hp
 Inputs THICKNESS CALCULATION

01) Design Pressure (P) = 4.00 Kg/cm^2 56.920 A106 Gr B

Allowable Stress (S) = 20000.00 psi 20000.00 psi
Design Temp. (T) = 60 Deg.oC
Joint Eff.(E) = 1.00
Material Coeff.(Y) = 0.4
Out Side Diameter of Pipe (Do) = 5.000 in
Thickenss of Pipe (t)
Corrosion Allowance = 0.0000 mm

t = PDo/(2(SE+PY))
0.1805 mm 0.0071 in
t = (t+CA)/0.875
0.2063 mm 0.008 in
Selected Sch From Table of 31.3
tm = 3.40 mm 0.134 in

MAWP = 2SEt/(Do-2tY)

t = (tmx0.875)-CA
2.9750 mm 0.1171 in
MAWP = 954.90
MAWP> OPERATING PRESSURE THEN IT IS SAFE

Selected Sch. For pipe = Sch. 20

 A106 Gr B A312 TP304L
20000.00 psi 20000.00 psi
 Inputs THICKNESS CALCULATION

01) Design Pressure (P) = 22.50 Kg/cm^2

Allowable Stress (S) = 20000.00 psi
Design Temp. (T) = 60 Deg.oC
Joint Eff.(E) = 1.00
Material Coeff.(Y) = 0.4
Out Side Diameter of Pipe (Do) = 219.00 mm
Thickenss of Pipe (t)
Corrosion Allowance = 1.6000 mm

t = PDo/(2(SE+PY))
0.0441 mm
t = (t+CA)/0.875
1.8790 mm
Silected Sch From Table of 31.3
tm = 6.35 mm

MAWP = 2SEt/(Do-2tY)

t = (tm-CA)x0.875
4.1563 mm
MAWP = 770.84
MAWP> OPERATING PRESSURE THEN IT IS SAFE
ULATION

2.50 Kg/cm^2 319.5 A106 Gr B A312 TP304L

psi 20000.00 psi 16700.00 psi

219.00 mm 0.2190 m

1.6000 mm 0.002 m

0.004156
A312 TP304L
16700.00 psi